CN118619556A - Polycondensate foam glass composite thermal insulation material and preparation method thereof - Google Patents
Polycondensate foam glass composite thermal insulation material and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明属于复合绝热材料制备技术领域,具体涉及多凝泡沫玻璃复合绝热材料及其制备方法。The invention belongs to the technical field of composite thermal insulation material preparation, and in particular relates to a polycondensate foam glass composite thermal insulation material and a preparation method thereof.
背景技术Background Art
传统绝热材料的导热系数相对较高,使得热量容易通过材料传递,导致保温效果不佳,在需要高效保温的场合,限制尤为明显;且一些传统绝热材料在承受外部压力或者冲击时,容易出现变形、破损等问题,降低其使用寿命和保温性能;且部分绝热材料的防火性能较差,在发生火灾时容易燃烧,加速火势蔓延,给人员和财产带来威胁。The thermal conductivity of traditional insulation materials is relatively high, which makes it easy for heat to transfer through the material, resulting in poor insulation effect. The limitation is particularly obvious in situations where efficient insulation is required. Some traditional insulation materials are prone to deformation, breakage and other problems when subjected to external pressure or impact, reducing their service life and thermal insulation performance. Some insulation materials have poor fire resistance and are easy to burn in the event of a fire, accelerating the spread of the fire and posing a threat to people and property.
泡沫玻璃是一种无机非金属的玻璃材料,由碎玻璃、发泡剂、改性添加剂和发泡促进剂混合后,经过粉碎均匀搅拌加工工艺,再经过高温熔化、发泡、退火等技术形成。多凝泡沫玻璃在此基础上进行了优化和创新,通过改变气泡的结构和分布,或者引入其他绝热材料进行复合,以提升其绝热性能。Foam glass is an inorganic non-metallic glass material, which is made by mixing broken glass, foaming agent, modifying additives and foaming promoter, crushing and mixing, and then melting at high temperature, foaming, annealing and other technologies. Polycondensate foam glass has been optimized and innovated on this basis, by changing the structure and distribution of bubbles, or introducing other insulation materials for compounding, to improve its insulation performance.
授权公告号为CN109678557B的中国专利公开了一种水玻璃基SiO2气凝胶/碳泡沫复合绝热材料,由碳泡沫增强体和水玻璃基SiO2气凝胶组成,水玻璃基SiO2气凝胶均匀填充于碳泡沫增强体内空隙中,所述的复合绝热材料密度为1~10Kg/m3,所述的复合绝热材料导热系数为0.02~0.05W/m·K,所述的复合绝热材料抗压强度为0.01~0.5MPa,所述的碳泡沫骨架具有开孔结构,孔隙为90%~99%,孔径为20~80μm,所述的SiO2气凝胶比表面积400~1000m2/g。以三聚氰胺泡沫热解得到的碳泡沫,经过溶胶-凝胶法和常压干燥制得SiO2气凝胶/碳泡沫复合绝热材料;该发明通过将碳泡沫和水玻璃基SiO2气凝胶复合,成本低,制备工艺简单,材料密度小、疏水性能优、导热系数低,但是,通过该方法获得的泡沫玻璃的绝热性能、韧性以及耐腐蚀性能仍有提高的空间。A Chinese patent with authorization announcement number CN109678557B discloses a water glass-based SiO2 aerogel/carbon foam composite thermal insulation material, which is composed of a carbon foam reinforcement and a water glass-based SiO2 aerogel. The water glass-based SiO2 aerogel is uniformly filled in the voids in the carbon foam reinforcement. The density of the composite thermal insulation material is 1 to 10 Kg/m3, the thermal conductivity of the composite thermal insulation material is 0.02 to 0.05 W/m·K, the compressive strength of the composite thermal insulation material is 0.01 to 0.5 MPa, the carbon foam skeleton has an open-pore structure, the porosity is 90% to 99%, the pore size is 20 to 80 μm, and the specific surface area of the SiO2 aerogel is 400 to 1000 m2/g. Carbon foam obtained by pyrolysis of melamine foam is used to prepare SiO2 aerogel/carbon foam composite insulation material through sol-gel method and normal pressure drying; this invention composites carbon foam and water glass-based SiO2 aerogel, which has low cost, simple preparation process, small material density, excellent hydrophobicity and low thermal conductivity. However, the insulation performance, toughness and corrosion resistance of the foam glass obtained by this method still have room for improvement.
发明内容Summary of the invention
本发明的目的在于提供多凝泡沫玻璃复合绝热材料及其制备方法,用于解决现有技术中多凝泡沫玻璃材料的绝热性能、韧性以及耐腐蚀性能不佳的技术问题。The object of the present invention is to provide a polycondensate foam glass composite thermal insulation material and a preparation method thereof, so as to solve the technical problems of poor thermal insulation performance, toughness and corrosion resistance of polycondensate foam glass materials in the prior art.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
本发明提供多凝泡沫玻璃复合绝热材料,由以下重量份的成分组成:32-46份碎玻璃,2-6份硼砂、1-3份石灰石、1-5份杂化绝热材料、2-4份改性增韧剂、0.8-1.3份发泡剂、1-3份助熔剂;其中,杂化绝热材料由钛铝碳粉、氟化锂、正十二烷醇、三氯氧磷和热塑性聚氨酯弹性体制备得到,改性增韧剂由乙醛水溶液、苯胺、4-羟基苯乙醛、5-氨基吲哚和玻璃纤维制备得到。The invention provides a polycondensate foam glass composite thermal insulation material, which is composed of the following components in parts by weight: 32-46 parts of cullet, 2-6 parts of borax, 1-3 parts of limestone, 1-5 parts of hybrid thermal insulation material, 2-4 parts of modified toughening agent, 0.8-1.3 parts of foaming agent, and 1-3 parts of flux; wherein the hybrid thermal insulation material is prepared from titanium aluminum carbon powder, lithium fluoride, n-dodecanol, phosphorus oxychloride and thermoplastic polyurethane elastomer, and the modified toughening agent is prepared from acetaldehyde aqueous solution, aniline, 4-hydroxyphenylacetaldehyde, 5-aminoindole and glass fiber.
作为优选,所述杂化绝热材料的制备方法,包括以下步骤:Preferably, the method for preparing the hybrid thermal insulation material comprises the following steps:
R1:将钛铝碳粉和氟化锂加入至盐酸溶液中,加热搅拌,离心,用盐酸溶液和氯化锂溶液分别离心洗涤后,用去离子水进行洗涤,随后将离心沉淀物均匀分散于去离子水中,得到悬浮液,将其加入至容器中进行冷冻干燥,得到气凝胶;R1: Add titanium aluminum carbon powder and lithium fluoride to hydrochloric acid solution, heat and stir, centrifuge, wash with hydrochloric acid solution and lithium chloride solution respectively, wash with deionized water, then evenly disperse the centrifugal precipitate in deionized water to obtain a suspension, add the suspension to a container for freeze drying to obtain aerogel;
R2:在氮气气氛保护下,将正十二烷醇和三氯氧磷溶解于甲苯中,磁力搅拌混合后将混合物进行加热,并进行持续反应,持续反应结束后,将反应液迅速倒入冷乙腈中,过滤,洗涤,真空干燥后得到磷改性烷醇;R2: Under the protection of nitrogen atmosphere, n-dodecanol and phosphorus oxychloride are dissolved in toluene, the mixture is heated after magnetic stirring, and the reaction is continued. After the reaction is completed, the reaction solution is quickly poured into cold acetonitrile, filtered, washed, and vacuum dried to obtain phosphorus-modified alkanol;
R3:将磷改性烷醇和气凝胶加入至容器中,置于真空干燥箱中进行熔融吸附,得到复合气凝胶;将热塑性聚氨酯弹性体加入N,N-二甲基甲酰胺中,高温搅拌,完全溶解后加入复合气凝胶,氮气氛围下继续搅拌,搅拌结束后,将其倒入至去离子水中,搅拌至絮凝物析出,洗涤絮凝物,干燥,得到杂化绝热材料。R3: Add phosphorus-modified alkanol and aerogel into a container, place it in a vacuum drying oven for melt adsorption, and obtain a composite aerogel; add thermoplastic polyurethane elastomer into N,N-dimethylformamide, stir at high temperature, and add the composite aerogel after it is completely dissolved, and continue stirring under a nitrogen atmosphere. After the stirring is completed, pour it into deionized water, stir until flocs are precipitated, wash the flocs, and dry them to obtain a hybrid insulation material.
以上过程中,首先利用钛铝碳粉、氟化锂制备气凝胶,再利用三氯氧磷对正十二烷醇进行化学改性,然后通过真空浸渍技术将磷改性烷醇吸附至气凝胶骨架中,制备出导热和形状稳定的复合气凝胶,最后利用溶剂共混将复合气凝胶和热塑性聚氨酯弹性体混合,制备杂化绝热材料。In the above process, aerogel is first prepared using titanium aluminum carbon powder and lithium fluoride, and then n-dodecanol is chemically modified using phosphorus oxychloride. The phosphorus-modified alkanol is then adsorbed into the aerogel skeleton through vacuum impregnation technology to prepare a thermally conductive and shape-stable composite aerogel. Finally, the composite aerogel and thermoplastic polyurethane elastomer are mixed using solvent blending to prepare a hybrid insulation material.
作为优选,所述R1中,钛铝碳粉、氟化锂和盐酸溶液的用量比为2g:(3-3.22)g:(40-45)mL,盐酸溶液的浓度为9mol/L,加热搅拌的温度为35-40℃,加热搅拌的时间为48-54h,洗涤过程中,盐酸溶液的浓度为1mol/L,氯化锂溶液的浓度为1mol/L,分别离心洗涤的次数为3-5次,用去离子水洗涤后的pH=6,冷冻干燥的温度为-70~-80℃,压力为0-1Pa,时间为72-84h。Preferably, in R1, the dosage ratio of titanium aluminum carbon powder, lithium fluoride and hydrochloric acid solution is 2g: (3-3.22)g: (40-45)mL, the concentration of hydrochloric acid solution is 9mol/L, the heating and stirring temperature is 35-40°C, and the heating and stirring time is 48-54h. During the washing process, the concentration of the hydrochloric acid solution is 1mol/L, the concentration of the lithium chloride solution is 1mol/L, the number of centrifugal washings is 3-5 times, the pH after washing with deionized water is 6, the freeze-drying temperature is -70 to -80°C, the pressure is 0-1Pa, and the time is 72-84h.
