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CN117732701A - Surface coating process for plastic hardware products and automatic spraying production line - Google Patents

Surface coating process for plastic hardware products and automatic spraying production line Download PDF

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Publication number
CN117732701A
CN117732701A CN202410140042.9A CN202410140042A CN117732701A CN 117732701 A CN117732701 A CN 117732701A CN 202410140042 A CN202410140042 A CN 202410140042A CN 117732701 A CN117732701 A CN 117732701A
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direction moving
workpiece
spraying
moving module
paint
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龚乔川
潘胜伟
何俊杰
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Guangdong Zhongke Yixin Intelligent Equipment Co ltd
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Guangdong Zhongke Yixin Intelligent Equipment Co ltd
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Abstract

The invention relates to a plastic hardware product surface coating process and equipment, wherein the coating process comprises the following steps: step a, cleaning and static electricity removing treatment of the surface of a workpiece: step b, spraying the surface of the workpiece by using a piezoelectric spray printing device special for paint and matching a manipulator; c, performing heat leveling to form a smooth paint film layer on the surface of the workpiece; step d, solidifying and shaping the workpiece through UV solidifying equipment; and e, detecting a finished product. According to the product paint spraying method and device, the piezoelectric type spray printing device is used for printing and spraying the product, so that the spraying precision can be improved, the problem that a non-spraying surface is covered by paint is avoided, the method and device are suitable for spraying various regular or irregular products, the paint is accurately covered on the surface of the product, the paint utilization rate can reach more than 99%, the production efficiency can be improved, the production cost is saved, and the emission is reduced and the environment is protected.

Description

塑胶五金产品表面涂装工艺及自动化喷涂生产线Plastic hardware product surface coating technology and automated spraying production line

技术领域:Technical areas:

本发明涉及表面处理工艺及设备技术领域,特指一种塑胶五金产品表面涂装工艺及自动化喷涂生产线。The invention relates to the technical field of surface treatment technology and equipment, and specifically refers to a surface coating technology and automated spraying production line for plastic hardware products.

背景技术:Background technique:

塑胶及五金表面油漆喷涂目前大都采用空气喷涂,静电喷涂等方法,通常需要在专业的喷漆房中进行,喷涂过程中会产生极大的漆雾,需要消耗大量的净化材料进行处理,油漆利用率低,环境污染大且对人体危害大。再者,在喷涂过程中,需要在工件表面不需要喷涂之处覆膜或者采用模具覆盖遮蔽,容易造成不良品,喷涂精度不高,过程繁琐,生产效率较低。Plastic and hardware surface paint spraying currently mostly uses air spraying, electrostatic spraying and other methods. It usually needs to be carried out in a professional spray paint room. During the spraying process, a huge amount of paint mist will be generated, which requires a large amount of purification materials to be processed, and the paint utilization rate Low, environmental pollution is large and harmful to human body. Furthermore, during the spraying process, it is necessary to cover the parts of the workpiece surface that do not need to be sprayed with a film or use a mold to cover them, which can easily lead to defective products, low spraying accuracy, cumbersome processes, and low production efficiency.

另外,在表面处理中经常用到紫外光固化工序,这些工序首先就是将工件通过输送机构输送到固化炉之后进行紫外光固化加工,固化工序中要求UV能量高,但温度不能过高,实际操作中,为防止温度过高,UV灯需加装冷却装置,一般为简单风冷模式,通过冷风将UV灯热量带走,但是现有的风冷模式较为难以调控,温控准确性不足,使得UV灯工况不稳定。In addition, UV curing processes are often used in surface treatment. These processes first transport the workpiece to the curing furnace through a conveyor mechanism and then perform UV curing processing. The curing process requires high UV energy, but the temperature cannot be too high. In actual operation In order to prevent the temperature from being too high, the UV lamp needs to be equipped with a cooling device. It is generally a simple air-cooling mode, which takes away the heat of the UV lamp through cold air. However, the existing air-cooling mode is more difficult to control and the temperature control accuracy is insufficient, making The working condition of the UV lamp is unstable.

发明内容:Contents of the invention:

本发明的目的是克服现有产品的不足之处,提供一种塑胶五金产品表面涂装工艺及自动化喷涂生产线。The purpose of the present invention is to overcome the shortcomings of existing products and provide a surface coating process for plastic hardware products and an automated spraying production line.

本发明采用的技术方案是:一种塑胶五金产品表面涂装工艺,该涂装工艺包括如下步骤:The technical solution adopted by the present invention is: a surface coating process for plastic hardware products. The coating process includes the following steps:

步骤a,工件表面清洁除静电处理:通过雪花净化设备对工件表面进行清洁,去除工件表面附着的颗粒物以及有机污染物;同时利用离子风去除工件表面静电;Step a, workpiece surface cleaning and static elimination treatment: clean the workpiece surface through snowflake purification equipment to remove particles and organic pollutants attached to the workpiece surface; at the same time, use ion wind to remove static electricity from the workpiece surface;

步骤b,通过机械手将经过步骤a处理过的工件转移到喷涂工位,利用油漆专用压电式喷印装置以及机械手配合对工件表面进行喷涂作业;喷涂作业采用固含量为40%-50%的UV油漆;Step b: Transfer the workpiece processed in step a to the spraying station through a manipulator, and use a special piezoelectric spray printing device for paint and a manipulator to spray the surface of the workpiece; the spraying operation uses a solid content of 40%-50%. UV paint;

