CN117641836A - A power cabinet - Google Patents
A power cabinet Download PDFInfo
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- CN117641836A CN117641836A CN202311436449.8A CN202311436449A CN117641836A CN 117641836 A CN117641836 A CN 117641836A CN 202311436449 A CN202311436449 A CN 202311436449A CN 117641836 A CN117641836 A CN 117641836A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20536—Modifications to facilitate cooling, ventilating, or heating for racks or cabinets of standardised dimensions, e.g. electronic racks for aircraft or telecommunication equipment
- H05K7/20554—Forced ventilation of a gaseous coolant
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20909—Forced ventilation, e.g. on heat dissipaters coupled to components
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- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Aviation & Aerospace Engineering (AREA)
- Power Engineering (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
本发明公开了一种功率柜,包括柜体、换热装置和散热风机,柜体顶部设有过风腔,过风腔的侧部设有主引风口,顶部设有排风口;换热装置设有两个位于过风腔内的换热部;两个换热部呈夹角设置,其沿第一方向上的一端彼此相交,另一端彼此远离形成开口;所述换热部设有待冷却部和若干过风道,各所述过风道适于沿水平方向过风;散热风机驱动风流自主引风口经过过风道排向排风口。本发明的功率柜使得上游的功率柜的热流不会干扰下游的功率柜,且占地面积小,功率柜的换热部不易积沙,换热效率高。
The invention discloses a power cabinet, which includes a cabinet, a heat exchange device and a cooling fan. The top of the cabinet is provided with an air cavity, the side of the air cavity is provided with a main air inlet, and the top is provided with an air outlet; heat exchanger The device is provided with two heat exchange parts located in the wind cavity; the two heat exchange parts are arranged at an angle, one end of which intersects with each other along the first direction, and the other end is away from each other to form an opening; the heat exchange part is provided with a waiting The cooling part and several air ducts, each of the air ducts is suitable for passing wind in the horizontal direction; the cooling fan drives the air flow from the air inlet to the exhaust port through the air duct. The power cabinet of the present invention prevents the heat flow of the upstream power cabinet from interfering with the downstream power cabinet and occupies a small area. The heat exchange part of the power cabinet is not prone to sand accumulation and has high heat exchange efficiency.
Description
技术领域Technical field
本发明涉及功率设备技术领域,具体涉及一种功率柜。The invention relates to the technical field of power equipment, and in particular to a power cabinet.
背景技术Background technique
光伏逆变器、储能变流柜等功率柜等通常具有较高的散热要求,功率柜的进风口和出风口往往分别设置在功率柜的前侧和后侧,实际应用中,往往是多个功率柜沿前后方向间隔布设,因而,功率柜之间的气流组织存在相互干扰,比如上游功率柜的热风会进入下游的功率柜的冷进风口;比如两台功率柜的热出风对吹造成气流组织紊乱而互相干扰。以上因素往往造成的“热岛”效应和增加设备温升最终造成设备降额。现有技术往往是加大功率柜间距离和改变设功率柜的布局。但增大功率柜的间距增大了占地面积,且即使增大功率柜的间距,热流扰流仍会有影响。Power cabinets such as photovoltaic inverters and energy storage converter cabinets usually have high heat dissipation requirements. The air inlet and outlet of the power cabinet are often set on the front and rear sides of the power cabinet respectively. In practical applications, there are often many The power cabinets are spaced apart in the front and rear direction. Therefore, the air flow organization between the power cabinets interferes with each other. For example, the hot air from the upstream power cabinet will enter the cold air inlet of the downstream power cabinet; for example, the hot air from the two power cabinets will blow against each other. Causes the air flow organization to be disordered and interfere with each other. The above factors often cause the "heat island" effect and increase the temperature rise of the equipment, which ultimately leads to equipment derating. The existing technology often involves increasing the distance between power cabinets and changing the layout of the power cabinets. However, increasing the spacing between power cabinets increases the floor space, and even if the spacing between power cabinets is increased, heat flow turbulence will still have an impact.
发明内容Contents of the invention
本发明的目的在于克服背景技术中存在的上述缺陷或问题,提供一种功率柜,使得上游的功率柜的热流不会干扰下游的功率柜,且占地面积小,功率柜的换热装置不易积沙,换热效率高。The object of the present invention is to overcome the above-mentioned defects or problems existing in the background technology and provide a power cabinet so that the heat flow of the upstream power cabinet will not interfere with the downstream power cabinet, and it occupies a small area and the heat exchange device of the power cabinet is not easy to install. Accumulated sand, high heat transfer efficiency.
为达成上述目的,本发明及其优选实施例采用如下技术方案但实施例不限于下述方案:In order to achieve the above objects, the present invention and its preferred embodiments adopt the following technical solutions, but the embodiments are not limited to the following solutions:
一种功率柜,包括柜体,其顶部设有过风腔,所述过风腔的侧部沿水平的第一方向开设有主引风口,顶部设有排风口;换热装置,其设有两个位于过风腔内的换热部;两个换热部呈夹角设置,其沿第一方向上的一端彼此相交,另一端彼此远离形成开口;所述换热部设有待冷却部和若干过风道,各所述过风道适于沿水平方向过风;和散热风机,其驱动风流自主引风口经过过风道排向排风口。A power cabinet includes a cabinet body, an air passage cavity is provided on the top, a main air inlet is provided on the side of the air passage cavity along a first horizontal direction, and an air exhaust outlet is provided on the top; a heat exchange device is provided There are two heat exchange parts located in the wind cavity; the two heat exchange parts are arranged at an angle, one end of which intersects with each other along the first direction, and the other end is away from each other to form an opening; the heat exchange part is provided with a part to be cooled and a plurality of air ducts, each of which is suitable for passing wind in a horizontal direction; and a cooling fan, which drives the air flow from the air inlet to the exhaust outlet through the air duct.
作为一种优选实施例,所述过风腔的侧部还沿垂直于第一方向的水平的第二方向布设有彼此相对的第一次引风口和第二次引风口;所述换热部为沿竖直方向延伸的换热片,所述换热片相对于第一方向和第二方向均倾斜。As a preferred embodiment, the side portion of the air passage cavity is also provided with a first air inlet and a second air inlet opposite to each other along a horizontal second direction perpendicular to the first direction; the heat exchange part It is a heat exchange fin extending in the vertical direction, and the heat exchange fin is inclined relative to both the first direction and the second direction.
作为一种优选实施例,所述换热片上沿竖直方向交替布设有冷却液流道和过风道,各冷却液流道形成所述待冷却部;两个换热片彼此相交的一端靠近所述主引风口;所述换热装置还设有位于两个换热片之间并用于输送冷却液的冷却液输送件。As a preferred embodiment, the heat exchange fins are alternately provided with cooling liquid flow channels and air passages along the vertical direction, and each cooling liquid flow channel forms the portion to be cooled; the ends of the two heat exchange fins that intersect each other are close to each other. The main air inlet; the heat exchange device is also provided with a coolant transport member located between the two heat exchange fins and used for transporting coolant.
作为一种优选实施例,所述第一次引风口和第二次引风口的沿第二方向的投影覆盖所述换热片沿第二方向的投影;所述散热风机装设于排风口处且其沿竖直方向在水平面的投影与两个换热片沿第一方向相间隔。As a preferred embodiment, the projection of the first air inlet and the second air inlet along the second direction covers the projection of the heat exchange sheet along the second direction; the heat dissipation fan is installed at the air exhaust outlet. and its projection on the horizontal plane along the vertical direction is spaced apart from the two heat exchange fins along the first direction.
作为一种优选实施例,两个换热片的冷却液流道通过冷却液输送件并联。As a preferred embodiment, the cooling liquid flow channels of the two heat exchange fins are connected in parallel through the cooling liquid delivery member.
作为一种优选实施例,还包括发热组件;所述柜体还于过风腔下方设有相对密闭且独立的防护腔;所述换热装置还设有用于为发热组件散热的液冷板;所述液冷板的进液口和出液口通过冷却液输送件与两个换热片连通。As a preferred embodiment, it also includes a heating component; the cabinet is also provided with a relatively closed and independent protective cavity below the wind cavity; the heat exchange device is also provided with a liquid cooling plate for dissipating heat from the heating component; The liquid inlet and outlet of the liquid cooling plate are connected to the two heat exchange fins through the cooling liquid transport member.
作为一种优选实施例,还包括空气换热器;所述柜体还设有连通所述防护腔和过风腔的过风口;所述过风口远离所述主引风口;所述柜体沿第一方向布设有彼此平行且相对的第一侧壁和第二侧壁,所述主引风口设于第一侧壁上,所述排风口靠近第二侧壁,所述防护腔在第二侧壁上设有第三进风口;所述空气换热器设有第一气流道和第二气流道,所述第一气流道连通所述第三进风口和过风口,所述第二气流道设有向防护腔输送冷风的冷风口和自防护腔回收热风的热风口;所述第一气流道与第二气流道彼此热交换以带走第二气流道的热量。As a preferred embodiment, it also includes an air heat exchanger; the cabinet is also provided with an air outlet connecting the protection cavity and the air passage cavity; the air outlet is away from the main air inlet; the cabinet is provided along the A first side wall and a second side wall are arranged parallel and opposite to each other in the first direction, the main air inlet is provided on the first side wall, the air exhaust outlet is close to the second side wall, and the protective cavity is on the first side wall. A third air inlet is provided on the two side walls; the air heat exchanger is provided with a first air flow channel and a second air flow channel, the first air flow channel is connected to the third air inlet and the air outlet, and the second air heat exchanger is provided with a first air flow channel and a second air flow channel. The air flow channel is provided with a cold air outlet that delivers cold air to the protection cavity and a hot air outlet that recovers hot air from the protection cavity; the first air flow channel and the second air flow channel exchange heat with each other to take away heat from the second air flow channel.
作为一种优选实施例,还包括电气组件,所述电气组件包括沿竖直方向延伸的电抗器;所述柜体底部还设有散热腔,所述散热腔的上端在第一侧壁设有第一进风口,所述散热腔的下端在第二侧壁上设有第一出风口,所述第一出风口远离第三进风口,所述第一进风口和第一出风口之间连通形成第一风道;所述电抗器置于所述第一风道中。As a preferred embodiment, it also includes an electrical component, the electrical component includes a reactor extending in the vertical direction; the bottom of the cabinet is also provided with a heat dissipation cavity, and the upper end of the heat dissipation cavity is provided with a reactor on the first side wall. A first air inlet. The lower end of the heat dissipation cavity is provided with a first air outlet on the second side wall. The first air outlet is away from the third air inlet. The first air inlet and the first air outlet are connected. A first air duct is formed; the reactor is placed in the first air duct.
作为一种优选实施例,还包括罩体;所述柜体设有分隔板,所述分隔板的上表面和下表面分别形成防护腔和散热腔的腔壁;所述罩体罩设于电抗器外并连通所述第一进风口和第一出风口以形成所述第一风道;所述罩体与分隔板之间存有隔热间隙。As a preferred embodiment, it also includes a cover body; the cabinet body is provided with a partition plate, the upper surface and the lower surface of the partition plate form the cavity walls of the protective cavity and the heat dissipation cavity respectively; the cover body covers the device The first air duct is formed outside the reactor and connected with the first air inlet and the first air outlet; there is a heat insulation gap between the cover body and the partition plate.
