CN118062136A - Sunroof mounting apparatus and sunroof mounting method - Google Patents
Sunroof mounting apparatus and sunroof mounting method Download PDFInfo
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- CN118062136A CN118062136A CN202410416256.4A CN202410416256A CN118062136A CN 118062136 A CN118062136 A CN 118062136A CN 202410416256 A CN202410416256 A CN 202410416256A CN 118062136 A CN118062136 A CN 118062136A
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- 238000000034 method Methods 0.000 title claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 362
- 238000006073 displacement reaction Methods 0.000 claims abstract description 135
- 238000001514 detection method Methods 0.000 claims abstract description 86
- 238000009434 installation Methods 0.000 claims abstract description 64
- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 claims description 87
- 239000000463 material Substances 0.000 claims description 34
- 230000001360 synchronised effect Effects 0.000 claims description 17
- 238000013459 approach Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 description 10
- 238000011900 installation process Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000002829 reductive effect Effects 0.000 description 7
- 230000002159 abnormal effect Effects 0.000 description 5
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 230000003068 static effect Effects 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 230000001934 delay Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/06—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being doors, windows, openable roofs, lids, bonnets, or weather strips or seals therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/022—Transferring or handling sub-units or components, e.g. in work stations or between workstations and transportation systems
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention discloses a skylight carrying device and a skylight carrying method, wherein the skylight carrying device comprises a mounting frame, a displacement driving mechanism, a lifting mechanism, a tray mechanism and a detection mechanism, the displacement driving mechanism comprises a first displacement driving device and a second displacement driving device, the first displacement driving device is used for driving the mounting frame to move along the moving direction of a vehicle, and the second displacement driving device is used for driving the mounting frame to move along the direction perpendicular to the moving direction of the vehicle; the lifting mechanism is connected with the mounting frame; the tray mechanism is in transmission connection with the lifting mechanism, and the lifting mechanism is used for driving the tray mechanism to lift; the detection mechanism comprises a position detection device and an in-place detection device, and the position detection device is used for acquiring position information of the vehicle and the tray mechanism; the in-place detection device is used for judging whether the vehicle pushes the tray to synchronously move. The automatic skylight moving to the skylight installation position is realized through the skylight carrying equipment, and the automatic returning is realized after the skylight installation is finished, so that the labor and time are saved.
Description
Technical Field
The invention relates to the technical field of vehicle sunroof assembly, in particular to sunroof carrying equipment and a sunroof carrying method.
Background
At present, the existing vehicle skylight assembly mainly depends on manually conveying the skylight into a vehicle for installation, or manually operating a carrying machine to convey the skylight into the vehicle, and then manually installing the skylight, wherein in the latter, the vehicle is required to be stopped, the carrying machine is manually pushed to enable the skylight to move between two vehicles, a great deal of manpower is required to be consumed for pushing equipment to move, and long-term operation of the carrying machine is easy to cause physical fatigue or waist damage of operators; pushing the carrying machine by an operator to enable the skylight to enter between the two vehicles, wherein the operation requires a certain concentration of the operator, and if the attention of the operator is not concentrated, the carrying machine collides with the front vehicle; the height of the sunroof entering the vehicle still depends on manual adjustment, and the manual adjustment can cause damage to vehicle components due to operator errors; after the skylight enters the vehicle, the skylight still needs to be manually lifted to the installation height of the skylight, and then the skylight is installed; in the whole installation process, an operator needs to operate the carrying machine to move and also needs to enter and exit the vehicle to install the skylight, so that the working intensity of the operator is high and the whole installation process takes a long time.
In view of this, it is necessary to provide a new sunroof mounting apparatus and sunroof mounting method to solve or at least alleviate the above technical drawbacks.
Disclosure of Invention
The invention mainly aims to provide a skylight carrying device and a skylight carrying method, which aim to solve the technical problem that the existing vehicle skylight is time-consuming and labor-consuming to install.
In order to achieve the above object, the present invention provides a sunroof mounting apparatus comprising:
A mounting frame;
The displacement driving mechanism comprises a first displacement driving device and a second displacement driving device, the first displacement driving device and the second displacement driving device are in transmission connection with the mounting frame, the first displacement driving device is used for driving the mounting frame to move along the moving direction of the vehicle, and the second displacement driving device is used for driving the mounting frame to move along the direction perpendicular to the moving direction of the vehicle;
the lifting mechanism is connected with the mounting frame;
the tray mechanism is in transmission connection with the lifting mechanism, and the lifting mechanism is used for driving the tray mechanism to lift;
The detection mechanism comprises a position detection device and an in-place detection device, and the position detection device is used for acquiring position information of the vehicle and the tray mechanism; the in-place detection device is used for judging whether the vehicle pushes the tray to synchronously move.
In an embodiment, the detection device that targets in place includes movable support, reset piece and targets in place detection piece, the movable support be provided with start position and installation position, the movable support with mounting bracket sliding fit, the movable support be used for with the vehicle butt, so that the vehicle can drive the movable support from start position removes to the installation position, detection piece is used for detecting whether the movable support is located the installation position, the mounting bracket with the movable support all with the reset piece is connected, the reset piece is used for driving the movable support is from the installation position removes to the start position.
The present invention also provides a sunroof mounting method applied to the sunroof mounting apparatus, the sunroof mounting method including the steps of:
Controlling a first displacement driving device to drive a tray mechanism to move to a position between two vehicles and close to the edge of a production line, keeping the tray mechanism and the vehicles to synchronously move, and controlling a second displacement driving device to drive the tray mechanism to move between the two vehicles;
Controlling a first displacement driving device to drive the tray mechanism to approach the vehicle until the vehicle pushes the tray mechanism to synchronously move;
Controlling a lifting mechanism to drive the tray mechanism to rise to a skylight installation position;
Installing a skylight;
controlling the lifting mechanism to drive the tray mechanism to descend to a height position where the tray mechanism can leave the vehicle;
And controlling the first displacement driving device to drive the tray mechanism to move between two vehicles, and controlling the second displacement driving device to drive the tray mechanism to move to the production line side.
In an embodiment, the detection device that targets in place includes movable support and targets in place detection piece, the movable support is provided with initial position and installation position, the movable support with mounting bracket sliding fit, control elevating system drives the step of tray mechanism rise to skylight installation position includes:
acquiring detection information of the in-place detection piece, and judging whether the movable bracket is positioned at the installation position according to the detection information;
If yes, the lifting mechanism is controlled to drive the tray mechanism to ascend to the skylight installation position.
In an embodiment, the in-place detection device includes a movable support, the movable support and the mounting bracket are in sliding fit, the movable support is provided with an overload position, the skylight carrying device further includes an overload protection component, the overload protection component includes an overload detection piece, and the steps of the skylight carrying method further include:
Acquiring overload information of the overload detection part in real time;
judging whether the movable bracket is positioned at the overload position according to the overload information;
If yes, the production line is controlled to stop.
