CN117699903A - Method and system for removing organic pollutants in reverse osmosis concentrate of coking wastewater based on electron beam irradiation process - Google Patents
Method and system for removing organic pollutants in reverse osmosis concentrate of coking wastewater based on electron beam irradiation process Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及废水处理技术领域,特别涉及一种基于电子束辐照工艺去除焦化废水反渗透浓缩液中有机污染物的方法与系统。The present invention relates to the technical field of wastewater treatment, and in particular to a method and system for removing organic pollutants in reverse osmosis concentrate of coked wastewater based on electron beam irradiation technology.
背景技术Background technique
焦化废水具有污染物组成成分复杂、浓度高和难生物降解的特点,是一种难处理的工业废水。生化处理法是工业废水处理领域应用最为广泛的处理工艺之一。但生物处理工艺无法有效去除焦化废水中的有毒、有害、难降解的有机污染物。这导致处理后的出水无法满足直接排放的要求。Coking wastewater has the characteristics of complex pollutant composition, high concentration and difficulty in biodegradation. It is a kind of industrial wastewater that is difficult to treat. Biochemical treatment is one of the most widely used treatment processes in the field of industrial wastewater treatment. However, biological treatment processes cannot effectively remove toxic, harmful, and refractory organic pollutants in coking wastewater. This results in the treated effluent being unable to meet the requirements for direct discharge.
针对上述问题,目前通常在生化处理后增加深度处理工艺来提高处理效果。高级氧化工艺,例如Fenton和臭氧氧化,是常用的深度处理工艺之一。尽管高级氧化工艺可以进一步降低生化出水中的有机污染物,但出水指标仍然不能满足回用的要求。为了提高废水回用率及达到“零排放”的目标,实际中常用高级氧化技术耦合膜工艺。膜工艺的使用会产生膜浓缩液。膜浓缩液具有高盐和高COD的特点。对膜浓缩液的处理又面临高盐的存在显著影响膜浓缩液中有机污染物的去除问题,导致现有的废水处理工艺对膜浓缩液的处理效果不明显。In response to the above problems, at present, an advanced treatment process is usually added after biochemical treatment to improve the treatment effect. Advanced oxidation processes, such as Fenton and ozone oxidation, are one of the commonly used advanced treatment processes. Although the advanced oxidation process can further reduce the organic pollutants in the biochemical effluent, the effluent indicators still cannot meet the requirements for reuse. In order to improve the wastewater reuse rate and achieve the goal of "zero discharge", advanced oxidation technology coupled with membrane technology is commonly used in practice. The use of membrane processes produces membrane concentrates. Membrane concentrate has the characteristics of high salt and high COD. The treatment of membrane concentrate is faced with the problem that the presence of high salt significantly affects the removal of organic pollutants in the membrane concentrate, resulting in the existing wastewater treatment process having an ineffective treatment effect on the membrane concentrate.
电子束辐照是一种新型的高级氧化技术。其废水处理的主要原理是依靠电子束的直接作用(能量沉积)和其激发活化水分子产生的活性物种的间接作用去除污染物。与传统的高级氧化工艺比较,具有处理效果好、处理时间短以及无需添加化学物质的优势。但单独采用电子束辐照处理膜浓缩液,由于膜浓缩液中高盐的存在,要达到理想的处理效果,通常需要很高的辐照剂量,导致处理成本显著增加。Electron beam irradiation is a new advanced oxidation technology. The main principle of wastewater treatment is to remove pollutants by relying on the direct action (energy deposition) of electron beams and the indirect action of active species produced by activating water molecules. Compared with the traditional advanced oxidation process, it has the advantages of good treatment effect, short treatment time and no need to add chemicals. However, when electron beam irradiation is used alone to treat membrane concentrates, due to the presence of high salt in the membrane concentrate, a high irradiation dose is usually required to achieve the desired treatment effect, resulting in a significant increase in treatment costs.
因此,如何降低膜浓缩液中高盐对电子束辐照去除有机污染物的影响,以及,在考虑去除膜浓缩液中有机污染物的同时,实现膜浓缩液中盐的回收利用,最终实现盐的资源化利用,是目前亟需解决的问题。Therefore, how to reduce the impact of high salt in the membrane concentrate on the removal of organic pollutants by electron beam irradiation, and, while considering the removal of organic pollutants in the membrane concentrate, realize the recycling of salt in the membrane concentrate, and ultimately realize the use of salt Resource utilization is an issue that needs to be solved urgently.
发明内容Contents of the invention
针对现有技术中存在的上述问题,本发明提供一种基于电子束辐照工艺去除焦化废水反渗透浓缩液中有机污染物的方法与系统,以电子束辐照耦合电吸附处理浓缩液,以实现焦化废水反渗透浓缩液中有机污染物的去除和盐类的回收。In view of the above-mentioned problems existing in the prior art, the present invention provides a method and system for removing organic pollutants in the reverse osmosis concentrate of coking wastewater based on the electron beam irradiation process, and the concentrated liquid is treated with electron beam irradiation coupled with electrosorption, so as to Realize the removal of organic pollutants and recovery of salts in the reverse osmosis concentrate of coking wastewater.
