CN118357157A - Sorting and screening device for small and medium-sized block agricultural product materials - Google Patents
Sorting and screening device for small and medium-sized block agricultural product materials Download PDFInfo
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- CN118357157A CN118357157A CN202410651781.4A CN202410651781A CN118357157A CN 118357157 A CN118357157 A CN 118357157A CN 202410651781 A CN202410651781 A CN 202410651781A CN 118357157 A CN118357157 A CN 118357157A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/04—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
- B07B13/065—Apparatus for grading or sorting using divergent conveyor belts or cables
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/16—Feed or discharge arrangements
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
- A23N2015/008—Sorting of fruit and vegetables
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Abstract
Description
技术领域Technical Field
本发明属于农业机械技术领域,特别是涉及一种中小型块类农产品物料的排序筛选装置。The invention belongs to the technical field of agricultural machinery, and in particular relates to a sorting and screening device for medium and small block agricultural product materials.
背景技术Background technique
块茎类和中小型块类果蔬等农产品发展前景广阔,在食品工业和非食品工业都有广泛的应用,例如苹果、梨、番茄、马铃薯、甘薯等,是我国膳食中食物构成的主要组成部分,是农业种植结构的重要组成部分,保证了粮食的安全。我国是世界上的农产品生产大国,并且现如今,随着各地温室大棚的建设越来越多,换季蔬菜和水果等农产品的出现,果蔬的产量大幅度增加,许多问题也随之出现,目前农产品机械化程度相对不足,且块茎类和中小型块类果蔬等农产品形状和大小不一,对机具的稳定性和适应性要求较高。Agricultural products such as tubers and small and medium-sized fruit and vegetables have broad development prospects and are widely used in the food industry and non-food industry. For example, apples, pears, tomatoes, potatoes, sweet potatoes, etc. are the main components of food in my country's diet and an important part of the agricultural planting structure, ensuring food security. my country is a major producer of agricultural products in the world, and nowadays, with the construction of more and more greenhouses in various places, the emergence of seasonal vegetables and fruits and other agricultural products, the output of fruits and vegetables has increased significantly, and many problems have also emerged. At present, the degree of mechanization of agricultural products is relatively insufficient, and agricultural products such as tubers and small and medium-sized fruit and vegetables are of different shapes and sizes, which require high stability and adaptability of machinery.
国内对块茎类和中小型块类果蔬等农产品的喂料和排序筛选方面,绝大多仍停留在人工阶段,少部分大型合作社或家庭农场采用流水线进行喂料,但仍需人工排序筛选。人工排序筛选存在着许多的问题,一方面,随着近年来劳动力成本的提高,人工排序筛选增加了生产成本。另一方面,相比于机械喂料和排序筛选,人工存在效率低,易受主观意识和外界因素干扰等劣势。因此,急需一款适应性强,满足对块茎类和中小型块类果蔬等农产品进行喂料和排序筛选的装置。In China, the vast majority of the feeding, sorting and screening of agricultural products such as tubers and small and medium-sized fruits and vegetables are still done manually. A small number of large cooperatives or family farms use assembly lines for feeding, but they still require manual sorting and screening. There are many problems with manual sorting and screening. On the one hand, with the increase in labor costs in recent years, manual sorting and screening has increased production costs. On the other hand, compared with mechanical feeding and sorting and screening, manual work has disadvantages such as low efficiency and susceptibility to interference from subjective consciousness and external factors. Therefore, there is an urgent need for a device that is highly adaptable and can meet the needs of feeding, sorting and screening agricultural products such as tubers and small and medium-sized fruits and vegetables.
发明内容Summary of the invention
针对上述存在的技术问题,本发明提供一种中小型块类农产品物料的排序筛选装置,能够快速对不同形状和种类的块茎类和中小型块类果蔬等农产品进行喂料和排序筛选,且能够减少劳动成本,提高工作效率。In view of the above-mentioned technical problems, the present invention provides a sorting and screening device for small and medium-sized block agricultural products, which can quickly feed and sort agricultural products such as tubers and small and medium-sized block fruits and vegetables of different shapes and types, and can reduce labor costs and improve work efficiency.
本发明的目的是通过以下技术方案来实现的:The objective of the present invention is achieved through the following technical solutions:
本发明一种中小型块类农产品物料的排序筛选装置,包括喂料部件、排序筛选部件、收集槽及收集箱,所述喂料部件和排序筛选部件分别设置在支撑架和底架上,其安装底面均与地面呈水平状态,且支撑架高于底架,喂料部件出料端的喂料导流板出料口置于排序筛选部件入料端上方,所述排序筛选部件包括角度调节机构和传送机构,传送机构置于角度调节机构上方且与其转动连接,所述底架上设有导轨,两组角度调节机构对称设置在底架导轨上,位于入料端的一组角度调节机构固定安装在底架导轨上,另一组滑动安装在底架的导轨上,两组角度调节机构间通过水平调节机构连接,收集槽置于底架上,位于两组传送机构的间隙下方,收集槽下方设置有置于地面的收集箱。The present invention discloses a sorting and screening device for small and medium-sized block agricultural product materials, comprising a feeding component, a sorting and screening component, a collecting trough and a collecting box, wherein the feeding component and the sorting and screening component are respectively arranged on a support frame and a base frame, and their installation bottom surfaces are both in a horizontal state with the ground, and the support frame is higher than the base frame, and a feeding guide plate discharge port at the discharge end of the feeding component is placed above the feeding end of the sorting and screening component, and the sorting and screening component comprises an angle adjustment mechanism and a conveying mechanism, and the conveying mechanism is placed above the angle adjustment mechanism and is rotatably connected to the angle adjustment mechanism, and a guide rail is provided on the base frame, and two groups of angle adjustment mechanisms are symmetrically arranged on the base frame guide rails, one group of angle adjustment mechanisms located at the feeding end is fixedly installed on the base frame guide rails, and the other group is slidably installed on the base frame guide rails, and the two groups of angle adjustment mechanisms are connected by a horizontal adjustment mechanism, and the collecting trough is placed on the base frame, and is located below the gap between the two groups of conveying mechanisms, and a collecting box placed on the ground is arranged below the collecting trough.
进一步地,所述喂料部件包括支撑架、喂料导流板、传送承载机构及其上依次设置的喂料箱、限流调节机构及限量调节机构,所述传送承载机构置于支撑架上,喂料箱置于传送承载机构入料端,限流调节机构置于喂料箱出料端,限量调节机构置于传送承载机构出料端上方,喂料导流板置于传送承载机构出料端下方,承接物料,通过喂料导流板输出物料至排序筛选部件入料端上方。Furthermore, the feeding component includes a support frame, a feeding guide plate, a conveying bearing mechanism and a feeding box, a current limiting adjustment mechanism and a quantity limiting adjustment mechanism arranged thereon in sequence, the conveying bearing mechanism is placed on the support frame, the feeding box is placed at the feeding end of the conveying bearing mechanism, the current limiting adjustment mechanism is placed at the discharging end of the feeding box, the quantity limiting adjustment mechanism is placed above the discharging end of the conveying bearing mechanism, and the feeding guide plate is placed below the discharging end of the conveying bearing mechanism to receive the material and output the material to above the feeding end of the sorting and screening component through the feeding guide plate.
进一步地,所述传送承载机构水平设置,包括两个壳体、主动滚筒Ⅰ、从动滚筒Ⅰ、支撑滚筒及传送带Ⅰ,所述两个壳体采用槽钢结构,槽口相对且对称设置,在两个壳体间一端设置主动滚筒Ⅰ,另一端设置从动滚筒Ⅰ,主动滚筒Ⅰ和从动滚筒Ⅰ间设置支撑滚筒,在各个滚筒外周套置传送带Ⅰ,主动滚筒Ⅰ轴的一端伸出一侧壳体连接有传送电机,在对应从动滚筒Ⅰ位置的两壳体上均开有条形槽孔,从动滚筒Ⅰ轴的两端分别伸出所述条形槽孔,在两壳体外侧靠近条形槽孔安装有张紧板Ⅰ,张紧螺栓Ⅰ一端连接在张紧板Ⅰ上,另一端穿过从动滚筒Ⅰ轴,其上连接有张紧螺母Ⅰ,通过调节张紧螺母Ⅰ来调节传送带Ⅰ的张紧度,两个壳体间底部并列设置有多个固定板。Furthermore, the transmission bearing mechanism is horizontally arranged, including two shells, an active roller I, a driven roller I, a support roller and a conveyor belt I. The two shells adopt a channel steel structure, and the grooves are relatively and symmetrically arranged. An active roller I is arranged at one end between the two shells, and a driven roller I is arranged at the other end. A support roller is arranged between the active roller I and the driven roller I. A conveyor belt I is sleeved on the outer periphery of each roller. One end of the active roller I shaft extends out of a side shell and is connected to a transmission motor. Strip slots are opened on the two shells corresponding to the position of the driven roller I, and both ends of the driven roller I shaft extend out of the strip slots respectively. A tensioning plate I is installed on the outside of the two shells near the strip slots. One end of the tensioning bolt I is connected to the tensioning plate I, and the other end passes through the driven roller I shaft, and a tensioning nut I is connected thereto. The tension of the conveyor belt I is adjusted by adjusting the tensioning nut I. A plurality of fixing plates are arranged in parallel at the bottom between the two shells.