In an embodiment, the steps of the sunroof mounting method further include:
The real-time control position detection device acquires vehicle position information and tray position information;
The step of controlling the first displacement driving device to drive the tray mechanism to move to a position between two vehicles and close to the edge of the production line and keep the tray mechanism and the vehicles to synchronously move, and controlling the second displacement driving device to drive the tray mechanism to move to a position between two vehicles comprises the following steps:
According to the vehicle position information and the tray position information, controlling a first displacement driving device to drive a tray mechanism to move to a position between two vehicles and close to the edge of a production line, keeping the tray mechanism and the vehicles to move synchronously, and controlling a second displacement driving device to drive the tray mechanism to move between the two vehicles;
the step of controlling the first displacement driving device to drive the tray mechanism to move between two vehicles and controlling the second displacement driving device to drive the tray mechanism to move to the production line side comprises the following steps of:
And controlling the first displacement driving device to drive the tray mechanism to move between two vehicles according to the vehicle position information and the tray position information, and controlling the second displacement driving device to drive the tray mechanism to move to the production line side.
In an embodiment, the step of controlling the first displacement driving device to drive the tray mechanism to move to a position between two vehicles near the edge of the production line and keeping the tray mechanism and the vehicles to move synchronously includes:
acquiring vehicle information;
controlling the tray mechanism to change the form according to the vehicle information;
The skylight is placed on the tray mechanism.
In an embodiment, the step of controlling the second displacement driving device to drive the tray mechanism to move to the production line side includes:
Controlling the first displacement driving device to drive the tray mechanism to move to a material taking station, and simultaneously controlling the lifting mechanism to drive the tray mechanism to move to a material taking height;
The step of placing the skylight on the tray mechanism may include, after:
and controlling the lifting mechanism to drive the tray mechanism to rise to the vehicle inlet height according to the vehicle information.
In an embodiment, the production line side is provided with a synchronous waiting station, and the step of placing the skylight on the tray mechanism includes:
and controlling the first displacement driving device to drive the tray mechanism to move to the synchronous waiting station.
In an embodiment, the detection mechanism further comprises a material detection device, wherein the material detection device is used for detecting whether the tray is placed on the tray mechanism or not; the sunroof mounting device further comprises a button for finishing operation; the step of controlling the lifting mechanism to drive the tray mechanism to descend to a height position where the tray mechanism can leave the vehicle comprises the following steps of:
Pressing the button after the operation is finished;
Acquiring material information of the material detection device, and judging whether the skylight is positioned on the tray mechanism according to the material information;
If not, the lifting mechanism is controlled to drive the tray mechanism to descend to the height position where the tray mechanism can leave the vehicle.
According to the technical scheme, an operator places a skylight matched with a production vehicle on a tray mechanism according to a production instruction ticket, the lifting mechanism drives the lifting mechanism to rise to a vehicle entering height according to vehicle type information of the production vehicle, a position detection device acquires vehicle position information of the vehicle on the production line and tray position information of the tray mechanism in real time, a first displacement driving device drives the tray mechanism with the skylight placed to move to a position between two vehicles along the moving direction of the vehicle on the production line and close to the outer side of the production line according to the vehicle position information, namely, the tray mechanism is positioned at the left side or the right side of the production line and keeps the same moving speed as the vehicle, then a second displacement driving device drives the tray mechanism to move along a transportation direction perpendicular to the production line until the tray mechanism is positioned between the two vehicles, the first displacement driving device stops moving relative to the tray mechanism until the vehicle can push a mounting frame to move synchronously with the vehicle, the skylight on the tray mechanism is positioned below a mounting position, the skylight until the skylight is moved to the mounting position of the vehicle, a worker moves the tray mechanism to the mounting position between the two vehicles, the tray mechanism is driven by the second displacement driving device drives the tray mechanism to move to the tray mechanism to move synchronously until the two vehicles move to the tray mechanism is moved to the position in front of the two vehicles, and the tray mechanism is moved to the two vehicles are moved synchronously, and the tray mechanism is moved to the front by the driving device is moved by the two vehicles, and the tray mechanism is moved to move up to the tray mechanism is moved by the driver to move along the tray mechanism through the moving speed synchronously, the lifting mechanism drives the tray mechanism to descend to the workpiece taking height after the tray mechanism reaches the edge of the production line, meanwhile, the first displacement driving device drives the tray mechanism to move to the skylight workpiece taking station, a worker places the skylight on the tray, the operation is repeated, in the whole installation process of the tray, the vehicle is always in a moving state, the time spent in the skylight installation operation is saved when the vehicle stops, the worker does not need to operate the carrying machine in the skylight installation process, the labor is saved, and the working intensity of the worker is reduced.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings which are required in the description of the embodiments or the prior art will be briefly described below, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained without the inventive effort by a person skilled in the art, in a structure which is shown in accordance with these drawings.
FIG. 1 is a schematic view of a sunroof mounting apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of a part of a sunroof mounting apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of an in-place detecting device according to an embodiment of the present invention;
FIG. 4 is a schematic view of another view angle structure of an in-place detecting device according to an embodiment of the present invention;
FIG. 5 is a schematic diagram illustrating a first displacement driving device according to an embodiment of the present invention;
FIG. 6 is a schematic view of a tray mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic view of a tray mechanism according to an embodiment of the present invention entering between two vehicles;
FIG. 8 is a schematic view of a tray mechanism entering a vehicle interior according to an embodiment of the present invention;
FIG. 9 is a flowchart of a first embodiment of a sunroof mounting method according to the present invention;
FIG. 10 is a flow chart of a second embodiment of the sunroof mounting method according to the present invention;
FIG. 11 is a flowchart of a third embodiment of a sunroof mounting method according to the present invention;
Fig. 12 is a flowchart of a fourth embodiment of the sunroof mounting method according to the present invention.
Reference numerals illustrate:
| 1 | skylight carrying device | 11 | Mounting rack |
| 12 | Displacement driving mechanism | 121 | First displacement driving device |
| 1211 | Driving cylinder | 1212 | Driving arm |
| 1213 | Traveling assembly | 12131 | Mounting base |
| 12132 | Motor with a motor housing | 12133 | Coupling device |
| 12134 | Roller wheel | 122 | Second displacement driving device |
| 123 | Connecting frame | 13 | Lifting mechanism |
| 14 | Tray mechanism | 141 | Tray body |
| 142 | Support position adjustment assembly | 1421 | First adjusting driving piece |
| 1422 | First supporting block | 143 | Length adjustment assembly |
| 1431 | Second adjusting driving piece | 1432 | Length adjusting block |
| 144 | Height adjusting assembly | 1441 | Third adjusting driving piece |
| 1442 | Second supporting block | 15 | In-place detection device |
| 151 | Movable support | 152 | Reset piece |
| 152A | Buffer cylinder | 153 | In-place detection piece |
| 16 | Overload protection assembly | 161 | Overload detecting piece |
| 162 | Trigger piece | 17 | Supporting frame |
| 2 | Vehicle with a vehicle body having a vehicle body support | 3 | Production line |
The achievement of the object, functional features and advantages of the present invention will be further described with reference to the drawings in connection with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
It should be noted that all directional indicators (such as up, down, front, back, left, right) in the embodiments of the present invention are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture (as shown in fig. 1), and if the specific posture is changed, the directional indicators are changed accordingly.
Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" can include at least one such feature, either explicitly or implicitly.
Moreover, the technical solutions of the embodiments of the present invention can be combined with each other, but it is necessary to be based on the fact that those skilled in the art can realize the technical solutions, and when the technical solutions are contradictory or cannot be realized, the technical solutions should be considered that the combination of the technical solutions does not exist, and the combination is not within the scope of protection required by the present invention.
The invention provides a skylight carrying device 1, in an embodiment, as shown in fig. 1,2, 7 and 8, the skylight carrying device 1 comprises a mounting frame 11, a displacement driving mechanism 12, a lifting mechanism 13, a tray mechanism 14 and a detection mechanism (not shown), wherein the displacement driving mechanism 12 comprises a first displacement driving device 121 and a second displacement driving device 122, the first displacement driving device 121 and the second displacement driving device 122 are in transmission connection with the mounting frame 11, the first displacement driving device 121 is used for driving the mounting frame 11 to move along the moving direction of a vehicle 2, and the second displacement driving device 122 is used for driving the mounting frame 11 to move along the direction perpendicular to the moving direction of the vehicle 2; the lifting mechanism 13 is connected with the mounting frame 11; the tray mechanism 14 is in transmission connection with the lifting mechanism 13, and the lifting mechanism 13 is used for driving the tray mechanism 14 to lift; the detection mechanism includes a position detection device (not shown) for acquiring position information of the vehicle 2 and the tray mechanism 14, and an in-place detection device 15; the in-place detecting means 15 is used to determine whether the vehicle 2 pushes the tray to move synchronously.
Wherein an operator places a skylight matched with the production vehicle 2 on the tray mechanism 14 according to the production instruction ticket, the lifting mechanism 13 drives the lifting mechanism 13 to rise to the vehicle inlet height according to the vehicle type information of the production vehicle 2, the position detection device acquires the vehicle position information of the vehicle 2 on the production line 3 and the tray position information of the tray mechanism 14 in real time, the first displacement driving device 121 drives the tray mechanism 14 with the skylight placed to move to a position between two vehicles and close to the outer side of the production line 3 along the moving direction of the vehicle 2 on the production line 3 according to the vehicle position information and the tray position information, namely, the tray mechanism 14 is positioned at the left side or the right side of the production line 3 at the moment, and keeps the same moving speed as the vehicle 2, then the second displacement driving device 122 drives the tray mechanism 14 to move along the transporting direction perpendicular to the production line 3 until the tray mechanism 14 is positioned between two vehicles, the first displacement driving device 121 stops moving, the vehicle 2 moves relative to the tray mechanism 14 and gradually approaches the tray mechanism 14 until the vehicle 2 can push the mounting frame 11 to synchronously move with the vehicle 2, at the moment, the skylight on the tray mechanism 14 stretches out of the vehicle 2, the skylight is positioned below the skylight mounting position, the lifting mechanism 13 drives the tray mechanism 14 to lift until the skylight moves to the skylight mounting position, and then the skylight is mounted by a worker, after the workers finish the installation, the lifting mechanism 13 drives the tray mechanism 14 to descend to the position before the lifting, the first displacement driving device 121 drives the tray mechanism 14 to move, at the moment, the moving speed of the tray mechanism 14 is larger than that of the vehicle 2, so that the tray mechanism 14 moves from the vehicle 2 until the tray mechanism 14 moves between two vehicles, the first displacement driving device 121 drives the tray mechanism 14 to synchronously move with the vehicle 2, the second displacement driving device 122 drives the tray mechanism 14 to leave between the two vehicles, the lifting mechanism 13 drives the tray mechanism 14 to descend to the workpiece taking height after the tray mechanism 14 reaches the side of the production line 3, the first displacement driving device 121 drives the tray mechanism 14 to move to the skylight material taking station, the operator places the skylight on the tray mechanism 14, so that the vehicle 2 is always in a moving state in the whole installation process of the skylight, the time spent by stopping the vehicle 2 for skylight installation operation is saved, the operator is not required to operate the carrying machine in the skylight installation process, and therefore, the labor is saved, and the working intensity of the operator is reduced. The vehicle information recorded on the production instruction ticket can be obtained through code scanning, the vehicle information can be directly transmitted to the control module through the upper machine position, the control module controls the displacement driving mechanism 12, the lifting mechanism 13 and the tray mechanism 14, the vehicle information which is matched with the production instruction ticket can be selected manually according to the information on the production instruction ticket, the displacement driving mechanism 12, the lifting mechanism 13, the tray mechanism 14 and the detection mechanism are all in communication connection with the control module, the lifting mechanism 13 can be an air cylinder or an electric cylinder, the electric cylinder is controlled by the servo mechanism for example, and the control precision of the lifting mechanism 13 is improved. The time spent by the conventional worker to operate the loader is as follows: the time taken for the operation of the loader to rise to the height of entering the vehicle is about 2 seconds, the time taken for entering the space between the two vehicles in the left-right direction is about 5 seconds, the time taken for the backward movement into the vehicle 2 is about 3 seconds, the time taken for rising to the sunroof mounting position is about 2 seconds, the time taken for waiting for the sunroof mounting to be completed is about 8 seconds, the time taken for the operation of the loader to descend is about 2 seconds, the time taken for advancing to ensure the space between the two vehicles is about 5 seconds, the time taken for exiting the space between the two vehicles is about 5 seconds, and the whole process takes time: 2 seconds +5 seconds +3 seconds +2 seconds +8 seconds +2 seconds +5 seconds = 34 seconds, the sunroof mounting device 1 is used for mounting the sunroof during the new process of the vehicle 2, so that the time can be effectively saved, and the production efficiency of the vehicle 2 can be improved.