作为优选,所述R2中,正十二烷醇和三氯氧磷的摩尔比为1:(2-2.4),磁力搅拌时间为2-3h,加热温度为60-70℃,加热时间为8-10h,洗涤次数为3-5次,真空干燥温度为25℃,真空干燥时间为20-24h。Preferably, in R2, the molar ratio of n-dodecanol to phosphorus oxychloride is 1:(2-2.4), the magnetic stirring time is 2-3h, the heating temperature is 60-70°C, the heating time is 8-10h, the washing times is 3-5 times, the vacuum drying temperature is 25°C, and the vacuum drying time is 20-24h.
作为优选,所述R3中,磷改性烷醇和气凝胶的质量比为(15-19)g:1g,真空干燥箱的压力为0.06-0.09MPa,温度为100-110℃,熔融吸附时间为10-12h,热塑性聚氨酯弹性体、N,N-二甲基甲酰胺和复合气凝胶的用量比为(30-40)g:(250-300)mL:(20-25)g,继续搅拌时间为2-4h,使用乙醇对絮凝物进行洗涤,洗涤次数为3-5次,干燥温度为60-70℃,干燥时间为20-30h。Preferably, in R3, the mass ratio of phosphorus-modified alkanol and aerogel is (15-19) g: 1 g, the pressure of the vacuum drying oven is 0.06-0.09 MPa, the temperature is 100-110° C., the melt adsorption time is 10-12 h, the amount ratio of thermoplastic polyurethane elastomer, N,N-dimethylformamide and composite aerogel is (30-40) g: (250-300) mL: (20-25) g, the stirring time is continued for 2-4 h, the flocculent is washed with ethanol, the washing times are 3-5 times, the drying temperature is 60-70° C., and the drying time is 20-30 h.
作为优选,所述改性增韧剂的制备方法,包括以下步骤:Preferably, the preparation method of the modified toughening agent comprises the following steps:
Q1:将乙醛水溶液置于装有温度计、球形冷凝管和搅拌器的容器中,用氢氧化钠水溶液调节乙醛水溶液的pH,将苯胺溶于甲苯中,然后逐滴加入至乙醛水溶液中,滴加结束后,加热搅拌,随后缓慢滴加4-羟基苯乙醛,然后将容器进行加热,回流,洗涤,旋蒸,重结晶,真空干燥,得到中间产物1;Q1: placing an acetaldehyde aqueous solution in a container equipped with a thermometer, a spherical condenser and a stirrer, adjusting the pH of the acetaldehyde aqueous solution with an aqueous sodium hydroxide solution, dissolving aniline in toluene, and then adding dropwise to the acetaldehyde aqueous solution, heating and stirring after the addition is completed, and then slowly adding 4-hydroxyphenylacetaldehyde, and then heating the container, reflux, washing, rotary evaporation, recrystallization, and vacuum drying to obtain an intermediate product 1;
Q2:将中间产物1加入至容器中,同时加入乙醇,加热搅拌,冷却,加入5-氨基吲哚,继续进行加热反应,洗涤,真空干燥,得到中间产物2;Q2: Add intermediate product 1 to a container, add ethanol at the same time, heat and stir, cool, add 5-aminoindole, continue heating reaction, wash, and vacuum dry to obtain intermediate product 2;
Q3:将中间产物2溶解在装有N,N-二甲基甲酰胺溶液的容器中,过滤,加入玻璃纤维,搅拌均匀,得到混合溶液,将混合溶液置于模具中,干燥,固化,得到改性增韧剂。Q3: Dissolve the intermediate product 2 in a container filled with N,N-dimethylformamide solution, filter, add glass fiber, stir evenly to obtain a mixed solution, place the mixed solution in a mold, dry, and solidify to obtain a modified toughening agent.
以上过程中,首先利用乙醛、苯胺和4-羟基苯乙醛反应,合成了带有醛基的中间产物1,再将其与5-氨基吲哚反应,合成中间产物2,利用中间产物2对玻璃纤维进行改性处理,得到改性增韧剂。In the above process, acetaldehyde, aniline and 4-hydroxyphenylacetaldehyde are firstly reacted to synthesize an intermediate product 1 with an aldehyde group, which is then reacted with 5-aminoindole to synthesize an intermediate product 2, and the intermediate product 2 is used to modify the glass fiber to obtain a modified toughening agent.
作为优选,所述Q1中,乙醛、苯胺、甲苯和4-羟基苯乙醛的摩尔比为(0.8-1.2):(0.4-0.6):(1.51-2.27):(0.4-0.6),乙醛水溶液的浓度为6mol/L,氢氧化钠水溶液的浓度为1mol/L,调节pH=11,加热搅拌温度为30-40℃,时间为30-45min,加热温度为80-85℃,回流时间为5-6h,真空干燥温度为40-50℃,真空干燥时间为12-15h。Preferably, in Q1, the molar ratio of acetaldehyde, aniline, toluene and 4-hydroxyphenylacetaldehyde is (0.8-1.2): (0.4-0.6): (1.51-2.27): (0.4-0.6), the concentration of the acetaldehyde aqueous solution is 6 mol/L, the concentration of the sodium hydroxide aqueous solution is 1 mol/L, the pH is adjusted to 11, the heating and stirring temperature is 30-40°C, the time is 30-45min, the heating temperature is 80-85°C, the reflux time is 5-6h, the vacuum drying temperature is 40-50°C, and the vacuum drying time is 12-15h.
作为优选,所述Q2中,中间产物1、乙醇和5-氨基吲哚的摩尔比为(1-2):(0.43-0.87):(1-2),加热搅拌温度为90-95℃,时间为1-2h,加热反应的温度为70-75℃,反应时间为2-3h,真空干燥温度为80-90℃,时间为10-12h;所述Q3中,中间产物2、N,N-二甲基甲酰胺和玻璃纤维的用量比为(4.6-4.9)g:2mL:(2-5)g,干燥温度为100-110℃,干燥时间为1-2h,固化过程为:在120℃下固化2h后升温至140℃固化2h,进而升温至160℃固化2h、再在180℃固化2h,最后在200℃下固化2h。Preferably, in Q2, the molar ratio of the intermediate product 1, ethanol and 5-aminoindole is (1-2): (0.43-0.87): (1-2), the heating and stirring temperature is 90-95°C, the time is 1-2h, the heating reaction temperature is 70-75°C, the reaction time is 2-3h, the vacuum drying temperature is 80-90°C, and the time is 10-12h; in Q3, the amount ratio of the intermediate product 2, N,N-dimethylformamide and glass fiber is (4.6-4.9)g: 2mL: (2-5)g, the drying temperature is 100-110°C, the drying time is 1-2h, and the curing process is: curing at 120°C for 2h, then heating to 140°C for curing for 2h, then heating to 160°C for curing for 2h, then curing at 180°C for 2h, and finally curing at 200°C for 2h.
作为优选,所述的多凝泡沫玻璃复合绝热材料的制备方法,包括以下步骤:Preferably, the method for preparing the multi-condensable foam glass composite thermal insulation material comprises the following steps:
步骤(1):将碎玻璃、硼砂和石灰石进行研磨处理,得到混合物料;Step (1): grinding broken glass, borax and limestone to obtain a mixed material;
步骤(2):将混合物料、发泡剂和助熔剂进行熔融发泡,得到泡沫熔体,将泡沫熔体、杂化绝热材料和改性增韧剂进行混合搅拌,得到复合泡沫熔体;Step (2): melting and foaming the mixed material, the foaming agent and the flux to obtain a foam melt, and mixing and stirring the foam melt, the hybrid thermal insulation material and the modified toughening agent to obtain a composite foam melt;
步骤(3):将复合泡沫熔体进行降温,退火,冷却,得到多凝泡沫玻璃复合绝热材料。Step (3): cooling the composite foam melt, annealing, and cooling to obtain a multi-condensate foam glass composite insulation material.
作为优选,所述步骤(1)中,使用球磨法进行研磨,研磨后的混合物料的粒度控制为200目筛下占比为95%以上;所述步骤(2)中,熔融发泡的温度为900-1000℃;所述步骤(3)中,降温时间为3-5min,降温后的温度为500-600℃。Preferably, in step (1), ball milling is used for grinding, and the particle size of the ground mixture is controlled to be more than 95% under a 200-mesh sieve; in step (2), the temperature of melt foaming is 900-1000°C; in step (3), the cooling time is 3-5 minutes, and the temperature after cooling is 500-600°C.
综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
1.本发明利用气凝胶、磷改性烷醇和热塑性聚氨酯弹性体合成杂化绝热材料,再利用乙醛、苯胺、4-羟基苯乙醛、5-氨基吲哚和玻璃纤维合成改性增韧剂,利用碎玻璃、杂化绝热材料和改性增韧剂为原料,合成的多凝泡沫玻璃复合绝热材料具有优异的绝热性能、耐腐蚀性能和韧性。1. The present invention utilizes aerogel, phosphorus-modified alkanol and thermoplastic polyurethane elastomer to synthesize hybrid thermal insulation materials, and then utilizes acetaldehyde, aniline, 4-hydroxyphenylacetaldehyde, 5-aminoindole and glass fiber to synthesize a modified toughening agent. The synthesized polycondensate foam glass composite thermal insulation material utilizes broken glass, hybrid thermal insulation materials and modified toughening agents as raw materials, and has excellent thermal insulation performance, corrosion resistance and toughness.
