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CN118181156A - Shot blasting machine and method of using the same - Google Patents

Shot blasting machine and method of using the same Download PDF

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Publication number
CN118181156A
CN118181156A CN202410474921.5A CN202410474921A CN118181156A CN 118181156 A CN118181156 A CN 118181156A CN 202410474921 A CN202410474921 A CN 202410474921A CN 118181156 A CN118181156 A CN 118181156A
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China
Prior art keywords
shot blasting
blasting agent
rod
recovery
agent
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Granted
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CN202410474921.5A
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CN118181156B (en
Inventor
王伟奇
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Ding Tai Tai Outdoor Leisure Products Co ltd
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Ding Tai Tai Outdoor Leisure Products Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/08Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
    • B24C3/083Transfer or feeding devices; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • B24C1/086Descaling; Removing coating films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention belongs to the technical field of machining equipment, and particularly relates to a shot blasting machine, which comprises: the shot blasting machine body is provided with a feed inlet and a discharge outlet at two sides, and a conveying mechanism is arranged in the shot blasting machine body; the shot blasting mechanism comprises a shot blasting nozzle; further comprises: the pill throwing baffle is arranged below the pill throwing spray head; the pill throwing accelerating belt is arranged on the right side of the pill throwing baffle plate; the shot blasting recovery system is arranged in the shot blasting machine body and is positioned below the conveying mechanism; the shot blasting machine has the advantages that the shot blasting output channel is formed between the shot blasting baffle and the shot blasting accelerating belt, the condition that higher speed is required in shot blasting operation can be met, the practicability of the shot blasting machine is improved, meanwhile, the shot blasting can be effectively recycled through the arrangement of the shot blasting recycling system, and the effect of subsequent shot blasting operation is improved.

Description

一种抛丸机及其使用方法Shot blasting machine and method of using the same

技术领域Technical Field

本发明属于机械加工设备技术领域,尤其涉及一种抛丸机及其使用方法。The invention belongs to the technical field of mechanical processing equipment, and in particular relates to a shot blasting machine and a use method thereof.

背景技术Background technique

抛丸机是一种常用于表面清理、强化和去除材料表面缺陷的设备。它通过高速旋转的抛丸轮将抛丸剂(通常是钢丸、铝丸、砂子等)喷射到工件表面,以去除表面氧化层、锈蚀、油污和其他杂质,从而达到清洁和加工表面的目的,广泛应用于汽车制造、航空航天、铁路、钢铁、建筑等行业的表面处理领域。它可以清洁各种形状和尺寸的工件表面,去除锈蚀、氧化层、油污等,提高工件表面的粗糙度和附着力,如申请号为CN202010992842.5的专利所公开的一种易于清理丸渣的钢结构件加工用抛丸装置,包括抛丸机、抛丸喷头,还包括抛丸框体、第一传输装置、第二传送装置、导轨和清丸传送装置;所述第一传输装置和第二传送装置滑动安装于导轨上,第一传输装置与第二传送装置间隔安装;所述抛丸框体横跨导轨,安装于第一传输装置与第二传送装置之间;所述清丸传送装置与导轨成十字型,横跨导轨,安装于第一传输装置与第二传送装置之间,清丸传送装置的清丸传送带穿过清丸通道;所述抛丸喷头安装于抛丸框体的顶面开口处;所述抛丸机与抛丸喷头连通,安装于导轨的外部;Shot blasting machine is a kind of equipment commonly used for surface cleaning, strengthening and removing surface defects of materials. It uses high-speed rotating shot blasting wheel to spray shot blasting agent (usually steel shot, aluminum shot, sand, etc.) onto the surface of workpiece to remove surface oxide layer, rust, oil stains and other impurities, so as to achieve the purpose of cleaning and processing surface. It is widely used in surface treatment fields in automobile manufacturing, aerospace, railway, steel, construction and other industries. It can clean the surface of workpieces of various shapes and sizes, remove rust, oxide layer, oil stains, etc., and improve the roughness and adhesion of the workpiece surface. For example, the patent with application number CN202010992842.5 discloses a shot blasting device for processing steel structural parts that is easy to clean shot slag, including a shot blasting machine, a shot blasting nozzle, and a shot blasting frame, a first transmission device, a second transmission device, a guide rail and a shot cleaning transmission device; the first transmission device and the second transmission device are slidably installed on the guide rail, and the first transmission device and the second transmission device are installed at intervals; the shot blasting frame spans the guide rail and is installed between the first transmission device and the second transmission device; the shot cleaning transmission device is cross-shaped with the guide rail, spans the guide rail, and is installed between the first transmission device and the second transmission device, and the shot cleaning conveyor belt of the shot cleaning transmission device passes through the shot cleaning channel; the shot blasting nozzle is installed at the top surface opening of the shot blasting frame; the shot blasting machine is connected to the shot blasting nozzle and is installed on the outside of the guide rail;

现有的抛丸机在使用过程中,抛丸的初速度和转速只能通过抛丸机构自身进行增加,无法满足需要更高速度的情况,同时抛丸剂在使用后,抛丸的回收无法有效对抛丸剂中磨损的部分进行筛查,也无法有效对抛丸剂表面附着的杂质进行清理,降低了后续抛丸作业的效果,由此有必要做出改进。During the use of the existing shot blasting machine, the initial velocity and rotation speed of the shot can only be increased by the shot blasting mechanism itself, which cannot meet the situation where a higher speed is required. At the same time, after the shot blasting agent is used, the recovery of the shot blasting agent cannot effectively screen the worn parts of the shot blasting agent, nor can it effectively clean the impurities attached to the surface of the shot blasting agent, which reduces the effect of subsequent shot blasting operations. Therefore, it is necessary to make improvements.

发明内容Summary of the invention

本发明的目的是针对上述存在的技术问题,提供一种抛丸机及其使用方法,以提高抛丸机的实用性和抛丸作业的效果。The object of the present invention is to provide a shot blasting machine and a method for using the same in order to improve the practicality of the shot blasting machine and the effect of the shot blasting operation in view of the above-mentioned technical problems.

有鉴于此,本发明提供一种抛丸机,包括:抛丸机体,所述抛丸机体的两侧设置有进料口和出料口,所述抛丸机体内设置有输送机构;抛丸机构,所述抛丸机构包括抛丸喷头;In view of this, the present invention provides a shot blasting machine, comprising: a shot blasting machine body, a feed port and a discharge port are arranged on both sides of the shot blasting machine body, a conveying mechanism is arranged in the shot blasting machine body; a shot blasting mechanism, the shot blasting mechanism comprises a shot blasting nozzle;

还包括:抛丸剂挡板,所述抛丸剂挡板设置在抛丸喷头的下方;抛丸剂加速带,所述抛丸剂加速带设置在抛丸剂挡板的右侧;抛丸回收系统,所述抛丸回收系统设置在抛丸机体中并位于输送机构的下方;The machine also includes: a shot blasting agent baffle, which is arranged below the shot blasting nozzle; a shot blasting agent acceleration belt, which is arranged on the right side of the shot blasting agent baffle; and a shot blasting recovery system, which is arranged in the shot blasting machine body and below the conveying mechanism;

其中,所述抛丸剂挡板与抛丸剂加速带之间构成抛丸输出通道。Wherein, a shot blasting output channel is formed between the shot blasting agent baffle and the shot blasting agent acceleration belt.

在本技术方案中,通过抛丸加速带的设置,抛丸剂在经过抛丸剂加速带的时候被加速从而得到更高的初速度和转速,最终抛丸剂喷射到工件的表面对工件进行抛丸加工,能够满足抛丸作业中需要更高速度的情况,提高了抛丸机的实用性,同时通过抛丸回收系统的设置能够有效对抛丸进行回收利用,提高了后续抛丸作业的效果。In the present technical solution, by setting up a shot blasting acceleration belt, the shot blasting agent is accelerated when passing through the shot blasting agent acceleration belt to obtain a higher initial velocity and rotation speed. Finally, the shot blasting agent is sprayed onto the surface of the workpiece to perform shot blasting on the workpiece, which can meet the situation where a higher speed is required in the shot blasting operation, thereby improving the practicality of the shot blasting machine. At the same time, by setting up a shot blasting recovery system, the shot blasting can be effectively recycled, thereby improving the effect of subsequent shot blasting operations.

在上述技术方案中,进一步的,所述抛丸剂加速带通过辊和电机驱动运转,所述抛丸剂加速带的表面设置有防滑颗粒。In the above technical solution, further, the shot blasting agent acceleration belt is driven by a roller and a motor, and the surface of the shot blasting agent acceleration belt is provided with anti-skid particles.

在上述技术方案中,进一步的,所述抛丸剂挡板为弹性挡板。In the above technical solution, further, the shot blasting agent baffle is an elastic baffle.

在上述技术方案中,进一步的,所述抛丸剂回收系统还包括:回收槽,所述回收槽设置在抛丸机体中并位于抛丸喷头的下方,所述回收槽呈斗状,所述回收槽的底部设置有抛丸剂漏孔;回收腔,所述回收腔设置在抛丸机体中并位于回收槽的下方;抛丸筛选机构,所述抛丸筛选机构设置在回收腔中用于筛查磨损的抛丸剂;抛丸回收机构,所述抛丸回收机构设置在回收腔中用于回收抛丸筛选机构筛查后的抛丸剂;In the above technical solution, further, the shot blasting agent recovery system also includes: a recovery trough, the recovery trough is arranged in the shot blasting machine body and is located below the shot blasting nozzle, the recovery trough is bucket-shaped, and a shot blasting agent leakage hole is arranged at the bottom of the recovery trough; a recovery chamber, the recovery chamber is arranged in the shot blasting machine body and is located below the recovery trough; a shot blasting screening mechanism, the shot blasting screening mechanism is arranged in the recovery chamber for screening the worn shot blasting agent; a shot blasting recovery mechanism, the shot blasting recovery mechanism is arranged in the recovery chamber for recovering the shot blasting agent screened by the shot blasting screening mechanism;

其中,所述抛丸剂漏孔与回收腔连通,所述抛丸回收机构可将回收的抛丸输送至抛丸机构。The shot blasting agent leakage hole is connected to the recovery chamber, and the shot blasting recovery mechanism can transport the recovered shots to the shot blasting mechanism.

