CN118421245B - A sealant composition and its preparation method and application - Google Patents
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- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
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Abstract
本发明涉及一种密封剂组合物及其制备方法与应用,属于密封剂技术领域。本发明的密封剂组合物以质量份计,包括双官能环氧树脂5份‑40份、乙烯基组合物20份‑60份、光引发剂0.1份‑3份、偶联剂0.1份‑3份、固化剂0.1份‑5份和填料1份‑15份;乙烯基组合物包括丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂;其中,m和n独立地为1‑4的整数;X、Y、Z独立地选自氢或甲基;R选自氢或C1‑C7的烷基,p和q独立地为2‑20的整数。该密封剂组合物在UV固化时迅速预固化,既能保证密封剂良好的接着力,同时具有优异的耐高温高湿性能。The present invention relates to a sealant composition and a preparation method and application thereof, and belongs to the technical field of sealants. The sealant composition of the present invention comprises 5-40 parts of a bifunctional epoxy resin, 20-60 parts of a vinyl composition, 0.1-3 parts of a photoinitiator, 0.1-3 parts of a coupling agent, 0.1-5 parts of a curing agent, and 1-15 parts of a filler in parts by mass; the vinyl composition comprises an acrylic modified epoxy resin, an acrylate oligomer, and an aliphatic epoxy resin; wherein m and n are independently integers of 1-4; X, Y, and Z are independently selected from hydrogen or methyl; R is selected from hydrogen or an alkyl group of C1-C7, and p and q are independently integers of 2-20. The sealant composition is rapidly pre-cured during UV curing, which can ensure good adhesion of the sealant and has excellent high temperature and humidity resistance.
Description
技术领域Technical Field
本发明属于密封剂技术领域,尤其涉及一种密封剂组合物及其制备方法与应用。The present invention belongs to the technical field of sealants, and in particular relates to a sealant composition and a preparation method and application thereof.
背景技术Background Art
随着客户对液晶显示器要求的不断提高及显示器尺寸的不断增加,在第五代以上的LCD封装制程中,液晶滴下(ODF)制程因其工艺简化、工艺时间短和液晶利用率高等优点成为趋势,目前ODF制程主流采用光热固化并用型接着剂,应用过程的前期采用UV光固化定型,可有效避免框胶对液晶的污染;再进行加热固化,提供高接着力。在ODF制程中,UV胶通常是使用自由基型引发剂诱发丙烯酸树脂进行聚合反应为主,热固化主要是环氧树脂和热固化剂反应形成胶膜。因此,对用于液晶显示元件的密封剂的接着性、耐高温高湿性、液晶污染性等有严格的要求。As customers' requirements for liquid crystal displays continue to increase and the size of displays continues to increase, in the fifth generation and above LCD packaging processes, the liquid crystal drop (ODF) process has become a trend due to its advantages such as simplified process, short process time and high liquid crystal utilization rate. At present, the mainstream ODF process uses a combination of photothermal curing and adhesive. UV light curing is used in the early stage of the application process to effectively avoid the contamination of the frame glue on the liquid crystal; then heat curing is performed to provide high adhesion. In the ODF process, UV glue usually uses a free radical initiator to induce the polymerization reaction of acrylic resin, and thermal curing is mainly the reaction of epoxy resin and thermal curing agent to form an adhesive film. Therefore, there are strict requirements for the adhesion, high temperature and high humidity resistance, and liquid crystal contamination of the sealant used for liquid crystal display elements.
专利CN 116790214 A中使用高Tg的双官能团环氧树脂、单官能团丙烯酸树脂为主料,加入光引发剂、偶联剂、固化剂和填料配制成密封剂组合物。但UV固化和热固化两种固化形式各自反应,分子链仅以长链形式存在,胶膜的致密性不足。Patent CN 116790214 A uses high Tg bifunctional epoxy resin and monofunctional acrylic resin as main materials, and adds photoinitiator, coupling agent, curing agent and filler to prepare a sealant composition. However, UV curing and thermal curing react separately, and the molecular chain exists only in the form of long chains, and the density of the film is insufficient.
专利CN 102197334 A中使用重量分数50%以上的具有甲基丙烯酰基的树脂进行固化反应,该树脂仅在UV固化时发生反应,分子链仅以多苯环长链形式存在,胶膜致密程度不足,耐高温高湿性弱,且没有柔软链段,整体胶膜脆,适用性不佳。Patent CN 102197334 A uses a resin having a methacryloyl group with a weight fraction of more than 50% for curing reaction. The resin reacts only during UV curing, and the molecular chain exists only in the form of a long chain of multiple benzene rings. The film is not dense enough, has weak resistance to high temperature and high humidity, and has no soft segments. The overall film is brittle and has poor applicability.
行业中多采用丙烯酸改性环氧树脂,用以实现UV固化和热固化的结合,但丙烯酸改性环氧树脂结构较为单一,交联密度有限,且多含有苯环结构,胶膜脆,柔软性不足,很难实现高接着力与耐高温高湿的平衡。Acrylic modified epoxy resin is often used in the industry to achieve a combination of UV curing and thermal curing. However, acrylic modified epoxy resin has a relatively simple structure, limited cross-linking density, and often contains benzene ring structures. The film is brittle and lacks flexibility, making it difficult to achieve a balance between high adhesion and resistance to high temperature and humidity.
