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CN118600649A - A multifunctional needle punching machine for carbon/carbon composite material crucible preform - Google Patents

A multifunctional needle punching machine for carbon/carbon composite material crucible preform Download PDF

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Publication number
CN118600649A
CN118600649A CN202410637273.0A CN202410637273A CN118600649A CN 118600649 A CN118600649 A CN 118600649A CN 202410637273 A CN202410637273 A CN 202410637273A CN 118600649 A CN118600649 A CN 118600649A
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China
Prior art keywords
needling
needle plate
quick
carbon
wooden mold
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CN202410637273.0A
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Inventor
李井东
雷娟
岳子清
郭李强
赵飞
杨圆满
问李红
牛关锁
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SHAANXI ELECTRICAL APPLIANCE RESEARCH INSTITUTE
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SHAANXI ELECTRICAL APPLIANCE RESEARCH INSTITUTE
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Publication of CN118600649A publication Critical patent/CN118600649A/en
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00Needling machines
    • D04H18/02Needling machines with needles

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

本发明公开了一种碳/碳复合材料坩埚预制体多功能针刺机,包括针刺机构组件、电控组件、机架组件及木模驱动组件;电控组件、木模驱动组件均设置在机架组件上,木模驱动组件上安装木模,所述针刺机构组件设置在机架组件上,与木模型面分段对应,用于对木模上的产品分段针刺;电控组件用于控制针刺机构组件调整位置、步距、刺深及频率,同时控制木模驱动组件调整木模的位置。本发明能够同步完成坩埚各型面的针刺,实现预制体的批量化生产,提高产品质量和效率的同时,保证生产安全。

The invention discloses a multifunctional needling machine for a carbon/carbon composite material crucible preform, comprising a needling mechanism component, an electric control component, a frame component and a wooden mold driving component; the electric control component and the wooden mold driving component are both arranged on the frame component, a wooden mold is installed on the wooden mold driving component, the needling mechanism component is arranged on the frame component, corresponding to the segmented wooden mold surface, and is used for needling the product on the wooden mold segmented; the electric control component is used to control the needling mechanism component to adjust the position, step distance, puncture depth and frequency, and at the same time control the wooden mold driving component to adjust the position of the wooden mold. The invention can synchronously complete the needling of various crucible surfaces, realize mass production of preforms, improve product quality and efficiency, and ensure production safety.

Description

一种碳/碳复合材料坩埚预制体多功能针刺机A multifunctional needle punching machine for carbon/carbon composite material crucible preform

技术领域Technical Field

本发明涉及针刺机技术领域,具体涉及一种碳/碳复合材料坩埚预制体多功能针刺机。The invention relates to the technical field of needling machines, in particular to a multifunctional needling machine for a carbon/carbon composite material crucible preform.

背景技术Background Art

目前,国内的碳/碳复合材料预制体针刺成型装备种类少,特别是异形预制体针刺专用装备技术发展处于瓶颈,自动化水平还停留在较低层次,预制体成型大多由半机械半手工完成,预制体成型对人工依赖较高,导致成型产品质量一致性较差,且生产效率低,不能满足批量化生产需求,极大限制了针刺技术在碳/碳复合材料领域的发展与应用。At present, there are few types of carbon/carbon composite material preform needle punching equipment in China, especially the technology development of special equipment for special-shaped preform needle punching is at a bottleneck, and the level of automation remains at a relatively low level. Preform forming is mostly completed semi-mechanically and semi-manually, and preform forming is highly dependent on manual labor, resulting in poor consistency in the quality of the molded products and low production efficiency, which cannot meet the needs of mass production, greatly limiting the development and application of needle punching technology in the field of carbon/carbon composite materials.

发明内容Summary of the invention

有鉴于此,本发明提供了一种碳/碳复合材料坩埚预制体多功能针刺机,能够同步完成坩埚各型面的针刺,实现预制体的批量化生产,提高产品质量和效率的同时,保证生产安全。In view of this, the present invention provides a multifunctional needling machine for carbon/carbon composite crucible preforms, which can synchronously complete the needling of various surfaces of the crucible, realize batch production of preforms, improve product quality and efficiency, and ensure production safety.

本发明采用的技术方案如下:The technical solution adopted by the present invention is as follows:

一种碳/碳复合材料坩埚预制体多功能针刺机,包括针刺机构组件、电控组件、机架组件及木模驱动组件;A multifunctional needling machine for a carbon/carbon composite material crucible preform, comprising a needling mechanism component, an electric control component, a frame component and a wooden mold driving component;

所述电控组件、木模驱动组件均设置在机架组件上,所述木模驱动组件上安装木模,所述针刺机构组件设置在机架组件上,与木模型面分段对应,用于对木模上的产品分段针刺;The electric control component and the wooden mold driving component are both arranged on the frame component, the wooden mold driving component is mounted on the wooden mold, and the acupuncture mechanism component is arranged on the frame component, corresponding to the sections of the wooden mold surface, and is used for acupuncturing the products on the wooden mold in sections;

所述电控组件用于控制针刺机构组件调整位置、步距、刺深及频率,同时控制木模驱动组件调整木模的位置。The electric control component is used to control the acupuncture mechanism component to adjust the position, step distance, puncture depth and frequency, and at the same time control the wooden mold driving component to adjust the position of the wooden mold.

