CN118529414A - A ropeway belt conveyor and method for enhancing wind resistance thereof - Google Patents
A ropeway belt conveyor and method for enhancing wind resistance thereof Download PDFInfo
- Publication number
- CN118529414A CN118529414A CN202410695435.6A CN202410695435A CN118529414A CN 118529414 A CN118529414 A CN 118529414A CN 202410695435 A CN202410695435 A CN 202410695435A CN 118529414 A CN118529414 A CN 118529414A
- Authority
- CN
- China
- Prior art keywords
- spacing
- fixed
- cableway
- belt conveyor
- belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/60—Arrangements for supporting or guiding belts, e.g. by fluid jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/10—Arrangements of rollers
- B65G39/20—Arrangements of rollers attached to moving belts or chains
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P5/00—Measuring speed of fluids, e.g. of air stream; Measuring speed of bodies relative to fluids, e.g. of ship, of aircraft
- G01P5/02—Measuring speed of fluids, e.g. of air stream; Measuring speed of bodies relative to fluids, e.g. of ship, of aircraft by measuring forces exerted by the fluid on solid bodies, e.g. anemometer
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Structure Of Belt Conveyors (AREA)
Abstract
本发明公开了一种索道带式输送机及其加强抗风能力的方法,包括从上到下依次固定有两个固定架,所述索道带式输送机本体包括上下平行设置的输送带,所述支撑框架与输送带通过限位滑动组件滑动连接,所述支撑框架顶部与定位架通过限位滑动组件滑动连接,所述配重件可增加支撑框架的整体重力,且相邻两个支撑框架之间固定连接有调节组件,所述调节组件可调节相邻支撑框架之间的距离,利用支撑框架底部安装合适的配重件,增加支撑框架的整体重力,同时还可以利用调节组件,调节相邻支撑框架之间的距离,实现增强抗风能力,增加支撑架的重力可以提高整个输送系统的稳定性,降低风力对输送带的影响。
The present invention discloses a cableway belt conveyor and a method for enhancing wind resistance thereof, comprising two fixed frames fixed in sequence from top to bottom, the cableway belt conveyor body comprising a conveyor belt arranged in parallel up and down, the support frame and the conveyor belt being slidably connected via a limit sliding assembly, the top of the support frame and the positioning frame being slidably connected via a limit sliding assembly, the counterweight piece can increase the overall gravity of the support frame, and an adjusting assembly is fixedly connected between two adjacent support frames, the adjusting assembly can adjust the distance between adjacent support frames, and a suitable counterweight piece is installed at the bottom of the support frame to increase the overall gravity of the support frame. At the same time, the adjusting assembly can also be used to adjust the distance between adjacent support frames to achieve enhanced wind resistance, and increasing the gravity of the support frame can improve the stability of the entire conveying system and reduce the influence of wind on the conveyor belt.
Description
技术领域:Technical field:
本发明涉及索道带式输送机技术领域,具体涉及一种索道带式输送机及其加强抗风能力的方法。The invention relates to the technical field of cableway belt conveyors, and in particular to a cableway belt conveyor and a method for enhancing wind resistance thereof.
背景技术:Background technology:
索道带式输送机作为一种高效的运输系统,在矿山、林业、旅游等领域广泛应用。然而,这种输送系统在恶劣天气条件下,特别是强风环境中,抗风性能往往存在不足,给运营安全带来隐患。As an efficient transportation system, cableway belt conveyor is widely used in mining, forestry, tourism and other fields. However, this conveying system often has insufficient wind resistance under severe weather conditions, especially in strong wind environments, which poses a hidden danger to operational safety.
传统的索道带式输送机,其支撑皮带的支架通常采用固定式结构,无法根据风力变化及时调整支架间距,在强风作用下,皮带会产生较大的摆动和振动,增加了系统的载荷和应力,严重影响运行稳定性和安全性。此外,固定式支架结构无法针对不同风力条件优化载荷分布,容易造成局部支架过载。Traditional cableway belt conveyors usually use fixed structures to support the belts, and the bracket spacing cannot be adjusted in time according to wind changes. Under strong winds, the belts will swing and vibrate greatly, increasing the load and stress of the system, seriously affecting the stability and safety of operation. In addition, the fixed bracket structure cannot optimize the load distribution according to different wind conditions, which easily causes local bracket overload.
发明内容:Summary of the invention:
为此,本发明提供一种索道带式输送机及其加强抗风能力的方法,用以克服现有技术索道带式输送机,其支撑皮带的支架通常采用固定式结构,无法根据风力变化及时调整支架间距,在强风作用下,皮带会产生较大的摆动和振动,增加了系统的载荷和应力,严重影响运行稳定性和安全性。此外,固定式支架结构无法针对不同风力条件优化载荷分布,容易造成局部支架过载的问题。To this end, the present invention provides a cableway belt conveyor and a method for enhancing its wind resistance, so as to overcome the problem that the brackets supporting the belts of the prior art cableway belt conveyors usually adopt a fixed structure, and the bracket spacing cannot be adjusted in time according to the wind force changes. Under the action of strong winds, the belts will have large swings and vibrations, which increases the load and stress of the system and seriously affects the operational stability and safety. In addition, the fixed bracket structure cannot optimize the load distribution according to different wind conditions, which easily causes the problem of local bracket overload.
本发明由如下技术方案实施:The present invention is implemented by the following technical solutions:
一种索道带式输送机,包括从上到下依次固定有两个固定架,两个固定架之间固定连接有索道带式输送机本体,且索道带式输送机本体两端分别固定有入料端和出料端,入料端处还设置有驱动装置,所述驱动装置可驱动索道带式输送机本体运行,所述索道带式输送机本体包括上下平行设置的输送带,所述输送带依次贯穿多个支撑框架,所述支撑框架与输送带通过限位滑动组件滑动连接,所述支撑框架顶部与定位架通过限位滑动组件滑动连接,所述限位滑动组件可限位支撑框架,所述支撑框架底部通过螺栓固定连接有配重件,所述配重件可增加支撑框架的整体重力,且相邻两个支撑框架之间固定连接有调节组件,所述调节组件可调节相邻支撑框架之间的距离。A cableway belt conveyor comprises two fixed frames fixed in sequence from top to bottom, a cableway belt conveyor body is fixedly connected between the two fixed frames, and a feed end and a discharge end are respectively fixed at both ends of the cableway belt conveyor body, a driving device is also arranged at the feed end, and the driving device can drive the cableway belt conveyor body to operate, the cableway belt conveyor body comprises a conveyor belt arranged in parallel up and down, the conveyor belt passes through a plurality of support frames in sequence, the support frame and the conveyor belt are slidably connected by a limit sliding assembly, the top of the support frame is slidably connected to the positioning frame by a limit sliding assembly, the limit sliding assembly can limit the support frame, the bottom of the support frame is fixedly connected with a counterweight by bolts, the counterweight can increase the overall gravity of the support frame, and an adjustment assembly is fixedly connected between two adjacent support frames, and the adjustment assembly can adjust the distance between adjacent support frames.
优选的,所述支撑框架的顶部固定连接有限位滑动组件,且限位滑动组件套接在定位架上,所述限位滑动组件与定位架可滑动,所述支撑框架内通过固定板固定连接有限位滑动组件,所述限位滑动组件上可贴合嵌入钢索,所述限位滑动组件与钢索可滑动,所述限位滑动组件包括限位滑套,且限位滑套内侧面上固定有电磁铁,所述电磁铁与控制器控制电性连接。Preferably, the top of the support frame is fixedly connected to a limited sliding assembly, and the limited sliding assembly is sleeved on the positioning frame, the limited sliding assembly and the positioning frame are slidable, the support frame is fixedly connected to the limited sliding assembly through a fixed plate, the limited sliding assembly can be fitted with an embedded steel cable, the limited sliding assembly and the steel cable are slidable, the limited sliding assembly includes a limited sliding sleeve, and an electromagnet is fixed on the inner side of the limited sliding sleeve, and the electromagnet is electrically connected to the controller.
