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CN118438252A - Automatic chip cleaning device and method for CNC lathe machining - Google Patents

Automatic chip cleaning device and method for CNC lathe machining Download PDF

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Publication number
CN118438252A
CN118438252A CN202410522689.8A CN202410522689A CN118438252A CN 118438252 A CN118438252 A CN 118438252A CN 202410522689 A CN202410522689 A CN 202410522689A CN 118438252 A CN118438252 A CN 118438252A
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cnc lathe
chip
pressure
nozzle
chips
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杨生旭
马星海
杨正才
徐鸿翔
赵飞
张晓峰
李彧
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Xian Aerospace Engine Co Ltd
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Xian Aerospace Engine Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/005Devices for removing chips by blowing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Turning (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

一种数控车床加工自动清屑装置及方法,通过包括增压装置、高压断屑喷嘴、自动吹屑装置、回转式钢丝刷装置、倒刺切屑钩的数控车床加工自动清屑装置,利用预设的加工程序,控制高压断屑喷嘴将零件外表面带状屑转变为单元状屑、控制自动吹屑装置和回转式钢丝刷清除刀具表面缠绕切屑、控制倒刺切屑钩清除零件内孔切屑,能够有效实现零件外表面、内孔切屑和刀具表面缠绕切屑的自动化去除,保证产品加工连续性、精度及质量,提升加工效率。

An automatic chip cleaning device and method for CNC lathe machining, comprising a booster device, a high-pressure chip breaking nozzle, an automatic chip blowing device, a rotary wire brush device, and a barbed chip hook. The automatic chip cleaning device for CNC lathe machining comprises a booster device, a high-pressure chip breaking nozzle, an automatic chip blowing device, a rotary wire brush device, and a barbed chip hook. By using a preset machining program, the high-pressure chip breaking nozzle is controlled to convert strip chips on the outer surface of a part into unit chips, the automatic chip blowing device and the rotary wire brush are controlled to remove chips entangled on the surface of the tool, and the barbed chip hook is controlled to remove chips from the inner hole of the part. The automatic removal of chips on the outer surface of the part, chips in the inner hole, and chips entangled on the surface of the tool can be effectively achieved, thereby ensuring the continuity, precision, and quality of product machining and improving machining efficiency.

Description

一种数控车床加工自动清屑装置及方法Automatic chip cleaning device and method for CNC lathe machining

技术领域Technical Field

本发明涉及一种数控车床加工自动清屑装置及方法,属于自动化设备技术领域。The invention relates to an automatic chip cleaning device and method for numerically controlled lathe machining, belonging to the technical field of automation equipment.

背景技术Background technique

数控车床在加工零件时,零件装夹在车床主轴上,车刀对旋转的工件进行车削加工,用以加工工件的内外表面。加工过程包括粗车和精车过程,前者从毛坯上切除多余材料,后者保证零件各加工面的尺寸和位置精度,且车刀的制造、刃磨、安装较为简便。When a CNC lathe processes parts, the parts are clamped on the lathe spindle, and the turning tool turns the rotating workpiece to process the inner and outer surfaces of the workpiece. The processing process includes rough turning and fine turning. The former removes excess material from the blank, and the latter ensures the size and position accuracy of each processing surface of the part. The manufacturing, sharpening and installation of the turning tool are relatively simple.

在车削加工过程中,去除的切屑不易断落,容易缠绕在刀具、零件表面及内孔中,未能及时清理将造成零件尺寸超差、表面粗糙度值升高、刀具磨损速度加剧或刀具崩刃等问题发生。传统清屑方法以人工清屑为主,整个加工过程需要人为进行监控及介入,导致数控车床加工效率较低,自动化程度无法进一步提高。During the turning process, the removed chips are not easy to break off and are easily entangled in the tool, part surface and inner hole. Failure to clean them in time will cause problems such as part size deviation, increased surface roughness value, increased tool wear rate or tool edge breakage. Traditional chip cleaning methods mainly rely on manual chip cleaning, and the entire processing process requires human monitoring and intervention, resulting in low CNC lathe processing efficiency and the inability to further improve the degree of automation.

发明内容Summary of the invention

本发明解决的技术问题是:针对目前现有技术中,传统清屑方法加工程度效率低、自动化程度差的问题,提出了一种数控车床加工自动清屑装置及方法。The technical problem solved by the present invention is: in view of the problems of low processing efficiency and poor automation of the traditional chip cleaning method in the current prior art, an automatic chip cleaning device and method for CNC lathe processing are proposed.

本发明解决上述技术问题是通过如下技术方案予以实现的:The present invention solves the above technical problems by the following technical solutions:

一种数控车床加工自动清屑装置,包括增压装置、高压断屑喷嘴、自动吹屑装置、回转式钢丝刷装置、倒刺切屑钩,提供冷却液加工压力的增压装置与数控车床的冷却液箱体连接,用于将切削位置的带状切屑转变为单元状屑的高压断屑喷嘴安装于数控车床的刀盘上,用于对切削位置转变后的单元状屑进行吹除的自动吹屑装置设置于数控车床顶部,用于刷落加工后刀具表面缠绕切屑的回转式钢丝刷装置设置于数控车床主轴上方,倒刺切屑钩按照于刀盘上用于清除零件内孔切屑。An automatic chip cleaning device for a CNC lathe comprises a booster device, a high-pressure chip breaking nozzle, an automatic chip blowing device, a rotary wire brush device and a barbed chip hook. The booster device for providing coolant processing pressure is connected to the coolant tank of the CNC lathe. The high-pressure chip breaking nozzle for converting strip chips at a cutting position into unit chips is installed on the cutter disc of the CNC lathe. The automatic chip blowing device for blowing away the unit chips after the cutting position is converted is arranged on the top of the CNC lathe. The rotary wire brush device for brushing off the chips wrapped around the tool surface after processing is arranged above the spindle of the CNC lathe. The barbed chip hook is arranged on the cutter disc for removing chips from the inner hole of a part.

