CN118577169A - Asphalt mixing tank for producing asphalt waterproof material and use method thereof - Google Patents
Asphalt mixing tank for producing asphalt waterproof material and use method thereof Download PDFInfo
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- CN118577169A CN118577169A CN202410871629.7A CN202410871629A CN118577169A CN 118577169 A CN118577169 A CN 118577169A CN 202410871629 A CN202410871629 A CN 202410871629A CN 118577169 A CN118577169 A CN 118577169A
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- 239000010426 asphalt Substances 0.000 title claims abstract description 88
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000002156 mixing Methods 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 title claims abstract description 18
- 238000003756 stirring Methods 0.000 claims abstract description 98
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 238000004078 waterproofing Methods 0.000 claims abstract description 13
- 238000004140 cleaning Methods 0.000 claims description 70
- 239000000155 melt Substances 0.000 claims description 26
- 230000008569 process Effects 0.000 claims description 20
- 230000008901 benefit Effects 0.000 claims description 14
- 230000000903 blocking effect Effects 0.000 claims description 7
- 238000007790 scraping Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 18
- 239000007788 liquid Substances 0.000 abstract description 13
- 238000012545 processing Methods 0.000 abstract description 2
- 239000012535 impurity Substances 0.000 description 24
- 238000010586 diagram Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 239000006260 foam Substances 0.000 description 8
- 238000001035 drying Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6407—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes
- B01D29/6415—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes with a rotary movement with respect to the filtering element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/70—Pre-treatment of the materials to be mixed
- B01F23/708—Filtering materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/09—Stirrers characterised by the mounting of the stirrers with respect to the receptacle
- B01F27/092—Stirrers characterised by the mounting of the stirrers with respect to the receptacle occupying substantially the whole interior space of the receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/21—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
- B01F27/213—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts characterised by the connection with the drive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/38—Mixing of asphalt, bitumen, tar or pitch or their ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Working-Up Tar And Pitch (AREA)
Abstract
本发明涉及沥青加工技术领域,且公开了一种沥青防水材料生产用沥青搅拌罐及其使用方法,包括外壳机构,所述外壳机构还包括有罐体,所述罐体的内壁处固定连接有支撑架,本发明在使用前,接通加热器的电源,在罐体自身温度上升后,将所需加工的沥青通过入料管送入罐体内壁,并接通动力马达的电源,动力马达通过驱动皮带带动入料管以及搅拌扇叶产生旋转,并对罐体内部的熔液进行混合搅拌,沥青溶液受搅拌扇叶驱动的影响,在罐体内部形成漩涡状,漂浮块将受漩涡外壁的影响,而漂浮块通过安装十字架带动收集环以及内壁刮环沿着罐体的内壁上下移动,去除粘黏在罐体内部的沥青熔液。
The present invention relates to the technical field of asphalt processing, and discloses an asphalt mixing tank for producing asphalt waterproofing materials and a method of using the same, comprising an outer shell mechanism, wherein the outer shell mechanism also comprises a tank body, wherein a support frame is fixedly connected to the inner wall of the tank body. Before use, the present invention turns on the power of the heater, and after the temperature of the tank body itself rises, the asphalt to be processed is fed into the inner wall of the tank body through a feed pipe, and the power of the power motor is turned on. The power motor drives the feed pipe and the stirring blades to rotate through a driving belt, and mixes and stirs the molten liquid inside the tank body. The asphalt solution is affected by the driving of the stirring blades to form a vortex inside the tank body, and the floating blocks are affected by the outer wall of the vortex. The floating blocks drive the collecting ring and the inner wall scraper ring to move up and down along the inner wall of the tank body through the installation of a cross, so as to remove the asphalt melt adhering to the inside of the tank body.
Description
技术领域Technical Field
本发明涉及沥青加工设备技术领域,具体为一种沥青防水材料生产用沥青搅拌罐及其使用方法。The invention relates to the technical field of asphalt processing equipment, and in particular to an asphalt mixing tank for producing asphalt waterproofing materials and a use method thereof.
背景技术Background Art
沥青搅拌罐是用于加热、储存和搅拌沥青材料的设备,广泛应用于道路建设和维修工程中,其主要功能是确保沥青在使用前保持适当的温度和均匀的混合状态,以便于铺设和压实,通常包括燃烧器、电加热器或导热油加热系统,用于将沥青加热到所需温度。有些设备也会配备温度控制装置,以确保沥青温度保持在最佳范围内,防止过热或不充分加热;搅拌系统由电动机驱动的搅拌器组成,用于保持沥青的均匀性。搅拌器通常具有一定的搅拌速度和旋转方向,以确保沥青材料充分混合,避免沉淀和结块。Asphalt mixing tanks are equipment used to heat, store and mix asphalt materials. They are widely used in road construction and maintenance projects. Their main function is to ensure that the asphalt maintains the appropriate temperature and uniform mixing state before use to facilitate paving and compaction. They usually include a burner, electric heater or thermal oil heating system to heat the asphalt to the required temperature. Some equipment will also be equipped with a temperature control device to ensure that the asphalt temperature remains within the optimal range to prevent overheating or insufficient heating; the mixing system consists of an agitator driven by an electric motor to maintain the uniformity of the asphalt. The agitator usually has a certain mixing speed and rotation direction to ensure that the asphalt material is fully mixed to avoid precipitation and agglomeration.
在沥青防水材料进行加热搅拌处理时,熔液受搅拌将溅在罐体较高的内壁位置,其中罐体多为导热材料铸造,在持续承受高温后,粘黏在罐内壁的熔液会快速蒸干并糊化,并受搅拌的震动脱落混入熔液内部,造成沥青内部残留颗粒物,在后期应用过程中,颗粒物将影响沥青的防水效果,针对以上问题,提出下列方案。When the asphalt waterproofing material is heated and stirred, the molten liquid will splash onto the higher inner wall of the tank due to stirring. The tank is mostly cast with heat-conducting materials. After being subjected to high temperature continuously, the molten liquid adhering to the inner wall of the tank will quickly evaporate and gelatinize, and will fall off and mix into the molten liquid due to the vibration of stirring, causing residual particles in the asphalt. In the later application process, the particles will affect the waterproofing effect of the asphalt. In view of the above problems, the following solutions are proposed.
