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CN117886412A - Parameter control method and system, storage medium and device for coal slime water sedimentation process - Google Patents

Parameter control method and system, storage medium and device for coal slime water sedimentation process Download PDF

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CN117886412A
CN117886412A CN202311647985.2A CN202311647985A CN117886412A CN 117886412 A CN117886412 A CN 117886412A CN 202311647985 A CN202311647985 A CN 202311647985A CN 117886412 A CN117886412 A CN 117886412A
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ypv
ysp
value
layer interface
mud layer
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CN117886412B (en
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柴天佑
蒋涵元
李优生
刘宏伟
张立岩
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Northeastern University China
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5209Regulation methods for flocculation or precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/30Control equipment
    • B01D21/302Active control mechanisms with external energy, e.g. with solenoid valve
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/30Control equipment
    • B01D21/305Control of chemical properties of a component, e.g. control of pH
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/30Control equipment
    • B01D21/34Controlling the feed distribution; Controlling the liquid level ; Control of process parameters
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/03Pressure
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/42Liquid level
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Liquid Carbonaceous Fuels (AREA)
  • Control Of Non-Positive-Displacement Pumps (AREA)

Abstract

本发明涉及煤泥水沉降过程的参数控制方法,该方法包括:根据洗选生产过程中的运行信号启动加药泵,根据煤种确定加药泵初始频率设定值;采集过程数据并进行预处理,得到泥层界面高度实际值和耙机扭矩压力实际值;在起始工况和正常工况下,根据耙机扭矩压力实际值对设定的泥层界面高度进行调整,得到泥层界面高度设定值;在异常工况下,对加药泵的启停进行控制,以使异常工况恢复为正常工况;分别在起始工况和正常工况下,根据泥层界面高度设定值、泥层界面高度实际值和耙机扭矩压力实际值,对加药泵的当前设定频率值进行调整;根据洗选生产过程中的停止信号停止加药泵。其有益效果是,降低了“跑黑”、压耙事故发生率、实现了絮凝剂的合理添加。

The present invention relates to a parameter control method for the coal slurry water sedimentation process, the method comprising: starting a dosing pump according to an operation signal in a washing and selection production process, determining an initial frequency setting value of the dosing pump according to the type of coal; collecting process data and pre-processing to obtain an actual value of the mud layer interface height and an actual value of the rake machine torque pressure; under the initial working condition and the normal working condition, adjusting the set mud layer interface height according to the actual value of the rake machine torque pressure to obtain a mud layer interface height setting value; under abnormal working conditions, controlling the start and stop of the dosing pump to restore the abnormal working condition to a normal working condition; under the initial working condition and the normal working condition, adjusting the current setting frequency value of the dosing pump according to the mud layer interface height setting value, the mud layer interface height actual value and the rake machine torque pressure actual value; stopping the dosing pump according to a stop signal in the washing and selection production process. Its beneficial effects are that the occurrence rate of "running black" and rake pressure accidents is reduced, and the reasonable addition of flocculants is achieved.

Description

煤泥水沉降过程的参数控制方法与系统、存储介质和设备Parameter control method and system, storage medium and device for coal slime water sedimentation process

技术领域Technical Field

本发明涉及煤泥水浓缩加药智能控制技术领域,尤其涉及一种煤泥水沉降过程的参数控制方法与系统、存储介质和设备。The present invention relates to the technical field of intelligent control of coal sludge water concentration and dosing, and in particular to a parameter control method and system, storage medium and equipment for a coal sludge water sedimentation process.

背景技术Background technique

煤泥水浓缩过程用于处理来自煤泥分选过程和板压过程产生的煤泥水。底流经过板压处理形成煤泥,溢流作为生产水,用于主洗车间生产循环使用。泥层界面高度和扭矩压力是浓缩沉降过程重要控制参数,浓缩过程中沉降效果与煤泥水中加入的絮凝剂密切相关。絮凝剂加入量过大,煤泥沉降速度快,泥层界面低,底流浓度增加,浓缩机扭矩增加,严重时会造成“压耙”事故。絮凝剂加入量小,煤泥絮团效果差,煤泥沉降效果差,泥层浑浊且界面升高,造成溢流水不能满足生产要求。The coal slime water concentration process is used to treat the coal slime water generated from the coal slime sorting process and the plate pressing process. The underflow is processed by plate pressing to form coal slime, and the overflow is used as production water for production circulation in the main washing workshop. The mud layer interface height and torque pressure are important control parameters in the concentration and sedimentation process. The sedimentation effect during the concentration process is closely related to the flocculant added to the coal slime water. If the amount of flocculant added is too large, the coal slime sedimentation speed is fast, the mud layer interface is low, the underflow concentration increases, and the concentrator torque increases. In severe cases, a "rake pressure" accident may occur. If the amount of flocculant added is small, the coal slime floccules and sedimentation effects are poor, the mud layer is turbid and the interface is raised, resulting in the overflow water failing to meet production requirements.

由于煤泥水处理过程是一个大滞后、大惯性环节,煤泥泥层界面难以准确检测,且与扭矩等参数存在复杂非线性关系,长期以来难以实现絮凝加药的运行控制。Since the coal slime water treatment process is a link with large hysteresis and large inertia, the interface of the coal slime layer is difficult to detect accurately, and there is a complex nonlinear relationship with parameters such as torque. It has been difficult to achieve operational control of flocculation and dosing for a long time.

目前,对于浓缩沉降过程的絮凝剂加药机频率设定仍采用人工设定的方式。每间隔一小时,岗位工使用透明探杆获取沉降情况,通过加药机触摸屏,手动调节加药泵频率来控制煤泥水絮凝沉降效果。由于岗位工难以及时测量泥层界面情况来调节絮凝剂加药量,因此常常出现药剂加药过多造成底流浓度大,扭矩大,甚至可能出现“压耙”问题;或药剂过小造成“跑黑”问题,难以保证沉降效果,且药剂使用不合理。At present, the frequency setting of the flocculant dosing machine in the concentration and sedimentation process is still manually set. Every hour, the worker uses a transparent probe to obtain the sedimentation situation, and manually adjusts the dosing pump frequency through the dosing machine touch screen to control the flocculation and sedimentation effect of the coal slurry water. Since it is difficult for the worker to measure the mud layer interface in time to adjust the flocculant dosage, it is often the case that too much agent is added, resulting in high bottom flow concentration, high torque, and even "rake pressure" problems; or too little agent causes "black running" problems, making it difficult to ensure the sedimentation effect, and the agent is used irrationally.

因此,如何解决现有浓缩加药过程中絮凝剂加药机频率人工设定不及时、不合理等问题,降低劳动强度,实现絮凝剂加药机频率设定的动态调整和自动启停,提高浓缩沉降效果、减少药耗、降低跑黑压耙等事故发生率,成为业内研究的热点。Therefore, how to solve the problems of untimely and unreasonable manual setting of the frequency of flocculant dosing machines in the existing concentration and dosing process, reduce labor intensity, realize dynamic adjustment and automatic start and stop of the frequency setting of flocculant dosing machines, improve the concentration and sedimentation effect, reduce drug consumption, and reduce the occurrence rate of accidents such as black pressure rakes, has become a hot topic of research in the industry.

发明内容Summary of the invention

(一)要解决的技术问题1. Technical issues to be resolved

鉴于现有技术的上述缺点、不足,本发明提供一种煤泥水沉降过程的参数控制方法与系统、存储介质和设备,其解决了煤泥水沉降浓缩加药过程中絮凝剂加药机频率人工设定不及时、不合理的技术问题。In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides a parameter control method and system, storage medium and equipment for a coal slime water sedimentation process, which solves the technical problem of untimely and unreasonable manual setting of the frequency of a flocculant dosing machine during the coal slime water sedimentation, concentration and dosing process.

(二)技术方案(II) Technical solution

为了达到上述目的,本发明采用的主要技术方案包括:In order to achieve the above object, the main technical solutions adopted by the present invention include:

第一方面,本发明提供一种煤泥水沉降过程的参数控制方法,包括:根据洗选生产过程中的运行信号启动加药泵,并根据煤种确定加药泵初始频率设定值。采集过程数据,其中过程数据包括泥层界面高度数据和耙机扭矩压力数据,对过程数据进行预处理,以得到泥层界面高度实际值和耙机扭矩压力实际值。在起始工况和正常工况下,根据耙机扭矩压力实际值对设定的泥层界面高度进行调整,以得到泥层界面高度设定值,其中,起始工况为获取到运行信号后预设时长内的工况。正常工况为起始工况结束后,泥层界面高度值和耙机扭矩压力值不超过预设区间的工况。在异常工况下,根据泥层界面高度实际值或耙机扭矩压力实际值对加药泵的启停进行控制,以使异常工况恢复为正常工况,其中,异常工况为起始工况结束后,泥层界面高度值或耙机扭矩压力值超过预设区间的工况。分别在起始工况和正常工况下,根据泥层界面高度设定值、泥层界面高度实际值和耙机扭矩压力实际值,对加药泵的当前设定频率值进行调整,其中,在加药泵刚启动的情况下,加药泵的当前设定频率值为加药泵的初始频率设定值。根据洗选生产过程中的停止信号停止加药泵。In the first aspect, the present invention provides a parameter control method for a coal slurry water sedimentation process, comprising: starting a dosing pump according to an operation signal in a washing and selection production process, and determining an initial frequency setting value of the dosing pump according to the type of coal. Collecting process data, wherein the process data includes mud layer interface height data and rake machine torque pressure data, and preprocessing the process data to obtain the actual value of the mud layer interface height and the actual value of the rake machine torque pressure. Under the starting working condition and the normal working condition, the set mud layer interface height is adjusted according to the actual value of the rake machine torque pressure to obtain the mud layer interface height setting value, wherein the starting working condition is the working condition within a preset time after the operation signal is obtained. The normal working condition is the working condition where the mud layer interface height value and the rake machine torque pressure value do not exceed the preset interval after the starting working condition ends. Under abnormal working conditions, the start and stop of the dosing pump is controlled according to the actual value of the mud layer interface height or the actual value of the rake machine torque pressure, so that the abnormal working condition is restored to the normal working condition, wherein the abnormal working condition is the working condition where the mud layer interface height value or the rake machine torque pressure value exceeds the preset interval after the starting working condition ends. Under the initial working condition and normal working condition, the current set frequency value of the dosing pump is adjusted according to the mud layer interface height set value, the actual value of the mud layer interface height and the actual value of the rake torque pressure. When the dosing pump is just started, the current set frequency value of the dosing pump is the initial frequency setting value of the dosing pump. The dosing pump is stopped according to the stop signal in the washing and selection production process.

可选地,所述运行信号包括合介密度实际值、洗选设备开启信号或运输皮带开启信号,所述根据洗选生产过程中的运行信号启动加药泵,包括:在任一合介密度大于密度判断阈值,或,洗选设备开启,或,运输皮带开启的情况下,启动加药泵。Optionally, the operating signal includes an actual value of the combined medium density, a washing equipment start signal or a conveyor belt start signal, and starting the dosing pump according to the operating signal in the washing production process includes: starting the dosing pump when any of the combined medium density is greater than a density judgment threshold, or the washing equipment is turned on, or the conveyor belt is turned on.

可选地,所述根据煤种确定加药泵初始频率设定值,包括:在煤种为三二煤的情况下,usp(k)=e1。在煤种为五二煤的情况下,usp(k)=e2。在煤种为混煤的情况下,usp(k)=e3。其中,usp(k)为加药泵初始频率设定值,e1、e2、e3为经验值。Optionally, the determining of the initial frequency setting value of the dosing pump according to the coal type includes: when the coal type is 32 coal, usp (k)= e1 . When the coal type is 52 coal, usp (k)= e2 . When the coal type is mixed coal, usp (k)= e3 . Wherein, usp (k) is the initial frequency setting value of the dosing pump, and e1 , e2 , and e3 are empirical values.

可选地,所述对过程数据进行预处理,包括:Optionally, the preprocessing of the process data includes:

将时序的过程数据在时间窗口内进行一阶惯性滤波,得到滤波值。在时间窗口内按照相同时间间隔对过程数据进行n个时刻的人工测量,计算n个时刻对应的人工测量值与滤波值之间的误差,并求误差平均值,以采用误差平均值对滤波值进行补偿,公式如下:Y(k)=αX(k)+(1-α)Y(k-1)+V(k)其中,α为滤波系数,X(k)为本次采集的过程数据,Y(k-1)为上次滤波输出值,Y(k)为本次滤波输出值,V(k)为误差平均值, Ya(k)为本次人工测量值。Perform first-order inertial filtering on the process data of the time series within the time window to obtain the filtered value. Perform manual measurement on the process data at n moments at the same time interval within the time window, calculate the error between the manual measurement value and the filtered value corresponding to the n moments, and calculate the average error value, so as to compensate the filtered value with the error average value. The formula is as follows: Y(k) = αX(k) + (1-α)Y(k-1) + V(k) where α is the filter coefficient, X(k) is the process data collected this time, Y(k-1) is the output value of the last filter, Y(k) is the output value of this filter, and V(k) is the error average value. Ya(k) is the manual measurement value of this time.

可选地,所述在起始工况和正常工况下,根据耙机扭矩压力买际值对设定的泥层界面高度进行调整,以得到泥层界面高度设定值,包括:根据如下公式计算泥层界面高度设定值ysp(k):ysp(k)=[yhsp(k)+ylsp(k)]/2。在Ppv(k)>b1的情况下,yhsp(k)=Ppv(k)+c1,ylsp(k)=Ppv(k)-d1。在b2<Ppv(k)≤b1的情况下,yhsp(k)=Ppv(k)+c2,ylsp(k)=Ppv(k)-d2。在Ppv(k)≤b2的情况下,yhsp(k)=Ppv(k)+c3,ylsp(k)=Ppv(k)-d3。其中,Ppv(k)为耙机扭矩压力实际值,yhsp(k)为泥层界面高度设定值上限,ylsp(k)为泥层界面高度设定值下限,b1、b2、c1、c2、c3、d1、d2、d3为经验值。Optionally, the step of adjusting the set mud layer interface height according to the actual value of the rake torque pressure under the initial working condition and the normal working condition to obtain the mud layer interface height setting value comprises: calculating the mud layer interface height setting value ysp(k) according to the following formula: ysp ( k)=[ yhsp (k)+ ylsp (k)]/2. In the case of Ppv (k)> b1 , yhsp (k)= Ppv (k)+ c1 , ylsp (k)= Ppv (k) -d1 . In the case of b2Ppv (k) ≤b1 , yhsp (k)= Ppv (k)+ c2 , ylsp (k)= Ppv (k) -d2 . In the case of Ppv (k) ≤b2 , yhsp (k)= Ppv (k)+ c3 , ylsp (k)= Ppv (k) -d3 . Among them, P pv (k) is the actual value of the rake torque pressure, y hsp (k) is the upper limit of the mud layer interface height setting value, y lsp (k) is the lower limit of the mud layer interface height setting value, b 1 , b 2 , c 1 , c 2 , c 3 , d 1 , d 2 , d 3 are empirical values.

可选地,所述在异常工况下,根据泥层界面高度实际值或耙机扭矩压力实际值对加药泵的启停进行控制,以使异常工况恢复为正常工况,包括:在(Ypv(k)-Ysp(k))<-f4,且,Ppv(k)>h6的情况下,停止加药泵。或,在Ppv(k)>h7的情况下,停止加药泵。在Ppv(k)<h8的情况下,开启加药泵。在(Ypv(k)-Ysp(k))>f5,且,Ypv(k)>j1持续五分钟情况下,判断是否Ppv(k)<h8。在Ppv(k)<h8的情况下,开启加药备用泵,并设定加药备用泵的加药频率为15Hz。在Ypv(k)<j2,或,Ppv(k)>h7的情况下,停止加药备用泵。其中,f4、f5、h6、h7、h8、j1、j2为经验值。Optionally, under abnormal working conditions, the start and stop of the dosing pump is controlled according to the actual value of the mud layer interface height or the actual value of the rake torque pressure to restore the abnormal working condition to the normal working condition, including: when (Y pv (k)-Y sp (k)) is less than -f 4 , and P pv (k) is greater than h 6 , the dosing pump is stopped. Or, when P pv (k) is greater than h 7 , the dosing pump is stopped. When P pv (k) is less than h 8 , the dosing pump is started. When (Y pv (k)-Y sp (k)) is greater than f 5 , and Y pv (k) is greater than j 1 for five minutes, it is determined whether P pv (k) is less than h 8. When P pv (k) is less than h 8 , the dosing standby pump is started, and the dosing frequency of the dosing standby pump is set to 15 Hz. When Y pv (k) is less than j 2 , or P pv (k) is greater than h 7 , the dosing standby pump is stopped. Among them, f4 , f5 , h6 , h7 , h8 , j1 , and j2 are empirical values.