所述增压装置包括高压出水管、溢流回水管、进水管、高压水泵,高压水泵通过高压出水管、进水管与数控机床的冷却液箱体连接,冷却液通过进水管进入高压水泵,高压水泵将冷却液抽入并增压至预设范围,高压出水管将增压后的冷却液输入至冷却液箱体中;溢流回水管用于保证回路安全。The boosting device includes a high-pressure water outlet pipe, an overflow return pipe, a water inlet pipe, and a high-pressure water pump. The high-pressure water pump is connected to the coolant tank of the CNC machine tool through the high-pressure water outlet pipe and the water inlet pipe. The coolant enters the high-pressure water pump through the water inlet pipe. The high-pressure water pump draws in the coolant and boosts the pressure to a preset range. The high-pressure water outlet pipe inputs the pressurized coolant into the coolant tank; the overflow return pipe is used to ensure the safety of the circuit.

所述高压断屑喷嘴包括喷嘴座、喷管、压块,高压断屑喷嘴与数控车床上的刀具一一对应设置,喷管通过喷嘴座及压块固定后,通过喷嘴座将高压断屑喷嘴安装在车床刀盘上,高压断屑喷嘴方向根据刀具刀尖位置调整。The high-pressure chip breaker nozzle includes a nozzle seat, a nozzle, and a pressure block. The high-pressure chip breaker nozzle is arranged one-to-one corresponding to the tool on the CNC lathe. After the nozzle is fixed by the nozzle seat and the pressure block, the high-pressure chip breaker nozzle is installed on the lathe tool disc through the nozzle seat. The direction of the high-pressure chip breaker nozzle is adjusted according to the position of the tool tip.

所述自动吹屑装置包括万向磁力表架、气管,万向磁力表架吸附于数控车床上板,固定于刀盘行程内,与刀盘无干涉;气管与万向磁力表架相连,气管出口方向与万向磁力表架末端方向一致,与数控车床主轴夹角处于预设范围内,用于吹除加工过程中刀具表面缠绕的切屑。The automatic chip blowing device includes a universal magnetic meter frame and an air pipe. The universal magnetic meter frame is adsorbed on the upper plate of the CNC lathe and fixed within the tool disc stroke without interfering with the tool disc. The air pipe is connected to the universal magnetic meter frame. The direction of the air pipe outlet is consistent with the direction of the end of the universal magnetic meter frame. The angle between the air pipe outlet and the spindle of the CNC lathe is within a preset range. The air pipe is used to blow away the chips wrapped around the tool surface during processing.

所述回转式钢丝刷,包括连接板、压板、缓冲垫、钢丝刷,连接板用于调节钢丝刷沿数控车床沿X轴方向距离,压板和缓冲垫通过螺栓安装于钢丝刷柄末端,用于固定钢丝刷,钢丝刷的钢丝采用全周回转式分布,钢丝方向与数控车床主轴轴向方向垂直,用于刷落加工后刀具表面缠绕的切屑。The rotary wire brush comprises a connecting plate, a pressing plate, a buffer pad and a wire brush. The connecting plate is used to adjust the distance of the wire brush along the X-axis direction of the CNC lathe. The pressing plate and the buffer pad are installed at the end of the wire brush handle by bolts to fix the wire brush. The steel wire of the wire brush is distributed in a full-circle rotary manner. The direction of the steel wire is perpendicular to the axial direction of the CNC lathe spindle, and is used to brush off the chips wrapped around the surface of the tool after processing.

所述倒刺切屑钩安装于刀盘上,安装角度与数控车床X轴平行,末端设置为倒刺结构,切屑钩倒刺长度根据待加工零件内孔切削需求确定。The barbed chip hook is installed on the cutter disc, the installation angle is parallel to the X-axis of the CNC lathe, the end is set as a barbed structure, and the barb length of the chip hook is determined according to the inner hole cutting requirements of the part to be processed.

所述数控车床中预设有加工控制程序,用于控制各部件配合运动完成待加工零件的加工和切屑清理,加工控制程序根据加工任务的需求确定各部件运动参数和切削参数后确定。The CNC lathe is preset with a machining control program for controlling the coordinated movement of various components to complete the machining of the parts to be machined and the chip cleaning. The machining control program determines the motion parameters and cutting parameters of each component according to the requirements of the machining task.

根据数控车床加工自动清屑装置实现的数控车床加工自动清屑方法,包括:The automatic chip cleaning method for CNC lathe machining realized by the automatic chip cleaning device for CNC lathe machining comprises:

于加工清屑任务开始前,将增压装置与数控车床冷却液箱体连接;Before the chip cleaning task begins, connect the booster device to the coolant tank of the CNC lathe;

将喷管通过喷嘴座及压块固定后,通过喷嘴座将高压断屑喷嘴安装在数控车床刀盘上,保证高压断屑喷嘴方向指向刀具的刀尖位置;After the nozzle is fixed through the nozzle seat and the pressing block, the high-pressure chip breaker nozzle is installed on the tool disc of the CNC lathe through the nozzle seat to ensure that the direction of the high-pressure chip breaker nozzle points to the tip of the tool;

将万向磁力表架处于打开状态并与数控车床上板相吸,保证万向磁力表架固定位置在数控车床刀盘行程内且不与刀盘干涉,将气管通过表架固定;Open the universal magnetic meter frame and attract it to the CNC lathe top plate, ensure that the universal magnetic meter frame is fixed within the CNC lathe cutter head travel and does not interfere with the cutter head, and fix the air pipe through the meter frame;

组装回转式钢丝刷装置,利用压板、缓冲垫通过螺栓安装于钢丝刷柄末端,通过连接板将回转式钢丝刷装置固定于数控车床主轴上方;Assemble the rotary wire brush device, install it on the end of the wire brush handle by using a pressure plate and a buffer pad through bolts, and fix the rotary wire brush device above the spindle of the CNC lathe through a connecting plate;

将切屑钩安装在刀盘上,角度与数控车床X轴平行;Install the chip hook on the cutter head at an angle parallel to the X-axis of the CNC lathe;

确认结构安装无误后运行数控车床内预设程序,由增压装置引入冷却液,控制刀具对零件进行加工,加工过程中分别通过自动吹屑装置负责对加工过程中切削位置产生的切屑进行吹除,通过高压断屑喷嘴负责将切削位置产生的带状切屑转变为单元状屑,加工完成后控制刀具移动到回转式钢丝刷处做反复运动以将表面缠绕的切屑去除。After confirming that the structure is installed correctly, run the preset program in the CNC lathe, introduce coolant through the booster device, control the tool to process the parts, and during the processing, the automatic chip blowing device is responsible for blowing away the chips generated at the cutting position during the processing, and the high-pressure chip breaking nozzle is responsible for converting the strip chips generated at the cutting position into unit chips. After the processing is completed, the tool is controlled to move to the rotary wire brush for repeated movements to remove the chips wrapped around the surface.