进一步地,所述针刺机构组件包括直筒段针刺机构、斜面段针刺机构、圆弧段针刺机构以及锅底段针刺机构,每个针刺机构均包括直线电缸、快换针板、安装架、导向轴及导向套,所述导向轴穿过导向套固定在快换针板上,所述导向套固定在安装架上,所述直线电缸设置在安装架上,同时所述直线电缸输出轴带动快换针板沿导向轴直线运动;Furthermore, the acupuncture mechanism assembly includes a straight section acupuncture mechanism, a bevel section acupuncture mechanism, an arc section acupuncture mechanism and a pot bottom section acupuncture mechanism, each of which includes a linear electric cylinder, a quick-change needle plate, a mounting frame, a guide shaft and a guide sleeve, the guide shaft passes through the guide sleeve and is fixed on the quick-change needle plate, the guide sleeve is fixed on the mounting frame, the linear electric cylinder is arranged on the mounting frame, and the output shaft of the linear electric cylinder drives the quick-change needle plate to move linearly along the guide shaft;

其中直筒段针刺机构的快换针板可沿水平方向和竖直方向调整位置;斜面段针刺机构的快换针板可沿水平方向和竖直方向调整位置,同时快换针板可在一定范围内调整角度;圆弧段针刺机构的快换针板可沿水平方向和竖直方向调整位置,同时快换针板自身可在一定角度范围内旋转;锅底段针刺机构的快换针板可沿水平方向和竖直方向调整位置。The quick-change needle plate of the straight-tube section acupuncture mechanism can adjust its position in the horizontal and vertical directions; the quick-change needle plate of the bevel section acupuncture mechanism can adjust its position in the horizontal and vertical directions, and the quick-change needle plate can adjust its angle within a certain range; the quick-change needle plate of the arc section acupuncture mechanism can adjust its position in the horizontal and vertical directions, and the quick-change needle plate itself can rotate within a certain angle range; the quick-change needle plate of the pot bottom section acupuncture mechanism can adjust its position in the horizontal and vertical directions.

进一步地,所述快换针板包括针板背板、燕尾针板、快夹浮动压板、浮动弹簧及手拧螺丝;Furthermore, the quick-change needle plate includes a needle plate back plate, a dovetail needle plate, a quick-clamp floating pressure plate, a floating spring and a hand screw;

所述针板背板与燕尾针板开合,所述快夹浮动压板通过手拧螺丝固定在所述针板背板侧面,同时所述针板背板两侧的快夹浮动压板之间形成燕尾槽,用于夹持燕尾针板;所述浮动弹簧套装在所述手拧螺丝外圆周两端,由快夹浮动压板封装在所述针板背板内,处于压缩状态。The needle plate back plate opens and closes with the dovetail needle plate, and the quick-clamp floating pressure plate is fixed to the side of the needle plate back plate by a hand screw. At the same time, a dovetail groove is formed between the quick-clamp floating pressure plates on both sides of the needle plate back plate to clamp the dovetail needle plate; the floating spring is mounted on both ends of the outer circumference of the hand screw and is encapsulated in the needle plate back plate by the quick-clamp floating pressure plate and is in a compressed state.

进一步地,机架组件包括设备底座和L型支架,L型支架的竖直部设置在设备底座上,电控组件、木模驱动组件固定在设备底座上,同时分置在L型支架的竖直部两侧,L型支架的水平部位于上方,并向木模驱动组件所在方向伸出,电控组件与L型支架的竖直部固定连接,木模驱动组件上方与L型支架的水平部固定连接。Furthermore, the frame assembly includes an equipment base and an L-shaped bracket, the vertical portion of the L-shaped bracket is arranged on the equipment base, the electric control assembly and the wooden mold driving assembly are fixed on the equipment base and are arranged on both sides of the vertical portion of the L-shaped bracket, the horizontal portion of the L-shaped bracket is located at the top and extends toward the direction of the wooden mold driving assembly, the electric control assembly is fixedly connected to the vertical portion of the L-shaped bracket, and the top of the wooden mold driving assembly is fixedly connected to the horizontal portion of the L-shaped bracket.

进一步地,所述电控组件包括防尘电控柜、设备状态指示灯及设备人机界面;Furthermore, the electric control assembly includes a dustproof electric control cabinet, an equipment status indicator light and an equipment human-machine interface;

所述设备状态指示灯设置在L型支架顶面,设备人机界面设置在L型支架竖直部表面;所述防尘电控柜门框加装密封胶条,内部采用正压新风。The equipment status indicator light is arranged on the top surface of the L-shaped bracket, and the equipment human-machine interface is arranged on the surface of the vertical part of the L-shaped bracket; the door frame of the dustproof electric control cabinet is equipped with a sealing strip, and positive pressure fresh air is adopted inside.

进一步地,所述直筒段针刺机构、圆弧段针刺机构设置在L型支架的水平部底面,直筒段针刺机构位于圆弧段针刺机构外侧;斜面段针刺机构、锅底段针刺机构设置在L型支架竖直部内侧面,斜面段针刺机构位于锅底段针刺机构下方。Furthermore, the straight section acupuncture mechanism and the arc section acupuncture mechanism are arranged on the bottom surface of the horizontal part of the L-shaped bracket, and the straight section acupuncture mechanism is located outside the arc section acupuncture mechanism; the inclined section acupuncture mechanism and the pot bottom section acupuncture mechanism are arranged on the inner side of the vertical part of the L-shaped bracket, and the inclined section acupuncture mechanism is located below the pot bottom section acupuncture mechanism.

进一步地,所述设备底座包括作业踏台、底座型钢骨架,所述底座型钢骨架通过螺栓与地面连接,作业踏台焊接在底座型钢骨架上;所述作业踏台由钢板和花纹板焊接组成。Furthermore, the equipment base includes a working platform and a base steel frame, the base steel frame is connected to the ground by bolts, and the working platform is welded to the base steel frame; the working platform is composed of a steel plate and a patterned plate welded together.

进一步地,所述木模驱动组件包括回转支座、转台、木模旋转机构、定位传感器、木模外轴及木模内轴;Furthermore, the wooden mold driving assembly includes a slewing support, a turntable, a wooden mold rotating mechanism, a positioning sensor, a wooden mold outer shaft and a wooden mold inner shaft;

所述回转支座上安装转台,转台上固定一个以上木模旋转机构提供多工位作业,所述定位传感器安装在转台上,用于木模回转位置定位;所述木模内轴固定在木模旋转机构上,所述木模外轴固定在木模内,所述木模内轴、木模外轴前端为锥面对中配合、后端采用胀紧套刚性连接。A turntable is installed on the slewing support, and more than one wooden mold rotating mechanism is fixed on the turntable to provide multi-station operation. The positioning sensor is installed on the turntable and is used to locate the rotation position of the wooden mold; the wooden mold inner shaft is fixed on the wooden mold rotating mechanism, and the wooden mold outer shaft is fixed in the wooden mold. The front ends of the wooden mold inner shaft and the wooden mold outer shaft are conical faces and centering fit, and the rear ends are rigidly connected by expansion sleeves.