在上述技术方案中,进一步的,所述抛丸剂筛选机构还包括:收集箱,所述收集箱中设置有倾斜的筛板,所述收集箱的两侧设置有支撑板,所述收集箱靠近出料口一侧的侧壁上设置有排料口,所述收集箱的底部设置有排污口,所述排料口上设置有电动门;导料板,所述导料板具有两块,两块导料板分别设置在抛丸剂漏孔上和排料口上;支撑件,所述支撑件设置在收集箱的两侧,所述支撑件与支撑板连接用于支撑收集箱;挤压件,所述挤压件设置在抛丸机体中并位于支撑板的上方;In the above technical solution, further, the shot blasting agent screening mechanism also includes: a collecting box, wherein an inclined screen plate is arranged in the collecting box, support plates are arranged on both sides of the collecting box, a discharge port is arranged on the side wall of the collecting box close to the discharge port, a sewage discharge port is arranged at the bottom of the collecting box, and an electric door is arranged on the discharge port; a guide plate, wherein the guide plate has two pieces, and the two guide plates are respectively arranged on the shot blasting agent leakage hole and the discharge port; a support member, wherein the support member is arranged on both sides of the collecting box, and the support member is connected to the support plate for supporting the collecting box; an extrusion member, wherein the extrusion member is arranged in the shot blasting machine body and is located above the support plate;

其中,所述支撑件可在受到挤压件挤压后带动收集箱振动。Wherein, the support member can drive the collection box to vibrate after being squeezed by the squeezing member.

在上述技术方案中,进一步的,所述支撑件还包括:换向部,所述换向部呈直接弯管状且一端竖直延伸一端水平延伸,所述换向部内设置有压力腔;支撑柱,所述支撑柱活动设置在换向部的竖直延伸端,所述支撑柱的底端位于压力腔中且设置有与压力腔密封配合的第一活塞;联动柱,所述联动柱活动设置在换向部的水平延伸端,所述联动柱的右端位于压力腔中且设置有与压力腔密封配合的第二活塞;第一传动齿条,所述第一传动齿条设置在联动柱的左端;第一齿轮组,所述第一齿轮组包括第一主动齿轮和第一从动齿轮;第二齿轮组,所述第二齿轮组包括第二主动齿轮和第二从动齿轮;第三齿轮组,所述第三齿轮组包括第三主动齿轮和第三从动齿轮;第二传动齿条,所述第二传动齿条滑动设置在回收腔的底部,所述第二传动齿条的两端设置有第一弹性件;第三传动齿条,所述第三传动齿条滑动设置在回收腔的底部,所述第三传动齿条的两端设置有第二弹性件;扭簧,所述扭簧设置在第三齿轮组的一侧;In the above technical solution, further, the support member also includes: a reversing part, which is in the shape of a direct curved tube and has one end extending vertically and the other end extending horizontally, and a pressure chamber is arranged in the reversing part; a support column, which is movably arranged at the vertically extending end of the reversing part, and the bottom end of the support column is located in the pressure chamber and is provided with a first piston that is sealed with the pressure chamber; a linkage column, which is movably arranged at the horizontally extending end of the reversing part, and the right end of the linkage column is located in the pressure chamber and is provided with a second piston that is sealed with the pressure chamber; a first transmission rack, which is arranged at the left end of the linkage column ; A first gear set, the first gear set includes a first driving gear and a first driven gear; a second gear set, the second gear set includes a second driving gear and a second driven gear; a third gear set, the third gear set includes a third driving gear and a third driven gear; a second transmission rack, the second transmission rack is slidably arranged at the bottom of the recovery chamber, and first elastic members are arranged at both ends of the second transmission rack; a third transmission rack, the third transmission rack is slidably arranged at the bottom of the recovery chamber, and second elastic members are arranged at both ends of the third transmission rack; a torsion spring, the torsion spring is arranged on one side of the third gear set;

其中,所述支撑柱的顶端与支撑板连接,所述第一传动齿条与第一主动齿轮啮合,所述第二主动齿轮与第一从动齿轮啮合,所述第三主动齿轮与第二从动齿轮啮合,所述第三从动齿轮与扭簧连接,所述第二传动齿条与第二从动齿轮啮合,所述第三传动齿条与第三从动齿轮啮合。Among them, the top end of the support column is connected to the support plate, the first transmission rack is meshed with the first driving gear, the second driving gear is meshed with the first driven gear, the third driving gear is meshed with the second driven gear, the third driven gear is connected to the torsion spring, the second transmission rack is meshed with the second driven gear, and the third transmission rack is meshed with the third driven gear.

在上述技术方案中,进一步的,所述挤压件还包括:驱动缸,所述驱动缸设置在回收腔中并位于支撑板的上方;外杆,所述外杆设置在驱动缸的驱动端,所述外杆的底端活动设置有内杆;推杆,所述推杆活动设置在外杆中,所述推杆的下端可伸出内杆,所述推杆的中部设置有限位段;推出弹簧,所述推出弹簧设置在外杆中,所述推出弹簧的一端与推杆的顶端抵接,另一端与外杆的顶端抵接;复位弹簧,所述复位弹簧包括上弹簧和下弹簧,所述上弹簧设置在外杆中,所述上弹簧的一端与内杆的顶端抵接,另一端与推杆的顶端抵接,所述下弹簧的一端与内杆的底端抵接,另一端与推杆的限位段抵接;限位滚珠,所述限位滚珠设置在内杆的两侧;滚珠槽,所述滚珠槽设置在外杆两侧的内壁上;In the above technical scheme, further, the extrusion member also includes: a driving cylinder, which is arranged in the recovery chamber and is located above the supporting plate; an outer rod, which is arranged at the driving end of the driving cylinder, and the inner rod is movably arranged at the bottom end of the outer rod; a push rod, which is movably arranged in the outer rod, and the lower end of the push rod can extend out of the inner rod, and a limited position section is arranged in the middle of the push rod; a push-out spring, which is arranged in the outer rod, one end of the push-out spring abuts against the top end of the push rod, and the other end abuts against the top end of the outer rod; a return spring, which includes an upper spring and a lower spring, the upper spring is arranged in the outer rod, one end of the upper spring abuts against the top end of the inner rod, and the other end abuts against the top end of the push rod, one end of the lower spring abuts against the bottom end of the inner rod, and the other end abuts against the limiting section of the push rod; a limiting ball, which is arranged on both sides of the inner rod; a ball groove, and the ball groove is arranged on the inner walls on both sides of the outer rod;

其中,所述限位滚珠可与限位段配合限制推杆活动,所述限位滚珠可在外杆向下移动后落入滚珠槽中并解除与限位段的配合。The limiting ball can cooperate with the limiting section to limit the movement of the push rod, and the limiting ball can fall into the ball groove and release the cooperation with the limiting section after the outer rod moves downward.

在上述技术方案中,进一步的,还包括:电机安装板,所述电机安装板设置在回收腔的顶面上,所述电机安装板上设置有驱动电机;主动锥齿轮,所述主动锥齿轮设置在驱动电机的驱动端;转动杆,所述转动杆转动设置在回收腔的顶面上且通过一个设置在回收腔顶面上的支架进行加固,所述转动杆的顶端设置有第一从动锥齿轮;螺杆,所述螺杆套设在转动杆的外侧,所述螺杆与转动杆之间活动配合,所述螺杆的顶端设置有第二从动锥齿轮;收集盒,所述收集盒的中心固定设置有与螺杆配合的套杆,所述收集盒的侧壁上沿周向均匀分布有若干吸尘管;吸尘机,所述吸尘机设置在收集盒的侧壁上,所述吸尘机的出风口处套设有集尘布袋;伸缩传动杆,所述伸缩传动杆的一端与收集盒连接,另一端与转动杆的底端连接;The above technical scheme further includes: a motor mounting plate, the motor mounting plate is arranged on the top surface of the recovery chamber, and a driving motor is arranged on the motor mounting plate; an active bevel gear, and the active bevel gear is arranged on the driving end of the driving motor; a rotating rod, the rotating rod is rotatably arranged on the top surface of the recovery chamber and is reinforced by a bracket arranged on the top surface of the recovery chamber, and a first driven bevel gear is arranged on the top of the rotating rod; a screw, the screw is sleeved on the outer side of the rotating rod, and the screw and the rotating rod are movably matched, and a second driven bevel gear is arranged on the top of the screw; a collecting box, a sleeve rod matching the screw is fixedly arranged at the center of the collecting box, and a plurality of dust suction pipes are evenly distributed on the side wall of the collecting box along the circumferential direction; a vacuum cleaner, the vacuum cleaner is arranged on the side wall of the collecting box, and a dust collecting bag is sleeved at the air outlet of the vacuum cleaner; a telescopic transmission rod, one end of the telescopic transmission rod is connected to the collecting box, and the other end is connected to the bottom end of the rotating rod;

其中,所述第一从动锥齿轮和第二从动锥齿轮均与主动锥齿轮啮合,所述套筒与螺杆螺纹配合,所述吸尘管与收集盒内部连通,所述吸尘机的进风口与收集盒内部连通。The first driven bevel gear and the second driven bevel gear are both meshed with the driving bevel gear, the sleeve is threadedly matched with the screw, the dust suction pipe is connected with the inside of the collection box, and the air inlet of the vacuum cleaner is connected with the inside of the collection box.