可选地,所述在起始工况下,根据泥层界面高度设定值、泥层界面高度实际值和耙机扭矩压力实际值,对加药泵的当前设定频率值进行调整,包括:在|Ypv(k)-Ysp(k)|≤f1,且,usp(k)≤g的情况下,Δusp(k)=0。在|Ypv(k)-Ysp(k)|≤f1,且,usp(k)>g的情况下,Δusp(k)=-h′。在|Ypv(k)-Ysp(k)|>f1,且,Ppv(k)<h1的情况下,Δusp(k)=KP1[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI1(Ypv(k)-Ysp(k))。在|Ypv(k)-Ysp(k)|>f1,且,Ppv(k)≤h2的情况下,Δusp(k)=KP2[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI2(Ypv(k)-Ysp(k))。在|Ypv(k)-Ysp(k)|>f1,且,Ppv(k)≥h2的情况下,Δusp(k)=KP3[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI3(Ypv(k)-Ysp(k))。根据如下公式调整加药泵的当前设定频率值:usp(k)=usp(k-1)+Δusp(k)。其中,设当前时刻为k,Ypv(k)为泥层界面高度实际值,Ysp(k)为泥层界面高度设定值,usp(k)为加药泵频率设定值,Δusp(k)为频率设定值变化量,Ppv(k)为耙机扭矩压力实际值,f1、h1、h2、h’、g、KPi、KIi为经验值,i=[1,3]。Optionally, the current setting frequency value of the dosing pump is adjusted according to the mud layer interface height setting value, the mud layer interface height actual value and the rake torque pressure actual value under the initial working condition, including: when |Y pv (k)-Y sp (k)|≤f 1 and us p (k)≤g, Δus p (k)=0. When |Y pv (k)-Y sp (k)|≤f 1 and us p (k)>g, Δus p (k)=-h′. When |Y pv (k)-Y sp (k)|>f 1 and P pv (k)<h 1 , Δus p (k)=KP 1 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 1 (Y pv (k)-Y sp (k)). When | Ypv (k) -Ysp (k)|> f1 , and Ppv (k) ≤h2 , Δusp (k)= KP2 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI2 ( Ypv (k) -Ysp (k)). When | Ypv (k) -Ysp (k)|> f1 , and Ppv (k) ≥h2 , Δusp ( k )= KP3 [( Ypv (k)-Ysp(k))-( Ypv (k-1)-Ysp ( k-1))]+ KI3 ( Ypv (k) -Ysp (k)). The current set frequency value of the dosing pump is adjusted according to the following formula: usp (k)= usp (k-1)+ Δusp (k). Wherein, suppose the current time is k, Y pv (k) is the actual value of the mud layer interface height, Y sp (k) is the set value of the mud layer interface height, u sp (k) is the set value of the dosing pump frequency, Δus p (k) is the change in the frequency setting value, P pv (k) is the actual value of the rake torque pressure, f 1 , h 1 , h 2 , h', g, KP i , KI i are empirical values, and i = [1, 3].

可选地,所述在正常工况下,根据泥层界面高度设定值、泥层界面高度实际值和耙机扭矩压力实际值,对加药泵的当前设定频率值进行调整,包括:在|Ypv(k)-Ysp(k)|≤f1,且,usp(k)≤g的情况下,Δusp(k)=0。在|Ypv(k)-Ysp(k)|≤f1,且,usp(k)>g的情况下,Δusp(k)=-h′。在f1<Ypv(k)-Ysp(k)≤f3,或-f2≤Ypv(k)-Ysp(k)<-f1的情况下,根据耙机扭矩压力实际值确定Δusp(k)。在f3<Ypv(k)-Ysp(k)≤f5的情况下,根据耙机扭矩压力实际值确定Δusp(k)。在Ypv(k)-Ysp(k)>f5的情况下,根据泥层界面高度实际值和耙机扭矩压力实际值确定Δusp(k)。在-f4≤Ypv(k)-Ysp(k)<-f2的情况下,根据耙机扭矩压力实际值确定Δusp(k)。在Ypv(k)-Ysp(k)<-f4的情况下,根据耙机扭矩压力实际值确定Δusp(k)。根据如下公式调整加药泵的当前设定频率值:usp(k)=usp(k-1)+Δusp(k)。其中,设当前时刻为k,Ypv(k)为泥层界面高度实际值,Ysp(k)为泥层界面高度设定值,usp(k)为加药泵频率设定值,Δusp(k)为频率设定值变化量,f1、f2、f3、f4、f5、g、h’为经验值。Optionally, under normal working conditions, the current set frequency value of the dosing pump is adjusted according to the mud layer interface height set value, the mud layer interface height actual value and the rake torque pressure actual value, including: when |Y pv (k)-Y sp (k)|≤f 1 and us p (k)≤g, Δus p (k)=0. When |Y pv (k)-Y sp (k)|≤f 1 and us p (k)> g , Δus p (k)=-h′. When f 1 <Y pv (k)-Y sp (k)≤f 3 , or -f 2 ≤Y pv (k)-Y sp (k)<-f 1 , Δus p (k) is determined according to the rake torque pressure actual value. When f 3 <Y pv (k)-Y sp (k)≤f 5 , Δus p (k) is determined according to the rake torque pressure actual value. In the case of Y pv (k)-Y sp (k)>f 5 , Δu sp (k) is determined according to the actual value of the mud layer interface height and the actual value of the rake torque pressure. In the case of -f 4 ≤Y pv (k)-Y sp (k)<-f 2 , Δu sp (k) is determined according to the actual value of the rake torque pressure. In the case of Y pv (k)-Y sp (k)<-f 4 , Δu sp (k) is determined according to the actual value of the rake torque pressure. The current set frequency value of the dosing pump is adjusted according to the following formula: u sp (k)=u sp (k-1)+Δu sp (k). Wherein, the current time is assumed to be k, Y pv (k) is the actual value of the mud layer interface height, Y sp (k) is the set value of the mud layer interface height, u sp (k) is the set value of the dosing pump frequency, Δu sp (k) is the frequency set value change, and f 1 , f 2 , f 3 , f 4 , f 5 , g, and h' are empirical values.

可选地,所述在f1<Ypv(k)-Ysp(k)≤f3,或-f2≤Ypv(k)-Ysp(k)<-f1的情况下,根据耙机扭矩压力实际值确定Δusp(k),包括:在f1<Ypv(k)-Ysp(k)≤f3,且,Ppv(k)<h3的情况下,Δusp(k)=KP4[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI4(Ypv(k)-Ysp(k))。在-f2≤Ypv(k)-Ysp(k)<-f1,且,Ppv(k)<h3的情况下,Δusp(k)=KP4[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI4(Ypv(k)-Ysp(k))。在f1<Ypv(k)-Ysp(k)≤f3,且,h3≤Ppv(k)≤h4的情况下,Δusp(k)=KP5[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI5(Ypv(k)-Ysp(k))。在-f2≤Ypv(k)-Ysp(k)<-f1,且,h3≤Ppv(k)≤h4的情况下,Δusp(k)=KP5[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI5(Ypv(k)-Ysp(k))。在f1<Ypv(k)-Ysp(k)≤f3,且,h4<Ppv(k)的情况下,Δusp(k)=KP6[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI6(Ypv(k)-Ysp(k))。在-f2≤Ypv(k)-Ysp(k)<-f1,且,h4<Ppv(k)的情况下,Δusp(k)=KP6[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI6(Ypv(k)-Ysp(k))。其中,Ppv(k)为耙机扭矩压力实际值,h3、h4为经验值,KPi、KIi为经验值,i=[4,6]。Optionally, when f1Ypv (k) -Ysp (k) ≤f3 , or -f2≤Ypv (k) -Ysp (k)<- f1 , determining Δusp (k) according to the actual value of the rake torque pressure includes: when f1Ypv (k) -Ysp (k) ≤f3 , and Ppv ( k )< h3 , Δusp (k)= KP4 [( Ypv (k)-Ysp(k))-( Ypv (k-1)-Ysp(k-1))]+ KI4 ( Ypv (k) -Ysp (k) ) . When -f2≤Ypv (k) -Ysp (k)<- f1 , and Ppv (k)< h3 , Δusp (k)= KP4 [( Ypv (k) -Ysp (k))-( Ypv (k-1) -Ysp ( k-1))]+ KI4 ( Ypv (k) -Ysp (k)). When f1Ypv (k) -Ysp (k) ≤f3 , and h3≤Ppv (k) ≤h4 , Δusp (k)= KP5 [ ( Ypv (k)-Ysp(k))-( Ypv (k-1)-Ysp( k -1))]+ KI5 ( Ypv ( k) -Ysp (k)). When -f2≤Ypv (k) -Ysp (k)<- f1 , and h3≤Ppv (k) ≤h4 , Δusp (k)= KP5 [( Ypv (k) -Ysp (k))-( Ypv (k-1)-Ysp ( k-1))]+ KI5 ( Ypv (k)-Ysp(k)). When f1Ypv (k) -Ysp (k) ≤f3 , and h4Ppv (k), Δusp (k)= KP6 [ ( Ypv (k) -Ysp (k))-( Ypv (k-1) -Ysp ( k -1))]+ KI6 ( Ypv (k) -Ysp ( k)). When -f2≤Ypv (k) -Ysp (k)<- f1 , and h4Ppv (k), Δusp (k)= KP6 [( Ypv (k) -Ysp (k))-( Ypv (k-1) -Ysp (k-1))]+ KI6 ( Ypv ( k ) -Ysp (k)). Wherein, Ppv (k) is the actual value of the harrow torque pressure, h3 and h4 are empirical values, KPi and KIi are empirical values, and i=[4,6].

可选地,所述在f3<Ypv(k)-Ysp(k)≤f5的情况下,根据耙机扭矩压力实际值确定Δusp(k),包括:在f3<Ypv(k)-Ysp(k)≤f5,且,Ppv(k)<h4的情况下,Δusp(k)=KP7[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI7(Ypv(k)-Ysp(k))。在f3<Ypv(k)-Ysp(k)≤f5,且,Ppv(k)≥h4的情况下,Δusp(k)=KP8[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI8(Ypv(k)-Ysp(k))。其中,KP7、KI7为经验值。Optionally, when f 3 <Y pv (k)-Y sp (k)≤f 5 , determining Δu sp (k) according to the actual value of the rake torque pressure includes: when f 3 <Y pv (k)-Y sp (k)≤f 5 , and P pv (k)<h 4 , Δu sp (k)=KP 7 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 7 (Y pv (k)-Y sp (k)). When f 3 <Y pv (k)-Y sp (k)≤f 5 , and P pv (k)≥h 4 , Δu sp (k)=KP 8 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 8 (Y pv (k)-Y sp (k)). Among them, KP 7 and KI 7 are experience values.

可选地,所述在Ypv(k)-Ysp(k)>f5的情况下,根据泥层界面高度实际值和耙机扭矩压力实际值确定Δusp(k),包括:在Ypv(k)-Ysp(k)>f5,且,Ypv(k)<j1,且,Ppv(k)<h4的情况下,Δusp(k)=KP9[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI9(Ypv(k)-Ysp(k))。在Ypv(k)-Ysp(k)>f5,且,Ypv(k)<j1,且,Ppv(k)≥h4的情况下,Δusp(k)=KP10[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI10(Ypv(k)-Ysp(k))。在Ypv(k)-Ysp(k)>f5,且,Ypv(k)≥j1,且,Ppv(k)<h4的情况下,Δusp(k)=KP11[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI11(Ypv(k)-Ysp(k))。在Ypv(k)-Ysp(k)>f5,且,Ypv(k)≥j1,且,Ppv(k)≥h4的情况下,Δusp(k)=KP12[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI12(Ypv(k)-Ysp(k))。其中,j1为经验值,KPi、KIi为经验值,i=[9,12]。Optionally, when Y pv (k)-Y sp (k)>f 5 , determining Δu sp (k) according to the actual value of the mud layer interface height and the actual value of the rake torque pressure includes: when Y pv (k)-Y sp (k)>f 5 , Y pv (k)<j 1 , and P pv (k)<h 4 , Δu sp (k)=KP 9 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 9 (Y pv (k)-Y sp (k)). When Ypv (k) -Ysp (k)> f5 , Ypv (k)< j1 , and Ppv (k) ≥h4 , Δusp (k)= KP10 [ ( Ypv (k)-Ysp(k))-( Ypv (k-1)-Ysp(k-1))]+ KI10 ( Ypv (k) -Ysp (k)). When Ypv (k) -Ysp (k)> f5 , Ypv (k) ≥j1 , and Ppv (k)< h4 , Δusp (k)= KP11 [( Ypv (k) -Ysp (k))-( Ypv (k-1)-Ysp ( k-1))]+ KI11 ( Ypv ( k ) -Ysp (k)). When Ypv (k) -Ysp (k)>f5, Ypv (k) ≥j1 , and Ppv (k) ≥h4 , Δusp (k)= KP12 [( Ypv (k) -Ysp (k))-( Ypv (k-1) -Ysp (k-1))]+ KI12 ( Ypv (k) -Ysp (k)). Wherein j1 is an empirical value, KP1 and KI1 are empirical values, and i [9,12].

可选地,所述在-f4≤Ypv(k)-Ysp(k)<-f2的情况下,根据耙机扭矩压力实际值确定Δusp(k),包括:在-f4≤Ypv(k)-Ysp(k)<-f2,且,Ppv(k)<h3的情况下,Δusp(k)=KP13[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI13(Ypv(k)-Ysp(k))。在-f4≤Ypv(k)-Ysp(k)<-f2,且,Ppv(k)≥h3的情况下,Δusp(k)=KP14[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI14(Ypv(k)-Ysp(k))。其中,KPi、KIi为经验值,i=[13,14]。Optionally, when -f 4 ≤Y pv (k)-Y sp (k)<-f 2 , determining Δu sp (k) according to the actual value of the rake torque pressure includes: when -f 4 ≤Y pv (k)-Y sp (k)<-f 2 and P pv (k)<h 3 , Δu sp (k)=KP 13 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 13 (Y pv (k)-Y sp (k)). When -f4≤Ypv (k) -Ysp (k)<- f2 , and Ppv (k) ≥h3 , Δusp (k)= KP14 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI14 ( Ypv (k) -Ysp (k)). KPi and KIi are empirical values , and i=[13,14].

可选地,所述在Ypv(k)-Ysp(k)<-f4的情况下,根据耙机扭矩压力实际值确定Δusp(k),包括:在Ypv(k)-Ysp(k)<-f4,且,Ppv(k)<h3的情况下,Δusp(k)=KP15[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI15(Ypv(k)-Ysp(k))。在Ypv(k)-Ysp(k)<-f4,且,h3<Ppv(k)<h5的情况下,Δusp(k)=KP16[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI16(Ypv(k)-Ysp(k))。在Ypv(k)-Ysp(k)<-f4,且,Ppv(k)>h5的情况下,Δusp(k)=KP17[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI17(Ypv(k)-Ysp(k))。其中,h5、KPi、KIi为经验值,i=[15,17]。Optionally, when Y pv (k)-Y sp (k)<-f 4 , determining Δu sp (k) according to the actual value of the rake torque pressure includes: when Y pv (k)-Y sp (k)<-f 4 and P pv (k)<h 3 , Δu sp (k)=KP 15 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 15 (Y pv (k)-Y sp (k)). When Y pv (k)-Y sp (k)<-f 4 and h 3 <P pv (k)<h 5 , Δu sp (k)=KP 16 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 16 (Y pv (k)-Y sp (k)). When Ypv (k) -Ysp (k)<- f4 , and Ppv (k)> h5 , Δusp (k)= KP17 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI17 ( Ypv (k) -Ysp (k)). Here, h5 , KPi, and KIi are empirical values, and i=[15,17].