有益效果:Beneficial effects:

1、针刺机构组件与木模型面分段对应,用于对木模上的产品分段针刺,同步完成坩埚预制体各型面的针刺,实现坩埚预制体的批量化生产,提高产品质量和效率;其次,针刺机构组件采用多轴机构即多个伺服电机联合动作,多个针刺机构同时针刺作业,可随产品型面及尺寸变换自动调整位置、针刺深度、角度以及频率等参数,可以兼容32、36、42吋坩埚针刺的自动针刺机。1. The needling mechanism components correspond to the sections of the wooden model surface, and are used to needle the products on the wooden model in sections, and simultaneously complete the needling of various surfaces of the crucible preform, so as to realize the mass production of the crucible preform and improve the product quality and efficiency; secondly, the needling mechanism components adopt a multi-axis mechanism, that is, multiple servo motors work together, and multiple needling mechanisms can needle at the same time, which can automatically adjust the position, needling depth, angle, frequency and other parameters as the product surface and size change, and can be compatible with 32, 36, 42-inch crucible needling automatic needling machines.

2、本发明采用多工位作业方式,可实现机器和人交替作业;生产效率高,安全性高。2. The present invention adopts a multi-station operation mode, which can realize alternating operation of machines and people; it has high production efficiency and high safety.

3、本发明防尘电控柜采用封闭设计,可适应碳粉环境生产,柜体门框加装密封胶条,阻隔外界粉尘进入电控柜内部;而且柜内采用正压新风以防纤维、粉尘进入,保证内部空气清洁及温控需求。3. The dustproof electric control cabinet of the present invention adopts a closed design, which can adapt to the production in the carbon powder environment. The cabinet door frame is equipped with a sealing strip to prevent external dust from entering the interior of the electric control cabinet; and positive pressure fresh air is used in the cabinet to prevent fiber and dust from entering, ensuring the internal air cleanliness and temperature control requirements.

4、本发明设置四组多自由度针刺组件,分别对坩埚预制体直线段、R角段、锅底段、斜面段进行针刺作业。采用创新的针刺独立分布控制使得各针刺组件可单独针刺对应部位,也可同时进行针刺,针刺作业快速高效。4. The present invention sets four sets of multi-degree-of-freedom acupuncture components to perform acupuncture operations on the straight section, R angle section, bottom section and inclined section of the crucible preform respectively. The innovative acupuncture independent distribution control is adopted so that each acupuncture component can acupuncture the corresponding part separately or simultaneously, and the acupuncture operation is fast and efficient.

5、本发明采用快换针板装置,10秒内可完成针板拆装,针板更换快速便捷。5. The present invention adopts a quick-change needle plate device, which can complete the disassembly and assembly of the needle plate within 10 seconds, and the needle plate can be replaced quickly and conveniently.

6、本发明木模与设备(即木模内、外轴)连接采用胀紧套形式,拆卸方便。6. The connection between the wooden mold and the equipment (i.e. the inner and outer shafts of the wooden mold) of the present invention adopts the form of expansion sleeve, which is easy to disassemble.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.

图2为本发明双工位结构示意图。FIG. 2 is a schematic diagram of the double-station structure of the present invention.

图3为本发明木模结构示意图。Fig. 3 is a schematic diagram of the wooden mold structure of the present invention.

图4为本发明各针刺机构分布示意图。FIG. 4 is a schematic diagram showing the distribution of the acupuncture mechanisms of the present invention.

图5为本发明针刺机构结构示意图。FIG. 5 is a schematic diagram of the structure of the acupuncture mechanism of the present invention.

图6为本发明快换针板结构示意图。FIG. 6 is a schematic diagram of the structure of the quick-change needle plate of the present invention.

图7为本发明快换针板剖面示意图。FIG. 7 is a schematic cross-sectional view of the quick-change needle plate of the present invention.

图8为本发明木模驱动组件结构示意图。FIG8 is a schematic diagram of the structure of the wooden mold driving assembly of the present invention.

图9为木模内、外轴连接示意图。Figure 9 is a schematic diagram of the connection between the inner and outer shafts of the wooden mold.

图10为木模内、外轴锥面对中配合示意图。Figure 10 is a schematic diagram of the centering fit of the inner and outer cone surfaces of the wooden mold.

其中,1-L型支架,2-针刺机构组件,3-设备人机界面,4-设备底座,5-木模驱动组件,6-防尘电控柜,7-直筒段,8-斜面段,9-圆弧段,10-锅底段,11-作业踏台,12-底座型钢骨架,13-直筒段针刺机构,14-圆弧段针刺机构,15-斜面段针刺机构,16-锅底段针刺机构,17-直线电缸,18-快换针板,19-安装架,20-导向轴,21-导向套,22-针板背板,23-燕尾针板,24-快夹浮动压板,25-浮动弹簧,26-手拧螺丝,27-回转支座,28-转台,29-木模旋转驱动伺服电机,30-木模旋转减速机,31-木模外轴,32-木模内轴,33-机构封罩,34-木模,35-定位传感器,36-转台伺服电机,37-转台减速机,38-木模旋转机构固定座,39-莫氏锥度,40-设备状态指示灯。Among them, 1-L-shaped bracket, 2-needle mechanism assembly, 3-equipment human-machine interface, 4-equipment base, 5-wooden mold drive assembly, 6-dust-proof electric control cabinet, 7-straight section, 8-inclined section, 9-arc section, 10-bottom section, 11-operating platform, 12-base steel frame, 13-straight section acupuncture mechanism, 14-arc section acupuncture mechanism, 15-inclined section acupuncture mechanism, 16-bottom section acupuncture mechanism, 17-linear electric cylinder, 18-quick-change needle plate, 19-mounting frame, 20-guide shaft, 21-guide Toward sleeve, 22-needle plate back plate, 23-dovetail needle plate, 24-quick-clamp floating pressure plate, 25-floating spring, 26-hand screw, 27-slewing support, 28-turntable, 29-wooden mold rotation drive servo motor, 30-wooden mold rotation reducer, 31-wooden mold outer shaft, 32-wooden mold inner shaft, 33-mechanism cover, 34-wooden mold, 35-positioning sensor, 36-turntable servo motor, 37-turntable reducer, 38-wooden mold rotation mechanism fixed seat, 39-Morse taper, 40-equipment status indicator light.