优选的,所述调节组件包括双向电动伸缩杆,所述双向电动伸缩杆固定在相邻支撑框架之间,所述双向电动伸缩杆与控制器控制电性连接。Preferably, the adjustment component comprises a bidirectional electric telescopic rod, the bidirectional electric telescopic rod is fixed between adjacent support frames, and the bidirectional electric telescopic rod is electrically connected to the controller.
优选的,所述输送带包括皮带和挡边,皮带两侧分别固定连接有挡边,所述皮带的截面包括弧形面和波浪面,所述弧形面两侧分别固定有波浪面,所述波浪面具有一定弹性,且波浪面上固定有多个通气孔,所述通气孔内固定有网板,所述挡边内侧面采用鱼鳞状设置。Preferably, the conveyor belt includes a belt and a rib, the ribs are fixedly connected on both sides of the belt, the cross-section of the belt includes an arcuate surface and a wavy surface, the wavy surfaces are fixed on both sides of the arcuate surface, the wavy surface has a certain elasticity, and a plurality of ventilation holes are fixed on the wavy surface, a mesh plate is fixed in the ventilation hole, and the inner side surface of the rib is arranged in a fish scale shape.
优选的,所述输送带的两侧分别等间距通过连接组件转动连接有多个托辊件,所述托辊件滚动设置在钢索上,所述托辊件包括筒体和转轴,所述筒体两侧分别固定套接有挡环,两个挡环之间可嵌入有钢索,所述钢索上与筒体表面贴合设置,且其中一个挡环侧面通过连接环固定连接有弧形太阳能板,所述转轴一端依次贯穿挡环、筒体和弧形太阳能板,与限位环固定连接,所述转轴另一端插接到连接组件内,并与连接组件旋转连接,所述连接组件固定在输送带侧面上。Preferably, a plurality of roller members are rotatably connected to both sides of the conveyor belt at equal intervals through a connecting assembly, the roller members are rollingly arranged on the steel cable, the roller members include a cylinder and a rotating shaft, retaining rings are fixedly sleeved on both sides of the cylinder, a steel cable can be embedded between the two retaining rings, the steel cable is fitted with the surface of the cylinder, and a curved solar panel is fixedly connected to the side of one of the retaining rings through a connecting ring, one end of the rotating shaft passes through the retaining ring, the cylinder and the curved solar panel in sequence, and is fixedly connected to the limit ring, the other end of the rotating shaft is inserted into the connecting assembly and is rotatably connected to the connecting assembly, and the connecting assembly is fixed on the side of the conveyor belt.
优选的,所述筒体的表面环形固定有多个弹性凸起,且相邻弹性凸起之间设置有突刺,且突刺上固定有毛刺,所述突刺可钻入到钢索内,所述限位组件包括限位凹槽、限位板、楔形橡胶板和弧形硅胶板,所述限位凹槽内通过铰接轴铰接有限位板,所述限位板侧面突出限位凹槽设置,另一侧面与限位凹槽内侧面之间固定有楔形橡胶板,所述楔形橡胶板初始状态可把限位板推动成倾斜状态,且从挡环边缘处到筒体表面倾斜,所述限位板的靠近挡环边缘处的侧面上固定有弧形硅胶板,所述钢索与靠近筒体的限位板侧面接触,所述限位板靠近筒体的侧面设置为羽毛状结构。Preferably, a plurality of elastic protrusions are fixed in an annular manner on the surface of the cylinder, and thorns are arranged between adjacent elastic protrusions, and burrs are fixed on the thorns, and the thorns can be drilled into the steel cable, and the limiting assembly comprises a limiting groove, a limiting plate, a wedge-shaped rubber plate and an arc-shaped silicone plate, and the limiting groove is hinged with a limiting plate through a hinge shaft, and the side of the limiting plate protrudes from the limiting groove, and a wedge-shaped rubber plate is fixed between the other side and the inner side of the limiting groove, and the wedge-shaped rubber plate can push the limiting plate into an inclined state in the initial state, and tilt from the edge of the retaining ring to the surface of the cylinder, and an arc-shaped silicone plate is fixed on the side of the limiting plate close to the edge of the retaining ring, the steel cable contacts the side of the limiting plate close to the cylinder, and the side of the limiting plate close to the cylinder is set as a feather-like structure.
优选的,所述连接组件包括两个内弧面相对设置半圆形压板,且两个半圆形压板之间通过弧形连接板固定连接,所述半圆形压板上固定有螺纹杆,所述螺纹杆上螺接有锁紧螺母,所述弧形连接板上固定通过有通孔,所述螺纹杆可贴合穿过通孔并与锁紧螺母螺接。Preferably, the connecting assembly includes two semicircular pressure plates with inner arc surfaces arranged opposite to each other, and the two semicircular pressure plates are fixedly connected by an arc-shaped connecting plate, a threaded rod is fixed on the semicircular pressure plate, a locking nut is screwed on the threaded rod, and a through hole is fixed on the arc-shaped connecting plate, and the threaded rod can fit through the through hole and be screwed to the locking nut.
优选的,所述输送带的上端还设置有顶部限位组件,所述顶部限位组件固定在支撑框架内,所述顶部限位组件可对输送带顶部进行限位作用力,所述顶部限位组件包括两个U型限位板,两个U型限位板分别滑动卡接在输送带的两个挡边上,所述U型限位板顶部通过连接杆固定连接有顶部限位杆,所述顶部限位杆的两端分别固定连接有限位柱,且限位柱穿过限位通孔,伸入到支撑框架的侧板内与限位滑动板固定连接,所述限位滑动板滑动设置在支撑框架的侧板内。Preferably, a top limit assembly is also provided at the upper end of the conveyor belt, and the top limit assembly is fixed in the supporting frame. The top limit assembly can exert a limiting force on the top of the conveyor belt, and the top limit assembly includes two U-shaped limit plates, and the two U-shaped limit plates are respectively slidably clamped on the two side guards of the conveyor belt, and the top of the U-shaped limit plate is fixedly connected with a top limit rod through a connecting rod, and the two ends of the top limit rod are respectively fixedly connected with limiting columns, and the limiting columns pass through the limiting through holes, extend into the side plates of the supporting frame, and are fixedly connected to the limiting sliding plates, and the limiting sliding plates are slidably arranged in the side plates of the supporting frame.
优选的,所述配重件包括配重块,所述配重块可不同重力的配重块,所述限位柱的外径略小于限位通孔内径或者限位柱与限位通孔之间固定有橡胶环。Preferably, the counterweight member includes a counterweight block, and the counterweight block can be a counterweight block of different gravity. The outer diameter of the limiting column is slightly smaller than the inner diameter of the limiting through hole, or a rubber ring is fixed between the limiting column and the limiting through hole.