具体发明内容如下:The specific invention content is as follows:
第一方面,本发明提供一种基于电子束辐照工艺去除焦化废水反渗透浓缩液中有机污染物的方法,所述工艺包括:In a first aspect, the present invention provides a method for removing organic pollutants from coking wastewater reverse osmosis concentrate based on an electron beam irradiation process. The process includes:
将所述反渗透浓缩液通入高剂量电子束辐照单元,部分盐类物质在电子束辐照作用下电离产生水合电子和氧化性自由基;所述水合电子使一部分有机污染物带电,所述氧化性自由基使一部分有机污染物分解,从而得到一次预净化水;The reverse osmosis concentrate is passed into a high-dose electron beam irradiation unit, and part of the salts are ionized under the action of electron beam irradiation to produce hydrated electrons and oxidative free radicals; the hydrated electrons charge a part of the organic pollutants, so The oxidizing free radicals decompose part of the organic pollutants, thereby obtaining primary pre-purified water;
将所述一次预净化水通入电吸附处理单元,使得所述一次净化水在电场作用下,其中的盐类离子和一部分所述带电的有机污染物被电吸附去除;其中辐照过程中产生的H2O2被电吸附处理单元的阳极活化为羟基自由基,所述羟基自由基使吸附于电极表面的有机污染物分解,从而得到二次预净化水;The primary pre-purified water is passed into the electro-adsorption treatment unit, so that the salt ions and part of the charged organic pollutants in the primary purified water are electro-adsorbed and removed under the action of an electric field; wherein the particles generated during the irradiation process are The H 2 O 2 is activated by the anode of the electrosorption treatment unit into hydroxyl radicals, which decompose organic pollutants adsorbed on the electrode surface, thereby obtaining secondary pre-purified water;
将所述二次预净化水通入低剂量电子束辐照单元,以去除二次预净化水中有机污染物,得到三次预净化水;Pass the secondary pre-purified water into a low-dose electron beam irradiation unit to remove organic pollutants in the secondary pre-purified water to obtain tertiary pre-purified water;
将所述三次预净化水返回至所述电吸附处理单元做过循环处理,直至所述低剂量电子束辐照单元的出水中COD≤10mg/L时,完成焦化废水反渗透浓缩液中有机污染物的去除。The three-time pre-purified water is returned to the electro-adsorption treatment unit for circulation treatment until the COD in the effluent of the low-dose electron beam irradiation unit is ≤ 10 mg/L to complete the organic pollution in the coking wastewater reverse osmosis concentrate. removal of objects.
可选地,所述反渗透浓缩液中,150mg/L≤COD≤500mg/L,10000us/cm≤电导率≤100000us/cm。Optionally, in the reverse osmosis concentrated solution, 150mg/L≤COD≤500mg/L, 10000us/cm≤conductivity≤100000us/cm.
可选地,所述高剂量电子束辐照剂量介于20~100kGy。Optionally, the high-dose electron beam irradiation dose ranges from 20 to 100 kGy.
可选地,所述电吸附单元进水流速介于1m3/h~20m3/h。Optionally, the inlet water flow rate of the electro-adsorption unit is between 1m 3 /h and 20m 3 /h.
可选地,所述电吸附处理单元施加的电压介于1.2~1.7V。Optionally, the voltage applied by the electro-adsorption processing unit is between 1.2V and 1.7V.
可选地,所述电吸附处理单元的阳极由碳包裹铁镍材料组成;Optionally, the anode of the electrosorption treatment unit is composed of carbon-coated iron-nickel material;
所述电吸附处理单元的阴极由钛板或碳材料组成。The cathode of the electrosorption treatment unit is composed of titanium plate or carbon material.
可选地,所述碳包裹铁镍材料包括:石墨烯包裹铁镍材料、生物炭包裹铁镍材料、改性石墨烯包裹铁镍材料和改性生物炭包裹铁镍材料中的一种或多种的组合。Optionally, the carbon-coated iron-nickel material includes: one or more of graphene-coated iron-nickel material, biochar-coated iron-nickel material, modified graphene-coated iron-nickel material, and modified biochar-coated iron-nickel material. combination of species.
可选地,所述低剂量电子束辐照剂量介于1~10kGy。Optionally, the low-dose electron beam irradiation dose ranges from 1 to 10 kGy.
可选地,所述循环处理次数为1-20次。Optionally, the number of cyclic processes is 1-20 times.