发明内容Summary of the invention
为解决上述技术问题,本发明提供一种沥青防水材料生产用沥青搅拌罐,包括外壳机构,外壳机构还包括有罐体,罐体的内壁处固定连接有支撑架,支撑架的顶部转动连接有驱动轮;In order to solve the above technical problems, the present invention provides an asphalt mixing tank for producing asphalt waterproof materials, comprising a shell mechanism, the shell mechanism also comprising a tank body, a support frame is fixedly connected to the inner wall of the tank body, and a driving wheel is rotatably connected to the top of the support frame;
搅拌机构,搅拌机构包括转动连接在支撑架内壁处的入料管,入料管的外壁与驱动轮的内壁固定连接,入料管的外壁处固定连接有搅拌扇叶,搅拌扇叶的内壁处滑动连接有清洁杆,清洁杆的底部固定连接有受压滑板,清洁杆的侧壁处固定连接有扇叶清洁杆;The stirring mechanism comprises a feeding pipe rotatably connected to the inner wall of the support frame, the outer wall of the feeding pipe is fixedly connected to the inner wall of the driving wheel, a stirring blade is fixedly connected to the outer wall of the feeding pipe, a cleaning rod is slidably connected to the inner wall of the stirring blade, a pressure slide is fixedly connected to the bottom of the cleaning rod, and a fan cleaning rod is fixedly connected to the side wall of the cleaning rod;
清洁机构,清洁机构包括放置在罐体内壁处的安装十字架,安装十字架的外壁处固定连接有漂浮块,安装架的侧壁处开设有收集槽。The cleaning mechanism comprises a mounting cross placed on the inner wall of the tank body, a floating block is fixedly connected to the outer wall of the mounting cross, and a collecting trough is opened on the side wall of the mounting frame.
优选的,清洁机构还包括固定连接在收集槽内壁处的过滤网,安装十字架的外壁处贯通连接有收集环,收集环的外壁处转动连接有内壁刮环,收集环的底部固定连接有若干个推动斜板,利用上述溶液受搅拌机构的影响,呈现漩涡状的特点,在设备内部设置有推动斜板,当罐体内部熔液成漩涡状时,熔液将通过推动斜板带动安装十字架产生旋转,这个过程中,收集槽将没过收集槽的内壁,在安装十字架旋转过程中,收集槽将收集漂浮在溶液表面在杂质,其中沥青部分将穿过过滤网的孔洞,而杂质部分将停留在过滤网表面,并受安装十字架旋转所产生的离心力,杂质将沿着过滤网的内壁向收集环内壁移动,通过上述组件的应用,实现对熔液内部杂质的收集,避免杂质影响搅拌效果。Preferably, the cleaning mechanism also includes a filter screen fixedly connected to the inner wall of the collecting tank, a collecting ring is connected through the outer wall of the mounting cross, an inner wall scraper ring is rotatably connected to the outer wall of the collecting ring, and a plurality of push inclined plates are fixedly connected to the bottom of the collecting ring. Taking advantage of the fact that the above-mentioned solution is affected by the stirring mechanism and presents a vortex shape, a push inclined plate is arranged inside the equipment. When the molten liquid inside the tank body forms a vortex shape, the molten liquid will drive the mounting cross to rotate through the push inclined plate. During this process, the collecting tank will submerge the inner wall of the collecting tank. During the rotation of the mounting cross, the collecting tank will collect impurities floating on the surface of the solution, wherein the asphalt part will pass through the holes of the filter screen, while the impurity part will stay on the surface of the filter screen and be affected by the centrifugal force generated by the rotation of the mounting cross. The impurities will move along the inner wall of the filter screen to the inner wall of the collecting ring. Through the application of the above-mentioned components, the collection of impurities inside the melt can be achieved, and the influence of impurities on the stirring effect can be avoided.
优选的,外壳机构还包括固定连接在支撑架顶部的固定架,固定架远离支撑架的一端固定连接有容纳管,容纳管的内壁与入料管的外壁转动连接,罐体的外壁处固定连接有加热器,加热器的外壁处固定连接有安装架,利用搅拌扇叶在搅拌过程中,叶面自身将承受较大压力的特点,在设备内部设置有清洁杆以及受压滑板,在设备开始搅拌工序时,受压滑板以及清洁杆将与沥青熔液接触,并在入料管的驱动下,受压滑板受到的压力将不断提高,迫使受压滑板带动清洁杆沿着搅拌扇叶的内壁向入料管的方向移动,并对搅拌扇叶表面进行单次剐蹭,去除粘黏在搅拌扇叶外壁处的杂质,实现设备的自清洁。Preferably, the shell mechanism also includes a fixing frame fixedly connected to the top of the supporting frame, the fixing frame is fixedly connected to a containing tube at one end away from the supporting frame, the inner wall of the containing tube is rotatably connected to the outer wall of the feeding tube, a heater is fixedly connected to the outer wall of the tank body, and a mounting frame is fixedly connected to the outer wall of the heater. Taking advantage of the fact that the stirring blades will be subjected to greater pressure on the blade surface during the stirring process, a cleaning rod and a pressure slide plate are provided inside the equipment. When the equipment starts the stirring process, the pressure slide plate and the cleaning rod will contact the asphalt melt, and under the drive of the feeding tube, the pressure on the pressure slide plate will continue to increase, forcing the pressure slide plate to drive the cleaning rod to move along the inner wall of the stirring blade toward the direction of the feeding tube, and scratch the surface of the stirring blade once to remove impurities stuck to the outer wall of the stirring blade, thereby realizing self-cleaning of the equipment.
优选的,外壳机构还包括固定连接在安装架侧壁处的动力马达,动力马达的输出轴套设有驱动皮带,驱动皮带远离动力马达的一端与驱动轮外壁转动连接,利用沥青自身重量较高的特点,在设备内部设置有漂浮块以及内壁刮环,在使用该设备前,接通加热器的电源,在罐体自身温度上升后,将所需加工的沥青通过入料管送入罐体内壁,并接通动力马达的电源,动力马达通过驱动皮带带动入料管以及搅拌扇叶产生旋转,并对罐体内部的熔液进行混合搅拌,这个过程中,沥青溶液受搅拌扇叶驱动的影响,在罐体内部形成漩涡状,利用漩涡中心低,四周高上移的特点,漂浮块将受漩涡外壁的影响,出现上下移动的现象,而漂浮块通过安装十字架带动收集环以及内壁刮环沿着罐体的内壁上下移动,去除粘黏在罐体内部的沥青熔液,避免罐体的高温造成残留溶液的干化,影响溶液的总体效果。Preferably, the shell mechanism also includes a power motor fixedly connected to the side wall of the mounting frame, and the output shaft sleeve of the power motor is provided with a driving belt, and the end of the driving belt away from the power motor is rotatably connected to the outer wall of the driving wheel. Taking advantage of the high weight of asphalt itself, a floating block and an inner wall scraper ring are arranged inside the equipment. Before using the equipment, the power of the heater is turned on. After the temperature of the tank body itself rises, the asphalt to be processed is fed into the inner wall of the tank body through the feed pipe, and the power of the power motor is turned on. The power motor drives the feed pipe and the stirring blades to rotate through the driving belt, and mixes and stirs the melt inside the tank body. In this process, the asphalt solution is affected by the driving of the stirring blades to form a vortex inside the tank body. Taking advantage of the characteristics of the vortex with a low center and high surroundings, the floating block will be affected by the outer wall of the vortex and move up and down. The floating block drives the collecting ring and the inner wall scraper ring to move up and down along the inner wall of the tank body through the installation of a cross, so as to remove the asphalt melt stuck to the inside of the tank body, avoid the high temperature of the tank body causing the residual solution to dry out, and affect the overall effect of the solution.