一种索道带式输送机加强抗风能力的方法,具体步骤如下:A method for enhancing the wind resistance of a cableway belt conveyor, the specific steps are as follows:
步骤1:在两个固定架上分别固定安装第一风速仪,同时在每个支撑框架上安装第二风速仪,第二风速仪与控制器传输电性连接,控制器安装在固定架上;Step 1: The first anemometer is fixedly installed on two fixing frames respectively, and the second anemometer is installed on each supporting frame at the same time, the second anemometer is electrically connected to the controller, and the controller is installed on the fixing frame;
步骤2:利用第一风速仪,监测索道带式输送机本体上下最高处和最低处的风速,确定支撑框架的负重,也就是配重件的重力;Step 2: Use the first anemometer to monitor the wind speed at the highest and lowest points of the cableway belt conveyor body to determine the load of the support frame, that is, the gravity of the counterweight;
步骤2-1:两个第一风速仪多次测量数据取平均值矩阵V0;Step 2-1: Take the average matrix V0 of the multiple measurement data of the two first anemometers;
步骤2-2:设定风压力F,不考虑支撑框架的其他影响,设定支撑框架的负重为G,设定风压力为P;Step 2-2: Set the wind pressure F, ignoring other effects of the support frame, set the load of the support frame to G, and set the wind pressure to P;
可以根据力的平衡和物体受力与形变之间的关系,得出:G=k*P,(k为常数,与支架结构、材料等因素有关);According to the balance of forces and the relationship between the force and deformation of an object, it can be concluded that: G = k*P, (k is a constant, which is related to the support structure, material and other factors);
基于伯努利方程和流体动力学的基本原理得出:P=1/2*ρ*V02(ρ为空气密度);Based on the Bernoulli equation and the basic principles of fluid dynamics, it is concluded that: P = 1/2*ρ*V02 (ρ is the air density);
综合得出:G=k*1/2*ρ*V02;The conclusion is: G = k*1/2*ρ*V02;
步骤2-3:设定平均值矩阵V0(V1、V2、V3;V1>V2>V3);Step 2-3: Set the average value matrix V0 (V1, V2, V3; V1>V2>V3);
当风速小于或者等于V1,支撑框架的负重为G1=k*1/2*ρ*V12;When the wind speed is less than or equal to V1, the load of the support frame is G1 = k*1/2*ρ*V12;
当风速大于V1且小于或者等于V2,支撑框架的负重为G2=k*1/2*ρ*V22;When the wind speed is greater than V1 and less than or equal to V2, the load of the support frame is G2 = k*1/2*ρ*V22;
当风速大于V2且小于或者等于V3,支撑框架的负重为G3=k*1/2*ρ*V32;When the wind speed is greater than V2 and less than or equal to V3, the load of the support frame is G3 = k*1/2*ρ*V32;
在不考虑其他因素的情况下,设定V2-V1=N,V3-V2=N;(N为固定常数),初始风速为V1,初始支撑框架的负重为G1,可以得出G2-G1≈4N,G3-G2≈4N;Without considering other factors, set V2-V1=N, V3-V2=N; (N is a fixed constant), the initial wind speed is V1, and the initial load of the support frame is G1, it can be concluded that G2-G1≈4N, G3-G2≈4N;
步骤3:完成对每个支撑框架的负重的安装,也就是安装合适重量的配重件,同时控制相邻支撑框架之间的距离为H0;Step 3: Complete the installation of the weight on each support frame, that is, install a counterweight of appropriate weight, and control the distance between adjacent support frames to be H0;
步骤4:使用过程中,每个支撑框架的负重恒定,根据第二风速仪的多次监测数据,控制器控制调节组件,调节相邻支撑框架之间的距离;Step 4: During use, the load of each support frame is constant, and according to multiple monitoring data of the second anemometer, the controller controls the adjustment component to adjust the distance between adjacent support frames;
步骤4-1:第二风速仪的多次监测数据反馈到控制器,控制器内设有风速矩阵v0;Step 4-1: Multiple monitoring data of the second anemometer are fed back to the controller, and the controller is provided with a wind speed matrix v0;
步骤4-2:设定相邻支撑框架之间的距离H,索带弯曲变形量为δ,风压力为p;Step 4-2: Set the distance H between adjacent support frames, the bending deformation of the cable to δ, and the wind pressure to p;
基于力学中的支撑原理和材料的弹性变形特性,得出:H=K/δ(K为常数,与索带材料、截面等因素有关);Based on the support principle in mechanics and the elastic deformation characteristics of materials, it is concluded that: H = K/δ (K is a constant, which is related to factors such as the cable material and cross section);
基于力学原理和索带结构的特性,以及胡克定律,得出:δ=m*p(m为常数,与索带结构、材料等因素有关);Based on the principles of mechanics, the characteristics of the cable structure, and Hooke's law, it is concluded that: δ = m*p (m is a constant, which is related to the cable structure, material and other factors);
基于伯努利方程和流体动力学的基本原理得出:p=1/2*ρ*v02(ρ为空气密度);Based on the Bernoulli equation and the basic principles of fluid dynamics, it is concluded that: p = 1/2*ρ*v02 (ρ is the air density);
综合得出:H=K/(m*1/2*ρ*v02);The conclusion is: H = K/(m*1/2*ρ*v02);
步骤4-3:设定风速矩阵v0(v1、v2、v3;v1>v2>v3),Step 4-3: Set the wind speed matrix v0 (v1, v2, v3; v1>v2>v3),
当风速小于或者等于v1,相邻支撑框架之间的距离为H1=K/(m*1/2*ρ*v12),控制器控制调节组件,使得相邻支撑框架之间的距离为H1;When the wind speed is less than or equal to v1, the distance between adjacent support frames is H1=K/(m*1/2*ρ*v12), and the controller controls the adjustment component so that the distance between adjacent support frames is H1;
当风速大于v1且小于或者等于v2,相邻支撑框架之间的距离为H2=K/(m*1/2*ρ*v22),控制器控制调节组件,使得相邻支撑框架之间的距离为H2;When the wind speed is greater than v1 and less than or equal to v2, the distance between adjacent support frames is H2=K/(m*1/2*ρ*v22), and the controller controls the adjustment component so that the distance between adjacent support frames is H2;
当风速为大于v2且小于或者等于v3,相邻支撑框架之间的距离为H3=K/(m*1/2*ρ*v32),控制器控制调节组件,使得相邻支撑框架之间的距离为H3;When the wind speed is greater than v2 and less than or equal to v3, the distance between adjacent support frames is H3=K/(m*1/2*ρ*v32), and the controller controls the adjustment component so that the distance between adjacent support frames is H3;
在不考虑其他因素的情况下,设定v2-v1=n,v3-v2=n;(n为固定常数),初始风速为v1,相邻支撑框架之间的距离为H1,可以得出H2-H1≈n/4,H3-H2≈n/4。Without considering other factors, set v2-v1=n, v3-v2=n; (n is a fixed constant), the initial wind speed is v1, and the distance between adjacent support frames is H1. It can be concluded that H2-H1≈n/4, H3-H2≈n/4.
本发明的优点:利用支撑框架底部安装合适的配重件,增加支撑框架的整体重力,同时还可以利用调节组件,调节相邻支撑框架之间的距离,实现增强抗风能力,增加支撑架的重力可以提高整个输送系统的稳定性,降低风力对输送带的影响,合理调节支撑架间距可以优化整体结构,进一步增强抗风性能;提高输送效率,稳定的输送系统可以确保输送带平稳运行,减少因风力影响而导致的输送中断,提高抗风性能可以保证输送过程的连续性和可靠性,从而提高整体输送效率;延长使用寿命,抗风性能的提升可以减少输送系统受风力影响而产生的磨损和损坏,输送系统的使用寿命得到延长,降低了维护和更换成本;适用于恶劣环境,该方案可以使索道带式输送机在高风环境下仍能保持稳定运行,扩大了应用范围,在恶劣天气条件下,该输送机仍能保持正常工作,提高了系统的适应性。The advantages of the present invention are as follows: by installing a suitable counterweight at the bottom of the support frame, the overall gravity of the support frame can be increased. At the same time, the adjustment component can be used to adjust the distance between adjacent support frames to achieve enhanced wind resistance. Increasing the gravity of the support frame can improve the stability of the entire conveying system and reduce the impact of wind on the conveyor belt. Reasonable adjustment of the support frame spacing can optimize the overall structure and further enhance the wind resistance. The conveying efficiency is improved. The stable conveying system can ensure the smooth operation of the conveyor belt and reduce conveying interruptions caused by wind. The improved wind resistance can ensure the continuity and reliability of the conveying process, thereby improving the overall conveying efficiency. The service life is extended. The improvement of wind resistance can reduce the wear and damage of the conveying system caused by wind, the service life of the conveying system is extended, and the maintenance and replacement costs are reduced. It is suitable for harsh environments. The solution can enable the cableway belt conveyor to maintain stable operation in high wind environments, thereby expanding the scope of application. Under harsh weather conditions, the conveyor can still maintain normal operation, thereby improving the adaptability of the system.
