CN117637831B - Semiconductor device and method for manufacturing semiconductor device - Google Patents
Semiconductor device and method for manufacturing semiconductor device Download PDFInfo
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 127
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000007704 transition Effects 0.000 claims abstract description 56
- 239000002019 doping agent Substances 0.000 claims abstract description 53
- 238000003860 storage Methods 0.000 claims description 50
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims description 26
- 229920005591 polysilicon Polymers 0.000 claims description 23
- 238000005530 etching Methods 0.000 claims description 19
- 239000000758 substrate Substances 0.000 claims description 17
- 238000005468 ion implantation Methods 0.000 claims description 9
- 238000000151 deposition Methods 0.000 claims description 6
- 230000005684 electric field Effects 0.000 abstract description 22
- 238000009826 distribution Methods 0.000 abstract description 11
- 230000001965 increasing effect Effects 0.000 abstract description 8
- 230000015572 biosynthetic process Effects 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 5
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 3
- 229910052796 boron Inorganic materials 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
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- 229910052710 silicon Inorganic materials 0.000 description 1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D12/00—Bipolar devices controlled by the field effect, e.g. insulated-gate bipolar transistors [IGBT]
- H10D12/411—Insulated-gate bipolar transistors [IGBT]
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D12/00—Bipolar devices controlled by the field effect, e.g. insulated-gate bipolar transistors [IGBT]
- H10D12/01—Manufacture or treatment
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D62/00—Semiconductor bodies, or regions thereof, of devices having potential barriers
- H10D62/10—Shapes, relative sizes or dispositions of the regions of the semiconductor bodies; Shapes of the semiconductor bodies
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Abstract
Description
技术领域Technical Field
本发明涉及半导体器件技术领域,尤其是涉及一种半导体装置和半导体装置的制造方法。The present invention relates to the technical field of semiconductor devices, and in particular to a semiconductor device and a method for manufacturing the semiconductor device.
背景技术Background Art
绝缘栅双极型晶体管(insulated gate bipolar transistor,IGBT)作为高压功率器件,在实际应用中,常工作在高压、大电流、高频等比较严苛的条件下,这就提高了对IGBT器件可靠性、安全工作区的要求。Insulated gate bipolar transistor (IGBT) is a high-voltage power device. In practical applications, it often works under relatively harsh conditions such as high voltage, high current, and high frequency, which increases the requirements for the reliability and safe operating area of IGBT devices.
在相关技术中,绝缘栅双极型晶体管包括有源区、终端区和过渡区,为保证过渡区的正常工作以及耐压能力,过渡区包括有阱层和基极层,阱层的掺杂剂的深度和浓度均大于基极层的掺杂剂的深度和浓度,这样阱层的掺杂剂会向基极层发生扩散,导致阱层和基极层之间形成曲面,器件在反向耐压时,该位置容易发生电场集中,电场强度大,可能会导致安全工作区变小,器件的可靠性降低。In the related art, the insulated gate bipolar transistor includes an active region, a terminal region and a transition region. To ensure the normal operation and voltage resistance of the transition region, the transition region includes a well layer and a base layer. The depth and concentration of the dopant in the well layer are greater than the depth and concentration of the dopant in the base layer. In this way, the dopant in the well layer will diffuse into the base layer, resulting in the formation of a curved surface between the well layer and the base layer. When the device is in reverse voltage resistance, electric field concentration is prone to occur at this position, and the electric field strength is large, which may cause the safe operating area to become smaller and the reliability of the device to be reduced.
发明内容Summary of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明的一个目的在于提出一种半导体装置,该半导体装置的电场分布更均匀,可靠性更高。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, one object of the present invention is to provide a semiconductor device with more uniform electric field distribution and higher reliability.
本发明进一步地提出了一种半导体装置的制造方法。The present invention further provides a method for manufacturing a semiconductor device.
根据本发明实施例的半导体装置,包括:基体,所述基体具有第一主面和第二主面,所述第一主面和所述第二主面在第一方向上相互间隔;第一导电类型的漂移层,所述漂移层设置于所述基体且位于所述第一主面和所述第二主面之间;第二导电类型的阱层,所述阱层设置于所述漂移层朝向所述第一主面的一侧对应所述半导体装置的过渡区的部分,所述阱层邻近所述第一主面的一侧构成所述第一主面的一部分,所述阱层的长度在第二方向上延伸且深度在第一方向上延伸;第二导电类型的基极层,所述基极层设置于所述漂移层朝向所述第一主面的一侧,所述基极层的长度在第二方向上延伸且从所述半导体装置的有源区延伸至所述半导体装置的过渡区,所述基极层邻近所述第一主面的一侧构成所述第一主面的一部分,所述基极层的深度在第一方向上延伸,所述基极层和所述阱层在第二方向上排布,所述阱层的深度大于所述基极层的深度;第一沟槽,所述第一沟槽设置于所述过渡区,所述第一沟槽的深度从所述第一主面朝向第一方向延伸,所述第一沟槽的长度在第三方向上延伸,所述第一沟槽在第二方向上位于所述阱层和所述基极层之间,所述第一沟槽第二方向的两侧分别与所述阱层和所述基极层相接触,其中,所述第一方向、所述第二方向和所述第三方向相互垂直。According to an embodiment of the present invention, a semiconductor device comprises: a substrate, the substrate having a first main surface and a second main surface, the first main surface and the second main surface being spaced apart from each other in a first direction; a drift layer of a first conductivity type, the drift layer being arranged on the substrate and located between the first main surface and the second main surface; a well layer of a second conductivity type, the well layer being arranged on a side of the drift layer facing the first main surface corresponding to a portion of a transition region of the semiconductor device, a side of the well layer adjacent to the first main surface constituting a portion of the first main surface, the length of the well layer extending in the second direction and the depth extending in the first direction; a base layer of a second conductivity type, the base layer being arranged on a side of the drift layer facing the first main surface, the length of the base layer extending in the second direction The first main surface of the semiconductor device is provided with a first groove, the first groove is provided with a first groove, the first groove is provided with a second ...
由此,通过设置第一沟槽,使第一沟槽位于阱层和基极层之间,这样第一沟槽可以阻挡阱层的第二导电类型掺杂剂朝向基极层扩散,可以避免在过渡区形成曲面,可以优化过渡区的电场分布,避免电场集中,从而可以提升半导体装置的可靠性,可以增大半导体装置的安全工作区。Therefore, by setting the first groove so that the first groove is located between the well layer and the base layer, the first groove can block the second conductive type dopant of the well layer from diffusing toward the base layer, thereby avoiding the formation of a curved surface in the transition zone, optimizing the electric field distribution in the transition zone, and avoiding electric field concentration, thereby improving the reliability of the semiconductor device and increasing the safe operating area of the semiconductor device.
在本发明的一些示例中,所述第一沟槽的深度为D1,所述基极层的深度为D2,D1和D2满足关系式:D1≥D2。In some examples of the present invention, the depth of the first trench is D1, the depth of the base layer is D2, and D1 and D2 satisfy the relationship: D1 ≥ D2.
在本发明的一些示例中,所述阱层的深度为D3,D1和D3满足关系式:D1≤D3。In some examples of the present invention, the depth of the well layer is D3, and D1 and D3 satisfy the relationship: D1≤D3.