优选的,外壳机构还包括开设在罐体底部内壁处的出料口,出料口的外壁处固定连接有堵塞板,堵塞板的内壁处滑动连接有滑动挡板,利用收集槽旋转的特性,去除漂浮在熔液表面在浮沫,避免浮沫破裂,迸溅的溶液粘黏在内壁刮环顶部的区域,在干化后,影响内壁刮环滑动效率。Preferably, the shell mechanism also includes a discharge port opened on the inner wall of the bottom of the tank body, a blocking plate is fixedly connected to the outer wall of the discharge port, and a sliding baffle is slidably connected to the inner wall of the blocking plate. The rotating characteristics of the collecting trough are utilized to remove the foam floating on the surface of the melt, thereby preventing the foam from rupturing and the splashing solution from sticking to the area on the top of the inner wall scraper ring, which affects the sliding efficiency of the inner wall scraper ring after drying.
优选的,搅拌机构还包括开设在搅拌扇叶滑槽内壁处的安装槽,安装槽内壁处固定连接有推动弹簧,推动弹簧远离安装槽的一端与清洁杆侧壁固定连接,搅拌扇叶的底部固定连接有限制架,限制架的内壁处滑动连接有限位滑杆,限位滑杆的顶部固定连接有拉扯弹簧,入料管远离限位滑杆的一端与限制架的底部固定连接。Preferably, the stirring mechanism also includes an installation groove opened on the inner wall of the stirring fan blade slide groove, a push spring is fixedly connected to the inner wall of the installation groove, the end of the push spring away from the installation groove is fixedly connected to the side wall of the cleaning rod, the bottom of the stirring fan blade is fixedly connected to a limiting frame, a limiting slide rod is slidably connected to the inner wall of the limiting frame, a pulling spring is fixedly connected to the top of the limiting slide rod, and the end of the feed pipe away from the limiting slide rod is fixedly connected to the bottom of the limiting frame.
优选的,搅拌机构还包括转动连接在限位滑杆底部的滑动环,滑动环的底部固定连接有拉扯杆,拉扯杆远离滑动环的一端固定连接有受压横板,拉扯杆的外壁与出料口的内壁滑动连接,在完成搅拌扇叶表面清洁后,扇叶清洁杆继续向入料管方向移动,在扇叶清洁杆与限位滑杆外壁接触时,扇叶清洁杆将突破限位滑杆的限制,使扇叶清洁杆的底部与限位滑杆的垂直面接触,实现限位滑杆对扇叶清洁杆的限制;在设备完成搅拌后,工作人员切断动力马达与加热器的电源,并通过拉动滑动挡板将罐体内部的熔液向外排出,利用沥青熔液粘性较高的特点,当熔液通过出料口向外排出时,熔液将压迫受压横板向下移动,而受压横板通过拉扯杆以及滑动环带动限位滑杆向下移动,此时扇叶清洁杆以及清洁杆因为失去动力马达的压力,并在推动弹簧的推动下,沿着搅拌扇叶的外壁向外移动,去除粘黏在搅拌扇叶外壁处的沥青熔液。Preferably, the stirring mechanism also includes a sliding ring rotatably connected to the bottom of the limiting sliding rod, the bottom of the sliding ring is fixedly connected to a pulling rod, the end of the pulling rod away from the sliding ring is fixedly connected to a pressure horizontal plate, the outer wall of the pulling rod is slidably connected to the inner wall of the discharge port, and after the surface of the stirring blade is cleaned, the blade cleaning rod continues to move toward the direction of the feed pipe, and when the blade cleaning rod contacts the outer wall of the limiting sliding rod, the blade cleaning rod will break through the restriction of the limiting sliding rod, so that the bottom of the blade cleaning rod contacts the vertical surface of the limiting sliding rod, thereby realizing the restriction of the blade cleaning rod by the limiting sliding rod; in the device After the stirring is completed, the staff cuts off the power supply of the power motor and the heater, and discharges the molten liquid inside the tank by pulling the sliding baffle. Taking advantage of the high viscosity of the asphalt melt, when the molten liquid is discharged through the discharge port, the molten liquid will press the compressed cross plate to move downward, and the compressed cross plate drives the limiting sliding rod to move downward through the pulling rod and the sliding ring. At this time, the fan blade cleaning rod and the cleaning rod lose the pressure of the power motor and move outward along the outer wall of the stirring blade under the push of the push spring to remove the asphalt melt stuck to the outer wall of the stirring blade.
一种沥青防水材料生产用沥青搅拌罐及其使用方法,包括以下几个步骤:An asphalt mixing tank for producing asphalt waterproofing material and a method for using the same include the following steps:
S1:在使用设备前,接通加热器的电源,在罐体自身温度上升后,将所需加工的沥青通过入料管送入罐体内壁,并接通动力马达的电源;S1: Before using the equipment, turn on the power of the heater. After the temperature of the tank body rises, feed the asphalt to be processed into the inner wall of the tank through the feed pipe, and turn on the power of the power motor;
S2:动力马达通过驱动皮带带动入料管以及搅拌扇叶产生旋转,并对罐体内部的熔液进行混合搅拌,这个过程中,沥青溶液受搅拌扇叶驱动的影响,在罐体内部形成漩涡状;S2: The power motor drives the feed pipe and the stirring blades to rotate through the driving belt, and mixes and stirs the melt inside the tank. During this process, the asphalt solution is affected by the stirring blades and forms a vortex inside the tank;
S3:利用漩涡中心低,四周高上移的特点,漂浮块将受漩涡外壁的影响,出现上下移动的现象,而漂浮块通过安装十字架带动收集环以及内壁刮环沿着罐体的内壁上下移动,去除粘黏在罐体内部的沥青熔液。S3: Taking advantage of the characteristics of the vortex with a low center and high surroundings, the floating block will be affected by the outer wall of the vortex and move up and down. The floating block drives the collecting ring and the inner wall scraper ring to move up and down along the inner wall of the tank body through the installation of a cross to remove the asphalt melt stuck to the inside of the tank body.