附图说明:Description of the drawings:
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本发明所述结构示意图;FIG1 is a schematic diagram of the structure of the present invention;
图2为本发明所述局部结构示意图;FIG2 is a schematic diagram of a local structure of the present invention;
图3为本发明所述图2的侧视结构示意图;FIG3 is a side view schematic diagram of the structure of FIG2 according to the present invention;
图4为本发明所述托辊件结构示意图;FIG4 is a schematic diagram of the structure of the roller member of the present invention;
图5为本发明所述图4的剖视结构示意图;FIG5 is a schematic cross-sectional view of the structure of FIG4 according to the present invention;
图6为本发明所述连接组件结构示意图。FIG. 6 is a schematic diagram of the structure of the connection assembly according to the present invention.
图中:固定架1、输送带2、定位架3、支撑框架4、配重件6、调节组件7,调节组件7、定位架9、限位滑动组件10、配重块11、双向电动伸缩杆12、钢索13、托辊件14、筒体15、转轴16、挡环17、弧形太阳能板18、弹性凸起19、突刺20、限位组件21、限位凹槽22、限位板23、楔形橡胶板24、弧形硅胶板25、半圆形压板26、弧形连接板27、顶部限位组件28、U型限位板29、顶部限位杆30、限位滑动板31。In the figure: fixed frame 1, conveyor belt 2, positioning frame 3, supporting frame 4, counterweight 6, adjustment assembly 7, adjustment assembly 7, positioning frame 9, limit sliding assembly 10, counterweight block 11, two-way electric telescopic rod 12, steel cable 13, roller member 14, cylinder 15, rotating shaft 16, retaining ring 17, arc-shaped solar panel 18, elastic protrusion 19, spur 20, limit assembly 21, limit groove 22, limit plate 23, wedge-shaped rubber plate 24, arc-shaped silicone plate 25, semicircular pressure plate 26, arc-shaped connecting plate 27, top limit assembly 28, U-shaped limit plate 29, top limit rod 30, limit sliding plate 31.
具体实施方式:Specific implementation method:
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如图1、图2所示,一种索道带式输送机,包括从上到下依次固定有两个固定架1,两个固定架1之间固定连接有索道带式输送机本体,且索道带式输送机本体两端分别固定有入料端和出料端,入料端处还设置有驱动装置,驱动装置可驱动索道带式输送机本体运行,索道带式输送机本体包括上下平行设置的输送带2,输送带2依次贯穿多个支撑框架4,支撑框架4与输送带2通过限位滑动组件10滑动连接,支撑框架4顶部与定位架3通过限位滑动组件10滑动连接,限位滑动组件10可限位支撑框架4,支撑框架4底部通过螺栓固定连接有配重件6,配重件6可以增加支撑框架4的整体重力,且相邻两个支撑框架4之间固定连接有调节组件7,调节组件7可以调节相邻支撑框架4之间的距离。As shown in Figures 1 and 2, a cableway belt conveyor comprises two fixed frames 1 fixed in sequence from top to bottom, a cableway belt conveyor body is fixedly connected between the two fixed frames 1, and a feed end and a discharge end are respectively fixed at both ends of the cableway belt conveyor body, a driving device is also arranged at the feed end, and the driving device can drive the cableway belt conveyor body to operate, the cableway belt conveyor body comprises a conveyor belt 2 arranged in parallel up and down, the conveyor belt 2 passes through a plurality of support frames 4 in sequence, the support frame 4 is slidably connected to the conveyor belt 2 by a limit sliding assembly 10, the top of the support frame 4 is slidably connected to the positioning frame 3 by a limit sliding assembly 10, the limit sliding assembly 10 can limit the support frame 4, the bottom of the support frame 4 is fixedly connected with a counterweight 6 by bolts, the counterweight 6 can increase the overall gravity of the support frame 4, and an adjustment assembly 7 is fixedly connected between two adjacent support frames 4, and the adjustment assembly 7 can adjust the distance between adjacent support frames 4.
使用过程中,利用支撑框架4底部安装合适的配重件6,利用配重件6增加支撑框架4的整体重力,使得支撑框架4的整体重力,同时还可以利用调节组件7,调节相邻支撑框架4之间的距离,实现增强抗风能力,增加支撑框架4的重力可以提高整个输送系统的稳定性,降低风力对输送带的影响,合理调节支撑架间距可以优化整体结构,进一步增强抗风性能;提高输送效率,稳定的输送系统可以确保输送带平稳运行,减少因风力影响而导致的输送中断,提高抗风性能可以保证输送过程的连续性和可靠性,从而提高整体输送效率;延长使用寿命,抗风性能的提升可以减少输送系统受风力影响而产生的磨损和损坏,输送系统的使用寿命得到延长,降低了维护和更换成本;适用于恶劣环境,该方案可以使索道带式输送机在高风环境下仍能保持稳定运行,扩大了应用范围,在恶劣天气条件下,该输送机仍能保持正常工作,提高了系统的适应性。During use, a suitable counterweight 6 is installed at the bottom of the support frame 4, and the counterweight 6 is used to increase the overall gravity of the support frame 4, so that the overall gravity of the support frame 4, and the adjustment component 7 can also be used to adjust the distance between adjacent support frames 4 to enhance wind resistance. Increasing the gravity of the support frame 4 can improve the stability of the entire conveying system and reduce the impact of wind on the conveyor belt. Reasonable adjustment of the support frame spacing can optimize the overall structure and further enhance the wind resistance; improve the conveying efficiency, a stable conveying system can ensure the smooth operation of the conveyor belt, reduce conveying interruptions caused by wind, and improve the wind resistance to ensure the continuity and reliability of the conveying process, thereby improving the overall conveying efficiency; extend the service life, the improvement of wind resistance can reduce the wear and damage of the conveying system caused by wind, the service life of the conveying system is extended, and the maintenance and replacement costs are reduced; suitable for harsh environments, this solution can enable the cableway belt conveyor to maintain stable operation in high wind environments, expand the scope of application, and the conveyor can still maintain normal operation under harsh weather conditions, thereby improving the adaptability of the system.