在上述技术方案中,进一步的,本发明还公开了一种抛丸机的使用方法,包括以下步骤:In the above technical solution, further, the present invention also discloses a method for using the shot blasting machine, comprising the following steps:

S1抛丸加工,将工件由进料口送入抛丸机体中,工件向出料口移动的过程中,抛丸喷头将抛丸剂喷出,抛丸剂在经过抛丸剂加速带的时候被加速从而得到更高的初速度和转速,最终抛丸剂喷射到工件的表面对工件进行抛丸加工;S1 shot blasting, the workpiece is fed into the shot blasting machine from the feed port. When the workpiece moves to the discharge port, the shot blasting nozzle sprays the shot blasting agent. The shot blasting agent is accelerated when passing through the shot blasting agent acceleration belt to obtain a higher initial velocity and rotation speed. Finally, the shot blasting agent is sprayed onto the surface of the workpiece to perform shot blasting on the workpiece;

S2抛丸剂收集,抛丸剂在抛丸加工后落入回收槽中并通过抛丸剂漏孔向下落入回收腔中,抛丸剂在进入回收腔中后被收集箱收集;S2 Shot blasting agent collection, the shot blasting agent falls into the recovery trough after the shot blasting process and falls downward into the recovery cavity through the shot blasting agent leakage hole. After entering the recovery cavity, the shot blasting agent is collected by the collection box;

S3抛丸剂筛选,抛丸剂在落入收集箱的过程中,筛板能够对抛丸剂中磨损的个体进行筛选过滤,同时在筛板上的抛丸剂累积后,挤压件带动收集箱下移从而使得支撑件收缩,支撑件收缩后,挤压件释放从而使得支撑件复位并带动收集箱发生振动,从而对筛板上的抛丸剂进行振动,进一步筛选抛丸剂中的磨损个体并去除抛丸剂表面附着的杂质粉尘;S3 Shot blasting agent screening: when the shot blasting agent falls into the collection box, the screen plate can screen and filter the worn individuals in the shot blasting agent. At the same time, after the shot blasting agent accumulates on the screen plate, the extrusion member drives the collection box to move downward, thereby causing the support member to shrink. After the support member shrinks, the extrusion member is released, thereby causing the support member to reset and drive the collection box to vibrate, thereby vibrating the shot blasting agent on the screen plate, further screening the worn individuals in the shot blasting agent and removing impurities and dust attached to the surface of the shot blasting agent;

S4粉尘收集,吸尘机运转使得吸尘管对回收腔内的粉尘进行收集,同时驱动电机运转带动主动锥齿轮转动,随着主动锥齿轮转动,第一、第二从动锥齿轮随着转动并带动转动杆和螺杆转动,收集盒随着螺杆的转动上下移动,随着转动杆的转动而沿周向转动;S4 dust collection, the operation of the vacuum cleaner makes the dust collection pipe collect the dust in the recovery chamber, and at the same time, the driving motor drives the active bevel gear to rotate. As the active bevel gear rotates, the first and second driven bevel gears rotate and drive the rotating rod and the screw to rotate. The collection box moves up and down as the screw rotates, and rotates in the circumferential direction as the rotating rod rotates;

S5抛丸剂回收,抛丸剂在经过收集箱的筛选后,电动门开启,抛丸剂通过排料口排出收集箱并进入到抛丸回收机构被回收利用。S5 Shot blasting agent recovery: after the shot blasting agent is screened by the collection box, the electric door opens, and the shot blasting agent is discharged from the collection box through the discharge port and enters the shot blasting recovery mechanism for recycling.

本发明的有益效果是:The beneficial effects of the present invention are:

1.通过抛丸加速带的设置,抛丸剂在经过抛丸剂加速带的时候被加速从而得到更高的初速度和转速,最终抛丸剂喷射到工件的表面对工件进行抛丸加工,能够满足抛丸作业中需要更高速度的情况,提高了抛丸机的实用性;1. Through the setting of the shot blasting acceleration belt, the shot blasting agent is accelerated when passing through the shot blasting agent acceleration belt to obtain a higher initial velocity and rotation speed. Finally, the shot blasting agent is sprayed onto the surface of the workpiece to perform shot blasting on the workpiece, which can meet the situation where a higher speed is required in the shot blasting operation and improve the practicality of the shot blasting machine;

2.通过抛丸剂筛选机构的设置能够有效对磨损的抛丸剂进行筛选分离,同时能够去除抛丸剂表面附着的杂质粉尘,从而提高了后续抛丸作业的效果;2. The setting of the shot blasting agent screening mechanism can effectively screen and separate the worn shot blasting agent, and at the same time remove the impurities and dust attached to the surface of the shot blasting agent, thereby improving the effect of subsequent shot blasting operations;

3.通过支撑件的设置能够在提高收集箱振动频率的同时限制收集箱的振幅,从而保证对抛丸剂的筛选效果和清理效果同时降低收集箱所需要的安装空间;3. The setting of the support member can increase the vibration frequency of the collection box while limiting the amplitude of the collection box, thereby ensuring the screening effect and cleaning effect of the shot blasting agent while reducing the installation space required for the collection box;

4.通过收集盒的设置对回收腔内逸散的粉尘进行收集,从而防止粉尘由抛丸剂上清理下来后对工作环境造成污染。4. The dust scattered in the recovery chamber is collected by setting a collection box, so as to prevent the dust from being cleaned from the shot blasting agent and polluting the working environment.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

图1为本发明具体实施方式结构示意图。FIG1 is a schematic structural diagram of a specific implementation mode of the present invention.

图2为本发明剖视图结构示意图。FIG. 2 is a schematic diagram of the cross-sectional structure of the present invention.

图3为本发明收集箱结构示意图。FIG. 3 is a schematic diagram of the structure of the collection box of the present invention.

图4为本发明支撑件结构示意图。FIG. 4 is a schematic diagram of the support structure of the present invention.

图5为本发明支撑件俯视图结构示意图。FIG. 5 is a schematic diagram of the top view structure of the support member of the present invention.

图6为本发明换向件结构示意图。FIG. 6 is a schematic diagram of the structure of the switching member of the present invention.

图7为本发明推杆结构示意图。FIG. 7 is a schematic diagram of the push rod structure of the present invention.

图8为本发明外杆剖视图结构示意图。FIG8 is a schematic diagram of the cross-sectional structure of the outer rod of the present invention.

图9为本发明收集盒结构示意图。FIG. 9 is a schematic diagram of the structure of the collecting box of the present invention.

图中标记表示为:The symbols in the figure represent:

1、抛丸机体;100、输送机构;2、抛丸机构;20、抛丸喷头;3、抛丸剂挡板;4、抛丸剂加速带;5、回收槽;50、抛丸剂漏孔;6、回收腔;7、抛丸筛选机构;70、收集箱;71、筛板;72、支撑板;73、电动门;74、导料板;75、支撑件;750、换向部;7501、压力腔;751、支撑柱;7510、第一活塞;752、联动柱;7520、第二活塞;753、第一传动齿条;754、第一主动齿轮;755、第一从动齿轮;756、第二主动齿轮;757、第二从动齿轮;758、第三主动齿轮;759、第三从动齿轮;7511、第二传动齿条;7512、第一弹性件;7513、第三传动齿条;7514、第二弹性件;7515、扭簧;76、挤压件;760、驱动缸;761、外杆;762、内杆;763、推杆;764、限位段;765、推出弹簧;766、上弹簧;767、下弹簧;768、限位滚珠;769、滚珠槽;8、抛丸回收机构;9、电机安装板;10、驱动电机;11、主动锥齿轮;12、转动杆;13、第一从动锥齿轮;14、螺杆;15、第二从动锥齿轮;16、收集盒;160、套杆;17、吸尘管;18、吸尘机;180、集尘布袋;19、伸缩传动杆。1. Shot blasting machine body; 100. Conveying mechanism; 2. Shot blasting mechanism; 20. Shot blasting nozzle; 3. Shot blasting agent baffle; 4. Shot blasting agent acceleration belt; 5. Recovery trough; 50. Shot blasting agent leakage hole; 6. Recovery chamber; 7. Shot blasting screening mechanism; 70. Collection box; 71. Screen plate; 72. Support plate; 73. Electric door; 74. Guide plate; 75. Support member; 750. Reversing part; 7501. Pressure chamber; 751. Support column; 7510. First piston; 752. Linkage column; 7520. Second piston; 753. First transmission rack; 754. First driving gear; 755. First driven gear; 756. Second driving gear; 757. Second driven gear; 758. Third driving gear; 759. Third driven gear; 751 1. Second transmission rack; 7512. First elastic member; 7513. Third transmission rack; 7514. Second elastic member; 7515. Torsion spring; 76. Extrusion member; 760. Drive cylinder; 761. Outer rod; 762. Inner rod; 763. Push rod; 764. Limiting section; 765. Push spring; 766. Upper spring; 767. Lower spring; 768. Limiting ball; 769. Ball groove; 8. Shot blasting recovery mechanism; 9. Motor mounting plate; 10. Drive motor; 11. Active bevel gear; 12. Rotating rod; 13. First driven bevel gear; 14. Screw; 15. Second driven bevel gear; 16. Collecting box; 160. Sleeve rod; 17. Dust pipe; 18. Dust collector; 180. Dust bag; 19. Telescopic transmission rod.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

在本申请的描述中,需要说明的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。In the description of the present application, it should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

抛丸机体及抛丸机构Shot blasting machine and shot blasting mechanism

本实施例中提出现有技术中的抛丸机体1和抛丸机构2,抛丸机体1中具有供工件穿过的通道,通道中安装有输送机构100,输送机构100可为常规的输送辊或输送带,还具有常规的控制系统,抛丸机构2可为常规的抛丸轮,抛瓦喷头安装在抛丸轮上,通过电机驱动高速旋转,产生离心力,将抛丸剂通过抛丸喷头20喷射到工件表面,工件被放置在抛丸机的输送机构100上,然后通过输送机构100进入通道中,同时,抛丸机构2运转,将抛丸剂喷射到工件表面,利用其高速碰撞和摩擦的作用去除表面杂质,清理后的工件随后通过输送机构100移出抛丸机,完成整个清理过程。In this embodiment, a shot blasting machine body 1 and a shot blasting mechanism 2 in the prior art are proposed. The shot blasting machine body 1 has a channel for the workpiece to pass through. A conveying mechanism 100 is installed in the channel. The conveying mechanism 100 can be a conventional conveying roller or conveyor belt, and also has a conventional control system. The shot blasting mechanism 2 can be a conventional shot blasting wheel. The shot blasting nozzle is installed on the shot blasting wheel, which is driven by a motor to rotate at a high speed to generate centrifugal force, and the shot blasting agent is sprayed onto the surface of the workpiece through the shot blasting nozzle 20. The workpiece is placed on the conveying mechanism 100 of the shot blasting machine, and then enters the channel through the conveying mechanism 100. At the same time, the shot blasting mechanism 2 is operated to spray the shot blasting agent onto the surface of the workpiece, and the surface impurities are removed by the high-speed collision and friction. The cleaned workpiece is then moved out of the shot blasting machine through the conveying mechanism 100 to complete the entire cleaning process.