若待加工零件的加工部位为外表面则不控制倒刺切屑钩动作,结束加工流程;若待加工零件的加工部位为内孔,则控制倒刺切屑钩在孔内做反复运动,将孔内切屑去除,结束加工流程。If the processing part of the part to be processed is the outer surface, the barbed chip hook is not controlled to move and the processing process is terminated; if the processing part of the part to be processed is the inner hole, the barbed chip hook is controlled to move repeatedly in the hole to remove the chips in the hole and the processing process is terminated.

所述增压装置将冷却液抽入后增压以为高压断屑喷嘴提供指定压力数值的冷却液。The booster device draws in the coolant and boosts its pressure to provide the high-pressure chip breaking nozzle with coolant of a specified pressure value.

本发明与现有技术相比的优点在于:The advantages of the present invention compared with the prior art are:

(1)本发明提供的一种数控车床加工自动清屑装置及方法,整个车削加工过程由程序控制各装置相互配合运动完成清屑动作,无需操作人员中途人工清屑,提高了数控车床加工效率和自动化加工程度,保证了产品加工过程连续性;同时在整个车削加工过程中可及时清理零件表面缠绕的切屑,极大程度上保证所加工零件的尺寸、位置精度和表面粗糙度要求;(1) The present invention provides an automatic chip cleaning device and method for CNC lathe machining. The entire turning process is controlled by a program to coordinate the movement of various devices to complete the chip cleaning action, without the need for manual chip cleaning by operators, thereby improving the processing efficiency and automation level of the CNC lathe and ensuring the continuity of the product processing process; at the same time, during the entire turning process, the chips wrapped around the surface of the parts can be cleaned in time, thereby ensuring the size, position accuracy and surface roughness requirements of the processed parts to a great extent;

(2)本发明采用的数控车床加工自动清屑方法,整个车削加工过程中可及时清理缠绕在刀具表面的切屑,进一步减缓了刀具磨损速度、降低了刀具崩刃问题的发生概率,节省了车床加工成本,提高了经济效益。(2) The automatic chip cleaning method for CNC lathe machining adopted by the present invention can timely clean the chips entangled on the tool surface during the entire turning process, further slowing down the tool wear rate, reducing the probability of tool edge breakage problems, saving lathe machining costs, and improving economic benefits.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为发明提供的数控车床加工自动清屑方法的结构示意图;FIG1 is a schematic diagram of the structure of the automatic chip cleaning method for CNC lathe processing provided by the invention;

图2为发明提供的增压装置的结构图;FIG2 is a structural diagram of a supercharging device provided by the invention;

图3为发明提供的高压断屑喷嘴的结构图;FIG3 is a structural diagram of a high-pressure chip breaker nozzle provided by the invention;

图4为发明提供的自动吹屑装置的结构图;FIG4 is a structural diagram of the automatic chip blowing device provided by the invention;

图5为发明提供的回转式钢丝刷的结构图;FIG5 is a structural diagram of a rotary wire brush provided by the invention;

图6为发明提供的倒刺切屑钩的结构图;FIG6 is a structural diagram of a barbed chip hook provided by the invention;

图7为发明提供的加工控制程序的工作流程图;FIG7 is a flowchart of the processing control program provided by the invention;

具体实施方式Detailed ways

一种数控车床加工自动清屑装置及方法,通过包括增压装置、高压断屑喷嘴、自动吹屑装置、回转式钢丝刷装置、倒刺切屑钩的数控车床加工自动清屑装置,利用预设的加工程序,控制高压断屑喷嘴将零件外表面带状屑转变为单元状屑、控制自动吹屑装置和回转式钢丝刷清除刀具表面缠绕切屑、控制倒刺切屑钩清除零件内孔切屑,能够有效实现零件外表面、内孔切屑和刀具表面缠绕切屑的自动化去除,保证产品加工连续性、精度及质量,提升加工效率。An automatic chip cleaning device and method for CNC lathe machining, comprising a booster device, a high-pressure chip breaking nozzle, an automatic chip blowing device, a rotary wire brush device, and a barbed chip hook. The automatic chip cleaning device for CNC lathe machining comprises a booster device, a high-pressure chip breaking nozzle, an automatic chip blowing device, a rotary wire brush device, and a barbed chip hook. By using a preset machining program, the high-pressure chip breaking nozzle is controlled to convert strip chips on the outer surface of a part into unit chips, the automatic chip blowing device and the rotary wire brush are controlled to remove chips entangled on the surface of the tool, and the barbed chip hook is controlled to remove chips from the inner hole of the part. The automatic removal of chips on the outer surface of the part, chips in the inner hole, and chips entangled on the surface of the tool can be effectively achieved, thereby ensuring the continuity, precision, and quality of product machining and improving machining efficiency.

数控车床加工自动清屑装置中,提供冷却液加工压力的增压装置与数控车床的冷却液箱体连接,用于将切削位置的带状切屑转变为单元状屑的高压断屑喷嘴安装于数控车床的刀盘上,用于对切削位置转变后的单元状屑进行吹除的自动吹屑装置设置于数控车床顶部,用于刷落加工后刀具表面缠绕切屑的回转式钢丝刷装置设置于数控车床主轴上方,倒刺切屑钩按照于刀盘上用于清除零件内孔切屑。In the automatic chip cleaning device for CNC lathe processing, a booster device that provides coolant processing pressure is connected to the coolant tank of the CNC lathe, a high-pressure chip breaking nozzle for converting the strip chips at the cutting position into unit chips is installed on the cutter head of the CNC lathe, an automatic chip blowing device for blowing away the unit chips after the cutting position is converted is arranged on the top of the CNC lathe, a rotary wire brush device for brushing off the chips wrapped around the tool surface after processing is arranged above the spindle of the CNC lathe, and a barbed chip hook is installed on the cutter head for removing chips from the inner hole of the part.