可选地,所述方法还包括:根据KPi和KIi对加药泵设定频率值进行输出限幅:Optionally, the method further comprises: performing output limiting on the setting frequency value of the dosing pump according to KP i and KI i :

其中,为加药泵设定频率最大值,/>为加药泵设定频率最小值,i=[1,17]。in, Set the maximum frequency for the dosing pump, /> Set the minimum frequency for the dosing pump, i = [1, 17].

可选地,所述根据洗选生产过程中的停止信号停止加药泵,包括:在所有合介密度均小于密度判断阈值,或,洗选设备停止,或,运输皮带停止的情况下,停止加药泵。Optionally, stopping the dosing pump according to a stop signal in the washing and sorting production process includes: stopping the dosing pump when all the combined medium densities are less than the density judgment threshold, or the washing and sorting equipment stops, or the transport belt stops.

第二方面,本发明提供一种煤泥水沉降过程的参数控制系统,包括:启动模块,根据洗选生产过程中的运行信号启动加药泵,并根据煤种确定加药泵初始频率设定值。数据采集及处理模块,采集过程数据,其中过程数据包括泥层界面高度数据和耙机扭矩压力数据,对过程数据进行预处理,以得到泥层界面高度实际值和耙机扭矩压力实际值。泥层界面高度调整模块,在起始工况和正常工况下,根据耙机扭矩压力实际值对设定的泥层界面高度进行调整,以得到泥层界面高度设定值,其中,起始工况为获取到运行信号后预设时长内的工况。正常工况为起始工况结束后,泥层界面高度值和耙机扭矩压力值不超过预设区间的工况。异常处理模块,在异常工况下,根据泥层界面高度实际值或耙机扭矩压力实际值对加药泵的启停进行控制,以使异常工况恢复为正常工况,其中,异常工况为起始工况结束后,泥层界面高度值或耙机扭矩压力值超过预设区间的工况。加药泵设定频率调整模块,分别在起始工况和正常工况下,根据泥层界面高度设定值、泥层界面高度实际值和耙机扭矩压力实际值,对加药泵的当前设定频率值进行调整,其中,在加药泵刚启动的情况下,加药泵的当前设定频率值为加药泵的初始频率设定值。停止模块,根据洗选生产过程中的停止信号停止加药泵。In the second aspect, the present invention provides a parameter control system for the coal sludge water sedimentation process, including: a starting module, which starts the dosing pump according to the operation signal in the washing production process, and determines the initial frequency setting value of the dosing pump according to the coal type. A data acquisition and processing module, which collects process data, wherein the process data includes mud layer interface height data and rake machine torque pressure data, and pre-processes the process data to obtain the actual value of the mud layer interface height and the actual value of the rake machine torque pressure. A mud layer interface height adjustment module, under the starting working condition and the normal working condition, adjusts the set mud layer interface height according to the actual value of the rake machine torque pressure to obtain the mud layer interface height setting value, wherein the starting working condition is the working condition within a preset time length after the operation signal is obtained. The normal working condition is the working condition after the starting working condition ends, and the mud layer interface height value and the rake machine torque pressure value do not exceed the preset range. The abnormality handling module controls the start and stop of the dosing pump according to the actual value of the mud layer interface height or the actual value of the rake torque pressure under abnormal working conditions, so as to restore the abnormal working conditions to normal working conditions, wherein the abnormal working conditions are the working conditions where the mud layer interface height value or the rake torque pressure value exceeds the preset range after the starting working conditions are completed. The dosing pump setting frequency adjustment module adjusts the current setting frequency value of the dosing pump according to the mud layer interface height setting value, the mud layer interface height actual value and the rake torque pressure actual value under the starting working conditions and normal working conditions, wherein the current setting frequency value of the dosing pump is the initial frequency setting value of the dosing pump when the dosing pump is just started. The stop module stops the dosing pump according to the stop signal in the washing and sorting production process.

第三方面,本发明提供一种计算机可读存储介质,其上存储有计算机程序,所述程序执行时实现上述第一方面中任一项所述的煤泥水沉降过程的参数控制方法。In a third aspect, the present invention provides a computer-readable storage medium having a computer program stored thereon, which, when executed, implements the parameter control method for the coal slurry water settling process described in any one of the first aspects.

第四方面,本发明提供一种存储设备,包括存储介质和处理器,所述存储介质存储有计算机程序,所述程序被处理器执行时实现上述第一方面中任一项所述的煤泥水沉降过程的参数控制方法。In a fourth aspect, the present invention provides a storage device including a storage medium and a processor, wherein the storage medium stores a computer program, and when the program is executed by the processor, the parameter control method for the coal slurry water sedimentation process described in any one of the first aspects above is implemented.

(三)有益效果(III) Beneficial effects

本发明的有益效果是:本发明的一种煤泥水沉降过程的参数控制方法,在煤泥水浓缩沉降过程中,根据运行信号和停止信号对加药泵的启停。考虑到耙机扭矩压力和泥层界面高度的变化,通过耙机扭矩压力实际值调整泥层界面高度设定值。进而根据泥层界面高度设定值、耙机扭矩压力实际值和泥层界面高度实际值对加药泵的当前设定频率进行调整,以控制加药泵向煤泥水中加入絮凝剂的量。实现了浓缩加药过程中的絮凝剂加药泵频率的动态调整和自动启停,做到了浓缩加药过程无人参与、自主调节。相较于人工加药,提升了浓缩沉降效果、提高了泥层高度的区间合格率。降低了“跑黑”、压耙事故发生率、实现了絮凝剂的合理添加。The beneficial effects of the present invention are as follows: a parameter control method for the coal sludge water sedimentation process of the present invention starts and stops the dosing pump according to the operation signal and the stop signal during the coal sludge water concentration and sedimentation process. Taking into account the changes in the rake machine torque pressure and the mud layer interface height, the mud layer interface height setting value is adjusted by the actual value of the rake machine torque pressure. Then, the current setting frequency of the dosing pump is adjusted according to the mud layer interface height setting value, the actual value of the rake machine torque pressure and the actual value of the mud layer interface height to control the amount of flocculant added to the coal sludge water by the dosing pump. The dynamic adjustment and automatic start and stop of the flocculant dosing pump frequency during the concentration and dosing process are realized, and the concentration and dosing process is unmanned and self-regulated. Compared with manual dosing, the concentration and sedimentation effect is improved, and the interval qualification rate of the mud layer height is improved. The incidence of "black running" and rake pressure accidents is reduced, and the reasonable addition of flocculants is achieved.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明实施例提供的煤泥水沉降过程的参数控制方法的流程示意图;FIG1 is a flow chart of a parameter control method for a coal slurry water settling process provided by an embodiment of the present invention;

图2为采用人工设定加药泵频率示意图;Figure 2 is a schematic diagram of manually setting the dosing pump frequency;

图3为人工设定加药泵频率时的泥层界面高度实际值变化曲线图;FIG3 is a curve diagram showing the actual value change of the mud layer interface height when the dosing pump frequency is manually set;

图4为采用本发明的煤泥水沉降过程的参数控制方法的加药泵频率设定值曲线图;FIG4 is a graph showing the setting value of the dosing pump frequency using the parameter control method of the coal slurry water sedimentation process of the present invention;

图5为采用本发明加药泵频率设定值时的泥层界面高度实际值变化曲线图;5 is a curve diagram showing the actual value change of the mud layer interface height when the dosing pump frequency setting value of the present invention is used;

图6为本发明实施例提供的煤泥水沉降过程的参数控制系统的方框图。FIG6 is a block diagram of a parameter control system for a coal slurry water settling process according to an embodiment of the present invention.

【附图标记说明】[Description of Reference Numerals]

1:泥层界面高度实际值;1: actual value of mud layer interface height;

2:泥层界面高度设定值上限;2: Upper limit of mud layer interface height setting value;

3:泥层界面高度设定值下限;3: Lower limit of mud layer interface height setting value;

600:煤泥水沉降过程的参数控制系统;600: Parameter control system of coal slurry water sedimentation process;

601:启动模块;601: Start module;

602:数据采集及处理模块;602: data acquisition and processing module;

603:泥层界面高度调整模块;603: Mud layer interface height adjustment module;

604:异常处理模块;604: exception handling module;

605:加药泵设定频率调整模块;605: Dosing pump frequency adjustment module;

606:停止模块。606: Stop module.

具体实施方式Detailed ways

为了更好的解释本发明,以便于理解,下面结合附图,通过具体实施方式,对本发明作详细描述。In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.

由于煤泥水系统状况复杂,原煤中末原煤含量波动大,入选率波动大,工艺设备参数不稳定,造成煤泥水系统运行效果差,尤其是煤泥水沉降环节。大多数选煤厂煤泥水处理生产工艺中多添加高分子絮凝剂加速煤泥水中煤泥颗粒的沉降。Due to the complex conditions of the coal slurry system, the content of final raw coal in the raw coal fluctuates greatly, the selection rate fluctuates greatly, and the process equipment parameters are unstable, resulting in poor operation of the coal slurry system, especially the coal slurry sedimentation link. Most coal preparation plants add high molecular weight flocculants in the coal slurry water treatment production process to accelerate the sedimentation of coal slurry particles in the coal slurry water.

由于煤泥水处理过程是一个大滞后、大惯性环节,煤泥泥层界面难以准确检测,且与扭矩等参数存在复杂非线性关系,长期以来难以实现絮凝加药的运行控制。Since the coal slime water treatment process is a link with large hysteresis and large inertia, the interface of the coal slime layer is difficult to detect accurately, and there is a complex nonlinear relationship with parameters such as torque. It has been difficult to achieve operational control of flocculation and dosing for a long time.

目前,对于浓缩沉降过程的絮凝剂加药机频率设定仍采用人工设定的方式。岗位工通过使用透明探杆获取沉降情况,然后根据经验手动调节加药泵频率来控制煤泥水絮凝沉降效果。由于岗位工难以及时测量泥层界面情况来调节絮凝剂加药量,因此常常出现药剂加药过多造成底流浓度大,扭矩大,甚至可能出现“压耙”问题;或药剂过小造成“跑黑”问题,难以保证沉降效果,且药剂使用不合理。At present, the frequency setting of the flocculant dosing machine in the concentration and sedimentation process is still manually set. The workers use a transparent probe to obtain the sedimentation situation, and then manually adjust the dosing pump frequency based on experience to control the flocculation and sedimentation effect of the coal slurry water. Since it is difficult for workers to measure the mud layer interface in time to adjust the flocculant dosage, it is often the case that too much agent is added, resulting in high bottom flow concentration, high torque, and even "rake pressure" problems; or too little agent causes "black running" problems, making it difficult to ensure the sedimentation effect, and the agent is used irrationally.

针对该复杂工业过程,本发明实施例提出了一种煤泥水沉降过程的参数控制方法,对絮凝剂自动加药泵频率进行智能设定。本发明实施例中,利用岗位工的经验知识自动识别生产工况,结合不同工况中的专家经验和所述领域知识库,采用串级控制的思想,依据采集到的耙机扭矩压力数据,得到泥层界面高度设定值;通过不同控制器的智能切换,采用PI控制+输出限幅补偿方式,对加药泵的当前设定频率进行调整。同时在异常工况下,实现加药泵的自动启停、报警,确保异常工况快速恢复到正常工况。In view of this complex industrial process, an embodiment of the present invention proposes a parameter control method for the coal sludge water sedimentation process, and intelligently sets the frequency of the flocculant automatic dosing pump. In the embodiment of the present invention, the experience and knowledge of the job workers are used to automatically identify the production conditions, and the expert experience in different working conditions and the domain knowledge base are combined. The idea of cascade control is adopted, and the mud layer interface height setting value is obtained based on the collected rake machine torque pressure data; through the intelligent switching of different controllers, the PI control + output limit compensation method is adopted to adjust the current set frequency of the dosing pump. At the same time, under abnormal conditions, the dosing pump is automatically started and stopped, and the alarm is realized to ensure that the abnormal conditions are quickly restored to normal conditions.

本发明提出的煤泥水沉降过程的参数控制方法借助于工况识别,利用反馈信息与规则推理方式实现了浓缩加药过程中的絮凝剂加药泵频率的实时动态调整和自动启停。The parameter control method for the coal slurry water settling process proposed by the present invention realizes the real-time dynamic adjustment and automatic start and stop of the flocculant dosing pump frequency in the concentration dosing process by means of working condition identification and feedback information and rule reasoning.

为了更好的理解上述技术方案,下面将参照附图更详细地描述本发明的示例性实施例。虽然附图中显示了本发明的示例性实施例,然而应当理解,可以以各种形式实现本发明而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更清楚、透彻地理解本发明,并且能够将本发明的范围完整的传达给本领域的技术人员。In order to better understand the above technical solution, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a clearer and more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

实施例:Example:

以某选煤厂煤泥水处理过程为例,各级分离出的煤泥水通过浓缩池的入料管进入浓缩池,加药泵在浓缩池的煤泥水入料管道中添加适量的絮凝剂,煤泥水中的煤泥颗粒在药剂的作用下沉降并浓缩,经过浓缩机的浓缩后,上部的澄清水溢出至主洗车间循环利用,浓缩机底部沉积的煤泥在耙机的旋动作用下通过底流泵抽送到板压车间做下一步压滤处理。可在线检测的信息包括:浓缩池耙机扭矩压力、泥层界面高度。Taking the coal slime water treatment process of a coal preparation plant as an example, the coal slime water separated at each level enters the thickening tank through the feed pipe of the thickening tank, and the dosing pump adds an appropriate amount of flocculant in the feed pipe of the coal slime water of the thickening tank. The coal slime particles in the coal slime water settle and concentrate under the action of the agent. After being concentrated by the thickener, the clarified water on the top overflows to the main washing workshop for recycling. The coal slime deposited at the bottom of the thickener is pumped to the plate pressing workshop by the underflow pump under the rotation of the rake machine for the next step of filter pressing. The information that can be detected online includes: the torque pressure of the thickening tank rake machine and the mud layer interface height.

参照图1,本发明第一方面实施例提供了一种煤泥水沉降过程的参数控制方法,包括:1 , a first aspect of the present invention provides a method for controlling parameters in a coal slurry water settling process, comprising:

S101,根据洗选生产过程中的运行信号启动加药泵,并根据煤种确定加药泵初始频率设定值。S101, starting the dosing pump according to the operation signal in the washing production process, and determining the initial frequency setting value of the dosing pump according to the coal type.

S102,采集过程数据,其中过程数据包括泥层界面高度数据和耙机扭矩压力数据,对过程数据进行预处理,以得到泥层界面高度实际值和耙机扭矩压力实际值。S102, collecting process data, wherein the process data includes mud layer interface height data and rake machine torque pressure data, and preprocessing the process data to obtain actual values of mud layer interface height and rake machine torque pressure.

S103,在起始工况和正常工况下,根据耙机扭矩压力实际值对设定的泥层界面高度进行调整,以得到泥层界面高度设定值。S103, under the initial working condition and the normal working condition, the set mud layer interface height is adjusted according to the actual value of the rake torque pressure to obtain a set value of the mud layer interface height.

其中,起始工况为获取到运行信号后预设时长内的工况。正常工况为起始工况结束后,泥层界面高度值和耙机扭矩压力值不超过预设区间的工况。The starting working condition is the working condition within a preset time after the operation signal is obtained. The normal working condition is the working condition where the mud layer interface height value and the rake torque pressure value do not exceed the preset range after the starting working condition ends.

S104,在异常工况下,根据泥层界面高度实际值或耙机扭矩压力实际值对加药泵的启停进行控制,以使异常工况恢复为正常工况。S104, under abnormal working conditions, the start and stop of the dosing pump is controlled according to the actual value of the mud layer interface height or the actual value of the rake torque pressure, so as to restore the abnormal working condition to a normal working condition.