进一步地,所述限量调节机构包括两对称设置且可调的限量挡板,两限量挡板的入料端开口大于出料端开口,所述限量挡板通过端部及中部设置的两组丝杠调节装置Ⅰ连接在传送承载机构的两个壳体上,所述丝杠调节装置Ⅰ包括调节丝杆Ⅰ、螺母Ⅰ、限量夹紧板及调节旋钮Ⅰ,调节丝杆Ⅰ一端与可调限量挡板转动连接,另一端调节丝杆Ⅰ上依次设置螺母Ⅰ、限量夹紧板及调节旋钮Ⅰ,限量夹紧板为L型折弯板,套置在可调丝杆Ⅰ的一侧板上开有与可调丝杆配Ⅰ合的通孔,另一侧板上开有与传送承载机构的壳体配合的安装孔,通过螺母Ⅰ和调节旋钮Ⅰ配合调节;其中,靠近限量挡板中部的丝杠调节装置Ⅰ,其与传送承载机构的壳体连接的限量夹紧板侧板上带有两个安装孔,为两点固定连接;端部丝杠调节装置Ⅰ靠近限流调节机构侧,其与传送承载机构的壳体连接的限量夹紧板侧板上带有一个安装孔,与传送承载机构的壳体转动连接,在调节限量挡板转动的角度时,以靠近限量挡板中部的丝杠调节装置Ⅰ为支撑,以中部的丝杠调节装置Ⅰ与限量挡板连接点为支点,通过端部丝杠调节装置Ⅰ来调节限量挡板转动的角度,两限量挡板间的调节角度范围为0-80°;调节两限量挡板出口端间的距离时,分别调节两限量挡板上的两组丝杠调节装置Ⅰ,通过调节限量挡板的转动角度来调节两个限量挡板出口端的间距。Furthermore, the limit adjustment mechanism includes two symmetrically arranged and adjustable limit baffles, the feed end openings of the two limit baffles are larger than the discharge end openings, the limit baffles are connected to the two shells of the conveying and carrying mechanism through two sets of screw adjustment devices I arranged at the end and the middle, the screw adjustment device I includes an adjusting screw rod I, a nut I, a limit clamping plate and an adjusting knob I, one end of the adjusting screw rod I is rotatably connected to the adjustable limit baffle, and the other end of the adjusting screw rod I is sequentially provided with a nut I, a limit clamping plate and an adjusting knob I, the limit clamping plate is an L-shaped bent plate, and a side plate sleeved on the adjustable screw rod I is provided with a through hole that matches the adjustable screw rod I, and the other side plate is provided with a mounting hole that matches the shell of the conveying and carrying mechanism, which is adjusted by the nut I and the adjusting knob I; wherein, the screw adjustment device I near the middle of the limit baffle, The side plate of the limiting clamping plate connected to the shell of the conveying and carrying mechanism is provided with two mounting holes, which is a two-point fixed connection; the end lead screw adjustment device I is close to the side of the limiting current adjustment mechanism, and the side plate of the limiting clamping plate connected to the shell of the conveying and carrying mechanism is provided with a mounting hole, which is rotatably connected to the shell of the conveying and carrying mechanism. When adjusting the rotation angle of the limiting baffle, the lead screw adjustment device I close to the middle of the limiting baffle is used as support, and the connection point between the middle lead screw adjustment device I and the limiting baffle is used as a fulcrum. The rotation angle of the limiting baffle is adjusted through the end lead screw adjustment device I, and the adjustment angle range between the two limiting baffles is 0-80°; when adjusting the distance between the outlet ends of the two limiting baffles, the two sets of lead screw adjustment devices I on the two limiting baffles are adjusted respectively, and the distance between the outlet ends of the two limiting baffles is adjusted by adjusting the rotation angle of the limiting baffle.
进一步地,所述限流调节机构包括调节安装板、限流挡板、毛刷滚筒和丝杠调节装置Ⅱ,所述毛刷滚筒通过其毛刷滚筒轴连接有限流挡板,所述限流挡板是在折弯板的一端板两侧带有折弯连板,通过折弯连板连接毛刷滚筒轴,毛刷滚筒轴伸出折弯连板端连接有固定片,在毛刷滚筒两端设置有连接在喂料箱出料端的调节安装板,固定片与调节安装板滑动连接,即在固定片上相对毛刷滚筒轴的两端对称开有两个圆孔,圆孔上安装与调节安装板上竖直条形槽孔配合的螺钉,其上安装有螺母;带有折弯连板的端板与毛刷滚筒间带有间隙,丝杠调节装置Ⅱ的调节丝杆Ⅱ一端连接在带有折弯连板的端板上,另一端穿过喂料箱上的耳板,通过调节丝杆Ⅱ上耳板两侧的调节旋钮Ⅱ和螺母Ⅱ固定,使毛刷滚筒通过调节丝杆Ⅱ沿着与喂料箱输出端设置的喂料槽出料口垂直方向移动。Furthermore, the current limiting adjustment mechanism includes an adjustment mounting plate, a current limiting baffle, a brush roller and a screw adjustment device II. The brush roller is connected to the current limiting baffle through its brush roller shaft. The current limiting baffle is provided with bending connecting plates on both sides of one end plate of the bending plate, and is connected to the brush roller shaft through the bending connecting plate. The brush roller shaft extends out of the bending connecting plate end and is connected to a fixing plate. Adjustment mounting plates connected to the discharge end of the feeding box are arranged at both ends of the brush roller. The fixing plate is slidably connected to the adjustment mounting plate, that is, the fixing plate is relatively close to the brush roller on the fixing plate. Two circular holes are symmetrically opened at both ends of the barrel shaft, and screws that match the vertical strip slots on the adjustment mounting plate are installed on the circular holes, and nuts are installed on them; there is a gap between the end plate with the bent connecting plate and the brush roller, and one end of the adjusting screw Ⅱ of the screw adjustment device Ⅱ is connected to the end plate with the bent connecting plate, and the other end passes through the ear plate on the feeding box, and is fixed by adjusting knobs Ⅱ and nuts Ⅱ on both sides of the ear plate on the adjusting screw Ⅱ, so that the brush roller can be moved along the feeding trough outlet set at the output end of the feeding box through the adjusting screw Ⅱ.
进一步地,所述喂料导流板是在导流底板两侧设置导流侧板构成,其入料端宽度与喂料部件出料端内侧距离相等,出料端带有收口,即:出料端宽度小于入料端宽度,大于限量调节机构出料端开口宽度;喂料导流板倾斜设置,其入料端连接在传送承载机构出料端下方,其出料端位于靠近喂料部件的排序筛选部件的传送带Ⅱ上方。Furthermore, the feeding guide plate is composed of guide side plates arranged on both sides of the guide bottom plate, the width of its feed end is equal to the inner distance of the discharge end of the feeding component, and the discharge end has a closing end, that is: the width of the discharge end is smaller than the width of the feed end, and larger than the opening width of the discharge end of the limit adjustment mechanism; the feeding guide plate is arranged at an angle, its feed end is connected below the discharge end of the conveying support mechanism, and its discharge end is located above the conveyor belt II of the sorting and screening component close to the feeding component.