在本发明的一些示例中,所述半导体装置还包括:第一导电类型的载流子存储层,所述载流子存储层设置于所述漂移层朝向所述第一主面的一侧,所述载流子存储层位于所述漂移层和所述基极层之间,所述载流子存储层的长度在第二方向上延伸且从所述半导体装置的有源区延伸至所述半导体装置的过渡区,所述载流子存储层位于所述第一沟槽第二方向朝向所述基极层的一侧,所述载流子存储层的深度在第一方向上延伸,所述载流子存储层的深度为D4,D4、D2和D1满足关系式:D4+D2≤D1。In some examples of the present invention, the semiconductor device further includes: a carrier storage layer of a first conductivity type, the carrier storage layer being disposed on a side of the drift layer facing the first main surface, the carrier storage layer being located between the drift layer and the base layer, the length of the carrier storage layer extending in a second direction and extending from an active area of the semiconductor device to a transition area of the semiconductor device, the carrier storage layer being located on a side of the first trench in a second direction facing the base layer, the depth of the carrier storage layer extending in the first direction, the depth of the carrier storage layer being D4, and D4, D2 and D1 satisfying the relationship: D4+D2≤D1.
在本发明的一些示例中,所述半导体装置还包括第二沟槽,所述第二沟槽的深度从所述第一主面朝向第一方向延伸至所述漂移层,所述第二沟槽的长度在第二方向上延伸且从所述半导体装置的有源区延伸至所述半导体装置的过渡区,所述第二沟槽为多个,多个所述第二沟槽在所述第三方向上间隔设置,所述第二沟槽和所述第一沟槽的深度相同。In some examples of the present invention, the semiconductor device also includes a second trench, the depth of the second trench extending from the first main surface toward the first direction to the drift layer, the length of the second trench extending in the second direction and extending from the active area of the semiconductor device to the transition area of the semiconductor device, there are multiple second trenches, and the multiple second trenches are spaced apart in the third direction, and the depth of the second trench is the same as that of the first trench.
根据本发明实施例的半导体装置的制造方法用于制造以上所述的半导体装置,所述半导体装置的制造方法包括:在所述漂移层朝向所述第一主面的一侧对应所述过渡区的部分注入第一掺杂浓度的第二导电类型掺杂剂,形成第一深度的所述阱层;在所述漂移层朝向所述第一主面的一侧注入第二掺杂浓度的第二导电类型掺杂剂,形成与所述阱层在第二方向上排布的第二深度的基极层,其中,第二掺杂浓度小于第一掺杂浓度,第二深度小于第一深度;在所述阱层和所述基极层之间刻蚀从所述第一主面朝向第一方向延伸的所述第一沟槽。A method for manufacturing a semiconductor device according to an embodiment of the present invention is used to manufacture the semiconductor device described above, and the method for manufacturing the semiconductor device comprises: injecting a second conductive type dopant of a first doping concentration into a portion of the drift layer corresponding to the transition zone on a side of the drift layer facing the first main surface to form the well layer of a first depth; injecting a second conductive type dopant of a second doping concentration into a side of the drift layer facing the first main surface to form a base layer of a second depth arranged in a second direction with the well layer, wherein the second doping concentration is less than the first doping concentration, and the second depth is less than the first depth; and etching the first groove extending from the first main surface toward the first direction between the well layer and the base layer.
在本发明的一些示例中,所述在所述阱层和所述基极层之间刻蚀从所述第一主面朝向第一方向延伸的所述第一沟槽的步骤中,包括:使所述第一沟槽和所述阱层的离子注入区朝向所述基极层的一侧边界在所述第二方向上相互间隔。In some examples of the present invention, the step of etching the first groove extending from the first main surface toward the first direction between the well layer and the base layer includes: spacing the first groove and the ion implantation region of the well layer toward the side boundary of the base layer in the second direction.
在本发明的一些示例中,所述第一沟槽和所述阱层的离子注入区朝向所述基极层的一侧边界在所述第二方向上的间隔距离为D5,D5满足关系式:0.5um≤D5≤2.0um。In some examples of the present invention, a spacing distance between the first trench and a boundary of the ion implantation region of the well layer facing the base layer on one side in the second direction is D5, and D5 satisfies the relationship: 0.5um≤D5≤2.0um.
在本发明的一些示例中,所述在所述漂移层朝向所述第一主面的一侧对应所述过渡区的部分注入第一掺杂浓度的第二导电类型掺杂剂,形成第一深度的所述阱层的步骤之后,且所述在所述漂移层朝向所述第一主面的一侧注入第二掺杂浓度的第二导电类型掺杂剂,形成与所述阱层在第二方向上排布的第二深度的基极层,其中,第二掺杂浓度小于第一掺杂浓度,第二深度小于第一深度的步骤之前,还包括:在所述漂移层朝向所述第一主面的一侧注入第一导电类型掺杂剂,形成载流子存储层。In some examples of the present invention, after the step of injecting a second conductive type dopant with a first doping concentration into a portion of the transition zone corresponding to a side of the drift layer facing the first main surface to form the well layer of a first depth, and before the step of injecting a second conductive type dopant with a second doping concentration into a side of the drift layer facing the first main surface to form a base layer of a second depth arranged in a second direction with the well layer, wherein the second doping concentration is less than the first doping concentration and the second depth is less than the first depth, it also includes: injecting a first conductive type dopant into a side of the drift layer facing the first main surface to form a carrier storage layer.
在本发明的一些示例中,所述在所述漂移层朝向所述第一主面的一侧注入第一导电类型掺杂剂,形成载流子存储层的步骤之后,还包括:使用第一预设温度的高温气体高温推阱第一预设时间。In some examples of the present invention, after the step of injecting a first conductive type dopant on a side of the drift layer facing the first main surface to form a carrier storage layer, the step further includes: using a high temperature gas at a first preset temperature to push the well at high temperature for a first preset time.
在本发明的一些示例中,所述在所述漂移层朝向所述第一主面的一侧对应所述过渡区的部分注入第一掺杂浓度的第二导电类型掺杂剂,形成第一深度的所述阱层的步骤之后,还包括:使用第二预设温度的高温气体高温推阱第二预设时间。In some examples of the present invention, after the step of injecting a second conductive type dopant of a first doping concentration into a portion of the drift layer corresponding to the transition zone on a side of the drift layer facing the first main surface to form the well layer of the first depth, the step further includes: using a high-temperature gas at a second preset temperature to push the well at high temperature for a second preset time.
在本发明的一些示例中,所述在所述漂移层朝向所述第一主面的一侧注入第二掺杂浓度的第二导电类型掺杂剂,形成与所述阱层在第二方向上排布的第二深度的基极层的步骤之后,还包括:使用第三预设温度的高温气体高温推阱第三预设时间。In some examples of the present invention, after the step of injecting a second conductive type dopant of a second doping concentration on a side of the drift layer facing the first main surface to form a base layer of a second depth arranged in a second direction with the well layer, it also includes: using a high-temperature gas at a third preset temperature to push the well at high temperature for a third preset time.
在本发明的一些示例中,所述在所述阱层和所述基极层之间刻蚀从所述第一主面朝向第一方向延伸的所述第一沟槽的步骤之后,所述半导体装置还包括:在所述阱层、所述第一沟槽和所述基极层的表面生长氧化绝缘层;在所述氧化绝缘层表面沉积多晶硅,且对所述多晶硅进行刻蚀;在所述多晶硅、所述阱层和所述基极层的表面沉积介质层。In some examples of the present invention, after the step of etching the first groove extending from the first main surface toward the first direction between the well layer and the base layer, the semiconductor device further includes: growing an oxide insulating layer on the surface of the well layer, the first trench and the base layer; depositing polysilicon on the surface of the oxide insulating layer and etching the polysilicon; and depositing a dielectric layer on the surface of the polysilicon, the well layer and the base layer.