步骤c,工件喷涂完成后通过机械手转移到热流平工位静置,利用烘烤设备对工件表面进行干燥、流平,时间为3-5min,热流平温度为50℃±5℃,以使工件表面形成平滑的油漆薄膜层;Step c. After the workpiece is sprayed, it is transferred to the hot leveling station through the robot and left to rest. The baking equipment is used to dry and level the surface of the workpiece for 3-5 minutes. The heat leveling temperature is 50℃±5℃, so that the workpiece A smooth paint film layer forms on the surface;

步骤d,通过机械手将工件从热流平工位转移到UV固化工位,通过UV固化设备对工件进行固化定型;In step d, the workpiece is transferred from the hot leveling station to the UV curing station through a manipulator, and the workpiece is cured and shaped by UV curing equipment;

步骤e,成品检测。Step e, finished product inspection.

上述涂装工艺中,所述步骤a中雪花净化设备的清洗喷嘴口径为4-8mm,喷射压力4-8Bar,产生CO2雪花晶体大小为0.3μm-1μm,清洗功率1-2Kw,CO液态损耗小于0.8kg/min;离子风机与工件表面距离300mm±50mm,出风量40-60CFM,覆盖面积40cm×60cm2,小于1.2秒时间可以完成产品表面离子平衡(0V±10V);In the above coating process, the cleaning nozzle diameter of the snowflake purification equipment in step a is 4-8mm, the injection pressure is 4-8Bar, the CO2 snowflake crystal size produced is 0.3μm-1μm, the cleaning power is 1-2Kw, and the CO liquid loss is Less than 0.8kg/min; the distance between the ion blower and the workpiece surface is 300mm±50mm, the air output is 40-60CFM, the coverage area is 40cm×60cm 2 , and the product surface ion balance (0V±10V) can be completed in less than 1.2 seconds;

所述步骤b的油漆专用压电式喷印装置包括X向移动模组、安装X向移动模组上的Y向移动模组、安装在Y向移动模组上的Z向移动模组,所述X向移动模组包括两个平行架设的X向驱动模组以及对应的X向移动滑台,所述Y向移动模组架设在两个X向移动滑台上,Y向移动模组的Y向移动滑台具有一纵向安装面和一横向安装面,于该纵向安装面上安装所述Z向移动模组,于所述横向安装面上安装有负压供漆组件;所述Z向移动模组的Z向移动滑台上安装有压电式喷印头,且压电式喷印头与负压供漆组件连接,压电式喷印头的喷嘴朝下设置;所述喷嘴的喷射角度与竖直方向具有5°~20°的夹角;且喷涂环境为为万级净房,环境温度20℃、湿度65%,喷印油漆厚度设定为16±1μm;The special piezoelectric spray printing device for paint in step b includes an X-moving module, a Y-moving module installed on the X-moving module, and a Z-moving module installed on the Y-moving module. The X-direction moving module includes two X-direction drive modules set up in parallel and the corresponding X-direction moving slide table. The Y-direction moving module is set up on two X-direction moving slide tables. The Y-direction moving module The Y-direction moving slide table has a longitudinal installation surface and a transverse installation surface. The Z-direction movement module is installed on the longitudinal installation surface, and a negative pressure paint supply component is installed on the transverse installation surface; the Z-direction A piezoelectric print head is installed on the Z-direction moving slide of the mobile module, and the piezoelectric print head is connected to the negative pressure paint supply assembly. The nozzle of the piezoelectric print head is set downward; the nozzle is The angle between the spray angle and the vertical direction is 5° to 20°; and the spraying environment is a class 10,000 clean room with an ambient temperature of 20°C and a humidity of 65%, and the thickness of the spray paint is set to 16±1μm;

所述步骤d中,UV固化设备采用UVT可控UV光源,固烤能量为400MJ,固烤时间为10s,以保证表面能量吸收到12J/cm2In step d, the UV curing equipment uses UVT controllable UV light source, the fixed baking energy is 400MJ, and the fixed baking time is 10s to ensure that the surface energy is absorbed to 12J/cm 2 .

本发明同时提供一种塑胶五金产品表面涂装自动化喷涂生产线,该自动化喷涂生产线包括设置在中部的自动机械手以及依次设置在自动机械手四周的上料工位、喷涂工位、热流平工位和UV固化工位;其中:The invention also provides an automated spraying production line for surface coating of plastic hardware products. The automated spraying production line includes an automatic manipulator arranged in the middle, and a loading station, a spraying station, a thermal leveling station and a UV device arranged sequentially around the automatic manipulator. Curing station; including:

所述上料工位设有上料定位治具,其外侧还设有工件表面清洁工位,工件表面清洁工位中设有雪花净化设备和离子风机,以及连接上料工位的传输带;The loading station is equipped with a loading positioning fixture, and a workpiece surface cleaning station is also provided on the outside. The workpiece surface cleaning station is equipped with snowflake purification equipment and an ion fan, as well as a transmission belt connected to the loading station;

