CN118145165A - Container for forming concentrated yoghurt, yoghurt and method for obtaining concentrated yoghurt - Google Patents
Container for forming concentrated yoghurt, yoghurt and method for obtaining concentrated yoghurt Download PDFInfo
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- CN118145165A CN118145165A CN202211513383.3A CN202211513383A CN118145165A CN 118145165 A CN118145165 A CN 118145165A CN 202211513383 A CN202211513383 A CN 202211513383A CN 118145165 A CN118145165 A CN 118145165A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING OR TREATMENT THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/12—Fermented milk preparations; Treatment using microorganisms or enzymes
- A23C9/123—Fermented milk preparations; Treatment using microorganisms or enzymes using only microorganisms of the genus lactobacteriaceae; Yoghurt
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING OR TREATMENT THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/14—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D43/00—Lids or covers for rigid or semi-rigid containers
- B65D43/02—Removable lids or covers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D53/00—Sealing or packing elements; Sealings formed by liquid or plastics material
- B65D53/04—Discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/40—Closed containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
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- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Microbiology (AREA)
- Dairy Products (AREA)
Abstract
本发明提供了用于形成浓缩型酸奶的容器、酸奶以及获得浓缩型酸奶的方法。该容器包括第一杯体和第二杯体,所述第二杯体的杯口处具有依次层叠的过滤层以及密封层,所述过滤层朝向所述第二杯体一侧设置,所述第一杯体可拆卸地设置于所述第二杯体的杯口一侧,所述第一、第二杯体的杯口相对设置。该容器可以简便地获得浓缩型酸奶。
The present invention provides a container for forming concentrated yogurt, yogurt, and a method for obtaining concentrated yogurt. The container comprises a first cup body and a second cup body, wherein the second cup body has a filter layer and a sealing layer stacked in sequence at the cup mouth, wherein the filter layer is arranged toward one side of the second cup body, and the first cup body is detachably arranged at one side of the cup mouth of the second cup body, and the cup mouths of the first and second cup bodies are arranged opposite to each other. The container can easily obtain concentrated yogurt.
Description
技术领域Technical Field
本发明属于食品领域,具体涉及用于形成浓缩型酸奶的容器、酸奶以及获得浓缩型酸奶的方法。The invention belongs to the field of food, and in particular relates to a container for forming concentrated yogurt, yogurt and a method for obtaining the concentrated yogurt.
背景技术Background technique
目前市面上存在很多种浓缩型酸奶产品,这类产品通常是将原料奶浓缩排乳清后在进行发酵而形成的。因此,制备该类型酸奶需要在工业化生产过程中增加过滤乳清设备,这样势必会造成生产成本的增加以及增加生产工序的复杂性。There are many concentrated yogurt products on the market. These products are usually made by fermenting raw milk after concentrating the whey. Therefore, the preparation of this type of yogurt requires the addition of whey filtering equipment during the industrial production process, which will inevitably increase production costs and increase the complexity of the production process.
发明内容Summary of the invention
本发明的目的在于提出一种形成浓缩型酸奶的容器,该容器可以实现将酸奶中的乳清进行过滤以形成浓缩型酸奶。由此可以避免制备浓缩型酸奶时在生产设备中增加过滤乳清的设备,进而能够降低设备成本,避免原料在设备管路中的损失,并降低过滤乳清形成浓缩型酸奶时微生物污染的风险。The object of the present invention is to provide a container for forming concentrated yogurt, which can filter whey in yogurt to form concentrated yogurt. This can avoid adding a whey filtering device to the production equipment when preparing concentrated yogurt, thereby reducing equipment costs, avoiding the loss of raw materials in equipment pipelines, and reducing the risk of microbial contamination when filtering whey to form concentrated yogurt.
根据本发明的一个方面,提供一种用于形成浓缩型酸奶的容器,其包括第一杯体和第二杯体,所述第二杯体的杯口处具有依次层叠的过滤层以及密封层,所述过滤层朝向所述第二杯体一侧设置,所述第一杯体可拆卸地设置于所述第二杯体的杯口一侧,所述第一、第二杯体的杯口相对设置。According to one aspect of the present invention, a container for forming concentrated yogurt is provided, which includes a first cup body and a second cup body, the cup mouth of the second cup body has a filter layer and a sealing layer stacked in sequence, the filter layer is arranged toward one side of the second cup body, the first cup body is detachably arranged on one side of the cup mouth of the second cup body, and the cup mouths of the first and second cup bodies are arranged opposite to each other.
根据一个具体实施方式,所述过滤层和所述第二杯体的杯口密封固定,所述密封层和所述过滤层可剥离设置。According to a specific embodiment, the filter layer and the cup mouth of the second cup body are sealed and fixed, and the sealing layer and the filter layer are peelable.
根据一个具体实施方式,所述过滤层具有位于中央的过滤部以及环绕所述过滤部的固定部,所述过滤部上分布有多个过滤孔,所述过滤孔的孔径为0.3-0.7mm,所述密封层至少覆盖所述过滤部。According to a specific embodiment, the filter layer has a filter portion located in the center and a fixing portion surrounding the filter portion, a plurality of filter holes are distributed on the filter portion, the pore size of the filter holes is 0.3-0.7 mm, and the sealing layer at least covers the filter portion.
根据一个具体实施方式,满足以下条件的至少之一:According to a specific embodiment, at least one of the following conditions is met:
形成所述过滤层的材料包括选自PE和PP中的至少之一;The material forming the filter layer includes at least one selected from PE and PP;
形成所述密封层的材料包括选自PET、PP以及铝的至少之一;The material forming the sealing layer includes at least one selected from PET, PP and aluminum;
所述密封层和所述过滤层之间的剥离强度不大于10N;The peel strength between the sealing layer and the filter layer is not greater than 10N;
所述过滤层和所述第二杯体之间的热封强度为25-35N。The heat sealing strength between the filter layer and the second cup body is 25-35N.
根据一个具体实施方式,所述第一杯体的高度为2-3cm,所述第二杯体的高度为4-5cm。According to a specific embodiment, the height of the first cup body is 2-3 cm, and the height of the second cup body is 4-5 cm.
根据一个具体实施方式,所述第二杯体的杯底面积小于所述杯口的面积,所述第二杯体的侧壁具有靠近所述杯底一侧的底部过渡部,以及靠近所述杯口一侧的侧壁过渡部,According to a specific embodiment, the cup bottom area of the second cup body is smaller than the cup mouth area, and the side wall of the second cup body has a bottom transition portion close to the cup bottom and a side wall transition portion close to the cup mouth.