第二方面,本发明提供一种基于电子束辐照去除焦化废水反渗透浓缩液中有机污染物的系统,所述系统适用于上述第一方面所述的方法,包括:In a second aspect, the present invention provides a system for removing organic pollutants in the reverse osmosis concentrate of coking wastewater based on electron beam irradiation. The system is suitable for the method described in the first aspect, and includes:
高剂量电子束辐照单元,用于将所述反渗透浓缩液中的盐类物质电离为水合电子和氧化性自由基;所述水合电子使一部分有机污染物带电,所述氧化性自由基使一部分有机污染物分解,从而得到一次预净化水;A high-dose electron beam irradiation unit is used to ionize the salt substances in the reverse osmosis concentrate into hydrated electrons and oxidative free radicals; the hydrated electrons charge a portion of the organic pollutants, and the oxidative free radicals Part of the organic pollutants are decomposed to obtain primary pre-purified water;
电吸附处理单元,用于吸附所述一次预净化水中的盐类离子和一部分所述带电的有机污染物;以及,将辐照产生的H2O2活化为羟基自由基,所述羟基自由基使吸附于电极表面的有机污染物分解,从而得到二次预净化水;An electrosorption processing unit, used to adsorb salt ions and a part of the charged organic pollutants in the primary pre-purified water; and activate H 2 O 2 generated by irradiation into hydroxyl radicals, and the hydroxyl radicals Decompose organic pollutants adsorbed on the electrode surface to obtain secondary pre-purified water;
低剂量电子束辐照单元,用于分解所述二次预净化水中的有机污染物,得到净化水。A low-dose electron beam irradiation unit is used to decompose organic pollutants in the secondary pre-purified water to obtain purified water.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明提供的一种基于电子束辐照工艺去除焦化废水反渗透浓缩液中有机污染物的方法,通过将高剂量电子束辐照直接作用于焦化废水反渗透浓缩液,使浓缩液中的盐类物质直接电离为水合电子和相应的氧化性自由基,减少了盐类物质对水中活性物种猝灭作用的同时,增加了体系中的活性物种的浓度,进而增加了体系对浓缩液中有机污染物的去除能力;进一步地,对高剂量电子束辐照出水进行电吸附处理,并以碳包裹铁镍材料作为电吸附处理单元的阳极材料(铁镍共修饰的碳材料表面形成了明显的正电荷和负电荷区域,有利于吸附体系中的盐类离子),进而更好的实现盐水分离;此外,电子束辐照条件处理后的浓缩液中存在一定量的H2O2,碳包裹铁镍材料可以很好的吸附H2O2,并将其活化为羟基自由基,羟基自由基用于去除电极表面吸附的有机污染物,可进一步去除浓缩液中有机污染物;经电吸附处理后浓缩液中残留的低浓度有机污染物进一步在低剂量电子束辐照作用下,被分解除去,若出水COD大于10mg/L,可将出水返回电吸附处理单元,经电吸附处理单元与低剂量电子束辐照单元的循环处理,直至出水COD小于10mg/L。The invention provides a method for removing organic pollutants in the coking wastewater reverse osmosis concentrate based on the electron beam irradiation process. By directly acting on high-dose electron beam irradiation on the coking wastewater reverse osmosis concentrate, the salt in the concentrate is removed. Direct ionization of salt-like substances into hydrated electrons and corresponding oxidative free radicals reduces the quenching effect of salt substances on active species in water and increases the concentration of active species in the system, thereby increasing the system's impact on organic pollution in concentrated solutions. The removal ability of substances; further, the high-dose electron beam irradiated water was subjected to electro-adsorption treatment, and the carbon-wrapped iron-nickel material was used as the anode material of the electro-adsorption treatment unit (the iron-nickel co-modified carbon material surface formed an obvious positive and negative charge areas, which are conducive to the adsorption of salt ions in the system), thereby better achieving brine separation; in addition, there is a certain amount of H 2 O 2 in the concentrated solution after electron beam irradiation conditions, and the carbon-coated iron Nickel material can adsorb H 2 O 2 very well and activate it into hydroxyl radicals. The hydroxyl radicals are used to remove organic pollutants adsorbed on the electrode surface, and can further remove organic pollutants in the concentrated solution; after electrosorption treatment The low-concentration organic pollutants remaining in the concentrated liquid are further decomposed and removed under the action of low-dose electron beam irradiation. If the COD of the effluent is greater than 10 mg/L, the effluent can be returned to the electro-adsorption treatment unit, and the electro-adsorption treatment unit and low-dose The electron beam irradiation unit circulates processing until the effluent COD is less than 10 mg/L.
本发明提供的一种基于电子束辐照去除焦化废水反渗透浓缩液中有机污染物方法操作简单,无需添加化学物质,在降低膜浓缩液中有机污染物的同时,有利于实现盐的回收利用,在焦化废水RO浓水处理领域具有广泛的应用前景。The invention provides a method for removing organic pollutants in the reverse osmosis concentrate of coking wastewater based on electron beam irradiation. It is simple to operate and does not require the addition of chemical substances. It reduces organic pollutants in the membrane concentrate and is conducive to the recycling of salts. , has broad application prospects in the field of coking wastewater RO concentrated water treatment.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1示出了本发明实施例提供的基于电子束辐照工艺去除焦化废水反渗透浓缩液中有机污染物的方法流程图;Figure 1 shows a flow chart of a method for removing organic pollutants in the reverse osmosis concentrate of coking wastewater based on the electron beam irradiation process provided by an embodiment of the present invention;
图2示出了本发明实施例提供的基于电子束辐照工艺去除焦化废水反渗透浓缩液中有机污染物的系统结构示意图。Figure 2 shows a schematic structural diagram of a system for removing organic pollutants in the reverse osmosis concentrate of coking wastewater based on the electron beam irradiation process provided by the embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,任何人在本发明的启示下或是将本发明与其他现有技术的特征进行组合而得出的任何与本发明相同或相近似的产品,均落在本发明的保护范围之内。以及,本领域普通技术人员在没有开展创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application or uses. Based on the embodiments of the present invention, any product that is the same or similar to the present invention and is obtained by anyone under the inspiration of the present invention or by combining the present invention with features of other prior art, shall fall within the scope of the present invention. within the scope of protection. And, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present invention.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为本发明说明书的一部分。Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the specification of the present invention.