其中,异常工况为起始工况结束后,泥层界面高度值或耙机扭矩压力值超过预设区间的工况。Among them, the abnormal working condition is the working condition in which the mud layer interface height value or the rake torque pressure value exceeds the preset range after the initial working condition ends.

S105,分别在起始工况和正常工况下,根据泥层界面高度设定值、泥层界面高度实际值和耙机扭矩压力实际值,对加药泵的当前设定频率值进行调整。S105, adjusting the current set frequency value of the dosing pump according to the mud layer interface height set value, the mud layer interface height actual value and the rake machine torque pressure actual value under the initial working condition and the normal working condition respectively.

其中,在加药泵刚启动的情况下,加药泵的当前设定频率值为加药泵的初始频率设定值。When the dosing pump is just started, the current set frequency value of the dosing pump is the initial frequency setting value of the dosing pump.

S106,根据洗选生产过程中的停止信号停止加药泵。S106, stopping the dosing pump according to the stop signal in the washing and selection production process.

本实施例提出的一种煤泥水沉降过程的参数控制方法,在煤泥水浓缩沉降过程中,根据运行信号和停止信号对加药泵的启停。考虑到耙机扭矩压力和泥层界面高度的变化,通过耙机扭矩压力实际值调整泥层界面高度设定值。进而根据泥层界面高度设定值、耙机扭矩压力实际值和泥层界面高度实际值对加药泵的当前设定频率进行调整,以控制加药泵向煤泥水中加入絮凝剂的量。实现了浓缩加药过程中的絮凝剂加药泵频率的动态调整和自动启停,做到了浓缩加药过程无人参与、自主调节。相较于人工加药,提升了浓缩沉降效果、提高了泥层高度的区间合格率。降低了“跑黑”、压耙事故发生率、实现了絮凝剂的合理添加。This embodiment proposes a parameter control method for the coal sludge water sedimentation process. During the coal sludge water concentration and sedimentation process, the dosing pump is started and stopped according to the operation signal and the stop signal. Taking into account the changes in the rake machine torque pressure and the mud layer interface height, the mud layer interface height setting value is adjusted by the actual value of the rake machine torque pressure. Then, the current setting frequency of the dosing pump is adjusted according to the mud layer interface height setting value, the actual value of the rake machine torque pressure and the actual value of the mud layer interface height to control the amount of flocculant added to the coal sludge water by the dosing pump. The dynamic adjustment and automatic start and stop of the flocculant dosing pump frequency during the concentration and dosing process are realized, and the concentration and dosing process is unmanned and self-regulated. Compared with manual dosing, the concentration and sedimentation effect is improved, and the interval qualification rate of the mud layer height is improved. The incidence of "black running" and rake pressure accidents is reduced, and the reasonable addition of flocculants is achieved.

可选地,运行信号包括合介密度实际值、洗选设备开启信号或运输皮带开启信号,根据洗选生产过程中的运行信号启动加药泵,包括:在任一合介密度大于密度判断阈值,或,洗选设备开启,或,运输皮带开启的情况下,启动加药泵。Optionally, the operating signal includes an actual value of the combined medium density, a washing equipment start signal or a conveyor belt start signal, and the dosing pump is started according to the operating signal in the washing production process, including: starting the dosing pump when any of the combined medium density is greater than the density judgment threshold, or the washing equipment is turned on, or the conveyor belt is turned on.

其中,密度判断阈值的取值为1.4。由于洗选过程中有多个合介密度(合格介质的密度),因此在任意一个合介密度大于密度判断阈值,就需要开启加药泵。The density judgment threshold is set to 1.4. Since there are multiple combined medium densities (density of qualified medium) during the washing process, the dosing pump needs to be turned on when any combined medium density is greater than the density judgment threshold.

在洗选过程中一个加药机有两个加药泵,因加药泵存在检修或故障等不确定因素,在开启加药泵时有人工选择开启哪一个加药泵,若不选择自动默认开启上一次停机前使用的加药泵,另一个作为加药备用泵在异常工况时作为备用。During the washing and sorting process, one dosing machine has two dosing pumps. Due to uncertain factors such as maintenance or failure of the dosing pump, there is a manual selection of which dosing pump to turn on when turning on the dosing pump. If no selection is made, the dosing pump used before the last shutdown will be automatically turned on by default. The other dosing standby pump will be used as a backup in abnormal operating conditions.

可选地,根据煤种确定加药泵初始频率设定值,包括:在煤种为三二煤的情况下,usp(k)=e1。在煤种为五二煤的情况下,usp(k)=e2。在煤种为混煤的情况下,usp(k)=e3。其中,usp(k)为加药泵初始频率设定值,e1、e2、e3为经验值。Optionally, the initial frequency setting value of the dosing pump is determined according to the coal type, including: when the coal type is 32 coal, usp (k)= e1 . When the coal type is 52 coal, usp (k)= e2 . When the coal type is mixed coal, usp (k)= e3 . Wherein, usp (k) is the initial frequency setting value of the dosing pump, and e1 , e2 , and e3 are empirical values.

可选地,通过下料设备或人工确定煤种。不同煤种的下料设备是不同的,因此能够通过下料设备判断出煤种。或通过人工下发信号的方式对煤种进行确定。Optionally, the coal type is determined by a feeding device or manually. Different feeding devices are used for different coal types, so the coal type can be determined by the feeding device. Alternatively, the coal type can be determined by manually sending signals.

可选地,e1、e2、e3分别为12Hz、20Hz和14Hz。Optionally, e 1 , e 2 , and e 3 are 12 Hz, 20 Hz, and 14 Hz, respectively.

可选地,对过程数据进行预处理,包括:Optionally, pre-process the process data, including:

将时序的过程数据在时间窗口内进行一阶惯性滤波,得到滤波值。在时间窗口内按照相同时间间隔对过程数据进行n个时刻的人工测量,计算n个时刻对应的人工测量值与滤波值之间的误差,并求误差平均值,以采用误差平均值对滤波值进行补偿,公式如下:Y(k)=αX(k)+(1-α)Y(k-1)+V(k)其中,α为滤波系数,X(k)为本次采集的过程数据,Y(k-1)为上次滤波输出值,Y(k)为本次滤波输出值,V(k)为误差平均值, Ya(k)为本次人工测量值。Perform first-order inertial filtering on the process data of the time series within the time window to obtain the filtered value. Perform manual measurement on the process data at n moments at the same time interval within the time window, calculate the error between the manual measurement value and the filtered value corresponding to the n moments, and calculate the average error value, so as to compensate the filtered value with the average error value. The formula is as follows: Y(k) = αX(k) + (1-α)Y(k-1) + V(k) where α is the filter coefficient, X(k) is the process data collected this time, Y(k-1) is the output value of the last filter, Y(k) is the output value of this filter, and V(k) is the average error value. Ya(k) is the manual measurement value of this time.

因耙机转动带来的泥层界面高度毛刺现象、扭矩压力传输过程中的波动以及仪表的固有误差,需要对采集的时序数据进行预处理,以提高数据可靠性。其中,在耙机扭矩压力滤波处理中,α取值为0.1;在泥层界面高度滤波处理中,α取值为0.01,n取值为[5,15],具体的n取值为10。Due to the burr phenomenon of mud layer interface height caused by the rotation of the rake, the fluctuation in the torque pressure transmission process and the inherent error of the instrument, the collected time series data needs to be preprocessed to improve the data reliability. In the rake torque pressure filtering process, α is 0.1; in the mud layer interface height filtering process, α is 0.01, and n is [5, 15], and the specific value of n is 10.

可选地,在起始工况和正常工况下,根据耙机扭矩压力实际值对设定的泥层界面高度进行调整,以得到泥层界面高度设定值,包括:根据如下公式计算泥层界面高度设定值ysp(k):ysp(k)=[yhsp(k)+ylsp(k)]/2。在Ppv(k)>b1的情况下,yhsp(k)=Ppv(k)+c1,ylsp(k)=Ppv(k)-d1。在b2<Ppv(k)≤b1的情况下,yhsp(k)=Ppv(k)+c2,ylsp(k)=Ppv(k)-d2。在Ppv(k)≤b2的情况下,yhsp(k)=Ppv(k)+c3,ylsp(k)=Ppv(k)-d3。其中,Ppv(k)为耙机扭矩压力实际值,yhsp(k)为泥层界面高度设定值上限,ylsp(k)为泥层界面高度设定值下限,b1、b2、c1、c2、c3、d1、d2、d3为经验值。Optionally, under the initial working condition and the normal working condition, the set mud layer interface height is adjusted according to the actual value of the rake torque pressure to obtain the mud layer interface height setting value, including: calculating the mud layer interface height setting value ysp (k) according to the following formula: ysp (k)=[ yhsp (k)+ ylsp (k)]/2. In the case of Ppv (k)> b1 , yhsp (k)= Ppv (k)+ c1 , ylsp (k)= Ppv (k) -d1 . In the case of b2Ppv (k) ≤b1 , yhsp (k)= Ppv (k)+ c2 , ylsp (k)= Ppv (k) -d2 . In the case of Ppv (k) ≤b2 , yhsp (k)= Ppv (k)+ c3 , ylsp (k)= Ppv (k) -d3 . Among them, P pv (k) is the actual value of the rake torque pressure, y hsp (k) is the upper limit of the mud layer interface height setting value, y lsp (k) is the lower limit of the mud layer interface height setting value, b 1 , b 2 , c 1 , c 2 , c 3 , d 1 , d 2 , and d 3 are empirical values.

其中,对泥层界面高度设定值的调整周期为3min。b1、b2分别为2、1,c1、c2、c3、d1、d2、d3分别为0.2、0.1、0.2、0.2、0.3、0.1。由此根据耙机扭矩压力实际值确定泥层界面高度设定值,根据实际工况对泥层界面高度设定值进行及时的调整,以便于结合泥层界面高度实际值调节絮凝剂的加药量,提升絮凝沉降的效果。Among them, the adjustment cycle of the mud layer interface height setting value is 3 minutes. b1 and b2 are 2 and 1 respectively, and c1 , c2 , c3 , d1 , d2 , and d3 are 0.2, 0.1, 0.2, 0.2, 0.3, and 0.1 respectively. Therefore, the mud layer interface height setting value is determined according to the actual value of the rake torque pressure, and the mud layer interface height setting value is adjusted in time according to the actual working conditions, so as to adjust the dosage of the flocculant in combination with the actual value of the mud layer interface height and improve the flocculation and sedimentation effect.

可选地,在异常工况下,根据泥层界面高度实际值或耙机扭矩压力实际值对加药泵的启停进行控制,以使异常工况恢复为正常工况,包括:在(Ypv(k)-Ysp(k))<-f4,且,Ppv(k)>h6的情况下,停止加药泵。或,在Ppv(k)>h7的情况下,停止加药泵。在Ppv(k)<h8的情况下,开启加药泵。在(Ypv(k)-Ysp(k))>f5,且,Ypv(k)>j1持续五分钟情况下,判断是否Ppv(k)<h8。在Ppv(k)<h8的情况下,开启加药备用泵,并设定加药备用泵的加药频率为15Hz。在Ypv(k)<j2,或,Ppv(k)>h7的情况下,停止加药备用泵。其中,f4、f5、h6、h7、h8、j1、j2为经验值。Optionally, under abnormal working conditions, the start and stop of the dosing pump is controlled according to the actual value of the mud layer interface height or the actual value of the rake torque pressure to restore the abnormal working condition to the normal working condition, including: when (Y pv (k)-Y sp (k)) is less than -f 4 , and P pv (k) is greater than h 6 , the dosing pump is stopped. Or, when P pv (k) is greater than h 7 , the dosing pump is stopped. When P pv (k) is less than h 8 , the dosing pump is started. When (Y pv (k)-Y sp (k)) is greater than f 5 , and Y pv (k) is greater than j 1 for five minutes, it is determined whether P pv (k) is less than h 8. When P pv (k) is less than h 8 , the dosing standby pump is started, and the dosing frequency of the dosing standby pump is set to 15 Hz. When Y pv (k) is less than j 2 , or P pv (k) is greater than h 7 , the dosing standby pump is stopped. Among them, f4 , f5 , h6 , h7 , h8 , j1 , and j2 are empirical values.

f4、f5、h6、h7、h8、j1、j2分别为0.3、0.5、2.4、3.0、2.5、2.2、2.5。当起始工况结束后,扭矩压力与泥层高度波动超出一定区间范围时的工况定义为异常工况,其中包括絮凝沉降不佳导致泥层高度上升带来的跑黑事故和絮凝沉降过度导致扭矩压力上升带来的压耙事故。在以上两种异常工况下,自动进行一系列的处理工作,实现相应加药泵的自动启停、报警,确保异常工况快速恢复到正常工况。当泥层界面高度偏差小于阈值-f4且扭矩压力反馈大于阈值h6,或扭矩压力反馈大于阈值h7判断为压力过高,容易有压耙风险,此时停止正在加药的加药泵。等待压滤(板压或加压)环节处理底部煤泥后,扭矩压力反馈小于安全阈值h8时,自动启动因异常工况停止掉的加药泵。在正常运行工况下,当泥层界面高度偏差大于阈值f5且泥层界面反馈大于阈值j1时,开启软件计时,计时避免了受煤泥水来料波动或底流出料带来的短时间泥层起伏的误判断(该情况适当加药可较短时间消除)。在一直满足该条件下达到5min时,判断为泥层过高。在满足扭矩压力反馈小于安全阈值h8时,自动启动加药机的另一台加药泵,并给定加药频率。等待煤泥水絮凝沉降效果转好后,即泥层界面反馈小于阈值j2或扭矩压力反馈大于阈值h7时,自动停止因异常工况启动的加药泵。 f4 , f5 , h6 , h7 , h8 , j1 , j2 are 0.3, 0.5, 2.4, 3.0, 2.5, 2.2, 2.5 respectively. After the initial working condition is over, the working condition when the torque pressure and mud layer height fluctuate beyond a certain range is defined as an abnormal working condition, which includes the black running accident caused by the increase of mud layer height due to poor flocculation and sedimentation and the rake pressure accident caused by the increase of torque pressure due to excessive flocculation and sedimentation. Under the above two abnormal working conditions, a series of processing work is automatically carried out to realize the automatic start and stop and alarm of the corresponding dosing pump to ensure that the abnormal working condition is quickly restored to the normal working condition. When the mud layer interface height deviation is less than the threshold value -f4 and the torque pressure feedback is greater than the threshold value h6 , or the torque pressure feedback is greater than the threshold value h7 , it is judged that the pressure is too high and there is a risk of rake pressure. At this time, the dosing pump that is dosing is stopped. After waiting for the filter press (plate press or pressurization) link to process the bottom coal slime, when the torque pressure feedback is less than the safety threshold h8 , the dosing pump that was stopped due to the abnormal working condition is automatically started. Under normal operating conditions, when the mud layer interface height deviation is greater than the threshold value f 5 and the mud layer interface feedback is greater than the threshold value j 1 , the software timing is turned on. The timing avoids the misjudgment of short-term mud layer fluctuations caused by coal slurry water inflow fluctuations or bottom flow discharge (this situation can be eliminated in a short time by appropriate dosing). When this condition is met for 5 minutes, it is judged that the mud layer is too high. When the torque pressure feedback is less than the safety threshold value h 8 , the other dosing pump of the dosing machine is automatically started and the dosing frequency is given. After waiting for the coal slurry water flocculation and sedimentation effect to improve, that is, when the mud layer interface feedback is less than the threshold value j 2 or the torque pressure feedback is greater than the threshold value h 7 , the dosing pump started due to abnormal conditions is automatically stopped.