所述底部过渡部具有75-85°的倾角,The bottom transition portion has an inclination angle of 75-85°,
所述侧壁过渡部具有60-75°的倾角。The side wall transition portion has an inclination angle of 60-75°.
在本发明的另一方面,提出了一种酸奶,其包括奶料,以及前面所述的容器,所述奶料密封容纳于第二杯体内。In another aspect of the present invention, a yogurt is provided, which comprises milk material and the above-mentioned container, wherein the milk material is sealed and contained in a second cup body.
根据一个具体实施方式,所述奶料包括原料乳,果汁,发酵菌种、凝乳酶以及乳清,According to a specific embodiment, the milk material includes raw milk, fruit juice, fermentation bacteria, rennet and whey.
所述原料乳的含量为83.5-90重量份;The content of the raw milk is 83.5-90 parts by weight;
所述果汁的含量为5-10重量份。The content of the fruit juice is 5-10 parts by weight.
在本发明的另一方面,提出了一种基于前述的酸奶获得浓缩型酸奶的方法,其包括揭除所述容器中的密封层,并将所述第一、第二杯体倒置,以令位于所述第二杯体内部的所述酸奶通过过滤层进行过滤;In another aspect of the present invention, a method for obtaining concentrated yogurt based on the aforementioned yogurt is provided, which comprises removing the sealing layer in the container, and inverting the first and second cup bodies so that the yogurt located inside the second cup body is filtered through a filtering layer;
将所述第一杯体以及所述酸奶过滤至所述第一杯体内部的乳清弃除,以获得位于所述第二杯体内部的所述浓缩型酸奶。The first cup body and the yogurt are filtered and the whey in the first cup body is discarded to obtain the concentrated yogurt located in the second cup body.
根据一个具体实施方式,所述进行过滤的时间为12-24小时。According to a specific embodiment, the filtering time is 12-24 hours.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1显示了根据本发明的一个具体实施方式的容器的结构示意图;FIG1 shows a schematic structural diagram of a container according to a specific embodiment of the present invention;
图2显示了根据本发明一个具体实施方式的过滤层的结构示意图;FIG2 shows a schematic structural diagram of a filter layer according to a specific embodiment of the present invention;
图3显示了根据本发明一个具体实施方式的过滤层以及密封层的结构示意图;FIG3 shows a schematic structural diagram of a filter layer and a sealing layer according to a specific embodiment of the present invention;
图4显示了根据本发明一个具体实施方式的第二杯体的结构示意图。FIG. 4 shows a schematic structural diagram of a second cup body according to a specific embodiment of the present invention.
具体实施方式Detailed ways
为了更加清楚地理解本发明的技术特征、目的和有益效果,现对本发明的技术方案进行进一步的详细说明。应理解,以下具体实施方式仅是示例性的,本发明的技术方案不限于以下所列举的具体实施方式。In order to more clearly understand the technical features, purposes and beneficial effects of the present invention, the technical solution of the present invention is now further described in detail. It should be understood that the following specific embodiments are only exemplary, and the technical solution of the present invention is not limited to the specific embodiments listed below.
用于形成浓缩型酸奶的容器Container for forming concentrated yogurt
本发明提供了用于形成浓缩型酸奶的容器。参考图1,该容器包括第一杯体100、第二杯体200,所述第二杯体200的杯口处具有依次层叠的过滤层320以及密封层310,所述过滤层320朝向所述第二杯体200一侧设置,所述第一杯体100可拆卸地设置于所述第二杯体200的杯口一侧,所述第一、第二杯体的杯口相对设置。The present invention provides a container for forming concentrated yogurt. Referring to FIG1 , the container includes a first cup body 100 and a second cup body 200, wherein the second cup body 200 has a filter layer 320 and a sealing layer 310 stacked in sequence at the cup mouth, wherein the filter layer 320 is arranged toward one side of the second cup body 200, and the first cup body 100 is detachably arranged at one side of the cup mouth of the second cup body 200, and the cup mouths of the first and second cup bodies are arranged opposite to each other.
该容器中含有具过滤作用的过滤层320以及两个可拆卸的杯体。由此,可以将具有乳清的普通型酸奶置于第二杯体内,在需要时利用过滤层320对普通型酸奶中的乳清进行过滤,过滤后的乳清等进入第一杯体,同时在第二杯体内形成浓缩型酸奶。密封层310可以起到保护过滤层320以及密封的作用,在进行过滤之前保证第二杯体内的酸奶处于密闭环境。第一杯体100可拆卸地安装于第二杯体200的杯口一侧,可以在进行过滤之前拆开第一杯体100暴露密封层310并将密封层310揭除,并进行完过滤之后方便地对第一杯体100及其内部的乳清等组分进行丢弃。The container contains a filter layer 320 with a filtering function and two detachable cup bodies. Thus, ordinary yogurt with whey can be placed in the second cup body, and the whey in the ordinary yogurt can be filtered by the filter layer 320 when necessary, and the filtered whey and the like enter the first cup body, and at the same time, concentrated yogurt is formed in the second cup body. The sealing layer 310 can protect the filter layer 320 and seal, and ensure that the yogurt in the second cup body is in a closed environment before filtering. The first cup body 100 is detachably mounted on one side of the cup mouth of the second cup body 200, and the first cup body 100 can be disassembled to expose the sealing layer 310 and remove the sealing layer 310 before filtering, and the first cup body 100 and the whey and other components therein can be conveniently discarded after filtering.