如图2、图3所示,支撑框架4的顶部固定连接有限位滑动组件10,且限位滑动组件10套接在定位架9上,限位滑动组件10与定位架9可滑动;As shown in FIG. 2 and FIG. 3 , the top of the support frame 4 is fixedly connected with a limited sliding assembly 10, and the limited sliding assembly 10 is sleeved on the positioning frame 9, and the limited sliding assembly 10 and the positioning frame 9 are slidable;
支撑框架4内通过固定板固定连接有限位滑动组件10,限位滑动组件10上可贴合嵌入钢索13,限位滑动组件10与钢索13可滑动;A limited sliding assembly 10 is fixedly connected to the support frame 4 through a fixed plate, and a steel cable 13 can be fitted and embedded in the limited sliding assembly 10, so that the limited sliding assembly 10 and the steel cable 13 can slide;
限位滑动组件10包括限位滑套,且限位滑套内侧面上固定有电磁铁,电磁铁可以吸附住定位架9,可以吸附住钢索13;The limiting sliding assembly 10 includes a limiting sliding sleeve, and an electromagnet is fixed on the inner side of the limiting sliding sleeve, and the electromagnet can adsorb the positioning frame 9 and the steel cable 13;
调节组件7包括双向电动伸缩杆12,双向电动伸缩杆12固定在相邻支撑框架4之间;The adjustment assembly 7 includes a bidirectional electric telescopic rod 12, which is fixed between adjacent support frames 4;
双向电动伸缩杆12和电磁铁分别与控制器控制电性连接。The bidirectional electric telescopic rod 12 and the electromagnet are electrically connected to the controller respectively.
使用过程中,利用控制器控制电磁铁的启动或者停止,使得限位滑动组件10可以进行定位或者滑动,从而改变相邻支撑框架4之间的距离,也就是电磁铁停止,解除与定位架9和钢索13的限位,使得限位滑动组件10可以滑动,再控制双向电动伸缩杆12启动,通过双向电动伸缩杆12输出端的伸缩,可以改变相邻支撑框架4之间的距离,调节完成后,可以电磁铁启动,产生吸附作用力,吸附住定位架9,可以吸附住钢索13,完成支撑框架4定位。During use, the controller is used to control the start or stop of the electromagnet so that the limit sliding assembly 10 can be positioned or slid, thereby changing the distance between adjacent support frames 4. That is, the electromagnet stops, and the limit with the positioning frame 9 and the steel cable 13 is released, so that the limit sliding assembly 10 can slide, and then the two-way electric telescopic rod 12 is controlled to start. Through the extension and retraction of the output end of the two-way electric telescopic rod 12, the distance between adjacent support frames 4 can be changed. After the adjustment is completed, the electromagnet can be started to generate an adsorption force to adsorb the positioning frame 9 and the steel cable 13 to complete the positioning of the support frame 4.
输送带2包括皮带和挡边,皮带两侧分别固定连接有挡边,皮带的截面包括弧形面和波浪面,弧形面两侧分别固定有波浪面,波浪面具有一定弹性,且波浪面上固定有多个通气孔,通气孔内固定有网板,挡边内侧面采用鱼鳞状设置;The conveyor belt 2 includes a belt and a rib, the ribs are fixedly connected on both sides of the belt, the cross section of the belt includes an arc surface and a wave surface, the wave surface is fixed on both sides of the arc surface, the wave surface has a certain elasticity, and a plurality of vents are fixed on the wave surface, a mesh plate is fixed in the vent, and the inner side of the rib is arranged in a fish scale shape;
在使用过程中,利用波浪面的设置,可以增加与输送物料的摩擦,提高输送物料的稳定性,同时波浪面具有一定弹性,可以利用物料的重力集中,使得波浪面拉开,使得通气孔能打开,产生气流,对物料进行烘干或者其他作用;During use, the wave surface can increase the friction with the conveyed material and improve the stability of the conveyed material. At the same time, the wave surface has a certain elasticity, and the gravity of the material can be concentrated to pull the wave surface apart, so that the vents can be opened to generate airflow, dry the material or have other effects.
同时因为挡边内侧面采用鱼鳞状设置,能够有效增加挡边与物料之间的摩擦力,使得物料在输送过程中更加稳定,不易滑落或散落,而在索道输送过程中,由于存在较大的倾角和振动,更好的提高物料输送的可靠性,同时还能引导物料更加顺畅地流动,减少物料在挡边处的堆积和堵塞现象。At the same time, because the inner side of the rib is set in a fish scale shape, it can effectively increase the friction between the rib and the material, making the material more stable during transportation and not easy to slip or scatter. During the ropeway transportation process, due to the large inclination angle and vibration, the reliability of material transportation is better improved, and at the same time, the material can be guided to flow more smoothly, reducing the accumulation and blockage of materials at the rib.
输送带2的两侧分别等间距通过连接组件转动连接有多个托辊件14,托辊件14滚动设置在钢索13上;A plurality of rollers 14 are rotatably connected at equal intervals on both sides of the conveyor belt 2 through a connecting assembly, and the rollers 14 are rollingly arranged on the steel cables 13;
如图3、图4、图5所示,托辊件14包括筒体15和转轴16,筒体15两侧分别固定套接有挡环17,两个挡环17之间可嵌入有钢索13,钢索13上与筒体15表面贴合设置,且其中一个挡环17侧面通过连接环固定连接有弧形太阳能板18,转轴16一端依次贯穿挡环17、筒体15和弧形太阳能板18,与限位环固定连接,转轴16另一端插接到连接组件内,并与连接组件旋转连接,连接组件固定在输送带2侧面上;As shown in Figures 3, 4 and 5, the roller member 14 includes a cylinder 15 and a rotating shaft 16, and retaining rings 17 are fixedly sleeved on both sides of the cylinder 15, and a steel cable 13 can be embedded between the two retaining rings 17. The steel cable 13 is arranged to fit the surface of the cylinder 15, and a curved solar panel 18 is fixedly connected to the side of one of the retaining rings 17 through a connecting ring. One end of the rotating shaft 16 passes through the retaining ring 17, the cylinder 15 and the curved solar panel 18 in sequence, and is fixedly connected to the limit ring. The other end of the rotating shaft 16 is inserted into the connecting assembly and is rotatably connected to the connecting assembly, and the connecting assembly is fixed on the side of the conveyor belt 2;
因为索道输送过程中,输送带2的长度较长,设置多个托辊件14,那么每个托辊件14上的弧形太阳能板18可以进行太阳能吸收,存储下来,实现能源回收;Because the conveyor belt 2 is long during the cableway transportation process, multiple roller members 14 are provided, so the arc-shaped solar panels 18 on each roller member 14 can absorb and store solar energy to achieve energy recovery;
筒体15的表面环形固定有多个弹性凸起19,且相邻弹性凸起之间设置有突刺20,且突刺上固定有毛刺,突刺20可钻入到钢索13内,使用过程中,利用多个弹性凸起19可以实现钢索13与筒体15之间的点接触,减小摩擦,同时利用突刺20可钻入到钢索13内,使得毛刺与钢索13产生一定作用,形成一定的吸附效果,又能增加托辊件14的稳定性;A plurality of elastic protrusions 19 are fixed in an annular shape on the surface of the cylinder 15, and spurs 20 are arranged between adjacent elastic protrusions, and burrs are fixed on the spurs. The spurs 20 can be drilled into the steel cable 13. During use, the plurality of elastic protrusions 19 can realize point contact between the steel cable 13 and the cylinder 15 to reduce friction. At the same time, the spurs 20 can be drilled into the steel cable 13, so that the burrs and the steel cable 13 have a certain effect, forming a certain adsorption effect, and increasing the stability of the roller member 14.
挡环17的内侧面环形均匀固定有多个限位组件21,限位组件21既可以对钢索13限位,又可以降低与钢索13的摩擦;A plurality of limiting components 21 are evenly fixed in an annular shape on the inner side surface of the retaining ring 17. The limiting components 21 can both limit the position of the steel cable 13 and reduce the friction with the steel cable 13.