所述喷涂工位中设有油漆专用压电式喷印装置,该压电式喷印装置包括X向移动模组、安装X向移动模组上的Y向移动模组、安装在Y向移动模组上的Z向移动模组,所述X向移动模组包括两个平行架设的X向驱动模组以及对应的X向移动滑台,所述Y向移动模组架设在两个X向移动滑台上,Y向移动模组的Y向移动滑台具有一纵向安装面和一横向安装面,于该纵向安装面上安装所述Z向移动模组,于所述横向安装面上安装有负压供漆组件;所述Z向移动模组的Z向移动滑台上安装有压电式喷印头,且压电式喷印头与负压供漆组件连接,压电式喷印头的喷嘴朝下设置;所述喷嘴的喷射角度与竖直方向具有5°~20°的夹角;The spraying station is equipped with a special piezoelectric printing device for paint. The piezoelectric printing device includes an X-moving module, a Y-moving module installed on the X-moving module, and a Y-moving module installed on the X-moving module. The Z-direction moving module on the module. The X-direction moving module includes two X-direction drive modules and corresponding X-direction moving slides installed in parallel. The Y-direction moving module is installed on two X-direction moving slides. On the moving slide, the Y-moving slide of the Y-moving module has a longitudinal mounting surface and a transverse mounting surface. The Z-moving module is installed on the longitudinal mounting surface, and the Z-moving module is installed on the transverse mounting surface. There is a negative pressure paint supply component; a piezoelectric print head is installed on the Z-direction moving slide of the Z-direction moving module, and the piezoelectric print head is connected to the negative pressure paint supply component, and the piezoelectric print head is connected to the negative pressure paint supply component. The nozzle of the head is set downward; the injection angle of the nozzle has an included angle of 5° to 20° with the vertical direction;

所述热流平工位设有烘烤炉、热风循环风机以及内循环风机,通过烘烤炉对喷涂好的工件进行干燥,使喷涂的油漆初步定型形成油漆薄膜;采用烘烤炉加热风循环风机和内循环风机,可以缩短烘烤时间、提高效率,内循环风机起到节能减排的环保效果;The hot leveling station is equipped with a baking oven, a hot air circulation fan and an internal circulation fan. The sprayed workpiece is dried through the baking oven, so that the sprayed paint is initially shaped to form a paint film; the baking oven is used to heat the air circulation fan. And the internal circulation fan can shorten the baking time and improve the efficiency. The internal circulation fan has the environmental protection effect of energy saving and emission reduction;

所述UV固化工位设有UV固化机,UV固化机包括机箱主体,所述机箱主体内部上方设有一上隔板且其上方形成进气室,进气室的外壁上设有进气口,上隔板中部安装有与下方机箱主体内部工作区域连通的高效过滤器;于机箱主体的内部工作区域顶部、上隔板的下方处安装有第一紫外灯、第二紫外灯,机箱主体的内底部安装有主控箱和与第一紫外灯、第二紫外灯对应的紫外灯电源驱动器;所述第一紫外灯、第二紫外灯的灯壳上分别连接有通风管道,且于通风管道与紫外灯灯壳的连接处分别设有温度传感器,温度传感器与设置在主控箱上的温控器电连接;所述通风管道与安装在机箱主体内底部的抽风机连接,抽风机还与设置在机箱主体外部的排风管连通;于所述机箱主体的内部工作区域、第一紫外灯、第二紫外灯的下方还架设有可旋转工件台。The UV curing station is equipped with a UV curing machine. The UV curing machine includes a chassis body. An upper partition is provided above the interior of the chassis body and an air inlet chamber is formed above it. An air inlet is provided on the outer wall of the air inlet chamber. A high-efficiency filter is installed in the middle of the upper partition that communicates with the internal working area of the chassis body below; a first ultraviolet lamp and a second ultraviolet lamp are installed at the top of the internal working area of the chassis body and below the upper partition. A main control box and an ultraviolet lamp power driver corresponding to the first ultraviolet lamp and the second ultraviolet lamp are installed at the bottom; the lamp housings of the first ultraviolet lamp and the second ultraviolet lamp are respectively connected with ventilation ducts, and the ventilation ducts and Temperature sensors are respectively provided at the joints of the ultraviolet lamp housings, and the temperature sensors are electrically connected to the thermostat provided on the main control box; the ventilation duct is connected to an exhaust fan installed at the bottom of the chassis body, and the exhaust fan is also connected to the The exhaust pipe outside the main body of the chassis is connected; a rotatable workpiece table is also set up under the internal working area of the main body of the chassis and the first ultraviolet lamp and the second ultraviolet lamp.

进一步地,上述自动化喷涂生产线中:所述第一紫外灯、第二紫外灯呈垂直状态布置。所述机箱主体设有可开合的气动升降门。所述机箱主体上还设有可透视内部的观察窗。于机箱主体的底部还设有备用进风口和备用进风阀。Further, in the above-mentioned automated spraying production line: the first ultraviolet lamp and the second ultraviolet lamp are arranged in a vertical state. The main body of the chassis is provided with an openable and closable pneumatic lift door. The main body of the chassis is also provided with an observation window that can see through the interior. There is also a spare air inlet and a spare air inlet valve at the bottom of the chassis body.

根据本发明提供的产品油漆喷涂方法和设备,通过使用压电式喷印装置对产品进行打印喷涂,能够提升喷涂精度,避免非喷涂面被油漆覆盖的问题,适用于各种规则或不规则产品的喷涂,油漆精准覆盖在产品表面,油漆利用率可以达到99%以上,因此能够提升生产效率,节省生产成本,并且减排环保。According to the product paint spraying method and equipment provided by the present invention, by using a piezoelectric spray printing device to print and spray products, the spraying accuracy can be improved, the problem of non-sprayed surfaces being covered by paint can be avoided, and it is suitable for various regular or irregular products. By spraying, the paint accurately covers the surface of the product, and the paint utilization rate can reach more than 99%, so it can improve production efficiency, save production costs, and reduce emissions and protect the environment.