2.本发明利用钛铝碳粉、氟化锂、三氯氧磷、正十二烷醇和热塑性聚氨酯弹性体制备杂化绝热材料,合成的杂化绝热材料属于相变材料,在相变过程中,杂化绝热材料可以吸收或释放大量的潜热,当环境温度升高时,相变物质发生从固态到液态的相变,吸收热量并降低环境温度;当环境温度降低时,相变物质则从液态回到固态,释放储存的热量,可以有效缓解环境温度的波动,提高杂化绝热材料的绝热性能;且由于形成的杂化绝热材料中有气凝胶结构和磷改性烷醇的存在,使其内部形成了复杂的热阻网络,从而降低热传导、热辐射和热对流的发生;同时,热塑性聚氨酯弹性体中包含的聚氨酯链段能够抵抗多种化学物质的侵蚀,且含有的大量氢键,还可以增强材料的机械性能,因此,热塑性聚氨酯弹性体的引入增强了杂化绝热材料的结构稳定性和耐腐蚀性能,将杂化绝热材料作为原料制备多凝泡沫玻璃复合绝热材料可以有效提高材料的绝热性能和耐腐蚀性能。2. The present invention utilizes titanium aluminum carbon powder, lithium fluoride, phosphorus oxychloride, n-dodecanol and thermoplastic polyurethane elastomer to prepare a hybrid thermal insulation material. The synthesized hybrid thermal insulation material belongs to a phase change material. During the phase change process, the hybrid thermal insulation material can absorb or release a large amount of latent heat. When the ambient temperature rises, the phase change material undergoes a phase change from solid to liquid, absorbing heat and lowering the ambient temperature; when the ambient temperature drops, the phase change material returns from liquid to solid, releasing the stored heat, which can effectively alleviate the fluctuation of ambient temperature and improve the thermal insulation performance of the hybrid thermal insulation material; and due to the formation of the hybrid thermal insulation The presence of aerogel structure and phosphorus-modified alkanol in the material forms a complex thermal resistance network inside it, thereby reducing the occurrence of heat conduction, thermal radiation and thermal convection; at the same time, the polyurethane segments contained in the thermoplastic polyurethane elastomer can resist the corrosion of various chemical substances, and the large number of hydrogen bonds contained can also enhance the mechanical properties of the material. Therefore, the introduction of thermoplastic polyurethane elastomer enhances the structural stability and corrosion resistance of the hybrid insulation material. Using the hybrid insulation material as raw material to prepare polycondensate foam glass composite insulation material can effectively improve the thermal insulation and corrosion resistance of the material.
3.本发明通过乙醛、苯胺、4-羟基苯乙醛、5-氨基吲哚和玻璃纤维反应,制备得到改性增韧剂,醛基和吲哚基反应形成特殊的玫瑰吲哚结构可以提供更多的自由体积,自由体积的增加表明材料在受到外力作用时能够更容易地发生形变,吸收更多的能量,这种能量吸收机制有助于减少应力集中,防止多凝泡沫玻璃复合绝热材料在受到冲击或者拉伸时发生断裂;玫瑰吲哚结构还具有良好的柔性和弹性,使得改性增韧剂能够在材料受到外力时起到缓冲作用,减轻其所承受的直接冲击,且弹性的存在也可以帮助材料在受到形变后恢复原状,保持结构的完整性和稳定性。3. The present invention prepares a modified toughening agent by reacting acetaldehyde, aniline, 4-hydroxyphenylacetaldehyde, 5-aminoindole and glass fiber. The aldehyde group and the indole group react to form a special rose indole structure, which can provide more free volume. The increase in free volume indicates that the material can deform more easily when subjected to external force and absorb more energy. This energy absorption mechanism helps to reduce stress concentration and prevent the polycondensate foam glass composite insulation material from breaking when subjected to impact or stretching. The rose indole structure also has good flexibility and elasticity, so that the modified toughening agent can play a buffering role when the material is subjected to external force, reducing the direct impact it bears, and the presence of elasticity can also help the material return to its original state after deformation, maintaining the integrity and stability of the structure.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本发明多凝泡沫玻璃复合绝热材料的制备方法流程图。FIG1 is a flow chart of a method for preparing a polycondensate foam glass composite thermal insulation material according to the present invention.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例和对比例中采用的化学试剂均为市售产品,生产厂家及CAS号如下:The chemical reagents used in the examples and comparative examples are all commercially available products, and the manufacturers and CAS numbers are as follows:
钛铝碳粉采购自苏州凯发新材料科技有限公司;Titanium aluminum carbon powder was purchased from Suzhou Kaifa New Material Technology Co., Ltd.;
氟化锂采购自山东锦钰丰新材料有限公司,CAS号:7789-24-4;Lithium fluoride was purchased from Shandong Jinyufeng New Materials Co., Ltd., CAS No.: 7789-24-4;
盐酸采购自广州卓厚环保科技有限公司,CAS号:7647-01-0;Hydrochloric acid was purchased from Guangzhou Zhuohou Environmental Protection Technology Co., Ltd., CAS number: 7647-01-0;
氯化锂采购自廊坊乾耀科技有限公司,CAS号:7447-41-8;Lithium chloride was purchased from Langfang Qianyao Technology Co., Ltd., CAS No.: 7447-41-8;
正十二烷醇采购自广州市宝盛化工有限公司,CAS号:112-53-8;n-Dodecanol was purchased from Guangzhou Baosheng Chemical Co., Ltd., CAS No.: 112-53-8;
三氯氧磷采购自山东旭晨化工科技有限公司,CAS号:10025-87-3;Phosphorus oxychloride was purchased from Shandong Xuchen Chemical Technology Co., Ltd., CAS No.: 10025-87-3;
甲苯采购自江阴丰达化工有限公司,CAS号:108-88-3;Toluene was purchased from Jiangyin Fengda Chemical Co., Ltd., CAS No.: 108-88-3;
乙腈采购自山东酉旺化工产品有限公司,CAS号:75-05-8;Acetonitrile was purchased from Shandong Youwang Chemical Products Co., Ltd., CAS No.: 75-05-8;
热塑性聚氨酯弹性体采购自宜兴市南新强盛塑胶制品有限公司,CAS号:1211-14-9;Thermoplastic polyurethane elastomer was purchased from Yixing Nanxin Qiangsheng Plastic Products Co., Ltd., CAS No.: 1211-14-9;
N,N-二甲基甲酰胺采购自江苏润丰合成科技有限公司,CAS号:68-12-2;N,N-dimethylformamide was purchased from Jiangsu Runfeng Synthetic Technology Co., Ltd., CAS No.: 68-12-2;
乙醇采购自佛山市常兴新材料有限公司,CAS号:64-17-5;Ethanol was purchased from Foshan Changxing New Materials Co., Ltd., CAS No.: 64-17-5;
乙醛采购自上海吉至生化科技有限公司,CAS号:75-07-0;Acetaldehyde was purchased from Shanghai Jizhi Biochemical Technology Co., Ltd., CAS number: 75-07-0;
苯胺采购自济南金昊化工有限公司,CAS号:122-98-5;Aniline was purchased from Jinan Jinhao Chemical Co., Ltd., CAS No.: 122-98-5;
4-羟基苯乙醛采购自湖北扬信医药科技有限公司,CAS号:7339-87-9;4-Hydroxyphenylacetaldehyde was purchased from Hubei Yangxin Pharmaceutical Technology Co., Ltd., CAS No.: 7339-87-9;
5-氨基吲哚采购自河北贞田食品添加剂有限公司,CAS号:5192-03-0;5-Aminoindole was purchased from Hebei Zhentian Food Additive Co., Ltd., CAS No.: 5192-03-0;
玻璃纤维采购自廊坊柯岚防火材料有限公司,CAS号:65997-17-3;Glass fiber was purchased from Langfang Kelan Fireproof Materials Co., Ltd., CAS number: 65997-17-3;
碎玻璃采购自济南中玫新材料科技有限公司;The cullet was purchased from Jinan Zhongmei New Material Technology Co., Ltd.;
硼砂采购自长沙佳诺化工有限公司,CAS号:1303-96-4;Borax was purchased from Changsha Jianuo Chemical Co., Ltd., CAS number: 1303-96-4;
石灰石采购自河北捷贵矿产品有限公司,CAS号:471-34-1;Limestone was purchased from Hebei Jiegui Mineral Products Co., Ltd., CAS number: 471-34-1;
碳酸钠采购自廊坊乾耀科技有限公司,CAS号:497-19-8;Sodium carbonate was purchased from Langfang Qianyao Technology Co., Ltd., CAS No.: 497-19-8;
碳酸锂采购自河北陌槿生物科技有限公司,CAS号:554-13-2。Lithium carbonate was purchased from Hebei Mojin Biotechnology Co., Ltd., CAS number: 554-13-2.
