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CN118637827B - A modified rare earth antibacterial glaze and preparation method thereof - Google Patents

A modified rare earth antibacterial glaze and preparation method thereof Download PDF

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Publication number
CN118637827B
CN118637827B CN202411110316.6A CN202411110316A CN118637827B CN 118637827 B CN118637827 B CN 118637827B CN 202411110316 A CN202411110316 A CN 202411110316A CN 118637827 B CN118637827 B CN 118637827B
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rare earth
solution
modified rare
modified
nitrate
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CN118637827A (en
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张春霞
郭鹏博
孙丕智
刘岗
崔鸿亮
李璐
阚丽欣
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Tianjin Baogang Rare Earth Research Institute Co Ltd
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Tianjin Baogang Rare Earth Research Institute Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/02Pretreated ingredients
    • C03C1/026Pelletisation or prereacting of powdered raw materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/86Glazes; Cold glazes
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2204/00Glasses, glazes or enamels with special properties
    • C03C2204/02Antibacterial glass, glaze or enamel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)

Abstract

本发明提供了一种改性稀土抗菌釉料及其制备方法,改性稀土抗菌釉料,该釉料由包括如下重量份的原料制成:石英3‑5份,长石9‑11份,粘土4‑6份,改性稀土配合物1‑2份。本发明所述的改性稀土抗菌釉料采用了改性稀土配合物,对陶瓷制品日常使用时残留的微生物具有良好杀灭或抑制能力。

The present invention provides a modified rare earth antibacterial glaze and a preparation method thereof, wherein the modified rare earth antibacterial glaze is made of the following raw materials in parts by weight: 3-5 parts of quartz, 9-11 parts of feldspar, 4-6 parts of clay, and 1-2 parts of a modified rare earth complex. The modified rare earth antibacterial glaze of the present invention uses a modified rare earth complex and has good killing or inhibition capabilities for microorganisms remaining in ceramic products during daily use.