进一步地,所述排序筛选部件包括角度调节机构和传送机构,所述传送机构包括主动滚筒Ⅱ、从动滚筒Ⅱ、传送带Ⅱ、连接架、张紧板Ⅱ、张紧螺栓Ⅱ、张紧螺母Ⅱ及滚筒电机,在所述主动滚筒Ⅱ、从动滚筒Ⅱ外套置有传送带Ⅱ,在主动滚筒Ⅱ上连接有滚筒电机,在从动滚筒Ⅱ两端的连接架上开有条形槽孔,在连接架外侧靠近条形槽孔设置有张紧板Ⅱ,从动滚筒Ⅱ轴两端伸出所述条形槽孔,张紧螺栓Ⅱ一端连接在张紧板Ⅱ上,另一端穿过从动滚筒Ⅱ轴,其上连接张紧螺母Ⅱ,通过调节张紧螺母Ⅱ张紧传送带Ⅱ,所述角度调节机构包括水平框架、转动框架、角度调节螺杆及手轮,在水平框架上沿底架上导轨的移动方向连接有角度调节螺杆,所述角度调节螺杆一端伸出水平框架,其上连接有手轮,在水平框架上沿底架上导轨的移动方向的两内侧框开有水平条形孔,转动框架是在横杆两端铰接转动杆构成,横杆连接在角度调节螺杆上,且横杆两端为圆杆,连接在水平框架两内侧框的水平条形孔内,转动杆端分别连接在主动滚筒Ⅱ、从动滚筒Ⅱ的连接架上,水平框架远离手轮的一端转动连接主动滚筒Ⅱ、从动滚筒Ⅱ的连接架。Furthermore, the sorting and screening component includes an angle adjustment mechanism and a transmission mechanism, and the transmission mechanism includes an active roller II, a driven roller II, a conveyor belt II, a connecting frame, a tensioning plate II, a tensioning bolt II, a tensioning nut II and a roller motor. A conveyor belt II is arranged outside the active roller II and the driven roller II, and a roller motor is connected to the active roller II. Strip slots are opened on the connecting frame at both ends of the driven roller II, and a tensioning plate II is arranged near the strip slots on the outside of the connecting frame. Both ends of the driven roller II shaft extend out of the strip slots. One end of the tensioning bolt II is connected to the tensioning plate II, and the other end passes through the driven roller II shaft, and the tensioning nut II is connected thereto. The conveyor belt II is tensioned by adjusting the tensioning nut II. The angle adjustment mechanism includes a horizontal frame, a rotating frame, an angle adjustment screw and a hand wheel. The horizontal frame is connected with an angle adjustment screw along the moving direction of the guide rail on the base frame. One end of the angle adjustment screw extends out of the horizontal frame and is connected with a hand wheel. The two inner frames of the horizontal frame along the moving direction of the guide rail on the base frame are provided with horizontal strip holes. The rotating frame is composed of rotating rods hinged at both ends of the cross bar. The cross bar is connected to the angle adjustment screw, and the two ends of the cross bar are round rods, which are connected to the horizontal strip holes of the two inner frames of the horizontal frame. The ends of the rotating rod are respectively connected to the connecting frames of the active roller II and the driven roller II. The end of the horizontal frame away from the hand wheel is rotatably connected to the connecting frames of the active roller II and the driven roller II.
进一步地,所述水平调节机构包括调节丝杠、调节轮及底架上的导轨,在两组角度调节机构的水平框架相对侧底端均设置有固定杆,调节丝杠一端连接在固定安装的角度调节机构固定杆上,另一端穿过滑动安装的角度调节机构固定杆上的螺纹孔并伸出底架,其上连接调节轮,两组角度调节机构的水平框架均配合安装在底架导轨上。Furthermore, the horizontal adjustment mechanism includes an adjusting screw, an adjusting wheel and a guide rail on the base frame. Fixed rods are provided at the bottom ends of the opposite sides of the horizontal frames of the two sets of angle adjustment mechanisms. One end of the adjusting screw is connected to the fixed rod of the angle adjustment mechanism, and the other end passes through the threaded hole on the sliding fixed rod of the angle adjustment mechanism and extends out of the base frame, to which the adjusting wheel is connected. The horizontal frames of the two sets of angle adjustment mechanisms are cooperatively mounted on the guide rails of the base frame.
进一步地,所述排序筛选部件外侧还安装有外壳,两组外壳均对称设置在水平框架两外侧框上,在角度调节机构两侧的外壳内均设置有角度显示板,角度显示板整体为半圆弧形状,其上开有两个弧形槽并带有角度刻度,一端与连接架相连,水平框架两侧框上带有与所述弧形槽配合的连接柱,在调节角度时,角度显示板随连接架移动,其上的弧形槽与水平框架两侧的连接柱配合滑动,显示转动的角度。Furthermore, a shell is installed on the outside of the sorting and screening component, and two groups of shells are symmetrically arranged on the two outer frames of the horizontal frame. Angle display panels are arranged in the shells on both sides of the angle adjustment mechanism. The angle display panel is semicircular in shape as a whole, with two arc grooves and angle scales on it, one end of which is connected to the connecting frame, and the two side frames of the horizontal frame are provided with connecting columns that cooperate with the arc grooves. When adjusting the angle, the angle display panel moves with the connecting frame, and the arc grooves on it cooperate with the connecting columns on both sides of the horizontal frame to slide to display the rotation angle.
进一步地,在两组主动滚筒Ⅱ的连接架底端分别连接排序导流板,所述排序导流板伸出主动滚筒Ⅱ部分为矩形板,两组主动滚筒Ⅱ的排序导流板对称倾斜设置;在所述底架上方一侧且位于排序筛选部件入料端还设置有入料端挡板。Furthermore, sorting guide plates are respectively connected to the bottom ends of the connecting frames of the two groups of active rollers II, the sorting guide plates extending out of the active rollers II are rectangular plates, and the sorting guide plates of the two groups of active rollers II are symmetrically and obliquely arranged; a feed end baffle is also arranged on one side above the base frame and at the feed end of the sorting and screening component.
本发明的有益效果为:The beneficial effects of the present invention are:
1.本发明总体采用传送带进行工作,通过喂料部件将物料进行运输并限制物料进入排序筛选部件的数量,在物料进入排序筛选部件后,通过调节排序筛选部件中两组传送带Ⅱ间的距离和角度将小于标准的物料和泥土等废料进行筛除,从而达到快速对块茎类和中小型块类果蔬等农产品物料进行筛选的目的,而符合标准的物料在通过两组传送带Ⅱ的传输和物料本身的自重后能够单列有序且排列整齐的从出料端输出,从而达到快速对块茎类和中小型块类果蔬等农产品物料进行排序的目的,并方便物料后期的取用。本发明能够适用不同形状和种类的块茎类和中小型块类果蔬等农产品,适用范围广泛,减少劳动成本,提高工作效率。1. The present invention generally adopts a conveyor belt to work, and the material is transported by the feeding component and the number of materials entering the sorting and screening component is limited. After the material enters the sorting and screening component, the material smaller than the standard and waste materials such as soil are screened out by adjusting the distance and angle between the two groups of conveyor belts II in the sorting and screening component, so as to achieve the purpose of quickly screening agricultural products such as tubers and small and medium-sized block fruits and vegetables, and the materials that meet the standards can be output from the discharge end in a single row in an orderly and neat arrangement after being transmitted by the two groups of conveyor belts II and the weight of the materials themselves, so as to achieve the purpose of quickly sorting agricultural products such as tubers and small and medium-sized block fruits and vegetables, and facilitate the later use of the materials. The present invention can be applied to agricultural products such as tubers and small and medium-sized block fruits and vegetables of different shapes and types, has a wide range of applications, reduces labor costs, and improves work efficiency.
2.本发明所述限量调节机构通过两个可以调节角度的限量挡板和相对应的丝杠调节装置Ⅰ构成,先是通过两个丝杠调节装置Ⅰ来调节限量挡板的转动角度,之后通过限量挡板的转动角度来调节两个限量挡板出口端的间距,以调节喂料部件出料量。2. The limit adjustment mechanism of the present invention is composed of two limit baffles with adjustable angles and a corresponding screw adjustment device I. The rotation angle of the limit baffles is first adjusted by the two screw adjustment devices I, and then the distance between the outlet ends of the two limit baffles is adjusted by the rotation angle of the limit baffles to adjust the discharge amount of the feeding component.
3.本发明所述限流调节机构设置在喂料箱出料端,通过丝杠调节装置Ⅱ来使毛刷滚筒沿喂料箱出口垂直方向移动,以调节喂料箱出料量。3. The current limiting adjustment mechanism of the present invention is arranged at the discharge end of the feeding box, and the brush roller is moved in the vertical direction of the feeding box outlet through the screw adjustment device II to adjust the discharge amount of the feeding box.