限位组件21包括限位凹槽22、限位板23、楔形橡胶板24和弧形硅胶板25,限位凹槽22内通过铰接轴铰接有限位板23,限位板23侧面突出限位凹槽22设置,另一侧面与限位凹槽22内侧面之间固定有楔形橡胶板24,楔形橡胶板24初始状态可把限位板23推动成倾斜状态,且从挡环17边缘处到筒体15表面倾斜,同时限位板23的靠近挡环17边缘处的侧面上固定有弧形硅胶板25,这样可以不影响钢索13嵌入到两个挡环17之间,并且钢索13可利用弧形硅胶板25对限位板23产生作用力,使得限位板23摆动,弧形硅胶板25形成对钢索13限位作用,同时钢索13能与靠近筒体15的限位板23侧面接触,因为此处的限位板23侧面设置羽毛状结构,羽毛状结构设置能够增加限位板23与钢索13之间的空气流动,降低减少摩擦阻力。The limiting assembly 21 includes a limiting groove 22, a limiting plate 23, a wedge-shaped rubber plate 24 and an arc-shaped silicone plate 25. The limiting groove 22 is hinged with the limiting plate 23 through a hinge shaft. The side of the limiting plate 23 protrudes from the limiting groove 22, and a wedge-shaped rubber plate 24 is fixed between the other side and the inner side of the limiting groove 22. The wedge-shaped rubber plate 24 can push the limiting plate 23 into an inclined state in the initial state, and tilt from the edge of the retaining ring 17 to the surface of the cylinder 15. At the same time, the side of the limiting plate 23 close to the edge of the retaining ring 17 is fixed There is an arc-shaped silicone plate 25, which will not affect the steel cable 13 being embedded between the two retaining rings 17, and the steel cable 13 can use the arc-shaped silicone plate 25 to generate a force on the limit plate 23, so that the limit plate 23 swings, and the arc-shaped silicone plate 25 forms a limiting effect on the steel cable 13. At the same time, the steel cable 13 can contact the side of the limit plate 23 close to the cylinder 15, because a feather-like structure is set on the side of the limit plate 23 here, and the feather-like structure can increase the air flow between the limit plate 23 and the steel cable 13, thereby reducing friction resistance.
如图6所示,连接组件包括两个内弧面相对设置半圆形压板26,且两个半圆形压板26之间通过弧形连接板27固定连接,半圆形压板26上固定有螺纹杆,螺纹杆上螺接有锁紧螺母,弧形连接板27上固定通过有通孔,螺纹杆可贴合穿过通孔并与锁紧螺母螺接。As shown in Figure 6, the connecting component includes two semicircular pressure plates 26 with inner arc surfaces arranged opposite to each other, and the two semicircular pressure plates 26 are fixedly connected by an arc-shaped connecting plate 27. A threaded rod is fixed on the semicircular pressure plate 26, and a locking nut is screwed on the threaded rod. A through hole is fixed on the arc-shaped connecting plate 27, and the threaded rod can fit through the through hole and be screwed with the locking nut.
输送带2的上端还设置有顶部限位组件28,顶部限位组件28固定在支撑框架4内,顶部限位组件28可对输送带2顶部进行限位作用力,保证输送带2稳定;The upper end of the conveyor belt 2 is also provided with a top limit assembly 28, which is fixed in the support frame 4. The top limit assembly 28 can exert a limit force on the top of the conveyor belt 2 to ensure the stability of the conveyor belt 2;
如图3所示,顶部限位组件28包括两个U型限位板29,两个U型限位板29分别滑动卡接在输送带2的两个挡边上,U型限位板29顶部通过连接杆固定连接有顶部限位杆30,顶部限位杆30的两端分别固定连接有限位柱,且限位柱穿过限位通孔,伸入到支撑框架4的侧板内与限位滑动板31固定连接,限位滑动板31滑动设置在支撑框架4的侧板内,使用过程中,利用两个U型限位板29,以及顶部限位杆30,可以对输送带2的上端产生顶部限位作用力,保证运行的稳定,同时因为限位滑动板31滑动出支撑框架4的侧板内与配重件6通过螺栓固定连接,配重件6包括配重块11,配重块11可以根据实际使用过程中,采用不同重力的配重块11,限位柱的外径略小于限位通孔内径或者限位柱与限位通孔之间固定有橡胶环,这样利用配重块11产生的作用力,通过顶部限位杆30传递作用,使得两个U型限位板29可以产生向下压紧输送带2作用趋势,确保输送带2的运行稳定。As shown in FIG3 , the top limit assembly 28 includes two U-shaped limit plates 29, which are respectively slidably clamped on the two ribs of the conveyor belt 2. The top of the U-shaped limit plate 29 is fixedly connected with a top limit rod 30 through a connecting rod. The two ends of the top limit rod 30 are respectively fixedly connected with limit columns, and the limit columns pass through the limit through holes, extend into the side plates of the support frame 4 and are fixedly connected with the limit sliding plates 31. The limit sliding plates 31 are slidably arranged in the side plates of the support frame 4. During use, the two U-shaped limit plates 29 and the top limit rod 30 can be used to generate a stop on the upper end of the conveyor belt 2. The top limiting force ensures stable operation. At the same time, because the limiting sliding plate 31 slides out of the side plate of the supporting frame 4 and is fixedly connected to the counterweight 6 by bolts, the counterweight 6 includes a counterweight block 11. The counterweight block 11 can use counterweight blocks 11 with different gravity according to actual use. The outer diameter of the limiting column is slightly smaller than the inner diameter of the limiting through hole, or a rubber ring is fixed between the limiting column and the limiting through hole. In this way, the force generated by the counterweight block 11 is transmitted through the top limiting rod 30, so that the two U-shaped limiting plates 29 can produce a tendency to press the conveyor belt 2 downward to ensure stable operation of the conveyor belt 2.