本领域技术人员熟悉的是,发酵或不经发酵的含有乳清的酸奶经过过滤之后可形成浓缩型酸奶(未经发酵的需要再进行发酵处理)。浓缩型酸奶具有固含量更高、口感更浓醇等特点。在相关技术中,均采用在产线中增加乳清去除设备实现乳清的去除,因而存在生产设备成本较高等问题。并且,酸奶制品通过大型设备之后,难免会在管路等处发生残留,从而造成目前的浓缩型酸奶的生产成本较高,原料利用率较低。并且,酸奶中需要添加活性菌,而添加活性菌之后无法进行杀菌工艺,因此不论是先发酵再过滤的方式,还是先过滤再发酵的方式,都涉及酸奶制品需要经过一个较长的时间(用于过滤或者发酵)之后才能够罐装,因此存在较大的微生物污染风险。该风险发生的概率在大型工业设备中会被增加。而本发明采用与市售的酸奶容器体积相当的容器即可实现上述过滤过程,因此一方面可以节约生产过程中的设备成本,另一方面由于体积的缩小,发生前述微生物污染的风险也大幅降低。并且,该容器在过滤后不涉及浓缩型酸奶的二次转移,可直接在第二杯体内食用,因此也降低了原料的损失率。此外,本发明提供的容器的第二杯体可以用于容纳普通型酸奶,如消费者希望获得浓缩型酸奶,利用前述的过滤层即可实现浓缩酸奶的制备。由此可以丰富消费者的选择,也可以带来DIY制备浓缩型酸奶的乐趣,进而可以增加利用该容器的酸奶的市场竞争力。It is well known to those skilled in the art that fermented or unfermented yogurt containing whey can be filtered to form concentrated yogurt (unfermented yogurt needs to be fermented again). Concentrated yogurt has the characteristics of higher solid content and richer taste. In the related art, whey removal equipment is added to the production line to achieve whey removal, so there are problems such as high production equipment cost. In addition, after the yogurt product passes through large equipment, it is inevitable that residues will occur in pipelines, etc., resulting in high production cost and low raw material utilization rate of the current concentrated yogurt. In addition, active bacteria need to be added to the yogurt, and the sterilization process cannot be carried out after adding active bacteria. Therefore, whether it is a method of fermentation first and then filtration, or a method of filtration first and then fermentation, it involves that the yogurt product needs to be canned after a long time (for filtration or fermentation), so there is a greater risk of microbial contamination. The probability of this risk occurring will be increased in large industrial equipment. The present invention uses a container with a volume equivalent to that of a commercially available yogurt container to achieve the above-mentioned filtration process, so on the one hand, it can save the equipment cost in the production process, and on the other hand, due to the reduction in volume, the risk of the aforementioned microbial contamination is also greatly reduced. Moreover, the container does not involve secondary transfer of concentrated yogurt after filtration, and can be eaten directly in the second cup body, thereby reducing the loss rate of raw materials. In addition, the second cup body of the container provided by the present invention can be used to contain ordinary yogurt. If consumers want to obtain concentrated yogurt, the concentrated yogurt can be prepared by using the aforementioned filtering layer. This can enrich consumers' choices and bring the fun of DIY preparation of concentrated yogurt, thereby increasing the market competitiveness of yogurt using the container.
根据一个具体实施方式,所述过滤层320和所述第二杯体200的杯口密封固定。由此可以在第二杯体的腔内形成密闭空间,保证位于第二杯体200内部的酸奶等物质的食品安全,避免其暴露在空气中被污染。所述密封层310和所述过滤层320可剥离设置,进而可以简便地暴露过滤层320的顾虑孔进行过滤。According to a specific embodiment, the filter layer 320 is sealed and fixed to the mouth of the second cup body 200. Thus, a closed space can be formed in the cavity of the second cup body, ensuring the food safety of yogurt and other substances inside the second cup body 200, and preventing them from being exposed to the air and contaminated. The sealing layer 310 and the filter layer 320 can be peeled off, so that the filter holes of the filter layer 320 can be easily exposed for filtering.
根据一个具体实施方式,参考图2,所述过滤层320具有位于中央的过滤部321以及环绕所述过滤部的固定部322,所述过滤部321上分布有多个过滤孔32,所述过滤孔的孔径为0.3-0.7mm。过滤部322可用于见给过滤层固定在第二杯体的杯口处,过滤部设置过滤孔以实现过滤乳清的作用。由此,过滤层320可以可靠地通过包括但不限于热封等方式固定在第二杯体的杯口处,并在密封层未被揭除时,将第二杯体内部的腔体密封。According to a specific embodiment, referring to FIG. 2 , the filter layer 320 has a filter portion 321 located in the center and a fixing portion 322 surrounding the filter portion, and a plurality of filter holes 32 are distributed on the filter portion 321, and the pore size of the filter holes is 0.3-0.7 mm. The filter portion 322 can be used to fix the filter layer at the mouth of the second cup body, and the filter portion is provided with filter holes to achieve the function of filtering whey. Thus, the filter layer 320 can be reliably fixed at the mouth of the second cup body by means including but not limited to heat sealing, and the cavity inside the second cup body is sealed when the sealing layer is not removed.
发明人发现,过滤孔32的孔径和过滤乳清的效果相关。如前所述,酸奶在进行发酵之后无法再进行高温杀菌工艺,因此过滤形成浓缩型酸奶的时间是一个较为重要的参数。具体地,在第二杯体体积固定的前提下,过滤时间过短,能够充分过滤乳清的酸奶的量过少,则消费者不能够获得体积合理的、对于一次性食用而言足量的浓缩型酸奶。而过滤时间过长,则一方面酸奶发生微生物污染的概率将大幅增加,另一方面已经生产的大量的浓缩型酸奶聚集在过滤膜的过滤孔处,也导致过滤的效率大幅降低。The inventors have found that the pore size of the filter hole 32 is related to the effect of filtering whey. As mentioned above, yogurt cannot be subjected to a high-temperature sterilization process after fermentation, so the time for filtering to form concentrated yogurt is a relatively important parameter. Specifically, under the premise that the volume of the second cup body is fixed, if the filtering time is too short, the amount of yogurt that can fully filter the whey is too small, and consumers cannot obtain a reasonable volume of concentrated yogurt that is sufficient for one-time consumption. If the filtering time is too long, on the one hand, the probability of microbial contamination of yogurt will increase significantly, and on the other hand, a large amount of concentrated yogurt that has been produced will gather at the filtering holes of the filter membrane, which will also greatly reduce the filtering efficiency.
根据一具体实施方式,为了实现好的乳清过滤作用,过滤层的过滤孔孔径可以为0.3-0.7mm,多个过滤孔之间的间距可以为5mm。在本发明中,如无特殊说明,″多个过滤孔之间的间距″可为多个过滤孔之间的直线距离,具体地,以过滤孔32为圆形孔为例,该距离可以为连接两个圆形孔的圆心之间的直线,在两个过滤孔的边缘之间的线段的距离。过滤孔的孔径过小容易导致酸奶将过滤孔堵死,而过滤孔过大,则容易导致未充分去除乳清的酸奶通过过滤孔流入第一杯体内。当过滤孔在上述范围内时,可以避免上述问题,并将过滤形成浓缩型酸奶的时间控制在合理范围内,例如具体地,可以在12-24h以内实现浓缩型酸奶的制备。According to a specific embodiment, in order to achieve a good whey filtering effect, the filter hole diameter of the filter layer can be 0.3-0.7mm, and the spacing between the multiple filter holes can be 5mm. In the present invention, unless otherwise specified, the "spacing between the multiple filter holes" can be the straight-line distance between the multiple filter holes. Specifically, taking the filter hole 32 as a circular hole as an example, the distance can be the distance between the straight line connecting the centers of the two circular holes and the line segment between the edges of the two filter holes. If the pore size of the filter hole is too small, it is easy for the yogurt to block the filter hole, and if the filter hole is too large, it is easy to cause the yogurt without sufficient whey to flow into the first cup body through the filter hole. When the filter hole is within the above range, the above problems can be avoided, and the time for filtering to form concentrated yogurt can be controlled within a reasonable range. For example, specifically, the preparation of concentrated yogurt can be achieved within 12-24 hours.