As shown in fig. 1 to 4, in an embodiment, the in-place detecting device 15 includes a movable bracket 151, a reset member 152 and an in-place detecting member 153, where the movable bracket 151 is provided with a start position and an installation position, the movable bracket 151 is slidably matched with the mounting frame 11, the movable bracket 151 is used for abutting against the vehicle 2, so that the vehicle 2 can drive the movable bracket 151 to move from the start position to the installation position, the detecting member is used for detecting whether the movable bracket 151 is located at the installation position, the mounting frame 11 and the movable bracket 151 are both connected with the reset member 152, and the reset member 152 is used for driving the movable bracket 151 to move from the installation position to the start position. When the tray mechanism 14 moves between two vehicles and stops moving, the moving vehicle 2 is firstly contacted with the movable bracket 151 at the initial position, then the movable bracket 151 is pushed to slide relative to the mounting frame 11, the reset piece 152 is compressed, when the force of the vehicle 2 acting on the mounting frame 11 is larger than the maximum static friction force of the movement of the mounting frame 11, the movable bracket 151 moves to the mounting position, and after the vehicle 2 drives the mounting frame 11 to synchronously move through the movable bracket 151 for 1 second, the movable bracket 151 is positioned at the mounting position, and a skylight positioned on the tray mechanism 14 is positioned below the skylight mounting position; after the in-place detection piece 153 detects that the movable bracket 151 is at the installation position, the lifting mechanism 13 drives the tray mechanism 14 to ascend to the skylight installation position; after the sunroof is installed, the first displacement driving device 121 drives the tray mechanism 14 to move, and at this time, the moving speed of the tray mechanism 14 is greater than the moving speed of the vehicle 2, so that the tray mechanism 14 moves out from the vehicle 2 until the tray mechanism 14 moves between two vehicles, and in this process, the reset piece 152 drives the movable bracket 151 to move from the installation position to the starting position. The movable bracket 151 is provided with a contact block for abutting against the vehicle 2, and the contact block is provided to cushion the impact of the vehicle 2 on the movable bracket 151. It should be noted that, the initial position refers to a position of the movable bracket 151 relative to the mounting frame 11 before the movable bracket 151 is not in contact with the vehicle 2, and the mounting position refers to a position of the movable bracket 151 relative to the mounting frame 11 when the vehicle 2 pushes the mounting frame 11 to move synchronously. When the operator enters the vehicle 2 to perform the sunroof operation, the sunroof mounting apparatus 1 is provided with an emergency stop button in each direction, and personal safety of the operator is further ensured.
According to an embodiment of the present invention, the restoring member 152 may be a spring or a rubber pad, and the spring and the rubber pad are used to convert a rigid impact generated when the vehicle 2 is just contacted with the movable frame into a flexible impact, thereby protecting the vehicle 2 and the movable frame 151.
In one embodiment, the reset member 152 includes a buffer cylinder 152A, a cylinder body of the buffer cylinder 152A is connected with the mounting frame 11, and a telescopic shaft of the buffer cylinder 152A is connected with the movable bracket 151. The impact generated by the hard contact between the vehicle 2 and the movable bracket 151 is converted into a flexible impact by the buffer air cylinder 152A, the movable bracket 151 moves from the initial position to the installation position, the telescopic shaft of the buffer air cylinder 152A contracts, and the buffer air cylinder 152A drives the telescopic shaft to extend out, so that the movable bracket 151 can be driven to move from the installation position to the initial position.
In an embodiment, the sunroof mounting apparatus 1 further comprises an overload protection assembly 16, the overload protection assembly 16 comprises an overload detection member 161 and a trigger member 162, the trigger member 162 is connected with the mounting frame 11, the overload detection member 161 is connected with the movable bracket 151, the movable bracket 151 is further provided with an overload position, and the trigger member 162 can trigger the overload detection member 161 when the movable bracket 151 moves to the overload position. Through setting up overload detection spare 161 in order to avoid the emergence of the dead phenomenon of mounting bracket 11 appearance, can not follow the line 3 direction and remove after the mounting bracket 11 is blocked promptly, vehicle 2 and movable support 151 contact this moment, the thrust that vehicle 2 acted on mounting bracket 11 is greater than the biggest static friction that mounting bracket 11 removed when mounting bracket 11 is unable to remove owing to the card, movable support 151 is located the installation position this moment, vehicle 2 continues to promote movable support 151 and removes relative mounting bracket 11, movable support 151 removes to the overload position from the installation position this moment, trigger piece 162 triggers overload detection spare 161 this moment, overload detection spare 161 sends the signal for control module, control module controls the motion of the vehicle 2 stop of first line 3, prevent that vehicle 2 from continuing to remove the phenomenon emergence of damaging, the alarm is sent out to the alarm simultaneously. It should be noted that, the overload detecting member 161 may be a photoelectric switch or a toggle switch.
As shown in fig. 1,2 and 6, in an embodiment, the tray mechanism 14 includes a tray body 141 and a support position adjusting assembly 142, the support position adjusting assembly 142 includes a first adjusting driving member 1421 and a first supporting block 1422, the first adjusting driving member 1421 is in transmission connection with the first supporting block 1422, the first adjusting driving member 1421 is connected with the tray body 141, and the first adjusting driving member 1421 can drive the first supporting block 1422 to move relative to the tray body 141. The first adjusting driving member 1421 drives the first supporting block 1422 to move, so as to adapt to the skylights with different requirements of supporting positions, and improve the application range of the tray mechanism 14.
In an embodiment, the tray mechanism 14 further includes a length adjustment assembly 143, the length adjustment assembly 143 includes a second adjustment driving member 1431 and a length adjustment block 1432, the second adjustment driving member 1431 is in transmission connection with the length adjustment block 1432, the tray body 141 is provided with a length adjustment space for moving the length adjustment block 1432, and an outer edge of the tray body 141 is provided with an opening communicating the length adjustment space. The second adjusting driving piece 1431 drives the length adjusting block 1432 to move so as to adapt to the skylights with different installation length requirements, and the application range of the tray mechanism 14 is improved.
In an embodiment, the tray mechanism 14 further includes a height adjusting assembly 144, where the height adjusting assembly 144 includes a third adjusting driving member 1441 and a second supporting block 1442, the third adjusting driving member 1441 is in transmission connection with the second supporting block 1442, and the third adjusting driving member 1441 is used for driving the second supporting block 1442 to lift. The third adjusting driving member 1441 drives the second supporting block 1442 to move, so as to adapt to the skylights with different requirements of supporting height and position, and improve the application range of the tray mechanism 14. The first adjusting driving member 1421, the second adjusting driving member 1431, and the third adjusting driving member 1441 may be air cylinders, pneumatic sliders, or screw structures.
In an embodiment, the displacement driving mechanism 12 further includes a connecting frame 123, the sunroof carrying device 1 further includes a supporting frame 17, the connecting frame 123 is movably mounted on the supporting frame 17, the first displacement driving device 121 is connected with the connecting frame 123, the mounting frame 11 is movably mounted on the connecting frame 123, and the second displacement driving device 122 is connected with the mounting frame 11. The first displacement driving device 121 can drive the connecting frame 123 to move along the length direction of the production line 3 relative to the supporting frame 17, namely, can move forwards and also can move backwards, so that the connecting frame 123 drives the mounting frame 11 to move along the length direction of the production line 3; the second displacement driving device 122 can drive the mounting frame 11 to move along the left-right direction relative to the connecting frame 123, and further drive the tray mechanism 14 to move along the left-right direction through the mounting frame 11, so that the tray mechanism 14 can move from the side of the production line 3 to the side between two vehicles or from the side of the production line 3 to the side between two vehicles.