具体实施方式DETAILED DESCRIPTION

下面结合附图并举实施例,对本发明进行详细描述。The present invention is described in detail below with reference to the accompanying drawings and embodiments.

本发明提供了一种碳/碳复合材料坩埚预制体多功能针刺机,包括针刺机构组件2、电控组件、机架组件及木模驱动组件5。The present invention provides a multifunctional needling machine for a carbon/carbon composite material crucible preform, comprising a needling mechanism component 2, an electric control component, a frame component and a wooden mold driving component 5.

如图1所示,电控组件、木模驱动组件5均设置在机架组件上,木模驱动组件5上安装木模34,驱动木模34进行旋转和回转动作,方便作业人员进行工艺作业;针刺机构组件2设置在机架组件上,与木模34型面分段对应,用于对木模34上的产品分段针刺;电控组件用于控制针刺机构组件2调整位置、步距、刺深及频率,同时控制木模驱动组件5调整木模34的位置。整机通过自动调整,可适应直径800mm-1200mm、长度600mm-1000mm产品自动针刺。上述尺寸依据碳/碳复合材料坩埚预制体尺寸得来(坩埚预支体直径和长度)。机架组件包括设备底座4和L型支架1,L型支架1的竖直部设置在设备底座4上,电控组件、木模驱动组件5固定在设备底座4上,同时分置在L型支架1的竖直部两侧,L型支架1的水平部位于上方,并向木模驱动组件5所在方向伸出,电控组件与L型支架1的竖直部固定连接,木模驱动组件5上方与L型支架1的水平部固定连接。As shown in Figure 1, the electric control component and the wooden mold driving component 5 are both arranged on the frame component. The wooden mold driving component 5 is installed with the wooden mold 34, driving the wooden mold 34 to rotate and swivel, which is convenient for the operator to perform the process operation; the needling mechanism component 2 is arranged on the frame component, corresponding to the segmented surface of the wooden mold 34, and is used to needle the product on the wooden mold 34 in segments; the electric control component is used to control the needling mechanism component 2 to adjust the position, step distance, puncture depth and frequency, and at the same time control the wooden mold driving component 5 to adjust the position of the wooden mold 34. The whole machine can automatically adjust to adapt to the automatic needling of products with a diameter of 800mm-1200mm and a length of 600mm-1000mm. The above dimensions are obtained based on the dimensions of the carbon/carbon composite crucible preform (crucible preform diameter and length). The frame assembly includes an equipment base 4 and an L-shaped bracket 1. The vertical portion of the L-shaped bracket 1 is arranged on the equipment base 4. The electric control assembly and the wooden mold driving assembly 5 are fixed on the equipment base 4 and are arranged on both sides of the vertical portion of the L-shaped bracket 1. The horizontal portion of the L-shaped bracket 1 is located at the top and extends toward the direction of the wooden mold driving assembly 5. The electric control assembly is fixedly connected to the vertical portion of the L-shaped bracket 1, and the top of the wooden mold driving assembly 5 is fixedly connected to the horizontal portion of the L-shaped bracket 1.

电控组件包括防尘电控柜6、设备状态指示灯40及设备人机界面3;设备状态指示灯40能够实时显示当前设备运行状态,设备状态指示灯40设置在L型支架1顶面,便于明显观察;设备人机界面3是设备与作业员信息交互终端,作业员可通过此终端控制设备,设备人机界面3设置在L型支架1的竖直部表面;防尘电控柜6门框加装密封胶条,内部采用正压新风。The electrical control components include a dustproof electrical control cabinet 6, an equipment status indicator light 40 and an equipment human-machine interface 3; the equipment status indicator light 40 can display the current equipment operating status in real time, and the equipment status indicator light 40 is arranged on the top surface of the L-shaped bracket 1 for easy and obvious observation; the equipment human-machine interface 3 is an information exchange terminal between the equipment and the operator, and the operator can control the equipment through this terminal, and the equipment human-machine interface 3 is arranged on the vertical surface of the L-shaped bracket 1; the door frame of the dustproof electrical control cabinet 6 is equipped with sealing strips, and positive pressure fresh air is used inside.