在本发明的一些示例中,所述在所述阱层和所述基极层之间刻蚀从所述第一主面朝向第一方向延伸的所述第一沟槽的步骤的同时,所述半导体装置还包括:刻蚀从所述第一主面朝向第一方向延伸至所述漂移层的第二沟槽,其中,所述第二沟槽在第二方向上延伸且从所述半导体装置的有源区延伸至所述半导体装置的过渡区,所述第二沟槽为多个,多个所述第二沟槽在所述第三方向上间隔设置,所述第二沟槽和所述第一沟槽的深度相同。In some examples of the present invention, while the step of etching the first trench extending from the first main surface toward the first direction between the well layer and the base layer, the semiconductor device also includes: etching a second trench extending from the first main surface toward the first direction to the drift layer, wherein the second trench extends in the second direction and extends from the active area of the semiconductor device to the transition area of the semiconductor device, there are a plurality of second trenches, the plurality of second trenches are spaced apart in the third direction, and the depth of the second trench is the same as that of the first trench.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
图1是根据本发明实施例的半导体装置的示意图;FIG. 1 is a schematic diagram of a semiconductor device according to an embodiment of the present invention;
图2是根据本发明实施例的过渡区的版图设计示意图;FIG2 is a schematic diagram of a layout design of a transition zone according to an embodiment of the present invention;
图3是根据本发明实施例的过渡区沿A-A方向的剖视图;Fig. 3 is a cross-sectional view of a transition zone along the A-A direction according to an embodiment of the present invention;
图4是根据本发明实施例的过渡区沿B-B方向的剖视图;Fig. 4 is a cross-sectional view of a transition zone along the B-B direction according to an embodiment of the present invention;
图5是根据本发明实施例的过渡区沿C-C方向的剖视图;5 is a cross-sectional view of a transition zone along the C-C direction according to an embodiment of the present invention;
图6是根据本发明实施例的半导体装置的制造方法的流程图;6 is a flow chart of a method for manufacturing a semiconductor device according to an embodiment of the present invention;
图7是根据本发明另一实施例的半导体装置的制造方法的流程图;7 is a flow chart of a method for manufacturing a semiconductor device according to another embodiment of the present invention;
图8是根据本发明实施例的结构1的剖视图;FIG8 is a cross-sectional view of a structure 1 according to an embodiment of the present invention;
图9是根据本发明实施例的结构2的剖视图;FIG9 is a cross-sectional view of a structure 2 according to an embodiment of the present invention;
图10是根据本发明实施例的结构3的剖视图;FIG10 is a cross-sectional view of a structure 3 according to an embodiment of the present invention;
图11是根据本发明实施例的结构4的剖视图;FIG11 is a cross-sectional view of a structure 4 according to an embodiment of the present invention;
图12是根据本发明实施例的结构5的剖视图;FIG12 is a cross-sectional view of a structure 5 according to an embodiment of the present invention;
图13是根据本发明实施例的结构6的剖视图;FIG13 is a cross-sectional view of a structure 6 according to an embodiment of the present invention;
图14是根据本发明实施例的结构7的剖视图。FIG. 14 is a cross-sectional view of a structure 7 according to an embodiment of the present invention.
附图标记:Reference numerals:
100、半导体装置;101、有源区;102、过渡区;103、终端区;104、栅极焊盘;100, semiconductor device; 101, active region; 102, transition region; 103, terminal region; 104, gate pad;
10、漂移层;11、阱层;12、基极层;13、载流子存储层;14、介质层;10. drift layer; 11. well layer; 12. base layer; 13. carrier storage layer; 14. dielectric layer;
20、第一沟槽; 30、第二沟槽;20. first groove; 30. second groove;
40、氧化绝缘层; 50、沟槽栅多晶硅; 60、平面栅多晶硅;40. Oxidation insulating layer; 50. Trench gate polysilicon; 60. Planar gate polysilicon;
70、基体;71、第一主面;72、第二主面。70. substrate; 71. first main surface; 72. second main surface.
具体实施方式DETAILED DESCRIPTION
下面详细描述本发明的实施例,参考附图描述的实施例是示例性的,下面详细描述本发明的实施例。Embodiments of the present invention are described in detail below. The embodiments described with reference to the accompanying drawings are exemplary. Embodiments of the present invention are described in detail below.
下面参考图1-图14描述根据本发明实施例的半导体装置100,半导体装置100可以采用半导体装置100的制造方法。该半导体装置100可以为绝缘栅型双极晶体管。在以下的说明中,N及P表示半导体的导电类型,在本发明中,将第一导电类型设为N型、第二导电类型设为P型而进行说明。The semiconductor device 100 according to an embodiment of the present invention is described below with reference to FIGS. 1 to 14 . The semiconductor device 100 may adopt a method for manufacturing the semiconductor device 100 . The semiconductor device 100 may be an insulated gate bipolar transistor. In the following description, N and P represent the conductivity type of the semiconductor. In the present invention, the first conductivity type is set to N type and the second conductivity type is set to P type for description.
结合图1-图5所示,根据本发明的半导体装置100可以主要包括:基体70、第一导电类型的漂移层10、第二导电类型的阱层11和第二导电类型的基极层12。As shown in FIGS. 1 to 5 , the semiconductor device 100 according to the present invention may mainly include: a substrate 70 , a drift layer 10 of a first conductivity type, a well layer 11 of a second conductivity type, and a base layer 12 of a second conductivity type.
具体地,基体70具有第一主面71和第二主面72,第一主面71和第二主面72在第一方向上相互间隔,通过将漂移层10设置于基体70内,使漂移层10位于第一主面71和第二主面72之间,并且在漂移层10朝向第一主面71的一侧对应半导体装置100的过渡区102的部分设置阱层11,阱层11邻近第一主面71的一侧构成第一主面71的一部分,阱层11的长度在第二方向上延伸,阱层11的深度在第一方向上延伸,以及在漂移层10朝向第一主面71的一侧对应半导体装置100的过渡区102的部分还设置有基极层12,基极层12邻近第一主面71的一侧构成第一主面71的一部分,基极层12的长度在第二方向上延伸且从半导体装置100的有源区101延伸至半导体装置100的过渡区102,基极层12的深度在第一方向上延伸,使基极层12和阱层11在第二方向上排布,这样可以形成半导体装置100的过渡区102的基本结构,保证半导体装置100的正常工作。Specifically, the substrate 70 has a first main surface 71 and a second main surface 72, the first main surface 71 and the second main surface 72 are spaced apart from each other in the first direction, the drift layer 10 is disposed in the substrate 70 so that the drift layer 10 is located between the first main surface 71 and the second main surface 72, and a well layer 11 is disposed on a portion of the drift layer 10 facing the first main surface 71 corresponding to the transition region 102 of the semiconductor device 100, a side of the well layer 11 adjacent to the first main surface 71 constitutes a portion of the first main surface 71, a length of the well layer 11 extends in the second direction, a depth of the well layer 11 extends in the first direction, and a portion of the drift layer 10 facing the first main surface 71 is formed on the side of the drift layer 10 facing the first main surface 71. A base layer 12 is also provided on a portion of the transition zone 102 of the semiconductor device 100 on a side facing the first main surface 71. A side of the base layer 12 adjacent to the first main surface 71 constitutes a portion of the first main surface 71. The length of the base layer 12 extends in the second direction and extends from the active area 101 of the semiconductor device 100 to the transition zone 102 of the semiconductor device 100. The depth of the base layer 12 extends in the first direction, so that the base layer 12 and the well layer 11 are arranged in the second direction. In this way, the basic structure of the transition zone 102 of the semiconductor device 100 can be formed to ensure the normal operation of the semiconductor device 100.