可选地,在起始工况下,根据泥层界面高度设定值、泥层界面高度实际值和耙机扭矩压力实际值,对加药泵的当前设定频率值进行调整,包括:在|Ypv(k)-Ysp(k)|≤f1,且,usp(k)≤g的情况下,Δusp(k)=0。在|Ypv(k)-Ysp(k)|≤f1,且,usp(k)>g的情况下,Δusp(k)=-h′。在|Ypv(k)-Ysp(k)|>f1,且,Ppv(k)<h1的情况下,Δusp(k)=KP1[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI1(Ypv(k)-Ysp(k))。在|Ypv(k)-Ysp(k)|>f1,且,Ppv(k)≤h2的情况下,Δusp(k)=KP2[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI2(Ypv(k)-Ysp(k))。在|Ypv(k)-Ysp(k)|>f1,且,Ppv(k)≥h2的情况下,Δusp(k)=KP3[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI3(Ypv(k)-Ysp(k))。根据如下公式调整加药泵的当前设定频率值:usp(k)=usp(k-1)+Δusp(k)。其中,设当前时刻为k,Ypv(k)为泥层界面高度实际值,Ysp(k)为泥层界面高度设定值,usp(k)为加药泵频率设定值,Δusp(k)为频率设定值变化量,Ppv(k)为耙机扭矩压力实际值,f1、h1、h2、h’、g、KPi、KIi为经验值,i=[1,3]。Optionally, under the initial working condition, the current set frequency value of the dosing pump is adjusted according to the mud layer interface height set value, the mud layer interface height actual value and the rake torque pressure actual value, including: when |Y pv (k)-Y sp (k)|≤f 1 and us p (k)≤g, Δus sp (k)=0. When |Y pv (k)-Y sp (k)|≤f 1 and us p (k)>g, Δus sp (k)=-h′. When |Y pv (k)-Y sp (k)|>f 1 and P pv (k)<h 1 , Δus sp (k)=KP 1 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 1 (Y pv (k)-Y sp (k)). When | Ypv (k) -Ysp (k)|> f1 , and Ppv (k) ≤h2 , Δusp (k)= KP2 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI2 ( Ypv (k) -Ysp (k)). When | Ypv (k) -Ysp (k)|> f1 , and Ppv (k) ≥h2 , Δusp ( k )= KP3 [( Ypv (k)-Ysp(k))-( Ypv (k-1)-Ysp ( k-1))]+ KI3 ( Ypv (k) -Ysp (k)). The current set frequency value of the dosing pump is adjusted according to the following formula: usp (k)= usp (k-1)+ Δusp (k). Wherein, suppose the current time is k, Y pv (k) is the actual value of the mud layer interface height, Y sp (k) is the set value of the mud layer interface height, u sp (k) is the set value of the dosing pump frequency, Δus p (k) is the change in the frequency setting value, P pv (k) is the actual value of the rake torque pressure, f 1 , h 1 , h 2 , h', g, KPi, KIi are empirical values, and i=[1, 3].

f1、h1、h2、h’、g、KP1、KI1、KP2、KI2、KP3、KI3取值分别为0.1、1.0、1.5、0.2、14.0、1.0、5.0、1.0、5.0、1.0、5.0。在加药泵开启40min内,为起始工况。加药泵频率设定值的调整周期为1min。泥层界面高度偏差绝对值小于等于f1,且输送泵频率设定值小于等于g时,维持加药机输送泵当前设定值不变。泥层界面高度偏差绝对值小于等于f1,且输送泵频率设定值大于g时,减小加药机输送泵当前设定值以节约药剂。在其他情况下,通过调整加药机输送泵当前设定值以改善浓缩效果。The values of f1 , h1 , h2 , h', g, KP1, KI1 , KP2 , KI2 , KP3 , and KI3 are 0.1, 1.0, 1.5, 0.2, 14.0, 1.0, 5.0, 1.0, 5.0, 1.0, and 5.0 respectively. Within 40 minutes after the dosing pump is turned on, it is the starting condition. The adjustment cycle of the dosing pump frequency setting value is 1 minute. When the absolute value of the mud layer interface height deviation is less than or equal to f1, and the delivery pump frequency setting value is less than or equal to g, the current setting value of the dosing machine delivery pump is maintained unchanged. When the absolute value of the mud layer interface height deviation is less than or equal to f1, and the delivery pump frequency setting value is greater than g, reduce the current setting value of the dosing machine delivery pump to save reagents. In other cases, the concentration effect is improved by adjusting the current setting value of the dosing machine delivery pump.

可选地,在正常工况下,根据泥层界面高度设定值、泥层界面高度实际值和耙机扭矩压力实际值,对加药泵的当前设定频率值进行调整,包括:在|Ypv(k)-Ysp(k)|≤f1,且,usp(k)≤g的情况下,Δusp(k)=0。在|Ypv(k)-Ysp(k)|≤f1,且,usp(k)>g的情况下,Δusp(k)=-h′。在f1<Ypv(k)-Ysp(k)≤f3,或-f2≤Ypv(k)-Ysp(k)<-f1的情况下,根据耙机扭矩压力实际值确定Δusp(k)。在f3<Ypv(k)-Ysp(k)≤f5的情况下,根据耙机扭矩压力实际值确定Δusp(k)。在Ypv(k)-Ysp(k)>f5的情况下,根据泥层界面高度实际值和耙机扭矩压力实际值确定Δusp(k)。在-f4≤Ypv(k)-Ysp(k)<-f2的情况下,根据耙机扭矩压力实际值确定Δusp(k)。在Ypv(k)-Ysp(k)<-f4的情况下,根据耙机扭矩压力实际值确定Δusp(k)。根据如下公式调整加药泵的当前设定频率值:usp(k)=usp(k-1)+Δusp(k)。其中,设当前时刻为k,Ypv(k)为泥层界面高度实际值,Ysp(k)为泥层界面高度设定值,usp(k)为加药泵频率设定值,Δusp(k)为频率设定值变化量,f1、f2、f3、f4、f5、g、h’为经验值。Optionally, under normal working conditions, the current set frequency value of the dosing pump is adjusted according to the mud layer interface height set value, the mud layer interface height actual value and the rake torque pressure actual value, including: when |Y pv (k)-Y sp (k)|≤f 1 and u sp (k) ≤g , Δu sp (k)=0. When |Y pv (k)-Y sp (k)|≤f 1 and u sp (k)>g, Δu sp (k)=-h′. When f 1 <Y pv (k)-Y sp (k)≤f 3 , or -f 2 ≤Y pv (k)-Y sp (k)<-f 1 , Δu sp (k) is determined according to the rake torque pressure actual value. When f 3 <Y pv (k)-Y sp (k)≤f 5 , Δu sp (k) is determined according to the rake torque pressure actual value. In the case of Y pv (k)-Y sp (k)>f 5 , Δu sp (k) is determined according to the actual value of the mud layer interface height and the actual value of the rake torque pressure. In the case of -f 4 ≤Y pv (k)-Y sp (k)<-f 2 , Δu sp (k) is determined according to the actual value of the rake torque pressure. In the case of Y pv (k)-Y sp (k)<-f 4 , Δu sp (k) is determined according to the actual value of the rake torque pressure. The current set frequency value of the dosing pump is adjusted according to the following formula: u sp (k)=u sp (k-1)+Δu sp (k). Wherein, the current time is assumed to be k, Y pv (k) is the actual value of the mud layer interface height, Y sp (k) is the set value of the mud layer interface height, u sp (k) is the set value of the dosing pump frequency, Δu sp (k) is the frequency set value change, and f 1 , f 2 , f 3 , f 4 , f 5 , g, and h' are empirical values.

f1、f2、f3、f4、f5、g、h’分别为0.1、0.2、0.3、0.3、0.5、14.0、0.2。加药泵频率设定值的调整周期为1min。泥层界面高度偏差绝对值小于等于f1,且输送泵频率设定值小于等于g时,维持加药机输送泵当前设定值不变。泥层界面高度偏差绝对值小于等于f1,且输送泵频率设定值大于g时,减小加药机输送泵当前设定值以节约药剂。在其他情况下,通过调整加药机输送泵当前设定值以改善浓缩效果。 f1 , f2 , f3 , f4 , f5 , g, h' are 0.1, 0.2, 0.3, 0.3, 0.5, 14.0, 0.2 respectively. The adjustment cycle of the dosing pump frequency setting value is 1min. When the absolute value of the mud layer interface height deviation is less than or equal to f1 , and the delivery pump frequency setting value is less than or equal to g, the current setting value of the dosing machine delivery pump is maintained unchanged. When the absolute value of the mud layer interface height deviation is less than or equal to f1 , and the delivery pump frequency setting value is greater than g, reduce the current setting value of the dosing machine delivery pump to save medicine. In other cases, the concentration effect is improved by adjusting the current setting value of the dosing machine delivery pump.

可选地,在f1<Ypv(k)-Ysp(k)≤f3,或-f2≤Ypv(k)-Ysp(k)<-f1的情况下,根据耙机扭矩压力实际值确定Δusp(k),包括:在f1<Ypv(k)-Ysp(k)≤f3,且,Ppv(k)<h3的情况下,Δusp(k)=KP4[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI4(Ypv(k)-Ysp(k))。在-f2≤Ypv(k)-Ysp(k)<-f1,且,Ppv(k)<h3的情况下,Δusp(k)=KP4[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI4(Ypv(k)-Ysp(k))。在f1<Ypv(k)-Ysp(k)≤f3,且,h3≤Ppv(k)≤h4的情况下,Δusp(k)=KP5[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI5(Ypv(k)-Ysp(k))。在-f2≤Ypv(k)-Ysp(k)<-f1,且,h3≤Ppv(k)≤h4的情况下,Δusp(k)=KP5[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI5(Ypv(k)-Ysp(k))。在f1<Ypv(k)-Ysp(k)≤f3,且,h4<Ppv(k)的情况下,Δusp(k)=KP6[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI6(Ypv(k)-Ysp(k))。在-f2≤Ypv(k)-Ysp(k)<-f1,且,h4<Ppv(k)的情况下,Δusp(k)=KP6[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI6(Ypv(k)-Ysp(k))。其中,Ppv(k)为耙机扭矩压力实际值,h3、h4为经验值,KPi、KIi为经验值,i=[4,6]。Optionally, when f1Ypv (k) -Ysp (k) ≤f3 , or -f2≤Ypv (k) -Ysp (k)<- f1 , Δusp (k) is determined according to the actual value of the rake torque pressure, including: when f1Ypv (k) -Ysp (k ) ≤f3 , and Ppv (k)< h3 , Δusp (k)= KP4 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp(k-1))]+KI4(Ypv ( k ) -Ysp (k)). When -f2≤Ypv (k) -Ysp (k)<- f1 , and Ppv (k)< h3 , Δusp (k)= KP4 [( Ypv (k) -Ysp (k))-( Ypv (k-1) -Ysp ( k-1))]+ KI4 ( Ypv (k) -Ysp (k)). When f1Ypv (k) -Ysp (k) ≤f3 , and h3≤Ppv (k) ≤h4 , Δusp (k)= KP5 [ ( Ypv (k)-Ysp(k))-( Ypv (k-1)-Ysp( k -1))]+ KI5 ( Ypv ( k) -Ysp (k)). When -f2≤Ypv (k) -Ysp (k)<- f1 , and h3≤Ppv (k) ≤h4 , Δusp (k)= KP5 [( Ypv (k) -Ysp (k))-( Ypv (k-1)-Ysp ( k-1))]+ KI5 ( Ypv (k)-Ysp(k)). When f1Ypv (k) -Ysp (k) ≤f3 , and h4Ppv (k), Δusp (k)= KP6 [ ( Ypv (k) -Ysp (k))-( Ypv (k-1) -Ysp ( k -1))]+ KI6 ( Ypv (k) -Ysp ( k)). When -f2≤Ypv (k) -Ysp (k)<- f1 , and h4Ppv (k), Δusp (k)= KP6 [( Ypv (k) -Ysp (k))-( Ypv (k-1) -Ysp (k-1))]+ KI6 ( Ypv ( k ) -Ysp (k)). Wherein, Ppv (k) is the actual value of the harrow torque pressure, h3 and h4 are empirical values, KPi and KIi are empirical values, and i=[4,6].

其中,h3、h4取值分别为1.0、2.0,KP4、KI4、KP5、KI5、KP6、KI6取值分别为5.0、1.0、5.0、1.0、5.0、1.0。Among them, the values of h 3 and h 4 are 1.0 and 2.0 respectively, and the values of KP 4 , KI 4 , KP 5 , KI 5 , KP 6 , and KI 6 are 5.0, 1.0, 5.0, 1.0, 5.0, and 1.0 respectively.

可选地,在f3<Ypv(k)-Ysp(k)≤f5的情况下,根据耙机扭矩压力实际值确定Δusp(k),包括:在f3<Ypv(k)-Ysp(k)≤f5,且,Ppv(k)<h4的情况下,Δusp(k)=KP7[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI7(Ypv(k)-Ysp(k))。在f3<Ypv(k)-Ysp(k)≤f5,且,Ppv(k)≥h4的情况下,Δusp(k)=KP8[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI8(Ypv(k)-Ysp(k))。其中,KP7、KI7、KP8、KI8为经验值。Optionally, when f 3 <Y pv (k)-Y sp (k)≤f 5 , determining Δu sp (k) according to the actual value of the rake torque pressure includes: when f 3 <Y pv (k)-Y sp (k)≤f 5 , and P pv (k)<h 4 , Δu sp (k)=KP 7 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 7 (Y pv (k)-Y sp (k)). When f 3 <Y pv (k)-Y sp (k)≤f 5 , and P pv (k)≥h 4 , Δu sp (k)=KP 8 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 8 (Y pv (k)-Y sp (k)). Among them, KP 7 , KI 7 , KP 8 , and KI 8 are experience values.

KP7、KI7、KP8、KI8取值分别为8.0、0.4、8.0、0.4。The values of KP 7 , KI 7 , KP 8 , and KI 8 are 8.0, 0.4, 8.0, and 0.4 respectively.

可选地,在Ypv(k)-Ysp(k)>f5的情况下,根据泥层界面高度实际值和耙机扭矩压力实际值确定Δusp(k),包括:在Ypv(k)-Ysp(k)>f5,且,Ypv(k)<j1,且,Ppv(k)<h4的情况下,Δusp(k)=KP9[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI9(Ypv(k)-Ysp(k))。在Ypv(k)-Ysp(k)>f5,且,Ypv(k)<j1,且,Ppv(k)≥h4的情况下,Δusp(k)=KP10[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI10(Ypv(k)-Ysp(k))。在Ypv(k)-Ysp(k)>f5,且,Ypv(k)≥j1,且,Ppv(k)<h4的情况下,Δusp(k)=KP11[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI11(Ypv(k)-Ysp(k))。在Ypv(k)-Ysp(k)>f5,且,Ypv(k)≥j1,且,Ppv(k)≥h4的情况下,Δusp(k)=KP12[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI12(Ypv(k)-Ysp(k))。其中,j1为经验值,KPi、KIi为经验值,i=[9,12]。Optionally, when Y pv (k)-Y sp (k)>f 5 , Δu sp (k) is determined according to the actual value of the mud layer interface height and the actual value of the rake torque pressure, including: when Y pv (k)-Y sp (k)>f 5 , Y pv (k)<j 1 , and P pv (k)<h 4 , Δu sp (k)=KP 9 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 9 (Y pv (k)-Y sp (k)). When Ypv (k) -Ysp (k)> f5 , Ypv (k)< j1 , and Ppv (k) ≥h4 , Δusp (k)= KP10 [ ( Ypv (k)-Ysp(k))-( Ypv (k-1)-Ysp(k-1))]+ KI10 ( Ypv (k) -Ysp (k)). When Ypv (k) -Ysp (k)> f5 , Ypv (k) ≥j1 , and Ppv (k)< h4 , Δusp (k)= KP11 [( Ypv (k) -Ysp (k))-( Ypv (k-1)-Ysp ( k-1))]+ KI11 ( Ypv ( k ) -Ysp (k)). When Ypv (k) -Ysp (k)>f5, Ypv (k) ≥j1 , and Ppv (k) ≥h4 , Δusp (k)= KP12 [( Ypv (k)-Ysp ( k))-( Ypv (k-1) -Ysp (k-1))]+ KI12 ( Ypv (k) -Ysp (k)). Wherein j1 is an empirical value, KPi and KIi are empirical values, and i [9,12].

j1、KP9、KI9、KP10、KI10、KP11、KI11、KP12、KI12取值分别为2.2、10.0、0.5、10.0、0.5、10.0、0.6、10.0、0.6。The values of j 1 , KP 9 , KI 9 , KP 10 , KI 10 , KP 11 , KI 11 , KP 12 , and KI 12 are 2.2, 10.0, 0.5, 10.0, 0.5, 10.0, 0.6, 10.0, and 0.6 respectively.