抛丸剂挡板及抛丸剂加速带Shot blasting baffle and shot blasting acceleration belt

抛丸剂挡板3设置在抛丸喷头20的下方;抛丸剂加速带4设置在抛丸剂挡板3的右侧;抛丸剂挡板3与抛丸剂加速带4之间构成抛丸输出通道,抛丸剂加速带4通过辊和电机驱动运转,抛丸剂加速带4的表面设置有防滑颗粒,抛丸剂挡板3为弹性挡板,抛丸剂挡板3与抛丸剂加速带4相互平行,辊至少具有两个并上下分布,抛丸剂加速带4套设在两个辊上,电机与其中一个辊连接驱动其转动,抛丸剂在被抛丸剂喷头输出后进入抛丸剂挡板3与抛丸剂加速带4之间的通道中,此时抛丸剂与抛丸剂挡板3和抛丸剂加速带4接触,从而在抛丸剂加速带4的作用下进一步提高抛丸剂的初速度和转速,将抛丸剂喷射到工件表面,利用其高速碰撞和摩擦的作用去除表面杂质,清理后的工件随后通过输送机构100移出抛丸机,完成整个清理过程。The shot blasting agent baffle plate 3 is arranged below the shot blasting nozzle 20; the shot blasting agent acceleration belt 4 is arranged on the right side of the shot blasting agent baffle plate 3; a shot blasting output channel is formed between the shot blasting agent baffle plate 3 and the shot blasting agent acceleration belt 4, the shot blasting agent acceleration belt 4 is driven by rollers and a motor, and anti-skid particles are arranged on the surface of the shot blasting agent acceleration belt 4, the shot blasting agent baffle plate 3 is an elastic baffle plate, the shot blasting agent baffle plate 3 and the shot blasting agent acceleration belt 4 are parallel to each other, the rollers have at least two and are distributed up and down, the shot blasting agent acceleration belt 4 is sleeved on two rollers, and the motor is connected to one of the rollers to drive it to rotate. After being output by the shot blasting agent nozzle, the shot blasting agent enters the channel between the shot blasting agent baffle plate 3 and the shot blasting agent acceleration belt 4, at this time, the shot blasting agent contacts the shot blasting agent baffle plate 3 and the shot blasting agent acceleration belt 4, thereby further increasing the initial velocity and rotation speed of the shot blasting agent under the action of the shot blasting agent acceleration belt 4, spraying the shot blasting agent onto the surface of the workpiece, and removing surface impurities by its high-speed collision and friction. The cleaned workpiece is then moved out of the shot blasting machine through the conveying mechanism 100 to complete the entire cleaning process.

抛丸剂回收系统Shot blasting agent recovery system

抛丸剂回收系统还包括:回收槽5,回收槽5设置在抛丸机体1中并位于抛丸喷头20的下方,回收槽5呈斗状,回收槽5的底部设置有抛丸剂漏孔50;回收腔6,回收腔6设置在抛丸机体1中并位于回收槽5的下方;抛丸筛选机构7,抛丸筛选机构7设置在回收腔6中用于筛查磨损的抛丸剂;抛丸回收机构8,抛丸回收机构8设置在回收腔6中用于回收抛丸筛选机构7筛查后的抛丸剂;其中,抛丸剂漏孔50与回收腔6连通,抛丸回收机构8可将回收的抛丸输送至抛丸机构2;The shot blasting agent recovery system further includes: a recovery trough 5, which is arranged in the shot blasting machine body 1 and located below the shot blasting nozzle 20, the recovery trough 5 is bucket-shaped, and a shot blasting agent leakage hole 50 is arranged at the bottom of the recovery trough 5; a recovery chamber 6, which is arranged in the shot blasting machine body 1 and located below the recovery trough 5; a shot blasting screening mechanism 7, which is arranged in the recovery chamber 6 for screening the worn shot blasting agent; a shot blasting recovery mechanism 8, which is arranged in the recovery chamber 6 for recovering the shot blasting agent screened by the shot blasting screening mechanism 7; wherein the shot blasting agent leakage hole 50 is connected to the recovery chamber 6, and the shot blasting recovery mechanism 8 can transport the recovered shot blasting to the shot blasting mechanism 2;

本实施例提出的抛丸回收机构8为现有机构,通常包括一个箱体、螺旋输送机和提升装置,抛丸剂在经过抛丸筛选机构7后进入箱体中,通过螺旋输送机和提升装置重新回到抛丸机构2中进行回收利用;The shot recovery mechanism 8 proposed in this embodiment is an existing mechanism, which usually includes a box, a screw conveyor and a lifting device. The shot blasting agent enters the box after passing through the shot blasting screening mechanism 7, and returns to the shot blasting mechanism 2 through the screw conveyor and the lifting device for recycling;

回收槽5位于抛丸剂体中且回收槽5位于抛丸机体1内的通道的底部,回收槽5的右侧斜面可向出料口方向延伸并靠近出料口,抛丸机体1的外侧表面可安装有维修门以便于开启回收腔6对回收腔6内部的装置进行检修;The recovery groove 5 is located in the shot blasting agent body and the recovery groove 5 is located at the bottom of the channel in the shot blasting machine body 1. The right side slope of the recovery groove 5 can extend toward the discharge port and be close to the discharge port. The outer surface of the shot blasting machine body 1 can be installed with a maintenance door to facilitate opening the recovery chamber 6 to inspect the device inside the recovery chamber 6.

抛丸剂筛选机构还包括:收集箱70,收集箱70中设置有倾斜的筛板71,收集箱70的两侧设置有支撑板72,收集箱70靠近出料口一侧的侧壁上设置有排料口,收集箱70的底部设置有排污口,排料口上设置有电动门73;电动门73为常规的现有结构,导料板74,导料板74具有两块,两块导料板74分别设置在抛丸剂漏孔50上和排料口上;支撑件75,支撑件75设置在收集箱70的两侧,支撑件75与支撑板72连接用于支撑收集箱70;挤压件76,挤压件76设置在抛丸机体1中并位于支撑板72的上方;The shot blasting agent screening mechanism also includes: a collecting box 70, in which an inclined sieve plate 71 is arranged, support plates 72 are arranged on both sides of the collecting box 70, a discharge port is arranged on the side wall of the collecting box 70 close to the discharge port, a sewage discharge port is arranged at the bottom of the collecting box 70, and an electric door 73 is arranged on the discharge port; the electric door 73 is a conventional existing structure, a guide plate 74, and the guide plate 74 has two pieces, and the two guide plates 74 are respectively arranged on the shot blasting agent leakage hole 50 and the discharge port; a support member 75, the support member 75 is arranged on both sides of the collecting box 70, and the support member 75 is connected to the support plate 72 for supporting the collecting box 70; an extrusion member 76, which is arranged in the shot blasting machine body 1 and is located above the support plate 72;

其中,支撑件75可在受到挤压件76挤压后带动收集箱70振动。The support member 75 can drive the collection box 70 to vibrate after being squeezed by the squeezing member 76 .

抛丸剂在对工件表面进行清理后向下掉落在回收槽5中并沿回收槽5移动至抛丸剂漏孔50处,并通过抛丸剂漏孔50以及导料板74进入收集箱70中,抛丸剂在落入收集箱70的同时与筛板71接触并受到碰撞冲击,抛丸剂上附着的杂质粉尘在碰撞冲击下雨抛丸剂分离,杂质可通过筛板71落入收集箱70的底部,粉尘则逸散到回收腔6中,同时抛丸剂中被磨损的个体同样通过筛板71落入收集箱70的底部,在筛板71上收集一段时间抛丸剂后,挤压件76对支撑板72进行挤压从而挤压支撑件75,在挤压件76释放后,支撑架能带动收集箱70振动,从而使得筛板71上的抛丸剂反复被抛起下落,进一步分离抛丸剂中被磨损的个体以及抛丸剂表面附着的杂质粉尘。After cleaning the surface of the workpiece, the shot blasting agent falls downward into the recovery groove 5 and moves along the recovery groove 5 to the shot blasting agent leakage hole 50, and enters the collection box 70 through the shot blasting agent leakage hole 50 and the guide plate 74. When the shot blasting agent falls into the collection box 70, it contacts the screen plate 71 and is impacted by collision. The impurities and dust attached to the shot blasting agent are separated from the shot blasting agent under the impact of collision. The impurities can fall into the bottom of the collection box 70 through the screen plate 71, and the dust escapes into the recovery chamber 6. At the same time, the worn individuals in the shot blasting agent also fall into the bottom of the collection box 70 through the screen plate 71. After the shot blasting agent is collected on the screen plate 71 for a period of time, the extrusion member 76 squeezes the support plate 72 to squeeze the support member 75. After the extrusion member 76 is released, the support frame can drive the collection box 70 to vibrate, so that the shot blasting agent on the screen plate 71 is repeatedly thrown up and down, and the worn individuals in the shot blasting agent and the impurities and dust attached to the surface of the shot blasting agent are further separated.

支撑件supporting item

支撑件75还包括:换向部750,换向部750呈直接弯管状且一端竖直延伸一端水平延伸,换向部750内设置有压力腔7501;支撑柱751,支撑柱751活动设置在换向部750的竖直延伸端,支撑柱751的底端位于压力腔7501中且设置有与压力腔7501密封配合的第一活塞7510;联动柱752,联动柱752活动设置在换向部750的水平延伸端,联动柱752的右端位于压力腔7501中且设置有与压力腔7501密封配合的第二活塞7520;第一传动齿条753,第一传动齿条753设置在联动柱752的左端;第一齿轮组,第一齿轮组包括第一主动齿轮754和第一从动齿轮755;第二齿轮组,第二齿轮组包括第二主动齿轮756和第二从动齿轮757;第三齿轮组,第三齿轮组包括第三主动齿轮758和第三从动齿轮759;第二传动齿条7511,第二传动齿条7511滑动设置在回收腔6的底部,第二传动齿条7511的两端设置有第一弹性件7512;第三传动齿条7513,第三传动齿条7513滑动设置在回收腔6的底部,第三传动齿条7513的两端设置有第二弹性件7514;扭簧7515,扭簧7515设置在第三齿轮组的一侧;The support member 75 further includes: a reversing portion 750, which is in the shape of a direct curved tube and has one end extending vertically and the other end extending horizontally, and a pressure chamber 7501 is provided in the reversing portion 750; a support column 751, which is movably provided at the vertically extending end of the reversing portion 750, and the bottom end of the support column 751 is located in the pressure chamber 7501 and is provided with a first piston 7510 which is sealed and matched with the pressure chamber 7501; a linkage column 752, which is movably provided at the horizontally extending end of the reversing portion 750, and the right end of the linkage column 752 is located in the pressure chamber 7501 and is provided with a second piston 7520 which is sealed and matched with the pressure chamber 7501; a first transmission rack 753, which is provided at the left end of the linkage column 752; The first gear group includes a first driving gear 754 and a first driven gear 755; the second gear group includes a second driving gear 756 and a second driven gear 757; the third gear group includes a third driving gear 758 and a third driven gear 759; the second transmission rack 7511 is slidably arranged at the bottom of the recovery chamber 6, and the first elastic member 7512 is arranged at both ends of the second transmission rack 7511; the third transmission rack 7513 is slidably arranged at the bottom of the recovery chamber 6, and the second elastic member 7514 is arranged at both ends of the third transmission rack 7513; the torsion spring 7515 is arranged on one side of the third gear group;

其中,支撑柱751的顶端与支撑板72连接,第一传动齿条753与第一主动齿轮754啮合,第二主动齿轮756与第一从动齿轮755啮合,第三主动齿轮758与第二从动齿轮757啮合,第三从动齿轮759与扭簧7515连接,第二传动齿条7511与第二从动齿轮757啮合,第三传动齿条7513与第三从动齿轮759啮合。Among them, the top end of the support column 751 is connected to the support plate 72, the first transmission rack 753 is meshed with the first driving gear 754, the second driving gear 756 is meshed with the first driven gear 755, the third driving gear 758 is meshed with the second driven gear 757, the third driven gear 759 is connected to the torsion spring 7515, the second transmission rack 7511 is meshed with the second driven gear 757, and the third transmission rack 7513 is meshed with the third driven gear 759.