在本发明的描述中,需要理解的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本发明保护范围的限制。In the description of the present invention, it should be understood that the use of words such as "first" and "second" to define components is only to facilitate the distinction between corresponding components. Unless otherwise stated, the above words have no special meaning. meaning and therefore cannot be construed as limiting the scope of the present invention.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
在对本发明所提供的一种基于电子束辐照去除焦化废水反渗透浓缩液中有机污染物的处理系统与工艺进行详细说明之前,有必要对相关技术进行以下说明:Before describing in detail the treatment system and process for removing organic pollutants in the reverse osmosis concentrate of coking wastewater based on electron beam irradiation provided by the present invention, it is necessary to provide the following explanation of related technologies:
目前研究和实际应用中主要采用的事电子束辐照的间接作用进行废水处理,并没有考虑电子束辐照的直接作用。此外,当浓缩液中有机污染物浓度较低时,由于盐类物质远远大于有机污染物浓度,这使得电子束辐照过程中产生的活性物种更多的与盐类物质反应,而不能有效去除浓度较低的有机污染物。如果单独使用电子束辐照去除浓缩液中低浓度有机污染物,通常需要用比理论需要高的多的多的辐照剂量,这显著增加了处理成本。In current research and practical applications, the indirect effect of electron beam irradiation is mainly used for wastewater treatment, and the direct effect of electron beam irradiation is not considered. In addition, when the concentration of organic pollutants in the concentrated solution is low, since the salt substances are much greater than the concentration of organic pollutants, the active species generated during the electron beam irradiation process will react more with the salt substances and not be effective. Remove organic pollutants in lower concentrations. If electron beam irradiation is used alone to remove low-concentration organic pollutants from concentrates, a much higher irradiation dose than theoretically required is usually required, which significantly increases treatment costs.
电吸附是利用电场的作用使水中离子分别向带相反电荷的电极迁移,并被电极吸附并储存在双电层内。研究表明:利用电吸附可以实现盐分和水的分离。但电吸附无法去除水中的有机污染物。并且,电极材料的选择是电吸附分离盐分和水的关键。Electroadsorption uses the action of an electric field to cause ions in water to migrate to oppositely charged electrodes, where they are adsorbed by the electrodes and stored in the electric double layer. Research shows that the separation of salt and water can be achieved using electroadsorption. However, electroadsorption cannot remove organic pollutants in water. Moreover, the selection of electrode materials is the key to electrosorption separation of salt and water.
基于上述考虑,本发明希望实现电子束辐照耦合电吸附处理浓缩液,以实现焦化废水反渗透浓缩液中有机污染物的去除。具体实施内容如下:Based on the above considerations, the present invention hopes to realize electron beam irradiation coupled with electro-adsorption treatment of concentrated liquid to achieve the removal of organic pollutants in the reverse osmosis concentrated liquid of coking wastewater. The specific implementation content is as follows:
第一方面,本发明提供一种基于电子束辐照工艺去除焦化废水反渗透浓缩液中有机污染物的方法,图1示出了本发明实施例提供的基于电子束辐照工艺去除焦化废水反渗透浓缩液中有机污染物的方法流程图,如图1所示,所述方法包括:In a first aspect, the present invention provides a method for removing organic pollutants from coking wastewater reverse osmosis concentrate based on an electron beam irradiation process. Figure 1 shows a method for removing coking wastewater reverse osmosis concentrate based on an electron beam irradiation process. The method flow chart for penetrating organic pollutants in concentrated liquid is shown in Figure 1. The method includes:
S1、将反渗透浓缩液通入高剂量电子束辐照单元,部分盐类物质在电子束辐照作用下电离产生水合电子和氧化性自由基;水合电子使一部分有机污染物带电,氧化性自由基使一部分有机污染物分解,从而得到一次预净化水;S1. Pass the reverse osmosis concentrate into the high-dose electron beam irradiation unit. Some salts will be ionized under the action of electron beam irradiation to produce hydrated electrons and oxidative free radicals; the hydrated electrons will charge some organic pollutants and make them oxidatively free. The base decomposes part of the organic pollutants to obtain primary pre-purified water;
S2、将一次预净化水通入电吸附处理单元,使得一次净化水在电场作用下,其中的盐类离子和一部分带电的有机污染物被电吸附去除;其中辐照过程中产生的H2O2被电吸附处理单元的阳极活化为羟基自由基,羟基自由基使吸附于电极表面的有机污染物分解,从而得到二次预净化水;S2. Pass the primary pre-purified water into the electro-adsorption treatment unit, so that the salt ions and some charged organic pollutants in the primary purified water are electro-adsorbed and removed under the action of the electric field; among them, the H 2 O generated during the irradiation process 2. It is activated into hydroxyl radicals by the anode of the electroadsorption processing unit. The hydroxyl radicals decompose the organic pollutants adsorbed on the electrode surface, thereby obtaining secondary pre-purified water;
S3、将二次预净化水通入低剂量电子束辐照单元,以去除二次预净化水中有机污染物,得到三次预净化水;S3. Pass the secondary pre-purified water into the low-dose electron beam irradiation unit to remove organic pollutants in the secondary pre-purified water to obtain tertiary pre-purified water;
S4、将三次预净化水返回至电吸附处理单元做过循环处理,直至低剂量电子束辐照单元的出水中COD≤10mg/L时,完成焦化废水反渗透浓缩液中有机污染物的去除。S4. Return the tertiary pre-purified water to the electro-adsorption treatment unit for recycling treatment until the COD in the effluent of the low-dose electron beam irradiation unit is ≤ 10 mg/L to complete the removal of organic pollutants in the coking wastewater reverse osmosis concentrate.