可选地,在-f4≤Ypv(k)-Ysp(k)<-f2的情况下,根据耙机扭矩压力实际值确定Δusp(k),包括:在-f4≤Ypv(k)-Ysp(k)<-f2,且,Ppv(k)<h3的情况下,Δusp(k)=KP13[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI13(Ypv(k)-Ysp(k))。在-f4≤Ypv(k)-Ysp(k)<-f2,且,Ppv(k)≥h3的情况下,Δusp(k)=KP14[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI14(Ypv(k)-Ysp(k))。其中,KPi、KIi为经验值,i=[13,14]。Optionally, when -f4≤Ypv (k) -Ysp (k)<- f2 , Δusp (k ) is determined according to the actual value of the rake torque pressure, including: when -f4≤Ypv (k) -Ysp (k)<- f2 , and Ppv (k)< h3 , Δusp (k)= KP13 [( Ypv (k) -Ysp (k))-( Ypv (k-1) -Ysp (k-1))]+ KI13 ( Ypv (k) -Ysp (k) ) . When -f4≤Ypv (k) -Ysp (k)<- f2 , and Ppv (k) ≥h3 , Δusp (k)= KP14 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI14 ( Ypv (k) -Ysp (k)). KPi and KIi are empirical values , and i=[13,14].

KP13、KI13、KP14、KI14取值分别为5.0、1.3、5.0、1.3。The values of KP 13 , KI 13 , KP 14 , and KI 14 are 5.0, 1.3, 5.0, and 1.3 respectively.

可选地,在Ypv(k)-Ysp(k)<-f4的情况下,根据耙机扭矩压力实际值确定Δusp(k),包括:在Ypv(k)-Ysp(k)<-f4,且,Ppv(k)<h3的情况下,Δusp(k)=KP15[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI15(Ypv(k)-Ysp(k))。在Ypv(k)-Ysp(k)<-f4,且,h3<Ppv(k)<h5的情况下,Δusp(k)=KP16[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI16(Ypv(k)-Ysp(k))。在Ypv(k)-Ysp(k)<-f4,且,Ppv(k)>h5的情况下,Δusp(k)=KP17[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI17(Ypv(k)-Ysp(k))。其中,h5、KPi、KIi为经验值,i=[15,17]。Optionally, when Y pv (k)-Y sp (k)<-f 4 , determining Δu sp (k) according to the actual value of the rake torque pressure includes: when Y pv (k)-Y sp (k)<-f 4 and P pv (k)<h 3 , Δu sp (k)=KP 15 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 15 (Y pv (k)-Y sp (k)). When Y pv (k)-Y sp (k)<-f 4 and h 3 <P pv (k)<h 5 , Δu sp (k)=KP 16 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 16 (Y pv (k)-Y sp (k)). When Ypv (k) -Ysp (k)<- f4 , and Ppv (k)> h5 , Δusp (k)= KP17 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI17 ( Ypv (k) -Ysp (k)). Here, h5 , KP1 , and KI1 are empirical values, and i=[15,17].

h5、KP15、KI15、KP16、KI16、KP17、KI17取值分别为1.6、5.0、1.2、5.0、1.2、5.0、2.0。The values of h 5 , KP 15 , KI 15 , KP 16 , KI 16 , KP 17 , and KI 17 are 1.6, 5.0, 1.2, 5.0, 1.2, 5.0, and 2.0, respectively.

可选地,方法还包括:根据KPi和KIi对加药泵设定频率值进行输出限幅:Optionally, the method further includes: performing output limiting on the set frequency value of the dosing pump according to KP i and KI i :

其中,为加药泵设定频率最大值,依次取值为19.0、17.0、14.0、22.0、22.0、18.0、24.0、18.0、25.0、18.0、26.0、18.0、15.0、15.0、13.0、13.0、9.0,/>为加药泵设定频率最小值,依次取值为10.0、8.0、6.0、12.0、12.0、6.0、15.0、8.0、17.0、10.0、19.0、12.0、9.0、6.0、8.0、6.0、3.0,i=[1,17]。in, Set the maximum frequency of the dosing pump, the values are 19.0, 17.0, 14.0, 22.0, 22.0, 18.0, 24.0, 18.0, 25.0, 18.0, 26.0, 18.0, 15.0, 15.0, 13.0, 13.0, 9.0, /> Set the minimum frequency of the dosing pump, and the values are 10.0, 8.0, 6.0, 12.0, 12.0, 6.0, 15.0, 8.0, 17.0, 10.0, 19.0, 12.0, 9.0, 6.0, 8.0, 6.0, 3.0, i = [1, 17].

通过对加药泵设定频率值进行限幅,以避免在对加药泵的频率进行调整的过程中,出现频率设定过大或过小的情况,确保煤泥水浓缩沉降过程能够正常运行。By limiting the frequency value set for the dosing pump, it is possible to avoid the situation where the frequency is set too high or too low during the frequency adjustment of the dosing pump, thereby ensuring that the coal slurry water concentration and sedimentation process can operate normally.

可选地,根据洗选生产过程中的停止信号停止加药泵,包括:在所有合介密度均小于密度判断阈值,或,洗选设备停止,或,运输皮带停止的情况下,停止加药泵。Optionally, the dosing pump is stopped according to a stop signal in the washing production process, including: when all the combined medium densities are less than the density judgment threshold, or the washing equipment stops, or the transport belt stops, the dosing pump is stopped.

其中,密度判断阈值取值为1.4。由于洗选过程中有多个合介密度(合格介质的密度),因此在所有合介密度都小于密度判断阈值,才能够停止加药泵。The density judgment threshold is set to 1.4. Since there are multiple combined medium densities (density of qualified medium) in the washing process, the dosing pump can be stopped only when all combined medium densities are less than the density judgment threshold.

如图2所示,为人工设定的加药泵频率,如图3所示,为人工设定加药泵频率时的泥层界面高度实际值变化曲线图,能够从图中明显的看出通过人工设定的加药泵频率,泥层界面高度实际值1在泥层界面高度设定值上限2和泥层界面高度设定值下限3的限制下,上下浮动的范围过大,不稳定。如图4所示,为采用本发明的煤泥水沉降过程的参数控制方法的加药泵频率设定值曲线,如图5所示为采用本发明加药泵频率设定值时的泥层界面高度实际值变化曲线图,能够从图中明显的看出通过人工设定的加药泵频率,泥层界面高度实际值1能够很好的控制在泥层界面高度设定值上限2和泥层界面高度设定值下限3的范围内。与人工设定效果相比,采用本发明的煤泥水沉降过程的参数控制方法可以及时的调整絮凝剂加药泵频率以适应复杂工况的变化,将泥层高度较好的控制在参考范围内,其中区间合格率较人工设定提高了13.14%,单吨原煤絮凝剂消耗降低0.5%。有效保障了泥层高度即循环水的质量,节省过程中补加的生产用水,改善了沉降效果,保证了连续生产,降低了压耙事故发生率。实现了精准加药、合理用药,降低了劳动强度。As shown in Figure 2, it is the manually set dosing pump frequency, and as shown in Figure 3, it is the actual value change curve of the mud layer interface height when the dosing pump frequency is manually set. It can be clearly seen from the figure that through the manually set dosing pump frequency, the actual value 1 of the mud layer interface height is limited by the upper limit 2 of the mud layer interface height setting value and the lower limit 3 of the mud layer interface height setting value, and the range of up and down fluctuation is too large and unstable. As shown in Figure 4, it is the dosing pump frequency setting value curve of the parameter control method of the coal slurry water sedimentation process of the present invention, and as shown in Figure 5, it is the actual value change curve of the mud layer interface height when the dosing pump frequency setting value of the present invention is adopted. It can be clearly seen from the figure that through the manually set dosing pump frequency, the actual value 1 of the mud layer interface height can be well controlled within the range of the upper limit 2 of the mud layer interface height setting value and the lower limit 3 of the mud layer interface height setting value. Compared with the manual setting effect, the parameter control method of the coal sludge water sedimentation process of the present invention can timely adjust the frequency of the flocculant dosing pump to adapt to the changes in complex working conditions, and better control the mud layer height within the reference range, wherein the interval qualification rate is increased by 13.14% compared with the manual setting, and the flocculant consumption per ton of raw coal is reduced by 0.5%. It effectively guarantees the mud layer height, i.e. the quality of the circulating water, saves the production water added in the process, improves the sedimentation effect, ensures continuous production, and reduces the incidence of rake pressure accidents. It realizes accurate dosing and rational use of drugs, and reduces labor intensity.

第二方面实施例,如图6所示,本发明提供一种煤泥水沉降过程的参数控制系统600,包括:启动模块601、数据采集及处理模块602、泥层界面高度调整模块603、异常处理模块604、加药泵设定频率调整模块605和停止模块606。其中,启动模块601根据洗选生产过程中的运行信号启动加药泵,并根据煤种确定加药泵初始频率设定值。数据采集及处理模块602采集过程数据,其中过程数据包括泥层界面高度数据和耙机扭矩压力数据,对过程数据进行预处理,以得到泥层界面高度实际值和耙机扭矩压力实际值。泥层界面高度调整模块603在起始工况和正常工况下,根据耙机扭矩压力实际值对设定的泥层界面高度进行调整,以得到泥层界面高度设定值,其中,起始工况为获取到运行信号后预设时长内的工况。正常工况为起始工况结束后,泥层界面高度值和耙机扭矩压力值不超过预设区间的工况。异常处理模块604在异常工况下,根据泥层界面高度实际值或耙机扭矩压力实际值对加药泵的启停进行控制,以使异常工况恢复为正常工况,其中,异常工况为起始工况结束后,泥层界面高度值或耙机扭矩压力值超过预设区间的工况。加药泵设定频率调整模块605分别在起始工况和正常工况下,根据泥层界面高度设定值、泥层界面高度实际值和耙机扭矩压力实际值,对加药泵的当前设定频率值进行调整,其中,在加药泵刚启动的情况下,加药泵的当前设定频率值为加药泵的初始频率设定值。停止模块606根据洗选生产过程中的停止信号停止加药泵。根据本发明的技术方案提供的煤泥水沉降过程的参数控制系统,由于其用于实现本发明的第一方面提供的煤泥水沉降过程的参数控制方法的步骤,因而该煤泥水沉降过程的参数控制系统具备该煤泥水沉降过程的参数控制方法的全部技术效果,在此不再赘述。In the second embodiment, as shown in FIG6 , the present invention provides a parameter control system 600 for the coal slurry water sedimentation process, comprising: a start module 601, a data acquisition and processing module 602, a mud layer interface height adjustment module 603, an abnormality processing module 604, a dosing pump setting frequency adjustment module 605 and a stop module 606. Among them, the start module 601 starts the dosing pump according to the operation signal in the washing production process, and determines the initial frequency setting value of the dosing pump according to the coal type. The data acquisition and processing module 602 collects process data, wherein the process data includes mud layer interface height data and rake machine torque pressure data, and pre-processes the process data to obtain the actual value of the mud layer interface height and the actual value of the rake machine torque pressure. The mud layer interface height adjustment module 603 adjusts the set mud layer interface height according to the actual value of the rake machine torque pressure under the starting working condition and the normal working condition to obtain the mud layer interface height setting value, wherein the starting working condition is the working condition within the preset time length after the operation signal is obtained. The normal working condition is the working condition where the mud layer interface height value and the rake machine torque pressure value do not exceed the preset interval after the starting working condition ends. The abnormality handling module 604 controls the start and stop of the dosing pump according to the actual value of the mud layer interface height or the actual value of the rake torque pressure under abnormal working conditions, so as to restore the abnormal working conditions to normal working conditions, wherein the abnormal working conditions are the working conditions in which the mud layer interface height value or the rake torque pressure value exceeds the preset interval after the initial working conditions are completed. The dosing pump setting frequency adjustment module 605 adjusts the current setting frequency value of the dosing pump according to the mud layer interface height setting value, the mud layer interface height actual value and the rake torque pressure actual value under the initial working conditions and normal working conditions, wherein, when the dosing pump is just started, the current setting frequency value of the dosing pump is the initial frequency setting value of the dosing pump. The stop module 606 stops the dosing pump according to the stop signal in the washing production process. The parameter control system of the coal slurry water sedimentation process provided by the technical solution of the present invention is used to implement the steps of the parameter control method of the coal slurry water sedimentation process provided by the first aspect of the present invention, so the parameter control system of the coal slurry water sedimentation process has all the technical effects of the parameter control method of the coal slurry water sedimentation process, which will not be repeated here.

第三方面实施例,本发明提供一种计算机可读存储介质,其上存储有计算机程序,程序执行时实现上述第一方面中任一项的煤泥水沉降过程的参数控制方法。In a third aspect, the present invention provides a computer-readable storage medium having a computer program stored thereon, which, when executed, implements the parameter control method for the coal slime water sedimentation process of any one of the first aspects.

第四方面实施例,本发明提供一种存储设备,包括存储介质和处理器,存储介质存储有计算机程序,程序被处理器执行时实现上述第一方面中任一项的煤泥水沉降过程的参数控制方法。In a fourth aspect, the present invention provides a storage device including a storage medium and a processor, wherein the storage medium stores a computer program, and when the program is executed by the processor, the parameter control method for the coal slime water sedimentation process of any one of the above-mentioned first aspects is implemented.

此外,为了实现上述煤泥水沉降过程的参数控制方法,本实施例还提供一种实施上述控制方法的煤泥水浓缩加药过程的控制系统,该控制系统可包括:多个检测装置和控制装置。In addition, in order to implement the parameter control method of the above-mentioned coal slurry water sedimentation process, this embodiment also provides a control system for the coal slurry water concentration and dosing process that implements the above-mentioned control method. The control system may include: multiple detection devices and control devices.

其中,第一检测装置用于检测不同浓缩池的耙机扭矩压力信息。第一检测装置可为压力表。第一检测装置布设在浓缩池中心区域。The first detection device is used to detect the torque pressure information of the rake machine of different concentration tanks. The first detection device can be a pressure gauge. The first detection device is arranged in the central area of the concentration tank.

第二检测装置用于对浓缩池的泥层界面高度进行检测。第二检测装置可为泥层界面仪,最小检测周期为10s,第二检测装置同样需要布设在浓缩池中心区域。The second detection device is used to detect the mud layer interface height of the concentration tank. The second detection device can be a mud layer interface meter with a minimum detection cycle of 10s. The second detection device also needs to be arranged in the central area of the concentration tank.

控制程序部署在新增Rockwell PLC中,絮凝剂制备与输送系统可以使用西门子公司的S7-200系统,采用Profibus DP通讯实现絮凝剂制备与输送系统与新增Rockwel PLC之间的数据通讯。两台泥层界面高度检测装置用于浓缩池泥层界面高度的测量,获取浓缩池扭矩和絮凝剂流量测量信号,并接入控制系统。The control program is deployed in the newly added Rockwell PLC. The flocculant preparation and delivery system can use Siemens' S7-200 system, and Profibus DP communication is used to realize data communication between the flocculant preparation and delivery system and the newly added Rockwell PLC. Two mud layer interface height detection devices are used to measure the mud layer interface height of the thickening tank, obtain the thickening tank torque and flocculant flow measurement signals, and connect to the control system.

控制系统过程控制软件和过程监控软件分别采用Studio5000和RSview32。在上述软件平台上分别开发了浓缩沉降过程智能加药控制软件和浓缩沉降过程智能加药监控软件。The process control software and process monitoring software of the control system adopt Studio5000 and RSview32 respectively. On the above software platforms, the intelligent dosing control software of the concentration sedimentation process and the intelligent dosing monitoring software of the concentration sedimentation process are developed respectively.