实施例1Example 1
本实施例公开一种杂化绝热材料的制备方法,包括以下步骤:This embodiment discloses a method for preparing a hybrid thermal insulation material, comprising the following steps:
R1:将2g钛铝碳粉和3.11g氟化锂加入至42.5mL 9mol/L的盐酸溶液中,40℃加热搅拌48h,离心,用1mol/L的盐酸溶液和1mol/L的氯化锂溶液分别离心洗涤3次后,用去离子水洗涤至pH=6,随后将离心沉淀物均匀分散于去离子水中,得到悬浮液,将其加入至容器中冷冻(-80℃,1Pa)干燥72h,得到气凝胶;R1: 2 g titanium aluminum carbon powder and 3.11 g lithium fluoride were added to 42.5 mL 9 mol/L hydrochloric acid solution, heated and stirred at 40 ° C for 48 h, centrifuged, washed three times with 1 mol/L hydrochloric acid solution and 1 mol/L lithium chloride solution, respectively, and then washed with deionized water until pH = 6. The centrifugal precipitate was uniformly dispersed in deionized water to obtain a suspension, which was added to a container and freeze-dried (-80 ° C, 1 Pa) for 72 h to obtain an aerogel;
R2:在氮气气氛保护下,将1g正十二烷醇和1.811g三氯氧磷溶解于甲苯中,磁力搅拌混合2h后将混合物进行加热,70℃加热10h,并进行持续反应,持续反应结束后,将反应液迅速倒入冷乙腈中,过滤,洗涤3次,25℃真空干燥24h后得到磷改性烷醇;R2: Under nitrogen atmosphere, 1 g of n-dodecanol and 1.811 g of phosphorus oxychloride were dissolved in toluene, and the mixture was heated at 70°C for 10 h and continued to react after the reaction. After the reaction was completed, the reaction solution was quickly poured into cold acetonitrile, filtered, washed 3 times, and dried under vacuum at 25°C for 24 h to obtain phosphorus-modified alkanol;
R3:将17.5g磷改性烷醇和1g气凝胶加入至容器中,置于真空干燥箱(0.09MPa,110℃)中熔融吸附12h,得到复合气凝胶;将35g热塑性聚氨酯弹性体加入275mL N,N-二甲基甲酰胺中,高温搅拌4h,完全溶解后加入22.5g复合气凝胶,氮气氛围下继续搅拌,搅拌结束后,将其倒入至去离子水中,搅拌至絮凝物析出,用乙醇洗涤絮凝物3次,70℃干燥24h,得到杂化绝热材料。R3: Add 17.5g of phosphorus-modified alkanol and 1g of aerogel into a container, place it in a vacuum drying oven (0.09MPa, 110℃) for melt adsorption for 12h to obtain a composite aerogel; add 35g of thermoplastic polyurethane elastomer into 275mL of N,N-dimethylformamide, stir at high temperature for 4h, and add 22.5g of composite aerogel after complete dissolution. Continue stirring under a nitrogen atmosphere. After stirring, pour it into deionized water and stir until flocs are precipitated. Wash the flocs with ethanol 3 times and dry them at 70℃ for 24h to obtain a hybrid insulation material.
本实施例公开一种改性增韧剂的制备方法,包括以下步骤:This embodiment discloses a method for preparing a modified toughening agent, comprising the following steps:
Q1:将1.60mL 6mol/L的乙醛水溶液置于装有温度计、球形冷凝管和搅拌器的容器中,用1mol/L的氢氧化钠水溶液调节乙醛水溶液pH=11,将1.33g苯胺溶于5.67mL甲苯中,然后逐滴加入至乙醛水溶液中,滴加结束后,40℃加热搅拌45min,随后缓慢滴加1.68mL4-羟基苯乙醛,然后将容器加热至85℃,回流6h,洗涤,旋蒸,重结晶,50℃真空干燥12h,得到中间产物1;Q1: 1.60 mL of 6 mol/L acetaldehyde aqueous solution was placed in a container equipped with a thermometer, a spherical condenser and a stirrer, and the pH of the acetaldehyde aqueous solution was adjusted to 11 with a 1 mol/L sodium hydroxide aqueous solution. 1.33 g of aniline was dissolved in 5.67 mL of toluene, and then added dropwise to the acetaldehyde aqueous solution. After the addition was completed, the mixture was heated and stirred at 40°C for 45 min, and then 1.68 mL of 4-hydroxyphenylacetaldehyde was slowly added dropwise. The container was then heated to 85°C, refluxed for 6 h, washed, rotary evaporated, recrystallized, and vacuum dried at 50°C for 12 h to obtain intermediate 1;
Q2:将4.83g中间产物1加入至容器中,同时加入45mL乙醇,95℃加热搅拌1h,冷却,加入2.64g 5-氨基吲哚,继续进行加热反应,75℃反应3h,洗涤,85℃真空干燥10h,得到中间产物2;Q2: 4.83 g of intermediate product 1 was added to a container, and 45 mL of ethanol was added at the same time. The mixture was heated and stirred at 95°C for 1 h, cooled, and 2.64 g of 5-aminoindole was added. The mixture was heated and reacted at 75°C for 3 h. The mixture was washed and vacuum dried at 85°C for 10 h to obtain intermediate product 2.
Q3:将4.75g中间产物2溶解在装有2mLN,N-二甲基甲酰胺溶液的容器中,过滤,加入3.5g玻璃纤维,搅拌均匀,得到混合溶液,将混合溶液置于模具中,110℃干燥2h,固化,固化过程为:在120℃下固化2h后升温至140℃固化2h,进而升温至160℃固化2h、再在180℃固化2h,最后在200℃下固化2h,得到改性增韧剂。Q3: Dissolve 4.75 g of intermediate product 2 in a container containing 2 mL of N,N-dimethylformamide solution, filter, add 3.5 g of glass fiber, stir evenly to obtain a mixed solution, place the mixed solution in a mold, dry at 110°C for 2 h, and cure. The curing process is: cure at 120°C for 2 h, then heat to 140°C for 2 h, then heat to 160°C for 2 h, then cure at 180°C for 2 h, and finally cure at 200°C for 2 h to obtain a modified toughening agent.
本实施例公开一种多凝泡沫玻璃复合绝热材料的制备方法,包括以下步骤:This embodiment discloses a method for preparing a polycondensate foam glass composite thermal insulation material, comprising the following steps:
步骤(1):将39kg碎玻璃、4kg硼砂和2kg石灰石使用球磨法进行研磨处理,得到混合物料,研磨后的混合物料的粒度控制为200目筛下占比为95%以上;Step (1): grinding 39 kg of broken glass, 4 kg of borax and 2 kg of limestone by ball milling to obtain a mixed material, wherein the particle size of the ground mixed material is controlled to be more than 95% under a 200-mesh sieve;
步骤(2):将混合物料、1.1kg碳酸钠和2kg碳酸锂900℃熔融发泡,得到泡沫熔体,将泡沫熔体、3kg杂化绝热材料和3kg改性增韧剂进行混合搅拌,得到复合泡沫熔体;Step (2): melt and foam the mixed material, 1.1 kg of sodium carbonate and 2 kg of lithium carbonate at 900° C. to obtain a foam melt, and mix and stir the foam melt, 3 kg of hybrid thermal insulation material and 3 kg of modified toughening agent to obtain a composite foam melt;
步骤(3):将复合泡沫熔体进行降温,5min降温为500℃,退火,冷却,得到多凝泡沫玻璃复合绝热材料。Step (3): cooling the composite foam melt to 500° C. within 5 minutes, annealing, and cooling to obtain a polycondensate foam glass composite thermal insulation material.
实施例2Example 2
本实施例公开一种杂化绝热材料的制备方法,包括以下步骤:This embodiment discloses a method for preparing a hybrid thermal insulation material, comprising the following steps:
R1:将2g钛铝碳粉和3.07g氟化锂加入至40mL 9mol/L的盐酸溶液中,40℃加热搅拌48h,离心,用1mol/L的盐酸溶液和1mol/L的氯化锂溶液分别离心洗涤3次后,用去离子水洗涤至pH=6,随后将离心沉淀物均匀分散于去离子水中,得到悬浮液,将其加入至容器中冷冻(-80℃,1Pa)干燥72h,得到气凝胶;R1: 2 g titanium aluminum carbon powder and 3.07 g lithium fluoride were added to 40 mL 9 mol/L hydrochloric acid solution, heated and stirred at 40 ° C for 48 h, centrifuged, washed three times with 1 mol/L hydrochloric acid solution and 1 mol/L lithium chloride solution respectively, and then washed with deionized water until pH = 6. The centrifugal precipitate was then evenly dispersed in deionized water to obtain a suspension, which was added to a container and freeze-dried (-80 ° C, 1 Pa) for 72 h to obtain an aerogel;
R2:在氮气气氛保护下,将1g正十二烷醇和1.646g三氯氧磷溶解于甲苯中,磁力搅拌混合2h后将混合物进行加热,70℃加热10h,并进行持续反应,持续反应结束后,将反应液迅速倒入冷乙腈中,过滤,洗涤3次,25℃真空干燥24h后得到磷改性烷醇;R2: Under nitrogen atmosphere, 1 g of n-dodecanol and 1.646 g of phosphorus oxychloride were dissolved in toluene, and the mixture was heated at 70°C for 10 h and continued to react after the reaction. After the reaction was completed, the reaction solution was quickly poured into cold acetonitrile, filtered, washed 3 times, and dried under vacuum at 25°C for 24 h to obtain phosphorus-modified alkanol;
R3:将15g磷改性烷醇和1g气凝胶加入至容器中,置于真空干燥箱(0.09MPa,110℃)中熔融吸附12h,得到复合气凝胶;将30g热塑性聚氨酯弹性体加入250mL N,N-二甲基甲酰胺中,高温搅拌4h,完全溶解后加入22g复合气凝胶,氮气氛围下继续搅拌,搅拌结束后,将其倒入至去离子水中,搅拌至絮凝物析出,用乙醇洗涤絮凝物3次,70℃干燥24h,得到杂化绝热材料。R3: Add 15g of phosphorus-modified alkanol and 1g of aerogel into a container, place it in a vacuum drying oven (0.09MPa, 110℃) for melt adsorption for 12h to obtain a composite aerogel; add 30g of thermoplastic polyurethane elastomer into 250mL of N,N-dimethylformamide, stir at high temperature for 4h, and add 22g of composite aerogel after complete dissolution. Continue stirring under a nitrogen atmosphere. After stirring, pour it into deionized water and stir until flocs are precipitated. Wash the flocs with ethanol 3 times and dry them at 70℃ for 24h to obtain a hybrid insulation material.