其中,考虑到半导体装置100的过渡区102位于终端区103和有源区101之间,过渡区102的结构比较复杂,比较容易在该处发生电压击穿,通过设置阱层11,使阱层11的深度设置地大于基极层12的深度,阱层11中的第二导电类型掺杂剂的掺杂浓度大于基极层12中的第二导电类型掺杂剂的掺杂浓度,可以优化过渡区102的电场分布,提高过渡区102的耐压能力。Among them, considering that the transition zone 102 of the semiconductor device 100 is located between the terminal area 103 and the active area 101, the structure of the transition zone 102 is relatively complex, and it is easier for voltage breakdown to occur there. By setting the well layer 11, the depth of the well layer 11 is set to be greater than the depth of the base layer 12, and the doping concentration of the second conductive type dopant in the well layer 11 is greater than the doping concentration of the second conductive type dopant in the base layer 12, the electric field distribution in the transition zone 102 can be optimized and the voltage resistance of the transition zone 102 can be improved.
结合图2和图3所示,半导体装置100还可以包括:第一沟槽20,第一沟槽20设置于过渡区102,第一沟槽20的深度从第一主面71朝向第一方向延伸,第一沟槽20的长度在第三方向上延伸,第一沟槽20在第二方向上位于阱层11和基极层12之间,第一沟槽20第二方向的两侧分别与阱层11和基极层12相接触,其中,第一方向、第二方向和第三方向相互垂直。As shown in Figures 2 and 3, the semiconductor device 100 may also include: a first trench 20, the first trench 20 is arranged in the transition zone 102, the depth of the first trench 20 extends from the first main surface 71 toward the first direction, the length of the first trench 20 extends in the third direction, the first trench 20 is located between the well layer 11 and the base layer 12 in the second direction, and the two sides of the first trench 20 in the second direction are respectively in contact with the well layer 11 and the base layer 12, wherein the first direction, the second direction and the third direction are perpendicular to each other.
具体地,考虑到基极层12在第二方向上与阱层11间隔设置,而基极层12和阱层11中的第二导电类型掺杂剂的掺杂浓度存在差异,阱层11中的第二导电类型掺杂剂会在第二方向上向基极层12扩散,并且由于基极层12和阱层11深度存在差异,基极层12和阱层11的交界处会形成曲面,半导体装置100在反向耐压时,该位置会发生电场集中,电场强度大,可能会导致安全工作区变小,半导体装置100的可靠性降低。Specifically, considering that the base layer 12 is spaced apart from the well layer 11 in the second direction, and there is a difference in the doping concentration of the second conductive type dopant in the base layer 12 and the well layer 11, the second conductive type dopant in the well layer 11 will diffuse toward the base layer 12 in the second direction, and due to the difference in depth between the base layer 12 and the well layer 11, a curved surface will be formed at the junction of the base layer 12 and the well layer 11. When the semiconductor device 100 is reversely withstand voltage, electric field concentration will occur at this position with a high electric field intensity, which may cause the safe operating area to become smaller and the reliability of the semiconductor device 100 to be reduced.
定义同时垂直于第一方向和第二方向的方向为第三方向,通过设置第二沟槽30,可以在第二沟槽30内生长氧化绝缘层40和沉积多晶硅,并且使第一沟槽20在第二方向上位于阱层11和基极层12之间,第一沟槽20具有在第二方向上间隔设置的两侧壁,第一沟槽20的两个侧壁在第一方向上延伸,通过使第一沟槽20第二方向的两个侧壁分别与阱层11和基极层12相接触,这样第一沟槽20可以在第二方向上阻挡于阱层11和基极层12之间,从而可以阻挡阱层11中的第二导电类型掺杂剂朝向基极层12扩散,进而可以避免在过渡区102形成曲面,在半导体装置100反向耐压时,避免出现过渡区102的电场集中,可以提升半导体装置100的可靠性,可以增大半导体装置100的安全工作区。A direction perpendicular to both the first direction and the second direction is defined as a third direction. By setting a second trench 30, an oxide insulating layer 40 and polysilicon can be grown in the second trench 30, and the first trench 20 is located between the well layer 11 and the base layer 12 in the second direction. The first trench 20 has two side walls spaced apart in the second direction. The two side walls of the first trench 20 extend in the first direction. By making the two side walls of the first trench 20 in the second direction contact the well layer 11 and the base layer 12 respectively, the first trench 20 can be blocked between the well layer 11 and the base layer 12 in the second direction, thereby blocking the second conductive type dopant in the well layer 11 from diffusing toward the base layer 12, thereby avoiding the formation of a curved surface in the transition region 102. When the semiconductor device 100 withstands reverse voltage, the electric field concentration in the transition region 102 can be avoided, thereby improving the reliability of the semiconductor device 100 and increasing the safe working area of the semiconductor device 100.
由此,通过设置第一沟槽20,使第一沟槽20位于阱层11和基极层12之间,这样第一沟槽20可以阻挡阱层11的第二导电类型掺杂剂朝向基极层12扩散,可以避免在过渡区102形成曲面,可以优化过渡区102的电场分布,避免电场集中,从而可以提升半导体装置100的可靠性,可以增大半导体装置100的安全工作区。Therefore, by setting the first trench 20 so that the first trench 20 is located between the well layer 11 and the base layer 12, the first trench 20 can block the second conductive type dopant of the well layer 11 from diffusing toward the base layer 12, thereby avoiding the formation of a curved surface in the transition zone 102, optimizing the electric field distribution in the transition zone 102, and avoiding electric field concentration, thereby improving the reliability of the semiconductor device 100 and increasing the safe operating area of the semiconductor device 100.
结合图3所示,第一沟槽20的深度为D1,基极层12的深度为D2,D1和D2满足关系式:D1≥D2。具体地,通过将第一沟槽20的深度设置地不小于基极层12的深度,这样可以保证第一沟槽20在第一方向上将基极层12完全阻挡,从而可以更加可靠地阻挡阱层11中的第二导电类型掺杂剂扩散至基极层12中,避免在阱层11和基极层12交界处产生曲面,进而可以进一步地提升半导体装置100的可靠性,增大半导体装置100的安全工作区。As shown in FIG3 , the depth of the first trench 20 is D1, the depth of the base layer 12 is D2, and D1 and D2 satisfy the relationship: D1 ≥ D2. Specifically, by setting the depth of the first trench 20 to be not less than the depth of the base layer 12, it can be ensured that the first trench 20 completely blocks the base layer 12 in the first direction, thereby more reliably blocking the second conductive type dopant in the well layer 11 from diffusing into the base layer 12, avoiding the generation of a curved surface at the junction of the well layer 11 and the base layer 12, and further improving the reliability of the semiconductor device 100 and increasing the safe operating area of the semiconductor device 100.