本领域内的技术人员应明白,本发明的实施例可提供为方法、系统或计算机程序产品。因此,本发明可采用完全硬件实施例、完全软件实施例,或结合软件和硬件方面的实施例的形式。而且,本发明可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。It will be appreciated by those skilled in the art that embodiments of the present invention may be provided as methods, systems or computer program products. Therefore, the present invention may take the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Furthermore, the present invention may take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

显然,本领域的技术人员可以对本发明进行各种修改和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也应该包含这些修改和变型在内。Obviously, those skilled in the art can make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention should also include these modifications and variations.

尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行改动、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may alter, modify, replace and modify the above embodiments within the scope of the present invention.

Claims (18)

1.一种煤泥水沉降过程的参数控制方法,其特征在于,包括:1. A parameter control method for a coal slurry water settling process, characterized by comprising: 根据洗选生产过程中的运行信号启动加药泵,并根据煤种确定加药泵初始频率设定值;Start the dosing pump according to the operation signal in the washing production process, and determine the initial frequency setting value of the dosing pump according to the type of coal; 采集过程数据,其中过程数据包括泥层界面高度数据和耙机扭矩压力数据,对过程数据进行预处理,以得到泥层界面高度实际值和耙机扭矩压力实际值;Collecting process data, wherein the process data includes mud layer interface height data and rake machine torque pressure data, and preprocessing the process data to obtain actual values of mud layer interface height and rake machine torque pressure; 在起始工况和正常工况下,根据耙机扭矩压力实际值对设定的泥层界面高度进行调整,以得到泥层界面高度设定值,其中,起始工况为获取到运行信号后预设时长内的工况;正常工况为起始工况结束后,泥层界面高度值和耙机扭矩压力值不超过预设区间的工况;Under the starting working condition and the normal working condition, the set mud layer interface height is adjusted according to the actual value of the rake torque pressure to obtain the mud layer interface height setting value, wherein the starting working condition is the working condition within the preset time after the operation signal is obtained; the normal working condition is the working condition after the starting working condition ends, when the mud layer interface height value and the rake torque pressure value do not exceed the preset range; 在异常工况下,根据泥层界面高度实际值或耙机扭矩压力实际值对加药泵的启停进行控制,以使异常工况恢复为正常工况,其中,异常工况为起始工况结束后,泥层界面高度值或耙机扭矩压力值超过预设区间的工况;Under abnormal working conditions, the start and stop of the dosing pump is controlled according to the actual value of the mud layer interface height or the actual value of the rake torque pressure, so as to restore the abnormal working condition to the normal working condition, wherein the abnormal working condition is the working condition where the mud layer interface height value or the rake torque pressure value exceeds the preset range after the initial working condition ends; 分别在起始工况和正常工况下,根据泥层界面高度设定值、泥层界面高度实际值和耙机扭矩压力实际值,对加药泵的当前设定频率值进行调整,其中,在加药泵刚启动的情况下,加药泵的当前设定频率值为加药泵的初始频率设定值;Under the initial working condition and the normal working condition, the current set frequency value of the dosing pump is adjusted according to the mud layer interface height set value, the actual value of the mud layer interface height and the actual value of the rake torque pressure. When the dosing pump is just started, the current set frequency value of the dosing pump is the initial frequency setting value of the dosing pump. 根据洗选生产过程中的停止信号停止加药泵。Stop the dosing pump according to the stop signal during the washing production process. 2.根据权利要求1所述的煤泥水沉降过程的参数控制方法,其特征在于,所述运行信号包括合介密度实际值、洗选设备开启信号或运输皮带开启信号,所述根据洗选生产过程中的运行信号启动加药泵,包括:2. The parameter control method for the coal slime water sedimentation process according to claim 1 is characterized in that the operating signal includes an actual value of the coal medium density, a washing equipment start signal or a conveyor belt start signal, and the dosing pump is started according to the operating signal in the washing production process, comprising: 在任一合介密度大于密度判断阈值,或,洗选设备开启,或,运输皮带开启的情况下,启动加药泵。When any of the combined medium density is greater than the density judgment threshold, or the washing equipment is turned on, or the transport belt is turned on, the dosing pump is started. 3.根据权利要求1所述的煤泥水沉降过程的参数控制方法,其特征在于,所述根据煤种确定加药泵初始频率设定值,包括:3. The parameter control method for the coal slurry water sedimentation process according to claim 1 is characterized in that the initial frequency setting value of the dosing pump is determined according to the type of coal, comprising: 在煤种为三二煤的情况下,usp(k)=e1In the case of coal type 3-2 coal, u sp (k) = e 1 ; 在煤种为五二煤的情况下,usp(k)=e2In the case of coal type 52, u sp (k) = e 2 ; 在煤种为混煤的情况下,usp(k)=e3When the coal type is mixed coal, u sp (k) = e 3 ; 其中,usp(k)为加药泵初始频率设定值,e1、e2、e3为经验值。Among them, usp (k) is the initial frequency setting value of the dosing pump, and e1 , e2 , and e3 are empirical values. 4.根据权利要求1所述的煤泥水沉降过程的参数控制方法,其特征在于,所述对过程数据进行预处理,包括:4. The parameter control method for the coal slurry water settling process according to claim 1, characterized in that the preprocessing of the process data comprises: 将时序的过程数据在时间窗口内进行一阶惯性滤波,得到滤波值;Perform first-order inertial filtering on the time series process data within the time window to obtain a filtered value; 在时间窗口内按照相同时间间隔对过程数据进行n个时刻的人工测量,计算n个时刻对应的人工测量值与滤波值之间的误差,并求误差平均值,以采用误差平均值对滤波值进行补偿,公式如下:Perform manual measurements of process data at n times at the same time interval within the time window, calculate the error between the manual measurement value and the filtered value corresponding to the n times, and calculate the average value of the error, so as to compensate the filtered value with the average error value. The formula is as follows: Y(k)=αX(k)+(1-α)Y(k-1)+V(k)Y(k)=αX(k)+(1-α)Y(k-1)+V(k) 其中,α为滤波系数,X(k)为本次采集的过程数据,Y(k-1)为上次滤波输出值,Y(k)为本次滤波输出值,V(k)为误差平均值, Ya(k)为本次人工测量值。Among them, α is the filter coefficient, X(k) is the process data collected this time, Y(k-1) is the output value of the last filter, Y(k) is the output value of this filter, V(k) is the error average value, Ya(k) is the manual measurement value of this time. 5.根据权利要求1所述的煤泥水沉降过程的参数控制方法,其特征在于,所述在起始工况和正常工况下,根据耙机扭矩压力实际值对设定的泥层界面高度进行调整,以得到泥层界面高度设定值,包括:5. The parameter control method for the coal slurry water sedimentation process according to claim 1 is characterized in that, under the initial working condition and the normal working condition, the set mud layer interface height is adjusted according to the actual value of the rake torque pressure to obtain the mud layer interface height setting value, including: 根据如下公式计算泥层界面高度设定值ysp(k):ysp(k)=[yhsp(k)+ylsp(k)]/2;The mud layer interface height setting value y sp (k) is calculated according to the following formula: y sp (k) = [y hsp (k) + y lsp (k)] / 2; 在Ppv(k)>b1的情况下,yhsp(k)=Ppv(k)+c1,ylsp(k)=Ppv(k)-d1In the case of P pv (k)>b 1 , y hsp (k)=P pv (k)+c 1 , y lsp (k)=P pv (k)-d 1 ; 在b2<Ppv(k)≤b1的情况下,yhsp(k)=Ppv(k)+c2,ylsp(k)=Ppv(k)-d2In the case of b 2 <P pv (k) ≤ b 1 , y hsp (k) = P pv (k) + c 2 , y lsp (k) = P pv (k) - d 2 ; 在Ppv(k)≤b2的情况下,yhsp(k)=Ppv(k)+c3,ylsp(k)=Ppv(k)-d3In the case of P pv (k) ≤ b 2 , y hsp (k) = P pv (k) + c 3 , y lsp (k) = P pv (k) - d 3 ; 其中,Ppv(k)为耙机扭矩压力实际值,yhsp(k)为泥层界面高度设定值上限,ylsp(k)为泥层界面高度设定值下限,b1、b2、c1、c2、c3、d1、d2、d3为经验值。Among them, P pv (k) is the actual value of the rake torque pressure, y hsp (k) is the upper limit of the mud layer interface height setting value, y lsp (k) is the lower limit of the mud layer interface height setting value, b 1 , b 2 , c 1 , c 2 , c 3 , d 1 , d 2 , d 3 are empirical values. 6.根据权利要求1所述的煤泥水沉降过程的参数控制方法,其特征在于,所述在异常工况下,根据泥层界面高度实际值或耙机扭矩压力实际值对加药泵的启停进行控制,以使异常工况恢复为正常工况,包括:6. The parameter control method for the coal slurry water sedimentation process according to claim 1 is characterized in that, under abnormal working conditions, the start and stop of the dosing pump is controlled according to the actual value of the mud layer interface height or the actual value of the rake torque pressure to restore the abnormal working condition to the normal working condition, including: 在(Ypv(k)-Ysp(k))<-f4,且,Ppv(k)>h6的情况下,停止加药泵;或,在Ppv(k)>h7的情况下,停止加药泵;When (Y pv (k)-Y sp (k))<-f 4 and P pv (k)>h 6 , the dosing pump is stopped; or, when P pv (k)>h 7 , the dosing pump is stopped; 在Ppv(k)<h8的情况下,开启加药泵;When P pv (k) < h 8 , turn on the dosing pump; 在(Ypv(k)-Ysp(k))>f5,且,Ypv(k)>j1持续五分钟情况下,判断是否Ppv(k)<h8When (Y pv (k)-Y sp (k))>f 5 and Y pv (k)>j 1 for five minutes, determine whether P pv (k)<h 8 ; 在Ppv(k)<h8的情况下,开启加药备用泵,并设定加药备用泵的加药频率为15Hz;When P pv (k) < h 8 , start the dosing standby pump and set the dosing frequency of the dosing standby pump to 15 Hz; 在Ypv(k)<j2,或,Ppv(k)>h7的情况下,停止加药备用泵;In the case of Y pv (k)<j 2 , or P pv (k)>h 7 , stop the dosing standby pump; 其中,f4、f5、h6、h7、h8、j1、j2为经验值。Among them, f4 , f5 , h6 , h7 , h8 , j1 , and j2 are empirical values. 7.根据权利要求1所述的煤泥水沉降过程的参数控制方法,其特征在于,所述在起始工况下,根据泥层界面高度设定值、泥层界面高度实际值和耙机扭矩压力实际值,对加药泵的当前设定频率值进行调整,包括:7. The parameter control method for the coal slurry water sedimentation process according to claim 1 is characterized in that, under the initial working condition, the current set frequency value of the dosing pump is adjusted according to the mud layer interface height set value, the mud layer interface height actual value and the rake machine torque pressure actual value, including: 在|Ypv(k)-Ysp(k)|≤f1,且,usp(k)≤g的情况下,Δusp(k)=0;When |Y pv (k)-Y sp (k)|≤f 1 and u sp (k)≤g, Δus sp (k)=0; 在|Ypv(k)-Ysp(k)|≤f1,且,usp(k)>g的情况下,Δusp(k)=-h′;In the case of |Y pv (k)-Y sp (k)|≤f 1 , and u sp (k)>g, Δus sp (k)=-h′; 在|Ypv(k)-Ysp(k)|>f1,且,Ppv(k)<h1的情况下,Δusp(k)=KP1[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI1(Ypv(k)-Ysp(k));When | Ypv (k) -Ysp (k)|> f1 , and Ppv (k)< h1 , Δusp (k)= KP1 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI1 ( Ypv (k) -Ysp (k)); 在|Ypv(k)-Ysp(k)|>f1,且,Ppv(k)≤h2的情况下,Δusp(k)=KP2[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI2(Ypv(k)-Ysp(k));When | Ypv (k) -Ysp (k)|> f1 , and Ppv (k) ≤h2 , Δusp (k)= KP2 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI2 ( Ypv (k) -Ysp (k)); 在|Ypv(k)-Ysp(k)|>f1,且,Ppv(k)≥h2的情况下,Δusp(k)=KP3[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI3(Ypv(k)-Ysp(k));When | Ypv (k) -Ysp (k)|> f1 , and Ppv (k) ≥h2 , Δusp (k)= KP3 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI3 ( Ypv (k) -Ysp (k)); 根据如下公式调整加药泵的当前设定频率值:usp(k)=usp(k-1)+Δusp(k);Adjust the current set frequency value of the dosing pump according to the following formula: u sp (k) = u sp (k-1) + Δu sp (k); 其中,设当前时刻为k,Ypv(k)为泥层界面高度实际值,Ysp(k)为泥层界面高度设定值,usp(k)为加药泵频率设定值,Δusp(k)为频率设定值变化量,Ppv(k)为耙机扭矩压力实际值,f1、h1、h2、h’、g、KPi、KIi为经验值,i=[1,3]。Wherein, suppose the current time is k, Y pv (k) is the actual value of the mud layer interface height, Y sp (k) is the set value of the mud layer interface height, u sp (k) is the set value of the dosing pump frequency, Δus p (k) is the change in the frequency setting value, P pv (k) is the actual value of the rake torque pressure, f 1 , h 1 , h 2 , h', g, KP i , KI i are empirical values, and i = [1, 3]. 8.根据权利要求7所述的煤泥水沉降过程的参数控制方法,其特征在于,所述在正常工况下,根据泥层界面高度设定值、泥层界面高度实际值和耙机扭矩压力实际值,对加药泵的当前设定频率值进行调整,包括:8. The parameter control method for the coal slurry water sedimentation process according to claim 7 is characterized in that, under normal working conditions, the current set frequency value of the dosing pump is adjusted according to the mud layer interface height set value, the mud layer interface height actual value and the rake machine torque pressure actual value, including: 在|Ypv(k)-Ysp(k)|≤f1,且,usp(k)≤g的情况下,Δusp(k)=0;When |Y pv (k)-Y sp (k)|≤f 1 and u sp (k)≤g, Δus sp (k)=0; 在|Ypv(k)-Ysp(k)|≤f1,且,usp(k)>g的情况下,Δusp(k)=-h′;In the case of |Y pv (k)-Y sp (k)|≤f 1 , and u sp (k)>g, Δus sp (k)=-h′; 在f1<Ypv(k)-Ysp(k)≤f3,或-f2≤Ypv(k)-Ysp(k)<-f1的情况下,根据耙机扭矩压力实际值确定Δusp(k);In the case of f 1 <Y pv (k)-Y sp (k)≤f 3 , or -f 2 ≤Y pv (k)-Y sp (k)<-f 1 , Δu sp (k) is determined according to the actual value of the rake torque pressure; 在f3<Ypv(k)-Ysp(k)≤f5的情况下,根据耙机扭矩压力实际值确定Δusp(k);In the case of f 3 <Y pv (k)-Y sp (k)≤f 5 , Δu sp (k) is determined according to the actual value of the rake torque pressure; 在Ypv(k)-Ysp(k)>f5的情况下,根据泥层界面高度实际值和耙机扭矩压力实际值确定Δusp(k);In the case of Y pv (k)-Y sp (k)>f 5 , Δu sp (k) is determined according to the actual value of the mud layer interface height and the actual value of the rake torque pressure; 在-f4≤Ypv(k)-Ysp(k)<-f2的情况下,根据耙机扭矩压力实际值确定Δusp(k);In the case of -f 4 ≤Y pv (k)-Y sp (k)<-f 2 , Δu sp (k) is determined according to the actual value of the rake torque pressure; 在Ypv(k)-Usp(k)<-f4的情况下,根据耙机扭矩压力实际值确定Δusp(k);In the case of Y pv (k)-U sp (k)<-f 4 , Δu sp (k) is determined according to the actual value of the rake torque pressure; 根据如下公式调整加药泵的当前设定频率值:usp(k)=usp(k-1)+Δusp(k);Adjust the current set frequency value of the dosing pump according to the following formula: u sp (k) = u sp (k-1) + Δu sp (k); 其中,设当前时刻为k,Ypv(k)为泥层界面高度实际值,Ysp(k)为泥层界面高度设定值,usp(k)为加药泵频率设定值,Δusp(k)为频率设定值变化量,f1、f2、f3、f4、f5、g、h’为经验值。