本发明具有以下有益效果:The present invention has the following beneficial effects:
(1)本发明利用沥青自身重量较高的特点,在设备内部设置有漂浮块以及内壁刮环,在使用该设备前,接通加热器的电源,在罐体自身温度上升后,将所需加工的沥青通过入料管送入罐体内壁,并接通动力马达的电源,动力马达通过驱动皮带带动入料管以及搅拌扇叶产生旋转,并对罐体内部的熔液进行混合搅拌,这个过程中,沥青溶液受搅拌扇叶驱动的影响,在罐体内部形成漩涡状,利用漩涡中心低,四周高上移的特点,漂浮块将受漩涡外壁的影响,出现上下移动的现象,而漂浮块通过安装十字架带动收集环以及内壁刮环沿着罐体的内壁上下移动,去除粘黏在罐体内部的沥青熔液,避免罐体的高温造成残留溶液的干化,影响溶液的总体效果。(1) The present invention utilizes the high weight of asphalt itself and provides a floating block and an inner wall scraper ring inside the device. Before using the device, the power of the heater is turned on. After the temperature of the tank body itself rises, the asphalt to be processed is fed into the inner wall of the tank body through the feed pipe, and the power of the power motor is turned on. The power motor drives the feed pipe and the stirring blades to rotate through the driving belt, and mixes and stirs the molten liquid inside the tank body. During this process, the asphalt solution is affected by the stirring blades to form a vortex inside the tank body. Utilizing the characteristics of the vortex with a low center and high surroundings, the floating block will be affected by the outer wall of the vortex and move up and down. The floating block drives the collecting ring and the inner wall scraper ring to move up and down along the inner wall of the tank body by installing a cross, thereby removing the asphalt melt stuck to the inside of the tank body and avoiding the high temperature of the tank body causing the residual solution to dry out and affect the overall effect of the solution.
(2)本发明利用搅拌扇叶在搅拌过程中,叶面自身将承受较大压力的特点,在设备内部设置有清洁杆以及受压滑板,在设备开始搅拌工序时,受压滑板以及清洁杆将与沥青熔液接触,并在入料管的驱动下,受压滑板受到的压力将不断提高,迫使受压滑板带动清洁杆沿着搅拌扇叶的内壁向入料管的方向移动,并对搅拌扇叶表面进行单次剐蹭,去除粘黏在搅拌扇叶外壁处的杂质,实现设备的自清洁。(2) The present invention utilizes the characteristic that the surface of the stirring blade will be subjected to greater pressure during the stirring process. A cleaning rod and a pressure-bearing slide plate are provided inside the equipment. When the equipment starts the stirring process, the pressure-bearing slide plate and the cleaning rod will come into contact with the asphalt melt. Driven by the feed pipe, the pressure on the pressure-bearing slide plate will continue to increase, forcing the pressure-bearing slide plate to drive the cleaning rod to move along the inner wall of the stirring blade toward the feed pipe, and to perform a single scrape on the surface of the stirring blade to remove impurities stuck to the outer wall of the stirring blade, thereby achieving self-cleaning of the equipment.
(3)本发明利用上述溶液受搅拌机构的影响,呈现漩涡状的特点,在设备内部设置有推动斜板,当罐体内部熔液成漩涡状时,熔液将通过推动斜板带动安装十字架产生旋转,这个过程中,收集槽将没过收集槽的内壁,在安装十字架旋转过程中,收集槽将收集漂浮在溶液表面在杂质,其中沥青部分将穿过过滤网的孔洞,而杂质部分将停留在过滤网表面,并受安装十字架旋转所产生的离心力,杂质将沿着过滤网的内壁向收集环内壁移动,通过上述组件的应用,实现对熔液内部杂质的收集,避免杂质影响搅拌效果;另外,利用收集槽旋转的特性,去除漂浮在熔液表面在浮沫,避免浮沫破裂,迸溅的溶液粘黏在内壁刮环顶部的区域,在干化后,影响内壁刮环滑动效率。(3) The present invention utilizes the characteristic that the above-mentioned solution is affected by the stirring mechanism and presents a vortex shape. A pushing inclined plate is arranged inside the equipment. When the melt inside the tank body forms a vortex shape, the melt will drive the mounting cross to rotate through the pushing inclined plate. During this process, the collecting tank will submerge the inner wall of the collecting tank. During the rotation of the mounting cross, the collecting tank will collect impurities floating on the surface of the solution, among which the asphalt part will pass through the holes of the filter screen, while the impurity part will remain on the surface of the filter screen and be affected by the centrifugal force generated by the rotation of the mounting cross. The impurities will move along the inner wall of the filter screen to the inner wall of the collecting ring. Through the application of the above-mentioned components, the impurities inside the melt can be collected to avoid the impurities affecting the stirring effect. In addition, the rotating characteristics of the collecting tank are utilized to remove the foam floating on the surface of the melt to avoid the foam from breaking. The splashing solution is adhered to the area on the top of the inner wall scraper ring and affects the sliding efficiency of the inner wall scraper ring after drying.