附图说明:Picture description:

图1是本发明生产线整体布局示意图;Figure 1 is a schematic diagram of the overall layout of the production line of the present invention;

图2、图3是本发明中压电式喷印装置的结构示意图和喷印头喷嘴的喷射角度示意图Figures 2 and 3 are schematic structural diagrams of the piezoelectric inkjet printing device of the present invention and schematic diagrams of the ejection angles of the nozzles of the print head.

图4-图7是本发明中固化机的结构示意图。Figures 4-7 are schematic structural diagrams of the curing machine in the present invention.

具体实施方式:Detailed ways:

下面结合具体实施例和附图对本发明进一步说明。The present invention will be further described below in conjunction with specific embodiments and drawings.

本发明所述是一种塑胶五金产品表面涂装工艺,结合图1所示,本发明工艺依赖图1所示的生产线进行实施,该涂装工艺包括如下步骤:The present invention is a surface coating process for plastic hardware products. As shown in Figure 1, the process of the present invention relies on the production line shown in Figure 1 for implementation. The coating process includes the following steps:

步骤a,工件表面清洁除静电处理:通过雪花净化设备对工件表面进行清洁,去除工件表面附着的颗粒物以及有机污染物;同时利用离子风去除工件表面静电;Step a, workpiece surface cleaning and static elimination treatment: clean the workpiece surface through snowflake purification equipment to remove particles and organic pollutants attached to the workpiece surface; at the same time, use ion wind to remove static electricity from the workpiece surface;

步骤b,通过机械手将经过步骤a处理过的工件转移到喷涂工位,利用油漆专用压电式喷印装置以及机械手配合对工件表面进行喷涂作业;喷涂作业采用固含量为40%-50%的UV油漆;Step b: Transfer the workpiece processed in step a to the spraying station through a manipulator, and use a special piezoelectric spray printing device for paint and a manipulator to spray the surface of the workpiece; the spraying operation uses a solid content of 40%-50%. UV paint;

步骤c,工件喷涂完成后通过机械手转移到热流平工位静置,利用烘烤设备对工件表面进行干燥、流平,时间为3-5min,热流平温度为50℃±5℃,以使工件表面形成平滑的油漆薄膜层;Step c. After the workpiece is sprayed, it is transferred to the hot leveling station through the robot and left to rest. The baking equipment is used to dry and level the surface of the workpiece for 3-5 minutes. The heat leveling temperature is 50℃±5℃, so that the workpiece A smooth paint film layer forms on the surface;

步骤d,通过机械手将工件从热流平工位转移到UV固化工位,通过UV固化设备对工件进行固化定型;In step d, the workpiece is transferred from the hot leveling station to the UV curing station through a manipulator, and the workpiece is cured and shaped by UV curing equipment;

步骤e,成品检测。Step e, finished product inspection.

上述涂装工艺中,所述步骤a中雪花净化设备的清洗喷嘴口径为4-8mm,喷射压力4-8Bar,产生CO2雪花晶体大小为0.3μm-1μm,清洗功率1-2Kw,CO液态损耗小于0.8kg/min;离子风机与工件表面距离300mm±50mm,出风量40-60CFM,覆盖面积40cm×60cm2,小于1.2秒时间可以完成产品表面离子平衡(0V±10V);In the above coating process, the cleaning nozzle diameter of the snowflake purification equipment in step a is 4-8mm, the injection pressure is 4-8Bar, the CO2 snowflake crystal size produced is 0.3μm-1μm, the cleaning power is 1-2Kw, and the CO liquid loss is Less than 0.8kg/min; the distance between the ion blower and the workpiece surface is 300mm±50mm, the air output is 40-60CFM, the coverage area is 40cm×60cm 2 , and the product surface ion balance (0V±10V) can be completed in less than 1.2 seconds;

所述步骤b的油漆专用压电式喷印装置所处喷涂环境为为万级净房,环境温度20℃、湿度65%,喷印油漆厚度设定为16±1μm;The spraying environment of the special piezoelectric spray printing device for paint in step b is a class 10,000 clean room, with an ambient temperature of 20°C and a humidity of 65%, and the thickness of the spray paint is set to 16±1 μm;

所述步骤d中,UV固化设备采用UVT可控UV光源,固烤能量为400MJ,固烤时间为10s,以保证表面能量吸收到12J/cm2In step d, the UV curing equipment uses UVT controllable UV light source, the fixed baking energy is 400MJ, and the fixed baking time is 10s to ensure that the surface energy is absorbed to 12J/cm 2 .