As shown in fig. 1,2 and 5, in an embodiment, the first displacement driving device 121 includes a driving cylinder 1211, a transmission arm 1212 and a travelling assembly 1213, the driving cylinder 1211 is mounted on the connecting frame 123, the transmission arm 1212 is rotatably mounted on the connecting frame 123, one end of the transmission arm 1212 interfaces with a telescopic shaft of the driving cylinder 1211, and the other end of the transmission arm 1212 is connected with the travelling assembly 1213, so that the driving cylinder 1211 can drive the travelling assembly 1213 to abut against or separate from the supporting frame 17 through the transmission arm 1212. The driving cylinder 1211 drives the travelling assembly 1213 to move relative to the support frame 17 through the driving arm 1212, and when the travelling assembly 1213 is required to drive the connecting frame 123 to move relative to the support frame 17, the driving cylinder 1211 drives the travelling assembly 1213 to abut against the support frame 17 through the driving arm 1212, so that the travelling assembly 1213 can drive the connecting frame 123 to move relative to the support frame 17; when the traveling assembly 1213 is not needed to drive the connecting frame 123 to move relative to the supporting frame 17, the driving cylinder 1211 drives the traveling assembly 1213 to be separated from the supporting frame 17 through the driving arm 1212.
According to an embodiment of the present invention, the sunroof mounting apparatus 1 further includes an acousto-optic warning lamp, and the acousto-optic warning lamp outputs a prompt message in real time to inform an operator whether the apparatus is in a normal state or an abnormal state. A plurality of electric control boards are further arranged on the mounting frame 11, so that abnormal investigation is facilitated.
In one embodiment, the detection mechanism further includes a material detection device for detecting whether material is placed on the tray mechanism 14. By arranging the material detection device to detect whether the skylight is placed on the tray mechanism 14, the displacement driving mechanism 12 is prevented from driving the tray mechanism 14 without the skylight to move, and invalid operation is avoided. It should be noted that, when the material detection device detects that there is no skylight on the tray mechanism 14 after the installation of the skylight is completed, the first displacement driving device 121 will drive the tray mechanism 14 to move forward to a position between two vehicles after the operator presses the button after the operation is completed. It should be further noted that, when the operator places the skylight matched with the production vehicle 2 on the tray mechanism 14, after the material detection device detects the skylight, the operator presses the placing completion button, the first displacement driving device 121 drives the tray mechanism 14 to move to the synchronous waiting station, the production line 3 is provided with the synchronous waiting station, the synchronous waiting station is disposed on the left side or the right side of the production line 3, and when the skylight carrying device 1 does not operate, the tray mechanism 14 is located at the synchronous waiting station and does not affect the flow of the vehicle 2 of the production line 3 or other processes of the operator for assembling the vehicle 2. More, it is to be noted that the material detection device can also detect whether the material is put in place, if not put in place then send out the alarm, wherein, material detection device adopts prior art to realize.
According to an embodiment of the present invention, the sunroof mounting apparatus 1 further includes a region scanning device and a safety touch edge, which reduces occurrence of collision between the tray mechanism 14 and a person during movement, thereby effectively improving safety of the sunroof mounting apparatus 1. The sunroof mounting apparatus 1 detects whether or not each device is abnormal in real time during the operation, and when the device is abnormal, for example: the overload detecting member 161 is triggered, the safety edge touching alarm, the safety grating alarm, the low pneumatic component pressure and the like, each device of the skylight carrying device 1 should automatically stop and alarm, and after the alarm is released, the current command is continuously executed; when the area scanning device detects that a person breaks into the operation area by mistake, each operation device in the sunroof mounting device 1 decelerates the operation, and improves the operation safety. When executing each instruction command, the skylight carrying device 1 can execute the next instruction of the current command when judging that the current command is completed, if the current command is not completed, continuing to execute the command, and when exceeding the upper limit of the loop protection time set by the command, automatically stopping and alarming the device, and after the alarm is released, continuing to execute the current command.
According to another embodiment of the present invention, the position detecting device includes a line 3 encoder for acquiring position information of the vehicle 2 on the line 3, and a distance sensor for acquiring tray position information of the tray mechanism 14; whether the mounting frame 11 and the vehicle 2 are synchronous is judged, the position information of the vehicle 2 and the position information of the tray are compared in real time, so that whether the tray advances or delays the position between the two vehicles is judged, if the tray advances, the first displacement driving device 121 is controlled to decelerate or stop, and if the tray delays, the first displacement driving device 121 is controlled to accelerate. It should be noted that, the distance between the tray mechanism 14 and the front and rear vehicles is compared in real time in the process that the second displacement driving device 122 drives the tray mechanism 14 to leave the space between the two vehicles, and the moving speed of the tray mechanism 14 is controlled by the first displacement driving device 121, so that the distance between the tray mechanism 14 and the front and rear vehicles is kept within a certain error range, and the tray mechanism 14 is smoothly moved from the space between the two vehicles to the side of the production line 3.
According to yet another embodiment of the present invention, the traveling assembly 1213 includes a mounting base 12131, a motor 12132, a coupling 12133 and a roller 12134, the clicking and mounting base 12131 is connected, the driving arm 1212 is hinged to the mounting base 12131, the output shaft of the motor 12132 is connected to the rotating shaft of the roller 12134 through the coupling 12133, so that the motor 12132 can drive the roller 12134 to rotate forward or reverse through the coupling 12133, and the abnormal fracture of the rotating shaft of the motor 12132 is reduced through adding the coupling 12133.
In addition, the present invention further provides a sunroof mounting method, referring to fig. 9, fig. 9 is a schematic flow chart of a first embodiment of the sunroof mounting method according to the present invention, where the sunroof mounting method is applied to the sunroof mounting apparatus, and the sunroof mounting method includes the steps of:
S100, controlling a first displacement driving device to drive a tray mechanism to move to a position between two vehicles and close to the edge of a production line, keeping the tray mechanism and the vehicles to move synchronously, and controlling a second displacement driving device to drive the tray mechanism to move between the two vehicles;
The first displacement driving device and the second displacement driving device drive the tray mechanism to move from the production line side to the position between two vehicles, so that manpower is saved, the first displacement driving device drives the tray mechanism to maintain the same advancing speed with the vehicles, the risk of collision between the tray mechanism and the vehicles is reduced, the second displacement driving device is controlled to drive the tray mechanism to enter from the production line side to the position between the two vehicles in the synchronous moving process of the tray mechanism and the vehicles, and the production line is not required to stop in the process, so that the production efficiency is improved. Taking the first displacement driving device as an example, the first displacement driving device can drive the tray mechanism to advance at a preset speed matched with the production line, or can control the advancing speed of the tray mechanism in real time by acquiring the tray position information of the tray mechanism and the position information of the production line vehicle; the second displacement driving device can also drive the tray mechanism to move in the same way, and the description is omitted here.
S200, controlling the first displacement driving device to drive the tray mechanism to approach the vehicle until the vehicle pushes the tray mechanism to synchronously move;
The first displacement driving device can drive the tray mechanism to move towards the direction close to the vehicle, or the first displacement driving device can drive the tray mechanism to stop moving, and the vehicle on the production line keeps moving, so that the tray mechanism moves towards the direction close to the vehicle relative to the vehicle until the vehicle can push the tray mechanism to synchronously move, and at the moment, the tray mechanism is forbidden to approach to the vehicle, so that the installation operation of an operator on the skylight is facilitated.