(4)本发明在完成搅拌扇叶表面清洁后,扇叶清洁杆继续向入料管方向移动,在扇叶清洁杆与限位滑杆外壁接触时,扇叶清洁杆将突破限位滑杆的限制,使扇叶清洁杆的底部与限位滑杆的垂直面接触,实现限位滑杆对扇叶清洁杆的限制;在设备完成搅拌后,工作人员切断动力马达与加热器的电源,并通过拉动滑动挡板将罐体内部的熔液向外排出,利用沥青熔液粘性较高的特点,当熔液通过出料口向外排出时,熔液将压迫受压横板向下移动,而受压横板通过拉扯杆以及滑动环带动限位滑杆向下移动,此时扇叶清洁杆以及清洁杆因为失去动力马达的压力,并在推动弹簧的推动下,沿着搅拌扇叶的外壁向外移动,去除粘黏在搅拌扇叶外壁处的沥青熔液。(4) After the surface of the stirring blade is cleaned, the blade cleaning rod continues to move toward the direction of the feed pipe. When the blade cleaning rod contacts the outer wall of the limit slide bar, the blade cleaning rod will break through the restriction of the limit slide bar, so that the bottom of the blade cleaning rod contacts the vertical surface of the limit slide bar, thereby realizing the restriction of the blade cleaning rod by the limit slide bar. After the equipment completes stirring, the staff cuts off the power supply of the power motor and the heater, and discharges the molten liquid inside the tank body outward by pulling the sliding baffle. By utilizing the high viscosity of the asphalt melt, when the molten liquid is discharged outward through the discharge port, the molten liquid will press the compressed cross plate to move downward, and the compressed cross plate drives the limit slide bar to move downward through the pulling rod and the sliding ring. At this time, the blade cleaning rod and the cleaning rod lose the pressure of the power motor, and under the push of the push spring, they move outward along the outer wall of the stirring blade to remove the asphalt melt stuck on the outer wall of the stirring blade.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
图1为本发明整体结构内部组件示意图;FIG1 is a schematic diagram of the internal components of the overall structure of the present invention;
图2为本发明整体结构示意图;Fig. 2 is a schematic diagram of the overall structure of the present invention;
图3为本发明外壳机构内部组件示意图;FIG3 is a schematic diagram of the internal components of the housing mechanism of the present invention;
图4为本发明清洁机构内部组件示意图;FIG4 is a schematic diagram of the internal components of the cleaning mechanism of the present invention;
图5为本发明搅拌机构内部组件示意图;FIG5 is a schematic diagram of the internal components of the stirring mechanism of the present invention;
图6为本发明图5中A的放大示意图;FIG6 is an enlarged schematic diagram of A in FIG5 of the present invention;
图7为本发明搅拌机构底部组件示意图;FIG7 is a schematic diagram of the bottom assembly of the stirring mechanism of the present invention;
图8为本发明图7中B的放大示意图;FIG8 is an enlarged schematic diagram of B in FIG7 of the present invention;
图9为本发明工作流程示意图。FIG. 9 is a schematic diagram of the workflow of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the components represented by the reference numerals are listed as follows:
图中:1、外壳机构;101、罐体;102、支撑架;103、驱动轮;104、固定架;105、容纳管;106、动力马达;107、驱动皮带;108、加热器;109、安装架;110、出料口;111、堵塞板;112、滑动挡板;2、搅拌机构;201、入料管;202、搅拌扇叶;203、清洁杆;204、受压滑板;205、扇叶清洁杆;206、安装槽;207、推动弹簧;208、限制架;209、限位滑杆;210、拉扯弹簧;211、滑动环;212、拉扯杆;213、受压横板;3、清洁机构;301、安装十字架;302、漂浮块;303、收集槽;304、过滤网;305、收集环;306、内壁刮环;307、推动斜板。In the figure: 1. shell mechanism; 101. tank body; 102. support frame; 103. driving wheel; 104. fixing frame; 105. containing tube; 106. power motor; 107. driving belt; 108. heater; 109. mounting frame; 110. discharge port; 111. blocking plate; 112. sliding baffle; 2. stirring mechanism; 201. feeding tube; 202. stirring blade; 203. cleaning rod; 204. pressure slide Plate; 205, fan blade cleaning rod; 206, mounting groove; 207, push spring; 208, limit frame; 209, limit slide rod; 210, pull spring; 211, sliding ring; 212, pull rod; 213, pressure cross plate; 3, cleaning mechanism; 301, mounting cross; 302, floating block; 303, collecting groove; 304, filter screen; 305, collecting ring; 306, inner wall scraper ring; 307, push inclined plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例一,请参阅图1-图3,本发明为一种沥青防水材料生产用沥青搅拌罐,包括外壳机构1,外壳机构1还包括有罐体101,罐体101的内壁处固定连接有支撑架102,支撑架102的顶部转动连接有驱动轮103;Embodiment 1, referring to FIG. 1 to FIG. 3, the present invention is an asphalt mixing tank for producing asphalt waterproof material, comprising a shell mechanism 1, the shell mechanism 1 also comprises a tank body 101, a support frame 102 is fixedly connected to the inner wall of the tank body 101, and a driving wheel 103 is rotatably connected to the top of the support frame 102;
搅拌机构2,搅拌机构2包括转动连接在支撑架102内壁处的入料管201,入料管201的外壁与驱动轮103的内壁固定连接,入料管201的外壁处固定连接有搅拌扇叶202,搅拌扇叶202的内壁处滑动连接有清洁杆203,清洁杆203的底部固定连接有受压滑板204,清洁杆203的侧壁处固定连接有扇叶清洁杆205;The stirring mechanism 2 includes a feeding pipe 201 rotatably connected to the inner wall of the support frame 102, the outer wall of the feeding pipe 201 is fixedly connected to the inner wall of the driving wheel 103, a stirring blade 202 is fixedly connected to the outer wall of the feeding pipe 201, a cleaning rod 203 is slidably connected to the inner wall of the stirring blade 202, a pressure slide plate 204 is fixedly connected to the bottom of the cleaning rod 203, and a blade cleaning rod 205 is fixedly connected to the side wall of the cleaning rod 203;
清洁机构3,清洁机构3包括放置在罐体101内壁处的安装十字架301,安装十字架301的外壁处固定连接有漂浮块302,安装架109的侧壁处开设有收集槽303。The cleaning mechanism 3 includes a mounting cross 301 placed on the inner wall of the tank body 101 , a floating block 302 is fixedly connected to the outer wall of the mounting cross 301 , and a collecting tank 303 is opened on the side wall of the mounting frame 109 .
清洁机构3还包括固定连接在收集槽303内壁处的过滤网304,安装十字架301的外壁处贯通连接有收集环305,收集环305的外壁处转动连接有内壁刮环306,收集环305的底部固定连接有若干个推动斜板307,利用上述溶液受搅拌机构2的影响,呈现漩涡状的特点,在设备内部设置有推动斜板307,当罐体101内部熔液呈漩涡状时,熔液将通过推动斜板307带动安装十字架301产生旋转,这个过程中,收集槽303将没过收集槽303的内壁,在安装十字架301旋转过程中,收集槽303将收集漂浮在溶液表面在杂质,其中沥青部分将穿过过滤网304的孔洞,而杂质部分将停留在过滤网304表面,并受安装十字架301旋转所产生的离心力,杂质将沿着过滤网304的内壁向收集环305内壁移动,通过上述组件的应用,实现对熔液内部杂质的收集,避免杂质影响搅拌效果。The cleaning mechanism 3 also includes a filter screen 304 fixedly connected to the inner wall of the collection tank 303, a collection ring 305 is connected through the outer wall of the installation cross 301, an inner wall scraper ring 306 is rotatably connected to the outer wall of the collection ring 305, and a plurality of push inclined plates 307 are fixedly connected to the bottom of the collection ring 305. The above solution is affected by the stirring mechanism 2 and presents a vortex shape. The push inclined plates 307 are arranged inside the device. When the melt inside the tank body 101 is in a vortex shape, the melt will drive the installation cross 301 through the push inclined plates 307. Rotation is generated. During this process, the collecting tank 303 will be submerged over the inner wall of the collecting tank 303. During the rotation of the installation cross 301, the collecting tank 303 will collect impurities floating on the surface of the solution, wherein the asphalt portion will pass through the holes of the filter screen 304, while the impurity portion will remain on the surface of the filter screen 304 and be affected by the centrifugal force generated by the rotation of the installation cross 301. The impurities will move along the inner wall of the filter screen 304 to the inner wall of the collecting ring 305. Through the application of the above components, the impurities inside the melt can be collected to prevent the impurities from affecting the stirring effect.