增压装置包括高压出水管、溢流回水管、进水管、高压水泵,高压水泵通过高压出水管、进水管与数控机床的冷却液箱体连接,冷却液通过进水管进入高压水泵,高压水泵将冷却液抽入并增压至预设范围,高压出水管将增压后的冷却液输入至冷却液箱体中;溢流回水管用于保证回路安全。The boosting device includes a high-pressure water outlet pipe, an overflow return pipe, a water inlet pipe, and a high-pressure water pump. The high-pressure water pump is connected to the coolant tank of the CNC machine tool through the high-pressure water outlet pipe and the water inlet pipe. The coolant enters the high-pressure water pump through the water inlet pipe. The high-pressure water pump draws in the coolant and boosts the pressure to a preset range. The high-pressure water outlet pipe inputs the pressurized coolant into the coolant tank; the overflow return pipe is used to ensure the safety of the circuit.

高压断屑喷嘴包括喷嘴座、喷管、压块,高压断屑喷嘴与数控车床上的刀具一一对应设置,喷管通过喷嘴座及压块固定后,通过喷嘴座将高压断屑喷嘴安装在车床刀盘上,高压断屑喷嘴方向根据刀具刀尖位置调整。The high-pressure chip breaker nozzle includes a nozzle seat, a nozzle, and a pressure block. The high-pressure chip breaker nozzle is set one by one corresponding to the tool on the CNC lathe. After the nozzle is fixed by the nozzle seat and the pressure block, the high-pressure chip breaker nozzle is installed on the lathe tool disc through the nozzle seat. The direction of the high-pressure chip breaker nozzle is adjusted according to the position of the tool tip.

自动吹屑装置包括万向磁力表架、气管,万向磁力表架吸附于数控车床上板,固定于刀盘行程内,与刀盘无干涉;气管与万向磁力表架相连,气管出口方向与万向磁力表架末端方向一致,与数控车床主轴夹角处于预设范围内,用于吹除加工过程中刀具表面缠绕的切屑。The automatic chip blowing device includes a universal magnetic meter frame and an air pipe. The universal magnetic meter frame is adsorbed on the upper plate of the CNC lathe and fixed within the tool disc stroke without interfering with the tool disc. The air pipe is connected to the universal magnetic meter frame. The direction of the air pipe outlet is consistent with the direction of the end of the universal magnetic meter frame. The angle with the spindle of the CNC lathe is within a preset range. It is used to blow away the chips wrapped around the tool surface during processing.

回转式钢丝刷,包括连接板、压板、缓冲垫、钢丝刷,连接板用于调节钢丝刷沿数控车床沿X轴方向距离,压板和缓冲垫通过螺栓安装于钢丝刷柄末端,用于固定钢丝刷,钢丝刷的钢丝采用全周回转式分布,钢丝方向与数控车床主轴轴向方向垂直,用于刷落加工后刀具表面缠绕的切屑。The rotary wire brush includes a connecting plate, a pressure plate, a buffer pad, and a wire brush. The connecting plate is used to adjust the distance of the wire brush along the X-axis direction of the CNC lathe. The pressure plate and the buffer pad are installed at the end of the wire brush handle by bolts to fix the wire brush. The steel wire of the wire brush adopts a full-circle rotary distribution. The direction of the steel wire is perpendicular to the axial direction of the CNC lathe spindle. It is used to brush off the chips wrapped around the tool surface after processing.

倒刺切屑钩安装于刀盘上,安装角度与数控车床X轴平行,末端设置为倒刺结构,切屑钩倒刺长度根据待加工零件内孔切削需求确定。The barbed chip hook is installed on the cutter disc, and the installation angle is parallel to the X-axis of the CNC lathe. The end is set as a barbed structure. The barb length of the chip hook is determined according to the inner hole cutting requirements of the part to be processed.

数控车床中预设有加工控制程序,用于控制各部件配合运动完成待加工零件的加工和切屑清理,加工控制程序根据加工任务的需求确定各部件运动参数和切削参数后确定。The CNC lathe is pre-set with a machining control program, which is used to control the coordinated movement of various components to complete the machining and chip cleaning of the parts to be machined. The machining control program determines the motion parameters and cutting parameters of each component based on the requirements of the machining task.

数控车床加工自动清屑方法,步骤如下:The automatic chip cleaning method for CNC lathe processing is as follows:

于加工清屑任务开始前,将增压装置与数控车床冷却液箱体连接;Before the chip cleaning task begins, connect the booster device to the coolant tank of the CNC lathe;

将喷管通过喷嘴座及压块固定后,通过喷嘴座将高压断屑喷嘴安装在数控车床刀盘上,保证高压断屑喷嘴方向指向刀具的刀尖位置;After the nozzle is fixed through the nozzle seat and the pressing block, the high-pressure chip breaker nozzle is installed on the tool disc of the CNC lathe through the nozzle seat to ensure that the direction of the high-pressure chip breaker nozzle points to the tip of the tool;

将万向磁力表架处于打开状态并与数控车床上板相吸,保证万向磁力表架固定位置在数控车床刀盘行程内且不与刀盘干涉,将气管通过表架固定;Open the universal magnetic meter frame and attract it to the CNC lathe top plate, ensure that the universal magnetic meter frame is fixed within the CNC lathe cutter head travel and does not interfere with the cutter head, and fix the air pipe through the meter frame;

组装回转式钢丝刷装置,利用压板、缓冲垫通过螺栓安装于钢丝刷柄末端,通过连接板将回转式钢丝刷装置固定于数控车床主轴上方;Assemble the rotary wire brush device, install it on the end of the wire brush handle by using a pressure plate and a buffer pad through bolts, and fix the rotary wire brush device above the spindle of the CNC lathe through a connecting plate;

将切屑钩安装在刀盘上,角度与数控车床X轴平行;Install the chip hook on the cutter head at an angle parallel to the X-axis of the CNC lathe;

确认结构安装无误后运行数控车床内预设程序,由增压装置引入冷却液,控制刀具对零件进行加工,加工过程中分别通过自动吹屑装置负责对加工过程中切削位置产生的切屑进行吹除,通过高压断屑喷嘴负责将切削位置产生的带状切屑转变为单元状屑,加工完成后控制刀具移动到回转式钢丝刷处做反复运动以将表面缠绕的切屑去除。After confirming that the structure is installed correctly, run the preset program in the CNC lathe, introduce coolant through the booster device, control the tool to process the parts, and during the processing, the automatic chip blowing device is responsible for blowing away the chips generated at the cutting position during the processing, and the high-pressure chip breaking nozzle is responsible for converting the strip chips generated at the cutting position into unit chips. After the processing is completed, the tool is controlled to move to the rotary wire brush for repeated movements to remove the chips wrapped around the surface.