作业人员通过设备人机界面3下发指令至控制单元,控制单元控制执行单元按既定指定执行作业动作。防尘电控柜6内的控制单元包括木模调整系统和针刺组件调整系统,可对木模驱动组件5、针刺机构组件2动作轴对应的伺服电机提供精确控制,实现木模34移动、旋转,可根据产品工艺,设定每个型面所对应的针刺机构的针刺频率、步距、深度、位置等参数,且各参数均可随层变化。如图3所示,本实施例中木模34为立体桶形结构,型面分为:直筒段7、斜面段8、圆弧段9、锅底段10,为保证产品针刺密度,对于异形件针刺,锅底段10、斜面段8针刺频率因小于直筒段7,随层数增加,针刺步距变小。各针刺机构均可单独控制,针对产品特殊要求,如增厚部位可单独补刺;对于较大型面针刺(如直筒段7)采用分部刺,减小木模34冲击,避免过刺。木模调整系统可按工艺需求及时自动变更,调节完全自动化,整个过程无需人工干预。针刺组件调整系统多轴联动调节,位置调节速度快,采用全伺服控制,高效、安全。还具有故障自诊断设计,该系统在工作时能够实现控制模块、测控线路、网络通讯等故障自诊断并推送相应的故障代码。此外还具有完备的检测及保护装置,包括机械防护、电气检测、安全门控制和故障报警等,控制软件与硬件向结合,构建起稳定可靠的保护系统。The operator sends instructions to the control unit through the equipment human-machine interface 3, and the control unit controls the execution unit to perform the operation according to the predetermined designation. The control unit in the dustproof electric control cabinet 6 includes a wooden mold adjustment system and a needling assembly adjustment system, which can provide precise control of the servo motors corresponding to the action axes of the wooden mold drive assembly 5 and the needling mechanism assembly 2, so as to realize the movement and rotation of the wooden mold 34. The needling frequency, step distance, depth, position and other parameters of the needling mechanism corresponding to each profile can be set according to the product process, and each parameter can vary with the layer. As shown in Figure 3, in this embodiment, the wooden mold 34 is a three-dimensional barrel structure, and the profile is divided into: a straight tube section 7, an inclined surface section 8, an arc section 9, and a pot bottom section 10. In order to ensure the needling density of the product, for the needling of special-shaped parts, the needling frequency of the pot bottom section 10 and the inclined surface section 8 is less than that of the straight tube section 7. As the number of layers increases, the needling step distance becomes smaller. Each needling mechanism can be controlled individually. For special product requirements, such as thickened parts, they can be needled separately. For needling of larger surfaces (such as straight tube section 7), partial needling is used to reduce the impact of the wooden mold 34 and avoid over-needling. The wooden mold adjustment system can be automatically changed in time according to process requirements, and the adjustment is fully automated, and no manual intervention is required for the entire process. The needling component adjustment system has multi-axis linkage adjustment, fast position adjustment speed, and full servo control, which is efficient and safe. It also has a fault self-diagnosis design. When working, the system can realize self-diagnosis of faults such as control modules, measurement and control circuits, and network communications, and push corresponding fault codes. In addition, it also has complete detection and protection devices, including mechanical protection, electrical detection, safety door control, and fault alarm, etc. The control software and hardware are combined to build a stable and reliable protection system.

如图4所示,针刺机构组件2包括直筒段针刺机构13、圆弧段针刺机构14、斜面段针刺机构15以及锅底段针刺机构16,直筒段针刺机构13、圆弧段针刺机构14设置在L型支架1的水平部底面,直筒段针刺机构13位于圆弧段针刺机构14外侧;斜面段针刺机构15、锅底段针刺机构16设置在L型支架1竖直部内侧面,斜面段针刺机构15位于锅底段针刺机构16下方。各针刺机构针刺头按工艺需求可进行自由组合针刺作业,均可独立运行,适应不同工艺作业需求。L型支架1外壳为钣金外壳。As shown in FIG4 , the acupuncture mechanism assembly 2 includes a straight section acupuncture mechanism 13, an arc section acupuncture mechanism 14, an inclined section acupuncture mechanism 15 and a pot bottom section acupuncture mechanism 16. The straight section acupuncture mechanism 13 and the arc section acupuncture mechanism 14 are arranged on the bottom surface of the horizontal part of the L-shaped bracket 1, and the straight section acupuncture mechanism 13 is located outside the arc section acupuncture mechanism 14; the inclined section acupuncture mechanism 15 and the pot bottom section acupuncture mechanism 16 are arranged on the inner side of the vertical part of the L-shaped bracket 1, and the inclined section acupuncture mechanism 15 is located below the pot bottom section acupuncture mechanism 16. The acupuncture heads of each acupuncture mechanism can be freely combined for acupuncture operations according to process requirements, and can be independently operated to meet different process operation requirements. The outer shell of the L-shaped bracket 1 is a sheet metal shell.

如图5所示,每个针刺机构均包括直线电缸17、快换针板18、安装架19、导向轴20及导向套21,导向轴20穿过导向套21固定在快换针板18上,导向套21固定在安装架19上,直线电缸17设置在安装架19上,同时直线电缸17输出轴带动快换针板18沿导向轴20直线运动。As shown in Figure 5, each acupuncture mechanism includes a linear electric cylinder 17, a quick-change needle plate 18, a mounting frame 19, a guide shaft 20 and a guide sleeve 21. The guide shaft 20 passes through the guide sleeve 21 and is fixed on the quick-change needle plate 18. The guide sleeve 21 is fixed on the mounting frame 19. The linear electric cylinder 17 is arranged on the mounting frame 19. At the same time, the output shaft of the linear electric cylinder 17 drives the quick-change needle plate 18 to move linearly along the guide shaft 20.

其中直筒段针刺机构13的快换针板可沿水平方向和竖直方向调整位置;圆弧段针刺机构14的快换针板可沿水平方向和竖直方向调整位置,同时快换针板自身可在一定角度范围内旋转;斜面段针刺机构15的针梁针板可沿水平方向和竖直方向调整位置,同时快换针板可在一定范围内调整角度;锅底段针刺机构16的快换针板可沿水平方向和竖直方向调整位置。Among them, the quick-change needle plate of the straight-section needling mechanism 13 can adjust its position in the horizontal and vertical directions; the quick-change needle plate of the arc-section needling mechanism 14 can adjust its position in the horizontal and vertical directions, and the quick-change needle plate itself can rotate within a certain angle range; the needle beam and needle plate of the inclined-section needling mechanism 15 can adjust its position in the horizontal and vertical directions, and the quick-change needle plate can adjust its angle within a certain range; the quick-change needle plate of the pot-bottom section needling mechanism 16 can adjust its position in the horizontal and vertical directions.