第二弹性件7514和第一弹性件7512可为常规的弹性结构如弹簧;The second elastic member 7514 and the first elastic member 7512 may be conventional elastic structures such as springs;

挤压件76对支撑板72进行挤压从而挤压支撑件75,支撑件75在受到挤压后,支撑柱751向压力腔7501内移动,从而挤压压力腔7501内的介质,带动联动柱752向压力腔7501外水平移动,第一传动齿条753岁联动柱752的移动而水平移动带动与其啮合的第一齿轮组运转,随着第一齿轮组的运转,第二齿轮组和第三齿轮组同时运转,第二从动齿轮757和第三从动齿轮759转动过程中带动第二传动齿条7511和第三传动齿条7513活动,第二传动齿条7511水平移动使得其两侧的第一弹性件7512分别拉伸和收缩,第三传动齿条7513水平移动使得其两侧的第二弹性件7514分别拉伸和收缩,同时扭簧7515随第三从动齿轮759的转动而被扭转,当挤压件76释放后,第一弹性件7512、第二弹性件7514和扭簧7515能够通过弹性力快速带动第一齿轮组、第二齿轮组和第三齿轮组往复转动,从而通过联动柱752挤压压力腔7501带动支撑柱751在竖直方向上往复移动,使得收集箱70快速振动,同时第一弹性件7512、第二弹性件7514和扭簧7515共同作用能够有效提高支撑柱751的往复移动频率并限制其移动行程,从而提高了收集箱70的振动频率并限制收集箱70的振动幅度,降低了收集箱70所需要的安装空间,筛板71上的抛丸剂能够随着快速的振动而翻涌并不断受到碰撞冲击,有效提高了对磨损抛丸剂的筛选效果并有效分离抛丸剂上附着的杂质粉尘,并且由于抛丸机本身在长度方向上的空间较为充裕,通过换向部750的设置能够将竖直方向的振动转换为水平方向的振动,从而在保证收集箱70振动所需弹性力的同时降低支撑柱751在竖直方向上所需的空间,保证抛丸机体1的正常尺寸,方便了抛丸机的放置和抛丸作业的进行。The extrusion member 76 squeezes the support plate 72 to squeeze the support member 75. After the support member 75 is squeezed, the support column 751 moves into the pressure chamber 7501, thereby squeezing the medium in the pressure chamber 7501, driving the linkage column 752 to move horizontally out of the pressure chamber 7501. The first transmission rack 753 moves horizontally due to the movement of the linkage column 752, driving the first gear group meshing with it to operate. With the operation of the first gear group, the second gear group and the third gear group operate at the same time, and the second driven gear 757 and the third driven gear 759 rotate. The second transmission rack 7511 and the third transmission rack 7513 are driven to move during the process. The second transmission rack 7511 moves horizontally so that the first elastic members 7512 on both sides thereof are stretched and contracted respectively. The third transmission rack 7513 moves horizontally so that the second elastic members 7514 on both sides thereof are stretched and contracted respectively. At the same time, the torsion spring 7515 is twisted along with the rotation of the third driven gear 759. When the extrusion member 76 is released, the first elastic member 7512, the second elastic member 7514 and the torsion spring 7515 can quickly drive the first gear group, The second gear set and the third gear set rotate back and forth, thereby squeezing the pressure chamber 7501 through the linkage column 752 to drive the support column 751 to reciprocate in the vertical direction, so that the collection box 70 vibrates rapidly. At the same time, the first elastic member 7512, the second elastic member 7514 and the torsion spring 7515 work together to effectively increase the reciprocating frequency of the support column 751 and limit its moving stroke, thereby increasing the vibration frequency of the collection box 70 and limiting the vibration amplitude of the collection box 70, reducing the installation space required for the collection box 70, and the shot blasting agent on the sieve plate 71 can surge with the rapid vibration and be continuously impacted by collision, effectively improving the screening effect of the worn shot blasting agent and effectively separating the impurities and dust attached to the shot blasting agent. In addition, since the shot blasting machine itself has sufficient space in the length direction, the reversing part 750 can be set to convert the vertical vibration into the horizontal vibration, thereby ensuring the elastic force required for the vibration of the collection box 70 while reducing the space required for the support column 751 in the vertical direction, ensuring the normal size of the shot blasting machine body 1, and facilitating the placement of the shot blasting machine and the shot blasting operation.

挤压件Extrusion

挤压件76还包括:驱动缸760,驱动缸760设置在回收腔6中并位于支撑板72的上方;外杆761,外杆761设置在驱动缸760的驱动端,外杆761的底端活动设置有内杆762;推杆763,推杆763活动设置在外杆761中,推杆763的下端可伸出内杆762,推杆763的中部设置有限位段764,限位段764的顶部具有呈锥状的坡面;推出弹簧765,推出弹簧765设置在外杆761中,推出弹簧765的一端与推杆763的顶端抵接,另一端与外杆761的顶端抵接;复位弹簧,复位弹簧包括上弹簧766和下弹簧767,上弹簧766设置在外杆761中,上弹簧766的一端与内杆762的顶端抵接,另一端与推杆763的顶端抵接,下弹簧767的一端与内杆762的底端抵接,另一端与推杆763的限位段764抵接;限位滚珠768,限位滚珠768设置在内杆762的两侧;滚珠槽769,滚珠槽769设置在外杆761两侧的内壁上;The extrusion member 76 further includes: a drive cylinder 760, which is arranged in the recovery chamber 6 and above the support plate 72; an outer rod 761, which is arranged at the driving end of the drive cylinder 760, and an inner rod 762 is movably arranged at the bottom end of the outer rod 761; a push rod 763, which is movably arranged in the outer rod 761, and the lower end of the push rod 763 can extend out of the inner rod 762, and a limited position section 764 is arranged in the middle of the push rod 763, and the top of the limited position section 764 has a conical slope; a push spring 765, which is arranged in the outer rod 761, and one end of the push spring 765 is connected to the inner rod 762. The top end of the push rod 763 abuts against the top end of the outer rod 761; the return spring includes an upper spring 766 and a lower spring 767, the upper spring 766 is arranged in the outer rod 761, one end of the upper spring 766 abuts against the top end of the inner rod 762, and the other end abuts against the top end of the push rod 763, one end of the lower spring 767 abuts against the bottom end of the inner rod 762, and the other end abuts against the limiting section 764 of the push rod 763; limiting balls 768, the limiting balls 768 are arranged on both sides of the inner rod 762; ball grooves 769, the ball grooves 769 are arranged on the inner walls of both sides of the outer rod 761;

其中,限位滚珠768可与限位段764配合限制推杆763活动,限位滚珠768可在外杆761向下移动后落入滚珠槽769中并解除与限位段764的配合。The limiting ball 768 can cooperate with the limiting segment 764 to limit the movement of the push rod 763 , and the limiting ball 768 can fall into the ball groove 769 and release the cooperation with the limiting segment 764 after the outer rod 761 moves downward.

挤压件76对支撑板72进行挤压时,驱动缸760带动外杆761向支撑板72移动,随着外杆761箱支撑板72移动,内杆762的底端与支撑板72表面抵接,接着外杆761继续移动从而使得内杆762向外杆761内侧收缩,此时支撑板72被初步挤压带动支撑柱751活动,随着内杆762继续向外杆761内侧移动,限位滚珠768与限位段764配合使得推出弹簧765被挤压收缩,同时复位弹簧中的上弹簧766也受到内杆762的挤压而收缩,在限位滚珠768移动至滚珠槽769后,限位滚珠768落入滚珠槽769中从而与限位段764解除配合,限位段764失去限制后,推出弹簧765带动推杆763向外侧移动,推杆763在推出弹簧765的作用下伸出内杆762并与支撑板72接触从而进一步推动支撑板72,在推杆763推出后驱动缸760快速缩回带动外杆761远离支撑板72,完成对支撑件75的挤压,同时在复位弹簧的作用下外杆761与内杆762复位以准备下次的挤压,通过外杆761、内杆762和推杆763的设置能够降低挤压件76所需的行程量同时保证对支撑件75的挤压效果,从而降低了挤压件76在竖直方向上所需的空间,同时保证了收集箱70的振动效果。When the extrusion piece 76 extrudes the support plate 72, the driving cylinder 760 drives the outer rod 761 to move toward the support plate 72. As the outer rod 761 moves to the support plate 72, the bottom end of the inner rod 762 abuts against the surface of the support plate 72. Then the outer rod 761 continues to move so that the inner rod 762 contracts toward the inside of the outer rod 761. At this time, the support plate 72 is initially squeezed to drive the support column 751 to move. As the inner rod 762 continues to move toward the inside of the outer rod 761, the limiting ball 768 cooperates with the limiting segment 764 to squeeze and contract the ejection spring 765. At the same time, the upper spring 766 in the reset spring is also squeezed by the inner rod 762 and contracts. After the limiting ball 768 moves to the ball groove 769, the limiting ball 768 falls into the ball groove 769 and contacts the limiting segment 764. When the fit is released and the limit section 764 loses its restriction, the push-out spring 765 drives the push rod 763 to move outward. Under the action of the push-out spring 765, the push rod 763 extends the inner rod 762 and contacts the support plate 72 to further push the support plate 72. After the push rod 763 is pushed out, the driving cylinder 760 quickly retracts and drives the outer rod 761 away from the support plate 72, completing the extrusion of the support member 75. At the same time, under the action of the reset spring, the outer rod 761 and the inner rod 762 are reset to prepare for the next extrusion. The arrangement of the outer rod 761, the inner rod 762 and the push rod 763 can reduce the stroke required for the extrusion member 76 while ensuring the extrusion effect on the support member 75, thereby reducing the space required for the extrusion member 76 in the vertical direction and ensuring the vibration effect of the collection box 70.

