2. background technology
As everyone knows, under the condition that steam exists, hydrocarbon gas or liquid hydrocarbon Pintsch process are produced in the process of ethene and propylene, and pyrolysis gasoline obtains as by product.Except that containing benzene,toluene,xylene, also contain the hydro carbons of unsaturated and easy oxidation in various degree in the pyrolysis gasoline, generate the gelationus compound as easy polymerization reaction take place such as diolefine and alkyl alkenyl arene, thereby pyrolysis gasoline can't directly be used.Industrial common elder generation is with the C in the pyrolysis gasoline
5, C
9After the cut excision, to middle cut (C
6-C
8) adopt the method for two-stage hydrogenation to carry out processing treatment.One-stage selective hydrogenation mainly is to make diolefin and alkyl alkenyl arene component generate corresponding alkene and alkylaromatic hydrocarbon, again through secondary hydrogenation, removes monoolefine, and after making the organic compound hydrogenation decomposition and separation of sulfur-bearing, nitrogen, oxygen and chlorine, makes aromatics extraction raw material.At present the one-stage selective hydrogenation of gasoline splitting catalyzer that uses in the industrial production mainly contains two classes, is respectively active ingredient with nickel and is active ingredient with the palladium, it is carried on aluminum oxide or is on the carrier of major constituent with the aluminum oxide.Two class catalyzer respectively have characteristics, the temperature of reaction height of nickel catalyst, and the height unsaturated hydrocarbons easily generates colloid, thereby the regeneration period is short, needs frequent regeneration, but the low price of catalyzer; Palladium series catalyst is active high, and selectivity is good, and temperature of reaction is low, and the regeneration period is long, but the cost of catalyzer is higher.What use was more on the present industrial production is the precious metal palladium series catalysts.
CN 1071443A discloses a kind of one-stage selective hydrogenation of gasoline splitting catalyzer, is used for pyrolysis gasoline C
6-C
8Components selection hydrogenation, active ingredient are palladiums, and carrier is α, δ mixed phase aluminum oxide, be lamella catalyst, the palladium content that with the carrier is benchmark is the heavy % of 0.28-0.30, and reaction temperature rising is low, diolefin hydrogenation selectivity height, the ability of anti-arseniasis is stronger, but the hydrogenation activity of catalyzer is moderate.CN 1218822A discloses a kind of selective hydrogenation catalyst, form by the nickel oxide of the heavy % of 5-25, the lithium of the heavy % of 0.1-2.0 or the aluminum oxide of alkaline-earth metal and surplus, this catalyzer is that Ni is made on the alumina supporter that contains lithium or alkaline-earth metal, be applicable to the distillate that contains diolefin, particularly the selective hydrogenation process of the full distillate oil of pyrolysis gasoline has improved hydrogenation activity and stability.
Yet, for a kind of good selective hydrogenation catalyst, should have higher activity, stability and selectivity simultaneously, also unresolved this problem in the prior art.
3. summary of the invention
The invention provides a kind of selective hydrogenation catalyst with excellent activity, selectivity and stability.
Catalyzer of the present invention is by palladium metal, alkaline earth metal oxide and carrier A l
2O
3Form, wherein carrier specific surface 50-150m
2/ g is preferably 100-130m
2/ g, specific pore volume 0.35-0.55ml/g is preferably 0.40-0.50ml/g, and the hole of 5.0-10.0nm accounts for more than 70% of total pore volume, and carrier can be bar shaped, sphere or compressing tablet shape etc.
In the catalyzer be the heavy % of content 0.15-0.5 of benchmark palladium with the carrier, the heavy % of alkaline earth metal oxide content 0.1-3.0,0.1-1.0% preferably, alkaline earth metal oxide is preferably magnesium oxide.
In catalyzer set-up procedure of the present invention, at first prepare alumina supporter.Carrier by pseudo-boehmite powder and binding agent, pore-forming material etc. after kneading, moulding, 100-120 ℃ dry 2-5 hour, again at 900-1050 ℃, preferably 950-1000 ℃ following roasting 1-8 hour, preferably 2-4 hour.
The pseudo-boehmite powder is made of usual method when moulding, and used binding agent and pore-forming material also can utilize known material, and pore-forming material is the 1-4% of vehicle weight, and binding agent is the 1-2% of vehicle weight.