Wherein, let the current time be k, Y pv (k) be the actual value of mud layer interface height, Y sp (k) be the set value of mud layer interface height, u sp (k) be the set value of dosing pump frequency, Δu sp (k) be the change of frequency setting value, f 1 , f 2 , f 3 , f 4 , f 5 , g, h' be empirical values. 9.根据权利要求8所述的煤泥水沉降过程的参数控制方法,其特征在于,所述在f1<Ypv(k)-Ysp(k)≤f3,或-f2≤Ypv(k)-Ysp(k)<-f1的情况下,根据耙机扭矩压力实际值确定Δusp(k),包括:9. The parameter control method for coal slurry water settling process according to claim 8, characterized in that, in the case of f1 < Ypv (k) -Ysp (k) ≤f3 , or -f2≤Ypv (k) -Ysp (k)<- f1 , determining Δusp (k) according to the actual value of the rake torque pressure comprises: 在f1<Ypv(k)-Ysp(k)≤f3,且,Ppv(k)<h3的情况下,Δusp(k)=KP4[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI4(Ypv(k)-Ysp(k));When f1 < Ypv (k) -Ysp (k) ≤f3 , and Ppv (k)< h3 , Δusp (k)= KP4 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI4 ( Ypv (k) -Ysp (k)); 在-f2≤Ypv(k)-Ysp(k)<-f1,且,Ppv(k)<h3的情况下,Δusp(k)=KP4[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI4(Ypv(k)-Ysp(k));When -f2≤Ypv (k) -Ysp (k)<- f1 , and Ppv (k)< h3 , Δusp (k)= KP4 [( Ypv (k) -Ysp (k))-( Ypv (k-1) -Ysp ( k-1))]+ KI4 ( Ypv (k) -Ysp (k)); 在f1<Ypv(k)-Ysp(k)≤f3,且,h3≤Ppv(k)≤h4的情况下,Δusp(k)=KP5[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI5(Ypv(k)-Ysp(k));When f 1 <Y pv (k) - Y sp (k) ≤ f 3 , and h 3P pv (k) ≤ h 4 , Δusp (k) = KP 5 [(Y pv (k) - Y sp (k)) - (Y pv (k - 1) - Y sp (k - 1))] + KI 5 (Y pv (k) - Y sp (k)); 在-f2≤Ypv(k)-Ysp(k)<-f1,且,h3≤Ppv(k)≤h4的情况下,Δusp(k)=KP5[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI5(Ypv(k)-Ysp(k));When -f2≤Ypv (k) -Ysp (k)<- f1 , and h3≤Ppv (k) ≤h4 , Δusp (k)= KP5 [( Ypv (k) -Ysp (k))-( Ypv (k-1) -Ysp(k-1))]+KI5(Ypv ( k ) -Ysp (k) ) ; 在f1<Ypv(k)-Ysp(k)≤f3,且,h4<Ppv(k)的情况下,Δusp(k)=KP6[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI6(Ypv(k)-Ysp(k));When f 1 <Y pv (k)-Y sp (k)≤f 3 and h 4 <P pv (k), Δusp (k)=KP 6 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 6 (Y pv (k)-Y sp (k)); 在-f2≤Ypv(k)-Ysp(k)<-f1,且,h4<Ppv(k)的情况下,Δusp(k)=KP6[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI6(Ypv(k)-Ysp(k));When -f 2 ≤Y pv (k) - Y sp (k) < -f 1 and h 4 < P pv (k), Δusp (k) = KP 6 [(Y pv (k) - Y sp (k)) - (Y pv (k - 1) - Y sp (k - 1))] + KI 6 (Y pv (k) - Y sp (k)); 其中,Ppv(k)为耙机扭矩压力实际值,h3、h4为经验值,KPi、KIi为经验值,i=[4,6]。Wherein, P pv (k) is the actual value of the torque pressure of the harrow, h 3 and h 4 are empirical values, KP i and KI i are empirical values, and i=[4, 6]. 10.根据权利要求9所述的煤泥水沉降过程的参数控制方法,其特征在于,所述在f3<Ypv(k)-Ysp(k)≤f5的情况下,根据耙机扭矩压力实际值确定Δusp(k),包括:10. The parameter control method for coal slurry water settling process according to claim 9, characterized in that, in the case of f 3 <Y pv (k) -Y sp (k) ≤ f 5 , determining Δu sp (k) according to the actual value of the rake torque pressure comprises: 在f3<Ypv(k)-Ysp(k)≤f5,且,Ppv(k)<h4的情况下,Δusp(k)=KP7[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI7(Ypv(k)-Ysp(k));When f 3 <Y pv (k)-Y sp (k)≤f 5 and P pv (k)<h 4 , Δus p (k)=KP 7 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 7 (Y pv (k)-Y sp (k)); 在f3<Ypv(k)-Ysp(k)≤f5,且,Ppv(k)≥h4的情况下,Δusp(k)=KP8[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI8(Ypv(k)-Ysp(k));When f 3 <Y pv (k)-Y sp (k)≤f 5 and P pv (k)≥h 4 , Δus p (k)=KP 8 [(Y pv (k)-Y sp (k))-(Y pv (k-1)-Y sp (k-1))]+KI 8 (Y pv (k)-Y sp (k)); 其中,KP7、KI7为经验值。Among them, KP 7 and KI 7 are experience values. 11.根据权利要求10所述的煤泥水沉降过程的参数控制方法,其特征在于,所述在Ypv(k)-Ysp(k)>f5的情况下,根据泥层界面高度实际值和耙机扭矩压力实际值确定Δusp(k),包括:11. The parameter control method for the coal slurry water settling process according to claim 10, characterized in that, when Y pv (k) - Y sp (k)> f 5 , determining Δu sp (k) according to the actual value of the mud layer interface height and the actual value of the rake torque pressure comprises: 在Ypv(k)-Ysp(k)>f5,且,Ypv(k)<j1,且,Ppv(k)<h4的情况下,Δusp(k)=KP9[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI9(Ypv(k)-Ysp(k));When Ypv (k) -Ysp (k)> f5 , Ypv (k)< j1 , and Ppv ( k )< h4 , Δusp (k)= KP9 [( Ypv (k)-Ysp(k))-( Ypv (k-1)-Ysp(k-1))]+ KI9 ( Ypv (k) -Ysp (k) ) ; 在Ypv(k)-Ysp(k)>f5,且,Ypc(k)<j1,且,Ppc(k)≥h4的情况下,Δusp(k)=KP10[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI10(Ypv(k)-Ysp(k));When Ypv (k) -Ysp (k)> f5 , Ypc (k)< j1 , and Ppc (k) ≥h4 , Δusp ( k )= KP10 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp (k-1))]+ KI10 ( Ypv (k) -Ysp (k)); 在Ypv(k)-Ysp(k)>f5,且,Ypv(k)≥j1,且,Ppv(k)<h4的情况下,Δusp(k)=KP11[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI11(Ypv(k)-Ysp(k));When Ypv (k) -Ysp (k)> f5 , Ypv (k) ≥j1 , and Ppv ( k )< h4 , Δusp (k)= KP11 [( Ypv (k)-Ysp(k))-( Ypv (k-1)-Ysp(k-1))]+ KI11 ( Ypv (k) -Ysp ( k )); 在Ypv(k)-Ysp(k)>f5,且,Ypv(k)≥j1,且,Ppv(k)≥h4的情况下,Δusp(k)=KP12[(Ypc(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI12(Ypc(k)-Ysp(k));When Y pv (k) - Y sp (k) > f 5 , Y pv (k) ≥ j 1 , and P pv (k) ≥ h 4 , Δusp (k) = KP 12 [( Ypc (k) - Ysp (k)) - ( Ypv (k - 1) - Ysp (k - 1))] + KI 12 ( Ypc (k) - Ysp (k)); 其中,j1为经验值,KPi、KIi为经验值,i=[9,12]。Among them, j1 is an empirical value, KP i and KI i are empirical values, and i=[9, 12]. 12.根据权利要求11所述的煤泥水沉降过程的参数控制方法,其特征在于,所述在-f4≤Ypv(k)-Ysp(k)<-f2的情况下,根据耙机扭矩压力实际值确定Δusp(k),包括:12. The parameter control method for coal slurry water settling process according to claim 11, characterized in that, in the case of -f 4 ≤Y pv (k)-Y sp (k)<-f 2 , determining Δu sp (k) according to the actual value of the rake torque pressure comprises: 在-f4≤Ypv(k)-Ysp(k)<-f2,且,Ppc(k)<h3的情况下,Δusp(k)=KP13[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI13(Ypv(k)-Ysp(k));When -f4≤Ypv (k) -Ysp (k)<- f2 , and Ppc (k)< h3 , Δusp (k)= KP13 [( Ypv (k) -Ysp (k))-( Ypv (k-1) -Ysp ( k-1))]+ KI13 ( Ypv (k) -Ysp (k)); 在-f4≤Ypv(k)-Ysp(k)<-f2,且,Ppv(k)≥h3的情况下,Δusp(k)=KP14[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI14(Ypv(k)-Ysp(k));When -f4≤Ypv (k) -Ysp (k)<- f2 , and Ppv (k) ≥h3 , Δusp (k)= KP14 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI14 ( Ypv (k) -Ysp ( k)); 其中,KPi、KIi为经验值,i=[13,14]。Among them, KP i and KI i are empirical values, i=[13, 14]. 13.根据权利要求12所述的煤泥水沉降过程的参数控制方法,其特征在于,所述在Ypv(k)-Ysp(k)<-f4的情况下,根据耙机扭矩压力实际值确定Δusp(k),包括:13. The parameter control method for the coal slurry water settling process according to claim 12, characterized in that, when Y pv (k)-Y sp (k)<-f 4 , determining Δu sp (k) according to the actual value of the rake torque pressure comprises: 在Ypv(k)-Ysp(k)<-f4,且,Ppv(k)<h3的情况下,Δusp(k)=KP15[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI15(Ypv(k)-Ysp(k));When Ypv (k) -Ysp (k)<- f4 , and Ppv (k)< h3 , Δusp (k)= KP15 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI15 ( Ypv (k) -Ysp (k)); 在Ypv(k)-Ysp(k)<-f4,且,h3<Ppv(k)<h5的情况下,Δusp(k)=KP16[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI16(Ypv(k)-Ysp(k));When Ypv (k) -Ysp (k)<- f4 , and h3 < Ppv (k)< h5 , Δusp (k)= KP16 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI16 ( Ypv (k) -Ysp (k)); 在Ypv(k)-Ysp(k)<-f4,且,Ppv(k)>h5的情况下,Δusp(k)=KP17[(Ypv(k)-Ysp(k))-(Ypv(k-1)-Ysp(k-1))]+KI17(Ypv(k)-Ysp(k));When Ypv (k) -Ysp (k)<- f4 , and Ppv (k)> h5 , Δusp (k)= KP17 [( Ypv (k)-Ysp(k))-( Ypv (k-1) -Ysp ( k-1))]+ KI17 ( Ypv (k) -Ysp (k)); 其中,h5、KPi、KIi为经验值,i=[15,17]。Among them, h 5 , KP i , and KI i are empirical values, and i=[15, 17]. 14.根据权利要求13所述的煤泥水沉降过程的参数控制方法,其特征在于,所述方法还包括:14. The parameter control method for the coal slurry water settling process according to claim 13, characterized in that the method further comprises: 根据KPi和KIi对加药泵设定频率值进行输出限幅:According to KP i and KI i, the dosing pump frequency setting value is output limited: 其中,为加药泵设定频率最大值,/>为加药泵设定频率最小值,i=[1,17]。in, Set the maximum frequency for the dosing pump, /> Set the minimum frequency for the dosing pump, i = [1, 17]. 15.根据权利要求1所述的煤泥水沉降过程的参数控制方法,其特征在于,所述根据洗选生产过程中的停止信号停止加药泵,包括:15. The parameter control method for the coal slurry water sedimentation process according to claim 1, characterized in that the dosing pump is stopped according to the stop signal in the washing production process, comprising: 在所有合介密度均小于密度判断阈值,或,洗选设备停止,或,运输皮带停止的情况下,停止加药泵。When all the densities of the mixed media are less than the density judgment threshold, or the washing equipment stops, or the transport belt stops, the dosing pump is stopped. 16.一种煤泥水沉降过程的参数控制系统,其特征在于,包括:16. A parameter control system for coal slurry water settling process, characterized by comprising: 启动模块,根据洗选生产过程中的运行信号启动加药泵,并根据煤种确定加药泵初始频率设定值;The starting module starts the dosing pump according to the operation signal in the washing production process, and determines the initial frequency setting value of the dosing pump according to the coal type; 数据采集及处理模块,采集过程数据,其中过程数据包括泥层界面高度数据和耙机扭矩压力数据,对过程数据进行预处理,以得到泥层界面高度实际值和耙机扭矩压力实际值;A data acquisition and processing module collects process data, wherein the process data includes mud layer interface height data and rake machine torque pressure data, and pre-processes the process data to obtain the actual value of the mud layer interface height and the actual value of the rake machine torque pressure; 泥层界面高度调整模块,在起始工况和正常工况下,根据耙机扭矩压力实际值对设定的泥层界面高度进行调整,以得到泥层界面高度设定值,其中,起始工况为获取到运行信号后预设时长内的工况;正常工况为起始工况结束后,泥层界面高度值和耙机扭矩压力值不超过预设区间的工况;The mud layer interface height adjustment module adjusts the set mud layer interface height according to the actual value of the rake torque pressure under the starting working condition and the normal working condition to obtain the mud layer interface height setting value, wherein the starting working condition is the working condition within a preset time after the operation signal is obtained; the normal working condition is the working condition after the starting working condition ends, when the mud layer interface height value and the rake torque pressure value do not exceed the preset range; 异常处理模块,在异常工况下,根据泥层界面高度实际值或耙机扭矩压力实际值对加药泵的启停进行控制,以使异常工况恢复为正常工况,其中,异常工况为起始工况结束后,泥层界面高度值或耙机扭矩压力值超过预设区间的工况;The abnormality processing module controls the start and stop of the dosing pump according to the actual value of the mud layer interface height or the actual value of the rake torque pressure under abnormal working conditions, so as to restore the abnormal working conditions to normal working conditions, wherein the abnormal working condition is the working condition where the mud layer interface height value or the rake torque pressure value exceeds the preset range after the starting working condition ends; 加药泵设定频率调整模块,分别在起始工况和正常工况下,根据泥层界面高度设定值、泥层界面高度实际值和耙机扭矩压力实际值,对加药泵的当前设定频率值进行调整,其中,在加药泵刚启动的情况下,加药泵的当前设定频率值为加药泵的初始频率设定值;The dosing pump frequency setting adjustment module adjusts the current set frequency value of the dosing pump according to the mud layer interface height set value, the actual value of the mud layer interface height and the actual value of the rake torque pressure under the starting working condition and the normal working condition. In which, when the dosing pump is just started, the current set frequency value of the dosing pump is the initial frequency setting value of the dosing pump; 停止模块,根据洗选生产过程中的停止信号停止加药泵。The stop module stops the dosing pump according to the stop signal in the washing and sorting production process. 17.一种计算机可读存储介质,其上存储有计算机程序,其特征在于,所述计算机程序被处理器执行时实现权利要求1至15中任一项所述的煤泥水沉降过程的参数控制方法。17. A computer-readable storage medium having a computer program stored thereon, wherein when the computer program is executed by a processor, the parameter control method for the coal slurry water settling process according to any one of claims 1 to 15 is implemented. 18.一种存储设备,包括存储介质和处理器,所述存储介质存储有计算机程序,其特征在于,所述处理器执行所述计算机程序时实现权利要求1至15中任一项所述的煤泥水沉降过程的参数控制方法。18. A storage device comprising a storage medium and a processor, wherein the storage medium stores a computer program, wherein the processor implements the parameter control method for the coal slurry water sedimentation process according to any one of claims 1 to 15 when executing the computer program.
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