进一步地,结合图3所示,阱层11的深度为D3,D1和D3满足关系式:D1≤D3。具体地,第一沟槽20还设置有底壁,底壁将两个侧壁朝向第二主面72的端部连接,底壁的位置曲率较小,容易发生电场集中,通过将第一沟槽20的深度设置地不大于阱层11的深度,这样可以保证阱层11将第一沟槽20的底壁的至少部分包裹,这样可以优化底壁附近的电场,避免发生电场集中,从而可以保证半导体装置100的耐压能力,保证半导体装置100的可靠性。Further, in combination with FIG3 , the depth of the well layer 11 is D3, and D1 and D3 satisfy the relationship: D1≤D3. Specifically, the first groove 20 is also provided with a bottom wall, and the bottom wall connects the ends of the two side walls toward the second main surface 72. The curvature of the bottom wall is small, and electric field concentration is prone to occur. By setting the depth of the first groove 20 to be no greater than the depth of the well layer 11, it can be ensured that the well layer 11 wraps at least part of the bottom wall of the first groove 20, so that the electric field near the bottom wall can be optimized to avoid electric field concentration, thereby ensuring the voltage resistance of the semiconductor device 100 and the reliability of the semiconductor device 100.
结合图2-图5所示,半导体装置100还可以包括:第一导电类型的载流子存储层13,载流子存储层13设置于漂移层10朝向第一主面71的一侧,载流子存储层13位于漂移层10和基极层12之间,载流子存储层13的长度在第二方向上延伸且从半导体装置100的有源区101延伸至半导体装置100的过渡区102,载流子存储层13位于第一沟槽20第二方向朝向基极层12的一侧,载流子存储层13的深度在第一方向上延伸,载流子存储层13的深度为D4,D4、D2和D1满足关系式:D4+D2≤D1。In combination with Figures 2-5, the semiconductor device 100 may further include: a carrier storage layer 13 of a first conductivity type, the carrier storage layer 13 is arranged on the side of the drift layer 10 facing the first main surface 71, the carrier storage layer 13 is located between the drift layer 10 and the base layer 12, the length of the carrier storage layer 13 extends in the second direction and extends from the active area 101 of the semiconductor device 100 to the transition area 102 of the semiconductor device 100, the carrier storage layer 13 is located on the side of the first trench 20 facing the base layer 12 in the second direction, the depth of the carrier storage layer 13 extends in the first direction, the depth of the carrier storage layer 13 is D4, D4, D2 and D1 satisfy the relationship: D4+D2≤D1.
具体地,通过设置第一导电类型的载流子存储层13,将载流子存储层13设置于漂移层10朝向第一主面71的一侧,并且使载流子存储层13的长度在第二方向上延伸且从半导体装置100的有源区101延伸至半导体装置100的过渡区102,使载流子存储层13至少部分地位于漂移层10和基极层12之间,载流子存储层13的深度在第一方向上延伸,这样载流子存储层13起到阻挡空穴的作用,可以促进电子注入漂移层10,从而可以增强电导调制效应,可以降低半导体装置100的正向导通压降,提升半导体装置100的正常工作。Specifically, by setting a first conductive type carrier storage layer 13, the carrier storage layer 13 is set on the side of the drift layer 10 facing the first main surface 71, and the length of the carrier storage layer 13 extends in the second direction and extends from the active area 101 of the semiconductor device 100 to the transition area 102 of the semiconductor device 100, so that the carrier storage layer 13 is at least partially located between the drift layer 10 and the base layer 12, and the depth of the carrier storage layer 13 extends in the first direction. In this way, the carrier storage layer 13 plays a role in blocking holes, which can promote the injection of electrons into the drift layer 10, thereby enhancing the conductivity modulation effect, reducing the forward conduction voltage drop of the semiconductor device 100, and improving the normal operation of the semiconductor device 100.
进一步地,载流子存储层13位于第一沟槽20第二方向朝向基极层12的一侧,通过将载流子存储层13的深度与基极层12的深度之和设置地小于第一沟槽20的深度,这样可以使第一沟槽20在第一方向上将载流子存储层13完全阻挡,从而可以阻挡载流子存储层13中的第一导电类型掺杂剂向阱层11扩散,避免载流子存储层13和阱层11在第二方向上生成小曲率的PN结,可以优化过渡区102的电场分布,避免电场集中,进而可以进一步地提升半导体装置100的可靠性,增大半导体装置100的安全工作区。Furthermore, the carrier storage layer 13 is located on the side of the first groove 20 facing the base layer 12 in the second direction. By setting the sum of the depth of the carrier storage layer 13 and the depth of the base layer 12 to be smaller than the depth of the first groove 20, the first groove 20 can completely block the carrier storage layer 13 in the first direction, thereby blocking the first conductive type dopant in the carrier storage layer 13 from diffusing toward the well layer 11, avoiding the carrier storage layer 13 and the well layer 11 from generating a PN junction with a small curvature in the second direction, optimizing the electric field distribution in the transition zone 102, avoiding electric field concentration, and further improving the reliability of the semiconductor device 100 and increasing the safe operating area of the semiconductor device 100.
结合图2和图5所示,半导体装置100还可以包括第二沟槽30,第二沟槽30的深度从第一主面71朝向第一方向延伸至漂移层10,第二沟槽30的长度在第二方向上延伸,并且第二沟槽30在第二方向上从半导体装置100的有源区101延伸至半导体装置100的过渡区102,第二沟槽30为多个,多个第二沟槽30在第三方向上间隔设置。As shown in Figures 2 and 5, the semiconductor device 100 may further include a second trench 30, the depth of the second trench 30 extends from the first main surface 71 toward the first direction to the drift layer 10, the length of the second trench 30 extends in the second direction, and the second trench 30 extends from the active area 101 of the semiconductor device 100 to the transition area 102 of the semiconductor device 100 in the second direction, and there are multiple second trenches 30, and the multiple second trenches 30 are arranged at intervals in the third direction.
具体地,通过设置第二沟槽30,使第二沟槽30从第一主面71朝向第一方向延伸至漂移层10,使第二沟槽30在第二方向上延伸设置,通过在第二沟槽30内生长氧化绝缘层40,并且沉积多晶硅,并且在第二沟槽30的两侧设置第一导电类型的发射极层,这样可以第二沟槽30具有导电沟道,具有通流能力。Specifically, by setting the second trench 30, the second trench 30 extends from the first main surface 71 toward the first direction to the drift layer 10, and the second trench 30 is extended in the second direction, by growing the oxide insulating layer 40 in the second trench 30, and depositing polysilicon, and setting the first conductive type emitter layer on both sides of the second trench 30, the second trench 30 can have a conductive channel and have current passing capability.
进一步地,可以将第二沟槽30设置为多个,多个第二沟槽30在第三方向上间隔设置,并且第二沟槽30在第二方向上延伸时,可以从有源区101延伸至过渡区102中,这样可以将多个第二沟槽30通过过渡区102的平面栅多晶硅60与栅极焊盘104相连,从而可以将电流引出,保证半导体装置100的正常工作。Furthermore, the second groove 30 can be set to be multiple, and the multiple second grooves 30 are arranged at intervals in the third direction, and when the second groove 30 extends in the second direction, it can extend from the active area 101 to the transition area 102, so that the multiple second grooves 30 can be connected to the gate pad 104 through the planar gate polysilicon 60 of the transition area 102, so that the current can be drawn out to ensure the normal operation of the semiconductor device 100.
进一步地,第二沟槽30和第一沟槽20的深度相同。具体地,可以将第一沟槽20的深度设置地与第一沟槽20的深度相同,这样可以将第一沟槽20和第二沟槽30同步刻蚀而成,从而可以简化半导体装置100的工艺流程。Further, the second trench 30 has the same depth as the first trench 20. Specifically, the depth of the first trench 20 can be set to be the same as the depth of the first trench 20, so that the first trench 20 and the second trench 30 can be etched synchronously, thereby simplifying the process flow of the semiconductor device 100.