下面结合说明书附图及优选实施例进行进一步说明:The following is further described in conjunction with the accompanying drawings and preferred embodiments of the specification:

在当前实施例中,自动清屑装置如图1所示,包括增压装置1、高压断屑喷嘴2、自动吹屑装置3、回转式钢丝刷装置4、倒刺切屑钩5和机床内部存储的加工控制程序;,加工清屑时,增压泵与数控车床冷却液箱体连接,高压喷嘴与倒刺切屑钩螺纹连接在数控车床刀盘上,自动吹屑装置固定安装在机床内顶部,回转式钢丝刷固定安装在数控车床主轴上方,加工程序控制高压断屑喷嘴将零件外表面带状屑转变为单元状屑、控制自动吹屑装置和回转式钢丝刷清除刀具表面缠绕切屑、控制倒刺切屑钩清除零件内孔切屑。In the current embodiment, the automatic chip cleaning device is shown in Figure 1, including a booster device 1, a high-pressure chip breaking nozzle 2, an automatic chip blowing device 3, a rotary wire brush device 4, a barbed chip hook 5 and a processing control program stored inside the machine tool; during chip cleaning, the booster pump is connected to the coolant tank of the CNC lathe, the high-pressure nozzle and the barbed chip hook are threadedly connected to the tool disc of the CNC lathe, the automatic chip blowing device is fixedly installed on the top of the machine tool, and the rotary wire brush is fixedly installed above the spindle of the CNC lathe. The processing program controls the high-pressure chip breaking nozzle to transform the strip-shaped chips on the outer surface of the part into unit-shaped chips, controls the automatic chip blowing device and the rotary wire brush to remove the chips wrapped around the tool surface, and controls the barbed chip hook to remove the chips from the inner hole of the part.

如图2所示,所述增压装置包括高压出水管1、溢流回水管2,进水管3、高压水泵4、用于将冷却液抽入并增压至50-70bar,高压出水管将增压后的冷却液导入机床内,其作用是为高压断屑喷嘴提供高压力的冷却液;As shown in FIG2 , the booster device includes a high-pressure water outlet pipe 1, an overflow return pipe 2, a water inlet pipe 3, and a high-pressure water pump 4, which are used to draw in the coolant and boost the pressure to 50-70 bar. The high-pressure water outlet pipe guides the boosted coolant into the machine tool, and its function is to provide high-pressure coolant for the high-pressure chip breaker nozzle;

如图3所示,所述高压断屑喷嘴包括喷嘴座1、喷管2、压块3,喷嘴安装在车床刀盘上,一个喷嘴对应一把刀具,喷嘴直径2-3mm,喷嘴方向360°可调,各喷嘴方向均指向刀尖位置,其作用是对切削位置产生的带状切屑施加外力迫使带状屑转变为单元状屑;As shown in FIG3 , the high-pressure chip breaker nozzle includes a nozzle holder 1, a nozzle 2, and a pressing block 3. The nozzle is installed on the tool disc of the lathe. One nozzle corresponds to one tool. The nozzle diameter is 2-3 mm. The nozzle direction is 360° adjustable. The directions of all nozzles point to the tool tip position. The function of the nozzles is to apply external force to the strip chips generated at the cutting position to force the strip chips to be transformed into unit chips.

如图4所示,所述自动吹屑装置,包括万向磁力表架1、气管2;所述万向磁力表架1处于开状态,与机床上板相吸,固定位置在机床刀盘行程内,不能与刀盘干涉;所述气管2与万向磁力表架1相连,气管出口方向与万向磁力表架末端方向一致,与机床主轴夹角50°—60°,其作用是吹除加工过程中刀具表面缠绕的切屑。As shown in Figure 4, the automatic chip blowing device includes a universal magnetic meter frame 1 and an air pipe 2; the universal magnetic meter frame 1 is in an open state, attracted to the upper plate of the machine tool, and fixed in a position within the travel of the machine tool cutter disc, and cannot interfere with the cutter disc; the air pipe 2 is connected to the universal magnetic meter frame 1, and the air pipe outlet direction is consistent with the end direction of the universal magnetic meter frame, and the included angle with the machine tool spindle is 50°-60°. Its function is to blow away the chips entangled on the surface of the tool during processing.

如图5所示,所述回转式钢丝刷,包括连接板1、压板2、缓冲垫3、钢丝刷4;所述连接板1可调节钢丝刷沿机床X轴方向距离,调节范围为0-20mm;所述压板2和缓冲垫3通过螺栓安装于钢丝刷柄末端,用于固定钢丝刷4;所述钢丝刷4钢丝360°回转式分布,钢丝方向与机床主轴轴向方向垂直,其作用是刷落加工后刀具表面缠绕的切屑;As shown in FIG5 , the rotary wire brush comprises a connecting plate 1, a pressing plate 2, a buffer pad 3, and a wire brush 4; the connecting plate 1 can adjust the distance of the wire brush along the X-axis direction of the machine tool, and the adjustment range is 0-20 mm; the pressing plate 2 and the buffer pad 3 are installed at the end of the wire brush handle by bolts to fix the wire brush 4; the wire of the wire brush 4 is 360° rotating, and the direction of the wire is perpendicular to the axial direction of the machine tool spindle, and its function is to brush off the chips wrapped around the surface of the tool after processing;

如图6所示,所述倒刺切屑钩,安装于刀盘上,角度与机床X轴平行,末端为倒刺结构,切屑钩倒刺长度2mm,其作用是钩除零件内孔切削;As shown in FIG6 , the barbed chip hook is installed on the cutter head at an angle parallel to the X-axis of the machine tool, with a barbed structure at the end. The barb length of the chip hook is 2 mm, and its function is to hook out the inner hole cutting of the part;

如图7所示,所述加工控制程序,存储于数控车床系统中,包含各装置运动参数和切削参数,其作用是控制各装置配合运动完成零件的加工和切屑清理。As shown in FIG. 7 , the processing control program is stored in the CNC lathe system and includes the motion parameters and cutting parameters of each device. Its function is to control the coordinated motion of each device to complete the processing of parts and chip cleaning.