根据一具体实施方式,过滤孔32的孔径可以在0.5mm左右,例如,可以为0.5mm±0.1mm。任意两个相邻的过滤孔32之间的距离可为5mm左右,例如可以为5mm+1mm。According to a specific embodiment, the diameter of the filter holes 32 may be about 0.5 mm, for example, 0.5 mm±0.1 mm. The distance between any two adjacent filter holes 32 may be about 5 mm, for example, 5 mm+1 mm.
根据一具体实施方式,参考图1,由于过滤部需要实现过滤效果,因此具有贯通的过滤孔(图中未示出)。为了实现第二杯体内部的内容物(如酸奶)的密封保存,可利用密封层310进行密封:密封层310位于过滤层320远离第二杯体的一侧,因此可以在运输、销售等环节将第二杯体的内容物密封于第二杯体内。参考图3,密封层310可至少覆盖所述过滤部。优选地,密封层具有和过滤层相一致的形状。密封层310可揭除地设置于过滤层320之上,在需要进行过滤时,密封层揭除即可暴露过滤层320之上的过滤孔。According to a specific embodiment, with reference to FIG1 , since the filter portion needs to achieve a filtering effect, it has a through filter hole (not shown in the figure). In order to achieve the sealed preservation of the contents (such as yogurt) inside the second cup body, a sealing layer 310 can be used for sealing: the sealing layer 310 is located on the side of the filter layer 320 away from the second cup body, so the contents of the second cup body can be sealed in the second cup body during transportation, sales, etc. With reference to FIG3 , the sealing layer 310 may at least cover the filter portion. Preferably, the sealing layer has a shape consistent with the filter layer. The sealing layer 310 is removably arranged on the filter layer 320, and when filtering is required, the sealing layer can be removed to expose the filter holes on the filter layer 320.
根据一个具体实施方式,形成所述过滤层以及密封层的材料均不受特别限制,只要能够满足相应的过滤以及密封性能即可。例如,形成过滤层的的材料包括选自PE和PP中的至少之一,形成所述密封层的材料包括选自PET、PP以及铝的至少之一。According to a specific embodiment, the materials forming the filter layer and the sealing layer are not particularly limited, as long as they can meet the corresponding filtering and sealing performances. For example, the material forming the filter layer includes at least one selected from PE and PP, and the material forming the sealing layer includes at least one selected from PET, PP and aluminum.
如前所述,密封层起到密封作用,并需要在进行过滤之前被揭除。因此,根据一个具体实施方式,密封层和过滤层之间的剥离强度需要小于过滤层和第二杯体之间的剥离强度。并且,为了实现密封层的简便揭除,优选密封层和所述过滤层之间的剥离强度不大于10N。As mentioned above, the sealing layer plays a sealing role and needs to be removed before filtering. Therefore, according to a specific embodiment, the peel strength between the sealing layer and the filter layer needs to be less than the peel strength between the filter layer and the second cup body. In addition, in order to realize the easy removal of the sealing layer, the peel strength between the sealing layer and the filter layer is preferably not greater than 10N.
根据一具体实施方式,过滤层需要实现第二杯体内容物的密封,因此要求第二杯体和过滤层之间要具有一定的结合力。过滤层可以通过包括但不限于热封等方式和第二杯体的杯口固接。具体地,过滤层和所述第二杯体之间的热封强度为25-35N。考虑到制备该容器时的工业需要,过滤层需要在表面具有多个通孔的前提下,能够较为容易地被机械手等部件通过包括但不限于负压吸引等方式拾起,并较为平整地置于第二杯体的杯口进行热封。发明人发现,当过滤层和所述第二杯体之间的热封强度为25-35N时,可以同时满足第二杯体和过滤层之间对结合力的要求,以及制备该容器时的工业需要。According to a specific embodiment, the filter layer needs to achieve the sealing of the contents of the second cup body, so a certain bonding force is required between the second cup body and the filter layer. The filter layer can be fixedly connected to the cup mouth of the second cup body by means including but not limited to heat sealing. Specifically, the heat sealing strength between the filter layer and the second cup body is 25-35N. Taking into account the industrial needs when preparing the container, the filter layer needs to be able to be easily picked up by components such as a manipulator by means including but not limited to negative pressure suction, and placed relatively flat on the cup mouth of the second cup body for heat sealing, under the premise that there are multiple through holes on the surface. The inventors found that when the heat sealing strength between the filter layer and the second cup body is 25-35N, it can simultaneously meet the requirements for bonding force between the second cup body and the filter layer, as well as the industrial needs when preparing the container.
根据一个具体实施方式,第一、第二杯体的高度不受特别限制,本领域技术人员可以根据第二杯体内需要容纳的内容物的量进行确定。例如,在一具体实施方式中,第一杯体的高度为2-3cm,所述第二杯体的高度为4-5cm。发明人发现,当第一、第二杯体的高度在上述范围内时,不仅第二杯体的容纳空间大小适中,且过滤形成浓缩型酸奶的效果也较好:发明人发现,第二杯体的高度会影响到浓缩酸奶的浓缩效果。随过滤时时间的延长,滤膜即过滤层处的酸奶会变稠,形成浓缩型酸奶。如果第二杯体过高,就会导致在全部酸奶实现浓缩之前,过滤孔被堵塞,即有部分酸奶无法实现浓缩的问题。考虑到灌装设备以及第二杯体的容积,第二杯体的高度需要高于3cm。而当第二杯体的高度高于5cm之后,容易导致过滤孔被堵死,且获得的浓缩型酸奶质地不均匀,即部分酸奶无法实现浓缩。第一杯体的高度虽然和过滤效果无关,但第一杯体需要为过滤后滤除的乳清提供足够的容纳空间,因此高度不能过低。而第一杯体由于需要最终被丢弃,因此是可拆卸地位于第二杯体上的,因此过高的高度将导致第一杯体容易在运输、储存等过长中被误碰而和第二杯体分离。According to a specific embodiment, the height of the first and second cup bodies is not particularly limited, and those skilled in the art can determine it according to the amount of content to be contained in the second cup body. For example, in a specific embodiment, the height of the first cup body is 2-3 cm, and the height of the second cup body is 4-5 cm. The inventor found that when the height of the first and second cup bodies is within the above range, not only the size of the accommodation space of the second cup body is moderate, but also the effect of filtering to form concentrated yogurt is better: the inventor found that the height of the second cup body affects the concentration effect of concentrated yogurt. As the filtration time increases, the yogurt at the filter membrane, i.e., the filter layer, will thicken to form concentrated yogurt. If the second cup body is too high, it will cause the filter hole to be blocked before all the yogurt is concentrated, that is, some yogurt cannot be concentrated. Considering the filling equipment and the volume of the second cup body, the height of the second cup body needs to be higher than 3 cm. When the height of the second cup body is higher than 5 cm, it is easy to cause the filter hole to be blocked, and the texture of the concentrated yogurt obtained is uneven, that is, some yogurt cannot be concentrated. Although the height of the first cup body has nothing to do with the filtering effect, the first cup body needs to provide enough accommodation space for the whey filtered out after filtration, so the height cannot be too low. Since the first cup body needs to be discarded eventually, it is detachably located on the second cup body. Therefore, too high a height will cause the first cup body to be accidentally touched and separated from the second cup body during long transportation, storage, etc.