4.本发明所述排序筛选部件包括角度调节机构和传送机构,传送机构置于角度调节机构上方且通过销轴转动连接,在底架上设有导轨,且对称设置有两组角度调节机构,一组固定在底架导轨上,一组沿底架上的导轨移动,两组角度调节机构间通过水平调节机构连接,通过水平调节机构调节排序筛选部件中两组传送带Ⅱ间的水平间距,通过角度调节机构调节排序筛选部件中两组传送带Ⅱ上表面间倾斜的角度,以适应不同的物料,达到更好的排序筛选效果。4. The sorting and screening component described in the present invention includes an angle adjustment mechanism and a conveying mechanism. The conveying mechanism is placed above the angle adjustment mechanism and is rotatably connected through a pin shaft. A guide rail is provided on the base frame, and two groups of angle adjustment mechanisms are symmetrically arranged, one group is fixed on the guide rail of the base frame, and the other group moves along the guide rail on the base frame. The two groups of angle adjustment mechanisms are connected by a horizontal adjustment mechanism. The horizontal adjustment mechanism is used to adjust the horizontal spacing between the two groups of conveyor belts II in the sorting and screening component. The angle of inclination between the upper surfaces of the two groups of conveyor belts II in the sorting and screening component is adjusted by the angle adjustment mechanism to adapt to different materials and achieve better sorting and screening effects.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请实施例提供的排序筛选装置的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a sorting and screening device provided in an embodiment of the present application;
图2为图1中排序筛选装置的平面结构示意图;FIG2 is a schematic diagram of the planar structure of the sorting and screening device in FIG1 ;
图3为图1中排序筛选部件的立体结构示意图;FIG3 is a schematic diagram of the three-dimensional structure of the sorting and screening component in FIG1 ;
图4为图1中限量调节机构的立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the limit adjustment mechanism in FIG1 ;
图5为图1中限流调节机构的立体结构示意图;FIG5 is a schematic diagram of the three-dimensional structure of the current limiting regulating mechanism in FIG1 ;
图6为图1中传送承载机构的立体结构示意图;FIG6 is a schematic diagram of the three-dimensional structure of the transmission and carrying mechanism in FIG1 ;
图7为图1中喂料箱的结构示意图。FIG. 7 is a schematic structural diagram of the feeding box in FIG. 1 .
图中:1.底架,In the figure: 1. bottom frame,
2.入料端挡板,2. Feed end baffle,
3.水平调节机构,31.调节丝杠,32.调节轮;3. Horizontal adjustment mechanism, 31. Adjusting screw, 32. Adjusting wheel;
4.传送承载机构,41.壳体,42.传送电机,43.主动滚筒Ⅰ,44.支撑滚筒,45.从动滚筒Ⅰ,46.传送带Ⅰ,47.张紧板Ⅰ,48.张紧螺母Ⅰ,49.张紧螺栓Ⅰ;4. Conveying bearing mechanism, 41. Shell, 42. Conveying motor, 43. Active roller I, 44. Support roller, 45. Driven roller I, 46. Conveying belt I, 47. Tensioning plate I, 48. Tensioning nut I, 49. Tensioning bolt I;
5.排序筛选部件,51.角度调节机构,511.水平框架,512.转动框架,5121.横杆,5122.转动杆,513.角度调节螺杆,514.手轮,515.固定杆,52.主动滚筒Ⅱ,53.从动滚筒Ⅱ,54.传送带Ⅱ,541.支撑板,55.滚筒电机,56.连接架,561.张紧板Ⅱ,562.张紧螺栓Ⅱ,563.张紧螺母Ⅱ,57.外壳,58.角度显示板,59.排序导流板;5. Sorting and screening components, 51. Angle adjustment mechanism, 511. Horizontal frame, 512. Rotating frame, 5121. Crossbar, 5122. Rotating rod, 513. Angle adjustment screw, 514. Hand wheel, 515. Fixed rod, 52. Active roller II, 53. Driven roller II, 54. Conveyor belt II, 541. Support plate, 55. Roller motor, 56. Connecting frame, 561. Tensioning plate II, 562. Tensioning bolt II, 563. Tensioning nut II, 57. Housing, 58. Angle display panel, 59. Sorting guide plate;
6.喂料部件,61.支撑架,611.上端支撑腿,612.连接旋钮,613.支撑杆,614.下端支撑腿;62.喂料导流板,63喂料箱,64.喂料槽,65.耳板;6. Feeding parts, 61. Support frame, 611. Upper supporting leg, 612. Connecting knob, 613. Support rod, 614. Lower supporting leg; 62. Feeding guide plate, 63. Feeding box, 64. Feeding trough, 65. Ear plate;
7.限量调节机构,71.限量挡板,72.调节丝杆Ⅰ,73.限量夹紧板,74.调节旋钮Ⅰ,75.螺母Ⅰ,76.销轴Ⅰ,77.连接耳;7. limit adjustment mechanism, 71. limit baffle, 72. adjustment screw rod Ⅰ, 73. limit clamping plate, 74. adjustment knob Ⅰ, 75. nut Ⅰ, 76. pin Ⅰ, 77. connection ear;
8.限流调节机构,81.限流挡板,811.端板,812.折弯连板,82.毛刷滚筒,83.固定片,84.毛刷滚筒轴,85.调节安装板,86.调节丝杆Ⅱ,87.调节旋钮Ⅱ,88.螺母Ⅱ;8. Current limiting adjustment mechanism, 81. Current limiting baffle, 811. End plate, 812. Bending connecting plate, 82. Brush roller, 83. Fixed plate, 84. Brush roller shaft, 85. Adjusting mounting plate, 86. Adjusting screw II, 87. Adjusting knob II, 88. Nut II;
9.收集槽,10.收集箱。9. Collection trough, 10. Collection box.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行详细描述。The present invention is described in detail below with reference to the accompanying drawings and embodiments.
实施例:如图1所示,本发明一种中小型块类农产品物料的排序筛选装置,包括喂料部件6、排序筛选部件5、底架1、外壳57、收集槽9及收集箱10,所述喂料部件6和排序筛选部件5分别设置在支撑架61和底架1上,其安装底面均与地面呈水平状态,且支撑架61高于底架1,喂料部件6出料端的喂料导流板62出料口置于排序筛选部件5入料口端上方,喂料部件6与排序筛选部件5通过喂料导流板62相配合,输出物料至排序筛选部件5,所述排序筛选部件5包括角度调节机构51和传送机构,传送机构置于角度调节机构51上方且通过销轴转动连接,所述底架1水平设置,其上设有导轨,两组角度调节机构51对称设置在底架1导轨上,位于入料端的一组角度调节机构51固定安装在底架1导轨上,另一组滑动安装在底架1的导轨上,两组角度调节机构51间通过水平调节机构3连接,收集槽9置于底架1上,位于两组传送机构中传送带Ⅱ54间的间隙下方,收集槽9下方设置有置于地面的收集箱10。Embodiment: As shown in FIG1 , the present invention is a sorting and screening device for small and medium-sized block agricultural products, comprising a feeding component 6, a sorting and screening component 5, a base frame 1, a shell 57, a collecting trough 9 and a collecting box 10. The feeding component 6 and the sorting and screening component 5 are respectively arranged on a support frame 61 and a base frame 1, and their installation bottom surfaces are both horizontal to the ground, and the support frame 61 is higher than the base frame 1. The discharge port of the feeding guide plate 62 at the discharge end of the feeding component 6 is placed above the feed port end of the sorting and screening component 5. The feeding component 6 cooperates with the sorting and screening component 5 through the feeding guide plate 62 to output the material to the sorting and screening component 5. The screening component 5 includes an angle adjustment mechanism 51 and a conveying mechanism. The conveying mechanism is placed above the angle adjustment mechanism 51 and is rotatably connected through a pin shaft. The base frame 1 is horizontally arranged and is provided with a guide rail. Two groups of angle adjustment mechanisms 51 are symmetrically arranged on the guide rail of the base frame 1. One group of angle adjustment mechanisms 51 located at the feeding end is fixedly installed on the guide rail of the base frame 1, and the other group is slidably installed on the guide rail of the base frame 1. The two groups of angle adjustment mechanisms 51 are connected through a horizontal adjustment mechanism 3. The collecting trough 9 is placed on the base frame 1, below the gap between the conveyor belts II 54 in the two groups of conveying mechanisms. A collecting box 10 placed on the ground is provided below the collecting trough 9.