发明内容Summary of the invention
为解决上述技术问题,本发明提供了一种密封剂组合物及其制备方法与应用,该密封剂组合物中采用由丙烯酸改性的环氧树脂、具有脂肪环和柔软链段的丙烯酸酯类低聚物和脂肪族环氧树脂以一定配比组成的乙烯基组合物,在UV固化时迅速预固化,UV固化链段上有链长各异的环氧基团,在热固化阶段,能够与热固化剂形成致密的网状结构,并且分子链中含有柔软链段,既能保证密封剂良好的接着力,同时具有优异的耐高温高湿性能。In order to solve the above technical problems, the present invention provides a sealant composition and a preparation method and application thereof. The sealant composition adopts a vinyl composition composed of an acrylic acid-modified epoxy resin, an acrylate oligomer having an aliphatic ring and a soft segment, and an aliphatic epoxy resin in a certain ratio. The sealant composition is quickly pre-cured during UV curing. The UV curing segment has epoxy groups of different chain lengths. In the thermal curing stage, it can form a dense network structure with a thermal curing agent, and the molecular chain contains a soft segment, which can ensure good adhesion of the sealant and have excellent high temperature and humidity resistance.
本发明的第一个目的是提供一种密封剂组合物,以质量份计,包括双官能环氧树脂5份-40份、乙烯基组合物20份-60份、光引发剂0.1份-3份、偶联剂0.1份-3份、固化剂0.1份-5份和填料1份-15份;所述乙烯基组合物包括丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂;所述丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的结构分别如式I、式II和式III所示:The first object of the present invention is to provide a sealant composition, which comprises, by mass, 5-40 parts of a bifunctional epoxy resin, 20-60 parts of a vinyl composition, 0.1-3 parts of a photoinitiator, 0.1-3 parts of a coupling agent, 0.1-5 parts of a curing agent and 1-15 parts of a filler; the vinyl composition comprises an acrylic modified epoxy resin, an acrylic ester oligomer and an aliphatic epoxy resin; the structures of the acrylic modified epoxy resin, the acrylic ester oligomer and the aliphatic epoxy resin are shown in Formula I, Formula II and Formula III, respectively:
、 ,
、 ,
; ;
其中,m和n独立地为1-4的整数;Wherein, m and n are independently integers of 1-4;
X、Y、Z独立地选自氢或甲基;R选自氢或C1-C7的烷基,p和q独立地为2-20的整数。X, Y, and Z are independently selected from hydrogen or methyl; R is selected from hydrogen or C1-C7 alkyl, and p and q are independently integers of 2-20.
在本发明的一个实施例中,所述丙烯酸酯类低聚物具有脂肪环和柔软链段,很好地实现了刚性与柔性的平衡,即强度和粘接力的平衡。In one embodiment of the present invention, the acrylic oligomer has aliphatic rings and soft segments, which achieves a good balance between rigidity and flexibility, that is, a balance between strength and adhesive force.
进一步地,以质量份计,包括双官能环氧树脂15份-30份、乙烯基组合物25份-50份、光引发剂0.5份-2份、偶联剂0.5份-2份、固化剂0.1份-5份和填料5份-15份。Furthermore, based on parts by mass, it includes 15-30 parts of a bifunctional epoxy resin, 25-50 parts of a vinyl composition, 0.5-2 parts of a photoinitiator, 0.5-2 parts of a coupling agent, 0.1-5 parts of a curing agent and 5-15 parts of a filler.
在本发明的一个实施例中,所述丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的质量比为(4-8):(4-12):(2-10)。In one embodiment of the present invention, the mass ratio of the acrylic modified epoxy resin, the acrylic ester oligomer and the aliphatic epoxy resin is (4-8): (4-12): (2-10).
进一步地,所述丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的质量比为(5-7):(6-11):(2-6)。Furthermore, the mass ratio of the acrylic modified epoxy resin, the acrylic ester oligomer and the aliphatic epoxy resin is (5-7): (6-11): (2-6).
在本发明的一个实施例中,所述丙烯酸改性的环氧树脂的制备具体包括以下步骤:将第一抗氧化剂和第一阻聚剂溶于第一溶剂,升温至80℃-100℃,继续加入式IV环氧树脂、丙烯酸和第一催化剂于120℃-150℃反应3h-8h,得到所述的丙烯酸改性的环氧树脂;所述环氧树脂的结构如式IV所示:In one embodiment of the present invention, the preparation of the acrylic acid-modified epoxy resin specifically comprises the following steps: dissolving a first antioxidant and a first polymerization inhibitor in a first solvent, heating to 80°C-100°C, and continuously adding an epoxy resin of formula IV, acrylic acid and a first catalyst to react at 120°C-150°C for 3h-8h to obtain the acrylic acid-modified epoxy resin; the structure of the epoxy resin is shown in formula IV:
, ,
其中,m为1-4的整数。Here, m is an integer from 1 to 4.