作为一种优选实施例,所述发热组件包括高发热件和低发热件,所述液冷板用于为高发热件散热,所述空气换热器用于为低发热件散热;所述分隔板使得所述散热腔沿进风方向形成连通的第一区和第二区,所述第一区高于第二区,所述电抗器模块置于第一区;所述分隔板还使得所述防护腔沿进风方向形成连通的第三区和第四区,所述第三区和第四区分别位于第一区和第二区上方,所述高发热件位于第四区的上方。As a preferred embodiment, the heating component includes a high-heating component and a low-heating component, the liquid cooling plate is used to dissipate heat for the high-heating component, and the air heat exchanger is used to dissipate heat for the low-heating component; the separation The plate enables the heat dissipation cavity to form a connected first area and a second area along the air inlet direction, the first area is higher than the second area, and the reactor module is placed in the first area; the dividing plate also allows The protective cavity forms a connected third area and a fourth area along the air inlet direction. The third area and the fourth area are located above the first area and the second area respectively, and the high heating element is located above the fourth area. .
由上述对本发明及其优选实施例的描述可知,相对于现有技术,本发明的技术方案及其优选实施例由于采用如下技术手段从而具备如下有益效果:From the above description of the present invention and its preferred embodiments, it can be seen that compared with the existing technology, the technical solution of the present invention and its preferred embodiments have the following beneficial effects by adopting the following technical means:
申请人经不断观察、实验和研究可知,现有技术方案中,导致产生“功率柜间热岛效应”技术问题的原因在于,上游的功率柜的出风口朝向下游的功率柜的进风口,本技术方案中,主引风口设于过风腔侧部,排风口设于过风腔顶部,热风密度小,因而从过风腔顶部排出的热气流主要向上流动,而不会向下流动,从而避免了对下游的功率柜的主引风口产生热流扰动。在此基础上,当过风腔内放置换热装置时,常规的换热装置中,两个换热部呈V形且开口向上,风扇置于两个换热部之间的区域的上方,换热部相对竖直方向倾斜,换热部内的风道也相对于竖直方向倾斜,风扇工作后,风流经过风道后运动方向发生变化,两个换热部的风流在两者之间对吹,因而沙子容易在重力及风流的作用下在两个换热部的底部的内夹角、外夹角以及换热部内的风道内积沙,长期运行后风阻较大,极大地影响了换热效率;本方案中相应地在排风口设于柜体顶部的基础上对于换热部的积沙问题进行了改进,具体为两个换热部呈夹角设置,其沿第一方向上的一端彼此相交,另一端彼此远离形成开口,各过风道适于沿水平方向过风,因而,风流吹过过风道时运动方向基本不变,过风道内的阻力小,从主引风口引入的风流可直接吹走过风道内的积沙,由于两个换热部的夹角形成的开口为水平朝向,风沙不易积累在两个换热部的夹角处,同时,使得过风道冷却待冷却部。此外,两个换热部呈夹角设置,使得换热部均具有较大的过风面积且体积小,可知,本技术方案,既不会在多个功率柜沿第一方向并排时对下游的功率柜的主引风口产生热流扰动,也避免了顶部出风时换热部容易积沙的问题,从而改善了换热装置长期运行后换热效率下降的问题。The applicant has found out through continuous observation, experiments and research that in the existing technical solution, the technical problem of "heat island effect between power cabinets" is caused by the fact that the air outlet of the upstream power cabinet faces the air inlet of the downstream power cabinet. This technology In the plan, the main air inlet is located on the side of the air cavity, and the exhaust outlet is located on the top of the air cavity. The hot air density is small, so the hot air discharged from the top of the air cavity mainly flows upward instead of downward, thus This avoids heat flow disturbance to the main air intake of the downstream power cabinet. On this basis, when a heat exchange device is placed in the wind cavity, in a conventional heat exchange device, the two heat exchange parts are V-shaped and open upward, and the fan is placed above the area between the two heat exchange parts. The heat exchange part is inclined relative to the vertical direction, and the air duct in the heat exchange part is also inclined relative to the vertical direction. After the fan is operated, the direction of air flow changes after passing through the air duct, and the air flow of the two heat exchange parts is opposite between the two. Blow, so sand is easy to accumulate in the inner and outer angles of the bottoms of the two heat exchange parts and the air ducts in the heat exchange parts under the action of gravity and wind flow. After long-term operation, the wind resistance is large, which greatly affects the exchange rate. Thermal efficiency; in this plan, the problem of sand accumulation in the heat exchange part is improved on the basis that the air outlet is located on the top of the cabinet. Specifically, the two heat exchange parts are arranged at an angle, and they are arranged at an angle along the first direction. One end of the air duct intersects with each other, and the other end is far away from each other to form an opening. Each air duct is suitable for passing wind in the horizontal direction. Therefore, the direction of movement of the wind flow is basically unchanged when blowing through the air duct. The resistance in the air duct is small. From the main air inlet The introduced air flow can directly blow away the accumulated sand in the air duct. Since the opening formed by the angle between the two heat exchange parts is oriented horizontally, sand is not easily accumulated at the angle between the two heat exchange parts. At the same time, the air duct is Cool the part to be cooled. In addition, the two heat exchange parts are arranged at an angle, so that both heat exchange parts have a large air passing area and are small in size. It can be seen that this technical solution will not cause any damage to the downstream when multiple power cabinets are arranged side by side along the first direction. The main air inlet of the power cabinet generates heat flow disturbance, which also avoids the problem of sand accumulation in the heat exchange part when the air is discharged from the top, thereby improving the problem of heat exchange efficiency decline after long-term operation of the heat exchange device.
相关技术方案及其优选实施例中,第一次引风口和第二次引风口的设置便于更快地带走两个换热片的冷却液流道的热量,从而提高了换热片的换热效率。在多个功率柜沿第二方向并机时,只有最外侧的第一次引风口和第二次引风口可以进风。位于中间的功率柜的过风腔由于风压的限制,第一次引风口和第二次引风口不会进风。In related technical solutions and preferred embodiments thereof, the arrangement of the first air inlet and the second air inlet facilitates faster removal of heat from the coolant flow channels of the two heat exchange fins, thus improving the heat exchange of the heat exchange fins. efficiency. When multiple power cabinets are paralleled in the second direction, only the first and second outermost air intakes can receive air. Due to the limitation of wind pressure in the air cavity of the power cabinet in the middle, the first and second air inlets will not allow air to enter.
相关技术方案及其优选实施例中,在两个换热片之间的区域放置换热装置的冷却液输送件,不仅充分利用了两个换热片之间的空间,也使得可仅在两个换热片的开口端对冷却液输送件进行维护,由于两个换热片彼此靠近的一端靠近主引风口,风流先对换热片散热,再对液冷输送件散热,从而在保证了换热片的散热效率的同时实现了对于液冷输送件的散热。In related technical solutions and preferred embodiments thereof, placing the coolant transport member of the heat exchange device in the area between the two heat exchange fins not only fully utilizes the space between the two heat exchange fins, but also makes it possible to use only two heat exchange fins. The open end of each heat exchanger fin is used to maintain the coolant delivery parts. Since the end of the two heat exchanger fins that are close to each other is close to the main air inlet, the air flow first dissipates heat to the heat exchanger fins and then to the liquid cooling delivery parts, thereby ensuring The heat dissipation efficiency of the heat exchanger fins also realizes the heat dissipation of the liquid cooling conveying parts.
相关技术方案及其优选实施例中,第一次引风口和第二次引风口沿第二方向的投影覆盖换热片沿第二方向的投影,进一步增大了换热片的进风量;散热风机装设于排风口处且散热风机沿竖直方向的投影与两个换热片沿第一方向相间隔,保证了风流完整流过换热片的过风道。In related technical solutions and preferred embodiments thereof, the projection of the first air inlet and the second air inlet along the second direction covers the projection of the heat exchanger along the second direction, further increasing the air inlet volume of the heat exchanger; heat dissipation The fan is installed at the air outlet and the projection of the cooling fan in the vertical direction is spaced apart from the two heat exchange fins along the first direction, ensuring that the air flow completely flows through the air passage of the heat exchange fins.
相关技术方案及其优选实施例中,由于两个换热片的冷却液流道通过冷却液输送件并联,即每个换热片的进液口均为刚从液冷板出来的最热液体(换热片内部液体与外界冷风温差最大,换热效果最好),同时,每个换热片上只有一半的系统总流量,大大降低了系统流阻,不仅增大了换热片的换热效率,还降低了系统流阻。In the related technical solution and its preferred embodiment, since the cooling liquid flow channels of the two heat exchange fins are connected in parallel through the cooling liquid transport member, that is, the liquid inlet of each heat exchange fin is filled with the hottest liquid just coming out of the liquid cooling plate. (The temperature difference between the liquid inside the heat exchanger and the outside cold air is the largest, and the heat exchange effect is the best). At the same time, only half of the total system flow is on each heat exchanger, which greatly reduces the system flow resistance and not only increases the heat exchange rate of the heat exchanger. efficiency and also reduces system flow resistance.
相关技术方案及其优选实施例中,防护腔相对独立且密闭,意指防护腔具有较高的防护等级(防水防尘),也意味着防护腔的内部在结构上不与其他腔室(过风腔和散热腔)产生彼此侵占的关系,如散热腔的风道伸入防护腔内等。因而防护腔内有足够的空间供发热组件安装,使得发热组件既不容易受到电气组件的热辐射影响,也可以形成最有利于散热的布局,从而提高了发热组件的散热效率。防护腔内的发热组件可至少部分通过液冷方式散热,液冷方式相比于风冷方式更易控制,散热效率高,且有利于防护腔内可形成相对密闭的结构,从而提高了防护腔的防护性。In related technical solutions and preferred embodiments thereof, the protective chamber is relatively independent and airtight, which means that the protective chamber has a high level of protection (waterproof and dustproof), and also means that the interior of the protective chamber is not structurally connected to other chambers (over-the-counter). The air cavity and the heat dissipation cavity) have a relationship of encroaching on each other, such as the air duct of the heat dissipation cavity extending into the protective cavity, etc. Therefore, there is enough space in the protective cavity for the installation of the heating components, so that the heating components are not easily affected by the thermal radiation of the electrical components, and a layout most conducive to heat dissipation can be formed, thereby improving the heat dissipation efficiency of the heating components. The heating components in the protective cavity can at least partially dissipate heat through liquid cooling. Compared with the air cooling method, the liquid cooling method is easier to control, has high heat dissipation efficiency, and is conducive to the formation of a relatively airtight structure in the protective cavity, thereby improving the safety of the protective cavity. Protective.