Description

Modified rare earth antibacterial glaze and preparation method thereof
Technical Field
The invention belongs to the field of antibiosis, and particularly relates to a modified rare earth antibacterial glaze and a preparation method thereof.
Background
With the development of economy, the requirements of people on life quality are also increased, and the main performance is that people pay more attention to the functionality of daily necessities in life rather than other factors such as appearance, wherein the antibacterial function of daily necessities is widely concerned, and in the daily necessities, an antibacterial ceramic cup is a big hot spot in current research because the ceramic cup can be closely contacted with drinking water entering a human body and is closely related to the health of the human body. The common ceramic cup with common antibacterial property is easy to remain some microorganisms which are pathogenic to human body, and the microorganisms are mainly escherichia coli and staphylococcus aureus, so that the antibacterial ceramic cup can kill or inhibit the two microorganisms, and can have positive influence on the health of the human body. Under normal conditions, the escherichia coli can not bring any harm to the health of people, is in symbiotic relation with the human body, but breaks the microecological balance of the 'invaded' organs after the living environment of the escherichia coli changes, such as entering other organs, so that part infection is caused, systemic disseminated infection can be caused when serious, even life is endangered, and five typical bacteria harmful to people such as enterotoxigenic escherichia coli are classified at present. Staphylococcus aureus is also a typical animal pathogen that can cause a variety of infectious diseases in humans, such as bacteremia, endocarditis, sepsis and septic shock syndrome.
The capability of rare earth elements to kill or inhibit microorganisms has been widely verified, especially for colibacillus and staphylococcus aureus, while rare earth nano-examples further strengthen the antibacterial effect by small molecular effect on the basis, the antibacterial mechanism of rare earth nano-materials mainly consists of three types of oxidative stress, ion release and contact antibacterial, and besides, rare earth nano-ions can combine nano-particles with bacterial cell membranes through electrostatic interaction, thereby affecting the transportation and exchange of nutrient substances between bacteria and cell fluid and inhibiting bacterial growth. In addition to rare earth, zinc oxide is also a typical antimicrobial material that can kill or inhibit microorganisms by mechanisms such as ion elution, inhibition of bacterial metabolism, photocatalysis, electron transfer, and the like. In addition, researches show that the rare earth lanthanum element-zinc oxide composite can generate a synergistic effect to further strengthen the antibacterial effect, and meanwhile, although the rare earth cerium element-zinc oxide composite material also has good antibacterial performance, due to frequent change of rare earth price in the international market, a rare earth compound with higher cost performance is also required to be found to ensure the possibility of future amplified production.
Disclosure of Invention
In view of the above, the invention aims to overcome the defects in the prior art, and provides a modified rare earth antibacterial glaze and a preparation method thereof.
In order to achieve the above purpose, the technical scheme of the invention is realized as follows:
the modified rare earth antibacterial glaze is prepared from the following raw materials, by weight, 3-5 parts of quartz, 9-11 parts of feldspar, 4-6 parts of clay and 1-2 parts of modified rare earth complex;
The modified rare earth complex is prepared by adding ammonia water, absolute ethyl alcohol, modified rare earth nitrate and zinc oxide into deionized water, uniformly mixing to obtain a mixed solution, drying the mixed solution to obtain a solid sample, calcining, grinding and sanding the solid sample to obtain nano slurry, and drying and grinding the nano slurry to obtain the modified rare earth complex.
Further, the solid-to-liquid ratio of the ammonia water, the absolute ethyl alcohol, the modified rare earth nitrate, the zinc oxide and the deionized water is 4-6:4-6:4-5:1-2:23-25, and the mass concentration of the ammonia water is 25-28%.
Further, the temperature of the drying step is 80-150 ℃ for 12-18 hours, the temperature of the calcining step is 1200-1450 ℃ for 3-4.5 hours, the sand grinding speed is 2500-3500 r/min for 3-4 hours, and the particle size of the modified rare earth complex is 80-100 nm.
Further, the modified rare earth nitrate is prepared by a method comprising the following steps:
step 1, adding rare earth nitrate into deionized water, and dissolving to obtain rare earth nitrate solution;
Step 2, adding chitosan into a citric acid solution, and dissolving to obtain a chitosan solution;
And 3, mixing the chitosan solution with the rare earth nitrate solution, regulating the pH value of the solution, adding sodium bicarbonate solution into the solution, and carrying out suction filtration, washing, drying and grinding on the white precipitate after the reaction is finished to obtain the modified rare earth nitrate.
Further, the concentration of the rare earth nitrate solution in the step 1 is 0.5-0.7 mol/L, the mass concentration of the citric acid solution in the step 2 is 0.7-1.5%, and the solid-liquid ratio of the chitosan and the citric acid solution in the step 2 is 1-1.5g:40-45 mL.