在本发明的一个实施例中,所述第一抗氧化剂为2,6-二叔丁基对甲酚;所述第一阻聚剂为对羟基苯甲醚;所述第一催化剂选自三苯基膦和/或四丁基氯化膦;所述第一溶剂选自二乙二醇单乙基醚醋酸酯和/或二丙二醇单甲醚。In one embodiment of the present invention, the first antioxidant is 2,6-di-tert-butyl-p-cresol; the first inhibitor is p-hydroxyanisole; the first catalyst is selected from triphenylphosphine and/or tetrabutylphosphine chloride; and the first solvent is selected from diethylene glycol monoethyl ether acetate and/or dipropylene glycol monomethyl ether.
在本发明的一个实施例中,所述丙烯酸酯类低聚物的制备具体包括以下步骤:向100℃-120℃的第二溶剂中滴加丙烯酸酯类单体溶液和引发剂溶液进行反应,然后降温至70℃-100℃,继续加入第二抗氧化剂、第二阻聚剂、第二催化剂和式III结构的脂肪族环氧树脂于100℃-130℃反应6h-12h,得到所述的丙烯酸酯类低聚物;所述丙烯酸酯类单体包括第一单体和第二单体;所述第一单体选自甲基丙烯酸和/或丙烯酸;所述第二单体的结构如式V所示:In one embodiment of the present invention, the preparation of the acrylate oligomer specifically comprises the following steps: dropwise adding an acrylate monomer solution and an initiator solution into a second solvent at 100°C-120°C for reaction, then cooling to 70°C-100°C, and continuously adding a second antioxidant, a second polymerization inhibitor, a second catalyst and an aliphatic epoxy resin of formula III for reaction at 100°C-130°C for 6h-12h to obtain the acrylate oligomer; the acrylate monomer comprises a first monomer and a second monomer; the first monomer is selected from methacrylic acid and/or acrylic acid; the structure of the second monomer is as shown in formula V:
, ,
其中,X选自氢或甲基;R选自氢或C1-C7的烷基。Wherein, X is selected from hydrogen or methyl; R is selected from hydrogen or C1-C7 alkyl.
在本发明的一个实施例中,所述第二抗氧化剂为2,6-二叔丁基对甲酚;所述第二阻聚剂为对羟基苯甲醚;所述第二催化剂选自三苯基膦和/或四丁基氯化膦;所述第二溶剂选自二乙二醇单乙基醚醋酸酯和/或二丙二醇单甲醚。In one embodiment of the present invention, the second antioxidant is 2,6-di-tert-butyl-p-cresol; the second inhibitor is p-hydroxyanisole; the second catalyst is selected from triphenylphosphine and/or tetrabutylphosphine chloride; and the second solvent is selected from diethylene glycol monoethyl ether acetate and/or dipropylene glycol monomethyl ether.
在本发明的一个实施例中,所述引发剂为过氧化二苯甲酰。In one embodiment of the present invention, the initiator is dibenzoyl peroxide.
在本发明的一个实施例中,所述双官能环氧树脂选自双酚A型环氧树脂、双酚F型环氧树脂和双酚S型环氧树脂中的一种或多种;所述光引发剂选自二苯基-2,4,6-三甲基苯甲酰基氧化膦、双(2,4,6-三甲基苯甲酰基)-苯基氧化膦、2-苄基-2-(二甲基氨基)-1-[4-(4-吗啉基)苯基]-1-丁酮、苯偶姻异丙基醚、2-羟基-2-甲基-1-苯基丙烷-1-酮、2-羟基-2-甲基-1-苯基丙酮、2,2-二甲氧基-2-苯基乙酰苯、2-乙基蒽醌、2二氯二苯甲酮、对-二甲基胺苯甲酸酯和苄基二甲基缩酮中的一种或多种;所述偶联剂选自γ-缩水甘油氧基丙基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、γ-甲基丙烯酰氧丙基三甲氧基硅烷、γ-环氧丙氧基丙基三甲氧基硅烷、乙烯基三甲氧基硅烷和N-β氨乙基-γ-氨丙基三甲氧基硅烷中的一种或多种;所述固化剂选自有机酸酰肼、咪唑衍生物、胺类化合物和酸酐中的一种或多种;该固化剂为潜伏性热固化剂,能保证环氧树脂再低温下有很好的贮存稳定性,在温度上升至一定程度后能快速反应,从而使环氧树脂能迅速交联固化;所述填料选自硅藻土、二氧化硅、碳酸钙和滑石粉中的一种或多种。In one embodiment of the present invention, the bifunctional epoxy resin is selected from one or more of bisphenol A epoxy resin, bisphenol F epoxy resin and bisphenol S epoxy resin; the photoinitiator is selected from diphenyl-2,4,6-trimethylbenzoylphosphine oxide, bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide, 2-benzyl-2-(dimethylamino)-1-[4-(4-morpholinyl)phenyl]-1-butanone, benzoin isopropyl ether, 2-hydroxy-2-methyl-1-phenylpropane-1-one, 2-hydroxy-2-methyl-1-phenylacetone, 2,2-dimethoxy-2-phenylacetophenone, 2-ethylanthraquinone, 2-dichlorobenzophenone, p-dimethylaminobenzoate and benzyl dimethyl ketal. One or more of; the coupling agent is selected from one or more of γ-glycidyloxypropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-methacryloxypropyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, vinyltrimethoxysilane and N-βaminoethyl-γ-aminopropyltrimethoxysilane; the curing agent is selected from one or more of organic acid hydrazides, imidazole derivatives, amine compounds and acid anhydrides; the curing agent is a latent thermal curing agent, which can ensure that the epoxy resin has good storage stability at low temperatures, and can react quickly after the temperature rises to a certain level, so that the epoxy resin can be quickly cross-linked and cured; the filler is selected from one or more of diatomaceous earth, silicon dioxide, calcium carbonate and talc.