根据本发明的半导体装置100的制造方法可以用于上述半导体装置100的制造。The method for manufacturing the semiconductor device 100 according to the present invention can be used to manufacture the semiconductor device 100 described above.
在本发明的一些实施例中,结合图6所示,半导体装置100的制造方法可以主要包括以下步骤:在漂移层10朝向第一主面71的一侧对应过渡区102的部分注入第一掺杂浓度的第二导电类型掺杂剂,形成第一深度的阱层11;在漂移层10朝向第一主面71的一侧注入第二掺杂浓度的第二导电类型掺杂剂,形成与阱层11在第二方向上排布的第二深度的基极层12,其中,第二掺杂浓度小于第一掺杂浓度,第二深度小于第一深度;在阱层11和基极层12之间刻蚀从第一主面71朝向第一方向延伸的第一沟槽20。In some embodiments of the present invention, in combination with Figure 6, the manufacturing method of the semiconductor device 100 may mainly include the following steps: injecting a second conductive type dopant of a first doping concentration into a portion of the transition zone 102 corresponding to a side of the drift layer 10 facing the first main surface 71 to form a well layer 11 of a first depth; injecting a second conductive type dopant of a second doping concentration into a side of the drift layer 10 facing the first main surface 71 to form a base layer 12 of a second depth arranged in a second direction with the well layer 11, wherein the second doping concentration is less than the first doping concentration, and the second depth is less than the first depth; and etching a first trench 20 extending from the first main surface 71 toward the first direction between the well layer 11 and the base layer 12.
具体地,在制造半导体装置100时,可以先提供衬底材料作为漂移层10,在漂移层10朝向第一主面71的一侧对应过渡区102的部分注入第一掺杂浓度的第二导电类型掺杂剂,形成第一深度的阱层11,可以提高过渡区102的耐压能力,然后在漂移层10朝向第一主面71的一侧注入第二掺杂浓度的第二导电类型掺杂剂,形成第二深度的基极层12。其中,第二掺杂浓度小于第一掺杂浓度,第二深度小于第一深度,即:阱层11中的第二导电类型掺杂剂的掺杂浓度大于基极层12中的第二导电类型掺杂剂的掺杂浓度,并且阱层11在第一方向上的深度大于基极层12在第一方向上的深度,这样在保证过渡区102的耐压能力的前提下,阱层11和基极层12会存在深度差和浓度差。Specifically, when manufacturing the semiconductor device 100, a substrate material may be provided as the drift layer 10 first, and a second conductive type dopant of a first doping concentration may be implanted into a portion of the drift layer 10 corresponding to the transition region 102 on a side facing the first main surface 71 to form a well layer 11 of a first depth, which may improve the withstand voltage capability of the transition region 102, and then a second conductive type dopant of a second doping concentration may be implanted into a side of the drift layer 10 facing the first main surface 71 to form a base layer 12 of a second depth. The second doping concentration is less than the first doping concentration, and the second depth is less than the first depth, that is, the doping concentration of the second conductive type dopant in the well layer 11 is greater than the doping concentration of the second conductive type dopant in the base layer 12, and the depth of the well layer 11 in the first direction is greater than the depth of the base layer 12 in the first direction, so that, under the premise of ensuring the withstand voltage capability of the transition region 102, there will be a depth difference and a concentration difference between the well layer 11 and the base layer 12.
之后,再在阱层11和基极层12之间刻蚀从第一主面71朝向第一方向延伸的第一沟槽20,这样第一沟槽20可以阻挡在阱层11和基极层12之间,从而可以阻挡载阱层11的第二导电类型掺杂剂朝向基极层12扩散,提升半导体装置100的可靠性。其中,第一导电类型掺杂剂可以为磷离子,第二导电类型掺杂剂可以为硼离子,此处不作具体限定。Afterwards, a first trench 20 extending from the first main surface 71 toward the first direction is etched between the well layer 11 and the base layer 12, so that the first trench 20 can block between the well layer 11 and the base layer 12, thereby blocking the second conductive type dopant of the well layer 11 from diffusing toward the base layer 12, thereby improving the reliability of the semiconductor device 100. The first conductive type dopant can be phosphorus ions, and the second conductive type dopant can be boron ions, which are not specifically limited here.
结合图2所示,在阱层11和基极层12之间刻蚀从第一主面71朝向第一方向延伸的第一沟槽20的步骤中,可以包括:使第一沟槽20和阱层11的离子注入区朝向基极层12的一侧边界在第二方向上相互间隔。2 , the step of etching a first groove 20 extending from the first main surface 71 toward the first direction between the well layer 11 and the base layer 12 may include: spacing the first groove 20 and the ion implantation region of the well layer 11 toward the side boundary of the base layer 12 in the second direction.
具体地,在漂移层10朝向第一主面71的一侧对应过渡区102的部分注入第二导电类型掺杂剂后,第二导电类型掺杂剂会在第二方向上扩散,即:最终形成的阱层11会在第二方向上超出阱层11的离子注入区,通过在阱层11和基极层12之间刻蚀从第一主面71朝向第一方向延伸的第一沟槽20的步骤中,使第一沟槽20和阱层11的离子注入区朝向基极层12的一侧边界在第二方向上相互间隔,这样可以为阱层11中的第二导电类型掺杂剂在第二方向上的扩散预留距离,保证第一沟槽20可以位于阱层11和后续的基极层12之间,避免发生电场集中,从而可以增大半导体装置100的安全工作区。Specifically, after the second conductive type dopant is injected into the portion of the transition zone 102 corresponding to the side of the drift layer 10 facing the first main surface 71, the second conductive type dopant will diffuse in the second direction, that is, the well layer 11 finally formed will exceed the ion implantation region of the well layer 11 in the second direction. By etching the first trench 20 extending from the first main surface 71 toward the first direction between the well layer 11 and the base layer 12, the first trench 20 and the boundary of the ion implantation region of the well layer 11 facing the side of the base layer 12 are spaced apart from each other in the second direction. In this way, a distance can be reserved for the diffusion of the second conductive type dopant in the well layer 11 in the second direction, ensuring that the first trench 20 can be located between the well layer 11 and the subsequent base layer 12, avoiding electric field concentration, and thereby increasing the safe operating area of the semiconductor device 100.
进一步地,第一沟槽20和阱层11的离子注入区朝向基极层12的一侧边界在第二方向上的间隔距离为D4,D5满足关系式:0.5um≤D5≤2.0um。具体地,通过将第一沟槽20和阱层11的离子注入区朝向基极层12的一侧边界在第二方向上的间隔距离设置在合理范围内,这样不仅可以保证第一沟槽20位于阱层11和后续形成的基极层12之间,避免在阱层11和基极层12之间形成曲面,而且可以保证第二导电类型掺杂剂在第二方向上扩散后形成的基极层12将第一沟槽20的底壁至少部分地包裹,避免第一沟槽20出现电场集中,如此,可以优化过渡区102的电场分布,增大半导体装置100的安全工作区,提升半导体装置100的可靠性。Further, the spacing distance between the first trench 20 and the boundary of the ion implantation region of the well layer 11 facing the side of the base layer 12 in the second direction is D4, and D5 satisfies the relationship: 0.5um≤D5≤2.0um. Specifically, by setting the spacing distance between the first trench 20 and the boundary of the ion implantation region of the well layer 11 facing the side of the base layer 12 in the second direction within a reasonable range, it can not only ensure that the first trench 20 is located between the well layer 11 and the subsequently formed base layer 12, avoiding the formation of a curved surface between the well layer 11 and the base layer 12, but also ensure that the base layer 12 formed after the second conductive type dopant diffuses in the second direction at least partially wraps the bottom wall of the first trench 20, avoiding the electric field concentration in the first trench 20, so that the electric field distribution in the transition region 102 can be optimized, the safe working area of the semiconductor device 100 can be increased, and the reliability of the semiconductor device 100 can be improved.