如图6、图7所示,快换针板18包括针板背板22、燕尾针板23、快夹浮动压板24、浮动弹簧25及手拧螺丝26;针板背板22与燕尾针板23开合,快夹浮动压板24通过手拧螺丝26固定在针板背板22侧面,同时针板背板22两侧的快夹浮动压板24之间形成燕尾槽,用于夹持燕尾针板23;浮动弹簧25套装在手拧螺丝26外圆周两端,由快夹浮动压板24封装在针板背板22内,处于压缩状态。快夹原理:两个快夹浮动压板24夹持在针板背板22两侧后,两个快夹浮动压板24超出针板背板22部分组成燕尾槽,燕尾针板23卡入燕尾槽内,拧紧手拧螺丝26螺母,实现快速装夹。拧松手拧螺丝26后,在浮动弹簧25的弹力作用下快夹浮动压板24自动弹起,夹紧力消失,人工取下燕尾针板23。由此可见松掉手拧螺丝26即可取下燕尾针板23,装上新燕尾针板23后拧紧手拧螺丝26即可,燕尾针板23更换快速便捷。As shown in Figures 6 and 7, the quick-change needle plate 18 includes a needle plate back plate 22, a dovetail needle plate 23, a quick-clamp floating pressure plate 24, a floating spring 25 and a hand screw 26; the needle plate back plate 22 and the dovetail needle plate 23 are opened and closed, and the quick-clamp floating pressure plate 24 is fixed to the side of the needle plate back plate 22 by the hand screw 26, and a dovetail groove is formed between the quick-clamp floating pressure plates 24 on both sides of the needle plate back plate 22, which is used to clamp the dovetail needle plate 23; the floating spring 25 is sleeved on both ends of the outer circumference of the hand screw 26, and is encapsulated in the needle plate back plate 22 by the quick-clamp floating pressure plate 24, and is in a compressed state. Quick clamping principle: after the two quick-clamp floating pressure plates 24 are clamped on both sides of the needle plate back plate 22, the two quick-clamp floating pressure plates 24 extend beyond the needle plate back plate 22 to form a dovetail groove, and the dovetail needle plate 23 is inserted into the dovetail groove, and the hand screw 26 nut is tightened to achieve quick clamping. After loosening the hand screw 26, the quick-clamp floating pressure plate 24 automatically springs up under the elastic force of the floating spring 25, the clamping force disappears, and the dovetail needle plate 23 is manually removed. It can be seen that the dovetail needle plate 23 can be removed by loosening the hand screw 26, and the new dovetail needle plate 23 can be installed and the hand screw 26 can be tightened. The dovetail needle plate 23 can be replaced quickly and conveniently.

如图8所示,木模驱动组件5包括回转支座27、转台28、木模旋转机构、定位传感器35、木模外轴31及木模内轴32;回转支座27上安装转台28,转台28上固定一个以上木模旋转机构提供多工位作业,定位传感器35安装在转台28上,用于木模34回转位置定位。木模旋转机构通过木模旋转机构固定座38固定在转台28上。如图9、图10所示,木模内轴32固定在木模旋转机构上,木模外轴31固定在木模34内,木模内轴32、木模外轴31前端为锥面对中配合、后端采用胀紧套刚性连接。木模内轴32前端、木模外轴31内壁为锥面,采用莫氏锥度39配合,紧固牢靠,自动对心,同心度高。如图2所示,本实施例中,转台28上固定两个木模旋转机构提供双工位作业,分别固定在转台28两侧,整体设备人机物理隔离,针刺区域外围设置安全防护栏和安全光栅,双级保护,人员误闯入可立即自动断电停机,确保操作人员安全,为最终实现全封闭、无人化、连续作业奠定基础。通过转台28可在针刺位旋转切换需要加工的预制体木模34。各预制体木模34均可独立自由旋转,旋转速度可无级调节。整个转台28回转速度可无级调节,适应性强。各驱动单元均采用伺服驱动。当按下切换按键后,PLC控制转台28按所接命令回转指定木摸至针刺位。As shown in FIG8 , the wooden mold driving assembly 5 includes a slewing support 27, a turntable 28, a wooden mold rotating mechanism, a positioning sensor 35, a wooden mold outer shaft 31 and a wooden mold inner shaft 32; the turntable 28 is installed on the slewing support 27, and more than one wooden mold rotating mechanism is fixed on the turntable 28 to provide multi-station operation. The positioning sensor 35 is installed on the turntable 28 and is used to locate the rotation position of the wooden mold 34. The wooden mold rotating mechanism is fixed on the turntable 28 through the wooden mold rotating mechanism fixing seat 38. As shown in FIG9 and FIG10 , the wooden mold inner shaft 32 is fixed on the wooden mold rotating mechanism, and the wooden mold outer shaft 31 is fixed in the wooden mold 34. The front ends of the wooden mold inner shaft 32 and the wooden mold outer shaft 31 are conical faces and matched, and the rear ends are rigidly connected by a tightening sleeve. The front end of the wooden mold inner shaft 32 and the inner wall of the wooden mold outer shaft 31 are conical surfaces, and the Morse taper 39 is matched, which is firmly fastened, automatically centered, and has high concentricity. As shown in FIG2 , in this embodiment, two wooden mold rotating mechanisms are fixed on the turntable 28 to provide double-station operation, which are respectively fixed on both sides of the turntable 28. The overall equipment is physically isolated from the human and the machine. Safety guardrails and safety gratings are set around the acupuncture area, with two-level protection. If a person accidentally breaks in, the power can be automatically cut off and the machine can be shut down immediately to ensure the safety of the operator, laying the foundation for the ultimate realization of fully enclosed, unmanned, and continuous operation. The turntable 28 can be used to rotate and switch the prefabricated wooden mold 34 that needs to be processed at the acupuncture position. Each prefabricated wooden mold 34 can rotate independently and freely, and the rotation speed can be adjusted steplessly. The rotation speed of the entire turntable 28 can be adjusted steplessly, and it has strong adaptability. Each drive unit adopts servo drive. When the switch button is pressed, the PLC controls the turntable 28 to rotate the specified wooden mold to the acupuncture position according to the received command.