具体实施时,本发明实施例一方面利用高剂量电子束辐照的直接作用,使部分盐类物质直接电离,产生相应的水合电子和氧化性自由基,其中,氧化性自由基包括且不限于O2·-、Cl·、SO4 -·和NO3·等。盐类物质的转化减少了其对活性物种猝灭作用的同时,生成的活性物种还能增强对浓缩液中有机污染物的氧化能力,高剂量电子束辐照剂量介于20~100kGy;另一方面,电子束辐照过程中还产生水合电子,使原本呈中性的有机污染物带电,进而致使电吸附能去除浓缩液中的部分有机污染物。During specific implementation, the embodiments of the present invention utilize the direct effect of high-dose electron beam irradiation to directly ionize some salt substances to generate corresponding hydrated electrons and oxidative free radicals, where the oxidative free radicals include but are not limited to O 2 · - , Cl · , SO 4 - · and NO 3 · etc. The conversion of salt substances reduces their quenching effect on active species. At the same time, the generated active species can also enhance the oxidation ability of organic pollutants in the concentrated solution. The high-dose electron beam irradiation dose ranges from 20 to 100kGy; another On the other hand, hydrated electrons are also generated during the electron beam irradiation process, which makes the originally neutral organic pollutants charged, which in turn enables electrosorption to remove some organic pollutants in the concentrated solution.
当电子束辐照作用于RO浓缩液的剂量介于20~100kGy时,浓缩液中的部分盐类物质被电离分解,部分有机污染物在电离产物的作用下被分解,进一步采用电吸附手段,可实现剩余盐类物质和水的分离。电吸附过程施加的电压介于1.2~1.7V。并且,本发明采用碳包裹铁镍材料作为电吸附处理单元的正极材料,其对电子束辐照过程中产生的H2O2具有很好的吸附作用,并将其活化为羟基自由基。羟基自由基可以用于去除电极表面吸附的有机污染物,提高电极材料吸附的盐类物质的纯度,提高盐类物质的回收价值。When the dose of electron beam irradiation on the RO concentrate is between 20 and 100 kGy, some salt substances in the concentrate are ionized and decomposed, and some organic pollutants are decomposed under the action of ionization products. Electro-adsorption means are further used to The remaining salts and water can be separated. The voltage applied during the electrosorption process ranges from 1.2 to 1.7V. Moreover, the present invention uses carbon-coated iron-nickel material as the cathode material of the electrosorption processing unit, which has a good adsorption effect on H 2 O 2 generated during electron beam irradiation and activates it into hydroxyl radicals. Hydroxyl radicals can be used to remove organic pollutants adsorbed on the electrode surface, improve the purity of salt substances adsorbed by electrode materials, and increase the recovery value of salt substances.
电吸附处理单元处理后的出水中,剩余的低浓度有机污染物可以通过后端低剂量电子束辐照去除,若低剂量电子束辐照处理后的出水COD大于10mg/L,可将出水返回电吸附处理单元,经电吸附处理单元与低剂量电子束辐照单元的循环处理,直至出水COD小于10mg/L。本发明通过电子束辐照和电吸附的协同作用,可以有效去除膜浓缩液中有机污染物,最终实验盐的资源化利用。In the effluent treated by the electrosorption treatment unit, the remaining low-concentration organic pollutants can be removed through back-end low-dose electron beam irradiation. If the COD of the effluent after low-dose electron beam irradiation is greater than 10 mg/L, the effluent can be returned The electro-adsorption treatment unit is cyclically processed by the electro-adsorption treatment unit and the low-dose electron beam irradiation unit until the effluent COD is less than 10 mg/L. Through the synergistic effect of electron beam irradiation and electro-adsorption, the present invention can effectively remove organic pollutants in the membrane concentrate, and ultimately utilize the experimental salt resources.
具体实施时,由于高剂量电子束辐照可直接将RO浓缩液中的一部分盐类物质直接电离为水合电子和氧化性自由基,剩余盐类物质继续经电吸附处理单元吸附除去。因此,本发明可处理高含盐量的焦化废水反渗透浓缩液,其中的盐含量以溶液电导率表示,其最高值可达100000us/cm,最低值不小于10000us/cm。并且,本发明提供的处理工艺适用于RO浓缩液中有机物浓度在150mg/L≤COD≤500mg/L。During specific implementation, high-dose electron beam irradiation can directly ionize part of the salt substances in the RO concentrate into hydrated electrons and oxidative free radicals, and the remaining salt substances continue to be adsorbed and removed by the electrosorption processing unit. Therefore, the present invention can treat the reverse osmosis concentrate of coking wastewater with high salt content. The salt content is expressed by the conductivity of the solution. The highest value can reach 100000us/cm and the lowest value is not less than 10000us/cm. Moreover, the treatment process provided by the present invention is suitable for organic matter concentration in the RO concentrated liquid being 150 mg/L ≤ COD ≤ 500 mg/L.