一种索道带式输送机加强抗风能力的方法,具体步骤如下:A method for enhancing the wind resistance of a cableway belt conveyor, the specific steps are as follows:
步骤1:在两个固定架1上分别固定安装第一风速仪5,同时在每个支撑框架4上安装第二风速仪8,第二风速仪8与控制器传输电性连接,控制器安装在固定架1上;Step 1: The first anemometer 5 is fixedly installed on the two fixing frames 1 respectively, and the second anemometer 8 is installed on each supporting frame 4 at the same time, and the second anemometer 8 is electrically connected to the controller, and the controller is installed on the fixing frame 1;
步骤2:利用第一风速仪5,监测索道带式输送机本体上下最高处和最低处的风速,确定支撑框架4的负重,也就是配重件6的重力;Step 2: Use the first anemometer 5 to monitor the wind speed at the highest and lowest points of the cableway belt conveyor body to determine the load of the support frame 4, that is, the gravity of the counterweight 6;
步骤2-1:两个第一风速仪5多次测量数据取平均值矩阵V0;Step 2-1: Calculate the average value matrix V0 of the multiple measurement data of the two first anemometers 5;
步骤2-2:设定风压力F,不考虑支撑框架4的其他影响,设定支撑框架4的负重为G,设定风压力为P;Step 2-2: Set the wind pressure F, ignoring other effects of the support frame 4, set the load of the support frame 4 to G, and set the wind pressure to P;
可以根据力的平衡和物体受力与形变之间的关系,得出:G=k*P,(k为常数,与支架结构、材料等因素有关);According to the balance of forces and the relationship between the force and deformation of an object, it can be concluded that: G = k*P, (k is a constant, which is related to the support structure, material and other factors);
基于伯努利方程和流体动力学的基本原理得出:P=1/2*ρ*V02(ρ为空气密度);Based on the Bernoulli equation and the basic principles of fluid dynamics, it is concluded that: P = 1/2*ρ*V0 2 (ρ is the air density);
综合得出:G=k*1/2*ρ*V02; The comprehensive conclusion is: G = k*1/2*ρ*V0 2;
步骤2-3:设定平均值矩阵V0(V1、V2、V3;V1>V2>V3);Step 2-3: Set the average value matrix V0 (V1, V2, V3; V1>V2>V3);
当风速小于或者等于V1,支撑框架4的负重为G1=k*1/2*ρ*V12;When the wind speed is less than or equal to V1, the load of the support frame 4 is G1 = k*1/2*ρ*V1 2 ;
当风速大于V1且小于或者等于V2,支撑框架4的负重为G2=k*1/2*ρ*V22;When the wind speed is greater than V1 and less than or equal to V2, the load of the support frame 4 is G2 = k*1/2*ρ*V2 2 ;
当风速大于V2且小于或者等于V3,支撑框架4的负重为G3=k*1/2*ρ*V32;When the wind speed is greater than V2 and less than or equal to V3, the load of the support frame 4 is G3 = k*1/2*ρ*V3 2 ;
在不考虑其他因素的情况下,设定V2-V1=N,V3-V2=N;(N为固定常数),初始风速为V1,初始支撑框架4的负重为G1,可以得出G2-G1≈4N,G3-G2≈4N;Without considering other factors, set V2-V1=N, V3-V2=N; (N is a fixed constant), the initial wind speed is V1, and the initial load of the support frame 4 is G1, it can be concluded that G2-G1≈4N, G3-G2≈4N;
步骤3:完成对每个支撑框架4的负重的安装,也就是安装合适重量的配重件6,同时控制相邻支撑框架4之间的距离为H0;Step 3: Complete the installation of the weight on each support frame 4, that is, install a counterweight 6 of appropriate weight, and control the distance between adjacent support frames 4 to be H0;
步骤4:使用过程中,每个支撑框架4的负重恒定,根据第二风速仪8的多次监测数据,控制器控制调节组件7,调节相邻支撑框架4之间的距离;Step 4: During use, the load of each support frame 4 is constant, and according to multiple monitoring data of the second anemometer 8, the controller controls the adjustment component 7 to adjust the distance between adjacent support frames 4;
步骤4-1:第二风速仪8的多次监测数据反馈到控制器,控制器内设有风速矩阵v0;Step 4-1: Multiple monitoring data of the second anemometer 8 are fed back to the controller, and the controller is provided with a wind speed matrix v0;
步骤4-2:设定相邻支撑框架4之间的距离H,索带弯曲变形量为δ,风压力为p;Step 4-2: Set the distance H between adjacent support frames 4, the bending deformation of the cable belt to δ, and the wind pressure to p;
基于力学中的支撑原理和材料的弹性变形特性,得出:H=K/δ(K为常数,与索带材料、截面等因素有关);Based on the support principle in mechanics and the elastic deformation characteristics of materials, it is concluded that: H = K/δ (K is a constant, which is related to factors such as the cable material and cross section);
基于力学原理和索带结构的特性,以及胡克定律,得出:δ=m*p(m为常数,与索带结构、材料等因素有关);Based on the principles of mechanics, the characteristics of the cable structure, and Hooke's law, it is concluded that: δ = m*p (m is a constant, which is related to the cable structure, material and other factors);
基于伯努利方程和流体动力学的基本原理得出:p=1/2*ρ*v02(ρ为空气密度);Based on the Bernoulli equation and the basic principles of fluid dynamics, it is concluded that: p = 1/2*ρ*v0 2 (ρ is the air density);
综合得出:H=K/(m*1/2*ρ*v02);The comprehensive conclusion is: H = K/(m*1/2*ρ*v0 2 );
步骤4-3:设定风速矩阵v0(v1、v2、v3;v1>v2>v3),Step 4-3: Set the wind speed matrix v0 (v1, v2, v3; v1>v2>v3),
当风速小于或者等于v1,相邻支撑框架4之间的距离为H1=K/(m*1/2*ρ*v12),控制器控制调节组件7,使得相邻支撑框架4之间的距离为H1;When the wind speed is less than or equal to v1, the distance between adjacent support frames 4 is H1=K/(m*1/2*ρ*v1 2 ), and the controller controls the adjustment component 7 so that the distance between adjacent support frames 4 is H1;
当风速大于v1且小于或者等于v2,相邻支撑框架4之间的距离为H2=K/(m*1/2*ρ*v22),控制器控制调节组件7,使得相邻支撑框架4之间的距离为H2;When the wind speed is greater than v1 and less than or equal to v2, the distance between adjacent support frames 4 is H2=K/(m*1/2*ρ*v2 2 ), and the controller controls the adjustment component 7 so that the distance between adjacent support frames 4 is H2;
当风速为大于v2且小于或者等于v3,相邻支撑框架4之间的距离为H3=K/(m*1/2*ρ*v32),控制器控制调节组件7,使得相邻支撑框架4之间的距离为H3;When the wind speed is greater than v2 and less than or equal to v3, the distance between adjacent support frames 4 is H3=K/(m*1/2*ρ*v3 2 ), and the controller controls the adjustment component 7 so that the distance between adjacent support frames 4 is H3;
在不考虑其他因素的情况下,设定v2-v1=n,v3-v2=n;(n为固定常数),初始风速为v1,相邻支撑框架4之间的距离为H1,可以得出H2-H1≈n/4,H3-H2≈n/4。Without considering other factors, set v2-v1=n, v3-v2=n; (n is a fixed constant), the initial wind speed is v1, and the distance between adjacent supporting frames 4 is H1. It can be concluded that H2-H1≈n/4, H3-H2≈n/4.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410695435.6A CN118529414B (en) | 2024-05-31 | 2024-05-31 | A ropeway belt conveyor and method for enhancing wind resistance thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410695435.6A CN118529414B (en) | 2024-05-31 | 2024-05-31 | A ropeway belt conveyor and method for enhancing wind resistance thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118529414A true CN118529414A (en) | 2024-08-23 |
| CN118529414B CN118529414B (en) | 2025-06-13 |
Family
ID=92393074
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410695435.6A Active CN118529414B (en) | 2024-05-31 | 2024-05-31 | A ropeway belt conveyor and method for enhancing wind resistance thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118529414B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120246543A (en) * | 2025-06-03 | 2025-07-04 | 西安华和实业有限公司 | A conveying equipment for traffic engineering construction |
Citations (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4234073A (en) * | 1978-07-10 | 1980-11-18 | Satterwhite Charles R | Aerial conveyor system |
| EP0375667A2 (en) * | 1984-05-12 | 1990-06-27 | Schröder Maschinen-Handels-GmbH & Co. KG | Sectional conveying installation |
| US20040168890A1 (en) * | 2003-02-27 | 2004-09-02 | Herbert Trieb | Conveying installation for transporting goods |
| RU2405725C1 (en) * | 2009-06-26 | 2010-12-10 | Государственное образовательное учреждение высшего профессионального образования "Санкт-Петербургский государственный горный институт имени Г.В. Плеханова (технический университет)" | Test bench to analyse belt-rope conveyor |