本发明的第二个目的是提供一种所述的密封剂组合物的制备方法,包括以下步骤:将双官能环氧树脂、乙烯基组合物、光引发剂、偶联剂、固化剂和填料混合均匀,得到所述的密封剂组合物。The second object of the present invention is to provide a method for preparing the sealant composition, comprising the following steps: uniformly mixing a bifunctional epoxy resin, a vinyl composition, a photoinitiator, a coupling agent, a curing agent and a filler to obtain the sealant composition.
本发明的第三个目的是提供一种所述的密封剂组合物在液晶显示元件中的应用。The third object of the present invention is to provide an application of the sealant composition in a liquid crystal display element.
本发明的技术方案相比现有技术具有以下优点:The technical solution of the present invention has the following advantages over the prior art:
本发明所述的密封剂组合物采用既含有乙烯基双键,又含有(链长各异的)环氧基团的乙烯基组合物,在UV预固化时能够迅速定型,在热固化时,又能和固化剂发生反应,形成更为致密的网状结构,保证优异的耐高温高湿性能;丙烯酸改性的环氧树脂含有苯环结构,在分子链中提供刚性支撑,且因丙烯酸改性的环氧树脂高Tg的特点,耐热性优异;丙烯酸酯类低聚物和脂肪族环氧树脂的引入,在分子链中提供一定的柔性结构,能够很好地平衡因分子链刚性结构太多导致的接着力下降的缺陷,又因为丙烯酸酯类低聚物和脂肪族环氧树脂链长有差异,可提供适应各种曲面的粘接力,从而避免因胶膜太脆导致的破裂、特别是弯曲处的胶膜破裂,而使空气或水汽渗入液晶,造成产品出现光斑等缺陷,实现接着力与耐高温高湿性能的平衡。The sealant composition of the present invention adopts a vinyl composition containing both vinyl double bonds and epoxy groups (of different chain lengths), which can be quickly fixed during UV pre-curing and react with a curing agent during thermal curing to form a more compact network structure, thereby ensuring excellent high temperature and high humidity resistance. The acrylic modified epoxy resin contains a benzene ring structure, which provides rigid support in the molecular chain, and has excellent heat resistance due to the high Tg of the acrylic modified epoxy resin. The introduction of acrylic ester oligomers and aliphatic epoxy resins provides a certain flexible structure in the molecular chain, which can well balance the defect of decreased adhesion caused by too much rigid structure of the molecular chain. Since the acrylic ester oligomers and aliphatic epoxy resins have different chain lengths, they can provide adhesion adapted to various curved surfaces, thereby avoiding rupture caused by too brittle film, especially rupture of the film at the bend, which causes air or water vapor to penetrate into the liquid crystal, resulting in defects such as light spots on the product, thereby achieving a balance between adhesion and high temperature and high humidity resistance.
具体实施方式DETAILED DESCRIPTION
下面结合具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好地理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention is further described below in conjunction with specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
在本发明中,除非另有说明,实施例和对比例中所使用的丙烯酸改性的环氧树脂的制备具体包括以下步骤:在250mL四口烧瓶中加入20g二乙二醇单乙基醚醋酸酯,搅拌下加入0.5g 2,6-二叔丁基对甲酚和0.05g对羟基苯甲醚,升温至100℃,分批加入58g环氧树脂(购自DIC公司,牌号为EPICLON N-680)至完全溶解,鼓入压缩空气,投入11g丙烯酸和0.3g三苯基膦,升温至120℃,反应4h,旋蒸出二乙二醇单乙基醚醋酸酯,得到丙烯酸改性的环氧树脂。In the present invention, unless otherwise specified, the preparation of the acrylic acid-modified epoxy resin used in the examples and comparative examples specifically includes the following steps: 20 g of diethylene glycol monoethyl ether acetate is added to a 250 mL four-necked flask, 0.5 g of 2,6-di-tert-butyl-p-cresol and 0.05 g of p-hydroxyanisole are added under stirring, the temperature is raised to 100° C., 58 g of epoxy resin (purchased from DIC, brand EPICLON N-680) is added in batches until it is completely dissolved, compressed air is blown in, 11 g of acrylic acid and 0.3 g of triphenylphosphine are added, the temperature is raised to 120° C., the reaction is carried out for 4 hours, and the diethylene glycol monoethyl ether acetate is rotary distilled to obtain an acrylic acid-modified epoxy resin. .