相关技术方案及其优选实施例中,防护腔内的发热组件主要通过液冷和风冷散热,散热效率高,且由于空气换热器和换热装置都通过外循环散热,可以很好地提高防护腔的防护性。因而,液冷和风冷的配合散热方式可最大化地保证防护腔内的发热组件的散热效率,防护腔的防护性佳;且便于功率柜的并机或沿水平方向的并排使用,也便于减小功率柜间的间距。过风口的设置,使得防护腔的热风通过过风口排向排风口,进一步避免了下游的功率柜的主引风口受到上游的功率柜的热流扰动的影响;其中,过风口远离主引风口,避免了防护腔的热风对换热片产生干扰。In the related technical solutions and their preferred embodiments, the heating components in the protective cavity mainly dissipate heat through liquid cooling and air cooling, and the heat dissipation efficiency is high. Since the air heat exchanger and the heat exchange device both dissipate heat through external circulation, it can be well improved. The protective nature of the protective cavity. Therefore, the combined heat dissipation method of liquid cooling and air cooling can maximize the heat dissipation efficiency of the heating components in the protective cavity, and the protective cavity has good protection; it is also convenient for parallel use of power cabinets or side-by-side use in the horizontal direction. Reduce the spacing between power cabinets. The setting of the air outlet allows the hot air in the protective cavity to be discharged to the exhaust outlet through the air outlet, further preventing the main air inlet of the downstream power cabinet from being affected by the heat flow disturbance of the upstream power cabinet; among them, the air outlet is far away from the main air inlet. This prevents the hot air from the protective cavity from interfering with the heat exchange fins.
相关技术方案及其优选实施例中,过风腔内放置了液冷机组,液冷机组可能存在漏液的风险,防护腔设于过风腔和散热腔之间,由于防护腔相对独立且密闭,使得防护腔完全隔开了过风腔和散热腔,因此相对密闭的防护腔一方面提高了自身的防护性,避免了过风腔内的漏液漏入防护腔内,另一方面还作为隔腔防止漏液漏入散热腔,从而避免了电气组件受损。至于液冷机组与液冷板管路的漏液问题,可通过对连接管作防护性改进,不在本申请所讨论的范围内,本申请所讨论的液冷机组的漏液问题主要针对于液冷机组在过风腔内的部分的漏液问题。电抗器置于散热腔的第一风道中,一方面是因为电抗器重量较重,放置于柜体底部承重性更好,另一方面使得第一进风口远离地面,第一出风口更靠近地面,从而防止了地面温度高时进入第一风道的风流为热风,保证了进入第一风道的风流为远离地面的冷风,电抗器的散热效率高,同时由于第一出风口较低使得第一出风口的热风出来后向上运动时运动轨迹基本为抛物线状,避免了热风进入第三进风口影响防护腔的散热,也使得在多个功率柜沿水平的第一方向并排使用时,不易对下游相邻的功率柜的进风口产生影响,又由于电抗器置于独立的第一风道中,热量较为集中,使得第一进风口进入第一风道的冷风可自上而下完整地经过电抗器,从而快速地带走电抗器的热量电抗器的散热效率高,如此设置后,整个功率柜的热风从顶部的排风口和底部的第一出风口排出,不易对下游的功率柜的进风产生扰流。In related technical solutions and preferred embodiments thereof, a liquid-cooling unit is placed in the air-passing cavity. The liquid-cooling unit may have the risk of leakage. The protective cavity is located between the air-passing cavity and the heat dissipation cavity. Since the protective cavity is relatively independent and airtight , so that the protective cavity completely separates the wind cavity and the heat dissipation cavity. Therefore, the relatively closed protective cavity improves its own protection on the one hand and avoids leakage in the wind cavity from leaking into the protective cavity. On the other hand, it also serves as a The compartment prevents leakage from leaking into the heat dissipation cavity, thus preventing damage to electrical components. As for the leakage problem of the liquid cooling unit and the liquid cooling plate pipeline, the protective improvement of the connecting pipe can be made, which is not within the scope of this application. The leakage problem of the liquid cooling unit discussed in this application is mainly aimed at the liquid cooling unit. Liquid leakage problem in the part of the cooling unit in the air passage cavity. The reactor is placed in the first air duct of the heat dissipation cavity. On the one hand, because the reactor is heavier, it has better load-bearing capacity when placed at the bottom of the cabinet. On the other hand, the first air inlet is away from the ground and the first air outlet is closer to the ground. , thus preventing the air flow entering the first air duct from being hot air when the ground temperature is high, and ensuring that the air flow entering the first air duct is cold air far away from the ground. The heat dissipation efficiency of the reactor is high, and at the same time, the low first air outlet makes the second When the hot air from the first air outlet moves upward, the movement trajectory is basically parabolic. This prevents the hot air from entering the third air inlet and affecting the heat dissipation of the protective cavity. It also makes it difficult to align multiple power cabinets when they are used side by side along the first horizontal direction. The air inlet of the adjacent power cabinet downstream has an impact, and because the reactor is placed in an independent first air duct, the heat is relatively concentrated, so that the cold air entering the first air duct from the first air inlet can completely pass through the reactor from top to bottom. The heat dissipation efficiency of the reactor is high. After this setting, the hot air of the entire power cabinet is discharged from the exhaust port at the top and the first air outlet at the bottom, and it is not easy to affect the air inlet of the downstream power cabinet. Generate spoilers.
相关技术方案及其优选实施例中,罩体与分隔板存有隔热间隙,隔热间隙减小了罩体与分隔板之间的热传导效率,从而避免电抗器的热量通过辐射的方式散入防护腔,提高了整个柜体的散热效率。In related technical solutions and preferred embodiments thereof, there is a thermal insulation gap between the cover body and the partition plate. The thermal insulation gap reduces the heat conduction efficiency between the cover body and the partition plate, thereby preventing the heat of the reactor from being radiated. Dispersed into the protective cavity, the heat dissipation efficiency of the entire cabinet is improved.
相关技术方案及其优选实施例中,高发热件置于第四区,电抗器置于第一区,和高发热件基本呈对角线布设,使得发热量大的两个电气件尽量远离,进一步提高了散热效率。高发热件通过液冷方式散热,液冷的散热方式散热效率高,低发热件通过风冷方式散热,散热效率高。In the related technical solution and its preferred embodiment, the high-heating components are placed in the fourth area, and the reactor is placed in the first area, and are arranged basically diagonally with the high-heating components, so that the two electrical components that generate large amounts of heat are as far away as possible. The heat dissipation efficiency is further improved. High-heat-generating parts dissipate heat through liquid cooling, which has high heat dissipation efficiency. Low-heat-generating parts dissipate heat through air cooling, which has high heat dissipation efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域的普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings needed to be used in the description of the embodiments are briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the field, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为本发明实施例功率柜的示意图一;Figure 1 is a schematic diagram of a power cabinet according to an embodiment of the present invention;
图2为本发明实施例功率柜的示意图二;Figure 2 is a schematic diagram two of the power cabinet according to the embodiment of the present invention;
图3为本发明实施例功率柜隐藏柜体顶板后的俯视图;Figure 3 is a top view of the power cabinet according to the embodiment of the present invention after the cabinet top plate is hidden;
图4为本发明实施例功率柜隐藏柜体顶板后的示意图;Figure 4 is a schematic diagram of the power cabinet with the cabinet top plate hidden according to the embodiment of the present invention;
图5为本发明实施例功率柜空液换热器的示意图;Figure 5 is a schematic diagram of the air-to-liquid heat exchanger of the power cabinet according to the embodiment of the present invention;
图6为本发明实施例功率柜的内部示意图;Figure 6 is an internal schematic diagram of the power cabinet according to the embodiment of the present invention;
图7为本发明实施例功率柜隐藏部分罩体的内部示意图。Figure 7 is an internal schematic diagram of the hidden part of the cover of the power cabinet according to the embodiment of the present invention.
主要附图标记说明:Explanation of main reference symbols:
柜体10;过风腔10A;排风口101;防护腔10B;散热腔10C;上出风室10D;下出风室10F;第一风道01;第二风道02;第一侧壁11;主引风口111;第一进风口112;第二进风口113;第二侧壁12;第一出风口121;第二出风口122;第三进风口123;第一抵接壁13;第一次引风口131;第三出风口132;第二抵接壁14;第二次引风口141;第四出风口142;支撑板15;过风口151;分隔板16;导风面161;内隔板17;流风口171;罩体18;风机模块19;第一风机191;第二风机192;隔热间隙03;换热装置20;空液换热器21;换热片211;液冷管2111;散热齿片2112;液冷板22;冷却液输送件23;散热风机30;高发热件40;低发热件50;直流电气件51;电容模块52;散热面521;交流电气件53;空气换热器60;冷风口61;热风口62;电抗器70;电连接件80;熔断器81;第一连接器82;第二连接器83。Cabinet 10; air passage chamber 10A; air exhaust outlet 101; protective chamber 10B; heat dissipation chamber 10C; upper air outlet chamber 10D; lower air outlet chamber 10F; first air duct 01; second air duct 02; first side wall 11; main air inlet 111; first air inlet 112; second air inlet 113; second side wall 12; first air outlet 121; second air outlet 122; third air inlet 123; first abutting wall 13; The first air inlet 131; the third air outlet 132; the second abutment wall 14; the second air inlet 141; the fourth air outlet 142; the support plate 15; the air outlet 151; the partition plate 16; the air guide surface 161 ; Inner partition 17; Air flow port 171; Cover body 18; Fan module 19; First fan 191; Second fan 192; Insulation gap 03; Heat exchange device 20; Air-to-liquid heat exchanger 21; Heat exchange fins 211; Liquid cooling tube 2111; heat dissipation teeth 2112; liquid cooling plate 22; coolant transport part 23; cooling fan 30; high heating parts 40; low heating parts 50; DC electrical parts 51; capacitor module 52; heat dissipation surface 521; AC electrical Part 53; air heat exchanger 60; cold air outlet 61; hot air outlet 62; reactor 70; electrical connector 80; fuse 81; first connector 82; second connector 83.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的优选实施例,且不应被看作对其他实施例的排除。基于本发明实施例,本领域的普通技术人员在不作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is evident that the described embodiments are preferred embodiments of the invention and should not be regarded as exclusive of other embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
本发明的权利要求书、说明书及上述附图中,除非另有明确限定,如使用术语“第一”、“第二”或“第三”等,都是为了区别不同对象,而不是用于描述特定顺序。In the claims, description and above-mentioned drawings of the present invention, unless otherwise expressly limited, the terms "first", "second" or "third" are used to distinguish different objects and are not used for Describe a specific sequence.
本发明的权利要求书、说明书及上述附图中,除非另有明确限定,对于方位词,如使用术语“中心”、“横向”、“纵向”、“水平”、“垂直”、“顶”、“底”、“内”、“外”、“上”、“下”、“前”、“后”、“左”、“右”、“顺时针”、“逆时针”等指示方位或位置关系乃基于附图所示的方位和位置关系,且仅是为了便于叙述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位或以特定的方位构造和操作,所以也不能理解为限制本发明的具体保护范围。In the claims, description and above-mentioned drawings of the present invention, unless otherwise expressly limited, the terms "center", "horizontal", "vertical", "horizontal", "vertical" and "top" are used for directional terms. , "bottom", "inside", "outside", "up", "down", "front", "back", "left", "right", "clockwise", "counterclockwise" and other directions or The positional relationships are based on the orientations and positional relationships shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. , therefore it cannot be understood as limiting the specific protection scope of the present invention.