Alkaline earth metal oxide and palladium are to adopt to divide the mode of soaking, and at first use alkaline earth metal compounds solution incipient impregnation carrier, and the concentration of solution can be determined by the cubage of alkaline earth metal oxide on the predetermined last catalyzer.Behind the dipping, after 100-120 ℃ of dry 1-3 hour, again at 300-600 ℃, preferably 400-500 ℃ following roasting 1-6 hour, preferably 2-3 hour.Make the alumina supporter of the heavy % of alkaline including earth metal oxide compound 0.1-3.0 like this.
Above-mentioned alkaline earth metal compounds is the compound of magnesium, preferred magnesium nitrate.
Get the carrier of a certain amount of alkaline including earth metal oxide compound, preimpregnation in distilled water, drain after, again with the compound solution of palladium dipping, the concentration of solution can be determined by the cubage of palladium on the predetermined last catalyzer.Palladium compound can be a kind of in the known palladium compound, the preferably chlorate of palladium, nitrate, and it is acid that solution preferably is, and PH=1.5-2.5 regulates with hydrochloric acid.The dipping back is after 100-120 ℃ of dry 1-3 hour, again at 300-600 ℃ of following roasting 1-6 hour.
Catalyzer of the present invention is a precious metals palladium catalyst, because of alumina carrier surface through the alkaline earth metal oxide modification, reduced the acidity of carrier surface, improved activity of such catalysts to a certain extent, reduced the growing amount of polymkeric substance, the stability of catalyzer is improved, has prolonged the regeneration period of catalyzer; Find by repetition test simultaneously, by the specific surface 50-150m that selects the suitable carriers raw material and under suitable operational condition, make
2/ g, specific pore volume 0.35-0.55ml/g, the hole of 5.0-10.0nm accounts for the alumina supporter more than 70% of total pore volume, is applied to make in the selective hydrogenation catalyst that catalyst hydrogenation activity and selectivity all increase significantly.
4. embodiment
Example 1 (according to the present invention)
(1). carrier preparation
After getting 1000 gram pseudo-boehmites, 40 gram sesbania powder and being mixed, adds 500 milliliters and contain the aqueous solution that citric acid 20 restrains, after 4 hours, 960 ℃ of following roastings 3 hours, the strip carrier that makes had following physical properties again through kneading, extrusion moulding, 110 ℃ of dryings:
Specific surface 118m
2/ g, specific pore volume 0.42ml/g.
The hole of pore radius 5.0-10.0nm accounts for 75% of total pore volume.
(2). Preparation of catalysts
A. take by weighing 2.04 and restrain the Palladous chloride powder that the palladium content are no less than 59 heavy %, be dissolved in 315 ml distilled waters, add appropriate hydrochloric acid, regulate PH=1.5-2.5, make palladium chloride solution.
B. weighing magnesium nitrate crystal 16 grams are dissolved in the distilled water, make 210 milliliters of magnesium nitrate solutions.
C gets carrier 500 grams that step (1) makes, and above-mentioned magnesium nitrate solution is sprayed on it, then after under 120 ℃ dry 2 hours, again 450 ℃ of following roastings 3 hours.
D places distilled water with above-mentioned magnesium-containing carrier, after 30 minutes, drains carrier, is dipped in the above-mentioned palladium chloride solution.After 60 minutes, surplus liquid substantially transparent is analyzed palladium content wherein, and not enough 20ppm illustrates that palladium almost completely is adsorbed onto on the carrier.After taking-up drains, dry, roasting and soak magnesium after identical.
So just made catalyst A, the content of its palladium on carrier is 0.24 heavy %, and the content of MgO is 0.5 heavy %.
Example 2 (comparative sample)
(1). carrier preparation
The batching of carrier is identical with example 1 with extrusion moulding, and just the maturing temperature of carrier is 1100 ℃, and 3 hours time, the strip carrier that makes has following physical properties:
Specific surface 38m
2/ g, specific pore volume 0.26ml/g.
The hole of pore radius 5.0-10.0nm accounts for 36% of total pore volume.
(2). Preparation of catalysts is with example 1
So just made catalyst B, the content of its palladium on carrier is 0.24 heavy %, and the content of MgO is 0.5 heavy %.
Example 3 (comparative sample)
(1). the preparation of carrier
Method preparation by example 1.
(2). Preparation of catalysts
A takes by weighing the Palladous chloride powder that 2.04 gram palladium content are no less than 59 heavy %, is dissolved in 315 ml distilled waters, adds appropriate hydrochloric acid, regulates PH=1.5-2.5, makes palladium chloride solution.