粉尘收集Dust Collection

本实施例中还包括:电机安装板9,电机安装板9设置在回收腔6的顶面上,电机安装板9上设置有驱动电机10;主动锥齿轮11,主动锥齿轮11设置在驱动电机10的驱动端;转动杆12,转动杆12转动设置在回收腔6的顶面上且通过一个设置在回收腔6顶面上的支架进行加固,转动杆12的顶端设置有第一从动锥齿轮13;螺杆14,螺杆14套设在转动杆12的外侧,螺杆14与转动杆12之间活动配合,螺杆14的顶端设置有第二从动锥齿轮15;收集盒16,收集盒16的中心固定设置有与螺杆14配合的套杆160,套杆160与收集盒16在轴向上固定,周向上活动,收集盒16的侧壁上沿周向均匀分布有若干吸尘管17;吸尘机18,吸尘机18设置在收集盒16的侧壁上,吸尘机18的出风口处套设有集尘布袋180;伸缩传动杆19,伸缩传动杆19的一端与收集盒16连接,另一端与转动杆12的底端连接;The present embodiment also includes: a motor mounting plate 9, the motor mounting plate 9 is arranged on the top surface of the recovery chamber 6, and a driving motor 10 is arranged on the motor mounting plate 9; an active bevel gear 11, and the active bevel gear 11 is arranged at the driving end of the driving motor 10; a rotating rod 12, the rotating rod 12 is rotatably arranged on the top surface of the recovery chamber 6 and is reinforced by a bracket arranged on the top surface of the recovery chamber 6, and a first driven bevel gear 13 is arranged on the top of the rotating rod 12; a screw 14, the screw 14 is sleeved on the outside of the rotating rod 12, and the screw 14 and the rotating rod 12 are movably matched, and the screw A second driven bevel gear 15 is provided at the top of the rod 14; a collection box 16, a sleeve rod 160 cooperating with the screw 14 is fixedly provided at the center of the collection box 16, the sleeve rod 160 is fixed to the collection box 16 in the axial direction and moves in the circumferential direction, and a plurality of dust suction pipes 17 are evenly distributed along the circumferential direction on the side wall of the collection box 16; a vacuum cleaner 18, the vacuum cleaner 18 is provided on the side wall of the collection box 16, and a dust collecting bag 180 is sleeved at the air outlet of the vacuum cleaner 18; a telescopic transmission rod 19, one end of the telescopic transmission rod 19 is connected to the collection box 16, and the other end is connected to the bottom end of the rotating rod 12;

其中,第一从动锥齿轮13和第二从动锥齿轮15均与主动锥齿轮11啮合,套筒与螺杆14螺纹配合,吸尘管17与收集盒16内部连通,吸尘机18的进风口与收集盒16内部连通。The first driven bevel gear 13 and the second driven bevel gear 15 are meshed with the driving bevel gear 11 , the sleeve is threadedly matched with the screw 14 , the dust suction pipe 17 is connected to the inside of the collection box 16 , and the air inlet of the dust collector 18 is connected to the inside of the collection box 16 .

抛丸剂在收集箱70中筛选和清理时,抛丸剂表面附着的杂质能够随着收集箱70振动落入收集箱70底部,而抛丸剂表面附着的粉尘则逸散到回收腔6中,在吸尘机18的作用下收集盒16内产生负压,从而通过吸尘管17将回收腔6内逸散的粉尘收集。同时驱动电机10带动主动锥齿轮11正反转动,主动锥齿轮11转动带动第一从动锥齿轮13和第二从动锥齿轮15转动,螺杆14随着第二从动锥齿轮15的转动而转动并带动通过套杆160与螺杆14配合的收集盒16沿螺杆14轴向移动,转动杆12随着第一从动锥齿轮13的转动而转动并带动通过伸缩传动杆19与其配合的收集盒16在周向上转动,从而使得若干吸尘管17在竖直方向上和水平方向上活动,充分的收集回收腔6中逸散的粉尘,提高了粉尘的收集效果。When the shot blasting agent is screened and cleaned in the collection box 70, the impurities attached to the surface of the shot blasting agent can fall into the bottom of the collection box 70 as the collection box 70 vibrates, and the dust attached to the surface of the shot blasting agent escapes into the recovery chamber 6. Under the action of the dust collector 18, negative pressure is generated in the collection box 16, so that the dust escaped in the recovery chamber 6 is collected through the dust suction pipe 17. At the same time, the driving motor 10 drives the active bevel gear 11 to rotate forward and reversely, and the rotation of the active bevel gear 11 drives the first driven bevel gear 13 and the second driven bevel gear 15 to rotate. The screw 14 rotates with the rotation of the second driven bevel gear 15 and drives the collection box 16 matched with the screw 14 through the sleeve rod 160 to move along the axial direction of the screw 14. The rotating rod 12 rotates with the rotation of the first driven bevel gear 13 and drives the collection box 16 matched with it through the telescopic transmission rod 19 to rotate in the circumferential direction, so that the plurality of dust suction pipes 17 move in the vertical direction and the horizontal direction, fully collecting the dust escaped in the recovery chamber 6, and improving the dust collection effect.

抛丸机的使用方法How to use shot blasting machine

S1抛丸加工,将工件由进料口送入抛丸机体1中,工件向出料口移动的过程中,抛丸喷头20将抛丸剂喷出,抛丸剂在经过抛丸剂加速带4的时候被加速从而得到更高的初速度和转速,最终抛丸剂喷射到工件的表面对工件进行抛丸加工;S1 shot blasting, the workpiece is fed into the shot blasting machine body 1 from the feed port, and the shot blasting nozzle 20 sprays the shot blasting agent when the workpiece moves to the discharge port. The shot blasting agent is accelerated when passing through the shot blasting agent acceleration belt 4 to obtain a higher initial velocity and rotation speed, and finally the shot blasting agent is sprayed onto the surface of the workpiece to perform shot blasting on the workpiece;

S2抛丸剂收集,抛丸剂在抛丸加工后落入回收槽5中并通过抛丸剂漏孔50向下落入回收腔6中,抛丸剂在进入回收腔6中后被收集箱70收集;S2 Shot blasting agent collection, the shot blasting agent falls into the recovery trough 5 after the shot blasting process and falls downward into the recovery chamber 6 through the shot blasting agent leakage hole 50. After entering the recovery chamber 6, the shot blasting agent is collected by the collection box 70;

S3抛丸剂筛选,抛丸剂在落入收集箱70的过程中,筛板71能够对抛丸剂中磨损的个体进行筛选过滤,同时在筛板71上的抛丸剂累积后,挤压件76带动收集箱70下移从而使得支撑件75收缩,支撑件75收缩后,挤压件76释放从而使得支撑件75复位并带动收集箱70发生振动,从而对筛板71上的抛丸剂进行振动,进一步筛选抛丸剂中的磨损个体并去除抛丸剂表面附着的杂质粉尘;S3 Shot blasting agent screening: when the shot blasting agent falls into the collecting box 70, the sieve plate 71 can screen and filter the worn individuals in the shot blasting agent. At the same time, after the shot blasting agent on the sieve plate 71 is accumulated, the extrusion member 76 drives the collecting box 70 to move downward, so that the support member 75 contracts. After the support member 75 contracts, the extrusion member 76 is released, so that the support member 75 is reset and drives the collecting box 70 to vibrate, thereby vibrating the shot blasting agent on the sieve plate 71, further screening the worn individuals in the shot blasting agent and removing the impurities and dust attached to the surface of the shot blasting agent;

S4粉尘收集,吸尘机18运转使得吸尘管17对回收腔6内的粉尘进行收集,同时驱动电机10运转带动主动锥齿轮11转动,随着主动锥齿轮11转动,第一、第二从动锥齿轮15随着转动并带动转动杆12和螺杆14转动,收集盒16随着螺杆14的转动上下移动,随着转动杆12的转动而沿周向转动;S4 dust collection, the dust collector 18 is operated so that the dust collection pipe 17 collects the dust in the recovery chamber 6, and at the same time, the driving motor 10 is operated to drive the active bevel gear 11 to rotate. As the active bevel gear 11 rotates, the first and second driven bevel gears 15 rotate and drive the rotating rod 12 and the screw 14 to rotate. The collection box 16 moves up and down as the screw 14 rotates, and rotates circumferentially as the rotating rod 12 rotates;

S5抛丸剂回收,抛丸剂在经过收集箱70的筛选后,电动门73开启,抛丸剂通过排料口排出收集箱70并进入到抛丸回收机构8被回收利用。S5: Shot blasting agent recovery. After the shot blasting agent is screened by the collecting box 70, the electric door 73 is opened, and the shot blasting agent is discharged from the collecting box 70 through the discharge port and enters the shot blasting recovery mechanism 8 to be recycled.

抛丸机在使用过程中,各个机构和系统均可通过常规的控制系统进行控制,通过上述方法进行抛丸作业能够有效应对抛丸作业中需要更高速度的情况,并且在抛丸剂使用后能够对其进行有效的筛选和回收,剔除过度磨损的抛丸剂个体并清理抛丸剂表面附着的杂质粉尘,提高了抛丸机的抛丸效果。During the use of the shot blasting machine, each mechanism and system can be controlled by a conventional control system. The shot blasting operation performed by the above method can effectively cope with the situation where a higher speed is required in the shot blasting operation, and the shot blasting agent can be effectively screened and recovered after use, and the shot blasting agent individuals with excessive wear can be removed and the impurities and dust attached to the surface of the shot blasting agent can be cleaned, thereby improving the shot blasting effect of the shot blasting machine.