如图1、图3-图7所示,所述喂料部件6包括支撑架61、喂料导流板62、传送承载机构4及其上依次设置的喂料箱63、限流调节机构8及限量调节机构7,所述传送承载机构4置于支撑架61上,喂料箱63置于传送承载机构4入料端,限流调节机构8置于喂料箱63出料端,限量调节机构7置于传送承载机构4出料端上方,喂料导流板62置于传送承载机构4出料端下方,承接物料,通过喂料导流板62输出物料至排序筛选部件5入料端上方,方便物料从喂料部件6流入排序筛选部件5。物料通过喂料箱63进料,随底部的传送承载机构4的传送带Ⅰ46传送,经其出料端设置的限流调节机构8进行出料限流,再经限量调节机构7进行限量输出,经喂料导流板62导流至排序筛选部件5入料端上方,继而进入两组传送机构中传送带Ⅱ54之间的位置。As shown in Figures 1 and 3-7, the feeding component 6 includes a support frame 61, a feeding guide plate 62, a conveying bearing mechanism 4 and a feeding box 63, a current limiting adjustment mechanism 8 and a quantity limiting adjustment mechanism 7 arranged thereon in sequence. The conveying bearing mechanism 4 is placed on the support frame 61, the feeding box 63 is placed at the feeding end of the conveying bearing mechanism 4, the current limiting adjustment mechanism 8 is placed at the discharging end of the feeding box 63, the quantity limiting adjustment mechanism 7 is placed above the discharging end of the conveying bearing mechanism 4, and the feeding guide plate 62 is placed below the discharging end of the conveying bearing mechanism 4 to receive the material and output the material to the top of the feeding end of the sorting and screening component 5 through the feeding guide plate 62, so as to facilitate the material to flow from the feeding component 6 into the sorting and screening component 5. The material is fed through the feeding box 63, and is transported along the conveyor belt Ⅰ46 of the conveying support mechanism 4 at the bottom. The material is limited by the flow limiting adjustment mechanism 8 set at its discharge end, and then limited by the quantity limiting adjustment mechanism 7. The material is guided to the top of the feeding end of the sorting and screening component 5 through the feeding guide plate 62, and then enters the position between the conveyor belts Ⅱ54 in the two groups of conveying mechanisms.
如图6所示,所述传送承载机构4通过螺钉和螺母连接在支撑架61上方且水平设置,包括两个壳体41、主动滚筒Ⅰ43、从动滚筒Ⅰ45、支撑滚筒44及传送带Ⅰ46,所述两个壳体41采用槽钢结构,槽口相对且对称设置,在两个壳体41间一端设置主动滚筒Ⅰ43,另一端设置从动滚筒Ⅰ45,主动滚筒Ⅰ43和从动滚筒Ⅰ45间设置支撑滚筒44,支撑滚筒44的数量根据实际需要设置,本例设置两个支撑滚筒44,在各个滚筒外周套置传送带Ⅰ46,主动滚筒Ⅰ43轴的一端伸出一侧壳体41连接有传送电机42,在对应从动滚筒Ⅰ45位置的两壳体41上均开有条形槽孔,从动滚筒Ⅰ45轴的两端分别伸出所述条形槽孔,在两壳体41外侧靠近条形槽孔安装有张紧板Ⅰ47,张紧螺栓Ⅰ49一端连接在张紧板Ⅰ47上,另一端穿过从动滚筒Ⅰ45轴,其上连接有张紧螺母Ⅰ48,通过调节张紧螺母Ⅰ48来调节传送带Ⅰ46的张紧度,两个壳体41间底部并列设置有多个固定板,用于固定传送承载机构4。通过传送电机42驱动,带动主动滚筒Ⅰ43转动,进而带动传送带Ⅰ46、从动滚筒Ⅰ45、支撑滚筒44转动,喂料箱63喂入的物料经传送带Ⅰ46传送。As shown in FIG6 , the transmission bearing mechanism 4 is connected to the support frame 61 by screws and nuts and is arranged horizontally, and includes two shells 41, an active roller Ⅰ43, a driven roller Ⅰ45, a support roller 44 and a conveyor belt Ⅰ46. The two shells 41 adopt a channel steel structure, and the notches are arranged oppositely and symmetrically. An active roller Ⅰ43 is arranged at one end between the two shells 41, and a driven roller Ⅰ45 is arranged at the other end. A support roller 44 is arranged between the active roller Ⅰ43 and the driven roller Ⅰ45. The number of the support rollers 44 is set according to actual needs. In this example, two support rollers 44 are arranged, and a conveyor belt Ⅰ46 is sleeved on the outer periphery of each roller. , one end of the active roller Ⅰ43 shaft extends out of a side housing 41 connected to a transmission motor 42, strip slots are opened on both housings 41 at the corresponding position of the driven roller Ⅰ45, and both ends of the driven roller Ⅰ45 shaft extend out of the strip slots, and a tensioning plate Ⅰ47 is installed near the strip slots on the outside of the two housings 41, one end of the tensioning bolt Ⅰ49 is connected to the tensioning plate Ⅰ47, and the other end passes through the driven roller Ⅰ45 shaft, and a tensioning nut Ⅰ48 is connected thereto, and the tension of the conveyor belt Ⅰ46 is adjusted by adjusting the tensioning nut Ⅰ48, and a plurality of fixing plates are arranged in parallel at the bottom between the two housings 41 for fixing the transmission bearing mechanism 4. Driven by the transmission motor 42, the active roller Ⅰ43 is driven to rotate, and then the conveyor belt Ⅰ46, the driven roller Ⅰ45, and the support roller 44 are driven to rotate, and the materials fed by the feeding box 63 are transmitted through the conveyor belt Ⅰ46.
如图4所示,所述限量调节机构7包括两对称设置且可调的限量挡板71,两限量挡板71的入料端开口大于出料端开口,所述限量挡板71通过端部及中部设置的两组丝杠调节装置Ⅰ连接在传送承载机构4的两个壳体41上,所述丝杠调节装置Ⅰ包括调节丝杆Ⅰ72、螺母Ⅰ75、限量夹紧板73及调节旋钮Ⅰ74,调节丝杆Ⅰ72一端与可调限量挡板71转动连接,具体地,限量挡板71上带有连接耳77,调节丝杆Ⅰ72上带有连接环,两者通过销轴Ⅰ76连接,另一端调节丝杆Ⅰ72上依次设置螺母Ⅰ75、限量夹紧板73及调节旋钮Ⅰ74,限量夹紧板73为L型折弯板,套置在调节丝杆Ⅰ72的一侧板上开有与调节丝杆Ⅰ72配合的通孔,另一侧板上开有与传送承载机构4的壳体41配合的安装孔,通过螺母Ⅰ75和调节旋钮Ⅰ74配合调节;其中,靠近限量挡板71中部的丝杠调节装置Ⅰ,其与传送承载机构4的壳体41连接的限量夹紧板73侧板上带有两个安装孔,为两点固定连接;端部丝杠调节装置Ⅰ靠近限流调节机构8侧,其与传送承载机构4的壳体41连接的限量夹紧板73侧板上带有一个安装孔,与传送承载机构4的壳体41转动连接,在调节限量挡板71转动的角度时,以靠近限量挡板71中部的丝杠调节装置Ⅰ为支撑,以中部的丝杠调节装置Ⅰ与限量挡板71连接点为支点,通过调节端部丝杠调节装置Ⅰ中调节丝杆Ⅰ72的进给和限量夹紧板73的配合转动来调节限量挡板71转动的角度;两限量挡板71间的调节角度范围为0-80°。调节两限量挡板71出口端间的距离时,分别调节两限量挡板71上的两组丝杠调节装置Ⅰ,通过调节限量挡板71的转动角度来调节两个限量挡板71出口端的间距,调节间距范围为0-255m。本例使用时,两限量挡板71间的调节角度为60°,两限量挡板71间的距离为150mm,具体根据筛选的物料来确定,使物料在两限量挡板71出料端之间单排或双排的出料。As shown in FIG4 , the limit adjustment mechanism 7 includes two symmetrically arranged and adjustable limit baffles 71. The feed end openings of the two limit baffles 71 are larger than the discharge end openings. The limit baffles 71 are connected to the two housings 41 of the conveying and carrying mechanism 4 through two sets of screw adjustment devices I arranged at the end and the middle. The screw adjustment device I includes an adjustment screw rod I 72, a nut I 75, a limit clamping plate 73 and an adjustment knob I 74. One end of the adjustment screw rod I 72 is connected to the adjustable The limit baffle 71 is rotatably connected. Specifically, the limit baffle 71 is provided with a connecting ear 77, and the adjusting screw rod Ⅰ72 is provided with a connecting ring. The two are connected through a pin shaft Ⅰ76. The other end of the adjusting screw rod Ⅰ72 is provided with a nut Ⅰ75, a limit clamping plate 73 and an adjusting knob Ⅰ74 in sequence. The limit clamping plate 73 is an L-shaped bent plate, which is sleeved on one side plate of the adjusting screw rod Ⅰ72 and has a through hole that matches the adjusting screw rod Ⅰ72. The other side plate has a through hole that matches the conveying bearing mechanism 4. The mounting hole of the shell 41 is adjusted by the nut I75 and the adjusting knob I74; wherein, the lead screw adjusting device I near the middle of the limit baffle 71 has two mounting holes on the side plate of the limit clamping plate 73 connected to the shell 41 of the conveying and carrying mechanism 4, which is a two-point fixed connection; the end lead screw adjusting device I is close to the side of the limiting current adjusting mechanism 8, and has a mounting hole on the side plate of the limit clamping plate 73 connected to the shell 41 of the conveying and carrying mechanism 4, which is rotatably connected to the shell 41 of the conveying and carrying mechanism 4. When adjusting the rotation angle of the limit baffle 71, the lead screw adjusting device I near the middle of the limit baffle 71 is used as a support, and the connection point between the middle lead screw adjusting device I and the limit baffle 71 is used as a fulcrum. The rotation angle of the limit baffle 71 is adjusted by adjusting the feed of the adjusting screw I72 in the end lead screw adjusting device I and the coordinated rotation of the limit clamping plate 73; the adjustment angle range between the two limit baffles 71 is 0-80°. When adjusting the distance between the outlet ends of the two limit baffles 71, the two sets of screw adjustment devices I on the two limit baffles 71 are adjusted respectively, and the distance between the outlet ends of the two limit baffles 71 is adjusted by adjusting the rotation angle of the limit baffles 71, and the adjustment range of the distance is 0-255m. In this example, the adjustment angle between the two limit baffles 71 is 60°, and the distance between the two limit baffles 71 is 150mm, which is determined according to the screened material, so that the material is discharged in a single row or double row between the discharge ends of the two limit baffles 71.