本实施例公开一种改性增韧剂的制备方法,包括以下步骤:This embodiment discloses a method for preparing a modified toughening agent, comprising the following steps:
Q1:将1.28mL 6mol/L的乙醛水溶液置于装有温度计、球形冷凝管和搅拌器的容器中,用1mol/L的氢氧化钠水溶液调节乙醛水溶液pH=11,将1.06g苯胺溶于4.53mL甲苯中,然后逐滴加入至乙醛水溶液中,滴加结束后,40℃加热搅拌45min,随后缓慢滴加1.50mL4-羟基苯乙醛,然后将容器加热至85℃,回流6h,洗涤,旋蒸,重结晶,50℃真空干燥12h,得到中间产物1;Q1: 1.28 mL of 6 mol/L acetaldehyde aqueous solution was placed in a container equipped with a thermometer, a spherical condenser and a stirrer, and the pH of the acetaldehyde aqueous solution was adjusted to 11 with a 1 mol/L sodium hydroxide aqueous solution. 1.06 g of aniline was dissolved in 4.53 mL of toluene, and then added dropwise to the acetaldehyde aqueous solution. After the addition was completed, the mixture was heated and stirred at 40°C for 45 min, and then 1.50 mL of 4-hydroxyphenylacetaldehyde was slowly added dropwise. The container was then heated to 85°C, refluxed for 6 h, washed, rotary evaporated, recrystallized, and vacuum dried at 50°C for 12 h to obtain intermediate 1;
Q2:将4.79g中间产物1加入至容器中,同时加入50mL乙醇,95℃加热搅拌1h,冷却,加入2.58g 5-氨基吲哚,继续进行加热反应,75℃反应3h,洗涤,85℃真空干燥10h,得到中间产物2;Q2: 4.79 g of intermediate product 1 was added to a container, and 50 mL of ethanol was added at the same time. The mixture was heated and stirred at 95°C for 1 h, cooled, and 2.58 g of 5-aminoindole was added. The mixture was heated and reacted at 75°C for 3 h. The mixture was washed and vacuum dried at 85°C for 10 h to obtain intermediate product 2.
Q3:将4.6g中间产物2溶解在装有2mLN,N-二甲基甲酰胺溶液的容器中,过滤,加入2g玻璃纤维,搅拌均匀,得到混合溶液,将混合溶液置于模具中,110℃干燥2h,固化,固化过程为:在120℃下固化2h后升温至140℃固化2h,进而升温至160℃固化2h、再在180℃固化2h,最后在200℃下固化2h,得到改性增韧剂。Q3: Dissolve 4.6 g of intermediate product 2 in a container containing 2 mL of N,N-dimethylformamide solution, filter, add 2 g of glass fiber, stir evenly to obtain a mixed solution, place the mixed solution in a mold, dry at 110°C for 2 h, and cure. The curing process is: cure at 120°C for 2 h, then heat to 140°C for 2 h, then heat to 160°C for 2 h, then cure at 180°C for 2 h, and finally cure at 200°C for 2 h to obtain a modified toughening agent.
本实施例公开一种多凝泡沫玻璃复合绝热材料的制备方法,包括以下步骤:This embodiment discloses a method for preparing a polycondensate foam glass composite thermal insulation material, comprising the following steps:
步骤(1):将32kg碎玻璃、2kg硼砂和1kg石灰石使用球磨法进行研磨处理,得到混合物料,研磨后的混合物料的粒度控制为200目筛下占比为95%以上;Step (1): grinding 32 kg of broken glass, 2 kg of borax and 1 kg of limestone by ball milling to obtain a mixed material, wherein the particle size of the ground mixed material is controlled to be more than 95% under a 200-mesh sieve;
步骤(2):将混合物料、0.8kg碳酸钠和1kg碳酸锂900℃熔融发泡,得到泡沫熔体,将泡沫熔体、1kg杂化绝热材料和2kg改性增韧剂进行混合搅拌,得到复合泡沫熔体;Step (2): melting and foaming the mixed material, 0.8 kg of sodium carbonate and 1 kg of lithium carbonate at 900° C. to obtain a foam melt, and mixing and stirring the foam melt, 1 kg of a hybrid thermal insulation material and 2 kg of a modified toughening agent to obtain a composite foam melt;
步骤(3):将复合泡沫熔体进行降温,5min降温为500℃,退火,冷却,得到多凝泡沫玻璃复合绝热材料。Step (3): cooling the composite foam melt to 500° C. within 5 minutes, annealing, and cooling to obtain a polycondensate foam glass composite thermal insulation material.
实施例3Example 3
本实施例公开一种杂化绝热材料的制备方法,包括以下步骤:This embodiment discloses a method for preparing a hybrid thermal insulation material, comprising the following steps:
R1:将2g钛铝碳粉和3.21g氟化锂加入至45mL 9mol/L的盐酸溶液中,40℃加热搅拌48h,离心,用1mol/L的盐酸溶液和1mol/L的氯化锂溶液分别离心洗涤3次后,用去离子水洗涤至pH=6,随后将离心沉淀物均匀分散于去离子水中,得到悬浮液,将其加入至容器中冷冻(-80℃,1Pa)干燥72h,得到气凝胶;R1: 2 g titanium aluminum carbon powder and 3.21 g lithium fluoride were added to 45 mL 9 mol/L hydrochloric acid solution, heated and stirred at 40 ° C for 48 h, centrifuged, washed with 1 mol/L hydrochloric acid solution and 1 mol/L lithium chloride solution for 3 times, washed with deionized water until pH = 6, and then the centrifugal precipitate was evenly dispersed in deionized water to obtain a suspension, which was added to a container and freeze-dried (-80 ° C, 1 Pa) for 72 h to obtain an aerogel;
R2:在氮气气氛保护下,将1g正十二烷醇和1.975g三氯氧磷溶解于甲苯中,磁力搅拌混合2h后将混合物进行加热,70℃加热10h,并进行持续反应,持续反应结束后,将反应液迅速倒入冷乙腈中,过滤,洗涤3次,25℃真空干燥24h后得到磷改性烷醇;R2: Under nitrogen atmosphere, 1 g of n-dodecanol and 1.975 g of phosphorus oxychloride were dissolved in toluene, and the mixture was heated at 70°C for 10 h and continued to react after the reaction. After the reaction was completed, the reaction solution was quickly poured into cold acetonitrile, filtered, washed 3 times, and dried under vacuum at 25°C for 24 h to obtain phosphorus-modified alkanol;
R3:将19g磷改性烷醇和1g气凝胶加入至容器中,置于真空干燥箱(0.09MPa,110℃)中熔融吸附12h,得到复合气凝胶;将40g热塑性聚氨酯弹性体加入300mL N,N-二甲基甲酰胺中,高温搅拌4h,完全溶解后加入25g复合气凝胶,氮气氛围下继续搅拌,搅拌结束后,将其倒入至去离子水中,搅拌至絮凝物析出,用乙醇洗涤絮凝物3次,70℃干燥24h,得到杂化绝热材料。R3: Add 19g of phosphorus-modified alkanol and 1g of aerogel into a container, place it in a vacuum drying oven (0.09MPa, 110℃) for melt adsorption for 12h to obtain a composite aerogel; add 40g of thermoplastic polyurethane elastomer into 300mL of N,N-dimethylformamide, stir at high temperature for 4h, and add 25g of composite aerogel after complete dissolution. Continue stirring under a nitrogen atmosphere. After stirring, pour it into deionized water and stir until flocs are precipitated. Wash the flocs with ethanol 3 times and dry them at 70℃ for 24h to obtain a hybrid insulation material.
本实施例公开一种改性增韧剂的制备方法,包括以下步骤:This embodiment discloses a method for preparing a modified toughening agent, comprising the following steps:
Q1:将1.92mL 6mol/L的乙醛水溶液置于装有温度计、球形冷凝管和搅拌器的容器中,用1mol/L的氢氧化钠水溶液调节乙醛水溶液pH=11,将1.59g苯胺溶于6.80mL甲苯中,然后逐滴加入至乙醛水溶液中,滴加结束后,40℃加热搅拌45min,随后缓慢滴加1.35mL4-羟基苯乙醛,然后将容器加热至85℃,回流6h,洗涤,旋蒸,重结晶,50℃真空干燥12h,得到中间产物1;Q1: 1.92 mL of 6 mol/L acetaldehyde aqueous solution was placed in a container equipped with a thermometer, a spherical condenser and a stirrer, and the pH of the acetaldehyde aqueous solution was adjusted to 11 with a 1 mol/L sodium hydroxide aqueous solution. 1.59 g of aniline was dissolved in 6.80 mL of toluene, and then added dropwise to the acetaldehyde aqueous solution. After the addition was completed, the mixture was heated and stirred at 40°C for 45 min, and then 1.35 mL of 4-hydroxyphenylacetaldehyde was slowly added dropwise. The container was then heated to 85°C, refluxed for 6 h, washed, rotary evaporated, recrystallized, and vacuum dried at 50°C for 12 h to obtain intermediate 1;
Q2:将4.85g中间产物1加入至容器中,同时加入50mL乙醇,95℃加热搅拌1h,冷却,加入2.17g 5-氨基吲哚,继续进行加热反应,75℃反应3h,洗涤,85℃真空干燥10h,得到中间产物2;Q2: 4.85 g of intermediate product 1 was added to a container, and 50 mL of ethanol was added at the same time. The mixture was heated and stirred at 95°C for 1 h, cooled, and 2.17 g of 5-aminoindole was added. The mixture was heated and reacted at 75°C for 3 h. The mixture was washed and vacuum dried at 85°C for 10 h to obtain intermediate product 2.
Q3:将4.9g中间产物2溶解在装有2mLN,N-二甲基甲酰胺溶液的容器中,过滤,加入5g玻璃纤维,搅拌均匀,得到混合溶液,将混合溶液置于模具中,110℃干燥2h,固化,固化过程为:在120℃下固化2h后升温至140℃固化2h,进而升温至160℃固化2h、再在180℃固化2h,最后在200℃下固化2h,得到改性增韧剂。Q3: Dissolve 4.9 g of intermediate product 2 in a container containing 2 mL of N,N-dimethylformamide solution, filter, add 5 g of glass fiber, stir evenly to obtain a mixed solution, place the mixed solution in a mold, dry at 110°C for 2 h, and cure. The curing process is: cure at 120°C for 2 h, then heat to 140°C for 2 h, then heat to 160°C for 2 h, then cure at 180°C for 2 h, and finally cure at 200°C for 2 h to obtain a modified toughening agent.