| CN102295134A (en) * | 2011-05-11 | 2011-12-28 | 李超 | Rail suspension type conveyor |
| US20120138433A1 (en) * | 2010-12-02 | 2012-06-07 | Innova Patent Gmbh | Conveyor for the transport of bulk materials |
| CN102623939A (en) * | 2012-02-06 | 2012-08-01 | 广东电网公司电力科学研究院 | A wind-induced vibration control method for transmission lines based on simulated random gust field calculation |
| US20130032452A1 (en) * | 2011-08-04 | 2013-02-07 | Innova Patent Gmbh | Conveying installation for transporting bulk materials |
| CN202847691U (en) * | 2012-11-01 | 2013-04-03 | 陈红兵 | Cableway transportation system |
| CN103274310A (en) * | 2013-06-13 | 2013-09-04 | 扬州市振东电力器材有限公司 | Self-lifting type cableway transporting device |
| US20130233675A1 (en) * | 2011-09-01 | 2013-09-12 | Interstate Equipment Corporation | Aerial conveyor system |
| CN205346151U (en) * | 2015-12-31 | 2016-06-29 | 山东华泰矿业有限公司 | Frame is hung to cell type suspension belt conveyor bearing roller |
| WO2017045012A1 (en) * | 2015-09-18 | 2017-03-23 | Craig James Ply Ltd | An improved conveyor belt system |
| WO2017152294A1 (en) * | 2016-03-11 | 2017-09-14 | Jara Inostroza Andrés | Conveyor belt suspended via magnetic levitation |
| KR101794319B1 (en) * | 2017-04-11 | 2017-11-07 | 한국플랜트서비스 주식회사 | Apparatus for adjusting serpentine moving of beltconveyor |
| CN112079054A (en) * | 2020-09-27 | 2020-12-15 | 宁夏天地西北煤机有限公司 | Belt conveyor provided with novel tensioning device |
| CN112793593A (en) * | 2021-01-29 | 2021-05-14 | 四川川矿索道工程有限责任公司 | Overhead belt cableway transportation system |
| CN113060476A (en) * | 2021-03-24 | 2021-07-02 | 太原科技大学 | An orbital telescopic belt conveyor |
| CN213801499U (en) * | 2020-11-19 | 2021-07-27 | 安徽乾辉机械有限公司 | Adjustable suspension type carrier roller set |
| CN113565023A (en) * | 2020-08-27 | 2021-10-29 | 孙德明 | Wind-resistant suspension bridge |
| CN116177099A (en) * | 2023-03-28 | 2023-05-30 | 四川省自贡运输机械集团股份有限公司 | Rail belt conveyor using hanging trailer device |
| CN219858958U (en) * | 2023-02-24 | 2023-10-20 | 天津成科传动机电技术股份有限公司 | Support for belt conveyor |
-
2024
- 2024-05-31 CN CN202410695435.6A patent/CN118529414B/en active Active
Patent Citations (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4234073A (en) * | 1978-07-10 | 1980-11-18 | Satterwhite Charles R | Aerial conveyor system |
| EP0375667A2 (en) * | 1984-05-12 | 1990-06-27 | Schröder Maschinen-Handels-GmbH & Co. KG | Sectional conveying installation |
| US20040168890A1 (en) * | 2003-02-27 | 2004-09-02 | Herbert Trieb | Conveying installation for transporting goods |
| RU2405725C1 (en) * | 2009-06-26 | 2010-12-10 | Государственное образовательное учреждение высшего профессионального образования "Санкт-Петербургский государственный горный институт имени Г.В. Плеханова (технический университет)" | Test bench to analyse belt-rope conveyor |
| US20120138433A1 (en) * | 2010-12-02 | 2012-06-07 | Innova Patent Gmbh | Conveyor for the transport of bulk materials |
| CN102295134A (en) * | 2011-05-11 | 2011-12-28 | 李超 | Rail suspension type conveyor |
| US20130032452A1 (en) * | 2011-08-04 | 2013-02-07 | Innova Patent Gmbh | Conveying installation for transporting bulk materials |
| US20130233675A1 (en) * | 2011-09-01 | 2013-09-12 | Interstate Equipment Corporation | Aerial conveyor system |
| CN102623939A (en) * | 2012-02-06 | 2012-08-01 | 广东电网公司电力科学研究院 | A wind-induced vibration control method for transmission lines based on simulated random gust field calculation |
| CN202847691U (en) * | 2012-11-01 | 2013-04-03 | 陈红兵 | Cableway transportation system |
| CN103274310A (en) * | 2013-06-13 | 2013-09-04 | 扬州市振东电力器材有限公司 | Self-lifting type cableway transporting device |
| WO2017045012A1 (en) * | 2015-09-18 | 2017-03-23 | Craig James Ply Ltd | An improved conveyor belt system |
| CN205346151U (en) * | 2015-12-31 | 2016-06-29 | 山东华泰矿业有限公司 | Frame is hung to cell type suspension belt conveyor bearing roller |
| WO2017152294A1 (en) * | 2016-03-11 | 2017-09-14 | Jara Inostroza Andrés | Conveyor belt suspended via magnetic levitation |
| KR101794319B1 (en) * | 2017-04-11 | 2017-11-07 | 한국플랜트서비스 주식회사 | Apparatus for adjusting serpentine moving of beltconveyor |
| CN113565023A (en) * | 2020-08-27 | 2021-10-29 | 孙德明 | Wind-resistant suspension bridge |
| CN112079054A (en) * | 2020-09-27 | 2020-12-15 | 宁夏天地西北煤机有限公司 | Belt conveyor provided with novel tensioning device |
| CN213801499U (en) * | 2020-11-19 | 2021-07-27 | 安徽乾辉机械有限公司 | Adjustable suspension type carrier roller set |
| CN112793593A (en) * | 2021-01-29 | 2021-05-14 | 四川川矿索道工程有限责任公司 | Overhead belt cableway transportation system |
| CN113060476A (en) * | 2021-03-24 | 2021-07-02 | 太原科技大学 | An orbital telescopic belt conveyor |
| CN219858958U (en) * | 2023-02-24 | 2023-10-20 | 天津成科传动机电技术股份有限公司 | Support for belt conveyor |
| CN116177099A (en) * | 2023-03-28 | 2023-05-30 | 四川省自贡运输机械集团股份有限公司 | Rail belt conveyor using hanging trailer device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120246543A (en) * | 2025-06-03 | 2025-07-04 | 西安华和实业有限公司 | A conveying equipment for traffic engineering construction |
| CN120246543B (en) * | 2025-06-03 | 2025-08-15 | 西安华和实业有限公司 | Conveying equipment for traffic engineering construction |
Also Published As
| Publication number | Publication date |
|---|---|
| CN118529414B (en) | 2025-06-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN118529414A (en) | A ropeway belt conveyor and method for enhancing wind resistance thereof | |
| CN112356904A (en) | Material handling device for construction with diversified structure of injecing | |
| CN201473204U (en) | Wire rope balancing pole device | |
| CN102009831A (en) | Big-inclined-angle belt conveyor | |
| CN210852438U (en) | Tail wheel device of coal mine overhead passenger device | |
| CN114291499B (en) | A new damping device for supporting down-carrying belt conveyor after rapid excavation | |
| CN213678509U (en) | Damping device of lower conveying machine | |
| CN215709256U (en) | Deviation rectifier of conveyor | |
| CN217262742U (en) | Belt conveyor body device | |
| CN110758983A (en) | Double-wheel belt pressing device of large-inclination-angle large belt conveyor | |
| CN212668390U (en) | Broken belt catcher of multiplication torque belt conveyor | |
| CN218708408U (en) | Vertical elevator balance chain guiding device | |
| CN219725988U (en) | Clamping tool capable of preventing back slip in conveyor belt replacement process | |
| CN112193740A (en) | Arch bridge type machine body belt conveyor | |
| CN222669153U (en) | Support structure | |
| CN220564200U (en) | Pipeline lifting device | |
| CN214787318U (en) | Automatic beam-pumping unit hold-down mechanism | |
| CN221747893U (en) | Combined cable support | |
| CN220703248U (en) | Skid-mounted methanol steam reforming hydrogen production device | |
| CN216807950U (en) | Novel floating guide device of elevator | |
| CN205952873U (en) | Special chain of carrying of wine industry | |
| CN221515855U (en) | Counterweight device of lifting pipe expander | |
| CN210477160U (en) | Discharge device of pipeline | |
| CN2377230Y (en) | Idler device capable of plane bending for belt conveyer | |
| CN220722422U (en) | Deviation correcting device for rubber belt bucket elevator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |