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CN117699125B - Automated intelligent packaging equipment for rapid packaging of biodegradable plastic film hand rolls - Google Patents

Automated intelligent packaging equipment for rapid packaging of biodegradable plastic film hand rolls Download PDF

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Publication number
CN117699125B
CN117699125B CN202410131397.1A CN202410131397A CN117699125B CN 117699125 B CN117699125 B CN 117699125B CN 202410131397 A CN202410131397 A CN 202410131397A CN 117699125 B CN117699125 B CN 117699125B
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China
Prior art keywords
packaging
clamping
negative pressure
pressing
plastic film
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CN202410131397.1A
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Chinese (zh)
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CN117699125A (en
Inventor
王德宇
王承澍
滕芮
李代利
张夫强
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Shandong Yiwo Packaging Technology Co ltd
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Shandong Yiwo Packaging Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00Packaging other articles presenting special problems
    • B65B25/14Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
    • B65B25/146Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form packaging rolled-up articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/50Enclosing articles, or quantities of material, by disposing contents between two sheets, e.g. pocketed sheets, and securing their opposed free margins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12Feeding webs from rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/16Applying or generating heat or pressure or combinations thereof by rotary members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • B65B61/08Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using rotary cutters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/28Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cartons (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention relates to the field of special intelligent packaging equipment, in particular to automatic intelligent packaging equipment for realizing quick packaging of a hand roll of a degradable plastic film, which comprises a box body with an opening at the side, wherein a pair of pressing automatic packaging components are arranged in the middle of the inner space of the box body with the opening at the side, packaging film unreeling mechanisms are symmetrically arranged above and below the pressing automatic packaging components respectively, the two packaging film unreeling mechanisms are matched to realize the outer surface coating treatment of the coiled plastic film hand roll arranged in the pressing automatic packaging components, and a pushing and discharging mechanism is fixedly arranged on the inner side wall of a rear baffle plate of the box body at the rear side of the pressing automatic packaging components. This automatic change intelligent packaging equipment can realize the packing to its cylinder curved surface when carrying out the packing of the plastic film hand roll of lapping, and whole packing efficiency is higher relatively, adopts two sides to lay the mode of cooperation hot pressing heat-seal and can realize the quick heat seal bonding and the quick cutting of both sides I expect junction.

Description

实现可降解塑料薄膜手卷快速包装的自动化智能包装设备Automated intelligent packaging equipment for rapid packaging of biodegradable plastic film hand rolls

技术领域Technical Field

本发明涉及专用智能包装装备领域,尤其是实现可降解塑料薄膜手卷快速包装的自动化智能包装设备。The present invention relates to the field of special intelligent packaging equipment, in particular to automated intelligent packaging equipment for realizing rapid packaging of hand-rolled degradable plastic films.

背景技术Background Art

塑料薄膜手卷是一种包装材料,传统的塑料薄膜手卷一般由聚乙烯或聚丙烯等材料制成;随着社会环保理念的加深,近年来也出现了很多聚酯类可降解塑料制成的塑料薄膜手卷,且得到了广泛的应用。Plastic film roll is a kind of packaging material. Traditional plastic film rolls are generally made of materials such as polyethylene or polypropylene. With the deepening of social environmental protection concepts, many plastic film rolls made of polyester degradable plastics have appeared in recent years and have been widely used.

由于塑料薄膜手卷具有良好的拉伸性、抗穿刺性和透明度。它们在物流和包装行业中非常常见,用于包裹和保护商品,以防止灰尘、湿气和物理损伤,在塑料薄膜手卷生产加工的过程中其主要采用卷绕的方式完成成卷收集,塑料薄膜手卷按照设定的长度完成卷绕成卷后需要经过外部包装后才能送入打标、打码等工序,然后出库、转运。Since plastic film rolls have good tensile properties, puncture resistance and transparency, they are very common in the logistics and packaging industries, used to wrap and protect goods to prevent dust, moisture and physical damage. In the production and processing of plastic film rolls, they are mainly collected in a winding manner. After the plastic film rolls are wound into rolls according to the set length, they need to be externally packaged before they can be sent to the marking, coding and other processes, and then shipped out and transported.

在现有技术中对成卷的塑料薄膜手卷进行包装时主要是采用打包、包装机械完成该步操作,目前市面上的包装机械的款式也多种多样。例如,在专利公开号为CN113501165A的专利文献中就公开了一种卷筒本体材料包装装置,其主要结构包括输送结构、包装结构和限制结构,限制结构与输送结构固定连接,且设置于输送结构的上侧,包装结构则设置于输送结构的输出端,且包装结构与输送结构的输出端配合;输送结构包括龙门架、限制轨道和滑块,限制轨道设置于龙门架的内侧,且与龙门架固定连接,滑块则与限制轨道滑动连接,且与限制结构固定连接。In the prior art, when packaging a rolled plastic film hand roll, the packaging machine is mainly used to complete this operation. There are also various types of packaging machines on the market. For example, in the patent document with the patent publication number CN113501165A, a roll body material packaging device is disclosed, and its main structure includes a conveying structure, a packaging structure and a limiting structure. The limiting structure is fixedly connected to the conveying structure and is arranged on the upper side of the conveying structure. The packaging structure is arranged at the output end of the conveying structure, and the packaging structure cooperates with the output end of the conveying structure; the conveying structure includes a gantry, a limiting track and a slider. The limiting track is arranged on the inner side of the gantry and is fixedly connected to the gantry. The slider is slidably connected to the limiting track and is fixedly connected to the limiting structure.

由上述现有技术可以看出,其主要是通过利用龙门架来支撑所述输送结构,又利用所述限制轨道与所述滑块的配合,从而实现对卷筒本体材料的自动输送,进而实现对卷筒本体材料进行包装的效率的提升,但是这种结构在进行包装时采用的是传统的敷膜结构,整体的敷膜效率较低,无法持续性快速实现成卷卷材的包装。It can be seen from the above-mentioned prior art that it mainly supports the conveying structure by utilizing a gantry and utilizes the cooperation between the limiting track and the slider to realize automatic conveying of the roll body material, thereby realizing improved efficiency in packaging the roll body material. However, this structure adopts a traditional film coating structure during packaging, and the overall film coating efficiency is low, and it is impossible to realize continuous and rapid packaging of rolled materials.

为此,本发明针对现有技术中的塑料薄膜手卷制品的包装进行了设计与研究,特此提出了一种能够实现一次性完成多卷包装的自动化智能包装设备,用以更好地解决现有技术中存在的问题。To this end, the present invention designs and studies the packaging of plastic film hand-rolled products in the prior art, and hereby proposes an automated intelligent packaging equipment that can complete multi-roll packaging at one time, so as to better solve the problems existing in the prior art.

发明内容Summary of the invention

本发明为解决上述技术问题之一,所采用的技术方案是:实现可降解塑料薄膜手卷快速包装的自动化智能包装设备,包括侧开口的箱体,在所述侧开口的箱体的内部空间的中部设置有一对压自动包装组件,在所述对压自动包装组件的上方和下方分别对称安装有包装膜放卷机构,两所述包装膜放卷机构配合实现对置于对压自动包装组件内部的成卷的塑料薄膜手卷的外表面包覆处理,在所述对压自动包装组件的后侧的所述箱体的后挡板内侧壁上固定安装有推料出料机构,所述推料出料机构用于将外表面包覆完毕后的塑料薄膜手卷相前推出并落在配套的皮带输送设备上向下游的端部封口工序输送。The present invention is to solve one of the above-mentioned technical problems, and the technical solution adopted is: an automated intelligent packaging device for realizing rapid packaging of hand-rolled degradable plastic films, comprising a box body with a side opening, a pair of automatic packaging components arranged in the middle of the internal space of the box body with the side opening, and packaging film unwinding mechanisms symmetrically installed above and below the pair of automatic packaging components, respectively, the two packaging film unwinding mechanisms cooperate to realize the outer surface coating treatment of the rolled plastic film hand-rolled placed inside the pair of automatic packaging components, and a pushing and discharging mechanism is fixedly installed on the inner side wall of the rear baffle of the box body on the rear side of the pair of automatic packaging components, the pushing and discharging mechanism is used for pushing the hand-rolled plastic film after the outer surface coating is completed forward and dropping it on the matching belt conveyor equipment for transportation to the downstream end sealing process.