在本发明中,除非另有说明,实施例和对比例中所使用的丙烯酸酯类低聚物的制备具体包括以下步骤:在250mL四口烧瓶中加入20g二丙二醇单甲醚,搅拌升温至100℃,氮气保护下同时滴加单体混合液(将28.46g甲基丙烯酸、12.17g丙烯酸和2g二丙二醇单甲醚混合)和引发剂溶液(1.3g过氧化二苯甲酰和4g二丙二醇单甲醚混合),4h滴加完成,保温3h后,降温至80℃,继续投入0.14g 2,6-二叔丁基对甲酚和0.036g对羟基苯甲醚,鼓入压缩空气,投入30.90g 3,4-环氧环己基甲基丙烯酸酯和0.22g四丁基氯化膦,升温至110℃,反应10h,旋蒸出二丙二醇单甲醚,得到丙烯酸酯类低聚物。In the present invention, unless otherwise specified, the preparation of the acrylate oligomer used in the examples and comparative examples specifically includes the following steps: adding 20 g of dipropylene glycol monomethyl ether to a 250 mL four-necked flask, stirring and heating to 100° C., and simultaneously dropping a monomer mixture (mixing 28.46 g of methacrylic acid, 12.17 g of acrylic acid and 2 g of dipropylene glycol monomethyl ether) and an initiator solution (mixing 1.3 g of dibenzoyl peroxide and 4 g of dipropylene glycol monomethyl ether) under nitrogen protection, and the dropping is completed in 4 hours. After keeping warm for 3 hours, the temperature is lowered to 80° C., and 0.14 g of 2,6-di-tert-butyl-p-cresol and 0.036 g of p-hydroxyanisole are continuously added, compressed air is blown in, 30.90 g of 3,4-epoxycyclohexyl methacrylate and 0.22 g of tetrabutylphosphine chloride are added, the temperature is raised to 110° C., reacted for 10 hours, and dipropylene glycol monomethyl ether is rotary distilled to obtain an acrylate oligomer. .
在本发明中,除非另有说明,实施例和对比例中所使用的实验原料的信息如下:In the present invention, unless otherwise stated, the information of the experimental raw materials used in the examples and comparative examples is as follows:
脂肪族环氧树脂为3,4-环氧环己基甲基丙烯酸酯;The aliphatic epoxy resin is 3,4-epoxycyclohexyl methacrylate;
双酚A型环氧树脂购于南亚树脂,牌号为128E;Bisphenol A epoxy resin was purchased from Nan Ya Resins, brand 128E;
双酚F型环氧树脂购于长春化工,牌号为BPF170;Bisphenol F epoxy resin was purchased from Changchun Chemical Industry with the brand name BPF170;
双酚S型环氧树脂购于DIC,牌号为EPICLON EXA1514;Bisphenol S epoxy resin was purchased from DIC with the brand name EPICLON EXA1514;
光引发剂为2-羟基-2-甲基-1-苯基丙酮,购于瓦力科技,牌号为1173;The photoinitiator was 2-hydroxy-2-methyl-1-phenylpropanone, purchased from Wall-E Technology, brand number 1173;
偶联剂为γ-缩水甘油氧基丙基三甲氧基硅烷,购于迈图公司,牌号为A-187;The coupling agent was γ-glycidyloxypropyltrimethoxysilane, purchased from Momentive, with the brand name A-187;
固化剂为己二酸二酰肼;The curing agent is adipic acid dihydrazide;
填料为硅藻土;The filler is diatomaceous earth;
丙烯酸树脂为环氧改性丙烯酸树脂低聚物,购于湛新公司,牌号为EB600。Acrylic resin is epoxy-modified acrylic resin oligomer purchased from Allnex Corporation with the brand name EB600.
实施例1Example 1
本实施例的密封剂组合物的原料组分及其质量份如下:The raw material components and their weight parts of the sealant composition of this embodiment are as follows:
双酚A型环氧树脂40份、乙烯基组合物45份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的重量比为7:8:5。40 parts of bisphenol A epoxy resin, 45 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylic modified epoxy resin, acrylic ester oligomer and aliphatic epoxy resin in the vinyl composition is 7:8:5.
制备方法具体包括以下步骤:The preparation method specifically comprises the following steps:
S1、常温下,将双酚A型环氧树脂、乙烯基组合物、光引发剂、偶联剂进行初步混合,然后分批次加入填料,进行充分混合搅拌,得到混合物;S1. Preliminarily mix bisphenol A epoxy resin, vinyl composition, photoinitiator and coupling agent at room temperature, then add filler in batches, mix and stir thoroughly to obtain a mixture;
S2、利用三辊研磨机将混合物研磨至细度小于5μm,加入固化剂,继续进行搅拌混合至均匀,过滤灌装,得到密封剂组合物。S2. Grind the mixture with a three-roll grinder until the fineness is less than 5 μm, add a curing agent, continue stirring and mixing until uniform, filter and fill, and obtain a sealant composition.
实施例2 基本同实施例1,不同之处在于将双酚A型环氧树脂替换为双酚F型环氧树脂。Example 2 is basically the same as Example 1, except that bisphenol A epoxy resin is replaced by bisphenol F epoxy resin.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚F型环氧树脂40份、乙烯基组合物45份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的重量比为7:8:5;40 parts of bisphenol F epoxy resin, 45 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylic modified epoxy resin, acrylic ester oligomer and aliphatic epoxy resin in the vinyl composition is 7:8:5;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
实施例3 基本同实施例1,不同之处在于将双酚A型环氧树脂替换为双酚S型环氧树脂。Example 3 is basically the same as Example 1, except that bisphenol A epoxy resin is replaced by bisphenol S epoxy resin.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚S型环氧树脂40份、乙烯基组合物45份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的重量比为7:8:5;40 parts of bisphenol S epoxy resin, 45 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylic acid-modified epoxy resin, acrylic acid ester oligomer and aliphatic epoxy resin in the vinyl composition is 7:8:5;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
实施例4 基本同实施例1,不同之处在于将双酚A型环氧树脂部分替换为双酚F型环氧树脂。Example 4 is basically the same as Example 1, except that the bisphenol A epoxy resin is partially replaced by bisphenol F epoxy resin.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚A型环氧树脂20份、双酚F型环氧树脂20份、乙烯基组合物45份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的重量比为7:8:5;20 parts of bisphenol A epoxy resin, 20 parts of bisphenol F epoxy resin, 45 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylic acid-modified epoxy resin, acrylic acid ester oligomer and aliphatic epoxy resin in the vinyl composition is 7:8:5;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
实施例5 基本同实施例1,不同之处在于双酚A型环氧树脂和乙烯基组合物的质量份。Example 5 is basically the same as Example 1, except for the weight parts of bisphenol A epoxy resin and vinyl composition.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚A型环氧树脂35份、乙烯基组合物50份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的重量比为7:8:5;35 parts of bisphenol A epoxy resin, 50 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylic acid-modified epoxy resin, acrylic acid ester oligomer and aliphatic epoxy resin in the vinyl composition is 7:8:5;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
实施例6 基本同实施例1,不同之处在于双酚A型环氧树脂和乙烯基组合物的质量份。Example 6 is basically the same as Example 1, except for the weight parts of bisphenol A epoxy resin and vinyl composition.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚A型环氧树脂30份、乙烯基组合物55份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的重量比为7:8:5;30 parts of bisphenol A epoxy resin, 55 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylic acid-modified epoxy resin, acrylic acid ester oligomer and aliphatic epoxy resin in the vinyl composition is 7:8:5;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
实施例7 基本同实施例1,不同之处在于双酚A型环氧树脂和乙烯基组合物的质量份。Example 7 is basically the same as Example 1, except for the weight parts of bisphenol A epoxy resin and vinyl composition.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚A型环氧树脂25份、乙烯基组合物60份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的重量比为7:8:5;25 parts of bisphenol A epoxy resin, 60 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylic acid-modified epoxy resin, acrylic acid ester oligomer and aliphatic epoxy resin in the vinyl composition is 7:8:5;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
实施例8 基本同实施例1,不同之处在于乙烯基组合物中各组分的质量比。Example 8 is basically the same as Example 1, except for the mass ratio of each component in the vinyl composition.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚A型环氧树脂40份、乙烯基组合物45份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的重量比为4:12:4;40 parts of bisphenol A epoxy resin, 45 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylic acid-modified epoxy resin, acrylic acid ester oligomer and aliphatic epoxy resin in the vinyl composition is 4:12:4;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
实施例9 基本同实施例1,不同之处在于乙烯基组合物中各组分的质量比。Example 9 is basically the same as Example 1, except for the mass ratio of each component in the vinyl composition.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚A型环氧树脂40份、乙烯基组合物45份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的重量比为6:6:8;40 parts of bisphenol A epoxy resin, 45 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylic acid-modified epoxy resin, acrylic acid ester oligomer and aliphatic epoxy resin in the vinyl composition is 6:6:8;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
实施例10 基本同实施例1,不同之处在于乙烯基组合物中各组分的质量比。Example 10 is basically the same as Example 1, except for the mass ratio of each component in the vinyl composition.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚A型环氧树脂40份、乙烯基组合物45份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的重量比为8:10:2;40 parts of bisphenol A epoxy resin, 45 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylic acid-modified epoxy resin, acrylic acid ester oligomer and aliphatic epoxy resin in the vinyl composition is 8:10:2;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