上面结合附图对本申请的实施例进行了描述,在不冲突的情况下,本申请中的实施例及实施例中的特征是可以相互组合的,本申请并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本申请的启示下,在不脱离本申请宗旨和权利要求所保护的范围情况下,还可做出很多形式,均属于本申请的保护之内。The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims (9)

1.一种抛丸机,包括:1. A shot blasting machine, comprising: 抛丸机体(1),所述抛丸机体(1)的两侧设置有进料口和出料口,所述抛丸机体(1)内设置有输送机构(100);A shot blasting machine body (1), wherein a feed port and a discharge port are arranged on both sides of the shot blasting machine body (1), and a conveying mechanism (100) is arranged inside the shot blasting machine body (1); 抛丸机构(2),所述抛丸机构(2)包括抛丸喷头(20);A shot blasting mechanism (2), wherein the shot blasting mechanism (2) comprises a shot blasting nozzle (20); 其特征在于,还包括:It is characterized by further comprising: 抛丸剂挡板(3),所述抛丸剂挡板(3)设置在抛丸喷头(20)的下方;A shot blasting agent baffle (3), wherein the shot blasting agent baffle (3) is arranged below the shot blasting nozzle (20); 抛丸剂加速带(4),所述抛丸剂加速带(4)设置在抛丸剂挡板(3)的右侧;a shot blasting agent acceleration belt (4), wherein the shot blasting agent acceleration belt (4) is arranged on the right side of the shot blasting agent baffle (3); 抛丸回收系统,所述抛丸回收系统设置在抛丸机体(1)中并位于输送机构(100)的下方;A shot blasting recovery system, the shot blasting recovery system being arranged in the shot blasting machine body (1) and located below the conveying mechanism (100); 其中,所述抛丸剂挡板(3)与抛丸剂加速带(4)之间构成抛丸输出通道。A shot blasting output channel is formed between the shot blasting agent baffle plate (3) and the shot blasting agent acceleration belt (4). 2.根据权利要求1所述的一种抛丸机,其特征在于:所述抛丸剂加速带(4)通过辊和电机驱动运转,所述抛丸剂加速带(4)的表面设置有防滑颗粒。2. A shot blasting machine according to claim 1, characterized in that: the shot blasting agent acceleration belt (4) is driven by a roller and a motor, and the surface of the shot blasting agent acceleration belt (4) is provided with anti-skid particles. 3.根据权利要求2所述的一种抛丸机,其特征在于:所述抛丸剂挡板(3)为弹性挡板。3. A shot blasting machine according to claim 2, characterized in that the shot blasting agent baffle (3) is an elastic baffle. 4.根据权利要求1所述的一种抛丸机,其特征在于,所述抛丸剂回收系统还包括:4. A shot blasting machine according to claim 1, characterized in that the shot blasting agent recovery system further comprises: 回收槽(5),所述回收槽(5)设置在抛丸机体(1)中并位于抛丸喷头(20)的下方,所述回收槽(5)呈斗状,所述回收槽(5)的底部设置有抛丸剂漏孔(50);A recovery trough (5), the recovery trough (5) being arranged in the shot blasting machine body (1) and located below the shot blasting nozzle (20), the recovery trough (5) being bucket-shaped, and a shot blasting agent leakage hole (50) being arranged at the bottom of the recovery trough (5); 回收腔(6),所述回收腔(6)设置在抛丸机体(1)中并位于回收槽(5)的下方;A recovery chamber (6), wherein the recovery chamber (6) is arranged in the shot blasting machine body (1) and is located below the recovery trough (5); 抛丸筛选机构(7),所述抛丸筛选机构(7)设置在回收腔(6)中用于筛查磨损的抛丸剂;a shot blasting screening mechanism (7), the shot blasting screening mechanism (7) being arranged in the recovery chamber (6) for screening the worn shot blasting agent; 抛丸回收机构(8),所述抛丸回收机构(8)设置在回收腔(6)中用于回收抛丸筛选机构(7)筛查后的抛丸剂;A shot blasting recovery mechanism (8), wherein the shot blasting recovery mechanism (8) is arranged in the recovery chamber (6) and is used to recover the shot blasting agent screened by the shot blasting screening mechanism (7); 其中,所述抛丸剂漏孔(50)与回收腔(6)连通,所述抛丸回收机构(8)可将回收的抛丸输送至抛丸机构(2)。The shot blasting agent leakage hole (50) is connected to the recovery chamber (6), and the shot blasting recovery mechanism (8) can transport the recovered shots to the shot blasting mechanism (2). 5.根据权利要求4所述的一种抛丸机,其特征在于,所述抛丸剂筛选机构还包括:5. A shot blasting machine according to claim 4, characterized in that the shot blasting agent screening mechanism further comprises: 收集箱(70),所述收集箱(70)中设置有倾斜的筛板(71),所述收集箱(70)的两侧设置有支撑板(72),所述收集箱(70)靠近出料口一侧的侧壁上设置有排料口,所述收集箱(70)的底部设置有排污口,所述排料口上设置有电动门(73);A collecting box (70), wherein an inclined sieve plate (71) is arranged in the collecting box (70), support plates (72) are arranged on both sides of the collecting box (70), a discharge port is arranged on the side wall of the collecting box (70) close to the discharge port, a sewage discharge port is arranged at the bottom of the collecting box (70), and an electric door (73) is arranged on the discharge port; 导料板(74),所述导料板(74)具有两块,两块导料板(74)分别设置在抛丸剂漏孔(50)上和排料口上;A material guide plate (74), wherein the material guide plates (74) are provided in two pieces, and the two material guide plates (74) are respectively arranged on the shot blasting agent leakage hole (50) and the material discharge port; 支撑件(75),所述支撑件(75)设置在收集箱(70)的两侧,所述支撑件(75)与支撑板(72)连接用于支撑收集箱(70);Support members (75), the support members (75) being arranged on both sides of the collection box (70), the support members (75) being connected to the support plate (72) for supporting the collection box (70); 挤压件(76),所述挤压件(76)设置在抛丸机体(1)中并位于支撑板(72)的上方;An extrusion member (76), wherein the extrusion member (76) is arranged in the shot blasting machine body (1) and is located above the support plate (72); 其中,所述支撑件(75)可在受到挤压件(76)挤压后带动收集箱(70)振动。Wherein, the support member (75) can drive the collection box (70) to vibrate after being squeezed by the squeezing member (76). 6.根据权利要求5所述的一种抛丸机,其特征在于,所述支撑件(75)还包括:6. A shot blasting machine according to claim 5, characterized in that the support member (75) further comprises: 换向部(750),所述换向部(750)呈直接弯管状且一端竖直延伸一端水平延伸,所述换向部(750)内设置有压力腔(7501);A reversing portion (750), the reversing portion (750) is in the shape of a straight curved tube with one end extending vertically and the other end extending horizontally, and a pressure chamber (7501) is provided in the reversing portion (750); 支撑柱(751),所述支撑柱(751)活动设置在换向部(750)的竖直延伸端,所述支撑柱(751)的底端位于压力腔(7501)中且设置有与压力腔(7501)密封配合的第一活塞(7510);A support column (751), wherein the support column (751) is movably disposed at the vertically extending end of the reversing portion (750), the bottom end of the support column (751) is located in the pressure chamber (7501) and is provided with a first piston (7510) that is sealed and matched with the pressure chamber (7501); 联动柱(752),所述联动柱(752)活动设置在换向部(750)的水平延伸端,所述联动柱(752)的右端位于压力腔(7501)中且设置有与压力腔(7501)密封配合的第二活塞(7520);A linkage column (752), wherein the linkage column (752) is movably arranged at the horizontal extension end of the reversing portion (750), the right end of the linkage column (752) is located in the pressure chamber (7501) and is provided with a second piston (7520) which is sealed and matched with the pressure chamber (7501); 第一传动齿条(753),所述第一传动齿条(753)设置在联动柱(752)的左端;A first transmission rack (753), wherein the first transmission rack (753) is arranged at the left end of the linkage column (752); 第一齿轮组,所述第一齿轮组包括第一主动齿轮(754)和第一从动齿轮(755);A first gear set, the first gear set comprising a first driving gear (754) and a first driven gear (755); 第二齿轮组,所述第二齿轮组包括第二主动齿轮(756)和第二从动齿轮(757);A second gear set, the second gear set comprising a second driving gear (756) and a second driven gear (757); 第三齿轮组,所述第三齿轮组包括第三主动齿轮(758)和第三从动齿轮(759);A third gear set, the third gear set comprising a third driving gear (758) and a third driven gear (759); 第二传动齿条(7511),所述第二传动齿条(7511)滑动设置在回收腔(6)的底部,所述第二传动齿条(7511)的两端设置有第一弹性件(7512);A second transmission rack (7511), the second transmission rack (7511) being slidably disposed at the bottom of the recovery chamber (6), and first elastic members (7512) being disposed at both ends of the second transmission rack (7511); 第三传动齿条(7513),所述第三传动齿条(7513)滑动设置在回收腔(6)的底部,所述第三传动齿条(7513)的两端设置有第二弹性件(7514);A third transmission rack (7513), the third transmission rack (7513) being slidably disposed at the bottom of the recovery chamber (6), and second elastic members (7514) being disposed at both ends of the third transmission rack (7513); 扭簧(7515),所述扭簧(7515)设置在第三齿轮组的一侧;a torsion spring (7515), wherein the torsion spring (7515) is arranged on one side of the third gear set; 其中,所述支撑柱(751)的顶端与支撑板(72)连接,所述第一传动齿条(753)与第一主动齿轮(754)啮合,所述第二主动齿轮(756)与第一从动齿轮(755)啮合,所述第三主动齿轮(758)与第二从动齿轮(757)啮合,所述第三从动齿轮(759)与扭簧(7515)连接,所述第二传动齿条(7511)与第二从动齿轮(757)啮合,所述第三传动齿条(7513)与第三从动齿轮(759)啮合。The top end of the support column (751) is connected to the support plate (72), the first transmission rack (753) is meshed with the first driving gear (754), the second driving gear (756) is meshed with the first driven gear (755), the third driving gear (758) is meshed with the second driven gear (757), the third driven gear (759) is connected to the torsion spring (7515), the second transmission rack (7511) is meshed with the second driven gear (757), and the third transmission rack (7513) is meshed with the third driven gear (759). 7.