类似地,第一、第二杯体的杯口处的口径也不受特别限制,可根据杯体的高度、容积,灌装、生产、运输和储存的方便等条件进行设计。具体地,第一、第二杯体的口径可以一致,例如可以均为90-100mm。口径在上述范围内的杯体配合前述杯体高度,可以较方便地进行灌装、运输等操作,同时还便于消费者通过该口径的杯体食用酸奶。第一、第二杯体的杯口的形状也不受特别限制,例如,可以为圆形、椭圆形、长方形等等。优选第一、第二杯体的杯口形状、大小均一致。本领域技术人员能够理解的是,第一杯体需要可拆卸低设置在第二杯体上,因此第一杯体还可以具有突出于杯体径向周面的固定部。类似地,第二杯体的杯口也可以具有用于固定第一杯体的平台。密封层和过滤层可以延伸至第二杯体的平台处以实现密封,第一杯体的固定部可以覆盖前述的密封层和过滤层,并和第二杯体的平台通过包括但不限于卡接等方式可拆卸的固定。Similarly, the caliber of the first and second cup bodies at the mouth of the cup is not particularly limited, and can be designed according to the height, volume, filling, production, transportation and storage convenience of the cup body. Specifically, the caliber of the first and second cup bodies can be consistent, for example, both can be 90-100mm. The cup body with a caliber within the above range can be conveniently filled, transported and other operations with the aforementioned cup body height, and it is also convenient for consumers to eat yogurt through the cup body of this caliber. The shape of the mouth of the first and second cup bodies is not particularly limited, for example, it can be circular, oval, rectangular, etc. It is preferred that the shape and size of the mouth of the first and second cup bodies are consistent. It can be understood by those skilled in the art that the first cup body needs to be detachably arranged on the second cup body, so the first cup body can also have a fixing portion protruding from the radial circumference of the cup body. Similarly, the mouth of the second cup body can also have a platform for fixing the first cup body. The sealing layer and the filter layer can extend to the platform of the second cup body to achieve sealing. The fixing portion of the first cup body can cover the aforementioned sealing layer and the filter layer, and be detachably fixed to the platform of the second cup body by means including but not limited to snap-fitting.
根据一个具体实施方式,参考图4,所述第二杯体的杯底面积小于所述杯口的面积。即第二杯体可具有倾斜的侧壁。更具体地,第二杯体200的侧壁具有靠近所述杯底一侧的底部过渡部210,以及靠近所述杯口一侧的侧壁过渡部220。所述底部过渡部具有75-85°的倾角α,侧壁过渡部具有60-75°的倾角β。侧壁部的倾斜角会有限定,一方是出于规模化生产的角度考虑,能够便于灌装过程中的摞杯和送杯,这就要求倾斜角越小越好;另一方面,就是考虑到浓缩过滤时的流速问题,如果侧壁倾斜角越小,那么在过滤过程中就会降低酸奶的流速,进而影响酸奶的浓缩效果。如前所述,本发明提出的容器在进行过滤制备浓缩型酸奶时,需要将第二杯体和第一杯体倒置。发明人发现,具有倾斜侧壁的第二杯体过滤效果较好,且相对于垂直侧壁的杯体而言,具有倾斜的侧壁的杯体在生产、运输过程中也更加稳定,不容易发生倾倒。但侧壁的倾斜程度需要进行控制。如侧壁过于倾斜,则倒置之后杯底过小,影响杯子直立的稳定性;而侧壁过于直立,则会对酸奶浓缩时下流的速度造成负面影响。发明人发现,侧壁具有两个过渡部时,可获得更好的过滤效果以及直立稳定性。According to a specific embodiment, referring to FIG4 , the bottom area of the second cup body is smaller than the area of the cup mouth. That is, the second cup body may have an inclined side wall. More specifically, the side wall of the second cup body 200 has a bottom transition portion 210 close to the bottom side of the cup, and a side wall transition portion 220 close to the cup mouth side. The bottom transition portion has an inclination angle α of 75-85°, and the side wall transition portion has an inclination angle β of 60-75°. The inclination angle of the side wall portion will be limited. On the one hand, it is for the sake of large-scale production, which can facilitate the stacking and feeding of cups during the filling process, which requires the smaller the inclination angle, the better; on the other hand, it is to consider the flow rate problem during concentration and filtration. If the inclination angle of the side wall is smaller, the flow rate of yogurt will be reduced during the filtration process, thereby affecting the concentration effect of yogurt. As mentioned above, when the container proposed by the present invention is used for filtering and preparing concentrated yogurt, the second cup body and the first cup body need to be inverted. The inventors found that the second cup body with inclined side walls has a better filtering effect, and compared with the cup body with vertical side walls, the cup body with inclined side walls is more stable during production and transportation and is not prone to tipping. However, the degree of inclination of the side walls needs to be controlled. If the side walls are too inclined, the bottom of the cup will be too small after inversion, affecting the stability of the cup standing upright; if the side walls are too upright, it will have a negative impact on the speed of the yogurt flowing down during concentration. The inventors found that when the side walls have two transition parts, better filtering effect and upright stability can be obtained.