S300, controlling the lifting mechanism to drive the tray mechanism to ascend to the skylight installation position;
the lifting mechanism drives the tray mechanism to ascend to the skylight installation position, and the subsequent operators can directly assemble the skylight.
S400, installing a skylight;
the sunroof is mounted on the vehicle by the operator or an automatic bolt fastening device through the bolt, and the vehicle is still in a moving state during the operation, so that the production efficiency is improved.
S500, controlling the lifting mechanism to drive the tray mechanism to descend to a height position where the tray mechanism can leave the vehicle;
The lifting mechanism is controlled to drive the tray mechanism to descend, the tray mechanism can descend to the height before ascending, and the tray mechanism can also be at any height position, so long as the tray mechanism can smoothly come out of the vehicle without interfering with other parts, and the occurrence of the phenomenon that the tray mechanism collides with the vehicle is reduced.
S600, controlling the first displacement driving device to drive the tray mechanism to move between two vehicles, and controlling the second displacement driving device to drive the tray mechanism to move to the production line side.
The first displacement driving device and the second displacement driving device are controlled to move the tray mechanism from between the two vehicles to the production line side, so that manpower is saved, and the tray mechanism positioned on the production line side can not affect other assembly procedures of the vehicles.
Wherein the first displacement driving device drives the tray mechanism with the skylight to move to a position between two vehicles and close to the outer side of the production line along the moving direction of the vehicle on the production line, namely, the tray mechanism is positioned at the left side or the right side of the production line and keeps the same moving speed as the vehicle to move, then the second displacement driving device drives the tray mechanism to move along the transporting direction vertical to the production line until the tray mechanism is positioned between the two vehicles, the first displacement driving device stops moving, the vehicle moves relatively to the tray mechanism and gradually approaches the tray mechanism until the vehicle can push the mounting frame to synchronously move with the vehicle, the skylight on the tray mechanism extends out of the vehicle, the skylight is positioned below the skylight mounting position, the lifting mechanism drives the tray mechanism to lift until the skylight moves to the skylight mounting position, the skylight is mounted by a worker, after the worker completes the mounting of the skylight, the lifting mechanism drives the tray mechanism to descend to the position before ascending, the first displacement driving device drives the tray mechanism to move, at the moment, the moving speed of the tray mechanism is larger than the moving speed of the vehicle, so that the tray mechanism moves from the interior of the vehicle until the tray mechanism moves between the two vehicles, the first displacement driving device drives the tray mechanism and the vehicle to synchronously move, the tray mechanism is driven by the second displacement driving device to leave between the two vehicles, the lifting mechanism drives the tray mechanism to descend to the workpiece taking height after the tray mechanism reaches the production line side, the first displacement driving device drives the tray mechanism to move to the skylight taking station, and then an operator places the skylight on the tray, so that the tray is reciprocated, the vehicle is always in a moving state in the whole installation process, the time spent by the vehicle for skylight installation operation is saved, the skylight installation process does not need the operator to operate the carrying machine, therefore, labor is saved, and the working strength of operators is reduced. The time spent by the conventional worker to operate the loader is as follows: the time spent for operating the carrying machine to rise to the entering height is about 2 seconds, the time spent for entering between two vehicles along the left-right direction is about 5 seconds, the time spent for moving backwards into the vehicles is about 3 seconds, the time spent for rising to the sunroof installation position is about 2 seconds, the time spent for waiting for the sunroof installation to be completed is about 8 seconds, the time spent for operating the carrying machine to descend is about 2 seconds, the time spent for advancing to ensure a gap between the two vehicles is about 5 seconds, the time spent for exiting between the two vehicles is about 5 seconds, and the whole process takes time: 2 seconds +5 seconds +3 seconds +2 seconds +8 seconds +2 seconds +5 seconds = 34 seconds, and the sunroof mounting device is to carry out the sunroof installation in the vehicle new run, so can effectively save above-mentioned time, improve the production efficiency of vehicle.
Referring to fig. 10, fig. 10 is a schematic flow chart of a second embodiment of a sunroof mounting method according to the present invention, in an embodiment, an in-place detecting device includes a movable bracket and an in-place detecting member, the movable bracket is provided with a start position and an installation position, the movable bracket is slidably matched with a mounting frame, and the step S300 includes:
S310, acquiring detection information of the in-place detection piece, and judging whether the movable support is positioned at the installation position according to the detection information;
and S311, if yes, controlling the lifting mechanism to drive the tray mechanism to ascend to the skylight installation position.
If the detection information judges that the movable support is not positioned at the installation position, repeating the step of acquiring the detection information of the in-place detection part and judging whether the movable support is positioned at the installation position according to the detection information, stopping moving after the tray mechanism moves between two vehicles, enabling the moving vehicles to contact with the movable support positioned at the initial position firstly, pushing the movable support to slide relative to the installation frame, compressing the reset part, moving the movable support to the installation position when the force of the vehicles acting on the installation frame is greater than the maximum static friction force of the movement of the installation frame, and enabling the vehicle to drive the installation frame to synchronously move for 1 second through the movable support, wherein when the movable support is positioned at the installation position, a skylight positioned on the tray mechanism is positioned below the installation position of the skylight; after the in-place detection part detects that the movable support is at the installation position, the lifting mechanism drives the tray mechanism to ascend to the installation position of the skylight.
In an embodiment, the in-place detection device comprises a movable support, the movable support is in sliding fit with the mounting frame, the movable support is provided with an overload position, the skylight carrying device further comprises an overload protection component, the overload protection component comprises an overload detection piece, and the skylight carrying method further comprises the following steps:
S10, acquiring overload information of an overload detection part in real time;
s11, judging whether the movable support is positioned at an overload position according to overload information;
and S12, if yes, controlling the production line to stop.
Through setting up the emergence that overload detection spare appears the card phenomenon in order to avoid the mounting bracket, can not follow the production line direction after the mounting bracket card is dead promptly, the vehicle contacts with movable support this moment, the mounting bracket is unable to remove because the locking when the thrust that the vehicle acted on the mounting bracket is greater than the biggest static friction that the mounting bracket removed, movable support is located the installation position this moment, the vehicle continues to promote movable support relative mounting bracket and removes, movable support removes to overload position from the installation position, trigger piece triggers overload detection spare this moment, overload detection spare sends the signal for control module, control module control first production line vehicle stop motion, prevent that the vehicle from continuing to remove the phenomenon emergence of damaging appears, the alarm is sent out to the simultaneous control alarm.
Referring to fig. 11, fig. 11 is a schematic flow chart of a third embodiment of the method for mounting a sunroof according to the present invention, and in one embodiment, the method for mounting a sunroof further includes:
S20, controlling a position detection device in real time to acquire vehicle position information and tray position information;
the step of S100 includes:
S110, controlling a first displacement driving device to drive a tray mechanism to move to a position between two vehicles and close to the edge of a production line according to the vehicle position information and the tray position information, keeping the tray mechanism and the vehicles to move synchronously, and controlling a second displacement driving device to drive the tray mechanism to move between the two vehicles;
The step of S600 includes:
S610, controlling the first displacement driving device to drive the tray mechanism to move between two vehicles according to the vehicle position information and the tray position information, and controlling the second displacement driving device to drive the tray mechanism to move to the production line side.