根据权利要求6所述的一种抛丸机,其特征在于,所述挤压件(76)还包括:7. A shot blasting machine according to claim 6, characterized in that the extrusion member (76) further comprises: 驱动缸(760),所述驱动缸(760)设置在回收腔(6)中并位于支撑板(72)的上方;A driving cylinder (760), wherein the driving cylinder (760) is arranged in the recovery chamber (6) and is located above the support plate (72); 外杆(761),所述外杆(761)设置在驱动缸(760)的驱动端,所述外杆(761)的底端活动设置有内杆(762);An outer rod (761), the outer rod (761) being arranged at the driving end of the driving cylinder (760), and an inner rod (762) being movably arranged at the bottom end of the outer rod (761); 推杆(763),所述推杆(763)活动设置在外杆(761)中,所述推杆(763)的下端可伸出内杆(762),所述推杆(763)的中部设置有限位段(764);A push rod (763), wherein the push rod (763) is movably arranged in the outer rod (761), the lower end of the push rod (763) can extend out of the inner rod (762), and a limited position section (764) is arranged in the middle of the push rod (763); 推出弹簧(765),所述推出弹簧(765)设置在外杆(761)中,所述推出弹簧(765)的一端与推杆(763)的顶端抵接,另一端与外杆(761)的顶端抵接;A push-out spring (765), wherein the push-out spring (765) is arranged in the outer rod (761), one end of the push-out spring (765) abuts against the top end of the push rod (763), and the other end of the push-out spring (765) abuts against the top end of the outer rod (761); 复位弹簧,所述复位弹簧包括上弹簧(766)和下弹簧(767),所述上弹簧(766)设置在外杆(761)中,所述上弹簧(766)的一端与内杆(762)的顶端抵接,另一端与推杆(763)的顶端抵接,所述下弹簧(767)的一端与内杆(762)的底端抵接,另一端与推杆(763)的限位段(764)抵接;A return spring, the return spring comprising an upper spring (766) and a lower spring (767), the upper spring (766) being arranged in the outer rod (761), one end of the upper spring (766) being in contact with the top end of the inner rod (762), and the other end being in contact with the top end of the push rod (763), one end of the lower spring (767) being in contact with the bottom end of the inner rod (762), and the other end being in contact with the limiting section (764) of the push rod (763); 限位滚珠(768),所述限位滚珠(768)设置在内杆(762)的两侧;Limiting balls (768), the limiting balls (768) are arranged on both sides of the inner rod (762); 滚珠槽(769),所述滚珠槽(769)设置在外杆(761)两侧的内壁上;Ball grooves (769), the ball grooves (769) being arranged on the inner walls on both sides of the outer rod (761); 其中,所述限位滚珠(768)可与限位段(764)配合限制推杆(763)活动,所述限位滚珠(768)可在外杆(761)向下移动后落入滚珠槽(769)中并解除与限位段(764)的配合。The limiting ball (768) can cooperate with the limiting section (764) to limit the movement of the push rod (763), and the limiting ball (768) can fall into the ball groove (769) and release the cooperation with the limiting section (764) after the outer rod (761) moves downward. 8.根据权利要求7所述的一种抛丸机,其特征在于,还包括:8. A shot blasting machine according to claim 7, characterized in that it also includes: 电机安装板(9),所述电机安装板(9)设置在回收腔(6)的顶面上,所述电机安装板(9)上设置有驱动电机(10);A motor mounting plate (9), the motor mounting plate (9) being arranged on the top surface of the recovery chamber (6), and a driving motor (10) being arranged on the motor mounting plate (9); 主动锥齿轮(11),所述主动锥齿轮(11)设置在驱动电机(10)的驱动端;A driving bevel gear (11), wherein the driving bevel gear (11) is arranged at a driving end of the driving motor (10); 转动杆(12),所述转动杆(12)转动设置在回收腔(6)的顶面上且通过一个设置在回收腔(6)顶面上的支架进行加固,所述转动杆(12)的顶端设置有第一从动锥齿轮(13);A rotating rod (12), the rotating rod (12) being rotatably arranged on the top surface of the recovery chamber (6) and being reinforced by a bracket arranged on the top surface of the recovery chamber (6), and a first driven bevel gear (13) being arranged at the top end of the rotating rod (12); 螺杆(14),所述螺杆(14)套设在转动杆(12)的外侧,所述螺杆(14)与转动杆(12)之间活动配合,所述螺杆(14)的顶端设置有第二从动锥齿轮(15);A screw rod (14), wherein the screw rod (14) is sleeved on the outer side of the rotating rod (12), the screw rod (14) and the rotating rod (12) are movably matched, and a second driven bevel gear (15) is provided at the top end of the screw rod (14); 收集盒(16),所述收集盒(16)的中心设置有与螺杆(14)配合的套杆(160),所述套杆(160)与收集盒(16)在轴向上固定,周向上活动,所述收集盒(16)的侧壁上沿周向均匀分布有若干吸尘管(17);A collection box (16), wherein a sleeve rod (160) cooperating with the screw rod (14) is arranged at the center of the collection box (16), the sleeve rod (160) is fixed to the collection box (16) in the axial direction and movable in the circumferential direction, and a plurality of dust suction pipes (17) are evenly distributed on the side wall of the collection box (16) in the circumferential direction; 吸尘机(18),所述吸尘机(18)设置在收集盒(16)的侧壁上,所述吸尘机(18)的出风口处套设有集尘布袋(180);A vacuum cleaner (18), the vacuum cleaner (18) being arranged on a side wall of the collection box (16), and a dust collecting bag (180) being sleeved at an air outlet of the vacuum cleaner (18); 伸缩传动杆(19),所述伸缩传动杆(19)的一端与收集盒(16)连接,另一端与转动杆(12)的底端连接;A telescopic transmission rod (19), one end of which is connected to the collection box (16), and the other end of which is connected to the bottom end of the rotating rod (12); 其中,所述第一从动锥齿轮(13)和第二从动锥齿轮(15)均与主动锥齿轮(11)啮合,所述套杆(160)与螺杆(14)螺纹配合,所述吸尘管(17)与收集盒(16)内部连通,所述吸尘机(18)的进风口与收集盒(16)内部连通。The first driven bevel gear (13) and the second driven bevel gear (15) are both meshed with the driving bevel gear (11), the sleeve rod (160) is threadedly matched with the screw rod (14), the dust suction pipe (17) is connected to the interior of the collection box (16), and the air inlet of the dust collector (18) is connected to the interior of the collection box (16). 9.一种适用于权利要求8所述的抛丸机的使用方法,其特征在于,包括以下步骤:9. A method for using the shot blasting machine according to claim 8, characterized in that it comprises the following steps: S1抛丸加工,将工件由进料口送入抛丸机体(1)中,工件向出料口移动的过程中,抛丸喷头(20)将抛丸剂喷出,抛丸剂在经过抛丸剂加速带(4)的时候被加速从而得到更高的初速度和转速,最终抛丸剂喷射到工件的表面对工件进行抛丸加工;S1 shot blasting, the workpiece is fed into the shot blasting machine body (1) from the feed port, and when the workpiece moves toward the discharge port, the shot blasting nozzle (20) sprays the shot blasting agent, and the shot blasting agent is accelerated when passing through the shot blasting agent acceleration belt (4) to obtain a higher initial velocity and rotation speed, and finally the shot blasting agent is sprayed onto the surface of the workpiece to perform shot blasting on the workpiece; S2抛丸剂收集,抛丸剂在抛丸加工后落入回收槽(5)中并通过抛丸剂漏孔(50)向下落入回收腔(6)中,抛丸剂在进入回收腔(6)中后被收集箱(70)收集;S2: Shot blasting agent collection, after shot blasting, the shot blasting agent falls into the recovery trough (5) and falls downward into the recovery chamber (6) through the shot blasting agent leakage hole (50), and the shot blasting agent is collected by the collection box (70) after entering the recovery chamber (6); S3抛丸剂筛选,抛丸剂在落入收集箱(70)的过程中,筛板(71)能够对抛丸剂中磨损的个体进行筛选过滤,同时在筛板(71)上的抛丸剂累积后,挤压件(76)带动收集箱(70)下移从而使得支撑件(75)收缩,支撑件(75)收缩后,挤压件(76)释放从而使得支撑件(75)复位并带动收集箱(70)发生振动,从而对筛板(71)上的抛丸剂进行振动,进一步筛选抛丸剂中的磨损个体并去除抛丸剂表面附着的杂质粉尘;S3: Shot blasting agent screening. When the shot blasting agent falls into the collecting box (70), the sieve plate (71) can screen and filter the worn individuals in the shot blasting agent. At the same time, after the shot blasting agent accumulates on the sieve plate (71), the extrusion member (76) drives the collecting box (70) to move downward, thereby causing the support member (75) to contract. After the support member (75) contracts, the extrusion member (76) is released, thereby causing the support member (75) to reset and drive the collecting box (70) to vibrate, thereby vibrating the shot blasting agent on the sieve plate (71), further screening the worn individuals in the shot blasting agent and removing impurities and dust attached to the surface of the shot blasting agent. S4粉尘收集,吸尘机(18)运转使得吸尘管(17)对回收腔(6)内的粉尘进行收集,同时驱动电机(10)运转带动主动锥齿轮(11)转动,随着主动锥齿轮(11)转动,第一、第二从动锥齿轮(15)随着转动并带动转动杆(12)和螺杆(14)转动,收集盒(16)随着螺杆(14)的转动上下移动,随着转动杆(12)的转动而沿周向转动;S4 dust collection, the dust collector (18) operates so that the dust collection pipe (17) collects the dust in the recovery chamber (6), and at the same time the driving motor (10) operates to drive the active bevel gear (11) to rotate, and as the active bevel gear (11) rotates, the first and second driven bevel gears (15) rotate and drive the rotating rod (12) and the screw (14) to rotate, and the collection box (16) moves up and down as the screw (14) rotates, and rotates in the circumferential direction as the rotating rod (12) rotates; S5抛丸剂回收,抛丸剂在经过收集箱(70)的筛选后,电动门(73)开启,抛丸剂通过排料口排出收集箱(70)并进入到抛丸回收机构(8)被回收利用。S5: Shot blasting agent recovery. After the shot blasting agent is screened by the collecting box (70), the electric door (73) is opened, and the shot blasting agent is discharged from the collecting box (70) through the discharge port and enters the shot blasting recovery mechanism (8) for recycling.
CN202410474921.5A 2024-05-17 2024-05-17 Shot blasting machine and using method thereof Active CN118181156B (en)

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