更具体地,侧壁过渡部的倾角β大于75度时,容易在生产过程中造成卡杯;倾角β小于60度时,则容易造成浓缩时间过长,导致微生物污染风险较大。根据一些优选的实施方式,侧壁过渡部的倾角β可以为60-70度。底部过渡部的倾角α大于85度时,虽然可以具有较好的直立稳定性,但是制备浓缩型酸奶的流速过快,浓缩时间小于12小时,浓缩效果不佳。底部过渡部的倾角α小于75度时,杯子直立效果不佳,容易发生倾倒。More specifically, when the inclination angle β of the side wall transition portion is greater than 75 degrees, it is easy to cause the cup to get stuck during the production process; when the inclination angle β is less than 60 degrees, it is easy to cause the concentration time to be too long, resulting in a greater risk of microbial contamination. According to some preferred embodiments, the inclination angle β of the side wall transition portion can be 60-70 degrees. When the inclination angle α of the bottom transition portion is greater than 85 degrees, although it can have good upright stability, the flow rate for preparing concentrated yogurt is too fast, the concentration time is less than 12 hours, and the concentration effect is not good. When the inclination angle α of the bottom transition portion is less than 75 degrees, the cup has a poor upright effect and is prone to tipping over.
一种酸奶A kind of yogurt
在本发明的另一方面,提出了一种酸奶,其包括奶料,以及前面所述的容器,所述奶料密封容纳于第二杯体内。该酸奶可以利用前述的容器形成浓缩型酸奶。In another aspect of the present invention, a yogurt is provided, which includes milk material and the above-mentioned container, wherein the milk material is sealed and contained in the second cup body. The yogurt can be formed into concentrated yogurt using the above-mentioned container.
根据一个具体实施方式,该奶料包括原料乳,果汁,发酵菌种、凝乳酶以及乳清。果汁可为该酸奶提供更加丰富的口感,发酵菌种、凝乳酶用于发酵。该奶料为普通型酸奶,内含有乳清。According to a specific embodiment, the milk material comprises raw milk, fruit juice, fermentation bacteria, rennet and whey. The fruit juice can provide the yogurt with a richer taste, and the fermentation bacteria and rennet are used for fermentation. The milk material is a common yogurt containing whey.
此处需要特别说明的是,在本发明中,″原料乳″特指用于形成浓缩型酸奶的乳制品,即该原料乳是通过发酵后的制品,奶料为基于其形成的普通型酸奶。该奶料密封于第二杯体内部,如消费者不希望制备饮用浓缩型酸奶,则可以直接饮用该奶料。在一些实施方式中,该奶料中所述原料乳的含量为83.5-90重量份;所述果汁的含量为5-10重量份。发明人发现,果汁的含量过多或过少时,除了影响奶料的口感,还将影响奶料的浓稠程度。浓稠程度不合适的奶料在浓缩形成浓缩型酸奶时将会影响过滤效果。It should be specially noted here that, in the present invention, "raw milk" specifically refers to a dairy product used to form concentrated yogurt, that is, the raw milk is a fermented product, and the milk material is a common yogurt formed therefrom. The milk material is sealed inside the second cup body. If the consumer does not want to prepare drinkable concentrated yogurt, the milk material can be drunk directly. In some embodiments, the content of the raw milk in the milk material is 83.5-90 parts by weight; the content of the fruit juice is 5-10 parts by weight. The inventors have found that when the content of the fruit juice is too much or too little, in addition to affecting the taste of the milk material, it will also affect the thickness of the milk material. Milk material with an inappropriate thickness will affect the filtering effect when it is concentrated to form concentrated yogurt.
具体地,原料乳可以经牛奶发酵获得。牛奶可以是指符合我国生鲜乳收购标准的鲜乳或复原乳,可以来源于牛乳或羊乳。发酵菌种和凝乳酶的具体类型不受特别限制,只要满足相关规定即可。例如,发酵菌种可以为乳酸菌,乳酸菌具体可以包含嗜热链球菌和保加利亚乳杆菌,二者的添加比例可以为(1∶1)-(1∶3),除了以上两种乳酸菌外,还可以包含乳双歧杆菌、嗜热链球菌、长双歧杆菌、婴儿双歧杆菌、植物乳杆菌、干酪乳杆菌、副干酪乳杆菌中的一种或者多种,乳酸菌的添加量为1×109-5×109cfu/g。凝乳酶为市购凝乳酶,可控制凝乳时间为3.5h-4h。果汁可以是浓缩果汁或者NFC果汁,其中浓缩果汁需要按照其浓缩倍数进行还原后使用,还可以按照实际生产需要,添加或者不添加食品用香精。果果汁的种类可以为市售的常见水果种类。为了进一步提高口感,该奶料还可包括甜味剂。甜味剂可以包括但不限于白砂糖、糖醇、蔗糖、果葡糖浆、葡萄糖、麦芽糖浆、三氯蔗糖、安赛蜜、甜菊糖苷和罗汉果甜苷等,以白砂糖为例,白砂糖可来源于甜菜或者甘蔗,需要符合相关的法律法规规定即可,白砂糖的含量可以为5-6.5重量份。Specifically, the raw milk can be obtained by fermenting milk. Milk can refer to fresh milk or reconstituted milk that meets the standards for the purchase of fresh milk in China, and can be derived from cow's milk or goat's milk. The specific types of fermentation bacteria and rennet are not particularly limited, as long as the relevant regulations are met. For example, the fermentation bacteria can be lactic acid bacteria, and the lactic acid bacteria can specifically include thermophilic streptococci and bulgaricus lactobacillus, and the addition ratio of the two can be (1:1)-(1:3). In addition to the above two lactic acid bacteria, it can also include one or more of Bifidobacterium lactis, thermophilic streptococci, long bifidobacterium, infant bifidobacterium, plant lactobacillus, casei, and paracasei lactobacillus, and the addition amount of lactic acid bacteria is 1×10 9 -5×10 9 cfu/g. Rennet is a commercially available rennet, which can control the clotting time to 3.5h-4h. The juice can be concentrated juice or NFC juice, wherein the concentrated juice needs to be reduced according to its concentration multiple before use, and food flavors can also be added or not according to actual production needs. The types of fruit juice can be common fruit types available on the market. In order to further improve the taste, the milk material may also include a sweetener. The sweetener may include but is not limited to white sugar, sugar alcohol, sucrose, fructose syrup, glucose, maltose syrup, sucralose, acesulfame potassium, steviol glycosides and mogrosides, etc. Taking white sugar as an example, white sugar may be derived from beets or sugar cane, and it only needs to comply with relevant laws and regulations. The content of white sugar may be 5-6.5 parts by weight.