如图5所示,所述限流调节机构8包括调节安装板85、限流挡板81、毛刷滚筒82和丝杠调节装置Ⅱ,所述毛刷滚筒82通过其毛刷滚筒轴84连接有限流挡板81,所述限流挡板81是在折弯板的一端板811两侧带有折弯连板812,通过折弯连板812连接毛刷滚筒轴84,毛刷滚筒轴84伸出折弯连板812端连接有固定片83,在毛刷滚筒82两端设置有连接在喂料箱63出料端的调节安装板85,固定片83与调节安装板85滑动连接,即在固定片83上相对毛刷滚筒轴84的两端对称开有两个圆孔,用于安装与调节安装板85上竖直条形槽孔配合的螺钉,其上安装有螺母,用于固定并限制毛刷滚筒82的移动与受力,使其只能通过丝杠调节装置Ⅱ上下移动;带有折弯连板812的端板811与毛刷滚筒82间带有间隙,丝杠调节装置Ⅱ的调节丝杆Ⅱ86一端连接在带有折弯连板812的端板811上,另一端穿过喂料箱63上的耳板65,通过调节丝杆Ⅱ86上耳板65两侧的调节旋钮Ⅱ87和螺母Ⅱ88固定,使毛刷滚筒82通过调节丝杆Ⅱ86沿着与喂料箱63出料端设置的喂料槽64出料口垂直方向移动,以调节毛刷滚筒82与传送带Ⅰ46上表面间的距离,其调节间距范围为30-100mm,本例毛刷滚筒82与传送带Ⅰ46上表面间的距离为60mm。其中,所述毛刷滚筒82是在滚筒外周采用软毛刷层,以减轻对物料的损伤。As shown in Figure 5, the current limiting adjustment mechanism 8 includes an adjustment mounting plate 85, a current limiting baffle 81, a brush roller 82 and a screw adjustment device II. The brush roller 82 is connected to the current limiting baffle 81 through its brush roller shaft 84. The current limiting baffle 81 is provided with a bending connecting plate 812 on both sides of an end plate 811 of the bending plate, and is connected to the brush roller shaft 84 through the bending connecting plate 812. The end of the brush roller shaft 84 extending out of the bending connecting plate 812 is connected with a fixing plate 83. Adjustment mounting plates 85 connected to the discharge end of the feeding box 63 are provided at both ends of the brush roller 82. The fixing plate 83 is slidably connected to the adjustment mounting plate 85, that is, two circular holes are symmetrically opened on the fixing plate 83 relative to the two ends of the brush roller shaft 84, which are used to install screws that match the vertical strip slots on the adjustment mounting plate 85, and nuts are installed thereon. The brush roller 82 is fixed and limited to move and bear force, so that it can only move up and down through the screw adjustment device II; there is a gap between the end plate 811 with the bent connecting plate 812 and the brush roller 82, and one end of the adjusting screw rod II86 of the screw adjustment device II is connected to the end plate 811 with the bent connecting plate 812, and the other end passes through the ear plate 65 on the feeding box 63, and is fixed by adjusting the adjusting knobs II87 and nuts II88 on both sides of the ear plate 65 on the screw rod II86, so that the brush roller 82 moves along the vertical direction of the feeding trough 64 outlet provided at the outlet end of the feeding box 63 through the adjusting screw rod II86 to adjust the distance between the brush roller 82 and the upper surface of the conveyor belt I46, and the adjustment interval range is 30-100mm. In this example, the distance between the brush roller 82 and the upper surface of the conveyor belt I46 is 60mm. Among them, the brush roller 82 adopts a soft brush layer on the outer periphery of the roller to reduce damage to the material.
如图7所示,所述喂料箱63通过螺钉和螺母连接在传送承载机构4的两侧壳体41上,置于传送带Ⅰ46上方,喂料箱63整体为方形焊接件,上下及出料端开通,喂料箱63内部设置有喂料槽64,所述喂料槽64由两个斜板对称设置在喂料箱63内侧板上,用于放置并输出物料。As shown in Figure 7, the feeding box 63 is connected to the two side shells 41 of the conveying support mechanism 4 by screws and nuts, and is placed above the conveyor belt I46. The feeding box 63 is a square welded part as a whole, and is opened at the top and bottom and the discharge end. A feeding trough 64 is arranged inside the feeding box 63. The feeding trough 64 is symmetrically arranged on the inner plate of the feeding box 63 by two inclined plates, and is used to place and output materials.
所述喂料导流板62是在导流底板两侧设置导流侧板构成,其入料端宽度与喂料部件6出料端内侧距离相等,出料端带有收口,即:出料端宽度小于入料端宽度,且大于限量调节机构7出料端开口长度,喂料导流板62倾斜设置,其入料端连接在传送承载机构4出料端下方,其出料端位于靠近喂料部件6的排序筛选部件5的传送带Ⅱ54入料端上方,且与传送带Ⅱ54间的距离为10mm-12mm的位置,本例为10mm。The feeding guide plate 62 is composed of guide side plates arranged on both sides of the guide bottom plate, and the width of its feed end is equal to the inner distance of the discharge end of the feeding component 6, and the discharge end has a closing end, that is: the width of the discharge end is smaller than the width of the feed end, and larger than the opening length of the discharge end of the limit adjustment mechanism 7. The feeding guide plate 62 is inclined, and its feed end is connected below the discharge end of the conveying support mechanism 4, and its discharge end is located above the feed end of the conveyor belt II 54 of the sorting and screening component 5 close to the feeding component 6, and the distance between it and the conveyor belt II 54 is 10mm-12mm, which is 10mm in this case.
如图1所示,所述支撑架61为可调节结构(现有技术),包括四个可调节的支撑腿,每个支撑腿包括上端支撑腿611、下端支撑腿614、支撑杆613及连接旋钮612,所述上端支撑腿611套接于下端支撑腿614内,通过连接旋钮612固定,在两个下端支撑腿614间连接有支撑杆613,本例上端支撑腿611上开有多个间距为20mm的螺栓孔,下端支撑腿614上开有与上端支撑腿611相配合的螺栓孔,通过调节不同的螺栓孔来调整喂料部件6整体高度,其整体高度调节范围为0-200mm,通过连接旋钮612及螺母固定。As shown in Figure 1, the support frame 61 is an adjustable structure (existing technology), including four adjustable support legs, each support leg including an upper support leg 611, a lower support leg 614, a support rod 613 and a connecting knob 612, the upper support leg 611 is sleeved in the lower support leg 614, fixed by the connecting knob 612, and a support rod 613 is connected between the two lower support legs 614. In this example, a plurality of bolt holes with a spacing of 20 mm are opened on the upper support leg 611, and a bolt hole matching the upper support leg 611 is opened on the lower support leg 614. The overall height of the feeding component 6 is adjusted by adjusting different bolt holes, and the overall height adjustment range is 0-200 mm, which is fixed by the connecting knob 612 and the nut.