转台28通过转台伺服电机36及转台减速机37驱动转动。木模旋转机构外设置机构封罩33,用于关键部位的防尘;木模旋转机构包括木模旋转驱动伺服电机29、木模旋转减速机30。全伺服控制,旋转精度,速度可控,停止位置精确。The turntable 28 is driven to rotate by the turntable servo motor 36 and the turntable reducer 37. A mechanism cover 33 is set outside the wooden mold rotating mechanism to prevent dust from key parts; the wooden mold rotating mechanism includes a wooden mold rotating drive servo motor 29 and a wooden mold rotating reducer 30. Full servo control, rotation accuracy, controllable speed, and accurate stop position.

可见本实施例驱动机构皆选用带减速器的伺服电机作为主要驱动机构,同时选用可编程控制器(PLC)作为电机的控制装置,选用人机交互界面(触摸屏)作为输入输出装置,利用各种类型的传感器作为信号采集装置保证信息的及时反馈。通过设置传感器实施采集动作数据,对比程序既定数据,进行故障诊断。对比行业内的开环控制,本机全部采用闭环控制,实时反馈数据,实现自动化,智能化监控。此外机构还包括各种电气元件,如角度编码器:角度值采样实施显示;磁栅尺:针刺深度采样反馈。It can be seen that the driving mechanism of this embodiment uses a servo motor with a reducer as the main driving mechanism, and uses a programmable controller (PLC) as the control device of the motor, and uses a human-machine interface (touch screen) as the input and output device. Various types of sensors are used as signal acquisition devices to ensure timely feedback of information. By setting sensors to collect action data, compare the program's established data, and perform fault diagnosis. Compared with the open-loop control in the industry, this machine uses closed-loop control in full, and feedbacks data in real time to achieve automated and intelligent monitoring. In addition, the mechanism also includes various electrical components, such as angle encoders: angle value sampling and display; magnetic scales: acupuncture depth sampling and feedback.

木模34安装采用快装夹方式,可迅速上下木模34,具体为:The wooden mold 34 is installed by a quick clamping method, which can quickly put the wooden mold 34 up and down, specifically:

第一步,人工通过叉车、转运车、行车等吊装木模34至安装位;In the first step, the wooden formwork 34 is manually hoisted to the installation position by a forklift, a transfer vehicle, a crane, etc.;

第二步,人工推入木模34使木模外轴31与木模内轴32(木模内轴32安装于设备上)安装配合到位;The second step is to manually push the wooden mold 34 so that the wooden mold outer shaft 31 and the wooden mold inner shaft 32 (the wooden mold inner shaft 32 is installed on the equipment) are installed and matched in place;

第三步,人工推入位于木模内轴32上的胀紧套进入木模外轴31;The third step is to manually push the expansion sleeve on the inner shaft 32 of the wooden mold into the outer shaft 31 of the wooden mold;

第四步,人工紧固胀紧套螺钉,木模内、外轴连接完成即木模34安装完成。The fourth step is to manually tighten the expansion sleeve screws, and the connection between the inner and outer shafts of the wooden mold is completed, that is, the installation of the wooden mold 34 is completed.

注:从设备上拆卸木模34按第四步→第一步的顺序依次进行。Note: The wooden mold 34 is removed from the equipment in the order of the fourth step → the first step.

设备底座4包括作业踏台11、底座型钢骨架12,底座型钢骨架12通过螺栓与地面连接,作业踏台11焊接在底座型钢骨架12上;作业踏台11由钢板和花纹板焊接组成。The equipment base 4 includes a working platform 11 and a base steel frame 12. The base steel frame 12 is connected to the ground by bolts, and the working platform 11 is welded to the base steel frame 12. The working platform 11 is formed by welding a steel plate and a patterned plate.

本实例主要功能为碳/碳复合材料坩埚预制体针刺成型,控制界面友好,操作简单:在设备人机界面3上选择坩埚类型,输入针刺层数,选择针刺部分之后,一键启动设备按照设定的逻辑,频率运行,刺完后各针刺机构归位,并提醒人员检查。(注:全段刺、直筒段7、斜面段8、锅底段10、R角段即圆弧段9、针刺功能可选,其中针刺功能包括任意指定各针刺机构单独执行针刺动作;任意指定其中几个针刺机构同时动作;任意调节各针刺机构针刺深度;任意安排各针刺机构针刺动作顺序)。The main function of this example is the needling forming of carbon/carbon composite material crucible preforms. The control interface is friendly and the operation is simple: select the crucible type on the equipment human-machine interface 3, enter the number of needling layers, select the needling part, and start the equipment with one key according to the set logic and frequency. After the needling is completed, each needling mechanism returns to its position and reminds the personnel to check. (Note: full-section needling, straight tube section 7, inclined section 8, pot bottom section 10, R angle section, i.e. arc section 9, needling function is optional, and the needling function includes arbitrarily specifying each needling mechanism to perform needling action alone; arbitrarily specifying several needling mechanisms to act simultaneously; arbitrarily adjusting the needling depth of each needling mechanism; arbitrarily arranging the needling action sequence of each needling mechanism).