In an embodiment, the step of controlling the first displacement driving device to drive the tray mechanism to move to a position between the two vehicles near the edge of the production line and keeping the tray mechanism and the vehicles moving synchronously includes:
S30, acquiring vehicle information;
S31, controlling the tray mechanism to change the form according to the vehicle information;
S32, placing the skylight on the tray mechanism.
The vehicle information can be obtained through code scanning, the vehicle information can be directly transmitted to the control module through the upper machine position, the control module controls the displacement driving mechanism, the lifting mechanism and the tray mechanism, the tray mechanism can also be used for selecting the vehicle information matched with the production instruction ticket according to the information on the production instruction ticket by manpower, the tray mechanism comprises a tray body and a supporting position adjusting assembly, the supporting position adjusting assembly comprises a first adjusting driving piece and a first supporting block, the first adjusting driving piece is in transmission connection with the first supporting block, the first adjusting driving piece is connected with the tray body, and the first adjusting driving piece can drive the first supporting block to move relative to the tray body. The first adjusting driving piece is controlled by the vehicle information to drive the first supporting block to move to a position matched with the vehicle information, so that the first supporting block can be reliably supported by a skylight matched with the vehicle information, the tray mechanism further comprises a length adjusting assembly, the length adjusting assembly comprises a second adjusting driving piece and a length adjusting block, the second adjusting driving piece is in transmission connection with the length adjusting block, a length adjusting space for the length adjusting block to move is formed in the tray body, and an opening for communicating the length adjusting space is formed in the outer edge of the tray body. The length adjusting block is driven to move through the second adjusting driving piece and used for being matched with skylights with different installation length requirements, the application range of the tray mechanism is improved, the tray mechanism further comprises a height adjusting assembly, the height adjusting assembly comprises a third adjusting driving piece and a second supporting block, the third adjusting driving piece is connected with the second supporting block in a transmission mode, and the third adjusting driving piece is used for driving the second supporting block to lift. The second supporting block is driven to move through the third adjusting driving piece and used for adapting to the skylights with different supporting height position requirements, and the application range of the tray mechanism is improved, namely the tray mechanism is switched in form through the first adjusting driving piece, the second adjusting driving piece and the third adjusting driving piece and used for adapting to the skylights with different sizes.
In one embodiment, the step of S600 includes, after:
S700, controlling the first displacement driving device to drive the tray mechanism to move to the material taking station, and simultaneously controlling the lifting mechanism to drive the tray mechanism to move to the material taking height;
The step of S32 includes, after:
s33, controlling the lifting mechanism to drive the tray mechanism to rise to the vehicle inlet height according to the vehicle information.
The elevating system drives the tray mechanism and descends to get the material height to make things convenient for the operator to place the skylight on tray mechanism, wait that the operator places the skylight on tray mechanism after, elevating system drives the tray and rises to the car height of advancing, tray mechanism still is on the line limit this moment, has avoided taking place because the phenomenon that the regulation of high position bumps with the vehicle.
In one embodiment, the step of S32 includes:
s34, controlling the first displacement driving device to drive the tray mechanism to move to the synchronous waiting station.
The first displacement driving device is controlled to drive the tray mechanism to move to the synchronous waiting station, so that the time spent by the synchronous movement of the tray mechanism and the vehicle is reduced. The lifting mechanism drives the tray mechanism to descend to the material taking height and the first displacement driving device is controlled to drive the tray mechanism to move to the synchronous waiting station, so that the operation can be performed simultaneously.
Referring to fig. 12, fig. 12 is a schematic flow chart of a first embodiment of the sunroof mounting method according to the present invention, in which the detection mechanism further includes a material detection device for detecting whether a tray is placed on the tray mechanism; the sunroof mounting device further includes a button for finishing the operation; the step of S500 includes:
S510, pressing a button after the operation is finished;
s520, acquiring material information of a material detection device, and judging whether a skylight is positioned on a tray mechanism according to the material information;
And S521, if not, controlling the lifting mechanism to drive the tray mechanism to descend to a height position where the tray mechanism can leave the vehicle.
If the skylight is still on the tray mechanism, the S400 is repeated, and only after the skylight is not on the tray mechanism and the operator presses the button, the lifting mechanism descends for the tray mechanism, so that the phenomenon that the skylight cannot be normally installed due to the fact that the operator touches the button by mistake is prevented.
The whole operation flow of the skylight carrying device can be as follows: the lifting mechanism is controlled to drive the tray mechanism to move to the height of a picking piece, the first adjusting driving piece drives the first supporting block to move according to the vehicle information of the production indication ticket, the second adjusting driving piece drives the length adjusting block to move according to the vehicle information of the production indication ticket, the third adjusting driving piece drives the second supporting block to move according to the vehicle information of the production indication ticket, so that the tray mechanism is automatically switched to a state capable of adapting to a skylight matched with the production vehicle, an operator takes the right skylight to place on the tray mechanism according to the information of the production indication ticket and the vehicle on the production line, after the material detection device detects that the skylight is in place, the operator selects a vehicle type consistent with the production indication ticket, the tray mechanism is driven to move to the vehicle feeding height according to the vehicle information lifting mechanism, and meanwhile, the first displacement driving device drives the tray mechanism to move to a synchronous waiting station to wait, confirming the vehicle position information of the vehicle, driving the tray mechanism to move to a position close to the production line between two vehicles according to the vehicle position information by the first displacement driving device, keeping synchronous movement with the vehicle, controlling the second displacement driving device to drive the tray mechanism to move between the two vehicles, braking by the first displacement driving device so as to stop moving the tray mechanism, enabling the vehicle to continue to move and abut against the movable support and push the movable support to move relative to the mounting frame, enabling the first displacement driving device to release the braking state after the in-place detection part detects that the movable support moves to the mounting position, enabling the vehicle to push the mounting frame to synchronously move with the movable support, driving the tray mechanism to rise to the mounting position of the tray by the lifting mechanism, installing the tray by an operator, after the tray is installed, pressing a button by the operator, and under the condition that the material detection device detects that a skylight is not arranged on the tray mechanism, the lifting mechanism drives the tray mechanism to the feeding height, the first displacement driving device drives the tray mechanism to move between the two vehicles and keep synchronous movement with the vehicles, the second displacement driving device drives the tray mechanism to leave between the two vehicles and move to the production line side, the lifting mechanism drives the tray mechanism to move to the material taking height, and meanwhile the first displacement driving device drives the tray mechanism to return to the skylight material taking station, so that the operation is reciprocating.
The foregoing is only the preferred embodiments of the present invention, and not the limitation of the scope of the present invention, and all the equivalent structural changes made by the description of the present invention and the accompanying drawings or the direct/indirect application in other related technical fields are included in the scope of the present invention.