在上述任一方案中优选的是,所述对压自动包装组件由两个自上而下对称且间隔设置的卡压包覆机构组成,两所述卡压包覆机构在工作状态处于相对或者相背运动状态,两所述卡压包覆机构的内部均固定吸附有来自上游的所述包装膜放卷机构上的外包装膜,位于两所述卡压包覆机构的内部的外包装膜配合实现对放置在其内部的成卷的塑料薄膜手卷的外表面包覆处理。In any of the above schemes, it is preferred that the automatic pressure packaging component consists of two clamping and covering mechanisms that are symmetrical from top to bottom and spaced apart, and the two clamping and covering mechanisms are in relative or opposite movement in the working state, and the interiors of the two clamping and covering mechanisms are fixedly adsorbed with the outer packaging film on the upstream packaging film unwinding mechanism, and the outer packaging film located inside the two clamping and covering mechanisms cooperates to achieve the outer surface coating of the rolled plastic film hand roll placed therein.

在上述任一方案中优选的是,所述卡压包覆机构包括固定设置的水平连接座,在对应位置处的外包装膜输送段及所述水平连接座之间的空间内设有负压发生器,所述负压发生器与所述水平连接座之间通过若干个立式调节缸相连接,各所述立式调节缸处于同步运动状态,各所述立式调节缸的缸筒的端部固定在所述水平连接座上、活塞杆的端部固定在所述负压发生器的表面,在所述负压发生器的内侧固定安装有一弧形定型座,在所述弧形定型座上沿其表面设置有若干个贯通其径向厚度方向设置的若干个负压吸附通道,各所述负压吸附通道的外端在工作时均通过现有的带有多通的连接管与所述负压发生器的对应端口相连接,各所述负压吸附通道配合所述负压发生器产生负压并将其内侧的处于松弛状态下的外包装膜向其内部吸附并在所述弧形定型座的弧形内表面保持定位成型,在所述负压发生器的两端分别安装有与热合裁切单元,所述热合裁切单元用于将多余的外包装膜裁除。In any of the above schemes, it is preferred that the clamping and coating mechanism includes a fixedly arranged horizontal connecting seat, a negative pressure generator is provided in the space between the outer packaging film conveying section at the corresponding position and the horizontal connecting seat, the negative pressure generator is connected to the horizontal connecting seat through a plurality of vertical adjusting cylinders, each of the vertical adjusting cylinders is in a synchronous motion state, the end of the cylinder barrel of each of the vertical adjusting cylinders is fixed on the horizontal connecting seat, the end of the piston rod is fixed on the surface of the negative pressure generator, an arc-shaped shaping seat is fixedly installed on the inner side of the negative pressure generator, and the arc-shaped shaping seat is provided on the inner side of the negative pressure generator. The seat is provided with a plurality of negative pressure adsorption channels along its surface which are arranged through its radial thickness direction. The outer end of each negative pressure adsorption channel is connected to the corresponding port of the negative pressure generator through an existing connecting pipe with multiple channels during operation. Each negative pressure adsorption channel cooperates with the negative pressure generator to generate negative pressure and adsorbs the outer packaging film in a relaxed state on its inner side into the interior and keeps it positioned and formed on the arc-shaped inner surface of the arc-shaped forming seat. Heat sealing and cutting units are respectively installed at both ends of the negative pressure generator, and the heat sealing and cutting units are used to cut off excess outer packaging film.

在上述任一方案中优选的是,所述热合裁切单元包括固定安装在所述负压发生器对应端部的连接座,在所述连接座的前侧壁上固定安装有旋转电机,所述旋转电机的电机轴上固定安装有表面自带若干个压合齿的热压合辊,所述热压合辊的外侧壁抵压在对应的所述外包装膜的表面,在所述热压合辊的贯通安装槽内沿外包装膜的宽度方向设置有切割刀,所述切割刀通过裁切缸连接在所述贯通安装槽的端面上,所述切割刀采用电加热预热,当需要裁切外包装膜时,所述裁切缸控制所述切割刀伸出并倾斜对压合固连后的外包装膜的外侧完成倾斜按压裁切,控制切割刀与竖直方向倾斜夹角为20°-30°,位于两侧的切割刀在裁切状态下相对称设置。In any of the above schemes, preferably, the heat sealing and cutting unit includes a connecting seat fixedly installed at the corresponding end of the negative pressure generator, a rotating motor is fixedly installed on the front side wall of the connecting seat, and a heat pressing roller with a plurality of pressing teeth on the surface is fixedly installed on the motor shaft of the rotating motor, the outer side wall of the heat pressing roller is pressed against the surface of the corresponding outer packaging film, and a cutting knife is arranged in the through mounting groove of the heat pressing roller along the width direction of the outer packaging film, the cutting knife is connected to the end face of the through mounting groove through a cutting cylinder, and the cutting knife is preheated by electric heating. When the outer packaging film needs to be cut, the cutting cylinder controls the cutting knife to extend and tilt to complete the tilted pressing and cutting of the outer side of the outer packaging film after the pressing and fixing, and controls the cutting knife to be tilted at an angle of 20°-30° with the vertical direction, and the cutting knives on both sides are symmetrically arranged in the cutting state.

在上述任一方案中优选的是,两所述热合裁切单元相对的两个加热后处于高温状态的热压合辊对转压合后实现对两相对的外包装膜的压合热封口处理。In any of the above schemes, it is preferred that the two opposite heat-sealing and cutting units' two heated heat-pressing rollers in a high-temperature state rotate and press together to achieve heat-sealing treatment of the two opposite outer packaging films.

在上述任一方案中优选的是,在各所述卡压包覆机构的左侧分别设置有一主换向辊,各所述主换向辊的中心轴分别活动插装在所述后挡板对应的转孔内,在各所述主换向辊的对应的所述水平连接座的左端部的安装轮架内分别活动铰接安装有一副换向辊,来自所述包装膜放卷机构上放卷的外包装膜经对应侧的副换向辊、主换向辊换向后呈水平状向右侧输送并经过到对应的卡压包覆机构后完成成型定位。In any of the above schemes, it is preferred that a main reversing roller is respectively arranged on the left side of each of the said crimping and coating mechanisms, and the central axis of each of the said main reversing rollers is respectively movably inserted in the rotating hole corresponding to the said rear baffle, and a secondary reversing roller is respectively movably hingedly installed in the mounting wheel frame at the left end of the said horizontal connecting seat corresponding to each of the said main reversing rollers, and the outer packaging film unwound from the said packaging film unwinding mechanism is transported horizontally to the right side after being reversed by the secondary reversing roller and the main reversing roller on the corresponding side, and is formed and positioned after passing through the corresponding crimping and coating mechanism.

在上述任一方案中优选的是,在所述对压自动包装组件的右侧设置有与其中心面共面设置的夹持牵拉引导机构,所述夹持牵拉引导机构按需将其左侧上游的上下两层外包装膜向右完成设定长度的牵引,当上下两层外包装膜牵引到位后,控制两所述卡压包覆机构对当前区域内的上下两层外包装膜进行热合封口并在封口后完成裁切。In any of the above schemes, it is preferred that a clamping, pulling and guiding mechanism is arranged on the right side of the automatic pressure packaging component and is coplanar with its center plane, and the clamping, pulling and guiding mechanism pulls the upper and lower layers of outer packaging film upstream on its left side to the right to complete a set length as needed. When the upper and lower layers of outer packaging film are pulled into place, the two clamping and covering mechanisms are controlled to heat-seal the upper and lower layers of outer packaging film in the current area and complete cutting after sealing.

在上述任一方案中优选的是,所述推料出料机构包括水平固定安装在所述后挡板对应位置处的多级伸缩推料缸,所述多级伸缩推料缸的活塞杆的端部固定安装有一推料盘,所述推料盘在工作状态下由后向前伸至两所述卡压包覆机构之间的空间内并将外表面完成包装的成卷的塑料薄膜手卷向前推出后落在皮带输送设备上并继续向下游的端部封口工序输送。In any of the above schemes, it is preferred that the pushing and discharging mechanism includes a multi-stage telescopic pushing cylinder horizontally fixedly installed at the corresponding position of the rear baffle, and a pushing plate is fixedly installed on the end of the piston rod of the multi-stage telescopic pushing cylinder. In the working state, the pushing plate extends from the back to the front into the space between the two clamping and wrapping mechanisms and pushes the rolled plastic film hand roll with the outer surface packaged forward, which falls on the belt conveyor equipment and continues to be transported to the downstream end sealing process.

在上述任一方案中优选的是,所述包装膜放卷机构包括沿前后方向相对间隔设置在所述侧开口的箱体的内部空间内的侧板座,各所述侧板座的端部均固定设置,在两所述侧板座之间设置有卷筒本体,所述卷筒本体的中心轴的两端均活动穿出至对应的所述侧板座上的通孔,在前侧的所述侧板座上固定安装有伺服卷筒电机,所述伺服卷筒电机的电机轴与所述卷筒本体的中心轴固连,在所述卷筒本体上缠绕有成卷的外包装膜,所述外包装膜的放卷端相对应侧的所述副换向辊延伸缠绕。In any of the above schemes, preferably, the packaging film unwinding mechanism includes side panel seats relatively spaced apart along the front-to-back direction in the internal space of the box body with the side opening, the ends of each of the side panel seats are fixedly arranged, a reel body is arranged between the two side panel seats, both ends of the central axis of the reel body are movable through the through holes on the corresponding side panel seats, a servo reel motor is fixedly mounted on the side panel seat on the front side, the motor shaft of the servo reel motor is fixedly connected to the central axis of the reel body, a rolled outer packaging film is wound on the reel body, and the auxiliary reversing roller on the side corresponding to the unwinding end of the outer packaging film is extended and wound.

在上述任一方案中优选的是,所述夹持牵拉引导机构包括固定安装在所述侧开口的箱体的内部空间的右侧内壁上的多级牵引伸缩缸,在所述多级牵引伸缩缸的活塞杆的左端固定安装有一夹持牵引器。In any of the above schemes, preferably, the clamping, pulling and guiding mechanism includes a multi-stage traction telescopic cylinder fixedly mounted on the right inner wall of the internal space of the side-opening box, and a clamping traction device is fixedly mounted on the left end of the piston rod of the multi-stage traction telescopic cylinder.

在上述任一方案中优选的是,所述夹持牵引器包括固定安装在所述多级牵引伸缩缸的活塞杆的左端水平设置的U型牵引座,在所述U型牵引座的U型开口内自上而下分别间隔设置有一夹持缸,在各所述夹持缸的活塞杆的内端分别固定安装有一夹持导向板,各所述夹持导向板的两端均向上倾斜翘起并形成导向段,两所述夹持导向板在所述夹持缸的作用下实现对其左侧的两层外包装膜的右端进行夹持并向右侧牵拉到位。In any of the above schemes, it is preferred that the clamping and traction device includes a U-shaped traction seat fixedly installed on the left end of the piston rod of the multi-stage traction telescopic cylinder and horizontally arranged, a clamping cylinder is respectively arranged at intervals from top to bottom in the U-shaped opening of the U-shaped traction seat, and a clamping guide plate is respectively fixedly installed on the inner end of the piston rod of each clamping cylinder, and both ends of each clamping guide plate are tilted upward to form a guide section, and under the action of the clamping cylinder, the two clamping guide plates can clamp the right end of the two layers of outer packaging film on the left side and pull them to the right side into place.

与现有技术相比,本发明的有益效果如下:Compared with the prior art, the present invention has the following beneficial effects:

1、本自动化智能包装设备在进行成卷的塑料薄膜手卷的包装时能够实现对其圆柱曲面外表面的包装,整体包装效率相对较高,采用两面敷设配合热压热封的方式能够实现两侧谅连接部位的快速热合粘接并快速裁切,配合外部的送料设备能够实现对成卷的塑料薄膜手卷的快速进料。1. This automatic intelligent packaging equipment can realize the packaging of the outer surface of the cylindrical surface of the rolled plastic film hand rolls, and the overall packaging efficiency is relatively high. The double-sided laying and hot pressing and heat sealing methods can realize the rapid heat bonding and rapid cutting of the connecting parts on both sides. With the external feeding equipment, it can realize the rapid feeding of the rolled plastic film hand rolls.

2、本发明中采用夹持牵拉引导机构对包装膜放卷机构上引导过来的两层外包装膜完成快速牵引并预留一定的松弛长度,便于配合启动卡压包覆机构分别对两层外包装膜向相对的方向负压吸附成型并形成供待包装的成卷的塑料薄膜手卷进入的接近圆柱状的空间,有效地依靠上下两侧的两层外包装膜实现包覆包装,整体包装方式不同于传统的包装方式。2. The present invention adopts a clamping, pulling and guiding mechanism to quickly pull the two layers of outer packaging films guided by the packaging film unwinding mechanism and reserve a certain slack length, so as to cooperate with the start-up clamping and coating mechanism to negatively adsorb and shape the two layers of outer packaging films in opposite directions and form a nearly cylindrical space for the rolled plastic film to be packaged to enter, and effectively rely on the two layers of outer packaging films on the upper and lower sides to achieve coating packaging. The overall packaging method is different from the traditional packaging method.

3、在对进入包装位的成卷的塑料薄膜手卷进行两侧封合时能够利用热合裁切单元先热合后裁切联动操作,同时在裁切完毕后能够快速依靠推料出料机构将包装完毕后的成卷产品推出并落在皮带输送设备上向下游的端部封口工序输送,保证整个包装工序的流畅性。3. When sealing both sides of the rolled plastic film hand rolls entering the packaging position, the heat sealing and cutting unit can be used to perform the linkage operation of heat sealing first and then cutting. At the same time, after the cutting is completed, the packaged rolled products can be quickly pushed out by the pushing and unloading mechanism and fall on the belt conveyor equipment to be transported to the downstream end sealing process, ensuring the smoothness of the entire packaging process.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明具体实施方式的技术方案,下面将对具体实施方式所需要使用的附图作简单地介绍。在所有附图中,类似的元件或部件一般由类似的附图标记标识。附图中,各元件或部件并不一定按照实际的比例绘制。In order to more clearly illustrate the technical solutions of the specific embodiments of the present invention, the following is a brief introduction to the drawings required for the specific embodiments. In all the drawings, similar elements or components are generally identified by similar reference numerals. In the drawings, the elements or components are not necessarily drawn according to the actual scale.

图1为本发明的结构示意图。FIG1 is a schematic structural diagram of the present invention.

图2为本发明的A-A向的剖视结构示意图。Fig. 2 is a schematic cross-sectional view of the present invention along the A-A direction.

图3为本发明处于包装状态下的剖视结构示意图。FIG3 is a schematic cross-sectional view of the present invention in a packaged state.

图4为本发明处于牵引动作状态下的剖视结构示意图。FIG. 4 is a schematic cross-sectional view of the structure of the present invention in a pulling action state.

图5为本发明中的塑料薄膜手卷处于包装完毕后的结构示意图。FIG. 5 is a schematic structural diagram of the plastic film hand roll after packaging in the present invention.

图6为本发明的对压自动包装组件的局部放大结构示意图。FIG. 6 is a partial enlarged structural schematic diagram of the automatic pressure packaging component of the present invention.

图中,1、箱体;2、包装膜放卷机构;3、塑料薄膜手卷;4、后挡板;5、皮带输送设备;6、外包装膜;7、水平连接座;8、负压发生器;9、立式调节缸;10、弧形定型座;11、负压吸附通道;12、弧形内表面;13、连接座;14、旋转电机;15、热压合辊;16、贯通安装槽;17、切割刀;18、裁切缸;19、主换向辊;20、安装轮架;21、副换向辊;22、多级伸缩推料缸;23、推料盘;24、侧板座;25、卷筒本体;26、伺服卷筒电机;27、多级牵引伸缩缸;28、夹持牵引器;2801、U型牵引座;2802、U型开口;2803、夹持缸;2804、夹持导向板;2805、导向段。In the figure, 1, box body; 2, packaging film unwinding mechanism; 3, plastic film hand roll; 4, rear baffle; 5, belt conveyor; 6, outer packaging film; 7, horizontal connecting seat; 8, negative pressure generator; 9, vertical adjustment cylinder; 10, arc-shaped shaping seat; 11, negative pressure adsorption channel; 12, arc-shaped inner surface; 13, connecting seat; 14, rotating motor; 15, hot pressing roller; 16, through installation groove; 17, cutting knife; 18 , cutting cylinder; 19, main reversing roller; 20, mounting wheel frame; 21, auxiliary reversing roller; 22, multi-stage telescopic pushing cylinder; 23, pushing plate; 24, side plate seat; 25, reel body; 26, servo reel motor; 27, multi-stage traction telescopic cylinder; 28, clamping traction device; 2801, U-shaped traction seat; 2802, U-shaped opening; 2803, clamping cylinder; 2804, clamping guide plate; 2805, guide section.

具体实施方式DETAILED DESCRIPTION

下面将结合附图对本发明技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本发明的技术方案,因此只作为示例,而不能以此来限制本发明的保护范围。本发明具体结构如图1-图6中所示。The following is a detailed description of the embodiments of the technical solution of the present invention in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present invention. The specific structure of the present invention is shown in Figures 1 to 6.

实施例:实现可降解塑料薄膜手卷快速包装的自动化智能包装设备,包括侧开口的箱体1,在所述侧开口的箱体1的内部空间的中部设置有一对压自动包装组件,在所述对压自动包装组件的上方和下方分别对称安装有包装膜放卷机构2,两所述包装膜放卷机构2配合实现对置于对压自动包装组件内部的成卷的塑料薄膜手卷3的外表面包覆处理,在所述对压自动包装组件的后侧的所述箱体1的后挡板4内侧壁上固定安装有推料出料机构,所述推料出料机构用于将外表面包覆完毕后的塑料薄膜手卷3相前推出并落在配套的皮带输送设备5上向下游的端部封口工序输送。Embodiment: An automated intelligent packaging device for realizing rapid packaging of hand-rolled degradable plastic film comprises a box body 1 with a side opening, a pair of pressing automatic packaging components being arranged in the middle of the internal space of the box body 1 with the side opening, and packaging film unwinding mechanisms 2 being symmetrically installed above and below the pressing automatic packaging components, respectively. The two packaging film unwinding mechanisms 2 cooperate to realize outer surface coating processing of a rolled plastic film hand-rolled 3 placed inside the pressing automatic packaging components, and a pushing and discharging mechanism is fixedly installed on the inner side wall of the rear baffle 4 of the box body 1 on the rear side of the pressing automatic packaging components, and the pushing and discharging mechanism is used for pushing the hand-rolled plastic film 3 after the outer surface coating is completed forward and dropping it onto the matching belt conveyor 5 for transportation to the downstream end sealing process.

在上述任一方案中优选的是,所述对压自动包装组件由两个自上而下对称且间隔设置的卡压包覆机构组成,两所述卡压包覆机构在工作状态处于相对或者相背运动状态,两所述卡压包覆机构的内部均固定吸附有来自上游的所述包装膜放卷机构2上的外包装膜6,位于两所述卡压包覆机构的内部的外包装膜6配合实现对放置在其内部的成卷的塑料薄膜手卷3的外表面包覆处理。In any of the above schemes, it is preferred that the automatic pressure packaging component is composed of two clamping and covering mechanisms that are symmetrical from top to bottom and spaced apart, and the two clamping and covering mechanisms are in relative or opposite movement in the working state, and the interiors of the two clamping and covering mechanisms are fixedly adsorbed with the outer packaging film 6 on the packaging film unwinding mechanism 2 from the upstream, and the outer packaging film 6 located inside the two clamping and covering mechanisms cooperates to achieve the outer surface coating of the rolled plastic film hand roll 3 placed therein.

对压自动包装组件依靠卡压包覆机构的相对靠近实现处于包装工作状态或者包装后的分离状态,当外包装膜6被牵引到位后先控制两侧的卡压包覆机构对压到位,然后完成负压吸附成型、成卷产品进料、两侧热合热风及裁切动作,当裁切完成后包装动作完成,此时控制两个卡压包覆机构相互远离,再启动推料动作,最终落料后继续向下游输送。The automatic pressure packaging component relies on the relative proximity of the clamping and covering mechanisms to achieve the packaging working state or the separated state after packaging. When the outer packaging film 6 is pulled into place, the clamping and covering mechanisms on both sides are controlled to be pressed into place, and then the negative pressure adsorption molding, roll product feeding, hot air sealing and cutting on both sides are completed. When the cutting is completed, the packaging action is completed. At this time, the two clamping and covering mechanisms are controlled to move away from each other, and then the pushing action is started. Finally, the material is dropped and continued to be transported downstream.

在上述任一方案中优选的是,所述卡压包覆机构包括固定设置的水平连接座7,在对应位置处的外包装膜输送段及所述水平连接座7之间的空间内设有负压发生器8,所述负压发生器8与所述水平连接座7之间通过若干个立式调节缸9相连接,各所述立式调节缸9处于同步运动状态,各所述立式调节缸9的缸筒的端部固定在所述水平连接座7上、活塞杆的端部固定在所述负压发生器8的表面,在所述负压发生器8的内侧固定安装有一弧形定型座10,在所述弧形定型座10上沿其表面设置有若干个贯通其径向厚度方向设置的若干个负压吸附通道11,各所述负压吸附通道11的外端在工作时均通过现有的带有多通的连接管(图中未示出)与所述负压发生器8的对应端口相连接,各所述负压吸附通道11配合所述负压发生器8产生负压并将其内侧的处于松弛状态下的外包装膜6向其内部吸附并在所述弧形定型座10的弧形内表面12保持定位成型,在所述负压发生器8的两端分别安装有与热合裁切单元,所述热合裁切单元用于将多余的外包装膜6裁除。In any of the above schemes, it is preferred that the clamping and coating mechanism includes a fixedly arranged horizontal connecting seat 7, a negative pressure generator 8 is provided in the space between the outer packaging film conveying section at the corresponding position and the horizontal connecting seat 7, the negative pressure generator 8 is connected to the horizontal connecting seat 7 through a plurality of vertical adjusting cylinders 9, each of the vertical adjusting cylinders 9 is in a synchronous motion state, the end of the cylinder barrel of each of the vertical adjusting cylinders 9 is fixed on the horizontal connecting seat 7, the end of the piston rod is fixed on the surface of the negative pressure generator 8, an arc-shaped shaping seat 10 is fixedly installed on the inner side of the negative pressure generator 8, and a negative pressure generator 8 is provided on the arc-shaped shaping seat 10 along the arc-shaped shaping seat 10. Its surface is provided with a plurality of negative pressure adsorption channels 11 which are arranged through its radial thickness direction. The outer end of each negative pressure adsorption channel 11 is connected to the corresponding port of the negative pressure generator 8 through an existing connecting pipe with multiple channels (not shown in the figure) during operation. Each negative pressure adsorption channel 11 cooperates with the negative pressure generator 8 to generate negative pressure and adsorbs the outer packaging film 6 in a relaxed state on its inner side into the interior and keeps it positioned and formed on the arc-shaped inner surface 12 of the arc-shaped forming seat 10. Heat sealing and cutting units are respectively installed at both ends of the negative pressure generator 8, and the heat sealing and cutting units are used to cut off excess outer packaging film 6.

卡压包覆机构依靠负压发生器8及配套的多通软管管路与弧形定型座10上对应的各个负压吸附通道11的端口相密封连接连通,通过控制启动负压发生器8能够实现负压吸附通道11的内侧口部形成负压风力,从而可以其内侧处于松弛状态的外包装膜6向靠近当前侧的弧形定型座10的内侧弧形面吸附,最终实现将两层外包装膜6对应松弛段分别牢固的吸附在对应的弧形定型座10的内侧弧形面上,此时两层外包装膜6的弯曲弧度处于相对相反的方向并形成圆柱状的包装空间,控制两个负压发生器8的工作挡位可以实现在负压吸附时的流畅性与负压吸附定位后的牢固性,当包装空间成型后可以通过外部的送料设备或者人工送料将成卷的待包装的塑料薄膜手卷3送入包装空间内部,等待包装。The pressing and wrapping mechanism relies on the negative pressure generator 8 and the matching multi-way hose pipeline to be sealed and connected with the ports of the corresponding negative pressure adsorption channels 11 on the arc-shaped shaping seat 10. By controlling and starting the negative pressure generator 8, the inner mouth of the negative pressure adsorption channel 11 can be formed with negative pressure wind force, so that the outer packaging film 6 in a relaxed state on the inner side can be adsorbed toward the inner curved surface of the arc-shaped shaping seat 10 close to the current side, and finally the corresponding relaxed sections of the two layers of outer packaging film 6 are firmly adsorbed on the corresponding inner curved surfaces of the arc-shaped shaping seat 10. At this time, the bending radians of the two layers of outer packaging film 6 are in relatively opposite directions and form a cylindrical packaging space. Controlling the working gears of the two negative pressure generators 8 can achieve smoothness during negative pressure adsorption and firmness after negative pressure adsorption positioning. After the packaging space is formed, the rolled plastic film hand roll 3 to be packaged can be fed into the packaging space through external feeding equipment or manual feeding, waiting for packaging.

在上述任一方案中优选的是,所述热合裁切单元包括固定安装在所述负压发生器8对应端部的连接座13,在所述连接座13的前侧壁上固定安装有旋转电机14,所述旋转电机14的电机轴上固定安装有表面自带若干个压合齿的热压合辊15,所述热压合辊15的外侧壁抵压在对应的所述外包装膜6的表面,在所述热压合辊15的贯通安装槽16内沿外包装膜6的宽度方向设置有切割刀17,所述切割刀17通过裁切缸18连接在所述贯通安装槽16的端面上,所述切割刀17采用电加热预热,当需要裁切外包装膜6时,所述裁切缸18控制所述切割刀17伸出并倾斜对压合固连后的外包装膜6的外侧完成倾斜按压裁切,控制切割刀17与竖直方向倾斜夹角为20°-30°,位于两侧的切割刀17在裁切状态下相对称设置。In any of the above schemes, it is preferred that the heat sealing and cutting unit includes a connecting seat 13 fixedly installed at the corresponding end of the negative pressure generator 8, a rotating motor 14 is fixedly installed on the front side wall of the connecting seat 13, and a heat pressing roller 15 with a plurality of pressing teeth on the surface is fixedly installed on the motor shaft of the rotating motor 14, the outer side wall of the heat pressing roller 15 is pressed against the surface of the corresponding outer packaging film 6, and a cutting knife 17 is arranged in the through mounting groove 16 of the heat pressing roller 15 along the width direction of the outer packaging film 6, the cutting knife 17 is connected to the end face of the through mounting groove 16 through a cutting cylinder 18, and the cutting knife 17 is preheated by electric heating. When the outer packaging film 6 needs to be cut, the cutting cylinder 18 controls the cutting knife 17 to extend and tilt to complete the tilted pressing and cutting of the outer side of the outer packaging film 6 after the pressing and fixing, and controls the cutting knife 17 to be tilted at an angle of 20°-30° with the vertical direction, and the cutting knives 17 on both sides are symmetrically arranged in the cutting state.

在上述任一方案中优选的是,两所述热合裁切单元相对的两个加热后处于高温状态的热压合辊15对转压合后实现对两相对的外包装膜6的压合热封口处理。In any of the above schemes, it is preferred that the two opposite heat-sealing and cutting units' two heated heat-sealing rollers 15 in a high-temperature state rotate and press together to achieve heat-sealing treatment of the two opposite outer packaging films 6 .

待包装的塑料薄膜手卷3送入包装空间内部后,外部配套的控制器控制对热压合辊15进行加热,同时控制加热温度达到合适温度,此时通过控制对应的四个旋转电机14实现正反向小幅度范围内的旋转来控制对两层外包装膜6两侧进行小幅度的拉移5次-10次,在拉移的过程中实现热压热封,最终保证位于成卷的待包装的塑料薄膜手卷3左右两侧的两层外包装膜6的端部处于粘接的状态,此时控制各个旋转电机14旋转适当的位置并调整至切割工位,控制处于倾斜位置状态的裁切缸18伸出带动对应的切割刀17对当前的两层外包装膜6热粘接部位外侧的薄膜切断,完成裁切作业。After the plastic film hand roll 3 to be packaged is sent into the packaging space, the external matching controller controls the heating of the hot pressing roller 15, and at the same time controls the heating temperature to reach an appropriate temperature. At this time, the corresponding four rotating motors 14 are controlled to realize a small range of rotation in the forward and reverse directions to control the two sides of the two layers of outer packaging film 6 to be pulled slightly 5-10 times, and hot pressing and heat sealing are achieved in the process of pulling, and finally it is ensured that the ends of the two layers of outer packaging film 6 on the left and right sides of the rolled plastic film hand roll 3 to be packaged are in a bonded state. At this time, each rotating motor 14 is controlled to rotate to an appropriate position and adjust to the cutting station, and the cutting cylinder 18 in an inclined position is controlled to extend and drive the corresponding cutting knife 17 to cut the film outside the current thermal bonding part of the two layers of outer packaging film 6 to complete the cutting operation.

在上述任一方案中优选的是,在各所述卡压包覆机构的左侧分别设置有一主换向辊19,各所述主换向辊19的中心轴分别活动插装在所述后挡板4对应的转孔内,在各所述主换向辊19的对应的所述水平连接座7的左端部的安装轮架20内分别活动铰接安装有一副换向辊21,来自所述包装膜放卷机构2上放卷的外包装膜6经对应侧的副换向辊21、主换向辊19换向后呈水平状向右侧输送并经过到对应的卡压包覆机构后完成成型定位。In any of the above schemes, it is preferred that a main reversing roller 19 is respectively provided on the left side of each of the crimping and coating mechanisms, and the central axis of each of the main reversing rollers 19 is respectively movably inserted in the rotating hole corresponding to the rear baffle 4, and a secondary reversing roller 21 is movably hingedly installed in the mounting wheel frame 20 at the left end of the horizontal connecting seat 7 corresponding to each of the main reversing rollers 19. The outer packaging film 6 unwound from the packaging film unwinding mechanism 2 is transported horizontally to the right after being reversed by the secondary reversing roller 21 and the main reversing roller 19 on the corresponding side, and is formed and positioned after passing through the corresponding crimping and coating mechanism.

通过配合主换向辊19、副换向辊21的换向可以实现在张紧输送外包装膜6时的流畅性,同时两个相对对接设置的主换向辊19能够配合实现将进入的两层外包装膜6进行夹紧输送,保证后续输送的流畅性。By coordinating the reversing of the main reversing roller 19 and the auxiliary reversing roller 21, smoothness can be achieved when the outer packaging film 6 is tensioned and conveyed. At the same time, the two main reversing rollers 19 that are relatively docked can cooperate to clamp and convey the two layers of outer packaging film 6 that enter, ensuring the smoothness of subsequent transportation.

在上述任一方案中优选的是,在所述对压自动包装组件的右侧设置有与其中心面共面设置的夹持牵拉引导机构,所述夹持牵拉引导机构按需将其左侧上游的上下两层外包装膜6向右完成设定长度的牵引,当上下两层外包装膜6牵引到位后,控制两所述卡压包覆机构对当前区域内的上下两层外包装膜6进行热合封口并在封口后完成裁切。In any of the above schemes, it is preferred that a clamping, pulling and guiding mechanism is arranged on the right side of the automatic pressure packaging component and is coplanar with its center plane, and the clamping, pulling and guiding mechanism pulls the upper and lower layers of outer packaging film 6 on its left upstream side to the right to complete a set length as needed. When the upper and lower layers of outer packaging film 6 are pulled into place, the two clamping and covering mechanisms are controlled to heat-seal the upper and lower layers of outer packaging film 6 in the current area and complete cutting after sealing.

夹持牵拉引导机构主要是用于对裁切完毕后剩余在左侧的两层外包装膜6完成继续向右牵引并实现在牵引时留下一定的预留松弛量,预留松弛量的控制由夹持牵拉引导机构的伸缩程度进行控制,预留一定的松弛量的目的是便于负压吸附时能够完成成型吸附在对应的弧形内表面12并定型。The clamping, pulling and guiding mechanism is mainly used to continue pulling the two layers of outer packaging film 6 remaining on the left side after cutting to the right and leave a certain amount of reserved slack during pulling. The control of the reserved slack is controlled by the degree of extension and contraction of the clamping, pulling and guiding mechanism. The purpose of reserving a certain amount of slack is to facilitate the completion of molding and adsorption on the corresponding arc-shaped inner surface 12 and shaping during negative pressure adsorption.

在上述任一方案中优选的是,所述推料出料机构包括水平固定安装在所述后挡板4对应位置处的多级伸缩推料缸22,所述多级伸缩推料缸22的活塞杆的端部固定安装有一推料盘23,所述推料盘23在工作状态下由后向前伸至两所述卡压包覆机构之间的空间内并将外表面完成包装的成卷的塑料薄膜手卷3向前推出后落在皮带输送设备5上并继续向下游的端部封口工序输送。In any of the above schemes, it is preferred that the pushing and discharging mechanism includes a multi-stage telescopic pushing cylinder 22 horizontally fixedly installed at the corresponding position of the rear baffle 4, and a pushing plate 23 is fixedly installed at the end of the piston rod of the multi-stage telescopic pushing cylinder 22. In the working state, the pushing plate 23 extends from the back to the front to the space between the two clamping and wrapping mechanisms and pushes the rolled plastic film hand roll 3 with the outer surface packaged forward and then falls on the belt conveyor equipment 5 and continues to be transported to the downstream end sealing process.

推料出料机构工作时主要是依靠多级伸缩推料缸22的伸出带动其端部的推料盘23不断地向包装空间内部的包装好的塑料薄膜手卷3靠近,然后通过向前的推力将塑料薄膜手卷3推出两所述卡压包覆机构之间的包装空间,然后使其落在皮带输送设备5进行收集并转入下游工序。When the pushing and discharging mechanism works, it mainly relies on the extension of the multi-stage telescopic pushing cylinder 22 to drive the pushing plate 23 at its end to continuously approach the packaged plastic film hand roll 3 inside the packaging space, and then pushes the plastic film hand roll 3 out of the packaging space between the two clamping and covering mechanisms through the forward thrust, and then makes it fall on the belt conveyor 5 for collection and transfer to the downstream process.

在上述任一方案中优选的是,所述包装膜放卷机构2包括沿前后方向相对间隔设置在所述侧开口的箱体1的内部空间内的侧板座24,各所述侧板座24的端部均固定设置,在两所述侧板座24之间设置有卷筒本体25,所述卷筒本体25的中心轴的两端均活动穿出至对应的所述侧板座24上的通孔,在前侧的所述侧板座24上固定安装有伺服卷筒电机26,所述伺服卷筒电机26的电机轴与所述卷筒本体25的中心轴固连,在所述卷筒本体25上缠绕有成卷的外包装膜6,所述外包装膜6的放卷端相对应侧的所述副换向辊21延伸缠绕。In any of the above schemes, it is preferred that the packaging film unwinding mechanism 2 includes side panel seats 24 that are relatively spaced apart along the front-to-back direction in the internal space of the side-opening box 1, the ends of each of the side panel seats 24 are fixedly arranged, and a reel body 25 is arranged between the two side panel seats 24, and both ends of the central axis of the reel body 25 are movable through the through holes on the corresponding side panel seats 24, and a servo reel motor 26 is fixedly installed on the front side of the side panel seat 24, and the motor shaft of the servo reel motor 26 is fixedly connected to the central axis of the reel body 25, and a rolled outer packaging film 6 is wound on the reel body 25, and the unwinding end of the outer packaging film 6 is extended and wound on the auxiliary reversing roller 21 on the corresponding side.

包装膜放卷机构2依靠伺服卷筒电机26实现带动其上的成卷的外包装膜6按需放料,在进行放卷时配合夹持牵拉引导机构的牵引动作,实现适当的放卷与牵引同步,保证动作的相互配合与流畅性,放卷到位后伺服卷筒电机26实现制动,同时依靠两个主换向辊19可以实现对外包装膜6完成夹紧,从而将其两侧的包装膜进行分隔。The packaging film unwinding mechanism 2 relies on the servo reel motor 26 to drive the rolled outer packaging film 6 thereon to unwind as needed. When unwinding, it cooperates with the traction action of the clamping, pulling and guiding mechanism to achieve appropriate synchronization of unwinding and traction, ensuring the mutual coordination and smoothness of the actions. After unwinding is in place, the servo reel motor 26 is braked, and at the same time, the two main reversing rollers 19 can be used to clamp the outer packaging film 6, thereby separating the packaging films on both sides thereof.

在上述任一方案中优选的是,所述夹持牵拉引导机构包括固定安装在所述侧开口的箱体1的内部空间的右侧内壁上的多级牵引伸缩缸27,在所述多级牵引伸缩缸27的活塞杆的左端固定安装有一夹持牵引器28。In any of the above schemes, it is preferred that the clamping, pulling and guiding mechanism includes a multi-stage traction telescopic cylinder 27 fixedly mounted on the right inner wall of the internal space of the side-opening box 1, and a clamping traction device 28 is fixedly mounted on the left end of the piston rod of the multi-stage traction telescopic cylinder 27.

在上述任一方案中优选的是,所述夹持牵引器28包括固定安装在所述多级牵引伸缩缸27的活塞杆的左端水平设置的U型牵引座2801,在所述U型牵引座2801的U型开口2802内自上而下分别间隔设置有一夹持缸2803,在各所述夹持缸2803的活塞杆的内端分别固定安装有一夹持导向板2804,各所述夹持导向板2804的两端均向上倾斜翘起并形成导向段2805,两所述夹持导向板2804在所述夹持缸2803的作用下实现对其左侧的两层外包装膜6的右端进行夹持并向右侧牵拉到位。In any of the above schemes, it is preferred that the clamping and traction device 28 includes a U-shaped traction seat 2801 fixedly mounted on the left end of the piston rod of the multi-stage traction and telescopic cylinder 27, and a clamping cylinder 2803 is arranged at intervals from top to bottom in the U-shaped opening 2802 of the U-shaped traction seat 2801, and a clamping guide plate 2804 is fixedly mounted on the inner end of the piston rod of each clamping cylinder 2803, and both ends of each clamping guide plate 2804 are tilted upward to form a guide section 2805. Under the action of the clamping cylinder 2803, the two clamping guide plates 2804 can clamp the right end of the two layers of outer packaging film 6 on the left side and pull it to the right side.

夹持牵拉引导机构工作时依靠具有多级伸缩功能的多级牵引伸缩缸27控制其整体向左或者向右的伸出长度,当向左伸出前控制两侧的夹持缸2803回位,使得两个夹持导向板2804处于最大的开口状态,当向左伸出到位后控制两个夹持缸2803相对伸出并依靠两个相互靠近的夹持导向板2804将进入到所述U型牵引座2801的U型开口2802内部的两层外包装膜6的右端进行夹紧,然后控制整个多级牵引伸缩缸27向右牵引,控制多级牵引伸缩缸27向右回位的长度可以控制外包装膜6被牵引的长度,当牵引到适当的长度后保持定位,然后在对应配置的检测开关检测到位后,控制卡压包覆机构相互靠近,在靠近的同时保持负压发生器8启动并开启至适当的挡位,保证在到位后可以实现对外包装膜6的快速吸附成型,吸附成型后再次进行当前的热合成型及裁切一系列的动作。When the clamping and pulling guiding mechanism is working, it relies on the multi-stage traction telescopic cylinder 27 with a multi-stage telescopic function to control its overall extension length to the left or right. Before extending to the left, the clamping cylinders 2803 on both sides are controlled to return, so that the two clamping guide plates 2804 are in the largest opening state. After extending to the left in place, the two clamping cylinders 2803 are controlled to extend relatively and rely on two clamping guide plates 2804 close to each other to clamp the right ends of the two layers of outer packaging film 6 entering the U-shaped opening 2802 of the U-shaped traction seat 2801, and then the entire multi-stage traction telescopic cylinder 27 is controlled to be pulled to the right. The length of the multi-stage traction telescopic cylinder 27 returning to the right can control the length of the outer packaging film 6 being pulled. When pulled to an appropriate length, it is kept in position. Then, after the correspondingly configured detection switch detects that it is in place, the clamping and coating mechanisms are controlled to approach each other. While approaching, the negative pressure generator 8 is kept started and turned to an appropriate gear to ensure that the outer packaging film 6 can be quickly adsorbed and formed after it is in place. After adsorption and forming, the current series of actions of thermal synthesis and cutting are performed again.

具体工作原理:本自动化智能包装设备能够针对圆柱状成卷的可降解塑料薄膜手卷3完成圆柱弧形曲面的快速包装,在包装时能够依靠上部各下部的包装膜放卷机构2同步放卷,实现快速输送包装需用的外包装膜6,外包装膜6输送时依靠夹持牵拉引导机构牵引到位,到位后依靠对压自动包装组件通过对压并双向负压吸附后实现将两层被吸附的外包装膜段分别吸附在弧形定型座10的弧形内表面12保持定位成型,此时两层外包装膜段中部就会形成圆柱形状的供成卷的塑料薄膜手卷3进入的包装空间,通过启动热合裁切单元启动热压工序,在进行热压时采用往复小幅度转动的方式能够实现对塑料薄膜手卷3两侧的两层外包装膜段在一定长度长度范围内进行热合,因为外包装膜6具有一定处延展性,因此会增加热合部位的宽度范围,保证热合粘接的牢固性,降低开口的概率。Specific working principle: This automated intelligent packaging equipment can complete the rapid packaging of cylindrical curved surfaces for cylindrical rolled biodegradable plastic film hand rolls 3. During packaging, the upper and lower packaging film unwinding mechanisms 2 can be used to unwind synchronously to achieve rapid delivery of the outer packaging film 6 required for packaging. The outer packaging film 6 is pulled into place by the clamping, pulling and guiding mechanism during transportation. After it is in place, the two layers of adsorbed outer packaging film segments are respectively adsorbed on the arc-shaped inner surface 12 of the arc-shaped shaping seat 10 through counter-pressure and two-way negative pressure adsorption by the counter-pressure automatic packaging component to maintain positioning and forming. At this time, a cylindrical packaging space for the rolled plastic film hand roll 3 to enter will be formed in the middle of the two layers of outer packaging film segments. The hot pressing process is started by starting the heat sealing and cutting unit. During the hot pressing, the two layers of outer packaging film segments on both sides of the plastic film hand roll 3 can be heat-sealed within a certain length range by reciprocating small-amplitude rotation. Because the outer packaging film 6 has a certain ductility, the width range of the heat-sealed part will be increased, the firmness of the heat-sealed bonding will be ensured, and the probability of opening will be reduced.

热合完毕后可以控制热合裁切单元旋转到设定的角度,此时启动热合裁切单元内部的裁切工序,完成斜向裁切热合区域外的两侧外包装膜6,由于外包装膜6处于被张紧的状态,同时切割刀17采用电加热预热的方式,在进行切割时能够保证切割的效果。After the heat sealing is completed, the heat sealing and cutting unit can be controlled to rotate to a set angle. At this time, the cutting process inside the heat sealing and cutting unit is started to complete the oblique cutting of the outer packaging films 6 on both sides outside the heat sealing area. Since the outer packaging film 6 is in a tensioned state and the cutting knife 17 is preheated by electric heating, the cutting effect can be guaranteed during cutting.

裁切完毕后的外包装膜6处于包覆在塑料薄膜手卷3的状态且与整体的外包装膜6处于完全分离的状态,此时当接收到裁切完毕的信号后外部配套的现有的控制器可以控制推料出料机构工作并将推料出料机构向外推出并下落在配套的皮带输送设备5上向下游的端部封口工序输送。另外,为了保证推料的流畅性,在推料出料机构工作前依靠控制卡压包覆机构的相对远离实现对被其两者夹紧的包装好的塑料薄膜手卷3处于松弛自由状态,因此在该种状态下向外推动时能够保证推送的流畅性。After cutting, the outer packaging film 6 is wrapped around the plastic film hand roll 3 and is completely separated from the outer packaging film 6 as a whole. At this time, after receiving the cutting completion signal, the external existing controller can control the material pushing and discharging mechanism to work and push the material pushing and discharging mechanism outward and drop it onto the matching belt conveyor 5 to be transported to the downstream end sealing process. In addition, in order to ensure the smoothness of pushing, the plastic film hand roll 3 clamped by the two is in a relaxed and free state by controlling the relative distance of the clamping and covering mechanism before the material pushing and discharging mechanism works. Therefore, the smoothness of pushing can be guaranteed when pushing outward in this state.

综上可以看出,本自动化智能包装设备在进行成卷的塑料薄膜手卷3的包装时能够实现对其圆柱曲面外表面的包装,整体包装效率相对较高,采用两面敷设配合热压热封的方式能够实现两侧谅连接部位的快速热合粘接并快速裁切,配合外部的送料设备能够实现对成卷的塑料薄膜手卷3的快速进料;本发明中采用夹持牵拉引导机构对包装膜放卷机构2上引导过来的两层外包装膜6完成快速牵引并预留一定的松弛长度,便于配合启动卡压包覆机构分别对两层外包装膜6向相对的方向负压吸附成型并形成供待包装的成卷的塑料薄膜手卷3进入的接近圆柱状的空间,有效地依靠上下两侧的两层外包装膜6实现包覆包装,整体包装方式不同于传统的包装方式;在对进入包装位的成卷的塑料薄膜手卷3进行两侧封合时能够利用热合裁切单元先热合后裁切联动操作,同时在裁切完毕后能够快速依靠推料出料机构将包装完毕后的成卷产品推出并落在皮带输送设备5上向下游的端部封口工序输送,保证整个包装工序的流畅性。In summary, it can be seen that the present automated intelligent packaging equipment can realize the packaging of the cylindrical outer surface of the rolled plastic film hand roll 3 when packaging it, and the overall packaging efficiency is relatively high. The double-sided laying combined with hot pressing and heat sealing method can realize the rapid heat sealing and fast cutting of the connecting parts on both sides, and the external feeding equipment can realize the rapid feeding of the rolled plastic film hand roll 3. The present invention adopts a clamping and pulling guiding mechanism to quickly pull the two layers of outer packaging film 6 guided by the packaging film unwinding mechanism 2 and reserve a certain slack length, which is convenient for cooperating with the starting clamping and covering mechanism to respectively pull the two layers of outer packaging film 6. The packaging film 6 is negatively pressured and shaped in the opposite direction to form a nearly cylindrical space for the rolled plastic film hand roll 3 to be packaged to enter, and the two layers of outer packaging film 6 on the upper and lower sides are effectively used to achieve covering packaging. The overall packaging method is different from the traditional packaging method. When the rolled plastic film hand roll 3 entering the packaging position is sealed on both sides, the heat sealing and cutting unit can be used to perform a linkage operation of heat sealing first and then cutting. At the same time, after the cutting is completed, the packaged rolled product can be quickly pushed out by the pushing and discharging mechanism and fall on the belt conveyor 5 to be transported to the downstream end sealing process, thereby ensuring the smoothness of the entire packaging process.