如图3所示,所述排序筛选部件5包括角度调节机构51和传送机构,所述传送机构包括主动滚筒Ⅱ52、从动滚筒Ⅱ53、传送带Ⅱ54、连接架56、张紧板Ⅱ561、张紧螺栓Ⅱ562、张紧螺母Ⅱ563及滚筒电机55,在所述主动滚筒Ⅱ52、从动滚筒Ⅱ53外套置有传送带Ⅱ54,主动滚筒Ⅱ52轴、从动滚筒Ⅱ53轴上均分别连接有连接架56,所述连接架56支撑在传送带Ⅱ54一侧,在两连接架56间连接有置于传送带Ⅱ54内侧的支撑板541,在主动滚筒Ⅱ52上连接有滚筒电机55,在从动滚筒Ⅱ53两端的连接架56上开有条形槽孔,在连接架56外侧靠近条形槽孔设置有张紧板Ⅱ561,从动滚筒Ⅱ53轴伸出所述条形槽孔,其上连接的张紧螺栓Ⅱ562一端连接在张紧板Ⅱ561上,另一端穿过从动滚筒Ⅱ53轴,其上连接张紧螺母Ⅱ563,通过调节张紧螺母Ⅱ563张紧传送带Ⅱ54;所述角度调节机构51包括水平框架511、转动框架512、角度调节螺杆513及手轮514,在水平框架511上沿底架1上导轨的移动方向连接有角度调节螺杆513,所述角度调节螺杆513一端伸出水平框架511,其上连接有手轮514,另一端连接在水平框架511上,在水平框架511上沿底架1上导轨的移动方向的两内侧框开有水平条形孔,转动框架512是在横杆5121两端铰接转动杆5122构成,横杆5121螺纹连接在角度调节螺杆513上,且横杆5121两端为圆杆,连接在水平框架511两内侧框的水平条形孔内,转动杆5122另一端分别转动连接在主动滚筒Ⅱ52、从动滚筒Ⅱ53的连接架56上,水平框架511远离手轮514的一端转动连接主动滚筒Ⅱ52、从动滚筒Ⅱ53的连接架56。通过转动手轮514,带动角度调节螺杆513旋转,从而推动与其螺纹连接的横杆5121沿水平框架511两内侧框的水平条形孔水平移动,带动其上转动杆5122绕横杆5121转动,及与转动杆5122连接的两连接架56绕与水平框架511相对侧上转动连接的销轴转动,实现主动滚筒Ⅱ52、从动滚筒Ⅱ53的角度调节;两组传送机构的传送带Ⅱ54上表面之间整体呈V型结构,其所形成的V型带间角度的调节范围为30-120°,本例两组排序筛选部件5的传送带Ⅱ54上表面所形成的V型带间角度为90°,在两传送带Ⅱ54的传输过程中,通过调节传送带Ⅱ54间的距离和角度将小于标准的物料和泥土等废料经过传送带Ⅱ54下方的收集槽9收集于收集箱10内,而符合标准的物料经过两传送带Ⅱ54的传输和物料本身的自重使物料从出料端排序导流板59上单列有序且排列整齐的输出,以方便物料的取用。As shown in FIG3 , the sorting and screening component 5 includes an angle adjustment mechanism 51 and a transmission mechanism, wherein the transmission mechanism includes an active roller II 52, a driven roller II 53, a conveyor belt II 54, a connecting frame 56, a tensioning plate II 561, a tensioning bolt II 562, a tensioning nut II 563 and a roller motor 55. A conveyor belt II 54 is disposed on the outer surface of the active roller II 52 and the driven roller II 53. A connecting frame 56 is connected to the shaft of the active roller II 52 and the shaft of the driven roller II 53, respectively. The connecting frame 56 is supported on the conveyor belt II On one side of the conveyor belt Ⅱ54, a support plate 541 placed on the inner side of the conveyor belt Ⅱ54 is connected between the two connecting frames 56, a roller motor 55 is connected to the driving roller Ⅱ52, and strip slots are opened on the connecting frames 56 at both ends of the driven roller Ⅱ53. A tensioning plate Ⅱ561 is arranged near the strip slots on the outer side of the connecting frame 56. The shaft of the driven roller Ⅱ53 extends out of the strip slots, and one end of the tensioning bolt Ⅱ562 connected thereto is connected to the tensioning plate Ⅱ561, and the other end passes through the shaft of the driven roller Ⅱ53, and is connected to the tensioning nut Ⅱ563. Adjust the tensioning nut II 563 to tension the conveyor belt II 54; the angle adjustment mechanism 51 includes a horizontal frame 511, a rotating frame 512, an angle adjustment screw 513 and a hand wheel 514. The angle adjustment screw 513 is connected to the horizontal frame 511 along the moving direction of the guide rail on the bottom frame 1. One end of the angle adjustment screw 513 extends out of the horizontal frame 511 and is connected to the hand wheel 514. The other end is connected to the horizontal frame 511. The two inner side frames of the horizontal frame 511 along the moving direction of the guide rail on the bottom frame 1 are opened. The horizontal strip hole and the rotating frame 512 are composed of rotating rods 5122 hinged at both ends of the cross bar 5121. The cross bar 5121 is threadedly connected to the angle adjustment screw 513, and the two ends of the cross bar 5121 are round rods, which are connected to the horizontal strip holes of the two inner frames of the horizontal frame 511. The other end of the rotating rod 5122 is respectively rotatably connected to the connecting frame 56 of the active roller Ⅱ52 and the driven roller Ⅱ53. The end of the horizontal frame 511 away from the hand wheel 514 is rotatably connected to the connecting frame 56 of the active roller Ⅱ52 and the driven roller Ⅱ53. By turning the hand wheel 514, the angle adjustment screw 513 is driven to rotate, thereby pushing the cross bar 5121 threadedly connected thereto to move horizontally along the horizontal strip holes of the two inner side frames of the horizontal frame 511, driving the rotating rod 5122 on it to rotate around the cross bar 5121, and the two connecting frames 56 connected to the rotating rod 5122 to rotate around the pin shafts rotatably connected to the opposite side of the horizontal frame 511, so as to achieve the angle adjustment of the active roller Ⅱ52 and the driven roller Ⅱ53; the upper surfaces of the conveyor belts Ⅱ54 of the two sets of conveying mechanisms are in a V-shaped structure as a whole, and the angle between the V-shaped belts formed therein is The adjustment range is 30-120°. In this example, the angle between the V-belts formed on the upper surfaces of the conveyor belts Ⅱ54 of the two groups of sorting and screening components 5 is 90°. During the transmission process of the two conveyor belts Ⅱ54, by adjusting the distance and angle between the conveyor belts Ⅱ54, materials smaller than the standard and waste materials such as soil are collected in the collection box 10 through the collection trough 9 under the conveyor belt Ⅱ54, and the materials that meet the standards are transmitted by the two conveyor belts Ⅱ54 and the weight of the materials themselves, so that the materials are output in a single row, orderly and neatly arranged from the sorting guide plate 59 at the discharge end, so as to facilitate the retrieval of the materials.
进一步地,两组角度调节机构51间通过水平调节机构3连接,所述水平调节机构3包括调节丝杠31、调节轮32及底架1上的导轨,在两组角度调节机构51的水平框架511相对侧底端均设置有固定杆515,调节丝杠31一端连接在固定安装的角度调节机构51的固定杆515上,另一端穿过滑动安装的角度调节机构51固定杆515的螺纹孔并伸出底架1,其上连接调节轮32(为现有的手轮),两组角度调节机构51的水平框架511均配合安装在底架1导轨上。通过转动调节轮32旋转调节丝杠31,带动与其螺纹连接的移动侧角度调节机构51固定杆515沿水平方向移动,进而调节两组传送带Ⅱ54间的水平距离,其间距调节范围为0-100mm,本例两组传送带Ⅱ54间的水平距离为40mm。在底架1外侧位于排序筛选部件5出料端,设置有显示两组传送带Ⅱ54底端间隙的尺寸显示条。Furthermore, the two groups of angle adjustment mechanisms 51 are connected through a horizontal adjustment mechanism 3, which includes an adjustment screw 31, an adjustment wheel 32 and a guide rail on the chassis 1. A fixed rod 515 is provided at the bottom of the opposite sides of the horizontal frames 511 of the two groups of angle adjustment mechanisms 51. One end of the adjustment screw 31 is connected to the fixed rod 515 of the angle adjustment mechanism 51 installed in a fixed manner, and the other end passes through the threaded hole of the fixed rod 515 of the angle adjustment mechanism 51 installed in a sliding manner and extends out of the chassis 1. The adjustment wheel 32 is connected to the fixed rod 515 of the angle adjustment mechanism 51 installed in a sliding manner and extends out of the chassis 1. The horizontal frames 511 of the two groups of angle adjustment mechanisms 51 are both mounted on the guide rail of the chassis 1. By rotating the adjustment wheel 32 to rotate the adjustment screw 31, the fixed rod 515 of the moving side angle adjustment mechanism 51 threadedly connected thereto is driven to move in the horizontal direction, thereby adjusting the horizontal distance between the two groups of conveyor belts II 54. The spacing adjustment range is 0-100 mm. In this example, the horizontal distance between the two groups of conveyor belts II 54 is 40 mm. On the outside of the base frame 1 and at the discharge end of the sorting and screening component 5, a size display bar is provided to display the gap between the bottom ends of the two groups of conveyor belts II 54.