在一些实施方式中,电吸附处理单元的阳极由碳包裹铁镍材料组成;电吸附处理单元的阴极由钛板或碳材料组成。优选的碳包裹铁镍材料包括:石墨烯包裹铁镍材料、生物炭包裹铁镍材料、改性石墨烯包裹铁镍材料和改性生物炭包裹铁镍材料中的一种或多种的组合。由于电子束辐照过程生成H2O2,碳包裹铁镍材料作为电吸附用电极阳极,铁镍修饰增加了电极表面的活性位点,增强了其对污水中的盐分吸附能力,同时还降低了活化体系中存在的H2O2(氧化剂)所需要的能垒,将H2O2活化为羟基自由基,羟基自由基可以去除电极表面吸附的有机污染物,提高电极材料吸附的盐类物质的纯度,进而提高盐类物质的回收价值。此外,硫脲的添加使电极材料中同时引入了硫和氮,硫是多价态元素,具备丰富的电子,可提升电极材料的电子传递能力和电子交换能力,从而进一步促进对吸附的氧化剂的活化。使电极材料不仅具备良好的分盐性能,同时具有吸附和活化氧化剂的能力。氮的存在使复合材料中的铁镍与氮络合,形成更稳定的结构,有效防止复合材料在实际使用过程中铁镍溶出造成的材料损失或失效。In some embodiments, the anode of the electrosorption processing unit is composed of carbon-coated iron-nickel material; the cathode of the electrosorption processing unit is composed of titanium plate or carbon material. Preferred carbon-coated iron-nickel materials include: one or a combination of one or more of graphene-coated iron-nickel materials, biochar-coated iron-nickel materials, modified graphene-coated iron-nickel materials, and modified biochar-coated iron-nickel materials. Since H 2 O 2 is generated during the electron beam irradiation process, the carbon-coated iron-nickel material is used as the electrode anode for electrosorption. The iron-nickel modification increases the active sites on the electrode surface, enhances its ability to adsorb salt in sewage, and also reduces the It eliminates the energy barrier required to activate the H 2 O 2 (oxidant) present in the system, and activates H 2 O 2 into hydroxyl radicals. The hydroxyl radicals can remove organic pollutants adsorbed on the electrode surface and increase the amount of salts adsorbed by the electrode material. The purity of the material, thereby improving the recovery value of salt materials. In addition, the addition of thiourea introduces sulfur and nitrogen into the electrode material at the same time. Sulfur is a multivalent element with abundant electrons, which can improve the electron transfer capacity and electron exchange capacity of the electrode material, thereby further promoting the adsorption of oxidants. activation. The electrode material not only has good salt separation performance, but also has the ability to adsorb and activate oxidants. The presence of nitrogen enables the iron and nickel in the composite material to complex with nitrogen to form a more stable structure, effectively preventing material loss or failure caused by iron and nickel dissolution during the actual use of the composite material.
在一些实施方式中,生物炭包裹铁镍材料可通过如下制备方法获得:20ml 0.1M铁氰化钾溶液逐滴加入到20ml 0.15M溶液中,在空气中老化12h后,经过滤、去离子水洗涤3次,获得普鲁士蓝类似物。然后,置于60℃烘箱中干燥12h。取干燥后的普鲁士蓝固体0.5g和壳聚糖1.5g置于50ml去离子水中,超声10min后搅拌1h,然后在80℃烘箱中干燥12h。取干燥后的固体1g与10g硫脲固体混合,研磨均匀。将研磨后的粉末放入管式炉中。在氮气条件下,以3℃/min升温至550℃保持1h,然后以5℃/min升温至900℃保持1h,自然降温后,获得的固体采用去离子水洗涤3次后置于60℃烘箱中烘干,所获的固体即为碳包裹铁镍材料。In some embodiments, the biochar-coated iron-nickel material can be obtained by the following preparation method: 20 ml of 0.1 M potassium ferricyanide solution is added dropwise to 20 ml of 0.15 M solution, and after aging in the air for 12 hours, filtered, deionized water Wash three times to obtain a Prussian blue analogue. Then, place it in a 60°C oven to dry for 12 hours. Place 0.5g of dried Prussian blue solid and 1.5g of chitosan in 50ml of deionized water, ultrasonic for 10min, stir for 1h, and then dry in an oven at 80°C for 12h. Mix 1g of dried solid with 10g of thiourea solid and grind evenly. Place the ground powder into a tube furnace. Under nitrogen conditions, the temperature was raised to 550°C at 3°C/min and held for 1 hour, and then the temperature was raised to 900°C at 5°C/min and held for 1 hour. After natural cooling, the obtained solid was washed three times with deionized water and placed in a 60°C oven. After drying, the solid obtained is carbon-coated iron-nickel material.