实施例二,请参阅图4-图9,本发明为一种沥青防水材料生产用沥青搅拌罐,在实施例一的基础上,外壳机构1还包括固定连接在支撑架102顶部的固定架104,固定架104远离支撑架102的一端固定连接有容纳管105,容纳管105的内壁与入料管201的外壁转动连接,罐体101的外壁处固定连接有加热器108,加热器108的外壁处固定连接有安装架109,利用搅拌扇叶202在搅拌过程中,叶面自身将承受较大压力的特点,在设备内部设置有清洁杆203以及受压滑板204,在设备开始搅拌工序时,受压滑板204以及清洁杆203将与沥青熔液接触,并在入料管201的驱动下,受压滑板204受到的压力将不断提高,迫使受压滑板204带动清洁杆203沿着搅拌扇叶202的内壁向入料管201的方向移动,并对搅拌扇叶202表面进行单次剐蹭,去除粘黏在搅拌扇叶202外壁处的杂质,实现设备的自清洁。Embodiment 2, please refer to Figures 4 to 9. The present invention is an asphalt mixing tank for producing asphalt waterproofing materials. On the basis of embodiment 1, the shell mechanism 1 also includes a fixing frame 104 fixedly connected to the top of the support frame 102, and the end of the fixing frame 104 away from the support frame 102 is fixedly connected to a receiving tube 105, and the inner wall of the receiving tube 105 is rotatably connected to the outer wall of the feed pipe 201. A heater 108 is fixedly connected to the outer wall of the tank body 101, and a mounting frame 109 is fixedly connected to the outer wall of the heater 108. During the mixing process, the stirring blade 202 is used to automatically Due to the characteristic that the device will be subjected to greater pressure, a cleaning rod 203 and a pressure slide 204 are arranged inside the device. When the device starts the stirring process, the pressure slide 204 and the cleaning rod 203 will come into contact with the asphalt melt, and under the drive of the feed pipe 201, the pressure on the pressure slide 204 will continue to increase, forcing the pressure slide 204 to drive the cleaning rod 203 to move along the inner wall of the stirring blade 202 toward the feed pipe 201, and to scrape the surface of the stirring blade 202 once to remove impurities stuck to the outer wall of the stirring blade 202, thereby realizing self-cleaning of the equipment.
外壳机构1还包括固定连接在安装架109侧壁处的动力马达106,动力马达106的输出轴套设有驱动皮带107,驱动皮带107远离动力马达106的一端与驱动轮103外壁转动连接,利用沥青自身重量较高的特点,在设备内部设置有漂浮块302以及内壁刮环306,在使用该设备前,接通加热器108的电源,在罐体101自身温度上升后,将所需加工的沥青通过入料管201送入罐体101内壁,并接通动力马达106的电源,动力马达106通过驱动皮带107带动入料管201以及搅拌扇叶202产生旋转,并对罐体101内部的熔液进行混合搅拌,这个过程中,沥青溶液受搅拌扇叶202驱动的影响,在罐体101内部形成漩涡状,利用漩涡中心低,四周高上移的特点,漂浮块302将受漩涡外壁的影响,出现上下移动的现象,而漂浮块302通过安装十字架301带动收集环305以及内壁刮环306沿着罐体101的内壁上下移动,去除粘黏在罐体101内部的沥青熔液,避免罐体101的高温造成残留溶液的干化,影响溶液的总体效果。The housing mechanism 1 also includes a power motor 106 fixedly connected to the side wall of the mounting frame 109. The output shaft sleeve of the power motor 106 is provided with a driving belt 107. The end of the driving belt 107 away from the power motor 106 is rotatably connected to the outer wall of the driving wheel 103. Taking advantage of the high weight of asphalt itself, a floating block 302 and an inner wall scraper ring 306 are arranged inside the device. Before using the device, the power supply of the heater 108 is turned on. After the temperature of the tank body 101 itself rises, the asphalt to be processed is fed into the inner wall of the tank body 101 through the feed pipe 201, and the power supply of the power motor 106 is turned on. The power motor 106 drives the asphalt through the driving belt 107. The feed pipe 201 and the stirring blades 202 rotate and mix and stir the melt inside the tank body 101. During this process, the asphalt solution is driven by the stirring blades 202 to form a vortex inside the tank body 101. Taking advantage of the characteristics of the vortex with a low center and high surroundings, the floating block 302 will be affected by the outer wall of the vortex and move up and down. The floating block 302 drives the collecting ring 305 and the inner wall scraper ring 306 to move up and down along the inner wall of the tank body 101 through the installation of the cross 301, so as to remove the asphalt melt stuck to the inside of the tank body 101, and avoid the high temperature of the tank body 101 causing the residual solution to dry out and affect the overall effect of the solution.
外壳机构1还包括开设在罐体101底部内壁处的出料口110,出料口110的外壁处固定连接有堵塞板111,堵塞板111的内壁处滑动连接有滑动挡板112,利用收集槽303旋转的特性,去除漂浮在熔液表面在浮沫,避免浮沫破裂,迸溅的溶液粘黏在内壁刮环306顶部的区域,在干化后,影响内壁刮环306滑动效率。The shell mechanism 1 also includes a discharge port 110 opened on the inner wall of the bottom of the tank body 101, and a blocking plate 111 is fixedly connected to the outer wall of the discharge port 110, and a sliding baffle 112 is slidably connected to the inner wall of the blocking plate 111. The rotating characteristics of the collecting tank 303 are utilized to remove the foam floating on the surface of the melt to prevent the foam from rupturing and the splashing solution from sticking to the top area of the inner wall scraper ring 306, which affects the sliding efficiency of the inner wall scraper ring 306 after drying.