本发明的权利要求书、说明书及上述附图中,除非另有明确限定,如使用术语“固接”或“固定连接”,应作广义理解,即两者之间没有位移关系和相对转动关系的任何连接方式,也就是说包括不可拆卸地固定连接、可拆卸地固定连接、连为一体以及通过其他装置或元件固定连接。In the claims, description and above-mentioned drawings of the present invention, unless otherwise expressly limited, if the terms "fixed connection" or "fixed connection" are used, they should be understood in a broad sense, that is, there is no displacement relationship or relative rotation relationship between the two. Any connection method, that is to say, including non-detachable fixed connection, detachable fixed connection, integration and fixed connection through other devices or components.
本发明的权利要求书、说明书及上述附图中,如使用术语“包括”、“具有”以及它们的变形,意图在于“包含但不限于”。In the claims, description and above-mentioned drawings of the present invention, if the terms "include", "have" and their variations are used, the intention is to "include but not be limited to".
参见图1-7,图1-7示出了一种功率柜,包括柜体10、换热装置20、散热风机30、空气换热器60、电抗器70和电连接件80。Referring to Figures 1-7, Figures 1-7 show a power cabinet, including a cabinet 10, a heat exchange device 20, a cooling fan 30, an air heat exchanger 60, a reactor 70 and an electrical connector 80.
参见图1-4,柜体10呈长方体状,柜体10沿第一方向设有彼此平行且相对的第一侧壁11和第二侧壁12,柜体10沿垂直于第一方向的第二方向布设有彼此平行且相对的第一抵接壁13和第二抵接壁14。第一方向在图3中为上下方向,第二方向在图3中为左右方向。Referring to Figures 1-4, the cabinet 10 is in the shape of a rectangular parallelepiped. The cabinet 10 is provided with a first side wall 11 and a second side wall 12 that are parallel and opposite to each other along a first direction. The cabinet 10 is formed along a third side wall perpendicular to the first direction. The first abutment wall 13 and the second abutment wall 14 are arranged parallel and opposite to each other in two directions. The first direction is the up-down direction in FIG. 3 , and the second direction is the left-right direction in FIG. 3 .
本实施例中柜体10设有支撑板15和分隔板16,参见图6-7,支撑板15将柜体10分隔为上部区域和下部区域,上部区域形成过风腔10A,分隔板16将下部区域分隔为中部区域和底部区域,中部区域形成防护腔10B,底部区域形成散热腔10C,即柜体10顶部设有过风腔10A,底部设有散热腔10C,柜体10于过风腔10A和散热腔10C之间设有防护腔10B,防护腔10B相对密闭。其中,支撑板15沿水平方向延伸,分隔板16整体呈Z形,分隔板16由两水平段和一竖直段形成,竖直段将两水平段连接形成Z形分隔板。In this embodiment, the cabinet 10 is provided with a support plate 15 and a partition plate 16. See Figures 6-7. The support plate 15 divides the cabinet 10 into an upper area and a lower area. The upper area forms an air passage 10A. The partition plate 16. The lower area is divided into a middle area and a bottom area. The middle area forms a protective cavity 10B, and the bottom area forms a heat dissipation cavity 10C. That is, the top of the cabinet 10 is provided with an airflow cavity 10A, and the bottom is provided with a heat dissipation cavity 10C. A protective cavity 10B is provided between the air cavity 10A and the heat dissipation cavity 10C, and the protective cavity 10B is relatively sealed. Among them, the support plate 15 extends in the horizontal direction, and the partition plate 16 is Z-shaped as a whole. The partition plate 16 is formed by two horizontal sections and a vertical section, and the vertical section connects the two horizontal sections to form a Z-shaped partition plate.
本实施例中,由于分隔板16沿第二方向的投影为Z形,分隔板16使得散热腔10C沿进风方向形成连通的第一区(图7中左侧)和第二区(图7中右侧),第一区高于第二区,分隔板16还使得防护腔10B沿进风方向形成连通的第三区(图7中左侧)和第四区(图7中右侧),第三区和第四区分别位于第一区和第二区上方。应理解,支撑板15和分隔板16均应与柜体10的侧板密封连接,从而使得防护腔10B相对独立且密闭,防护腔10B相对独立且密闭意味着防护腔10B具有较高的防护等级(防水防尘),也意味着防护腔10B的内部在结构上不与其他腔室(过风腔和散热腔)产生彼此侵占的关系,如散热腔10C的风道伸入防护腔内等。因而防护腔10B内有足够的空间供下文中的发热组件安装,使得发热组件既不容易受到电气组件的热辐射影响,也可以形成最有利于散热的布局,从而提高了发热组件的散热效率。In this embodiment, since the projection of the partition plate 16 along the second direction is Z-shaped, the partition plate 16 causes the heat dissipation cavity 10C to form a connected first area (left side in Figure 7) and a second area (left side in Figure 7) along the air inlet direction. The right side in Figure 7), the first area is higher than the second area, and the partition plate 16 also allows the protective cavity 10B to form a connected third area (left side in Figure 7) and a fourth area (the left side in Figure 7) along the air inlet direction. on the right), with the third and fourth zones located above the first and second zones respectively. It should be understood that both the support plate 15 and the partition plate 16 should be sealingly connected to the side panels of the cabinet 10, so that the protective chamber 10B is relatively independent and sealed. The relatively independent and sealed protective chamber 10B means that the protective chamber 10B has higher protection. level (waterproof and dustproof), also means that the interior of the protective cavity 10B does not have a mutually intrusive relationship with other chambers (wind cavity and heat dissipation cavity) in structure, such as the air duct of the heat dissipation cavity 10C extending into the protective cavity, etc. . Therefore, there is enough space in the protective cavity 10B for the installation of the heating components below, so that the heating components are not easily affected by the thermal radiation of the electrical components, and can form a layout that is most conducive to heat dissipation, thereby improving the heat dissipation efficiency of the heating components.
参见图1-2,过风腔10A在第一侧壁11沿水平的第一方向开设有主引风口111,顶部设有排风口101,排风口101靠近第二侧壁12;过风腔10A还在第一抵接壁13和第二抵接壁14上分别设有第一次引风口131和第二次引风口141,即过风腔10A的侧部还沿水平的第二方向布设有彼此相对的第一次引风口131和第二次引风口141。Referring to Figure 1-2, the air passage cavity 10A has a main air inlet 111 on the first side wall 11 along the first horizontal direction, and an air outlet 101 is provided on the top. The air outlet 101 is close to the second side wall 12; The cavity 10A is also provided with a first air inlet 131 and a second air inlet 141 on the first abutment wall 13 and the second abutment wall 14 respectively, that is, the side of the air cavity 10A is also along the second horizontal direction. A first air inlet 131 and a second air inlet 141 are arranged opposite to each other.
参见图2,防护腔10B在第二侧壁12上开设有第三进风口123。参见图6-7,柜体10还设有连通防护腔10B和过风腔10A的过风口151,过风口151远离主引风口111并靠近第二侧壁12,本实施例中,过风口151开设于支撑板15上。Referring to FIG. 2 , the protective cavity 10B has a third air inlet 123 on the second side wall 12 . Referring to Figures 6-7, the cabinet 10 is also provided with an air outlet 151 that connects the protective cavity 10B and the air passage cavity 10A. The air outlet 151 is away from the main air inlet 111 and close to the second side wall 12. In this embodiment, the air outlet 151 Opened on the support plate 15.
参见图7,散热腔10C在第一侧壁11上设有第一进风口112、第二进风口113,在第二侧壁12上设有第一出风口121和第二出风口122;第一进风口112和第一出风口121连通形成第一风道01,第二进风口113和第二出风口122连通形成第二风道02。Referring to Figure 7, the heat dissipation cavity 10C is provided with a first air inlet 112 and a second air inlet 113 on the first side wall 11, and is provided with a first air outlet 121 and a second air outlet 122 on the second side wall 12; An air inlet 112 and a first air outlet 121 are connected to form a first air duct 01 , and a second air inlet 113 and a second air outlet 122 are connected to form a second air duct 02 .
具体而言,参见图6-7,散热腔10C内于第一出风口121和第二出风口122之间设有内隔板17以将散热腔10C分隔为与第一进风口112、第二进风口113和第二出风口122对应的上出风室10D和与第一出风口121对应的下出风室10F;内隔板17上开设有连通第一进风口112和第一出风口121的流风口171,第一进风口112与流风口171之间形成第一风道01的一部分,流风口171与第一出风口121之间形成第一风道01的另一部分;上出风室10D中第一风道01外的部分形成第二风道02。因此,第一风道01部分位于第二风道02中。参见图1-2,下出风室10F还于第一抵接壁13和第二抵接壁14上形成与流风口171连通的第三出风口132和第四出风口142。Specifically, referring to FIGS. 6-7 , the heat dissipation cavity 10C is provided with an inner partition 17 between the first air outlet 121 and the second air outlet 122 to separate the heat dissipation cavity 10C from the first air inlet 112 and the second air outlet 122 . The upper air outlet chamber 10D corresponding to the air inlet 113 and the second air outlet 122 and the lower air outlet chamber 10F corresponding to the first air outlet 121; the inner partition 17 is provided with a connecting first air inlet 112 and the first air outlet 121. The air flow port 171, the first air inlet 112 and the air flow port 171 form a part of the first air duct 01, the air flow port 171 and the first air outlet 121 form another part of the first air duct 01; the upper air outlet chamber The part outside the first air duct 01 in 10D forms the second air duct 02. Therefore, the first air duct 01 is partially located in the second air duct 02 . Referring to FIGS. 1-2 , the lower air outlet chamber 10F also forms third air outlets 132 and fourth air outlets 142 on the first abutment wall 13 and the second abutment wall 14 that communicate with the air flow outlet 171 .
本实施例中,柜体10设有罩体18,罩体18一端连通第一进风口112,另一端连通流风口171,以形成第一风道01的一部分。罩体18沿第二方向的投影为L形并设有水平段和竖直段。In this embodiment, the cabinet 10 is provided with a cover 18. One end of the cover 18 is connected to the first air inlet 112, and the other end is connected to the air outlet 171 to form a part of the first air duct 01. The projection of the cover body 18 along the second direction is L-shaped and is provided with horizontal sections and vertical sections.
在优选地实施方式中,罩体18位于散热腔10C的第一区,罩体18与第一抵接壁13和第二抵接壁14之间形成过风间隙;散热腔10C背离第二侧壁12的内表面设有朝向罩体18且平行于第一侧壁11的导风面161,导风面161与罩体18之间形成过风间隙并与内隔板17之间沿竖直方向相间隔。罩体18的顶面与散热腔10C的腔壁之间存有隔热间隙03,罩体18与导风面161之间的过风间隙也可以实现隔热功能,也为隔热间隙03。本实施例中,分隔板16的竖直段朝向第一侧壁11的表面即形成导风面161。In the preferred embodiment, the cover 18 is located in the first area of the heat dissipation cavity 10C, and an airflow gap is formed between the cover 18 and the first abutment wall 13 and the second abutment wall 14; the heat dissipation cavity 10C is away from the second side The inner surface of the wall 12 is provided with an air guide surface 161 facing the cover body 18 and parallel to the first side wall 11 . A wind gap is formed between the air guide surface 161 and the cover body 18 and vertically connected to the inner partition 17 . directions are spaced apart. There is a heat insulation gap 03 between the top surface of the cover body 18 and the cavity wall of the heat dissipation cavity 10C. The wind gap between the cover body 18 and the air guide surface 161 can also realize the heat insulation function and is also the heat insulation gap 03 . In this embodiment, the surface of the vertical section of the partition plate 16 facing the first side wall 11 forms the air guide surface 161 .