本实施例公开一种多凝泡沫玻璃复合绝热材料的制备方法,包括以下步骤:This embodiment discloses a method for preparing a polycondensate foam glass composite thermal insulation material, comprising the following steps:
步骤(1):将46kg碎玻璃、6kg硼砂和3kg石灰石使用球磨法进行研磨处理,得到混合物料,研磨后的混合物料的粒度控制为200目筛下占比为95%以上;Step (1): grinding 46 kg of broken glass, 6 kg of borax and 3 kg of limestone by ball milling to obtain a mixed material, wherein the particle size of the ground mixed material is controlled to be more than 95% under a 200-mesh sieve;
步骤(2):将混合物料、1.3kg碳酸钠和3kg碳酸锂900℃熔融发泡,得到泡沫熔体,将泡沫熔体、2kg杂化绝热材料和4kg改性增韧剂进行混合搅拌,得到复合泡沫熔体;Step (2): melting and foaming the mixed material, 1.3 kg of sodium carbonate and 3 kg of lithium carbonate at 900° C. to obtain a foam melt, and mixing and stirring the foam melt, 2 kg of a hybrid thermal insulation material and 4 kg of a modified toughening agent to obtain a composite foam melt;
步骤(3):将复合泡沫熔体进行降温,5min降温为500℃,退火,冷却,得到多凝泡沫玻璃复合绝热材料。Step (3): cooling the composite foam melt to 500° C. within 5 minutes, annealing, and cooling to obtain a polycondensate foam glass composite thermal insulation material.
实施例4Example 4
本实施例公开一种杂化绝热材料的制备方法,包括以下步骤:This embodiment discloses a method for preparing a hybrid thermal insulation material, comprising the following steps:
R1:将2g钛铝碳粉和3.01g氟化锂加入至43mL 9mol/L的盐酸溶液中,40℃加热搅拌48h,离心,用1mol/L的盐酸溶液和1mol/L的氯化锂溶液分别离心洗涤3次后,用去离子水洗涤至pH=6,随后将离心沉淀物均匀分散于去离子水中,得到悬浮液,将其加入至容器中冷冻(-80℃,1Pa)干燥72h,得到气凝胶;R1: 2 g titanium aluminum carbon powder and 3.01 g lithium fluoride were added to 43 mL 9 mol/L hydrochloric acid solution, heated and stirred at 40 ° C for 48 h, centrifuged, washed three times with 1 mol/L hydrochloric acid solution and 1 mol/L lithium chloride solution, respectively, and then washed with deionized water until pH = 6. The centrifugal precipitate was uniformly dispersed in deionized water to obtain a suspension, which was added to a container and freeze-dried (-80 ° C, 1 Pa) for 72 h to obtain an aerogel;
R2:在氮气气氛保护下,将1g正十二烷醇和1.732g三氯氧磷溶解于甲苯中,磁力搅拌混合2h后将混合物进行加热,70℃加热10h,并进行持续反应,持续反应结束后,将反应液迅速倒入冷乙腈中,过滤,洗涤3次,25℃真空干燥24h后得到磷改性烷醇;R2: Under nitrogen atmosphere, 1 g of n-dodecanol and 1.732 g of phosphorus oxychloride were dissolved in toluene, and the mixture was heated at 70°C for 10 h and continued to react after the reaction. After the reaction was completed, the reaction solution was quickly poured into cold acetonitrile, filtered, washed 3 times, and dried under vacuum at 25°C for 24 h to obtain phosphorus-modified alkanol;
R3:将16g磷改性烷醇和1g气凝胶加入至容器中,置于真空干燥箱(0.09MPa,110℃)中熔融吸附12h,得到复合气凝胶;将32g热塑性聚氨酯弹性体加入280mL N,N-二甲基甲酰胺中,高温搅拌4h,完全溶解后加入21g复合气凝胶,氮气氛围下继续搅拌,搅拌结束后,将其倒入至去离子水中,搅拌至絮凝物析出,用乙醇洗涤絮凝物3次,70℃干燥24h,得到杂化绝热材料。R3: Add 16g of phosphorus-modified alkanol and 1g of aerogel into a container, place it in a vacuum drying oven (0.09MPa, 110℃) for melt adsorption for 12h to obtain a composite aerogel; add 32g of thermoplastic polyurethane elastomer into 280mL of N,N-dimethylformamide, stir at high temperature for 4h, and add 21g of composite aerogel after complete dissolution. Continue stirring under a nitrogen atmosphere. After stirring, pour it into deionized water and stir until flocs are precipitated. Wash the flocs with ethanol 3 times and dry them at 70℃ for 24h to obtain a hybrid insulation material.
本实施例公开一种改性增韧剂的制备方法,包括以下步骤:This embodiment discloses a method for preparing a modified toughening agent, comprising the following steps:
Q1:将1.54mL 6mol/L的乙醛水溶液置于装有温度计、球形冷凝管和搅拌器的容器中,用1mol/L的氢氧化钠水溶液调节乙醛水溶液pH=11,将1.17g苯胺溶于4.78mL甲苯中,然后逐滴加入至乙醛水溶液中,滴加结束后,40℃加热搅拌45min,随后缓慢滴加2.00mL4-羟基苯乙醛,然后将容器加热至85℃,回流6h,洗涤,旋蒸,重结晶,50℃真空干燥12h,得到中间产物1;Q1: 1.54 mL of 6 mol/L acetaldehyde aqueous solution was placed in a container equipped with a thermometer, a spherical condenser and a stirrer, and the pH of the acetaldehyde aqueous solution was adjusted to 11 with a 1 mol/L sodium hydroxide aqueous solution. 1.17 g of aniline was dissolved in 4.78 mL of toluene, and then added dropwise to the acetaldehyde aqueous solution. After the addition was completed, the mixture was heated and stirred at 40°C for 45 min, and then 2.00 mL of 4-hydroxyphenylacetaldehyde was slowly added dropwise. The container was then heated to 85°C, refluxed for 6 h, washed, rotary evaporated, recrystallized, and vacuum dried at 50°C for 12 h to obtain intermediate 1;
Q2:将4.89g中间产物1加入至容器中,同时加入35mL乙醇,95℃加热搅拌1h,冷却,加入2.09g 5-氨基吲哚,继续进行加热反应,75℃反应3h,洗涤,85℃真空干燥10h,得到中间产物2;Q2: 4.89 g of intermediate product 1 was added to a container, and 35 mL of ethanol was added at the same time. The mixture was heated and stirred at 95°C for 1 h, cooled, and 2.09 g of 5-aminoindole was added. The mixture was heated and reacted at 75°C for 3 h. The mixture was washed and vacuum dried at 85°C for 10 h to obtain intermediate product 2.
Q3:将4.7g中间产物2溶解在装有2mLN,N-二甲基甲酰胺溶液的容器中,过滤,加入3g玻璃纤维,搅拌均匀,得到混合溶液,将混合溶液置于模具中,110℃干燥2h,固化,固化过程为:在120℃下固化2h后升温至140℃固化2h,进而升温至160℃固化2h、再在180℃固化2h,最后在200℃下固化2h,得到改性增韧剂。Q3: Dissolve 4.7 g of intermediate product 2 in a container containing 2 mL of N,N-dimethylformamide solution, filter, add 3 g of glass fiber, stir evenly to obtain a mixed solution, place the mixed solution in a mold, dry at 110°C for 2 h, and cure. The curing process is: cure at 120°C for 2 h, then heat to 140°C for 2 h, then heat to 160°C for 2 h, then cure at 180°C for 2 h, and finally cure at 200°C for 2 h to obtain a modified toughening agent.
本实施例公开一种多凝泡沫玻璃复合绝热材料的制备方法,包括以下步骤:This embodiment discloses a method for preparing a polycondensate foam glass composite thermal insulation material, comprising the following steps:
步骤(1):将44kg碎玻璃、3kg硼砂和2.5kg石灰石使用球磨法进行研磨处理,得到混合物料,研磨后的混合物料的粒度控制为200目筛下占比为95%以上;Step (1): grinding 44 kg of broken glass, 3 kg of borax and 2.5 kg of limestone by ball milling to obtain a mixed material, wherein the particle size of the ground mixed material is controlled to be more than 95% under a 200-mesh sieve;
步骤(2):将混合物料、1.2kg碳酸钠和1.5kg碳酸锂900℃熔融发泡,得到泡沫熔体,将泡沫熔体、4kg杂化绝热材料和2.5kg改性增韧剂进行混合搅拌,得到复合泡沫熔体;Step (2): melting and foaming the mixed material, 1.2 kg of sodium carbonate and 1.5 kg of lithium carbonate at 900° C. to obtain a foam melt, and mixing and stirring the foam melt, 4 kg of a hybrid thermal insulation material and 2.5 kg of a modified toughening agent to obtain a composite foam melt;
步骤(3):将复合泡沫熔体进行降温,5min降温为500℃,退火,冷却,得到多凝泡沫玻璃复合绝热材料。Step (3): cooling the composite foam melt to 500° C. within 5 minutes, annealing, and cooling to obtain a polycondensate foam glass composite thermal insulation material.