Claims (10)
1. A sunroof mounting apparatus, comprising:
A mounting frame;
The displacement driving mechanism comprises a first displacement driving device and a second displacement driving device, the first displacement driving device and the second displacement driving device are in transmission connection with the mounting frame, the first displacement driving device is used for driving the mounting frame to move along the moving direction of the vehicle, and the second displacement driving device is used for driving the mounting frame to move along the direction perpendicular to the moving direction of the vehicle;
the lifting mechanism is connected with the mounting frame;
the tray mechanism is in transmission connection with the lifting mechanism, and the lifting mechanism is used for driving the tray mechanism to lift;
The detection mechanism comprises a position detection device and an in-place detection device, and the position detection device is used for acquiring position information of the vehicle and the tray mechanism; the in-place detection device is used for judging whether the vehicle pushes the tray to synchronously move.
2. The sunroof mounting apparatus according to claim 1, wherein the in-place detecting device comprises a movable bracket, a reset member and an in-place detecting member, the movable bracket is provided with a start position and an installation position, the movable bracket is in sliding fit with the installation frame, the movable bracket is used for being abutted to the vehicle so that the vehicle can drive the movable bracket to move from the start position to the installation position, the detecting member is used for detecting whether the movable bracket is located at the installation position, the installation frame and the movable bracket are both connected with the reset member, and the reset member is used for driving the movable bracket to move from the installation position to the start position.
3. A sunroof mounting method, which is applied to the sunroof mounting apparatus according to claim 1 or 2, the sunroof mounting method comprising the steps of:
Controlling a first displacement driving device to drive a tray mechanism to move to a position between two vehicles and close to the edge of a production line, keeping the tray mechanism and the vehicles to synchronously move, and controlling a second displacement driving device to drive the tray mechanism to move between the two vehicles;
Controlling a first displacement driving device to drive the tray mechanism to approach the vehicle until the vehicle pushes the tray mechanism to synchronously move;
Controlling a lifting mechanism to drive the tray mechanism to rise to a skylight installation position;
Installing a skylight;
controlling the lifting mechanism to drive the tray mechanism to descend to a height position where the tray mechanism can leave the vehicle;
And controlling the first displacement driving device to drive the tray mechanism to move between two vehicles, and controlling the second displacement driving device to drive the tray mechanism to move to the production line side.
4. The sunroof mounting method according to claim 3, wherein the in-place detecting device comprises a movable bracket and an in-place detecting member, the movable bracket is provided with a start position and an installation position, the movable bracket is in sliding fit with the mounting frame, and the step of controlling the lifting mechanism to drive the tray mechanism to lift to the sunroof installation position comprises:
acquiring detection information of the in-place detection piece, and judging whether the movable bracket is positioned at the installation position according to the detection information;
If yes, the lifting mechanism is controlled to drive the tray mechanism to ascend to the skylight installation position.
5. A sunroof mounting method according to claim 3, wherein the in-place detection device comprises a movable bracket slidably fitted with the mounting bracket, the movable bracket being provided with an overload position, the sunroof mounting apparatus further comprising an overload protection assembly comprising an overload detection member, the sunroof mounting method further comprising the steps of:
Acquiring overload information of the overload detection part in real time;
judging whether the movable bracket is positioned at the overload position according to the overload information;
If yes, the production line is controlled to stop.
6. The sunroof mounting method according to any one of claims 3 to 5, wherein,
The skylight mounting method further comprises the following steps:
The real-time control position detection device acquires vehicle position information and tray position information;
The step of controlling the first displacement driving device to drive the tray mechanism to move to a position between two vehicles and close to the edge of the production line and keep the tray mechanism and the vehicles to synchronously move, and controlling the second displacement driving device to drive the tray mechanism to move to a position between two vehicles comprises the following steps:
According to the vehicle position information and the tray position information, controlling a first displacement driving device to drive a tray mechanism to move to a position between two vehicles and close to the edge of a production line, keeping the tray mechanism and the vehicles to move synchronously, and controlling a second displacement driving device to drive the tray mechanism to move between the two vehicles;
the step of controlling the first displacement driving device to drive the tray mechanism to move between two vehicles and controlling the second displacement driving device to drive the tray mechanism to move to the production line side comprises the following steps of:
And controlling the first displacement driving device to drive the tray mechanism to move between two vehicles according to the vehicle position information and the tray position information, and controlling the second displacement driving device to drive the tray mechanism to move to the production line side.
7. The sunroof mounting method according to any one of claims 3 to 5, wherein the step of controlling the first displacement driving device to drive the tray mechanism to a position between two vehicles near the production line side and keeping the tray mechanism and the vehicles moving synchronously comprises, before:
acquiring vehicle information;
controlling the tray mechanism to change the form according to the vehicle information;
The skylight is placed on the tray mechanism.
8. The sunroof mounting method according to claim 7, wherein the step of controlling the second displacement driving device to drive the tray mechanism to move to the production line side comprises:
Controlling the first displacement driving device to drive the tray mechanism to move to a material taking station, and simultaneously controlling the lifting mechanism to drive the tray mechanism to move to a material taking height;
The step of placing the skylight on the tray mechanism may include, after:
and controlling the lifting mechanism to drive the tray mechanism to rise to the vehicle inlet height according to the vehicle information.
9. The sunroof mounting method according to claim 7, wherein the production line side is provided with a synchronous waiting station, and the step of placing the sunroof on the tray mechanism comprises, after:
and controlling the first displacement driving device to drive the tray mechanism to move to the synchronous waiting station.
10. The sunroof mounting method according to any one of claims 3 to 5, wherein the detection mechanism further comprises a material detection device for detecting whether the tray is placed on the tray mechanism; the sunroof mounting device further comprises a button for finishing operation; the step of controlling the lifting mechanism to drive the tray mechanism to descend to a height position where the tray mechanism can leave the vehicle comprises the following steps of:
Pressing the button after the operation is finished;
Acquiring material information of the material detection device, and judging whether the skylight is positioned on the tray mechanism according to the material information;
If not, the lifting mechanism is controlled to drive the tray mechanism to descend to the height position where the tray mechanism can leave the vehicle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410416256.4A CN118062136A (en) | 2024-04-08 | 2024-04-08 | Sunroof mounting apparatus and sunroof mounting method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410416256.4A CN118062136A (en) | 2024-04-08 | 2024-04-08 | Sunroof mounting apparatus and sunroof mounting method |
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| CN118062136A true CN118062136A (en) | 2024-05-24 |
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| CN202410416256.4A Pending CN118062136A (en) | 2024-04-08 | 2024-04-08 | Sunroof mounting apparatus and sunroof mounting method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102825726B1 (en) * | 2024-12-10 | 2025-06-26 | 주식회사 다온기전 | Mounting system of sunroof for vehicle and method thereof |
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- 2024-04-08 CN CN202410416256.4A patent/CN118062136A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102825726B1 (en) * | 2024-12-10 | 2025-06-26 | 주식회사 다온기전 | Mounting system of sunroof for vehicle and method thereof |
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