搅拌机构2还包括开设在搅拌扇叶202滑槽内壁处的安装槽206,安装槽206内壁处固定连接有推动弹簧207,推动弹簧207远离安装槽206的一端与清洁杆203侧壁固定连接,搅拌扇叶202的底部固定连接有限制架208,限制架208的内壁处滑动连接有限位滑杆209,限位滑杆209的顶部固定连接有拉扯弹簧210,入料管201远离限位滑杆209的一端与限制架208的底部固定连接。The stirring mechanism 2 also includes an installation groove 206 opened on the inner wall of the sliding groove of the stirring blade 202, and a push spring 207 is fixedly connected to the inner wall of the installation groove 206, and the end of the push spring 207 away from the installation groove 206 is fixedly connected to the side wall of the cleaning rod 203, and the bottom of the stirring blade 202 is fixedly connected to a limiting frame 208, and the inner wall of the limiting frame 208 is slidably connected to a limiting slide bar 209, and the top of the limiting slide bar 209 is fixedly connected to a pulling spring 210, and the end of the feeding pipe 201 away from the limiting slide bar 209 is fixedly connected to the bottom of the limiting frame 208.
搅拌机构2还包括转动连接在限位滑杆209底部的滑动环211,滑动环211的底部固定连接有拉扯杆212,拉扯杆212远离滑动环211的一端固定连接有受压横板213,拉扯杆212的外壁与出料口110的内壁滑动连接,在完成搅拌扇叶202表面清洁后,扇叶清洁杆205继续向入料管201方向移动,在扇叶清洁杆205与限位滑杆209外壁接触时,扇叶清洁杆205将突破限位滑杆209的限制,使扇叶清洁杆205的底部与限位滑杆209的垂直面接触,实现限位滑杆209对扇叶清洁杆205的限制;在设备完成搅拌后,工作人员切断动力马达106与加热器108的电源,并通过拉动滑动挡板112将罐体101内部的熔液向外排出,利用沥青熔液粘性较高的特点,当熔液通过出料口110向外排出时,熔液将压迫受压横板213向下移动,而受压横板213通过拉扯杆212以及滑动环211带动限位滑杆209向下移动,此时扇叶清洁杆205以及清洁杆203因为失去动力马达106的压力,并在推动弹簧207的推动下,沿着搅拌扇叶202的外壁向外移动,去除粘黏在搅拌扇叶202外壁处的沥青熔液。The stirring mechanism 2 also includes a sliding ring 211 rotatably connected to the bottom of the limiting slide bar 209, and a pulling rod 212 is fixedly connected to the bottom of the sliding ring 211. The end of the pulling rod 212 away from the sliding ring 211 is fixedly connected to a compressed horizontal plate 213, and the outer wall of the pulling rod 212 is slidably connected to the inner wall of the discharge port 110. After the surface of the stirring blade 202 is cleaned, the blade cleaning rod 205 continues to move toward the direction of the feed pipe 201. When the blade cleaning rod 205 contacts the outer wall of the limiting slide bar 209, the blade cleaning rod 205 will break through the restriction of the limiting slide bar 209, so that the bottom of the blade cleaning rod 205 contacts the vertical surface of the limiting slide bar 209, thereby realizing the limiting slide bar 209 on the blade cleaning rod 205. Restriction; After the equipment completes stirring, the staff cuts off the power supply of the power motor 106 and the heater 108, and discharges the melt inside the tank 101 by pulling the sliding baffle 112. Taking advantage of the high viscosity of the asphalt melt, when the melt is discharged outward through the discharge port 110, the melt will press the compressed cross plate 213 to move downward, and the compressed cross plate 213 drives the limiting slide bar 209 to move downward through the pulling rod 212 and the sliding ring 211. At this time, the fan blade cleaning rod 205 and the cleaning rod 203 lose the pressure of the power motor 106, and under the push of the push spring 207, they move outward along the outer wall of the stirring blade 202 to remove the asphalt melt stuck on the outer wall of the stirring blade 202.
该沥青搅拌装置的搅拌方法,包括以下几个步骤:The mixing method of the asphalt mixing device comprises the following steps:
S1:在使用设备前,接通加热器108的电源,在罐体101自身温度上升后,将所需加工的沥青通过入料管201送入罐体101内壁,并接通动力马达106的电源;S1: Before using the equipment, turn on the power of the heater 108. After the temperature of the tank body 101 rises, feed the asphalt to be processed into the inner wall of the tank body 101 through the feed pipe 201, and turn on the power of the power motor 106;
S2:动力马达106通过驱动皮带107带动入料管201以及搅拌扇叶202产生旋转,并对罐体101内部的熔液进行混合搅拌,这个过程中,沥青溶液受搅拌扇叶202驱动的影响,在罐体101内部形成漩涡状;S2: The power motor 106 drives the feed pipe 201 and the stirring blade 202 to rotate through the driving belt 107, and mixes and stirs the melt inside the tank body 101. During this process, the asphalt solution is affected by the stirring blade 202 and forms a vortex inside the tank body 101;
S3:利用漩涡中心低,四周高上移的特点,漂浮块302将受漩涡外壁的影响,出现上下移动的现象,而漂浮块302通过安装十字架301带动收集环305以及内壁刮环306沿着罐体101的内壁上下移动,去除粘黏在罐体101内部的沥青熔液。S3: Taking advantage of the characteristics of the vortex with a low center and high surroundings, the floating block 302 will be affected by the outer wall of the vortex and move up and down. The floating block 302 drives the collecting ring 305 and the inner wall scraper ring 306 to move up and down along the inner wall of the tank body 101 by installing the cross 301 to remove the asphalt melt stuck to the inside of the tank body 101.