仍参见图7,第一进风口112和第一出风口121分别位于散热腔10C的上端和下端,第二进风口113和第二出风口122均位于第一进风口112和第一出风口121之间,且第二进风口113高于第二出风口122。Still referring to Figure 7, the first air inlet 112 and the first air outlet 121 are respectively located at the upper end and the lower end of the heat dissipation cavity 10C, and the second air inlet 113 and the second air outlet 122 are both located at the first air inlet 112 and the first air outlet 121. between them, and the second air inlet 113 is higher than the second air outlet 122 .
具体地,柜体10在本实施例中包括与散热腔10C对应的风机模块19;风机模块19装设于第一侧壁11上并用于向第一进风口112和第二进风口113送风,且向第一进风口112的送风量大于第二进风口113的送风量。本实施例中,风机模块19包括与第一进风口112相对的第一风机191和与第二进风口113相对的第二风机192,第一风机191和第二风机192均为送风风机,第一风机191的功率大于第二风机192的功率。风机模块19装设于第一侧壁11,相比与装设于第二侧壁12,风机模块19的温度不会很高,从而使得风机不易损坏。Specifically, in this embodiment, the cabinet 10 includes a fan module 19 corresponding to the heat dissipation cavity 10C; the fan module 19 is installed on the first side wall 11 and is used to supply air to the first air inlet 112 and the second air inlet 113 , and the air supply volume to the first air inlet 112 is greater than the air supply volume to the second air inlet 113 . In this embodiment, the fan module 19 includes a first fan 191 opposite the first air inlet 112 and a second fan 192 opposite the second air inlet 113. Both the first fan 191 and the second fan 192 are air supply fans. The power of the first fan 191 is greater than the power of the second fan 192 . The fan module 19 is installed on the first side wall 11. Compared with being installed on the second side wall 12, the temperature of the fan module 19 is not very high, so that the fan is less likely to be damaged.
换热装置20至少部分置于过风腔10A内,具体而言,参见图6,换热装置20包括置于过风腔10A内的空液换热器21和置于防护腔10B内并为高发热件40散热的液冷板22,空液换热器21与液冷板22的进液口和出液口连通,从而向液冷板22输送冷液并从液冷板回收热液,实现液冷循环。参见图4-5,空液换热器21设有两个位于过风腔10A内的换热部;两个换热部呈夹角设置,其沿第一方向上的一端彼此相交,另一端彼此远离形成开口;换热部设有待冷却部和若干过风道,各所述过风道适于沿水平方向过风,具体而言,换热部为沿竖直方向延伸的换热片211,换热片211相对于第一方向和第二方向均倾斜,两个换热片211组合成V形,V形开口朝向第二侧壁12,两个换热片211彼此相交的一端靠近主引风口111,换热片211沿竖直方向延伸且沿竖直方向交替布设有冷却液流道和过风道,各冷却液流道形成待冷却部,冷却液流道沿换热片211的长度方向延伸,过风道适于沿水平方向过风;图5中,冷却液流道由沿换热片211长度方向延伸的液冷管2111形成,过风道内设有锯齿形散热齿片2112以增大散热效率;仍参考图4,第一次引风口131和第二次引风口141的沿第二方向的投影覆盖换热片211沿第二方向的投影。应理解,换热装置20除了空液换热器21和液冷板22外,还包括其他部件如冷却液输送件23等,冷却液输送件23可为泵和水箱以及管路等水路构件,此部分属于现有技术,本实施例对此不再赘述。由于两个换热片211彼此相交的一端靠近主引风口111,因而在两个换热片211之间的区域放置换热装置20的冷却液输送件23时,不仅充分利用了两个换热片211之间的空间,也使得可仅在两个换热片211的开口端对冷却液输送件23进行维护,且由于风流先对换热片211散热,再对冷却液输送件23散热,保证了换热片211的散热效率。换热片211相对于第一方向和第二方向均倾斜,保证了每个换热片211具有较大的过风面积同时体积较小。The heat exchange device 20 is at least partially placed in the air passage chamber 10A. Specifically, see FIG. 6 . The heat exchange device 20 includes an air-to-liquid heat exchanger 21 placed in the air passage chamber 10A and an air-to-liquid heat exchanger 21 placed in the protective chamber 10B. The liquid-cooled plate 22 dissipates heat from the high-heat-generating parts 40. The air-to-liquid heat exchanger 21 is connected with the liquid inlet and outlet of the liquid-cooled plate 22, thereby delivering cold liquid to the liquid-cooled plate 22 and recovering hot liquid from the liquid-cooled plate. Realize liquid cooling cycle. Referring to Figure 4-5, the air-to-liquid heat exchanger 21 is provided with two heat exchange parts located in the wind cavity 10A; the two heat exchange parts are arranged at an angle, and one end of them intersects with each other along the first direction, and the other end Openings are formed away from each other; the heat exchange part is provided with a part to be cooled and a number of air passages, each of which is suitable for passing wind in the horizontal direction. Specifically, the heat exchange part is a heat exchange fin 211 extending in the vertical direction. , the heat exchange fins 211 are inclined relative to both the first direction and the second direction, the two heat exchange fins 211 are combined into a V shape, the V-shaped opening faces the second side wall 12, and the intersecting ends of the two heat exchange fins 211 are close to the main The air inlets 111 and the heat exchange fins 211 extend in the vertical direction and are alternately provided with coolant flow channels and air passages along the vertical direction. Each coolant flow channel forms a portion to be cooled, and the coolant flow channels are along the edges of the heat exchange fins 211. Extending in the length direction, the air duct is suitable for passing wind in the horizontal direction; in Figure 5, the cooling liquid flow channel is formed by a liquid cooling tube 2111 extending along the length direction of the heat exchange fin 211, and there are zigzag heat dissipation fins in the air duct. 2112 to increase the heat dissipation efficiency; still referring to FIG. 4 , the projection of the first air inlet 131 and the second air inlet 141 along the second direction covers the projection of the heat exchange fin 211 along the second direction. It should be understood that in addition to the air-to-liquid heat exchanger 21 and the liquid cooling plate 22, the heat exchange device 20 also includes other components such as a coolant transport member 23, etc. The coolant transport member 23 may be a pump, a water tank, a pipeline and other waterway components. This part belongs to the prior art and will not be described again in this embodiment. Since the intersecting ends of the two heat exchange fins 211 are close to the main air inlet 111, when the coolant transport member 23 of the heat exchange device 20 is placed in the area between the two heat exchange fins 211, not only the two heat exchangers are fully utilized, but The space between the fins 211 also makes it possible to maintain the coolant transport member 23 only at the open ends of the two heat exchange fins 211, and because the air flow first dissipates heat to the heat exchange fins 211 and then to the coolant transport member 23, The heat dissipation efficiency of the heat exchanger 211 is ensured. The heat exchange fins 211 are inclined relative to both the first direction and the second direction, ensuring that each heat exchange fin 211 has a large airflow area and a small volume.
本实施例中,两个换热片211的冷却液流道通过冷却液输送件23并联,即每个换热片211的进液口均为刚从液冷板22出来的最热液体(换热片211内部液体与外界冷风温差最大,换热效果最好),同时,每个换热片211上只有一半的系统总流量,大大降低了系统流阻,不仅增大了换热片211的换热效率,还降低了系统流阻。In this embodiment, the coolant flow channels of the two heat exchange fins 211 are connected in parallel through the coolant transport member 23, that is, the liquid inlet of each heat exchange fin 211 is filled with the hottest liquid (exchanger) just coming out of the liquid cooling plate 22. The temperature difference between the liquid inside the heat exchanger 211 and the outside cold air is the largest, and the heat exchange effect is the best). At the same time, only half of the total system flow is on each heat exchanger 211, which greatly reduces the system flow resistance and not only increases the heat exchanger 211 The heat exchange efficiency also reduces the system flow resistance.
散热风机30置于排风口101处以驱动风流自主引风口111经过过风道排向排风口101。散热风机30沿竖直方向的投影与两个换热片211沿第一方向相间隔,保证了风流完整流过换热片211的过风道。应理解,本实施例中,散热风机30为抽风风机,且应具有较高的防护等级。The cooling fan 30 is placed at the air outlet 101 to drive the air flow from the air inlet 111 to the air outlet 101 through the air duct. The projection of the cooling fan 30 in the vertical direction is spaced apart from the two heat exchange fins 211 along the first direction, ensuring that the air flow completely flows through the air passage of the heat exchange fins 211. It should be understood that in this embodiment, the cooling fan 30 is an exhaust fan and should have a high protection level.
本实施例中,主引风口111设于过风腔10A侧部,排风口101设于过风腔10A顶部,热风密度小,因而从过风腔10A顶部排出的热气流主要向上流动,而不会向下流动,从而避免了对下游的功率柜的主引风口111产生热流扰动。在此基础上,当过风腔10A内放置换热装置20时,常规的换热装置20的两个换热片均相对竖直方向倾斜,风扇置于两个换热片之间的区域的上方,在风扇工作的过程中,风流经过换热片后运动方向发生变化,由于换热片内的液冷管沿其长度方向延伸,在换热片相对竖直方向倾斜的时候,换热片的风道也相对竖直方向倾斜,风扇工作后,风流经过风道后运动方向发生变化,两个换热部的风流在两者之间对吹,因而沙子容易在重力及风流的作用下在两个换热部的底部的内夹角、外夹角以及换热部内的风道内积沙,长期运行后风阻较大,极大地影响了换热效率;本实施例中相应地在排风口101设于柜体10顶部的基础上对于换热片211的积沙问题进行了改进,具体为两个换热部呈夹角设置,其沿第一方向上的一端彼此相交,另一端彼此远离形成开口,换热片211的过风道沿水平方向过风,因而,过风道内的阻力小,从主引风口111引入的风流可直接吹走过风道及过风道内的积沙,由于两个换热部的夹角形成的开口为水平朝向,风沙不易积累在两个换热部的夹角处,同时,使得过风道和冷却液流道换热。也即本实施例中,既不会在多个功率柜沿第一方向并排时对下游的功率柜的主引风口111产生热流流动,也避免了顶部出风时换热片211容易积沙的问题,从而改善了换热装置长期运行后换热效率下降的问题。In this embodiment, the main air inlet 111 is located at the side of the air cavity 10A, and the air exhaust outlet 101 is located at the top of the air cavity 10A. The hot air density is small, so the hot air flow discharged from the top of the air cavity 10A mainly flows upward, and It will not flow downward, thereby avoiding heat flow disturbance to the main air inlet 111 of the downstream power cabinet. On this basis, when the heat exchange device 20 is placed in the wind cavity 10A, the two heat exchange fins of the conventional heat exchange device 20 are inclined relative to the vertical direction, and the fan is placed in the area between the two heat exchange fins. Above, during the operation of the fan, the direction of air flow changes after passing through the heat exchanger. Since the liquid cooling tube in the heat exchanger extends along its length, when the heat exchanger is tilted relative to the vertical direction, the heat exchanger The air duct is also tilted relative to the vertical direction. After the fan is operated, the direction of air flow changes after passing through the air duct. The air flow of the two heat exchange parts blows against each other, so the sand is easily moved under the action of gravity and wind flow. Sand accumulates in the inner and outer angles of the bottoms of the two heat exchange parts and in the air ducts in the heat exchange parts. After long-term operation, the wind resistance is large, which greatly affects the heat exchange efficiency. In this embodiment, the air outlet is correspondingly 101 is located on the top of the cabinet 10, and the problem of sand accumulation in the heat exchange fins 211 has been improved. Specifically, the two heat exchange parts are arranged at an angle, one end of which intersects with each other along the first direction, and the other end is far away from each other. An opening is formed, and the air passage of the heat exchanger 211 passes the wind in the horizontal direction. Therefore, the resistance in the air passage is small, and the air flow introduced from the main air inlet 111 can directly blow away the air passage and the accumulated sand in the air passage. Since The opening formed by the angle between the two heat exchange parts is oriented horizontally, making it difficult for wind and sand to accumulate at the angle between the two heat exchange parts. At the same time, the air passage and the coolant flow passage are allowed to exchange heat. That is to say, in this embodiment, when multiple power cabinets are arranged side by side along the first direction, heat flow will not occur to the main air inlet 111 of the downstream power cabinet, and it will also avoid the heat exchange fins 211 easily accumulating sand when the air is discharged from the top. problem, thereby improving the problem of reduced heat exchange efficiency after long-term operation of the heat exchange device.
本实施例中,第一次引风口131和第二次引风口141的设置便于更快地带走两个换热片211的冷却液流道的热量,从而提高了换热片211的换热效率。第一侧壁11和第二侧壁12以外的柜体10的侧壁,即第一抵接壁13和第二抵接壁14无需进出风,也无需维护,从而可利用该侧壁与其他柜体10进行并柜,不会影响功率柜本身的工作、散热和维护;在多个功率柜沿第二方向并机时,只有最外侧的第一次引风口131和第二次引风口141可以进风。位于中间的功率柜的过风腔10A由于风压的限制,第一次引风口131和第二次引风口141不会进风。In this embodiment, the arrangement of the first air inlet 131 and the second air inlet 141 facilitates faster removal of heat from the coolant flow channels of the two heat exchange fins 211, thus improving the heat exchange efficiency of the heat exchange fins 211. . The side walls of the cabinet 10 other than the first side wall 11 and the second side wall 12, that is, the first abutment wall 13 and the second abutment wall 14 do not require air inlet or outlet, and do not require maintenance, so this side wall can be used to communicate with other Combining cabinets 10 will not affect the work, heat dissipation and maintenance of the power cabinet itself; when multiple power cabinets are paralleled in the second direction, there are only the outermost first air inlet 131 and the second air inlet 141 Can take in the wind. Due to the limitation of wind pressure, the first air inlet 131 and the second air inlet 141 of the wind cavity 10A of the power cabinet in the middle will not allow air to enter.
仍参见图6-7,发热组件置于防护腔10B内并包括高发热件40和低发热件50;高发热件40由液冷板22散热,高发热件40在本实施例中为逆变模组,因而空液换热器21的水管还贯穿支撑板15与液冷板22连通;低发热件50包括直流电气件51、交流电气件53和电容模块52,直流电气件51靠近第一侧壁11,交流电气件53靠近第二侧壁12置于防护腔10B的底部并位于空气换热器60的下方;电容模块52位于直流电气件51和交流电气件53之间并位于高发热件40下方。电容模块52的下表面设有平行于水平方向的散热面521。Still referring to Figures 6-7, the heating component is placed in the protective cavity 10B and includes a high heating component 40 and a low heating component 50; the high heating component 40 is dissipated by the liquid cooling plate 22, and the high heating component 40 is an inverter in this embodiment. module, so the water pipe of the air-liquid heat exchanger 21 also penetrates the support plate 15 and is connected to the liquid cooling plate 22; the low-heating component 50 includes a DC electrical component 51, an AC electrical component 53 and a capacitor module 52, and the DC electrical component 51 is close to the first The side wall 11 and the AC electrical component 53 are placed at the bottom of the protection cavity 10B near the second side wall 12 and located below the air heat exchanger 60; the capacitor module 52 is located between the DC electrical component 51 and the AC electrical component 53 and is located between the high-heating Piece 40 below. The lower surface of the capacitor module 52 is provided with a heat dissipation surface 521 parallel to the horizontal direction.
其中,高发热件40位于第四区的上方。直流电气件51置于第三区,交流电气件53置于第四区,电容模块52横跨第三区和第四区并沿竖直方向位于交流电气件53和高发热件40之间。防护腔10B内的电连接关系为直流电气件51与电容模块52连接,电容模块52与高发热件40连接,高发热件40与交流电气件53连接。Among them, the high heating element 40 is located above the fourth area. The DC electrical component 51 is placed in the third area, the AC electrical component 53 is placed in the fourth area, and the capacitor module 52 spans the third area and the fourth area and is located vertically between the AC electrical component 53 and the high heat-generating component 40 . The electrical connection relationship in the protective cavity 10B is that the DC electrical component 51 is connected to the capacitor module 52 , the capacitor module 52 is connected to the high-heat-generating component 40 , and the high-heat-generating component 40 is connected to the AC electrical component 53 .
本实施例中,换热装置20的空液换热器21置于顶部的过风腔10A内,因而换热装置20的进风口也位于顶部,进风口远离地面因而具有较低的进风温度,使得空液换热器21的散热效率高,从而保证了高发热件40具有较高的散热效率;由于空液换热器21没有进水顾虑,使得出风口可以开设于柜体10顶部,从而在多个功率柜并列使用时不易对下游功率柜产生热流扰动;由于空液换热器21置于顶部,使得柜体10的侧部未被占用,便于多个功率柜的并机或沿水平方向的并排使用。In this embodiment, the air-to-liquid heat exchanger 21 of the heat exchange device 20 is placed in the air cavity 10A at the top, so the air inlet of the heat exchange device 20 is also located at the top. The air inlet is far away from the ground and has a lower air inlet temperature. , so that the heat dissipation efficiency of the air-to-liquid heat exchanger 21 is high, thereby ensuring that the high-heating component 40 has a high heat dissipation efficiency; since the air-to-liquid heat exchanger 21 has no concerns about water ingress, the air outlet can be opened on the top of the cabinet 10. Therefore, when multiple power cabinets are used in parallel, it is not easy to cause heat flow disturbance to the downstream power cabinets; since the air-to-liquid heat exchanger 21 is placed on the top, the sides of the cabinet 10 are not occupied, which facilitates the parallel operation or operation of multiple power cabinets. Side-by-side use in horizontal orientation.
空气换热器60装设于第二侧壁12的内表面;空气换热器60设有向防护腔10B输送冷风的冷风口61和自防护腔10B回收热风的热风口62;其中,热风口62和冷风口61都朝向第一侧壁11,热风口62高于冷风口61,实际应用中,热风口62处还装设有抽风风机,抽风风机的轴线平行于第一方向,空气换热器60设有第一气流道和第二气流道,第一气流道连通第三进风口123和过风口151,第二气流道设有冷风口61和热风口62;散热风机30还驱动风自第三进风口123经过过风口151流向排风口101;第一气流道与第二气流道彼此热交换以带走第二气流道的热量。热风口62高于冷风口61,空气换热器60的冷风在防护腔10B中向上流动的过程中可逐步带走防护腔10B内发热组件的热量,气流循环性好。空气换热器60装接于第二侧壁12的内表面,相比于装在第二侧壁12的外表面,更美观,若空气换热器60装设于第二侧壁12的外表面,第一气流道的热风容易流入下游的柜体10的主引风口111。The air heat exchanger 60 is installed on the inner surface of the second side wall 12; the air heat exchanger 60 is provided with a cold air outlet 61 that delivers cold air to the protective cavity 10B and a hot air outlet 62 that recovers hot air from the protective cavity 10B; wherein, the hot air outlet 62 and the cold air outlet 61 are both facing the first side wall 11, and the hot air outlet 62 is higher than the cold air outlet 61. In practical applications, the hot air outlet 62 is also equipped with an exhaust fan. The axis of the exhaust fan is parallel to the first direction, and the air heat exchange The device 60 is provided with a first airflow channel and a second airflow channel. The first airflow channel is connected to the third air inlet 123 and the air outlet 151. The second airflow channel is provided with a cold air outlet 61 and a hot air outlet 62; the cooling fan 30 also drives the air from The third air inlet 123 flows to the air outlet 101 through the air outlet 151; the first air flow channel and the second air flow channel exchange heat with each other to take away the heat of the second air flow channel. The hot air outlet 62 is higher than the cold air outlet 61. The cold air from the air heat exchanger 60 can gradually take away the heat of the heating components in the protective cavity 10B while flowing upward in the protective cavity 10B, and the air flow circulation is good. The air heat exchanger 60 is installed on the inner surface of the second side wall 12, which is more beautiful than being installed on the outer surface of the second side wall 12. If the air heat exchanger 60 is installed on the outer surface of the second side wall 12, On the surface, the hot air from the first air flow channel easily flows into the main air inlet 111 of the downstream cabinet 10 .
本实施例中,空气换热器60和空液换热器21共用散热风机30,从而共用排风口101,使得防护腔10B产生的热风都从柜体10顶部的排风口101排出,从而使得多个功率柜沿第一方向并排使用时,上游功率柜的排风口101的热风不会对下游的功率柜的主引风口111产生影响。In this embodiment, the air heat exchanger 60 and the air-to-liquid heat exchanger 21 share the cooling fan 30 and thus the air exhaust port 101, so that the hot air generated by the protective cavity 10B is discharged from the air exhaust port 101 on the top of the cabinet 10, thereby When multiple power cabinets are used side by side along the first direction, the hot air from the air outlet 101 of the upstream power cabinet will not affect the main air inlet 111 of the downstream power cabinet.
其中,高发热件40靠近空气换热器60的热风口62,因而空气换热器60的冷风口61流出的冷气流可先带走防护腔10B内低发热件50的热量,再带走高发热件40的热量,从而确保了低发热件50的散热效率。高发热件40低于热风口62,因而热风回流时阻力小,且由于风流中热空气的密度小于空气,因而回流时经过高发热件40时冷风在下,而热风在上,使得空气换热器60在为低发热件50散热的同时还能为高发热件40散热。Among them, the high-heating component 40 is close to the hot air outlet 62 of the air heat exchanger 60, so the cold air flow flowing out of the cold air port 61 of the air heat exchanger 60 can first take away the heat of the low-heating component 50 in the protective cavity 10B, and then take away the high-heating component 40. The heat of the heating element 40 is thus ensured with low heat dissipation efficiency of the heating element 50 . The high-heating part 40 is lower than the hot air outlet 62, so the resistance of the hot air when it returns is small, and because the density of the hot air in the air flow is smaller than that of the air, when it passes through the high-heating part 40 when it returns, the cold air is at the bottom and the hot air is at the top, making the air heat exchanger 60 can dissipate heat for the low-heat-generating component 50 and also dissipate heat for the high-heat-generating component 40 .
低发热件50中电容模块52的发热量最大,电容模块52位于直流电气件51和交流电气件53之间并位于高发热件40下方,便于走线,且空气换热器60的冷风经过交流电气件53、电容模块52、直流电气件51后流经高发热件40后回收至热风口62,由于交流电气件53的发热量小,冷风经过交流电气件53后温度仍然较低,从而可以很好地带走电容模块52的热量,而直流电气件51由于靠近第一侧壁11,直流电气件51的热量可通过第一侧壁11向外辐射,使得低发热件50的散热效率高。The capacitor module 52 generates the largest amount of heat among the low-heat-generating components 50. The capacitor module 52 is located between the DC electrical component 51 and the AC electrical component 53 and below the high-heat-generating component 40, which is convenient for routing, and the cold air from the air heat exchanger 60 passes through the AC The electrical component 53, the capacitor module 52, and the DC electrical component 51 flow through the high-heating component 40 and are recycled to the hot air outlet 62. Since the heat generated by the AC electrical component 53 is small, the temperature of the cold air is still low after passing through the AC electrical component 53, so that it can The heat of the capacitor module 52 is well taken away, and since the DC electrical component 51 is close to the first side wall 11 , the heat of the DC electrical component 51 can be radiated outward through the first side wall 11 , so that the heat dissipation efficiency of the low heat-generating component 50 is high.
本实施例中,电容模块52的下表面设有平行于水平方向的散热面521,既利于电容模块52的上表面和高发热件40的电气耦合,也使得冷风可以更好地为电容模块52散热。液冷板22与电容模块52的上表面之间形成过风间隙,过风间隙的风流速最快,从而使得冷风可同时带走电容模块52和高发热件40的热量。可知,电容模块52基本水平设置,因而风流可环绕整个电容模块52流动,电容模块52的散热效率较高,且电容模块52还可将风流导引至远离空气换热器60的冷风口61的直流电气件51,从而提高了直流电气件51的散热效率。In this embodiment, the lower surface of the capacitor module 52 is provided with a heat dissipation surface 521 parallel to the horizontal direction, which not only facilitates the electrical coupling between the upper surface of the capacitor module 52 and the high-heating component 40 , but also allows the cold air to better circulate the capacitor module 52 heat dissipation. An airflow gap is formed between the liquid cooling plate 22 and the upper surface of the capacitor module 52 , and the airflow speed in the airflow gap is the fastest, so that the cold air can take away the heat of the capacitor module 52 and the high-heat-generating component 40 at the same time. It can be seen that the capacitor module 52 is arranged basically horizontally, so the air flow can flow around the entire capacitor module 52 , the heat dissipation efficiency of the capacitor module 52 is relatively high, and the capacitor module 52 can also guide the air flow to the cold air outlet 61 away from the air heat exchanger 60 The DC electrical component 51 thus improves the heat dissipation efficiency of the DC electrical component 51 .
本实施例中,防护腔10B内的电气件主要通过液冷和风冷散热,其中,高发热件40通过液冷方式散热,液冷的散热方式散热效率高,低发热件50通过风冷方式散热,由于空气换热器60和空液换热器21都通过外循环散热,可以很好地提高防护腔10B的防护性;高发热件40靠近空气换热器60的热风口62,因而空气换热器60的冷风口61流出的冷气流可先带走防护腔10B内低发热件50的热量,再带走高发热件40的热量,从而确保了低发热件50的散热效率。其中,液冷和风冷的配合散热方式可最大化地保证防护腔10B内的发热组件的散热效率,且防护腔10B的防护性佳。In this embodiment, the electrical components in the protective cavity 10B mainly dissipate heat through liquid cooling and air cooling. Among them, the high-heat-generating components 40 dissipate heat through liquid cooling. The liquid-cooling heat dissipation method has high heat dissipation efficiency, and the low-heat-generating components 50 use air cooling. Heat dissipation, since both the air heat exchanger 60 and the air-liquid heat exchanger 21 dissipate heat through external circulation, the protection of the protective cavity 10B can be greatly improved; the high-heating part 40 is close to the hot air outlet 62 of the air heat exchanger 60, so the air The cold airflow flowing out of the cold air outlet 61 of the heat exchanger 60 can first take away the heat of the low-heat-generating components 50 in the protective cavity 10B, and then take away the heat of the high-heat-generating components 40, thereby ensuring the heat dissipation efficiency of the low-heat-generating components 50. Among them, the combined heat dissipation method of liquid cooling and air cooling can maximize the heat dissipation efficiency of the heating components in the protective cavity 10B, and the protective cavity 10B has good protection.
参见图7,电气组件包括电抗器70和电连接件80,电抗器70沿竖直方向延伸并置于第一风道01内,其中,电抗器70位于上出风室10D,主要置于罩体18的竖直段内,电抗器70与罩体18的竖直段之间形成过风间隙,“过风间隙”应理解为仅用于过风,而不能在过风间隙内放置其他发热件,罩体18的水平段仅用于过风。也即,电抗器70置于第一区。电抗器70置于散热腔10C的第一风道01中,一方面是因为电抗器70重量较重,放置于柜体10底部承重性更好,另一方面还使得第一风道01从第一出风口121排出的热风尽可能远离第三进风口123,第一出风口121的热风运动轨迹呈抛物线,从而避免电抗器70产生的热风对第三进风口123的冷风扰流。电抗器70位于上出风室10D中,使得电抗器70与地面之间隔着下出风室10F,避免了电抗器70受到地面热辐射的影响。Referring to Figure 7, the electrical component includes a reactor 70 and an electrical connector 80. The reactor 70 extends in the vertical direction and is placed in the first air duct 01. The reactor 70 is located in the upper air outlet chamber 10D and is mainly placed in the hood. In the vertical section of the body 18, a wind gap is formed between the reactor 70 and the vertical section of the cover body 18. The "wind gap" should be understood as being only used for wind, and no other heating devices can be placed in the wind gap. parts, the horizontal section of the cover body 18 is only used for passing the wind. That is, the reactor 70 is placed in the first area. The reactor 70 is placed in the first air duct 01 of the heat dissipation cavity 10C. On the one hand, the reactor 70 is heavier and has better load-bearing capacity when placed at the bottom of the cabinet 10. On the other hand, it also makes the first air duct 01 pass from the first air duct 01. The hot air discharged from the first air outlet 121 is as far away from the third air inlet 123 as possible, and the movement trajectory of the hot air from the first air outlet 121 is parabolic, thereby preventing the hot air generated by the reactor 70 from disturbing the cold air from the third air inlet 123 . The reactor 70 is located in the upper air outlet chamber 10D, so that the reactor 70 is separated from the ground by the lower air outlet chamber 10F, thus preventing the reactor 70 from being affected by the heat radiation of the ground.
由于罩体18与第一抵接壁13和第二抵接壁14之间形成过风间隙,有利于第二进风口113的冷风流通过罩体18外,使得风流流速增大,冷风流在流至导风面161后与导风面161碰撞,流速进一步增大,与导风面161撞击的风流沿着罩体18外部向下流动,从而可带走电抗器70热辐射至罩体18的热量,进一步提高了电抗器70的散热效率;由于导风面161与内隔板17沿竖直方向间隔,未与导风面161碰撞的风流继续流向第二出风口122。Since the air gap is formed between the cover body 18 and the first abutment wall 13 and the second abutment wall 14, it is beneficial for the cold air flow from the second air inlet 113 to pass through the cover body 18, so that the air flow velocity increases, and the cold air flow is After flowing to the air guide surface 161, it collides with the air guide surface 161, and the flow speed further increases. The air flow that collides with the air guide surface 161 flows downward along the outside of the cover body 18, thereby taking away the heat radiation of the reactor 70 to the cover body 18. The heat dissipation efficiency of the reactor 70 is further improved; since the air guide surface 161 is vertically spaced from the inner partition 17 , the air flow that does not collide with the air guide surface 161 continues to flow to the second air outlet 122 .
罩体18的顶面与散热腔10C的腔壁之间存有隔热间隙03,该隔热间隙03与罩体18和导风面161间的过风间隙相配合,减小了罩体18与分隔板16之间的热传导效率,从而避免电抗器70的热量通过辐射的方式散入防护腔10B,进一步避免了对于防护腔10B内电气件的影响。提高了整个柜体10的散热效率,使得电抗器70的热量不易通过热辐射相上传递。There is a heat insulation gap 03 between the top surface of the cover body 18 and the cavity wall of the heat dissipation cavity 10C. This heat insulation gap 03 cooperates with the wind gap between the cover body 18 and the air guide surface 161 to reduce the size of the cover body 18 The heat conduction efficiency between the reactor 70 and the partition plate 16 prevents the heat of the reactor 70 from dissipating into the protection cavity 10B through radiation, further avoiding the impact on the electrical components in the protection cavity 10B. The heat dissipation efficiency of the entire cabinet 10 is improved, making it difficult for the heat of the reactor 70 to be transferred upward through thermal radiation.
电连接件80至少部分位于第二风道02内。电连接件80包括熔断器81、第一连接器82和第二连接器83,熔断器81用于与直流电气件51电气耦合,第一连接器82则为直流电连接件,第二连接器83为与交流电气件53连接的交流电连接件。由于熔断器81的发热量大于第一连接器82和第二连接器83,熔断器81的耐温性低于第一连接器82和第二连接器83,熔断器81、第一连接器82位于电抗器70沿第二方向靠近第一侧壁11的一侧,第二连接器83位于电抗器70沿第二方向靠近第二侧壁12的另一侧,有利于第一连接器82和直流电气件51的接线操作以及第二连接器83和交流电气件53的接线操作以及熔断器81、第一连接器82和第二连接器83。熔断器81靠近第二进风口113,第一连接器82位于熔断器81下方。第一连接器82和第二连接器83贯穿内隔板17伸入下出风室10F,以提高散热效率。相应地,可在第一侧壁11的底端开设供直流电气件51伸出的过线孔,第二侧壁12的底端也可开设供交流电气件53伸出的过线孔。The electrical connector 80 is at least partially located in the second air duct 02 . The electrical connector 80 includes a fuse 81 , a first connector 82 and a second connector 83 . The fuse 81 is used for electrical coupling with the DC electrical component 51 , the first connector 82 is a DC electrical connector, and the second connector 83 It is an AC electrical connector connected to the AC electrical component 53 . Since the heat generated by the fuse 81 is greater than that of the first connector 82 and the second connector 83 , the temperature resistance of the fuse 81 is lower than that of the first connector 82 and the second connector 83 . The fuse 81 and the first connector 82 The second connector 83 is located on one side of the reactor 70 close to the first side wall 11 along the second direction, and the second connector 83 is located on the other side of the reactor 70 close to the second side wall 12 along the second direction, which is beneficial to the first connector 82 and The wiring operation of the DC electrical component 51 and the wiring operation of the second connector 83 and the AC electrical component 53 as well as the fuse 81 , the first connector 82 and the second connector 83 . The fuse 81 is close to the second air inlet 113 , and the first connector 82 is located below the fuse 81 . The first connector 82 and the second connector 83 extend through the inner partition 17 into the lower air outlet chamber 10F to improve heat dissipation efficiency. Correspondingly, a wiring hole for extending the DC electrical components 51 may be provided at the bottom end of the first side wall 11 , and a wiring hole for extending the AC electrical components 53 may also be provided at the bottom end of the second side wall 12 .