综上所述,以上仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。In summary, the above are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The multifunctional needling machine for the carbon/carbon composite material crucible preform is characterized by comprising a needling mechanism assembly, an electric control assembly, a rack assembly and a wood pattern driving assembly;
the electric control assembly and the wood pattern driving assembly are arranged on the frame assembly, the wood pattern is arranged on the wood pattern driving assembly, and the needling mechanism assembly is arranged on the frame assembly and corresponds to the sectional surface of the wood pattern for needling the product on the wood pattern;
the electric control assembly is used for controlling the needling mechanism assembly to adjust the position, the step distance, the needling depth and the frequency, and controlling the wood pattern driving assembly to adjust the position of the wood pattern.
2. The multifunctional needling machine of the carbon/carbon composite crucible preform according to claim 1, wherein the needling mechanism assembly comprises a straight section needling mechanism, an inclined section needling mechanism, an arc section needling mechanism and a pan bottom section needling mechanism, each needling mechanism comprises a straight electric cylinder, a quick-change needle plate, a mounting frame, a guide shaft and a guide sleeve, the guide shaft penetrates through the guide sleeve to be fixed on the quick-change needle plate, the guide sleeve is fixed on the mounting frame, the straight electric cylinder is arranged on the mounting frame, and an output shaft of the straight electric cylinder drives the quick-change needle plate to linearly move along the guide shaft;
The quick-change needle plate of the straight barrel section needling mechanism can adjust the position along the horizontal direction and the vertical direction; the quick-change needle plate of the bevel section needling mechanism can be adjusted in position along the horizontal direction and the vertical direction, and meanwhile, the angle of the quick-change needle plate can be adjusted in a certain range; the quick-change needle plate of the circular arc section needling mechanism can adjust the position along the horizontal direction and the vertical direction, and simultaneously the quick-change needle plate can rotate within a certain angle range; the quick-change needle plate of the needling mechanism of the pan bottom section can adjust the position along the horizontal direction and the vertical direction.
3. The multifunctional needling machine of carbon/carbon composite crucible preforms of claim 2, wherein said quick change needle plate comprises a needle plate back plate, a dovetail needle plate, a quick clamp floating press plate, a floating spring and a hand screw;
The needle plate backboard and the dovetail needle plate are opened and closed, the quick clamping floating pressing plates are fixed on the side face of the needle plate backboard through hand screws, and dovetail grooves are formed between the quick clamping floating pressing plates on the two sides of the needle plate backboard and used for clamping the dovetail needle plate; the floating springs are sleeved at two ends of the outer circumference of the hand-screwed screw, and are packaged in the needle plate backboard by the quick clamping floating pressing plate and are in a compressed state.
4. The multifunctional needling machine of carbon/carbon composite crucible preforms of claim 2, wherein the frame assembly comprises an equipment base and an L-shaped bracket, the vertical portion of the L-shaped bracket is arranged on the equipment base, the electric control assembly and the wood pattern driving assembly are fixed on the equipment base and are respectively arranged on two sides of the vertical portion of the L-shaped bracket, the horizontal portion of the L-shaped bracket is arranged above and extends out towards the direction in which the wood pattern driving assembly is arranged, the electric control assembly is fixedly connected with the vertical portion of the L-shaped bracket, and the upper portion of the wood pattern driving assembly is fixedly connected with the horizontal portion of the L-shaped bracket.
5. The carbon/carbon composite crucible preform multifunctional needling machine of claim 4, wherein said electronic control assembly comprises a dust-proof electronic control cabinet, an equipment status indicator light, and an equipment human-machine interface;
the equipment state indicator lamp is arranged on the top surface of the L-shaped bracket, and the equipment man-machine interface is arranged on the surface of the vertical part of the L-shaped bracket; sealing rubber strips are additionally arranged on the dustproof electric control cabinet door frame, and positive pressure fresh air is adopted inside the dustproof electric control cabinet door frame.
6. The multifunctional needling machine of the carbon/carbon composite crucible preform according to claim 4, wherein the straight section needling mechanism and the circular arc section needling mechanism are arranged on the bottom surface of the horizontal part of the L-shaped bracket, and the straight section needling mechanism is positioned outside the circular arc section needling mechanism; the inclined surface section needling mechanism and the pot bottom section needling mechanism are arranged on the inner side surface of the vertical part of the L-shaped bracket, and the inclined surface section needling mechanism is positioned below the pot bottom section needling mechanism.
7. The multifunctional needling machine of the carbon/carbon composite crucible preform as defined in claim 4, wherein the equipment base comprises a working pedal and a base steel skeleton, the base steel skeleton is connected with the ground through bolts, and the working pedal is welded on the base steel skeleton; the operation pedal table is formed by welding a steel plate and a checkered plate.
8. The carbon/carbon composite crucible preform multifunctional needling machine of any of claims 2-7, wherein said wood pattern drive assembly comprises a swivel support, a turntable, a wood pattern rotation mechanism, a positioning sensor, a wood pattern outer shaft, and a wood pattern inner shaft;
The rotary support is provided with a rotary table, more than one wood pattern rotating mechanism is fixed on the rotary table to provide multi-station operation, and the positioning sensor is arranged on the rotary table and used for positioning the rotary position of the wood pattern; the inner wood die shaft is fixed on the wood die rotating mechanism, the outer wood die shaft is fixed in the wood die, the front ends of the inner wood die shaft and the outer wood die shaft are in conical surface centering fit, and the rear ends of the inner wood die shaft and the outer wood die shaft are rigidly connected through an expansion sleeve.
CN202410637273.0A 2024-05-22 2024-05-22 A multifunctional needle punching machine for carbon/carbon composite material crucible preform Pending CN118600649A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410637273.0A CN118600649A (en) 2024-05-22 2024-05-22 A multifunctional needle punching machine for carbon/carbon composite material crucible preform

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Application Number Priority Date Filing Date Title
CN202410637273.0A CN118600649A (en) 2024-05-22 2024-05-22 A multifunctional needle punching machine for carbon/carbon composite material crucible preform

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119145128A (en) * 2024-11-13 2024-12-17 上海骐杰新材料股份有限公司 Right-angle needling mechanism and needling equipment
US12460331B1 (en) 2024-11-13 2025-11-04 Q-Carbon Material Co., Ltd. Right-angle needle-punching mechanisms and needle-punching devices

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119145128A (en) * 2024-11-13 2024-12-17 上海骐杰新材料股份有限公司 Right-angle needling mechanism and needling equipment
US12460331B1 (en) 2024-11-13 2025-11-04 Q-Carbon Material Co., Ltd. Right-angle needle-punching mechanisms and needle-punching devices

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