在本发明的一些实施例中,结合图7所示,在漂移层10朝向第一主面71的一侧对应过渡区102的部分注入第一掺杂浓度的第二导电类型掺杂剂,形成第一深度的阱层11的步骤之后,且在漂移层10朝向第一主面71的一侧注入第二掺杂浓度的第二导电类型掺杂剂,形成与阱层11在第二方向上排布的第二深度的基极层12,其中,第二掺杂浓度小于第一掺杂浓度,第二深度小于第一深度的步骤之前,半导体装置100的制造方法还可以包括:在漂移层10朝向第一主面71的一侧注入第一导电类型掺杂剂,形成载流子存储层13。In some embodiments of the present invention, in combination with Figure 7, after the step of injecting a second conductive type dopant of a first doping concentration into a portion of the transition zone 102 corresponding to a side of the drift layer 10 facing the first main surface 71 to form a well layer 11 of a first depth, and before the step of injecting a second conductive type dopant of a second doping concentration into a side of the drift layer 10 facing the first main surface 71 to form a base layer 12 of a second depth arranged in a second direction with the well layer 11, wherein the second doping concentration is less than the first doping concentration and the second depth is less than the first depth, the manufacturing method of the semiconductor device 100 may further include: injecting a first conductive type dopant into a side of the drift layer 10 facing the first main surface 71 to form a carrier storage layer 13.
具体地,制造半导体装置100的过程中,在形成阱层11之后,并且在形成基极层12之前,还可以在漂移层10朝向第一主面71的一侧注入第一导电类型掺杂剂,这样可以在半导体装置100内形成载流子存储层13,从而可以提升半导体装置100的工作性能。Specifically, during the manufacturing process of the semiconductor device 100, after forming the well layer 11 and before forming the base layer 12, a first conductive type dopant can also be injected into the side of the drift layer 10 facing the first main surface 71, so that a carrier storage layer 13 can be formed in the semiconductor device 100, thereby improving the operating performance of the semiconductor device 100.
进一步地,使载流子存储层13至少部分地位于漂移层10和基极层12之间,载流子存储层13与阱层11在第二方向上间隔设置,这样阱层11和载流子存储层13也可以被第一沟槽20隔开,第一沟槽20可以阻挡载流子存储层13中的第一导电类型掺杂剂向阱层11扩散,从而可以防止形成小曲率的PN结,可以优化电场分布。Furthermore, the carrier storage layer 13 is at least partially located between the drift layer 10 and the base layer 12, and the carrier storage layer 13 and the well layer 11 are spaced apart in the second direction, so that the well layer 11 and the carrier storage layer 13 can also be separated by the first groove 20. The first groove 20 can block the first conductive type dopant in the carrier storage layer 13 from diffusing into the well layer 11, thereby preventing the formation of a PN junction with a small curvature and optimizing the electric field distribution.
进一步地,结合图7所示,在漂移层10朝向第一主面71的一侧注入第一导电类型掺杂剂,形成载流子存储层13的步骤之后,半导体装置100的制造方法还可以包括:使用第一预设温度的高温气体高温推阱第一预设时间,如此,可以提高第一导电类型掺杂剂在衬底中分布扩散的速率和均匀性,从而可以优化载流子存储层13乃至半导体装置100的工作性能,提高半导体装置100的可靠性。其中,高温气体可以为N2,第一预设温度可以为1150℃,第一预设时间可以为120min,此处不作具体限定。Further, in conjunction with FIG. 7 , after the step of implanting the first conductive type dopant on the side of the drift layer 10 facing the first main surface 71 to form the carrier storage layer 13, the method for manufacturing the semiconductor device 100 may further include: using a high temperature gas at a first preset temperature to push the trap at a high temperature for a first preset time, so that the rate and uniformity of the distribution and diffusion of the first conductive type dopant in the substrate can be improved, thereby optimizing the working performance of the carrier storage layer 13 and even the semiconductor device 100, and improving the reliability of the semiconductor device 100. The high temperature gas may be N 2 , the first preset temperature may be 1150° C., and the first preset time may be 120 min, which are not specifically limited here.
结合图6和图7所示,在漂移层10朝向第一主面71的一侧对应过渡区102的部分注入第二导电类型掺杂剂,形成阱层11的步骤之后,半导体装置100的制造方法还可以包括:使用第二预设温度的高温气体高温推阱第二预设时间,如此,可以提高第二导电类型掺杂剂在衬底中分布扩散的速率和均匀性,从而可以优化阱层11乃至半导体装置100的工作性能,提高半导体装置100的可靠性。其中,高温气体可以为N2,第二预设温度可以为1150℃,第二预设时间可以为80min,此处不作具体限定。As shown in FIG6 and FIG7, after the step of implanting the second conductive type dopant into the portion of the drift layer 10 corresponding to the transition region 102 on the side facing the first main surface 71 to form the well layer 11, the manufacturing method of the semiconductor device 100 may further include: using a high temperature gas at a second preset temperature to push the well at a high temperature for a second preset time, so that the rate and uniformity of the distribution and diffusion of the second conductive type dopant in the substrate can be improved, thereby optimizing the working performance of the well layer 11 and even the semiconductor device 100, and improving the reliability of the semiconductor device 100. The high temperature gas may be N2 , the second preset temperature may be 1150°C, and the second preset time may be 80 minutes, which are not specifically limited here.
结合图6和图7所示,在漂移层10朝向第一主面71的一侧注入第二掺杂浓度的第二导电类型掺杂剂,形成与阱层11在第二方向上排布的第二深度的基极层12的步骤之后,半导体装置100的制造方法还可以包括:使用第三预设温度的高温气体高温推阱第三预设时间,如此,可以提高第二导电类型掺杂剂在衬底中分布扩散的速率和均匀性,从而可以优化基极层12乃至半导体装置100的工作性能,提高半导体装置100的可靠性。其中,高温气体可以为N2,第三预设温度可以为1150℃,第三预设时间可以为80min,此处不作具体限定。As shown in FIG6 and FIG7, after the step of injecting a second conductive type dopant with a second doping concentration into the side of the drift layer 10 facing the first main surface 71 to form a base layer 12 of a second depth arranged with the well layer 11 in the second direction, the manufacturing method of the semiconductor device 100 may further include: using a high temperature gas at a third preset temperature to push the well at a high temperature for a third preset time, so that the rate and uniformity of the distribution and diffusion of the second conductive type dopant in the substrate can be improved, thereby optimizing the working performance of the base layer 12 and even the semiconductor device 100, and improving the reliability of the semiconductor device 100. The high temperature gas may be N2 , the third preset temperature may be 1150°C, and the third preset time may be 80 minutes, which are not specifically limited here.
结合图6和图7所示,在阱层11和载流子存储层13之间刻蚀从第一主面71朝向第一方向延伸的第一沟槽20的步骤之后,半导体装置100的制造方法还可以包括:在阱层11、第一沟槽20和基极层12的表面生长氧化绝缘层40;在氧化绝缘层40表面沉积多晶硅,且对多晶硅进行刻蚀;在多晶硅、阱层11和基极层12的表面沉积介质层14。As shown in Figures 6 and 7, after the step of etching the first groove 20 extending from the first main surface 71 toward the first direction between the well layer 11 and the carrier storage layer 13, the manufacturing method of the semiconductor device 100 may also include: growing an oxide insulating layer 40 on the surface of the well layer 11, the first groove 20 and the base layer 12; depositing polycrystalline silicon on the surface of the oxide insulating layer 40, and etching the polycrystalline silicon; depositing a dielectric layer 14 on the surface of the polycrystalline silicon, the well layer 11 and the base layer 12.