实施例一Embodiment 1

用于数控车床加工过程中自动化清屑的方法,步骤如下:The method for automatic chip cleaning during CNC lathe processing is as follows:

(1)将增压装置进行组装,先将高压水泵1通过高压出水管1、溢流回水管2,进水管3与机床相连接,冷却液通过进水管3进入高压水泵1,增压后的冷却液通过高压出水管1导入机床内部,溢流回水管2负责回路安全保护;(1) Assemble the booster device. First, connect the high-pressure water pump 1 to the machine tool through the high-pressure water outlet pipe 1, the overflow return pipe 2, and the water inlet pipe 3. The coolant enters the high-pressure water pump 1 through the water inlet pipe 3. The boosted coolant is introduced into the machine tool through the high-pressure water outlet pipe 1. The overflow return pipe 2 is responsible for circuit safety protection.

(2)将高压断屑喷嘴进行组装,先将喷管2用喷嘴座1和压块3固定,再通过喷嘴座1将高压断屑喷嘴安装在车床刀盘上,一个喷嘴对应一把刀具,喷嘴直径2-3mm,喷嘴方向360°可调,各喷嘴方向均指向刀尖位置,其作用是对切削位置产生的带状切屑施加外力迫使带状屑转变为单元状屑;(2) Assemble the high-pressure chip breaker nozzle. First, fix the nozzle 2 with the nozzle holder 1 and the pressing block 3. Then, install the high-pressure chip breaker nozzle on the tool head of the lathe through the nozzle holder 1. One nozzle corresponds to one tool. The nozzle diameter is 2-3 mm. The nozzle direction is 360° adjustable. The direction of each nozzle points to the tool tip position. Its function is to apply external force to the strip chips generated at the cutting position to force the strip chips to be transformed into unit chips.

(3)将自动吹屑装置进行组装,先将万向磁力表架1处于打开状态并与机床上板相吸,注意表架固定位置在机床刀盘行程内,不能与刀盘干涉,再将气管2通过表架固定于车床上方,气管出口方向与万向磁力表架末端方向一致,与机床主轴夹角50°—60°,其作用是对切削位置产生的切屑进行吹除,防止过多切屑缠绕在刀具表面上;(3) Assemble the automatic chip blowing device. First, open the universal magnetic table frame 1 and attract it to the machine tool upper plate. Note that the table frame is fixed within the machine tool cutter head stroke and cannot interfere with the cutter head. Then fix the air pipe 2 above the lathe through the table frame. The direction of the air pipe outlet is consistent with the direction of the end of the universal magnetic table frame, and the angle with the machine tool spindle is 50°-60°. Its function is to blow away the chips generated at the cutting position to prevent too many chips from entangled on the tool surface.

(4)将回转式钢丝刷装置进行组装,连接板1、压板2、缓冲垫3、钢丝刷4;先利用压板2、缓冲垫3通过螺栓安装于钢丝刷柄末端,用于固定钢丝刷4,再通过连接板1将整个装置固定于主轴上方;连接板1可调节钢丝刷沿机床X轴方向距离,调节范围为0-20mm;钢丝刷钢丝360°回转式分布,钢丝方向与机床主轴轴向方向垂直,其作用是刷落加工后刀具表面缠绕的切屑;(4) Assemble the rotary wire brush device, including the connecting plate 1, the pressing plate 2, the buffer pad 3, and the wire brush 4; first, use the pressing plate 2 and the buffer pad 3 to install the end of the wire brush handle through bolts to fix the wire brush 4, and then fix the entire device above the spindle through the connecting plate 1; the connecting plate 1 can adjust the distance of the wire brush along the X-axis direction of the machine tool, and the adjustment range is 0-20mm; the wire of the wire brush is distributed in a 360° rotating manner, and the direction of the wire is perpendicular to the axial direction of the machine tool spindle. Its function is to brush off the chips wrapped around the surface of the tool after processing;

(5)将倒刺切屑钩进行安装,切屑钩安装在刀盘上,角度与机床X轴平行,末端为倒刺结构,切屑钩倒刺长度2mm,通过刀盘带动切屑钩在零件内表面进行直线运动,反复2-4次,直至将零件孔内切屑去除;(5) Install the barbed chip hook on the cutter head with an angle parallel to the X-axis of the machine tool. The end of the barb structure is 2 mm long. The cutter head drives the chip hook to move linearly on the inner surface of the part, repeating 2-4 times until the chips in the part hole are removed.

(6)加工控制程序存储于数控车床系统中,包含各装置运动参数和切削参数,当增压装置、高压断屑喷嘴、自动吹屑装置、回转式钢丝刷装置、倒刺切屑钩均安装检查无误后启动控制程序;程序控制刀具加工零件,同时控制自动吹屑装置、增压装置和高压断屑喷嘴工作,其中自动吹屑装置负责对加工过程中切削位置产生的切屑进行吹除,防止过多切屑缠绕在刀具表面上,高压断屑喷嘴负责将切削位置产生的带状切屑转变为单元状屑;待零件加工完毕,程序控制刀具移动到回转式钢丝刷处做2-4次反复运动,将表面缠绕的切屑去除;若加工零件部位为外表面,则程序结束,若加工零件部位为内孔,则程序控制倒刺切屑钩在孔内做做2-4次反复运动,将孔内切屑去除,程序结束。(6) The processing control program is stored in the CNC lathe system, including the motion parameters and cutting parameters of each device. When the booster device, high-pressure chip breaker nozzle, automatic chip blowing device, rotary wire brush device, and barbed chip hook are installed and checked, the control program is started; the program controls the tool to process the parts, and at the same time controls the automatic chip blowing device, the booster device and the high-pressure chip breaker nozzle. The automatic chip blowing device is responsible for blowing away the chips generated at the cutting position during the processing to prevent too much chips from being entangled on the tool surface, and the high-pressure chip breaker nozzle is responsible for converting the strip chips generated at the cutting position into unit chips; after the parts are processed, the program controls the tool to move to the rotary wire brush and make 2-4 repeated movements to remove the chips entangled on the surface; if the processed part is the outer surface, the program ends; if the processed part is the inner hole, the program controls the barbed chip hook to make 2-4 repeated movements in the hole to remove the chips in the hole, and the program ends.