实施例5Example 5
本实施例公开一种杂化绝热材料的制备方法,包括以下步骤:This embodiment discloses a method for preparing a hybrid thermal insulation material, comprising the following steps:
R1:将2g钛铝碳粉和3.05g氟化锂加入至44mL 9mol/L的盐酸溶液中,40℃加热搅拌48h,离心,用1mol/L的盐酸溶液和1mol/L的氯化锂溶液分别离心洗涤3次后,用去离子水洗涤至pH=6,随后将离心沉淀物均匀分散于去离子水中,得到悬浮液,将其加入至容器中冷冻(-80℃,1Pa)干燥72h,得到气凝胶;R1: 2 g titanium aluminum carbon powder and 3.05 g lithium fluoride were added to 44 mL 9 mol/L hydrochloric acid solution, heated and stirred at 40 ° C for 48 h, centrifuged, washed with 1 mol/L hydrochloric acid solution and 1 mol/L lithium chloride solution for 3 times, washed with deionized water until pH = 6, and then the centrifugal precipitate was evenly dispersed in deionized water to obtain a suspension, which was added to a container and freeze-dried (-80 ° C, 1 Pa) for 72 h to obtain an aerogel;
R2:在氮气气氛保护下,将1g正十二烷醇和1.794g三氯氧磷溶解于甲苯中,磁力搅拌混合2h后将混合物进行加热,70℃加热10h,并进行持续反应,持续反应结束后,将反应液迅速倒入冷乙腈中,过滤,洗涤3次,25℃真空干燥24h后得到磷改性烷醇;R2: Under nitrogen atmosphere, 1 g of n-dodecanol and 1.794 g of phosphorus oxychloride were dissolved in toluene, and the mixture was heated at 70°C for 10 h and continued to react after magnetic stirring for 2 h. After the reaction was completed, the reaction solution was quickly poured into cold acetonitrile, filtered, washed 3 times, and dried under vacuum at 25°C for 24 h to obtain phosphorus-modified alkanol;
R3:将18g磷改性烷醇和1g气凝胶加入至容器中,置于真空干燥箱(0.09MPa,110℃)中熔融吸附12h,得到复合气凝胶;将38g热塑性聚氨酯弹性体加入290mL N,N-二甲基甲酰胺中,高温搅拌4h,完全溶解后加入23g复合气凝胶,氮气氛围下继续搅拌,搅拌结束后,将其倒入至去离子水中,搅拌至絮凝物析出,用乙醇洗涤絮凝物3次,70℃干燥24h,得到杂化绝热材料。R3: Add 18g of phosphorus-modified alkanol and 1g of aerogel into a container, place it in a vacuum drying oven (0.09MPa, 110℃) for melt adsorption for 12h to obtain a composite aerogel; add 38g of thermoplastic polyurethane elastomer into 290mL of N,N-dimethylformamide, stir at high temperature for 4h, and add 23g of composite aerogel after complete dissolution. Continue stirring under a nitrogen atmosphere. After stirring, pour it into deionized water and stir until flocs are precipitated. Wash the flocs with ethanol 3 times and dry them at 70℃ for 24h to obtain a hybrid insulation material.
本实施例公开一种改性增韧剂的制备方法,包括以下步骤:This embodiment discloses a method for preparing a modified toughening agent, comprising the following steps:
Q1:将1.79mL 6mol/L的乙醛水溶液置于装有温度计、球形冷凝管和搅拌器的容器中,用1mol/L的氢氧化钠水溶液调节乙醛水溶液pH=11,将1.48g苯胺溶于6.25mL甲苯中,然后逐滴加入至乙醛水溶液中,滴加结束后,40℃加热搅拌45min,随后缓慢滴加1.64mL4-羟基苯乙醛,然后将容器加热至85℃,回流6h,洗涤,旋蒸,重结晶,50℃真空干燥12h,得到中间产物1;Q1: 1.79 mL of 6 mol/L acetaldehyde aqueous solution was placed in a container equipped with a thermometer, a spherical condenser and a stirrer, and the pH of the acetaldehyde aqueous solution was adjusted to 11 with a 1 mol/L sodium hydroxide aqueous solution. 1.48 g of aniline was dissolved in 6.25 mL of toluene, and then added dropwise to the acetaldehyde aqueous solution. After the addition was completed, the mixture was heated and stirred at 40°C for 45 min, and then 1.64 mL of 4-hydroxyphenylacetaldehyde was slowly added dropwise. The container was then heated to 85°C, refluxed for 6 h, washed, rotary evaporated, recrystallized, and vacuum dried at 50°C for 12 h to obtain intermediate 1;
Q2:将4.73g中间产物1加入至容器中,同时加入42mL乙醇,95℃加热搅拌1h,冷却,加入1.98g 5-氨基吲哚,继续进行加热反应,75℃反应3h,洗涤,85℃真空干燥10h,得到中间产物2;Q2: 4.73 g of intermediate product 1 was added to a container, and 42 mL of ethanol was added at the same time. The mixture was heated and stirred at 95°C for 1 h, cooled, and 1.98 g of 5-aminoindole was added. The mixture was heated and reacted at 75°C for 3 h. The mixture was washed and vacuum dried at 85°C for 10 h to obtain intermediate product 2.
Q3:将4.8g中间产物2溶解在装有2mLN,N-二甲基甲酰胺溶液的容器中,过滤,加入4g玻璃纤维,搅拌均匀,得到混合溶液,将混合溶液置于模具中,110℃干燥2h,固化,固化过程为:在120℃下固化2h后升温至140℃固化2h,进而升温至160℃固化2h、再在180℃固化2h,最后在200℃下固化2h,得到改性增韧剂。Q3: Dissolve 4.8 g of intermediate product 2 in a container containing 2 mL of N,N-dimethylformamide solution, filter, add 4 g of glass fiber, stir evenly to obtain a mixed solution, place the mixed solution in a mold, dry at 110°C for 2 h, and cure. The curing process is: cure at 120°C for 2 h, then heat to 140°C for 2 h, then heat to 160°C for 2 h, then cure at 180°C for 2 h, and finally cure at 200°C for 2 h to obtain a modified toughening agent.
本实施例公开一种多凝泡沫玻璃复合绝热材料的制备方法,包括以下步骤:This embodiment discloses a method for preparing a polycondensate foam glass composite thermal insulation material, comprising the following steps:
步骤(1):将38kg碎玻璃、5kg硼砂和1.5kg石灰石使用球磨法进行研磨处理,得到混合物料,研磨后的混合物料的粒度控制为200目筛下占比为95%以上;Step (1): grinding 38 kg of broken glass, 5 kg of borax and 1.5 kg of limestone by ball milling to obtain a mixed material, wherein the particle size of the ground mixed material is controlled to be more than 95% under a 200-mesh sieve;
步骤(2):将混合物料、1kg碳酸钠和2.5kg碳酸锂900℃熔融发泡,得到泡沫熔体,将泡沫熔体、5kg杂化绝热材料和3.1kg改性增韧剂进行混合搅拌,得到复合泡沫熔体;Step (2): melting and foaming the mixed material, 1 kg of sodium carbonate and 2.5 kg of lithium carbonate at 900° C. to obtain a foam melt, and mixing and stirring the foam melt, 5 kg of hybrid thermal insulation material and 3.1 kg of modified toughening agent to obtain a composite foam melt;
步骤(3):将复合泡沫熔体进行降温,5min降温为500℃,退火,冷却,得到多凝泡沫玻璃复合绝热材料。Step (3): cooling the composite foam melt to 500° C. within 5 minutes, annealing, and cooling to obtain a polycondensate foam glass composite thermal insulation material.
实施例6Example 6
本实施例公开一种杂化绝热材料的制备方法,包括以下步骤:This embodiment discloses a method for preparing a hybrid thermal insulation material, comprising the following steps:
R1:将2g钛铝碳粉和3.20g氟化锂加入至41mL 9mol/L的盐酸溶液中,40℃加热搅拌48h,离心,用1mol/L的盐酸溶液和1mol/L的氯化锂溶液分别离心洗涤3次后,用去离子水洗涤至pH=6,随后将离心沉淀物均匀分散于去离子水中,得到悬浮液,将其加入至容器中冷冻(-80℃,1Pa)干燥72h,得到气凝胶;R1: 2 g titanium aluminum carbon powder and 3.20 g lithium fluoride were added to 41 mL 9 mol/L hydrochloric acid solution, heated and stirred at 40 ° C for 48 h, centrifuged, washed three times with 1 mol/L hydrochloric acid solution and 1 mol/L lithium chloride solution, respectively, and then washed with deionized water until pH = 6. The centrifugal precipitate was uniformly dispersed in deionized water to obtain a suspension, which was added to a container and freeze-dried (-80 ° C, 1 Pa) for 72 h to obtain an aerogel;
R2:在氮气气氛保护下,将1g正十二烷醇和1.903g三氯氧磷溶解于甲苯中,磁力搅拌混合2h后将混合物进行加热,70℃加热10h,并进行持续反应,持续反应结束后,将反应液迅速倒入冷乙腈中,过滤,洗涤3次,25℃真空干燥24h后得到磷改性烷醇;R2: Under nitrogen atmosphere, 1 g of n-dodecanol and 1.903 g of phosphorus oxychloride were dissolved in toluene, and the mixture was heated at 70°C for 10 h and continued to react after the reaction. After the reaction was completed, the reaction solution was quickly poured into cold acetonitrile, filtered, washed 3 times, and dried under vacuum at 25°C for 24 h to obtain phosphorus-modified alkanol;
R3:将17g磷改性烷醇和1g气凝胶加入至容器中,置于真空干燥箱(0.09MPa,110℃)中熔融吸附12h,得到复合气凝胶;将36g热塑性聚氨酯弹性体加入260mL N,N-二甲基甲酰胺中,高温搅拌4h,完全溶解后加入24g复合气凝胶,氮气氛围下继续搅拌,搅拌结束后,将其倒入至去离子水中,搅拌至絮凝物析出,用乙醇洗涤絮凝物3次,70℃干燥24h,得到杂化绝热材料。R3: Add 17g of phosphorus-modified alkanol and 1g of aerogel into a container, place it in a vacuum drying oven (0.09MPa, 110℃) for melt adsorption for 12h to obtain a composite aerogel; add 36g of thermoplastic polyurethane elastomer into 260mL of N,N-dimethylformamide, stir at high temperature for 4h, and add 24g of composite aerogel after complete dissolution. Continue stirring under a nitrogen atmosphere. After stirring, pour it into deionized water and stir until flocs are precipitated. Wash the flocs with ethanol 3 times and dry them at 70℃ for 24h to obtain a hybrid insulation material.