本实施例中,电抗器70置于第一风道01内,电连接件80至少部分位于第二风道02内,由于第一风道01的第一进风口112和第一出风口121分别位于散热腔10C的上端和下端,第二进风口113和第二出风口122均位于第一进风口112和第一出风口121之间,且第二进风口113高于第二出风口122,因而,第一进风口112相比于第二进风口113更远离地面,第一进风口112的进风温度低于第二进风口113的温度,使得更冷的风流可以为电抗器70散热,而电抗器70的发热量大于电连接件80的发热量,因此,第一出风口121的温度高于第二出风口122的温度,由于第一出风口121位于散热腔10C的下端,因而,在多个功率柜沿第一方向并排使用的时候,第一出风口121的热风出来后向上运动时运动轨迹基本为抛物线状,不易对下游相邻的功率柜的第一进风口112和第二进风口113产生影响;同时,电抗器70置于单独的第一风道01内,第一风道01的风流大于第二风道02的风流,使得电抗器70的热量较为集中且可被快速带走,散热效率高,对于电连接件80的热辐射较小,因而电连接件80的散热效率也较高;其中,电连接件80至少部分位于第二风道02内,电连接件80可通过第二风道02散热,散热效率高,由于电连接件80的发热量较低,在散热的过程中,第二风道02还可以带走第一风道01的热量,从而进一步提高电抗器70的散热效率。此外,电抗器70和电连接件80位于独立的散热腔10C内,流经电抗器70和电连接件80的热风直接排出,不会干扰其他电气件。可知,本实施例中,功率柜便于并柜,将电抗器70和电连接件80分设于第一风道01和第二风道02,通过将第一进风口112和第一出风口121设于散热腔10C的上端和下端,使得电抗器70的冷风温度低,散热效率高,同时使得电抗器70的热风即第一出风口121的热风尽可能地靠近地面从而避免对下游的功率柜产生影响,配合电抗器70独立的第一风道01,大大提高了电抗器70的散热效率;将发热少的电连接件80置于风量小的第二风道02内,即满足了电连接件80的散热需求,还可以为电抗器70辅助散热。In this embodiment, the reactor 70 is placed in the first air duct 01, and the electrical connector 80 is at least partially located in the second air duct 02. Since the first air inlet 112 and the first air outlet 121 of the first air duct 01 are respectively Located at the upper end and lower end of the heat dissipation cavity 10C, the second air inlet 113 and the second air outlet 122 are located between the first air inlet 112 and the first air outlet 121, and the second air inlet 113 is higher than the second air outlet 122. Therefore, the first air inlet 112 is further away from the ground than the second air inlet 113, and the air inlet temperature of the first air inlet 112 is lower than the temperature of the second air inlet 113, so that the cooler air flow can dissipate heat for the reactor 70. The calorific value of the reactor 70 is greater than the calorific value of the electrical connector 80. Therefore, the temperature of the first air outlet 121 is higher than the temperature of the second air outlet 122. Since the first air outlet 121 is located at the lower end of the heat dissipation cavity 10C, therefore, When multiple power cabinets are used side by side along the first direction, the movement trajectory of the hot air from the first air outlet 121 is basically parabolic when it moves upward. The air inlet 113 has an impact; at the same time, the reactor 70 is placed in a separate first air duct 01. The air flow in the first air duct 01 is greater than the air flow in the second air duct 02, so that the heat of the reactor 70 is relatively concentrated and can be quickly Take away, the heat dissipation efficiency is high, and the heat radiation to the electrical connector 80 is small, so the heat dissipation efficiency of the electrical connector 80 is also high; wherein, the electrical connector 80 is at least partially located in the second air duct 02, and the electrical connector 80 The heat can be dissipated through the second air duct 02, and the heat dissipation efficiency is high. Since the heat generated by the electrical connector 80 is low, the second air duct 02 can also take away the heat of the first air duct 01 during the heat dissipation process, thereby further improving the efficiency of the heat dissipation. The heat dissipation efficiency of the reactor 70. In addition, the reactor 70 and the electrical connector 80 are located in an independent heat dissipation cavity 10C, and the hot air flowing through the reactor 70 and the electrical connector 80 is directly discharged without disturbing other electrical components. It can be seen that in this embodiment, the power cabinet is easy to combine. The reactor 70 and the electrical connector 80 are respectively installed in the first air duct 01 and the second air duct 02. By arranging the first air inlet 112 and the first air outlet 121, At the upper and lower ends of the heat dissipation cavity 10C, the cold air temperature of the reactor 70 is low and the heat dissipation efficiency is high. At the same time, the hot air of the reactor 70, that is, the hot air of the first air outlet 121, is as close to the ground as possible to avoid causing damage to the downstream power cabinet. Influence, with the independent first air duct 01 of the reactor 70, the heat dissipation efficiency of the reactor 70 is greatly improved; placing the electrical connector 80 that generates less heat in the second air duct 02 with less air volume satisfies the requirements of the electrical connector. 80 heat dissipation requirements, the reactor 70 can also be used to assist heat dissipation.
本实施例中,下出风室10F还于第一抵接壁13和第二抵接壁14上形成与过风口151流风口171连通的第三出风口132和第四出风口142,使得流经电抗器70的热风除了通过第一出风口121流出来,还可通过第三出风口132和第四出风口142流出,从而使得第一出风口121的热风量减小,不易对下游的功率柜的第一进风口112和第二进风口113产生干扰;应理解,第一抵接壁13和第二抵接壁14均适于与其他功率柜并柜时使用,在多个功率柜沿第二方向并柜形成功率组时,只有位于最外侧的第三出风口132和第四出风口142会出风,位于中部的功率柜的第三出风口132和第四出风口142由于相邻的功率柜的风压较大不会向外出风。In this embodiment, the lower air outlet chamber 10F also forms a third air outlet 132 and a fourth air outlet 142 on the first abutting wall 13 and the second abutting wall 14 that are connected with the air outlet 151 and the air outlet 171, so that the air flow is In addition to flowing out through the first air outlet 121, the hot air passing through the reactor 70 can also flow out through the third air outlet 132 and the fourth air outlet 142, thereby reducing the amount of hot air in the first air outlet 121 and making it less likely to affect the downstream power. The first air inlet 112 and the second air inlet 113 of the cabinet cause interference; it should be understood that both the first abutment wall 13 and the second abutment wall 14 are suitable for use when combined with other power cabinets. When the cabinets are combined in the second direction to form a power group, only the third air outlet 132 and the fourth air outlet 142 located at the outermost side will discharge air. The third air outlet 132 and the fourth air outlet 142 of the power cabinet located in the middle are adjacent to each other. The wind pressure of the power cabinet is large and the wind will not flow out.
如此设置后,整个功率柜的热风从顶部的排风口101和底部的第一出风口121排出,不易对下游的功率柜的进风产生扰流。本实施例中,高发热件40置于第四区,电抗器70置于第一区,和电抗器70基本呈对角线布设,使得发热量大的两个电气件尽量远离,进一步提高了散热效率;且直流电气件51置于第三区,交流电气件53置于第四区,电容模块52横跨第三区和第四区,还有利于接线。过风腔10A内放置了液冷机组,液冷机组可能存在漏液的风险,防护腔10B设于过风腔10A和散热腔10C之间,由于防护腔10B相对独立且密闭,使得防护腔10B完全隔开了过风腔10A和散热腔10C,因此相对密闭的防护腔10B一方面提高了自身的防护性,避免了过风腔10A内的漏液漏入防护腔10B内,另一方面还作为隔腔防止漏液漏入散热腔10C,从而避免了电气组件受损。至于液冷机组与液冷板22管路的漏液问题,可通过对连接管作防护性改进,不在本申请所讨论的范围内,本申请所讨论的液冷机组的漏液问题主要针对于液冷机组在过风腔10A内的部分的漏液问题。After this arrangement, the hot air of the entire power cabinet is discharged from the air exhaust port 101 at the top and the first air outlet 121 at the bottom, making it less likely to disturb the air inlet of the downstream power cabinet. In this embodiment, the high-heating component 40 is placed in the fourth area, and the reactor 70 is placed in the first area, basically diagonally arranged with the reactor 70, so that the two electrical components that generate large amounts of heat are as far away as possible, further improving the efficiency. Heat dissipation efficiency; and the DC electrical components 51 are placed in the third area, the AC electrical components 53 are placed in the fourth area, and the capacitor module 52 spans the third area and the fourth area, which is also convenient for wiring. A liquid-cooling unit is placed in the air-passing cavity 10A. The liquid-cooling unit may have the risk of leakage. The protective cavity 10B is located between the air-passing cavity 10A and the heat dissipation cavity 10C. Since the protective cavity 10B is relatively independent and airtight, the protective cavity 10B The air-passing chamber 10A and the heat dissipation chamber 10C are completely separated. Therefore, the relatively closed protective chamber 10B improves its own protection on the one hand and prevents leakage in the air-passing chamber 10A from leaking into the protective chamber 10B. On the other hand, it also It serves as a compartment to prevent leakage of liquid from leaking into the heat dissipation cavity 10C, thereby avoiding damage to the electrical components. As for the leakage problem of the pipeline between the liquid cooling unit and the liquid cooling plate 22, the protective improvement of the connecting pipe can be made, which is not within the scope of this application. The leakage problem of the liquid cooling unit discussed in this application is mainly aimed at There is a liquid leakage problem in the part of the liquid cooling unit in the air passage chamber 10A.
上述说明书和实施例的描述,用于解释本发明保护范围,但并不构成对本发明保护范围的限定。通过本发明或上述实施例的启示,本领域普通技术人员结合公知常识、本领域的普通技术知识和/或现有技术,通过合乎逻辑的分析、推理或有限的试验可以得到的对本发明实施例或其中一部分技术特征的修改、等同替换或其他改进,均应包含在本发明的保护范围之内。The above descriptions of the specification and examples are used to explain the scope of protection of the present invention, but do not constitute a limitation of the scope of protection of the present invention. Through the inspiration of the present invention or the above-mentioned embodiments, a person of ordinary skill in the art can obtain the conclusions about the embodiments of the present invention through logical analysis, reasoning or limited testing based on common sense, common technical knowledge in the field and/or existing technology. Or modifications, equivalent substitutions or other improvements of some of the technical features shall be included in the protection scope of the present invention.
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| CN115332970A (en) * | 2022-04-29 | 2022-11-11 | 厦门科华数能科技有限公司 | Cabinet and electrical cabinet |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117560873A (en) * | 2023-10-31 | 2024-02-13 | 厦门科华数能科技有限公司 | An electrical cabinet |
| CN118748886A (en) * | 2024-06-28 | 2024-10-08 | 厦门科华数能科技有限公司 | Electrical device and heat dissipation method thereof |
| CN118748886B (en) * | 2024-06-28 | 2025-11-11 | 厦门科华数能科技有限公司 | Electrical equipment and heat dissipation method thereof |
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| CN117641836B (en) | 2025-11-11 |
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