本发明虽然已以较佳实施例公开如上,但其并不是用来限定本发明,任何本领域技术人员在不脱离本发明的精神和范围内,都可以利用上述揭示的方法和技术内容对本发明技术方案做出可能的变动和修改,因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化及修饰,均属于本发明技术方案的保护范围。Although the present invention has been disclosed as above in the form of a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art may make possible changes and modifications to the technical solution of the present invention by using the methods and technical contents disclosed above without departing from the spirit and scope of the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention shall fall within the protection scope of the technical solution of the present invention.

本发明说明书中未作详细描述的内容属于本领域技术人员的公知技术。The contents not described in detail in the specification of the present invention belong to the common knowledge of those skilled in the art.

Claims (10)

1.一种数控车床加工自动清屑装置,其特征在于:1. An automatic chip cleaning device for CNC lathe machining, characterized in that: 包括增压装置、高压断屑喷嘴、自动吹屑装置、回转式钢丝刷装置、倒刺切屑钩,提供冷却液加工压力的增压装置与数控车床的冷却液箱体连接,用于将切削位置的带状切屑转变为单元状屑的高压断屑喷嘴安装于数控车床的刀盘上,用于对切削位置转变后的单元状屑进行吹除的自动吹屑装置设置于数控车床顶部,用于刷落加工后刀具表面缠绕切屑的回转式钢丝刷装置设置于数控车床主轴上方,倒刺切屑钩按照于刀盘上用于清除零件内孔切屑。It includes a booster device, a high-pressure chip breaking nozzle, an automatic chip blowing device, a rotary wire brush device, and a barbed chip hook. The booster device that provides coolant processing pressure is connected to the coolant tank of the CNC lathe. The high-pressure chip breaking nozzle that converts the strip chips at the cutting position into unit chips is installed on the tool disc of the CNC lathe. The automatic chip blowing device that blows away the unit chips after the cutting position is converted is arranged on the top of the CNC lathe. The rotary wire brush device that is used to brush off the chips wrapped around the surface of the tool after processing is arranged above the spindle of the CNC lathe. The barbed chip hook is installed on the tool disc to remove chips from the inner hole of the part. 2.根据权利要求1所述的一种数控车床加工自动清屑装置,其特征在于:2. The automatic chip cleaning device for CNC lathe machining according to claim 1, characterized in that: 所述增压装置包括高压出水管、溢流回水管、进水管、高压水泵,高压水泵通过高压出水管、进水管与数控机床的冷却液箱体连接,冷却液通过进水管进入高压水泵,高压水泵将冷却液抽入并增压至预设范围,高压出水管将增压后的冷却液输入至冷却液箱体中;溢流回水管用于保证回路安全。The boosting device includes a high-pressure water outlet pipe, an overflow return pipe, a water inlet pipe, and a high-pressure water pump. The high-pressure water pump is connected to the coolant tank of the CNC machine tool through the high-pressure water outlet pipe and the water inlet pipe. The coolant enters the high-pressure water pump through the water inlet pipe. The high-pressure water pump draws in the coolant and boosts the pressure to a preset range. The high-pressure water outlet pipe inputs the pressurized coolant into the coolant tank; the overflow return pipe is used to ensure the safety of the circuit. 3.根据权利要求2所述的一种数控车床加工自动清屑装置,其特征在于:3. The automatic chip cleaning device for CNC lathe machining according to claim 2, characterized in that: 所述高压断屑喷嘴包括喷嘴座、喷管、压块,高压断屑喷嘴与数控车床上的刀具一一对应设置,喷管通过喷嘴座及压块固定后,通过喷嘴座将高压断屑喷嘴安装在车床刀盘上,高压断屑喷嘴方向根据刀具刀尖位置调整。The high-pressure chip breaker nozzle includes a nozzle seat, a nozzle, and a pressure block. The high-pressure chip breaker nozzle is arranged one-to-one corresponding to the tool on the CNC lathe. After the nozzle is fixed by the nozzle seat and the pressure block, the high-pressure chip breaker nozzle is installed on the lathe tool disc through the nozzle seat. The direction of the high-pressure chip breaker nozzle is adjusted according to the position of the tool tip. 4.根据权利要求3所述的一种数控车床加工自动清屑装置,其特征在于:4. The automatic chip cleaning device for CNC lathe machining according to claim 3, characterized in that: 所述自动吹屑装置包括万向磁力表架、气管,万向磁力表架吸附于数控车床上板,固定于刀盘行程内,与刀盘无干涉;气管与万向磁力表架相连,气管出口方向与万向磁力表架末端方向一致,与数控车床主轴夹角处于预设范围内,用于吹除加工过程中刀具表面缠绕的切屑。The automatic chip blowing device includes a universal magnetic meter frame and an air pipe. The universal magnetic meter frame is adsorbed on the upper plate of the CNC lathe and fixed within the tool disc stroke without interfering with the tool disc. The air pipe is connected to the universal magnetic meter frame. The direction of the air pipe outlet is consistent with the direction of the end of the universal magnetic meter frame. The angle between the air pipe outlet and the spindle of the CNC lathe is within a preset range. The air pipe is used to blow away the chips wrapped around the tool surface during processing. 5.根据权利要求4所述的一种数控车床加工自动清屑装置,其特征在于:5. The automatic chip cleaning device for CNC lathe machining according to claim 4, characterized in that: 所述回转式钢丝刷,包括连接板、压板、缓冲垫、钢丝刷,连接板用于调节钢丝刷沿数控车床沿X轴方向距离,压板和缓冲垫通过螺栓安装于钢丝刷柄末端,用于固定钢丝刷,钢丝刷的钢丝采用全周回转式分布,钢丝方向与数控车床主轴轴向方向垂直,用于刷落加工后刀具表面缠绕的切屑。