对比例1 基本同实施例1,不同之处在于双酚A型环氧树脂和乙烯基组合物的质量份。Comparative Example 1 is basically the same as Example 1, except for the weight parts of bisphenol A epoxy resin and vinyl composition.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚A型环氧树脂40份、乙烯基组合物65份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的重量比为7:8:5;40 parts of bisphenol A epoxy resin, 65 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylic acid-modified epoxy resin, acrylic acid ester oligomer and aliphatic epoxy resin in the vinyl composition is 7:8:5;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
对比例2 基本同实施例1,不同之处在于乙烯基组合物中丙烯酸改性的环氧树脂的用量减少。Comparative Example 2 is basically the same as Example 1, except that the amount of acrylic modified epoxy resin in the vinyl composition is reduced.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚A型环氧树脂40份、乙烯基组合物33.75份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的重量比为2:8:5;40 parts of bisphenol A epoxy resin, 33.75 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylic acid-modified epoxy resin, acrylic acid ester oligomer and aliphatic epoxy resin in the vinyl composition is 2:8:5;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
对比例3 基本同实施例1,不同之处在于乙烯基组合物的组分中没有丙烯酸酯类低聚物。Comparative Example 3 is basically the same as Example 1, except that there is no acrylic oligomer in the components of the vinyl composition.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚A型环氧树脂40份、乙烯基组合物27份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸改性的环氧树脂和脂肪族环氧树脂的重量比为7:5;40 parts of bisphenol A epoxy resin, 27 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylic modified epoxy resin and aliphatic epoxy resin in the vinyl composition is 7:5;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
对比例4 基本同实施例1,不同之处在于乙烯基组合物的组分中没有丙烯酸改性的环氧树脂。Comparative Example 4 is basically the same as Example 1, except that the components of the vinyl composition do not contain an acrylic modified epoxy resin.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚A型环氧树脂40份、乙烯基组合物29.25份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;乙烯基组合物中丙烯酸酯类低聚物和脂肪族环氧树脂的重量比为8:5;40 parts of bisphenol A epoxy resin, 29.25 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler; the weight ratio of acrylate oligomer and aliphatic epoxy resin in the vinyl composition is 8:5;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
对比例5 基本同实施例1,不同之处在于将乙烯基组合物替换成丙烯酸树脂。Comparative Example 5 is basically the same as Example 1, except that the vinyl composition is replaced by acrylic resin.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚A型环氧树脂40份、丙烯酸树脂45份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份;40 parts of bisphenol A epoxy resin, 45 parts of acrylic resin, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, and 10 parts of filler;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
对比例6 基本同实施例1,不同之处在于将乙烯基组合物中的丙烯酸酯类低聚物替换成丙烯酸树脂。Comparative Example 6 is basically the same as Example 1, except that the acrylic ester oligomer in the vinyl composition is replaced by acrylic resin.
密封剂组合物的原料组分及其质量份如下:The raw material components of the sealant composition and their weight parts are as follows:
双酚A型环氧树脂40份、乙烯基组合物45份、光引发剂1.0份、偶联剂1.5份、固化剂2.5份、填料10份,乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸树脂和脂肪族环氧树脂的重量比为7:8:5;40 parts of bisphenol A epoxy resin, 45 parts of vinyl composition, 1.0 parts of photoinitiator, 1.5 parts of coupling agent, 2.5 parts of curing agent, 10 parts of filler, the weight ratio of acrylic modified epoxy resin, acrylic resin and aliphatic epoxy resin in the vinyl composition is 7:8:5;
密封剂组合物的制备方法同实施例1。The preparation method of the sealant composition is the same as that of Example 1.
测试例Test Case
对实施例1-10和对比例1-6的密封剂组合物进行性能测试,评价方法如下:The sealant compositions of Examples 1-10 and Comparative Examples 1-6 were subjected to performance tests, and the evaluation method was as follows:
(1)粘接力:将密封剂组合物以微小的液滴滴在两张30×40mm分别附带ITO膜和聚酰亚胺(PI)膜的玻璃的一方,并在其上以十字装贴合另一方的玻璃试验片,按压使其完全贴合。用3000mJ/cm2的金属卤化物紫外灯照射,再以120℃加热60min,得到胶粘试验片用,该胶粘试验片上下配制的夹具进行拉伸试验(2mm/sec)。将得到的测定值(N)除以密封涂布截面积(mm2)得到的值即为密封剂组合物的粘接力。(1) Adhesion: Place tiny drops of the sealant composition on one of two 30×40 mm glass sheets with an ITO film and a polyimide (PI) film, and attach the other glass test piece on top of the glass sheet in a cross-like arrangement, pressing to completely adhere. Irradiate with a metal halide UV lamp of 3000 mJ/ cm2 , and then heat at 120°C for 60 minutes to obtain an adhesive test piece. The clamps provided above and below the adhesive test piece are subjected to a tensile test (2 mm/sec). The value obtained by dividing the measured value (N) by the seal coating cross-sectional area ( mm2 ) is the adhesion of the sealant composition.
(2)透湿性:利用涂布机,将所述密封剂组合物的以200-300μm的厚度涂布为平滑的脱模膜状,使用金属卤化物灯照射30秒的100mW/cm2紫外线(波长为365nm)后,以120℃加热,得到透湿度测定用固化膜。通过基于JIS Z 0208的防湿包装材料的透温度试验方法(杯法)的方法来制作透湿度试验用杯,安装所得的透湿度测定用固化膜,投入至温度60℃、湿度90%的恒温恒湿烘箱,测定24h透湿度。(2) Moisture permeability: The sealant composition was coated with a coating machine to a thickness of 200-300 μm to form a smooth release film, and then irradiated with 100 mW/ cm2 ultraviolet rays (wavelength 365 nm) using a metal halide lamp for 30 seconds, and then heated at 120°C to obtain a cured film for moisture permeability measurement. A moisture permeability test cup was prepared by the method of the moisture permeability test method (cup method) for moisture-proof packaging materials in JIS Z 0208, and the obtained cured film for moisture permeability measurement was installed and placed in a constant temperature and humidity oven at a temperature of 60°C and a humidity of 90%, and the moisture permeability was measured for 24 hours.