如图1所示,本发明塑胶五金产品表面涂装自动化喷涂生产线,该自动化喷涂生产线包括设置在中部的自动机械手10以及依次设置在自动机械手10四周的上料工位20、喷涂工位30、热流平工位40和UV固化工位50,该四个工位呈矩形布置,分布在自动机械手10四周;其中:As shown in Figure 1, there is an automated spraying production line for surface coating of plastic hardware products of the present invention. The automated spraying production line includes an automatic manipulator 10 arranged in the middle, and a loading station 20, a spraying station 30, and Thermal leveling station 40 and UV curing station 50 are arranged in a rectangular shape and distributed around the automatic manipulator 10; among them:

所述上料工位20设有上料定位治具2,其外侧还设有工件表面清洁工位60,工件表面清洁工位60中设有雪花净化设备3和离子风机4,以及连接上料工位20的传输带21;装有工件的工件盘先放入工件表面清洁工位20,经过雪花净化设备3和离子风机4对工件进行表面清洁处理,去除工件表面附着的污染物和颗粒物,并去除静电;The loading station 20 is provided with a loading positioning fixture 2, and a workpiece surface cleaning station 60 is provided outside the loading station 20. The workpiece surface cleaning station 60 is provided with a snowflake purification device 3 and an ion fan 4, and is connected to the loading station. The conveyor belt 21 of the station 20; the workpiece tray containing the workpiece is first put into the workpiece surface cleaning station 20, and the surface of the workpiece is cleaned through the snowflake purification equipment 3 and the ion blower 4 to remove the pollutants and particles attached to the surface of the workpiece. and remove static electricity;

结合图2、图3所示,所述喷涂工位30中设有油漆专用压电式喷印装置5,该压电式喷印装置5包括X向移动模组51、安装X向移动模组51上的Y向移动模组52、安装在Y向移动模组52上的Z向移动模组53,其中:所述X向移动模组51包括两个平行架设的X向驱动模组511以及对应的X向移动滑台512,两个X向驱动模组511通过四个支撑座513平行架设;所述Y向移动模组52架设在两个X向移动滑台512上,Y向移动模组52的Y向移动滑台521具有一纵向安装面5211和一横向安装面5212,于该纵向安装面5211上安装所述Z向移动模组53,于所述横向安装面5212上安装有负压供漆组件54;所述Z向移动模组53的Z向移动滑台531上安装有压电式喷印头55,且压电式喷印头55与负压供漆组件54连接,通过负压供漆组件54外接供漆罐等,向压电式喷印头55供漆,并且随压电式喷印头55在水平方向上共同移动位置,压电式喷印头55的喷嘴朝下设置。As shown in FIG. 2 and FIG. 3 , the spraying station 30 is provided with a piezoelectric spray printing device 5 dedicated for paint. The piezoelectric spray printing device 5 includes an X-direction moving module 51 and an X-direction moving module. 51 on the Y-direction movement module 52, and the Z-direction movement module 53 installed on the Y-direction movement module 52, wherein: the X-direction movement module 51 includes two parallel X-direction drive modules 511 and In the corresponding X-direction moving slide table 512, two X-direction driving modules 511 are set up in parallel through four support seats 513; the Y-direction moving module 52 is set up on two X-direction moving slide tables 512, and the Y-direction moving module 512 is set up on two X-direction moving slide tables 512. The Y-direction moving slide table 521 of the group 52 has a longitudinal installation surface 5211 and a transverse installation surface 5212. The Z-direction movement module 53 is installed on the longitudinal installation surface 5211, and a negative bearing is installed on the transverse installation surface 5212. Pressure paint supply assembly 54; a piezoelectric print head 55 is installed on the Z-moving slide 531 of the Z-moving module 53, and the piezoelectric print head 55 is connected to the negative pressure paint supply assembly 54. The negative pressure paint supply assembly 54 is connected to an external paint supply tank, etc., supplies paint to the piezoelectric print head 55, and moves together with the piezoelectric print head 55 in the horizontal direction. The nozzle of the piezoelectric print head 55 faces toward Next settings.

结合图3所示,所述压电式喷印头55的喷嘴551的喷射角度与竖直方向具有5°~20°的夹角。这样可以在自动机械手1的配合下对弧形状表面或者阶梯状表面等不规则表面或者落差表面进行喷涂,且喷涂精度较高、误差小。As shown in FIG. 3 , the injection angle of the nozzle 551 of the piezoelectric print head 55 has an included angle of 5° to 20° with the vertical direction. In this way, with the cooperation of the automatic manipulator 1, irregular surfaces such as arc-shaped surfaces or stepped surfaces or drop surfaces can be sprayed with high spraying accuracy and small errors.

所述热流平工位40设有烘烤炉6、热风循环风机7以及内循环风机8,通过烘烤炉6对喷涂好的工件进行干燥,使喷涂的油漆初步定型形成油漆薄膜;采用烘烤炉6加热风循环风机7和内循环风机8,可以缩短烘烤时间、提高效率,内循环风机8起到节能减排的环保效果;The hot leveling station 40 is equipped with a baking oven 6, a hot air circulation fan 7 and an internal circulation fan 8. The sprayed workpiece is dried through the baking oven 6, so that the sprayed paint is initially shaped to form a paint film; baking is used The heating air circulation fan 7 and the internal circulation fan 8 of the furnace 6 can shorten the baking time and improve the efficiency. The internal circulation fan 8 has the environmental protection effect of energy saving and emission reduction;