The rotary wire brush comprises a connecting plate, a pressing plate, a buffer pad and a wire brush. The connecting plate is used to adjust the distance of the wire brush along the X-axis direction of the CNC lathe. The pressing plate and the buffer pad are installed at the end of the wire brush handle by bolts to fix the wire brush. The steel wire of the wire brush is distributed in a full-circle rotary manner. The direction of the steel wire is perpendicular to the axial direction of the CNC lathe spindle, and is used to brush off the chips wrapped around the surface of the tool after processing. 6.根据权利要求5所述的一种数控车床加工自动清屑装置,其特征在于:6. The automatic chip cleaning device for CNC lathe machining according to claim 5, characterized in that: 所述倒刺切屑钩安装于刀盘上,安装角度与数控车床X轴平行,末端设置为倒刺结构,切屑钩倒刺长度根据待加工零件内孔切削需求确定。The barbed chip hook is installed on the cutter disc, the installation angle is parallel to the X-axis of the CNC lathe, the end is set as a barbed structure, and the barb length of the chip hook is determined according to the inner hole cutting requirements of the part to be processed. 7.根据权利要求6所述的一种数控车床加工自动清屑装置,其特征在于:7. The automatic chip cleaning device for CNC lathe machining according to claim 6, characterized in that: 所述数控车床中预设有加工控制程序,用于控制各部件配合运动完成待加工零件的加工和切屑清理,加工控制程序根据加工任务的需求确定各部件运动参数和切削参数后确定。The CNC lathe is preset with a machining control program for controlling the coordinated movement of various components to complete the machining of the parts to be machined and the chip cleaning. The machining control program determines the motion parameters and cutting parameters of each component according to the requirements of the machining task. 8.一种根据权利要求7所述的数控车床加工自动清屑装置实现的数控车床加工自动清屑方法,其特征在于包括:8. An automatic chip cleaning method for CNC lathe machining implemented by the automatic chip cleaning device for CNC lathe machining according to claim 7, characterized by comprising: 于加工清屑任务开始前,将增压装置与数控车床冷却液箱体连接;Before the chip cleaning task begins, connect the booster device to the coolant tank of the CNC lathe; 将喷管通过喷嘴座及压块固定后,通过喷嘴座将高压断屑喷嘴安装在数控车床刀盘上,保证高压断屑喷嘴方向指向刀具的刀尖位置;After the nozzle is fixed through the nozzle seat and the pressing block, the high-pressure chip breaker nozzle is installed on the tool disc of the CNC lathe through the nozzle seat to ensure that the direction of the high-pressure chip breaker nozzle points to the tip of the tool; 将万向磁力表架处于打开状态并与数控车床上板相吸,保证万向磁力表架固定位置在数控车床刀盘行程内且不与刀盘干涉,将气管通过表架固定;Open the universal magnetic meter frame and attract it to the CNC lathe top plate, ensure that the universal magnetic meter frame is fixed within the CNC lathe cutter head travel and does not interfere with the cutter head, and fix the air pipe through the meter frame; 组装回转式钢丝刷装置,利用压板、缓冲垫通过螺栓安装于钢丝刷柄末端,通过连接板将回转式钢丝刷装置固定于数控车床主轴上方;Assemble the rotary wire brush device, install it on the end of the wire brush handle by using a pressure plate and a buffer pad through bolts, and fix the rotary wire brush device above the spindle of the CNC lathe through a connecting plate; 将切屑钩安装在刀盘上,角度与数控车床X轴平行;Install the chip hook on the cutter head at an angle parallel to the X-axis of the CNC lathe; 确认结构安装无误后运行数控车床内预设程序,由增压装置引入冷却液,控制刀具对零件进行加工,加工过程中分别通过自动吹屑装置负责对加工过程中切削位置产生的切屑进行吹除,通过高压断屑喷嘴负责将切削位置产生的带状切屑转变为单元状屑,加工完成后控制刀具移动到回转式钢丝刷处做反复运动以将表面缠绕的切屑去除。After confirming that the structure is installed correctly, run the preset program in the CNC lathe, introduce coolant through the booster device, control the tool to process the parts, and during the processing, the automatic chip blowing device is responsible for blowing away the chips generated at the cutting position during the processing, and the high-pressure chip breaking nozzle is responsible for converting the strip chips generated at the cutting position into unit chips. After the processing is completed, the tool is controlled to move to the rotary wire brush for repeated movements to remove the chips wrapped around the surface. 9.根据权利要求8所述的一种数控车床加工自动清屑方法,其特征在于:9. The automatic chip clearing method for CNC lathe machining according to claim 8, characterized in that: 若待加工零件的加工部位为外表面则不控制倒刺切屑钩动作,结束加工流程;若待加工零件的加工部位为内孔,则控制倒刺切屑钩在孔内做反复运动,将孔内切屑去除,结束加工流程。If the processing part of the part to be processed is the outer surface, the barbed chip hook is not controlled to move and the processing process is terminated; if the processing part of the part to be processed is the inner hole, the barbed chip hook is controlled to move repeatedly in the hole to remove the chips in the hole and the processing process is terminated. 10.根据权利要求9所述的一种数控车床加工自动清屑方法,其特征在于:10. The automatic chip clearing method for CNC lathe machining according to claim 9, characterized in that: 所述增压装置将冷却液抽入后增压以为高压断屑喷嘴提供指定压力数值的冷却液。The booster device draws in the coolant and boosts its pressure to provide the high-pressure chip breaking nozzle with coolant of a specified pressure value.
CN202410522689.8A 2024-04-28 2024-04-28 Automatic chip cleaning device and method for CNC lathe machining Pending CN118438252A (en)

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