在一些实施方式中,石墨烯包裹铁镍材料可通过如下制备方法获得:20ml 0.1M铁氰化钾溶液逐滴加入到20ml 0.2M溶液中,在空气中老化10h后,经过滤、去离子水洗涤3次,获得普鲁士蓝类似物。然后,置于80℃烘箱中干燥12h。取干燥后的普鲁士蓝固体0.5g和改性石墨烯2g置于50ml去离子水中,超声10min后搅拌1h,然后在80℃烘箱中干燥12h。取干燥后的固体1g与15g硫脲固体混合,研磨均匀。将研磨后的粉末放入管式炉中。在氮气条件下,以3℃/min升温至550℃保持1h,然后以5℃/min升温至900℃保持1h,自然降温后,获得的固体采用去离子水洗涤3次后置于60℃烘箱中烘干,所获的固体即为碳包裹铁镍材料。In some embodiments, the graphene-coated iron-nickel material can be obtained by the following preparation method: 20 ml of 0.1 M potassium ferricyanide solution is added dropwise to 20 ml of 0.2 M solution, and after aging in the air for 10 hours, filtered, deionized water Wash three times to obtain a Prussian blue analogue. Then, place it in an 80°C oven to dry for 12 hours. Place 0.5 g of dried Prussian blue solid and 2 g of modified graphene in 50 ml of deionized water, ultrasonic for 10 min, stir for 1 h, and then dry in an oven at 80°C for 12 h. Mix 1g of dried solid with 15g of thiourea solid and grind evenly. Place the ground powder into a tube furnace. Under nitrogen conditions, the temperature was raised to 550°C at 3°C/min and held for 1 hour, and then the temperature was raised to 900°C at 5°C/min and held for 1 hour. After natural cooling, the obtained solid was washed three times with deionized water and placed in a 60°C oven. After drying, the solid obtained is carbon-coated iron-nickel material.
在一些实施方式中,三次预净化水在返回至电吸附处理单元做循环处理的次数在5-20次后,实现出水中COD≤10mg/L。In some embodiments, after the three-time pre-purified water is returned to the electro-adsorption treatment unit for circulation treatment 5-20 times, the COD in the effluent is ≤10 mg/L.
第二方面,本发明提供一种基于电子束辐照工艺去除焦化废水反渗透浓缩液中有机污染物的系统,所述系统适用于上述第一方面所述的方法,图2示出了本发明实施例提供的基于电子束辐照工艺去除焦化废水反渗透浓缩液中有机污染物的系统结构示意图,如图2所示,包括:In a second aspect, the present invention provides a system for removing organic pollutants in the reverse osmosis concentrate of coking wastewater based on an electron beam irradiation process. The system is suitable for the method described in the first aspect. Figure 2 shows the present invention. The schematic structural diagram of the system for removing organic pollutants in the reverse osmosis concentrate of coking wastewater based on the electron beam irradiation process provided in the embodiment is shown in Figure 2 and includes:
高剂量电子束辐照单元,用于将反渗透浓缩液中的盐类物质电离为水合电子和氧化性自由基;水合电子使一部分有机污染物带电,氧化性自由基使一部分有机污染物分解,从而得到一次预净化水;The high-dose electron beam irradiation unit is used to ionize the salt substances in the reverse osmosis concentrate into hydrated electrons and oxidative free radicals; the hydrated electrons charge some of the organic pollutants, and the oxidative free radicals decompose some of the organic pollutants. Thus, primary pre-purified water is obtained;
电吸附处理单元,用于吸附一次预净化水中的盐类离子和一部分带电的有机污染物;以及,将辐照产生的H2O2活化为羟基自由基,羟基自由基使吸附于电极表面的有机污染物分解,从而得到二次预净化水;The electro-adsorption processing unit is used to adsorb salt ions and some charged organic pollutants in primary pre-purified water; and to activate H 2 O 2 generated by irradiation into hydroxyl radicals, which convert the hydroxyl radicals adsorbed on the electrode surface. Organic pollutants are decomposed to obtain secondary pre-purified water;
低剂量电子束辐照单元,用于分解二次预净化水中的有机污染物,得到净化水。The low-dose electron beam irradiation unit is used to decompose organic pollutants in secondary pre-purified water to obtain purified water.
为使本领域技术人员更加清楚地理解本发明,现通过以下实施例对本发明所述的一种基于电子束辐照工艺去除焦化废水反渗透浓缩液中有机污染物的方法与系统进行详细说明。In order to enable those skilled in the art to understand the present invention more clearly, the method and system of the present invention for removing organic pollutants from the reverse osmosis concentrate of coked wastewater based on the electron beam irradiation process will be described in detail through the following examples.
焦化废水的具体处理方法为:RO浓水首先经过第1段电子束辐照处理单元(高剂量电子束辐照单元),出水进入电吸附处理单元,最后进入第2段电子束辐照处理单元(低剂量电子束辐照单元),出水直接排放(出水中COD小于10mg/L),或返回至电吸附处理单元经过多次循环后,低剂量电子束辐照单元出水COD小于10mg/L后排放,最终完成对膜浓缩液的处理。The specific treatment method of coking wastewater is: RO concentrated water first passes through the first-stage electron beam irradiation treatment unit (high-dose electron beam irradiation unit), the effluent enters the electro-adsorption treatment unit, and finally enters the second-stage electron beam irradiation treatment unit (low-dose electron beam irradiation unit), the effluent is discharged directly (the COD in the effluent is less than 10 mg/L), or it is returned to the electrosorption treatment unit after multiple cycles, and the effluent COD of the low-dose electron beam irradiation unit is less than 10 mg/L. Discharge, and finally complete the treatment of the membrane concentrate.