再结合图4-图7所示,所述UV固化工位50设有UV固化机9,UV固化机9包括机箱主体91,机箱主体91内部的工作区域内壁安装或涂覆反光材料;其中:所述机箱主体91内部上方设有一上隔板911且其上方形成进气室9100,进气室9100的外壁上设有进气口9101,上隔板911中部安装有与下方机箱主体91内部工作区域连通的高效过滤器92;空气从进气口9101进入进气室9100后,通过高效过滤器92后洁净空气进入固化机的工作区域;于机箱主体91的内部工作区域顶部、上隔板911的下方处安装有第一紫外灯931、第二紫外灯932,机箱主体91的内底部安装有主控箱93和与第一紫外灯931、第二紫外灯932对应的紫外灯电源驱动器933;所述第一紫外灯931、第二紫外灯932的灯壳上分别连接有通风管道941,且于通风管道941与紫外灯灯壳的连接处分别设有温度传感器934,温度传感器934与设置在主控箱93上的温控器935电连接,温控器935可以根据需要设定工作温度;所述通风管道941与安装在机箱主体91内底部的抽风机94连接,抽风机94还与设置在机箱主体91外部的排风管942连通;顶部进入的洁净冷空气给上方的两个紫外灯散热控温,热空气通过抽风机94抽走从排风管942排除机外;通过温控器935和温度传感器934可以实时测量紫外灯的工作温度,从而根据需要通过控制抽风机94风量和风速来调节灯温,实现自动控制,使紫外灯工作温度稳定,获得更好的固化效果;于所述机箱主体91的内部工作区域、第一紫外灯931、第二紫外灯932的下方还架设有可旋转工件台95;工作时,工件置于可旋转工件台95上,在可旋转工件台95的带动下旋转,在动态下进行固化,从而使工件各处固化时间和效果更均匀,保证产品品质;As shown in Figures 4 to 7, the UV curing station 50 is equipped with a UV curing machine 9. The UV curing machine 9 includes a chassis body 91, and the inner wall of the working area inside the chassis body 91 is installed or coated with reflective material; wherein: An upper partition 911 is provided above the interior of the chassis body 91 and an air inlet chamber 9100 is formed above it. An air inlet 9101 is provided on the outer wall of the air inlet chamber 9100. The middle part of the upper partition 911 is equipped with an air inlet chamber 9100 that works with the interior of the chassis body 91 below. The high-efficiency filter 92 connected in the area; after the air enters the air inlet chamber 9100 from the air inlet 9101, the clean air enters the working area of the curing machine after passing through the high-efficiency filter 92; at the top of the internal working area of the chassis body 91, the upper partition 911 A first ultraviolet lamp 931 and a second ultraviolet lamp 932 are installed below, and a main control box 93 and an ultraviolet lamp power driver 933 corresponding to the first ultraviolet lamp 931 and the second ultraviolet lamp 932 are installed at the inner bottom of the chassis body 91; The lamp shells of the first ultraviolet lamp 931 and the second ultraviolet lamp 932 are respectively connected with ventilation ducts 941, and temperature sensors 934 are respectively provided at the connections between the ventilation ducts 941 and the ultraviolet lamp shells. The temperature sensors 934 are arranged on The thermostat 935 on the main control box 93 is electrically connected, and the thermostat 935 can set the working temperature as needed; the ventilation duct 941 is connected to the exhaust fan 94 installed at the bottom of the chassis body 91 , and the exhaust fan 94 is also connected to the setting The exhaust duct 942 outside the chassis body 91 is connected; the clean cold air entering from the top dissipates heat and controls the temperature of the two ultraviolet lamps above, and the hot air is extracted through the exhaust fan 94 and discharged from the exhaust duct 942 outside the machine; through the thermostat 935 and the temperature sensor 934 can measure the operating temperature of the ultraviolet lamp in real time, thereby adjusting the lamp temperature by controlling the air volume and wind speed of the exhaust fan 94 as needed to achieve automatic control, stabilize the operating temperature of the ultraviolet lamp, and obtain better curing effects; A rotatable workpiece table 95 is also set up below the internal working area of the chassis body 91, the first ultraviolet lamp 931, and the second ultraviolet lamp 932; during operation, the workpiece is placed on the rotatable workpiece table 95, and is placed on the rotatable workpiece table 95. It rotates under the driving force and solidifies under dynamic conditions, thereby making the curing time and effect more uniform throughout the workpiece and ensuring product quality;

进一步地,所述第一紫外灯931、第二紫外灯932呈垂直状态布置,即一个沿长度方向设置,一个沿宽度方向设置,配个下方动态的可旋转工件台95,以及工作区域的反光内壁,可以使工件各处均匀地获得光照,实现均匀固化,并可以满足不同的工件加工需求。Further, the first ultraviolet lamp 931 and the second ultraviolet lamp 932 are arranged in a vertical state, that is, one is arranged along the length direction and the other is arranged along the width direction. They are equipped with a dynamic rotatable workpiece table 95 below, as well as reflective lights in the working area. The inner wall allows the workpiece to receive even light throughout, achieves uniform curing, and can meet different workpiece processing needs.

进一步地,所述机箱主体91设有可开合的气动升降门912,通过气动升降门912打开以放置和取出工件,工作时关闭气动升降门912。Furthermore, the main body 91 of the chassis is provided with an openable and closable pneumatic lift door 912. The pneumatic lift door 912 is opened to place and take out workpieces, and the pneumatic lift door 912 is closed during operation.