以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围;对于本技术领域的技术人员来说,对本发明实施方式所做出的任何替代改进或变换均落在本发明的保护范围内。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments may still be modified, or some or all of the technical features may be replaced by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention. For those skilled in the art, any replacement, improvement or change made to the implementation mode of the present invention falls within the protection scope of the present invention.

本发明未详述之处,均为本技术领域技术人员的公知技术。The matters not described in detail in the present invention are all known technologies to those skilled in the art.

Claims (4)

1. Realize automatic intelligent equipment for packing of degradable plastic film hand roll fast, its characterized in that: the automatic packaging machine comprises a box body with a side opening, wherein a pair of pressing automatic packaging assemblies are arranged in the middle of an inner space of the box body with the side opening, packaging film unreeling mechanisms are symmetrically arranged above and below the pressing automatic packaging assemblies respectively, the two packaging film unreeling mechanisms are matched to realize the outer surface cladding treatment of coiled plastic film hand rolls arranged in the pressing automatic packaging assemblies, a pushing discharging mechanism is fixedly arranged on the inner side wall of a rear baffle plate of the box body at the rear side of the pressing automatic packaging assemblies, and the pushing discharging mechanism is used for pushing out the plastic film hand rolls with the outer surface cladding before and conveying the plastic film hand rolls on downstream end sealing procedures on matched belt conveying equipment;
The opposite-pressure automatic packaging assembly consists of two clamping and pressing coating mechanisms which are symmetrical from top to bottom and are arranged at intervals, the two clamping and pressing coating mechanisms are in opposite or opposite movement states in the working state, the inside of each clamping and pressing coating mechanism is fixedly adsorbed with an outer packaging film from the upstream packaging film unreeling mechanism, and the outer packaging films positioned in the two clamping and pressing coating mechanisms are matched to realize the outer surface coating treatment of coiled plastic film hand rolls placed in the clamping and pressing coating mechanisms;
the right side of the opposite-pressure automatic packaging assembly is provided with a clamping and pulling guide mechanism which is arranged coplanar with the central surface of the opposite-pressure automatic packaging assembly, the clamping and pulling guide mechanism finishes the pulling of a set length of the upper and lower outer packaging films on the left side of the opposite-pressure automatic packaging assembly to the right as required, and after the upper and lower outer packaging films are pulled in place, the two clamping and pressing coating mechanisms are controlled to perform heat sealing on the upper and lower outer packaging films in the current area and finish cutting after sealing;
The pushing and discharging mechanism comprises a multi-stage telescopic pushing cylinder which is horizontally and fixedly arranged at the corresponding position of the rear baffle plate, the end part of a piston rod of the multi-stage telescopic pushing cylinder is fixedly provided with a pushing disc, the pushing disc extends into a space between the two clamping and pressing cladding mechanisms from back to front in a working state, and rolls of coiled plastic films with the outer surfaces being packaged are pushed out forwards and then fall on belt conveying equipment, and are conveyed in a downstream end sealing procedure continuously;
The clamping traction guide mechanism comprises a multistage traction telescopic cylinder fixedly arranged on the right inner wall of the inner space of the box body with the side opening, and a clamping tractor is fixedly arranged at the left end of a piston rod of the multistage traction telescopic cylinder;
The clamping tractor comprises a U-shaped traction seat which is fixedly arranged at the left end of a piston rod of the multistage traction telescopic cylinder and is horizontally arranged, a clamping cylinder is respectively arranged in a U-shaped opening of the U-shaped traction seat at intervals from top to bottom, a clamping guide plate is respectively and fixedly arranged at the inner end of the piston rod of each clamping cylinder, both ends of each clamping guide plate tilt upwards and lift up to form a guide section, and the two clamping guide plates are used for clamping the right ends of two outer packaging films at the left side of the clamping guide plate and pulling the right sides of the two outer packaging films in place under the action of the clamping cylinder.
2. The automated intelligent packaging apparatus for realizing rapid packaging of a degradable plastic film by hand roll according to claim 1, wherein: the clamping and pressing coating mechanism comprises a horizontal connecting seat which is fixedly arranged, a negative pressure generator is arranged in a space between an outer packaging film conveying section at a corresponding position and the horizontal connecting seat, the negative pressure generator is connected with the horizontal connecting seat through a plurality of vertical adjusting cylinders, the vertical adjusting cylinders are in a synchronous motion state, the end parts of cylinder barrels of the vertical adjusting cylinders are fixed on the horizontal connecting seat, the end parts of piston rods are fixed on the surface of the negative pressure generator, an arc-shaped shaping seat is fixedly arranged on the inner side of the negative pressure generator, a plurality of negative pressure adsorption channels which are arranged on the arc-shaped shaping seat in a penetrating manner in the radial thickness direction are arranged on the surface of the arc-shaped shaping seat, the outer ends of the negative pressure adsorption channels are connected with corresponding ports of the negative pressure generator through existing connecting pipes in a working process, and the negative pressure adsorption channels are matched with the negative pressure generator to generate negative pressure and adsorb the outer packaging film which is in a loose state to the inner side of the negative pressure generator, and keep positioning and shaping the inner surface of the arc-shaped shaping seat, and the two ends of the negative pressure generator are respectively provided with a heat sealing unit and a heat sealing unit for cutting redundant outer packaging films.
3. The automated intelligent packaging apparatus for realizing rapid packaging of a degradable plastic film by hand roll according to claim 2, wherein: the left side of each clamping and pressing cladding mechanism is respectively provided with a main reversing roller, the central shaft of each main reversing roller is movably inserted into a corresponding rotating hole of the rear baffle plate, a pair of reversing rollers are movably hinged in a mounting wheel frame at the left end part of the corresponding horizontal connecting seat of each main reversing roller, and an outer packaging film unreeled from the packaging film unreeling mechanism is horizontally conveyed to the right side after being converted by the corresponding side of the auxiliary reversing roller and the main reversing roller and is subjected to forming and positioning after passing through the corresponding clamping and pressing cladding mechanism.
4. An automated intelligent packaging apparatus for effecting rapid packaging of a roll of degradable plastic film by hand as recited in claim 3, wherein: the packaging film unreeling mechanism comprises side plate bases arranged in the inner space of the box body with the side opening at intervals along the front-rear direction, the end parts of the side plate bases are fixedly arranged, a reel body is arranged between the two side plate bases, two ends of the central shaft of the reel body movably penetrate through holes in the corresponding side plate bases, a servo reel motor is fixedly arranged on the side plate bases at the front side, a motor shaft of the servo reel motor is fixedly connected with the central shaft of the reel body, a reeled outer packaging film is wound on the reel body, and the auxiliary reversing roller at the corresponding side of the unreeling end of the outer packaging film extends and winds.
CN202410131397.1A 2024-01-31 2024-01-31 Automated intelligent packaging equipment for rapid packaging of biodegradable plastic film hand rolls Active CN117699125B (en)

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CN107140259A (en) * 2017-06-30 2017-09-08 天津天海同步科技有限公司 A kind of continuous unwinding device for automobile synchronizer packaging film

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CN107985652B (en) * 2017-12-12 2019-11-15 阜阳洁平日化有限公司 A Jiqun automatic continuous coating process

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Publication number Priority date Publication date Assignee Title
CN107140259A (en) * 2017-06-30 2017-09-08 天津天海同步科技有限公司 A kind of continuous unwinding device for automobile synchronizer packaging film

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Denomination of invention: Automated intelligent packaging equipment for fast packaging of biodegradable plastic film hand rolls

Granted publication date: 20240816

Pledgee: Zaozhuang Rural Commercial Bank Co.,Ltd. Gaoxin sub branch

Pledgor: Shandong Yiwo Packaging Technology Co.,Ltd.

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