实施例1Example 1
取河北某焦化厂RO浓缩液,初始COD为247mg/L,电导率17500μs/cm。电吸附单元的阳极为铁镍修饰椰壳炭,阴极为钛板,流速为1m3/h。第1段电子束辐照剂量为30kGy,第2段电子束辐照剂量为5kGy,循环处理3次后出水COD<10mg/L。Take the RO concentrate from a coking plant in Hebei. The initial COD is 247mg/L and the conductivity is 17500μs/cm. The anode of the electrosorption unit is iron-nickel modified coconut shell carbon, the cathode is a titanium plate, and the flow rate is 1m 3 /h. The electron beam irradiation dose in the first section is 30kGy, and the electron beam irradiation dose in the second section is 5kGy. After 3 cycles of treatment, the effluent COD is <10mg/L.
实施例2Example 2
取河北某焦化厂RO浓缩液,初始COD为247mg/L,电导率17500μs/cm。电吸附单元的阳极为铁镍修饰椰壳炭,阴极为钛板,流速为1m3/h。第1段电子束辐照剂量为50kGy,第2段电子束辐照剂量为10kGy,循环处理2次后出水COD<10mg/L。Take the RO concentrate from a coking plant in Hebei. The initial COD is 247mg/L and the conductivity is 17500μs/cm. The anode of the electrosorption unit is iron-nickel modified coconut shell carbon, the cathode is a titanium plate, and the flow rate is 1m 3 /h. The electron beam irradiation dose in the first section is 50kGy, and the electron beam irradiation dose in the second section is 10kGy. After 2 cycles of treatment, the effluent COD is <10mg/L.
实施例3Example 3
取河北某焦化厂RO浓缩液,初始COD为376mg/L,电导率77500μs/cm。电吸附单元的阳极为铁镍修饰椰壳炭,阴极为钛板,流速为1m3/h。第1段电子束辐照剂量为70kGy,第2段电子束辐照剂量为10kGy,循环处理6次后出水COD<10mg/L。Take the RO concentrate from a coking plant in Hebei. The initial COD is 376mg/L and the conductivity is 77500μs/cm. The anode of the electrosorption unit is iron-nickel modified coconut shell carbon, the cathode is a titanium plate, and the flow rate is 1m 3 /h. The electron beam irradiation dose in the first section is 70kGy, and the electron beam irradiation dose in the second section is 10kGy. After 6 cycles of treatment, the effluent COD is <10mg/L.
对比例1Comparative example 1
取河北某焦化厂RO浓缩液,初始COD为247mg/L,电导率17500μs/cm。采用单独电子束辐照处理,辐照剂量为150kGy,处理后出水COD为134mg/L。Take the RO concentrate from a coking plant in Hebei. The initial COD is 247mg/L and the conductivity is 17500μs/cm. A separate electron beam irradiation treatment was used, the irradiation dose was 150kGy, and the effluent COD after treatment was 134mg/L.
对比例2Comparative example 2
取河北某焦化厂RO浓缩液,初始COD为376mg/L,电导率77500μs/cm。采用单独电子束辐照处理,辐照剂量为150kGy,处理后出水COD为277mg/L。Take the RO concentrate from a coking plant in Hebei. The initial COD is 376mg/L and the conductivity is 77500μs/cm. A separate electron beam irradiation treatment was used, the irradiation dose was 150kGy, and the effluent COD after treatment was 277mg/L.
由上述实施例可以看出,电子束辐照耦合电吸附技术可以有效减少高盐的影响,由于整个处理过程中未添加化学物质,最终盐的纯度较高。因此,电子束辐照耦合电吸附技术具有操作简单、处理效果好和提盐纯度高的优点。It can be seen from the above embodiments that the electron beam irradiation coupled electrosorption technology can effectively reduce the impact of high salt. Since no chemical substances are added during the entire treatment process, the purity of the final salt is relatively high. Therefore, electron beam irradiation coupled electrosorption technology has the advantages of simple operation, good treatment effect and high purity of salt extraction.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。此外,本领域的技术人员可以将本说明书中描述的不同实施例或示例进行结合和组合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "an example," "specific examples," or "some examples" or the like means that specific features are described in connection with the embodiment or example. , structures, materials or features are included in at least one embodiment or example of the invention. In this specification, the schematic expressions of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification.
对于方法实施例,为了简单描述,故将其都表述为一系列的动作组合,但是本领域技术人员应该知悉,本发明并不受所描述的动作顺序的限制,因为依据本发明,某些步骤可以采用其他顺序或者同时进行。其次,本领域技术人员也应该知悉,说明书中所描述的实施例均属于优选实施例,所涉及的动作和部件并不一定是本发明所必须的。For the method embodiments, for the sake of simple description, they are all expressed as a series of action combinations. However, those skilled in the art should know that the present invention is not limited by the described action sequence, because according to the present invention, some steps Other orders or simultaneous steps are possible. Secondly, those skilled in the art should also know that the embodiments described in the specification are preferred embodiments, and the actions and components involved are not necessarily necessary for the present invention.
以上对本发明所提供的一种基于电子束辐照工艺去除焦化废水反渗透浓缩液中有机污染物的方法与系统进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。The above is a detailed introduction to the method and system for removing organic pollutants in the reverse osmosis concentrate of coking wastewater based on the electron beam irradiation process provided by the present invention. Specific examples are used in this article to illustrate the principle and implementation of the present invention. Explanation: The above description of the embodiments is only used to help understand the method and its core idea of the present invention; at the same time, for those of ordinary skill in the art, there will be changes in the specific implementation and application scope according to the idea of the present invention. In summary, the contents of this specification should not be construed as limitations of the present invention.
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