进一步地,所述机箱主体91上还设有可透视内部的观察窗913,以便需要时观察内部工件固化情况;Further, the main body 91 of the chassis is also provided with an observation window 913 that can see through the interior, so that the solidification condition of the internal workpiece can be observed when necessary;

进一步地,于机箱主体91的底部还设有备用进风口和备用进风阀914,在需要时开启,从下方进风调节工件所处环境温度,也可以在停机时开启使内部快速降温,保护设备。机箱主体91内部工作区域与底部区域之间设有孔板915。Furthermore, a backup air inlet and a backup air inlet valve 914 are provided at the bottom of the chassis body 91, which can be opened when needed to inject air from below to adjust the ambient temperature of the workpiece. They can also be opened when the machine is shut down to quickly cool down the interior and protect the workpiece. equipment. A hole plate 915 is provided between the internal working area and the bottom area of the chassis body 91 .

本发明中,喷印工序中,可先在喷漆打印机中预设打印喷涂所需的图形,采用机械手实现将产品放入喷漆打印机装置的打印工位,调试所述喷漆打印机的打印程序,按照所述喷涂油墨图案,通过所述喷漆打印机的喷头对所述产品进行油漆打印喷涂;可以通过机械人进行程序配合,使3D产品每个面都可以均匀打印喷涂油漆。本发明喷印工艺可实现高落差涂装,对于弧形曲面可以实现25mm落差涂装,对于直角等异性表面,可以辅助柔性机械人对产品进行调整完成表面涂装,落差可以达到50mm;且漆滴飞行速度高,达到10~12m/s,喷射定位精准,喷印角度误差小至1.3mrad以内,相当于射出的漆滴可以落在50米外10cm大的靶心,喷射误差小极大保证了漆滴的落点精度。In the present invention, in the spray printing process, the graphics required for printing can be preset in the spray paint printer first, a robot is used to place the product into the printing station of the spray paint printer device, and the printing program of the spray paint printer is debugged. The spray ink pattern is used to print and spray paint on the product through the nozzle of the spray paint printer; the robot can be used for program coordination, so that every surface of the 3D product can be evenly printed and sprayed with paint. The spray printing process of the present invention can realize high-drop coating. For arc-shaped surfaces, it can achieve 25mm drop coating. For right-angle isotropic surfaces, it can assist flexible robots to adjust the product to complete surface coating. The drop can reach 50mm; and the paint The flying speed of droplets is high, reaching 10~12m/s, and the spray positioning is accurate. The printing angle error is as small as 1.3mrad, which is equivalent to the sprayed paint droplets landing on a 10cm bullseye 50 meters away. The small spraying error greatly ensures Accuracy of placement of paint droplets.

本发明中,UV固化机整体结构布局合理,通过温控器和温度传感器可以实时测量紫外灯的工作温度,从而根据需要通过控制抽风机风量和风速来调节灯温,实现自动控制,从而使紫外灯工作温度稳定,获得更好的固化效果,适合各种规格尺寸的工件喷涂固化的加工需要。In the present invention, the overall structural layout of the UV curing machine is reasonable. The working temperature of the ultraviolet lamp can be measured in real time through the thermostat and temperature sensor, so that the lamp temperature can be adjusted as needed by controlling the air volume and wind speed of the exhaust fan to achieve automatic control, thereby making the ultraviolet lamp The working temperature of the lamp is stable, achieving better curing effect, and is suitable for the processing needs of spray curing of workpieces of various specifications and sizes.

综上所述,根据本发明提供的产品油漆喷涂方法,通过使用压电式喷印装置对产品进行打印喷涂,能够提升喷涂精度,避免非喷涂面被油漆覆盖的问题,适用于各种规则或不规则产品的喷涂,油漆精准覆盖在产品表面,油漆利用率可以达到99%以上,因此能够提升生产效率,节省生产成本,并且减排环保。In summary, according to the product paint spraying method provided by the present invention, by using a piezoelectric spray printing device to print and spray products, the spraying accuracy can be improved, the problem of non-sprayed surfaces being covered by paint can be avoided, and it is suitable for various rules or When spraying irregular products, the paint is accurately covered on the product surface, and the paint utilization rate can reach more than 99%. Therefore, it can improve production efficiency, save production costs, and reduce emissions and protect the environment.

Claims (7)