Further, the rare earth nitrate is at least one of cerium, lanthanum or yttrium nitrate.
Further, the volume ratio of the chitosan solution, the rare earth nitrate solution and the sodium bicarbonate solution in the step 3 is 3.5-4.5:0.5-1.5:2.0-3.0, and the mass concentration of the sodium bicarbonate solution in the step 3 is 30-40%.
Further, the pH value in the step 3 is 6.5-7.5, the temperature in the drying step in the step 3 is 80-120 ℃ and the time is 10-15 hours.
The preparation method of the modified rare earth antibacterial glaze comprises the following steps of adding quartz, feldspar and sticky modified rare earth complex into deionized water with the amount of 1.5-2.0 times, and uniformly mixing to obtain the modified rare earth antibacterial glaze.
The modified rare earth nitrate can take chitosan as a carrier, provide a stable space structure for rare earth ions with antibacterial effect, wrap the rare earth ions, enable the material structure to be more stable, enable the chitosan to penetrate cell membranes and enter the inside of cells, inhibit secretion of intracellular enzymes through catalysis of the rare earth ions after the rare earth ions with antibacterial effect are carried, and enable the chitosan entering the cells to chelate metal ions with promotion effect on bacterial growth, and enable the chitosan entering the cells to interact with the metal ions, so that the proliferation of microorganisms is more effectively inhibited.
Compared with the prior art, the invention has the following advantages:
The modified rare earth nitrate can penetrate through the cell membrane on the surface of the microorganism more efficiently through the electrostatic action of the chitosan, and after entering the cell, the modified rare earth nitrate utilizes the chelation of the chitosan and the catalysis of the rare earth ions to cooperatively resist bacteria, and finally has obvious inhibition effect on escherichia coli and staphylococcus aureus.
The modified rare earth complex is a nanoscale material, and the modified rare earth nitrate and zinc oxide are compounded, so that the modified rare earth complex not only has a special small-size antibacterial effect of the nanomaterial, but also is easier to cause the change and cracking of the membrane permeability, and finally has a very prominent effect of inhibiting microorganisms.
The modified rare earth antibacterial glaze adopts the modified rare earth complex, and has good capability of killing or inhibiting residual microorganisms in daily use of ceramic products.
Drawings
FIG. 1 is a graph showing the antibacterial effect of the modified rare earth antibacterial glaze material of example 1 of the present invention on Escherichia coli;
FIG. 2 is a graph showing the antibacterial effect of the modified rare earth antibacterial glaze material according to the embodiment 2 of the invention on Escherichia coli;
FIG. 3 is a graph showing the antibacterial effect of the modified rare earth antibacterial glaze material of example 3 of the present invention on Escherichia coli;
FIG. 4 is a graph showing the antibacterial effect of the modified rare earth antibacterial glaze material according to comparative example 1 on Escherichia coli;
FIG. 5 is a graph showing the antibacterial effect of the modified rare earth antibacterial glaze material according to comparative example 2 on Escherichia coli;
FIG. 6 is a blank of E.coli according to the present invention;
FIG. 7 is a graph showing the antibacterial effect of the modified rare earth antibacterial glaze material of example 1 of the present invention against Staphylococcus aureus;
FIG. 8 is a graph showing the antibacterial effect of the modified rare earth antibacterial glaze material according to example 2 of the present invention on Staphylococcus aureus;
FIG. 9 is a graph showing the antibacterial effect of the modified rare earth antibacterial glaze material of example 3 of the present invention on Staphylococcus aureus;
FIG. 10 is a graph showing the antibacterial effect of the modified rare earth antibacterial glaze according to comparative example 1 on Staphylococcus aureus;
FIG. 11 is a graph showing the antibacterial effect of the modified rare earth antibacterial glaze according to comparative example 2 on Staphylococcus aureus;
FIG. 12 is a blank of Staphylococcus aureus according to the present invention.
Detailed Description
Unless defined otherwise, technical terms used in the following examples have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention pertains. The test reagents used in the following examples are all conventional biochemical reagents unless otherwise specified, and the test methods are all conventional methods unless otherwise specified.
The present invention will be described in detail with reference to examples.
Example 1
A preparation method of a modified rare earth antibacterial glaze comprises the following steps:
(1) Adding lanthanum nitrate hexahydrate into deionized water, dissolving to obtain 0.6 mol/L rare earth nitrate solution, adding 5 g chitosan into 200mL of 1% citric acid solution, dissolving to obtain chitosan solution, mixing 200mL of chitosan solution with 50mL rare earth nitrate solution, regulating the pH value of the solution to about 7.0 by using 5% ammonia water, adding 100mL of 35% sodium bicarbonate solution, carrying out suction filtration, flushing for 3 times, drying at 80 ℃ for 12h, and grinding to obtain the modified rare earth nitrate La-CHI;