进一步地,所述排序筛选部件5外侧还安装有外壳57,两组外壳57均对称设置在水平框架511两边外侧上,在角度调节机构51两侧的外壳57内均设置有角度显示板58,角度显示板58为半圆弧形状,其上开有两个弧形槽并带有角度刻度,一端与连接架56相连,随连接架56转动,水平框架511两侧框上带有与所述弧形槽配合的连接柱,在调节角度时,角度显示板58随连接架56移动,其上的弧形槽与水平框架511两侧的连接柱配合滑动,显示转动的角度,用于防止外部因素对装置运行产生影响。Furthermore, a shell 57 is installed on the outside of the sorting and screening component 5, and two groups of shells 57 are symmetrically arranged on the outside of both sides of the horizontal frame 511. An angle display panel 58 is arranged in the shell 57 on both sides of the angle adjustment mechanism 51. The angle display panel 58 is semi-circular in shape, has two arc grooves and angle scales, one end is connected to the connecting frame 56, and rotates with the connecting frame 56. The two side frames of the horizontal frame 511 are provided with connecting columns that cooperate with the arc grooves. When adjusting the angle, the angle display panel 58 moves with the connecting frame 56, and the arc grooves on it cooperate with the connecting columns on both sides of the horizontal frame 511 to slide, displaying the rotation angle, which is used to prevent external factors from affecting the operation of the device.
进一步地,在两组主动滚筒Ⅱ52的连接架56底端分别连接排序导流板59,所述排序导流板59伸出主动滚筒Ⅱ52部分为矩形板,两组主动滚筒Ⅱ52的排序导流板59对称倾斜设置,整体呈V形,便于物料的输出;所述底架1上方一侧,且位于排序筛选部件5入料端还设置有入料端挡板2,防止物料脱离排序筛选装置工作范围。Furthermore, sorting guide plates 59 are respectively connected to the bottom ends of the connecting frames 56 of the two groups of active rollers II 52. The sorting guide plates 59 extending out of the active rollers II 52 are rectangular plates. The sorting guide plates 59 of the two groups of active rollers II 52 are symmetrically and tiltedly arranged, and are V-shaped as a whole, which is convenient for the output of materials. A feed end baffle 2 is also provided on one side above the base frame 1 and at the feed end of the sorting and screening component 5 to prevent the material from leaving the working range of the sorting and screening device.
进一步地,所述底架1由支撑框及下方设置的四个支撑腿构成,支撑框水平设置,支撑框上设置有导轨,其底部四个支撑腿结构与支撑架61上的支撑腿结构相同,通过旋钮固定其上不同的调节螺栓孔位置,可以调整底架1的高度,其高度调节范围为0-200mm。Furthermore, the base frame 1 is composed of a support frame and four support legs arranged below. The support frame is arranged horizontally and a guide rail is arranged on the support frame. The structure of the four support legs at the bottom is the same as the support leg structure on the support frame 61. The height of the base frame 1 can be adjusted by fixing the different adjustment bolt hole positions thereon with a knob, and the height adjustment range is 0-200mm.
进一步地,本例所述收集槽9置于底架1内侧且位于两组传送带Ⅱ54间的间隙下方,其入料端为长方形,宽度与底架1内侧距离相等,长度大于两传送带Ⅱ54底部间距,出料端带有收口,其下方设置收集箱10,用于收集从排序筛选部件5中两组传送带Ⅱ54上表面间的底部间隙所流出的小于标准的物料和泥土等废料。Furthermore, the collecting trough 9 described in this example is placed on the inner side of the base frame 1 and below the gap between the two groups of conveyor belts II54. Its feeding end is rectangular, with a width equal to the distance to the inner side of the base frame 1 and a length greater than the bottom spacing of the two conveyor belts II54. The discharging end has a closing opening, and a collecting box 10 is arranged below it for collecting waste materials smaller than the standard, such as soil, etc., which flow out from the bottom gap between the upper surfaces of the two groups of conveyor belts II54 in the sorting and screening component 5.
本例所述收集箱10置于收集槽9下方,安置在地面上,且收集箱10置于收集槽9下端的出料端口下方,用于收集从收集槽9下端的出料端口流出的废料。The collecting box 10 described in this example is placed below the collecting trough 9 and installed on the ground, and the collecting box 10 is placed below the discharge port at the lower end of the collecting trough 9 to collect waste flowing out of the discharge port at the lower end of the collecting trough 9.
需要说明的是,本装置总体采用传送带进行工作,由电机提供动力输出,喂料部件6的传送带Ⅰ46转速要小于排序筛选部件5的传送带Ⅱ54转速,以实现对物料的排序,传送带Ⅰ46内有支撑滚筒44,传送带Ⅱ54内有支撑板541,以保证物料运行的稳定;在调节限量调节机构7时,两个限量挡板71的调节角度应相同;在调节排序筛选部件5时,两组角度调节机构51的调节角度应相同。It should be noted that the device generally adopts a conveyor belt to work, and the power output is provided by a motor. The speed of the conveyor belt Ⅰ46 of the feeding component 6 is less than the speed of the conveyor belt Ⅱ54 of the sorting and screening component 5 to achieve the sorting of materials. There are support rollers 44 in the conveyor belt Ⅰ46 and support plates 541 in the conveyor belt Ⅱ54 to ensure the stability of material operation; when adjusting the limit adjustment mechanism 7, the adjustment angles of the two limit baffles 71 should be the same; when adjusting the sorting and screening component 5, the adjustment angles of the two sets of angle adjustment mechanisms 51 should be the same.
本发明在使用时,根据实际工作的物料对限量调节机构7、限流调节机构8、喂料导流板62、支撑架61、底架1、排序筛选部件5等装置进行相应的调整,启动装置,将物料放在喂料箱63内,物料会在喂料箱63中由传送承载机构4进行运输,经过限流调节机构8限制喂料箱63中喂料槽64的出料量,后经限量调节机构7限制出料个数,以精确进入排序筛选部件5的物料个数,当物料通过喂料导流板62进入排序筛选部件5后,落于排序筛选部件5中传送机构的传送带Ⅱ54入料端,在两传送带Ⅱ54的传输过程中,通过调节两传送带Ⅱ54间的距离和角度将小于标准的物料和泥土等废料经两传送带Ⅱ54下方的收集槽9收集于收集箱10内,而符合标准的物料通过两传送带Ⅱ54的传输和物料本身的自重使物料从位于出料端的排序导流板59上单列有序且排列整齐的输出,以方便物料的取用,从而完成整个喂料和排序筛选过程。When the present invention is in use, the limit regulating mechanism 7, the flow limiting regulating mechanism 8, the feeding guide plate 62, the support frame 61, the bottom frame 1, the sorting and screening component 5 and other devices are adjusted accordingly according to the actual working materials, the device is started, and the material is placed in the feeding box 63. The material will be transported by the conveying bearing mechanism 4 in the feeding box 63, and the discharge amount of the feeding trough 64 in the feeding box 63 is limited by the flow limiting regulating mechanism 8. The number of discharged materials is then limited by the limit regulating mechanism 7 to accurately enter the number of materials entering the sorting and screening component 5. When the material enters the sorting box 63 through the feeding guide plate 62, the material will be discharged from the feeding trough 64 in the feeding box 63. After passing through the screening component 5, it falls on the feeding end of the conveyor belt Ⅱ54 of the conveying mechanism in the sorting and screening component 5. During the transmission process of the two conveyor belts Ⅱ54, the materials smaller than the standard and waste materials such as soil are collected in the collecting box 10 through the collecting trough 9 under the two conveyor belts Ⅱ54 by adjusting the distance and angle between the two conveyor belts Ⅱ54. The materials that meet the standards are transmitted by the two conveyor belts Ⅱ54 and the weight of the materials themselves, so that the materials are output in a single row, orderly and neatly arranged from the sorting guide plate 59 at the discharge end, so as to facilitate the use of the materials, thereby completing the entire feeding and sorting and screening process.
本申请中未详细描述的零部件均为现有常规技术,在此,不再赘述。The components not described in detail in this application are all existing conventional technologies and will not be described in detail here.
可以理解的是,以上关于本发明的具体描述,仅用于说明本发明而并非受限于本发明实施例所描述的技术方案,本领域的普通技术人员应当理解,仍然可以对本发明进行修改或等同替换,以达到相同的技术效果;只要满足使用需要,都在本发明的保护范围之内。It can be understood that the above specific description of the present invention is only used to illustrate the present invention and is not limited to the technical solutions described in the embodiments of the present invention. Those skilled in the art should understand that the present invention can still be modified or replaced by equivalents to achieve the same technical effects; as long as the use requirements are met, they are within the protection scope of the present invention.
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