1. A plastic hardware product surface coating process is characterized in that: the coating process comprises the following steps:
step a, cleaning and static electricity removing treatment of the surface of a workpiece: cleaning the surface of a workpiece through snowflake purifying equipment to remove particles and organic pollutants attached to the surface of the workpiece; meanwhile, removing static electricity on the surface of the workpiece by utilizing ion wind;
b, transferring the workpiece treated in the step a to a spraying station through a manipulator, and spraying the surface of the workpiece by utilizing a piezoelectric type spraying device special for paint and the cooperation of the manipulator; the spraying operation adopts UV paint with the solid content of 40-50 percent;
c, transferring the workpiece to a hot leveling station for standing through a manipulator after the spraying of the workpiece is finished, and drying and leveling the surface of the workpiece by using baking equipment for 3-5min, wherein the hot leveling temperature is 50+/-5 ℃ so as to form a smooth paint film layer on the surface of the workpiece;
step d, transferring the workpiece from the hot leveling station to a UV curing station through a manipulator, and curing and shaping the workpiece through UV curing equipment;
and e, detecting a finished product.
2. The plastic hardware product surface coating process according to claim 1, wherein:
the caliber of a cleaning nozzle of the snow purifying device in the step a is 4-8mm, the spraying pressure is 4-8Bar, and CO is generated 2 The size of snowflake crystal is 0.3 μm-1 μm, the cleaning power is 1-2Kw, and the CO liquid loss is less than 0.8kg/min; the distance between the ion fan and the surface of the workpiece is 300mm plus or minus 50mm, the air output is 40-60CFM, and the coverage area is 40cm multiplied by 60cm 2 The ion balance (0 V+/-10V) of the surface of the product can be completed in less than 1.2 seconds;
the special piezoelectric spray printing device for the paint in the step b comprises an X-direction moving module, a Y-direction moving module arranged on the X-direction moving module and a Z-direction moving module arranged on the Y-direction moving module, wherein the X-direction moving module comprises two X-direction driving modules which are arranged in parallel and corresponding X-direction moving sliding tables, the Y-direction moving module is arranged on the two X-direction moving sliding tables, the Y-direction moving sliding table of the Y-direction moving module is provided with a longitudinal mounting surface and a transverse mounting surface, the Z-direction moving module is arranged on the longitudinal mounting surface, and a negative pressure paint supply assembly is arranged on the transverse mounting surface; the Z-direction moving sliding table of the Z-direction moving module is provided with a piezoelectric type spray printing head, the piezoelectric type spray printing head is connected with the negative pressure paint supply assembly, and the nozzle of the piezoelectric type spray printing head is arranged downwards; the injection angle of the nozzle has an included angle of 5-20 degrees with the vertical direction; the spraying environment is a ten-thousand-level clean room, the ambient temperature is 20 ℃, the humidity is 65%, and the thickness of the spray printing paint is set to be 16+/-1 mu m;
in the step d, the UV curing equipment adopts a UVT controllable UV light source, the curing energy is 400MJ, and the curing time is 10s, so as to ensure that the surface energy is absorbed to 12J/cm 2
3. The utility model provides an automatic spraying production line of plastic hardware product surface coating which characterized in that: the automatic spraying production line comprises an automatic manipulator arranged in the middle, and a feeding station, a spraying station, a hot leveling station and a UV curing station which are sequentially arranged around the automatic manipulator; wherein the method comprises the steps of
The feeding station is provided with a feeding positioning jig, the outer side of the feeding station is also provided with a workpiece surface cleaning station, and the workpiece surface cleaning station is internally provided with snowflake purifying equipment and an ion fan, and a conveying belt connected with the feeding station;
the special piezoelectric spray printing device for paint is arranged in the spraying station and comprises an X-direction moving module, a Y-direction moving module arranged on the X-direction moving module and a Z-direction moving module arranged on the Y-direction moving module, wherein the X-direction moving module comprises two X-direction driving modules which are arranged in parallel and corresponding X-direction moving sliding tables, the Y-direction moving module is arranged on the two X-direction moving sliding tables, the Y-direction moving sliding table of the Y-direction moving module is provided with a longitudinal mounting surface and a transverse mounting surface, the Z-direction moving module is arranged on the longitudinal mounting surface, and a negative pressure paint supply assembly is arranged on the transverse mounting surface; the Z-direction moving sliding table of the Z-direction moving module is provided with a piezoelectric type spray printing head, the piezoelectric type spray printing head is connected with the negative pressure paint supply assembly, and the nozzle of the piezoelectric type spray printing head is arranged downwards;
the injection angle of the nozzle has an included angle of 5-20 degrees with the vertical direction;
the hot leveling station is provided with a baking furnace, a hot air circulating fan and an internal circulating fan;
the UV curing station is provided with a UV curing machine, the UV curing machine comprises a case main body, an upper partition plate is arranged above the inside of the case main body and forms an air inlet chamber above the inside of the case main body, an air inlet is arranged on the outer wall of the air inlet chamber, and a high-efficiency filter communicated with the working area inside the case main body below is arranged in the middle of the upper partition plate; a first ultraviolet lamp and a second ultraviolet lamp are arranged at the top of an inner working area of the case main body and below the upper partition plate, and a main control box and an ultraviolet lamp power driver corresponding to the first ultraviolet lamp and the second ultraviolet lamp are arranged at the inner bottom of the case main body; the lamp housings of the first ultraviolet lamp and the second ultraviolet lamp are respectively connected with a ventilating duct, and temperature sensors are respectively arranged at the joints of the ventilating ducts and the lamp housings of the ultraviolet lamps and are electrically connected with a temperature controller arranged on the main control box; the ventilating duct is connected with an exhaust fan arranged at the bottom in the case main body, and the exhaust fan is also communicated with an exhaust pipe arranged outside the case main body; rotatable workpiece tables are also arranged below the inner working area of the case main body, the first ultraviolet lamp and the second ultraviolet lamp.
4. The automated spraying production line for surface coating of plastic hardware product according to claim 3, wherein: the first ultraviolet lamp and the second ultraviolet lamp are arranged in a vertical state.
5. The automated spraying production line for surface coating of plastic hardware product according to claim 3, wherein: the case body is provided with a pneumatic lifting door which can be opened and closed.
6. The automated spraying production line for surface coating of plastic hardware product according to claim 3, wherein: the case main body is also provided with an observation window capable of perspective the inside.
7. The automated spraying production line for surface coating of plastic hardware product according to claim 3, wherein: the bottom of the case main body is also provided with a standby air inlet and a standby air inlet valve.
CN202410140042.9A 2024-01-31 2024-01-31 Surface coating process for plastic hardware products and automatic spraying production line Pending CN117732701A (en)

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