本实施例公开一种改性增韧剂的制备方法,包括以下步骤:This embodiment discloses a method for preparing a modified toughening agent, comprising the following steps:
Q1:将1.67mL 6mol/L的乙醛水溶液置于装有温度计、球形冷凝管和搅拌器的容器中,用1mol/L的氢氧化钠水溶液调节乙醛水溶液pH=11,将1.22g苯胺溶于5.24mL甲苯中,然后逐滴加入至乙醛水溶液中,滴加结束后,40℃加热搅拌45min,随后缓慢滴加1.97mL4-羟基苯乙醛,然后将容器加热至85℃,回流6h,洗涤,旋蒸,重结晶,50℃真空干燥12h,得到中间产物1;Q1: 1.67 mL of 6 mol/L acetaldehyde aqueous solution was placed in a container equipped with a thermometer, a spherical condenser and a stirrer, and the pH of the acetaldehyde aqueous solution was adjusted to 11 with a 1 mol/L sodium hydroxide aqueous solution. 1.22 g of aniline was dissolved in 5.24 mL of toluene, and then added dropwise to the acetaldehyde aqueous solution. After the addition was completed, the mixture was heated and stirred at 40°C for 45 min, and then 1.97 mL of 4-hydroxyphenylacetaldehyde was slowly added dropwise. The container was then heated to 85°C, refluxed for 6 h, washed, rotary evaporated, recrystallized, and vacuum dried at 50°C for 12 h to obtain intermediate 1;
Q2:将4.75g中间产物1加入至容器中,同时加入48mL乙醇,95℃加热搅拌1h,冷却,加入1.79g 5-氨基吲哚,继续进行加热反应,75℃反应3h,洗涤,85℃真空干燥10h,得到中间产物2;Q2: 4.75 g of intermediate product 1 was added to a container, and 48 mL of ethanol was added at the same time. The mixture was heated and stirred at 95°C for 1 h, cooled, and 1.79 g of 5-aminoindole was added. The mixture was heated and reacted at 75°C for 3 h. The mixture was washed and vacuum dried at 85°C for 10 h to obtain intermediate product 2.
Q3:将4.85g中间产物2溶解在装有2mLN,N-二甲基甲酰胺溶液的容器中,过滤,加入4.5g玻璃纤维,搅拌均匀,得到混合溶液,将混合溶液置于模具中,110℃干燥2h,固化,固化过程为:在120℃下固化2h后升温至140℃固化2h,进而升温至160℃固化2h、再在180℃固化2h,最后在200℃下固化2h,得到改性增韧剂。Q3: Dissolve 4.85 g of intermediate product 2 in a container containing 2 mL of N,N-dimethylformamide solution, filter, add 4.5 g of glass fiber, stir evenly to obtain a mixed solution, place the mixed solution in a mold, dry at 110°C for 2 h, and cure. The curing process is: cure at 120°C for 2 h, then heat to 140°C for 2 h, then heat to 160°C for 2 h, then cure at 180°C for 2 h, and finally cure at 200°C for 2 h to obtain a modified toughening agent.
本实施例公开一种多凝泡沫玻璃复合绝热材料的制备方法,包括以下步骤:This embodiment discloses a method for preparing a polycondensate foam glass composite thermal insulation material, comprising the following steps:
步骤(1):将40kg碎玻璃、4.5kg硼砂和2.75kg石灰石使用球磨法进行研磨处理,得到混合物料,研磨后的混合物料的粒度控制为200目筛下占比为95%以上;Step (1): grinding 40 kg of broken glass, 4.5 kg of borax and 2.75 kg of limestone by ball milling to obtain a mixed material, wherein the particle size of the ground mixed material is controlled to be more than 95% under a 200-mesh sieve;
步骤(2):将混合物料、0.9kg碳酸钠和2.9kg碳酸锂900℃熔融发泡,得到泡沫熔体,将泡沫熔体、3.5kg杂化绝热材料和3.7kg改性增韧剂进行混合搅拌,得到复合泡沫熔体;Step (2): melting and foaming the mixed material, 0.9 kg of sodium carbonate and 2.9 kg of lithium carbonate at 900° C. to obtain a foam melt, and mixing and stirring the foam melt, 3.5 kg of a hybrid thermal insulation material and 3.7 kg of a modified toughening agent to obtain a composite foam melt;
步骤(3):将复合泡沫熔体进行降温,5min降温为500℃,退火,冷却,得到多凝泡沫玻璃复合绝热材料。Step (3): cooling the composite foam melt to 500° C. within 5 minutes, annealing, and cooling to obtain a polycondensate foam glass composite thermal insulation material.
对比例1Comparative Example 1
对比例1与实施例1相比,对比例1在制备杂化绝热材料的过程中,不添加钛铝碳粉,其他条件均不变。Comparative Example 1 Compared with Example 1, in the process of preparing the hybrid thermal insulation material in Comparative Example 1, no titanium aluminum carbon powder is added, and other conditions remain unchanged.
对比例2Comparative Example 2
对比例2与实施例1相比,对比例2在制备杂化绝热材料的过程中,不添加正十二烷醇,其他条件均不变。Comparative Example 2 Compared with Example 1, in the process of preparing the hybrid thermal insulation material in Comparative Example 2, no n-dodecanol was added, and other conditions remained unchanged.
对比例3Comparative Example 3
对比例3与实施例1相比,对比例3在制备杂化绝热材料的过程中,不添加热塑性聚氨酯弹性体,其他条件均不变。Comparative Example 3 Compared with Example 1, in the process of preparing the hybrid thermal insulation material in Comparative Example 3, no thermoplastic polyurethane elastomer is added, and other conditions remain unchanged.
对比例4Comparative Example 4
对比例4与实施例1相比,对比例4在制备改性增韧剂的过程中,不添加4-羟基苯乙醛,其他条件均不变。Comparative Example 4 Compared with Example 1, in the process of preparing the modified toughening agent in Comparative Example 4, 4-hydroxyphenylacetaldehyde was not added, and other conditions remained unchanged.
对比例5Comparative Example 5
对比例5与实施例1相比,对比例5在制备改性增韧剂的过程中,不添加5-氨基吲哚,其他条件均不变。Comparative Example 5 Compared with Example 1, in the process of preparing the modified toughening agent in Comparative Example 5, 5-aminoindole was not added, and other conditions remained unchanged.
对比例6Comparative Example 6
对比例6与实施例1相比,对比例6在多凝泡沫玻璃复合绝热材料的制备过程中,不添加杂化绝热材料,其他条件均不变。Compared with Example 1, in Comparative Example 6, during the preparation of the polycondensate foam glass composite thermal insulation material, no hybrid thermal insulation material is added, and other conditions remain unchanged.
对比例7Comparative Example 7
对比例7与实施例1相比,对比例7在多凝泡沫玻璃复合绝热材料的制备过程中,不添加改性增韧剂,其他条件均不变。Compared with Example 1, in Comparative Example 7, during the preparation of the polycondensate foam glass composite insulation material, no modified toughening agent was added, and other conditions remained unchanged.
绝热性能、韧性、耐腐蚀性能测试Thermal insulation, toughness and corrosion resistance tests
将实施例1-6和对比例1-7制备的多凝泡沫玻璃复合绝热材料的性能进行测试,根据GB/T 10296-2008测量样品的绝热性能,根据GB/T 38686-2020测量样品的韧性,根据GB/T 28416-2012测量样品的耐腐蚀性能,测试结果如表1所示:The performance of the polycondensate foam glass composite insulation materials prepared in Examples 1-6 and Comparative Examples 1-7 was tested. The insulation performance of the samples was measured according to GB/T 10296-2008, the toughness of the samples was measured according to GB/T 38686-2020, and the corrosion resistance of the samples was measured according to GB/T 28416-2012. The test results are shown in Table 1:
表1绝热性能、韧性、耐腐蚀性能测试结果表Table 1 Test results of thermal insulation performance, toughness and corrosion resistance
由表1测试结果可知,本发明实施例1-6采用的制备方法,使多凝泡沫玻璃复合绝热材料具有优异的绝热性能、韧性和耐腐蚀性。由对比例1和实施例1-6对比可知,添加钛铝碳粉可以提高多凝泡沫玻璃复合绝热材料的绝热性能和耐腐蚀性;由对比例2和实施例1-6对比可知,添加正十二烷醇可以提高多凝泡沫玻璃复合绝热材料的绝热性能和耐腐蚀性;由对比例3和实施例1-6对比可知,添加热塑性聚氨酯弹性体可以提高多凝泡沫玻璃复合绝热材料的绝热性能和耐腐蚀性;由对比例4和实施例1-6对比可知,添加羟基苯乙醛可以提高多凝泡沫玻璃复合绝热材料的韧性;由对比例5和实施例1-6对比可知,添加5-氨基吲哚可以提高多凝泡沫玻璃复合绝热材料的韧性;由对比例6和实施例1-6对比可知,添加杂化绝热材料可以提高多凝泡沫玻璃复合绝热材料的绝热性能和耐腐蚀性;由对比例7和实施例1-6对比可知,添加改性增韧剂可以提高多凝泡沫玻璃复合绝热材料的韧性。It can be seen from the test results in Table 1 that the preparation methods adopted in Examples 1-6 of the present invention enable the polycondensate foam glass composite insulation material to have excellent insulation performance, toughness and corrosion resistance. From the comparison between comparative example 1 and examples 1-6, it can be seen that the addition of titanium aluminum carbon powder can improve the thermal insulation performance and corrosion resistance of the polycondensate foam glass composite insulation material; from the comparison between comparative example 2 and examples 1-6, it can be seen that the addition of n-dodecanol can improve the thermal insulation performance and corrosion resistance of the polycondensate foam glass composite insulation material; from the comparison between comparative example 3 and examples 1-6, it can be seen that the addition of thermoplastic polyurethane elastomer can improve the thermal insulation performance and corrosion resistance of the polycondensate foam glass composite insulation material; from the comparison between comparative example 4 and examples 1-6, it can be seen that the addition of hydroxyphenylacetaldehyde can improve the toughness of the polycondensate foam glass composite insulation material; from the comparison between comparative example 5 and examples 1-6, it can be seen that the addition of 5-aminoindole can improve the toughness of the polycondensate foam glass composite insulation material; from the comparison between comparative example 6 and examples 1-6, it can be seen that the addition of hybrid insulation material can improve the thermal insulation performance and corrosion resistance of the polycondensate foam glass composite insulation material; from the comparison between comparative example 7 and examples 1-6, it can be seen that the addition of modified toughening agent can improve the toughness of the polycondensate foam glass composite insulation material.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为的具体实施方式。显然,根据本说明书的内容,可做很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
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