获得浓缩型酸奶的方法Method for obtaining concentrated yogurt
在本发明的另一方面,提出了一种基于前述的酸奶获得浓缩型酸奶的方法。该方法包括揭除所述容器中的密封层,并将所述第一、第二杯体倒置,以令位于所述第二杯体内部的所述酸奶通过过滤层进行过滤;将所述第一杯体以及所述酸奶过滤至所述第一杯体内部的乳清弃除,以获得位于所述第二杯体内部的所述浓缩型酸奶。In another aspect of the present invention, a method for obtaining concentrated yogurt based on the above yogurt is provided. The method comprises removing the sealing layer in the container, and inverting the first and second cup bodies to filter the yogurt located inside the second cup body through the filter layer; filtering the first cup body and the yogurt to the whey inside the first cup body and discarding it to obtain the concentrated yogurt located inside the second cup body.
根据一个具体实施方式,所述进行过滤的时间为12-24小时。由此,可以简便地获得浓缩型酸奶。According to a specific embodiment, the filtering time is 12-24 hours. Thus, concentrated yogurt can be easily obtained.
根据一个具体实施方式,置于第二杯体内的奶料可以是通过以下步骤获得的:According to a specific embodiment, the milk placed in the second cup body can be obtained by the following steps:
1.将果汁投入至预热后的牛奶中,搅拌至其完全溶解。需要加入甜味剂时,可和果汁同步加入预热后的牛奶中。1. Add the juice to the preheated milk and stir until it is completely dissolved. If you need to add sweetener, add it to the preheated milk at the same time as the juice.
2.将步骤1所得物料进行均质,均质可为二级均质,条件为65-70℃、二级压力40bar,一级压力180bar。2. The material obtained in step 1 is homogenized. The homogenization can be a two-stage homogenization under the conditions of 65-70°C, a second-stage pressure of 40 bar, and a first-stage pressure of 180 bar.
3.将步骤2均质后所得物料升温至93-97℃进行杀菌,杀菌时间为300-360秒。3. Heat the homogenized material obtained in step 2 to 93-97°C for sterilization for 300-360 seconds.
4.将步骤3的所得物料降温至35-43℃,加入发酵菌种和凝乳酶,发酵至pH4.6以下。4. Cool the material obtained in step 3 to 35-43°C, add fermentation bacteria and rennet, and ferment to a pH below 4.6.
5.将步骤4的样品破乳、搅拌、灌装至第二杯体中。5. Demulsify, stir and fill the sample in step 4 into the second cup.
6.对第二杯体进行密封处理,在杯口处覆盖过滤层以及密封层。6. Seal the second cup body and cover the cup mouth with a filter layer and a sealing layer.
7.在密封层上设置第一杯体。7. Arrange the first cup body on the sealing layer.
综上,本发明提出的容器、酸奶以及形成浓缩型酸奶的方法,可以在小型的、体积与市售酸奶体积相当的容器中实现浓缩型酸奶的制备,从而可以节约制备浓缩型酸奶的设备成本,降低原料损失率,降低形成浓缩型酸奶时的微生物污染风险,并可令消费者DIY形成浓缩型酸奶,提高引用酸奶的乐趣。In summary, the container, yogurt, and method for forming concentrated yogurt proposed in the present invention can realize the preparation of concentrated yogurt in a small container with a volume comparable to that of commercially available yogurt, thereby saving the equipment cost for preparing concentrated yogurt, reducing the raw material loss rate, and reducing the risk of microbial contamination when forming concentrated yogurt. It also allows consumers to DIY the concentrated yogurt and increase the pleasure of drinking yogurt.
下述实施例中所用方法如无特别说明均为常规方法,所用的试剂如无特别说明均为可商购的试剂。The methods used in the following examples are conventional methods unless otherwise specified, and the reagents used are commercially available reagents unless otherwise specified.
实施例1葡萄酸奶Example 1 Grape Yogurt
奶料配方如下:(添加量以1000kg产品计算)The formula of milk feed is as follows: (the amount added is calculated based on 1000kg of product)
备注:由于嗜热链球菌、保加利亚乳杆菌和凝乳酶的重量比较少,因此不计入酸奶总重量中。Note: Since the weight of Streptococcus thermophilus, Lactobacillus bulgaricus and rennet is relatively small, they are not included in the total weight of yogurt.
制备工艺:Preparation Process:
(1)将白砂糖和果汁投入至预热后的牛奶中,搅拌至其完全溶解。(1) Add sugar and juice to preheated milk and stir until completely dissolved.
(2)将步骤(1)所得物料进行均质,均质条件为70℃、二级压力40bar,一级压力180bar。(2) The material obtained in step (1) was homogenized at 70° C., a secondary pressure of 40 bar, and a primary pressure of 180 bar.
(3)将步骤(3)均质后所得物料升温至95℃进行杀菌,杀菌时间为350秒。(3) The material obtained after homogenization in step (3) is heated to 95° C. for sterilization for 350 seconds.
(4)将步骤(3)的所得物料降温至35℃,加入发酵菌种和凝乳酶,发酵至pH4.6以下。(4) Cooling the material obtained in step (3) to 35° C., adding fermentation bacteria and rennet, and fermenting to a pH below 4.6.
(5)将步骤(4)的样品破乳、搅拌、灌装至杯中。(5) Demulsify, stir and fill the sample from step (4) into a cup.
(6)去掉上层盖膜,将酸奶倒置放置16h,得到了葡萄浓缩酸奶。(6) The upper cover film was removed and the yogurt was placed upside down for 16 h to obtain grape concentrated yogurt.
实施例2:沙棘浓缩酸奶Example 2: Seabuckthorn Concentrated Yogurt
1.浓缩酸奶配方如下(以1000kg产品计算):1. The formula of concentrated yogurt is as follows (calculated based on 1000kg product):
备注:由于嗜热链球菌、保加利亚乳杆菌和凝乳酶的重量比较少,因此不计入酸奶总重量中。Note: Since the weight of Streptococcus thermophilus, Lactobacillus bulgaricus and rennet is relatively small, they are not included in the total weight of yogurt.
制备工艺Preparation Process
其余操作同实施例1,所不同的是,在制备浓缩型酸奶时倒置放置24h,得到了沙棘浓缩酸奶。The remaining operations were the same as those in Example 1, except that the concentrated yogurt was placed upside down for 24 hours to obtain sea buckthorn concentrated yogurt.
实施例1以及实施例2所采用的容器参数如下:The container parameters used in Example 1 and Example 2 are as follows:
过滤孔孔径:0.5mm;Filter hole diameter: 0.5mm;
第二杯体高度5cm,第一杯体高度3cm;The second cup body height is 5cm, the first cup body height is 3cm;
第二杯体侧壁过渡部倾角65度;底部过渡部倾角80度。The inclination angle of the transition part of the side wall of the second cup body is 65 degrees; the inclination angle of the bottom transition part is 80 degrees.