本实施例的一个具体应用为:在使用该设备前,接通加热器108的电源,在罐体101自身温度上升后,将所需加工的沥青通过入料管201送入罐体101内壁,并接通动力马达106的电源,动力马达106通过驱动皮带107带动入料管201以及搅拌扇叶202产生旋转,并对罐体101内部的熔液进行混合搅拌,这个过程中,沥青溶液受搅拌扇叶202驱动的影响,在罐体101内部形成漩涡状,利用漩涡中心低,四周高上移的特点,漂浮块302将受漩涡外壁的影响,出现上下移动的现象,而漂浮块302通过安装十字架301带动收集环305以及内壁刮环306沿着罐体101的内壁上下移动,去除粘黏在罐体101内部的沥青熔液,避免罐体101的高温造成残留溶液的干化,利用搅拌扇叶202在搅拌过程中,叶面自身将承受较大压力的特点,在设备内部设置有清洁杆203以及受压滑板204,在设备开始搅拌工序时,受压滑板204以及清洁杆203将与沥青熔液接触,并在入料管201的驱动下,受压滑板204受到的压力将不断提高,迫使受压滑板204带动清洁杆203沿着搅拌扇叶202的内壁向入料管201的方向移动,并对搅拌扇叶202表面进行单次剐蹭,去除粘黏在搅拌扇叶202外壁处的杂质,实现设备的自清洁。A specific application of this embodiment is: before using the device, turn on the power of the heater 108. After the temperature of the tank body 101 itself rises, the asphalt to be processed is fed into the inner wall of the tank body 101 through the feed pipe 201, and the power of the power motor 106 is turned on. The power motor 106 drives the feed pipe 201 and the stirring blade 202 to rotate through the driving belt 107, and mixes and stirs the melt inside the tank body 101. In this process, the asphalt solution is affected by the stirring blade 202 to form a vortex inside the tank body 101. Taking advantage of the characteristics of the vortex with a low center and high surroundings, the floating block 302 will be affected by the outer wall of the vortex and move up and down. The floating block 302 drives the collecting ring 305 and the inner wall scraping ring 306 along the installation cross 301. The device moves up and down along the inner wall of the tank body 101 to remove the asphalt melt stuck to the inside of the tank body 101, and avoid the high temperature of the tank body 101 causing the drying of the residual solution. The device utilizes the characteristic that the stirring blade 202 will be subjected to a large pressure on the blade surface during the stirring process. A cleaning rod 203 and a pressure slide 204 are arranged inside the device. When the device starts the stirring process, the pressure slide 204 and the cleaning rod 203 will contact the asphalt melt, and under the drive of the feed pipe 201, the pressure on the pressure slide 204 will continue to increase, forcing the pressure slide 204 to drive the cleaning rod 203 to move along the inner wall of the stirring blade 202 toward the feed pipe 201, and to scrape the surface of the stirring blade 202 once to remove impurities stuck to the outer wall of the stirring blade 202, thereby realizing self-cleaning of the device.
利用上述溶液受搅拌机构2的影响,呈现漩涡状的特点,在设备内部设置有推动斜板307,当罐体101内部熔液呈漩涡状时,熔液将通过推动斜板307带动安装十字架301产生旋转,这个过程中,收集槽303将没过收集槽303的内壁,在安装十字架301旋转过程中,收集槽303将收集漂浮在溶液表面在杂质,其中沥青部分将穿过过滤网304的孔洞,而杂质部分将停留在过滤网304表面,并受安装十字架301旋转所产生的离心力,杂质将沿着过滤网304的内壁向收集环305内壁移动,通过上述组件的应用,实现对熔液内部杂质的收集,避免杂质影响搅拌效果;另外,利用收集槽303旋转的特性,去除漂浮在熔液表面在浮沫,避免浮沫破裂,迸溅的溶液粘黏在内壁刮环306顶部的区域,在干化后,影响内壁刮环306滑动效率。Taking advantage of the fact that the solution is affected by the stirring mechanism 2 and presents a vortex shape, a push inclined plate 307 is provided inside the device. When the melt inside the tank body 101 is in a vortex shape, the melt will drive the installation cross 301 to rotate through the push inclined plate 307. During this process, the collecting tank 303 will submerge the inner wall of the collecting tank 303. During the rotation of the installation cross 301, the collecting tank 303 will collect impurities floating on the surface of the solution, wherein the asphalt part will pass through the holes of the filter screen 304, while the impurity part will stay on the surface of the filter screen 304 and be affected by the centrifugal force generated by the rotation of the installation cross 301. The impurities will move along the inner wall of the filter screen 304 to the inner wall of the collecting ring 305. Through the application of the above components, the impurities inside the melt can be collected to prevent the impurities from affecting the stirring effect. In addition, the rotating characteristics of the collecting tank 303 are utilized to remove the floating foam floating on the surface of the melt to prevent the floating foam from breaking and the splashing solution from sticking to the top area of the inner wall scraper ring 306. After drying, it affects the sliding efficiency of the inner wall scraper ring 306.
在完成搅拌扇叶202表面清洁后,扇叶清洁杆205继续向入料管201方向移动,在扇叶清洁杆205与限位滑杆209外壁接触时,扇叶清洁杆205将突破限位滑杆209的限制,使扇叶清洁杆205的底部与限位滑杆209的垂直面接触,实现限位滑杆209对扇叶清洁杆205的限制;在设备完成搅拌后,工作人员切断动力马达106与加热器108的电源,并通过拉动滑动挡板112将罐体101内部的熔液向外排出,利用沥青熔液粘性较高的特点,当熔液通过出料口110向外排出时,熔液将压迫受压横板213向下移动,而受压横板213通过拉扯杆212以及滑动环211带动限位滑杆209向下移动,此时扇叶清洁杆205以及清洁杆203因为失去动力马达106的压力,并在推动弹簧207的推动下,沿着搅拌扇叶202的外壁向外移动,去除粘黏在搅拌扇叶202外壁处的沥青熔液。After the surface of the stirring blade 202 is cleaned, the blade cleaning rod 205 continues to move toward the feeding pipe 201. When the blade cleaning rod 205 contacts the outer wall of the limiting slide 209, the blade cleaning rod 205 will break through the restriction of the limiting slide 209, so that the bottom of the blade cleaning rod 205 contacts the vertical surface of the limiting slide 209, thereby realizing the restriction of the limiting slide 209 on the blade cleaning rod 205. After the equipment completes the stirring, the staff cuts off the power supply of the power motor 106 and the heater 108, and pulls the sliding baffle 112 to move the tank body 10 1, the melt inside is discharged outwardly. Taking advantage of the high viscosity of the asphalt melt, when the melt is discharged outwardly through the discharge port 110, the melt will press the pressure-bearing horizontal plate 213 to move downward, and the pressure-bearing horizontal plate 213 drives the limit slide bar 209 to move downward through the pulling rod 212 and the sliding ring 211. At this time, the fan blade cleaning rod 205 and the cleaning rod 203 lose the pressure of the power motor 106, and under the push of the push spring 207, they move outward along the outer wall of the stirring blade 202 to remove the asphalt melt adhering to the outer wall of the stirring blade 202.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
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|---|---|---|---|---|
| CN119656705A (en) * | 2025-02-20 | 2025-03-21 | 山东晨煜石油技术有限公司 | Separation device and method for producing diesel antiwear agent |
| CN119827406A (en) * | 2025-01-13 | 2025-04-15 | 江苏北极星交通产业集团有限公司 | Device and method for testing high-viscoelasticity modified ultrathin asphalt wearing layer |
-
2024
- 2024-07-01 CN CN202410871629.7A patent/CN118577169A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119827406A (en) * | 2025-01-13 | 2025-04-15 | 江苏北极星交通产业集团有限公司 | Device and method for testing high-viscoelasticity modified ultrathin asphalt wearing layer |
| CN119656705A (en) * | 2025-02-20 | 2025-03-21 | 山东晨煜石油技术有限公司 | Separation device and method for producing diesel antiwear agent |
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