(2) Adding 10 mL ammonia water, 10 mL absolute ethyl alcohol, 10 g modified rare earth nitrate and 2g zinc oxide into 50mL deionized water, uniformly mixing to obtain a mixed solution, drying the mixed solution at 150 ℃ for 18 hours to obtain a solid sample, calcining the solid sample at 1400 ℃ for 5 hours, grinding for one time, grinding at 3000 r/min for 4 hours to obtain nano slurry with Dv (90) of 80-100 nm, drying the nano slurry at 0.01 Mpa and 80 ℃ for 24 hours, and grinding again to obtain the modified rare earth complex La@YH;
(3) Quartz, feldspar and sticky modified rare earth complex with the mass ratio of 4:10:5:1 are added into deionized water with the amount of 2 times, and the modified rare earth antibacterial glaze is obtained after uniform mixing.
Example 2
The only difference from example 1 is that the rare earth nitrate is cerium nitrate hexahydrate.
Example 3
The only difference from example 1 is that the rare earth nitrate is yttrium nitrate hexahydrate.
Comparative example 1
The preparation process of RE antibiotic glaze includes the following steps:
(1) Adding 10 mL ammonia water, 10 mL absolute ethyl alcohol, 10 g modified rare earth nitrate and 2 g zinc oxide into 50 mL deionized water, uniformly mixing to obtain a mixed solution, drying the mixed solution at 150 ℃ for 18 hours to obtain a solid sample, calcining the solid sample at 1400 ℃ for 5 hours, grinding for one time, grinding at 3000 r/min for 4 hours to obtain nano slurry with Dv (90) of 80-100 nm, drying the nano slurry at 0.01 Mpa and 80 ℃ for 24 hours, and grinding again to obtain the modified rare earth complex La@YH;
(2) Quartz, feldspar and adhesion modified rare earth complex with the mass ratio of 4:10:5:1 are added into deionized water with the amount of 2 times, and the rare earth antibacterial glaze is obtained after uniform mixing.
Comparative example 2
A preparation method of a modified rare earth antibacterial glaze comprises the following steps:
(1) Adding lanthanum nitrate hexahydrate into deionized water, dissolving to obtain 0.6 mol/L rare earth nitrate solution, adding 5 g chitosan into 200mL of 1% citric acid solution, dissolving to obtain chitosan solution, mixing 200mL of chitosan solution with 50mL rare earth nitrate solution, regulating the pH value of the solution to about 7.0 by using 5% ammonia water, adding 100mL of 35% sodium bicarbonate solution, carrying out suction filtration, flushing for 3 times, drying at 80 ℃ for 12h, and grinding to obtain the modified rare earth nitrate La-CHI;
(2) Quartz, feldspar and sticky modified rare earth nitrate with the mass ratio of 4:10:5:1 are added into deionized water with the amount of 2 times, and the modified rare earth antibacterial glaze is obtained after uniform mixing.
The rare earth ceramic cups prepared from the glaze products prepared in examples 1-3 and comparative examples 1-2 were tested for resistance to Escherichia coli and Staphylococcus aureus by the following method:
Activating escherichia coli and staphylococcus aureus to 1X 10 9 cfu/mL by using an LB culture medium, sucking 0.3: 0.3mL, dripping the activated escherichia coli and staphylococcus aureus into the bottom of an antibacterial ceramic cup containing different rare earth complexes ((RE@YH)), uniformly covering the bacteria liquid by using a sterile polyethylene film with the length of 40mm (length) and the width of 40mm (width) and the thickness of 10mm, transferring the ceramic cup into an incubator at 37 ℃ and 24: 24h after no air holes exist on the surface of the film. The film was then removed, repeatedly rinsed with 10 mLpH to 7.2 of 0.9% NaCl solution as eluent, and finally diluted 10 and 100 times with PBS buffer, each of which was aspirated 1: 1mL in a blank dish, poured into 20: 20mL of LB agar medium which was sterilized and cooled to 58℃and placed in an incubator after shaking uniformly at 37℃and 24: 24 h. After the culture is finished, colony counting is carried out, and a control group is LB solid culture medium plates which are respectively mixed with 10mL eluent and then poured for counting, wherein the temperature of the control group is 37 ℃ in an incubator, and the temperature of 0.3mL escherichia coli bacterial liquid and staphylococcus aureus bacterial liquid after 24h culture are respectively carried out. Antibacterial ratio = experimental colony count/control colony count.
As shown in fig. 1-12, the ceramic cups prepared from the glaze in example 1 had a bacteriostatic rate of 99.99% for both escherichia coli and staphylococcus aureus, and the ceramic cups prepared from the glazes in example 2 and example 3 had a bacteriostatic rate of 99.99% for both staphylococcus aureus, but had a bacteriostatic rate of less than 99% for escherichia coli. The ceramic cup prepared from the glaze in comparative example 1 has a bacteriostatic rate of less than 97% for escherichia coli and staphylococcus aureus, and the ceramic cup prepared from the antibacterial glaze prepared from the rare earth nitrate without chitosan modification lacks the effect of penetrating cell membranes efficiently, so that the bacteriostatic ability is lower than that of the ceramic cup prepared from the glaze in example 1. The ceramic cup prepared by the glaze in the comparative example 2 has the antibacterial rate of less than 97% on escherichia coli and staphylococcus aureus, and the obtained glaze cannot be synergistically reacted with zinc oxide without adding zinc oxide in the preparation process of the glaze, so that the antibacterial capability of the ceramic cup prepared by the glaze is lower than that of the ceramic cup prepared by the glaze in the example 1.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (7)