测试结果如下表1所示:The test results are shown in Table 1 below:
表1Table 1
从表1可以看出,实施例的密封剂组合物在ITO玻璃中的粘接力为4.5MPa以上,在PI玻璃中的粘接力为4.6MPa以上,在液晶显示元件中形成的固化膜中透湿性在53.6%以下,可见实施例的密封剂组合物固化后的粘接力和透湿性能优异,适用于液晶显示产品。这是因为实施例中采用的乙烯基组合物中既含有具有柔软链段,又含有刚性基团,柔软链段使得树脂固化后韧性及粘附力增强,刚性基团使得树脂固化后的耐高温高湿性能优异,另外要兼顾两者之间的平衡还需要乙烯基组合物中的各组分在一定的合适配比内。As can be seen from Table 1, the adhesive force of the sealant composition of the embodiment in ITO glass is above 4.5MPa, the adhesive force in PI glass is above 4.6MPa, and the moisture permeability of the cured film formed in the liquid crystal display element is below 53.6%. It can be seen that the sealant composition of the embodiment has excellent adhesive force and moisture permeability after curing, and is suitable for liquid crystal display products. This is because the vinyl composition used in the embodiment contains both soft segments and rigid groups. The soft segments enhance the toughness and adhesion of the resin after curing, and the rigid groups make the resin excellent in high temperature and high humidity resistance after curing. In addition, to balance the two, it is also necessary that the components in the vinyl composition are within a certain appropriate ratio.
分析实施例5-7与实施例1可知,实施例5-7性能略差于实施例1,证明双官环氧树脂与乙烯基组合物在配方中的占比对密封剂组合物的性能影响较大。Analysis of Examples 5-7 and Example 1 shows that the performance of Examples 5-7 is slightly worse than that of Example 1, proving that the proportion of the difunctional epoxy resin and the vinyl composition in the formula has a greater impact on the performance of the sealant composition.
分析实施例8-10与实施例1可知,实施例8-10性能略差于实施例1,证明乙烯基组合物中丙烯酸改性的环氧树脂、丙烯酸酯类低聚物和脂肪族环氧树脂的质量比对密封剂组合物的性能影响较大。Analysis of Examples 8-10 and Example 1 shows that the performance of Examples 8-10 is slightly worse than that of Example 1, proving that the mass ratio of acrylic modified epoxy resin, acrylic ester oligomer and aliphatic epoxy resin in the vinyl composition has a greater influence on the performance of the sealant composition.
分析对比例1与实施例1可知,对比例1性能不如实施例1,证明实施例用量范围内的双官环氧树脂与乙烯基组合物形成的密封剂组合物性能更佳。Analysis of Comparative Example 1 and Example 1 shows that the performance of Comparative Example 1 is not as good as that of Example 1, which proves that the sealant composition formed by the difunctional epoxy resin and the vinyl composition within the dosage range of the example has better performance.
分析对比例2-4与实施例1可知,对比例2-4性能不如实施例1,证明实施例中乙烯基组合物的具体配比范围形成的密封剂组合物性能更佳。Analysis of Comparative Examples 2-4 and Example 1 shows that the performance of Comparative Examples 2-4 is not as good as that of Example 1, which proves that the sealant composition formed by the specific ratio range of the vinyl composition in the example has better performance.
分析对比例5与实施例1可知,对比例5性能不如实施例1,证明使用乙烯基组合物替代常规的丙烯酸树脂低聚物所形成的密封剂组合物性能更佳。Analysis of Comparative Example 5 and Example 1 shows that the performance of Comparative Example 5 is not as good as that of Example 1, which proves that the sealant composition formed by using the vinyl composition to replace the conventional acrylic resin oligomer has better performance.
分析对比例6与实施例1可知,对比例6性能不如实施例1,说明使用乙烯基组合物中的三种树脂的种类很关键,使用实施例的乙烯基组合物的效果比使用其他树脂的效果更好。Analysis of Comparative Example 6 and Example 1 shows that the performance of Comparative Example 6 is not as good as that of Example 1, which indicates that the types of three resins used in the vinyl composition are critical, and the effect of using the vinyl composition of the example is better than that of using other resins.
显然,上述实施例仅仅是为清楚地说明所作的举例,并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above embodiments are merely examples for clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the protection scope of the invention.
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Denomination of invention: A sealing agent composition and its preparation method and application Granted publication date: 20240920 Pledgee: China Construction Bank Zhangjiagang branch Pledgor: Suzhou Runbang semiconductor material technology Co.,Ltd. Registration number: Y2025980038893 |