具体地,在阱层11和基极层12之间刻蚀从第一主面71朝向第一方向延伸的第一沟槽20之后,可以进一步地在阱层11、第一沟槽20和载流子存储层13的表面生长氧化绝缘层40,然后在氧化绝缘层40的表面沉积多晶硅,这样多晶硅可以位于阱层11的表面、第一沟槽20内和基极层12的表面,再对多晶硅进行刻蚀,保留位于第一沟槽20内的多晶硅,形成沟槽栅多晶硅50,并且保留阱层11表面的部分多晶硅,形成平面栅多晶硅60,再在多晶硅、阱层11和基极层12的表面沉积介质层14,这样介质层14可以对多晶硅、阱层11和基极层12的表面进行保护,从而提升半导体装置100的结构可靠性。Specifically, after etching the first groove 20 extending from the first main surface 71 toward the first direction between the well layer 11 and the base layer 12, an oxide insulating layer 40 can be further grown on the surface of the well layer 11, the first groove 20 and the carrier storage layer 13, and then polysilicon is deposited on the surface of the oxide insulating layer 40, so that the polysilicon can be located on the surface of the well layer 11, in the first groove 20 and on the surface of the base layer 12, and then the polysilicon is etched to retain the polysilicon located in the first groove 20 to form a trench gate polysilicon 50, and retain part of the polysilicon on the surface of the well layer 11 to form a planar gate polysilicon 60, and then a dielectric layer 14 is deposited on the surface of the polysilicon, the well layer 11 and the base layer 12, so that the dielectric layer 14 can protect the surfaces of the polysilicon, the well layer 11 and the base layer 12, thereby improving the structural reliability of the semiconductor device 100.
结合图6和图7所示,在阱层11和基极层之间刻蚀从第一主面71朝向第一方向延伸的第一沟槽20的步骤的同时,半导体装置100还可以包括:刻蚀从第一主面71朝向第一方向延伸至漂移层10的第二沟槽30,其中,第二沟槽30在第二方向上延伸,第二沟槽30为多个,多个第二沟槽30在第三方向上间隔设置,第二沟槽30和第一沟槽20的深度相同,这样可以实现第一沟槽20和第二沟槽30的同步成型,并且在后续步骤中,可以在第二沟槽30内生长氧化绝缘层40并沉积多晶硅,使第二沟槽30与栅极相连,从而可以简化半导体装置100的制造方法,保证半导体装置100的正常工作。As shown in Figures 6 and 7, while etching the first groove 20 extending from the first main surface 71 toward the first direction between the well layer 11 and the base layer, the semiconductor device 100 may also include: etching the second groove 30 extending from the first main surface 71 toward the first direction to the drift layer 10, wherein the second groove 30 extends in the second direction, there are multiple second grooves 30, and the multiple second grooves 30 are arranged at intervals in the third direction, and the second groove 30 and the first groove 20 have the same depth, so that the first groove 20 and the second groove 30 can be formed synchronously, and in subsequent steps, an oxide insulating layer 40 can be grown in the second groove 30 and polysilicon can be deposited, so that the second groove 30 is connected to the gate, thereby simplifying the manufacturing method of the semiconductor device 100 and ensuring the normal operation of the semiconductor device 100.
下面结合图3以及图8-图13,举例描述半导体装置100的制造方法:The following describes the manufacturing method of the semiconductor device 100 by way of example in conjunction with FIG. 3 and FIG. 8 to FIG. 13 :
如图8所示,提供衬底材料,其中,衬底材料可以磷掺杂硅衬底,电阻率25ohm.cm。形成结构1。As shown in FIG8 , a substrate material is provided, wherein the substrate material may be a phosphorus-doped silicon substrate with a resistivity of 25 ohm.cm to form a structure 1 .
如图9所示,在结构1基础上,注入杂质硼离子,能量为60kev,剂量为5E13cm-2,并进行高温推阱,其中,高温推阱采用高温1150℃的气体N2,时间为80min,形成阱层11。形成结构2。As shown in FIG9 , based on structure 1, impurity boron ions are implanted with an energy of 60kev and a dose of 5E13cm -2 , and high temperature well driving is performed, wherein the high temperature well driving uses high temperature 1150°C gas N 2 for 80 minutes to form a well layer 11. Structure 2 is formed.
如图10所示,在结构2基础上,注入杂质磷离子,能量为200kev,剂量为5E12cm-2,并进行高温推阱,其中,高温推阱采用高温1150℃的气体N2,时间为120min,形成载流子存储层13。形成结构3。As shown in FIG10 , based on structure 2, impurity phosphorus ions are implanted with an energy of 200kev and a dose of 5E12cm -2 , and high temperature well driving is performed, wherein the high temperature well driving uses high temperature 1150°C gas N 2 for 120 minutes to form a carrier storage layer 13. Structure 3 is formed.
如图11所示,在结构3基础上,刻蚀第一沟槽20。形成结构4。As shown in FIG11 , on the basis of structure 3 , a first trench 20 is etched to form structure 4 .
如图12所示,在结构4基础上,注入1100℃的气体O2,生成0.12um厚二氧化硅作为绝缘氧化绝缘层40。形成结构5。As shown in FIG12 , on the basis of structure 4 , gas O 2 at 1100° C. is injected to generate 0.12 μm thick silicon dioxide as an insulating oxide insulating layer 40 , thereby forming structure 5 .
如图13所示,在结构5基础上,将0.8um厚多晶硅沉积到第一沟槽20内和平面上,并且刻蚀掉多余部分多晶硅。形成结构6。As shown in FIG13 , based on structure 5 , 0.8 um thick polysilicon is deposited in the first trench 20 and on the flat surface, and the excess polysilicon is etched away to form structure 6 .
如图14所示,在结构6基础上,注入杂质硼离子,能量为100kev,剂量为2E13cm-2,并且进行高温推阱,其中,高温推阱采用高温1150℃的气体N2,时间为80min,形成基极层12。形成结构7。As shown in FIG14 , based on structure 6, impurity boron ions are implanted with an energy of 100kev and a dosage of 2E13cm -2 , and high temperature well driving is performed, wherein the high temperature well driving uses high temperature 1150°C gas N 2 for 80 minutes to form a base layer 12 . Structure 7 is formed.
如图3所示,在结构7基础上,沉积1um厚二氧化硅作为介质层14。形成半导体装置100。需要说明是,此处以设置有载流子存储层13的半导体装置100为例,未设置有载流子存储层13的半导体装置100的具体制造过程同理可得,此处不作赘述。As shown in FIG3 , on the basis of structure 7, 1 μm thick silicon dioxide is deposited as a dielectric layer 14 to form a semiconductor device 100. It should be noted that the semiconductor device 100 provided with a carrier storage layer 13 is taken as an example here, and the specific manufacturing process of the semiconductor device 100 not provided with a carrier storage layer 13 can be obtained in the same way, which will not be described here.
根据本发明实施例的半导体装置100的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other structures and operations of the semiconductor device 100 according to the embodiment of the present invention are known to those skilled in the art and will not be described in detail here.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
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