风味测评Flavor test
针对实施例1,2的产品,选取30名专业评价人员(男女比例为1∶1),分别根据产品的组织状态、香气和口感三方面对产品进行评价,评价标准见表1,每个指标满分10分。感官评价的结果依据30人评分的平均值,具体见表2。For the products of Examples 1 and 2, 30 professional evaluators (male to female ratio of 1:1) were selected to evaluate the products according to the product texture, aroma and taste. The evaluation criteria are shown in Table 1, and each indicator has a full score of 10. The results of the sensory evaluation are based on the average of the scores of the 30 people, as shown in Table 2.
表1Table 1
表2Table 2
容器过滤层孔径测评Evaluation of the pore size of the container filter layer
基于实施例1制备的普通酸奶(未过滤),对过滤层孔径大小以及过滤效果进行了对比试验,具体详见下表3(容器其余参数同实施例1):Based on the ordinary yogurt (unfiltered) prepared in Example 1, a comparative test was conducted on the pore size of the filter layer and the filtering effect, as shown in Table 3 below (the other parameters of the container are the same as in Example 1):
表3table 3
由上表可知,孔径为0.3mm以上的过滤孔才能够避免在短时间(11h)内过滤孔被堵死。过滤孔径在0.7mm以上,有部分未经浓缩的酸奶进入下层杯中,造成酸奶损失。综上,孔径为0.5mm左右的孔径较为适于形成浓缩型酸奶。From the table above, we can see that the filter holes with a pore size of 0.3mm or more can avoid being blocked in a short time (11h). When the filter pore size is above 0.7mm, some unconcentrated yogurt will enter the lower cup, causing yogurt loss. In summary, the pore size of about 0.5mm is more suitable for forming concentrated yogurt.
奶料果汁含量测评Evaluation of milk and juice content
基于实施例1制备的普通酸奶,对果汁含量以及过滤效果进行了对比试验,具体详见下表4(奶料除果汁以外其他配方同实施例1,容器参数同实施例1):Based on the ordinary yogurt prepared in Example 1, a comparative test was conducted on the juice content and the filtering effect, as shown in Table 4 below (the other formulas of the milk material except the juice are the same as in Example 1, and the container parameters are the same as in Example 1):
表4Table 4
果汁可以起到调节酸奶固形物总量的效果,如果果汁添加量过高导致了酸奶总固形物过低,就会造成酸奶顺着过滤孔流下至下层杯中,含量过低,则原始普通型酸奶固形物含量过高,容易在没有完全实现过滤之前即将滤孔堵死。由上表4数据可知,果汁的添加量控制在5%-10%,可以实现本发明的目的。Juice can play the role of adjusting the total solid content of yogurt. If the amount of juice added is too high, resulting in too low total solid content of yogurt, the yogurt will flow down the filter hole to the lower cup. If the content is too low, the solid content of the original ordinary yogurt is too high, and the filter hole is easily blocked before the filtration is completely completed. From the data in Table 4 above, it can be seen that the purpose of the present invention can be achieved by controlling the amount of juice added to 5%-10%.
第二杯体高度测评Second cup height evaluation
基于实施例1制备的普通酸奶(未过滤),对第二杯体的高度以及过滤效果进行了对比试验,具体详见下表5(容器其余参数同实施例1):Based on the ordinary yogurt (unfiltered) prepared in Example 1, a comparative test was conducted on the height of the second cup body and the filtering effect, as shown in Table 5 below (the other parameters of the container are the same as in Example 1):
表5table 5
综上,考虑到灌装设备以及最终产品的容积,第二杯体高度首先要高于3cm。容器高度对浓缩效果的影响见表5,结合实际生产以及浓缩酸奶的质地,本发明限定第二杯子高度在4-5cm可获得较好的效果。结合浓缩时间和乳清析出量,第一杯体的杯子高度为2-3cm较为合适。In summary, considering the volume of the filling equipment and the final product, the height of the second cup body must first be higher than 3 cm. The effect of the container height on the concentration effect is shown in Table 5. Combined with the actual production and the texture of the concentrated yogurt, the present invention limits the second cup height to 4-5 cm to obtain a better effect. Combined with the concentration time and the amount of whey precipitation, the cup height of the first cup body is more suitable to be 2-3 cm.
第二杯体侧壁倾斜角度测评Second cup body side wall inclination angle evaluation
基于实施例1制备的普通酸奶(未过滤),对第二杯体侧壁倾斜角度以及过滤效果进行了对比试验,具体详见下表6(容器其余参数同实施例1):Based on the ordinary yogurt (unfiltered) prepared in Example 1, a comparative test was conducted on the inclination angle of the side wall of the second cup body and the filtering effect, as shown in Table 6 below (the other parameters of the container are the same as in Example 1):
表6Table 6
侧壁部的倾斜角会影响灌装过程中的摞杯和送杯,倾斜角越小越好;考虑到浓缩过滤时的流速问题,如果侧壁倾斜角过小,在过滤过程中就会降低酸奶的流速,进而影响酸奶的浓缩效果。底部过渡部倾斜角过小,倒置杯底过小,会影响到杯子的直立效果。底部过渡部的倾斜角大小会直接影响浓缩时酸奶的流下速度,进而影响浓缩时间。参考上表可知,侧壁过渡部的倾斜角为60°-70°,底部过渡部的倾角为75-85°时综合效果较好。The inclination angle of the side wall will affect the stacking and feeding of cups during the filling process. The smaller the inclination angle, the better. Considering the flow rate during concentration and filtration, if the inclination angle of the side wall is too small, the flow rate of yogurt will be reduced during the filtration process, thereby affecting the concentration effect of yogurt. If the inclination angle of the bottom transition part is too small, the bottom of the inverted cup is too small, which will affect the upright effect of the cup. The inclination angle of the bottom transition part will directly affect the flow speed of yogurt during concentration, thereby affecting the concentration time. Referring to the above table, it can be seen that the comprehensive effect is better when the inclination angle of the side wall transition part is 60°-70° and the inclination angle of the bottom transition part is 75-85°.
以上所述仅仅是本发明的优选实施方式。应当指出的是,在不脱离本发明的精神和实质的情况下,本领域技术人员可对本发明的细节和特征进行各种修改、组合、变更或替换。这些修改、组合、变更或替换也应理解为包括在本发明要求保护的范围之内。The above description is only a preferred embodiment of the present invention. It should be noted that, without departing from the spirit and essence of the present invention, those skilled in the art may make various modifications, combinations, changes or substitutions to the details and features of the present invention. These modifications, combinations, changes or substitutions should also be understood to be included in the scope of protection claimed by the present invention.
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