B gets carrier 500 grams that step (1) makes and places distilled water, after 30 minutes, drains carrier, is dipped in the above-mentioned palladium chloride solution.After 60 minutes, surplus liquid substantially transparent is analyzed palladium content wherein, and not enough 20ppm illustrates that palladium almost completely is adsorbed onto on the carrier.After taking-up drains, after under 120 ℃ dry 2 hours, again 450 ℃ of following roastings 3 hours.
So just made catalyzer C, the content of its palladium on carrier is 0.24 heavy %.
Example 4 (according to the present invention)
Carrier and Preparation of catalysts just take by weighing the Palladous chloride powder that 1.70g palladium content is no less than 59 heavy % with example 1, are dissolved in 315 ml distilled waters, add appropriate hydrochloric acid, regulate PH=1.5-2.5, make palladium chloride solution.The content of palladium on carrier is 0.20 heavy %, and the content of MgO is 0.5 heavy %, makes catalyzer D.
Example 5 (according to the present invention)
Carrier and Preparation of catalysts are with example 1, and just weighing magnesium nitrate crystal 32 grams are dissolved in the distilled water, make 210 milliliters of magnesium nitrate solutions.The content of palladium on carrier is 0.24 heavy %, and the content of MgO is 1.0 heavy %, makes catalyzer E.
Example 6
This example is catalyzer of the present invention and comparative catalyst's active appraisal experiment.
With example 1,2,3,4,5 catalyst A that make, B, C, D, E adopts the continuous evaluating apparatus of pressurization, simulation industrial operation condition, activity, the selectivity of investigation original catalyst particle size.Reaction tubes is Φ 27 * 3mm stainless steel tube, and the outer chuck of adorning of pipe feeds the hot water heating, and tube hub is adorned the Thermal couple casing pipe of a Φ 4 * 1mm.Beds is filled with the glass sphere of Φ 3mm up and down.
Test is taken from Qilu Petrochemical company olefin plant cracker with pyrolysis gasoline, diene value 13.68gI/100g, and iodine number 41.40gI/100g, 74 ℃ of initial boiling points are done 150 ℃.Hydrogen purity is for working energetically 99.99% (volume).At first catalyzer is reduced, by hydrogen gas space velocity 120h
-1Amount feed hydrogen, at 90 ℃ of following reductase 12s hour.Feed pyrolysis gasoline then and hydrogen reacts, condition is: pyrolysis gasoline volume space velocity 6h
-1, 60 ℃ of temperature of reaction, hydrogen to oil volume ratio 20, pressure 2.7MPa, 20 hours time.Test-results sees Table 1.
Table 1
| Project | A | B | C | D | E |
| Product diene value, gI/100g oil | 0.76 | 1.18 | 0.99 | 0.83 | 0.68 |
| The product iodine number, gI/100g oil | 31.90 | 32.21 | 30.81 | 32.57 | 32.53 |
| The diolefin hydrogenation rate, % | 94.44 | 91.37 | 92.76 | 93.93 | 95.03 |
| The diolefin hydrogenation selectivity, % | 80.95 | 76.55 | 74.96 | 83.21 | 84.58 |
Table 1 shows, does not add the C of alkaline-earth metal, its diolefin hydrogenation rate and diolefin hydrogenation selectivity and catalyst A of the present invention, and D, E compares, and certain gap is arranged.
Do not adopt the B of carrier of the present invention, its diolefin hydrogenation rate and diolefin hydrogenation selectivity and catalyst A of the present invention, D, E compares, and is far apart.
Example 7
This example is catalyst A of the present invention and industrial catalyst F (external product, Pd/Al
2O
3System, the heavy % of Pd content 0.3) activity stability comparative evaluation experiment.Testing apparatus, raw material and appreciation condition are with example 6.Test-results sees Table 2.
Table 2
| The runtime/sky | A | F |
| Product diene value, gI/100g oil | The diolefin hydrogenation rate, % | Product diene value, gI/100g oil | The diolefin hydrogenation rate, % |
| 5 | 0.79 | 94.23 | 0.89 | 93.49 |
| 10 | 0.83 | 93.93 | 0.94 | 93.13 |
| 15 | 0.92 | 93.27 | 1.03 | 92.47 |
| 20 | 0.99 | 92.76 | 1.15 | 91.59 |
| 25 | 1.02 | 92.54 | 1.27 | 90.72 |
By table 2 as seen, no matter catalyzer of the present invention is activity or activity stability, all is better than comparative catalyst F.