1. The modified rare earth antibacterial glaze is characterized by comprising the following raw materials, by weight, 3-5 parts of quartz, 9-11 parts of feldspar, 4-6 parts of clay and 1-2 parts of modified rare earth complex;
Adding ammonia water, absolute ethyl alcohol, modified rare earth nitrate and zinc oxide into deionized water, uniformly mixing to obtain a mixed solution, drying the mixed solution to obtain a solid sample, calcining, grinding and sanding the solid sample to obtain nano slurry, and drying and grinding the nano slurry to obtain the modified rare earth complex;
The solid-to-liquid ratio of the ammonia water, the absolute ethyl alcohol, the modified rare earth nitrate, the zinc oxide and the deionized water is 4-6:4-6:4-5:1-2:23-25, the mass concentration of the ammonia water is 25-28%, the sand grinding speed is 2500-3500 r/min, and the time is 3-4 hours;
the preparation method of the modified rare earth nitrate comprises the following steps:
step 1, adding rare earth nitrate into deionized water, and dissolving to obtain rare earth nitrate solution;
Step 2, adding chitosan into a citric acid solution, and dissolving to obtain a chitosan solution;
And 3, mixing the chitosan solution with the rare earth nitrate solution, regulating the pH value of the solution, adding sodium bicarbonate solution into the solution, and carrying out suction filtration, washing, drying and grinding on the white precipitate after the reaction is finished to obtain the modified rare earth nitrate.
2. The modified rare earth antibacterial glaze according to claim 1, wherein the temperature of the drying step is 80-150 ℃ for 12-18 hours, the temperature of the calcining step is 1200-1450 ℃ for 3-4.5 hours, and the particle size of the modified rare earth complex is 80-100 nm.
3. The modified rare earth antibacterial glaze according to claim 1, wherein the concentration of the rare earth nitrate solution in the step 1 is 0.5-0.7 mol/L, the mass concentration of the citric acid solution in the step 2 is 0.7-1.5%, and the solid-to-liquid ratio of chitosan to the citric acid solution in the step 2 is 1-1.5g:40-45 mL.
4. The modified rare earth antibacterial glaze according to claim 1, wherein the rare earth nitrate is at least one of cerium, lanthanum or yttrium nitrate.
5. The modified rare earth antibacterial glaze according to claim 1, wherein the volume ratio of the chitosan solution, the rare earth nitrate solution and the sodium bicarbonate solution in the step 3 is 3.5-4.5:0.5-1.5:2.0-3.0, and the mass concentration of the sodium bicarbonate solution in the step 3 is 30-40%.
6. The modified rare earth antibacterial glaze according to claim 1, wherein the pH value in the step 3 is 6.5-7.5, and the temperature in the drying step in the step 3 is 80-120 ℃ for 10-15 hours.
7. The method for preparing the modified rare earth antibacterial glaze as claimed in any one of claims 1 to 6, which is characterized by comprising the following steps of adding quartz, feldspar and adhesion modified rare earth complex into deionized water with the amount of 1.5 to 2.0 times, and uniformly mixing to obtain the modified rare earth antibacterial glaze.
CN202411110316.6A 2024-08-14 2024-08-14 A modified rare earth antibacterial glaze and preparation method thereof Active CN118637827B (en)

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CN110256041A (en) * 2019-07-17 2019-09-20 福建省德化县鹏欣陶瓷有限公司 A kind of photocatalysis antibacterial ceramics easy to clean and preparation method thereof
CN111233459B (en) * 2020-03-10 2022-05-03 封贺 Environment-friendly ceramic and preparation method thereof
CN115745405A (en) * 2022-12-30 2023-03-07 福建省德化县心友工贸有限公司 Ceramic glaze with antibacterial effect and application thereof
CN116217081B (en) * 2023-05-09 2023-07-25 广东特地陶瓷有限公司 Antibacterial ceramic glaze and preparation method and application thereof

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