Disclosure of Invention
The invention aims to provide an application of a coating material in the photovoltaic field, and the coating has excellent heat dissipation performance and low cost.
The technical scheme of the invention is as follows:
the application of the coating material in the photovoltaic field, the preparation method of the coating material comprises the following steps:
The substrate pretreatment, namely, selecting stainless steel with the size of 100mm multiplied by 100mm as a substrate, sequentially polishing with sand paper with the size of 100, 400, 1200 and 2000 meshes, pickling with 15-18wt% hydrochloric acid solution, degreasing with 20-25wt% sodium bicarbonate solution, removing surface residual liquid with absolute ethyl alcohol, and drying for later use;
Preparing a coating solution, namely adding 100-120g of PVDF-HFP powder into 500-600g of DMF solution, magnetically stirring for 45-60min at 55-60 ℃ to obtain a transparent precursor, adding 45-50g of acrylic resin into the transparent precursor, magnetically stirring for 45-60min at room temperature, continuously adding 0.5-3.2g of aluminum nitride powder with the average particle size of 200-400nm and 0.5-3.2g of cerium oxide powder, magnetically stirring for 150-180min at room temperature, and standing for 4-6h to obtain a viscous coating solution;
And (3) preparing a composite coating, namely coating the coating solution on the surface of the pretreated substrate, drying in a vacuum drying oven to finally obtain the photovoltaic module heat dissipation coating, and controlling the coating amount or the coating times of the coating solution to ensure that the thickness of the composite coating is 50-100 mu m.
Preferably, the concentration of the hydrochloric acid solution is 15wt%.
Preferably, the sodium bicarbonate solution has a concentration of 25wt%.
Preferably, the PVDF-HFP powder has a mass of 100g.
Preferably, the mass of the DMF solution is 500g.
Preferably, the thickness of the composite coating is 50 μm.
Preferably, the mass of the aluminum nitride powder is 0.9g.
Preferably, the mass of the cerium oxide powder is 1.2g.
The aluminum nitride/cerium oxide/PVDF-HFP (polyvinylidene fluoride-hexafluoropropylene copolymer) composite coating prepared by the invention has excellent heat dissipation performance, and the effect is good when two heat conducting fillers (aluminum nitride/cerium oxide) are mixed for use. In the preferred embodiment, the heat dissipation performance of the composite coating is even comparable to that of a heat dissipation coating with graphene as a filler, has obvious cost advantage, and can be popularized and applied in industry.
Detailed Description
The technical effects of the present invention are verified by the following specific examples, but the embodiments of the present invention are not limited thereto.
Example 1
The substrate pretreatment, namely, selecting stainless steel with the size of 100mm multiplied by 100mm as a substrate, sequentially polishing with sand paper with the size of 100, 400, 1200 and 2000 meshes, pickling with 15wt% hydrochloric acid solution, degreasing with 20wt% sodium bicarbonate solution, removing surface residual liquid with absolute ethyl alcohol, and drying for later use;
Preparing a coating solution, namely adding 100g of PVDF-HFP powder into 500g of DMF solution, magnetically stirring for 45min at 55 ℃ to obtain a transparent precursor, adding 45g of acrylic resin into the transparent precursor, magnetically stirring for 45min at room temperature, continuously adding 0.5g of aluminum nitride powder with the average particle size of 200nm and 0.5g of cerium oxide powder, magnetically stirring for 150min at room temperature, and standing for 4h to obtain a viscous coating solution;
And (3) preparing a composite coating, namely coating the coating solution on the surface of the pretreated substrate, drying in a vacuum drying oven to finally obtain the photovoltaic module heat dissipation coating, and controlling the coating amount or the coating times of the coating solution to ensure that the thickness of the composite coating is 50 mu m.
Example 2
The substrate pretreatment, namely, selecting stainless steel with the size of 100mm multiplied by 100mm as a substrate, sequentially polishing with sand paper with the size of 100, 400, 1200 and 2000 meshes, pickling with 15wt% hydrochloric acid solution, degreasing with 20wt% sodium bicarbonate solution, removing surface residual liquid with absolute ethyl alcohol, and drying for later use;
Preparing a coating solution, namely adding 100g of PVDF-HFP powder into 500g of DMF solution, magnetically stirring for 45min at 55 ℃ to obtain a transparent precursor, adding 45g of acrylic resin into the transparent precursor, magnetically stirring for 45min at room temperature, continuously adding 1.2g of aluminum nitride powder with the average particle size of 200nm and 0.9g of cerium oxide powder, magnetically stirring for 150min at room temperature, and standing for 4h to obtain a viscous coating solution;
And (3) preparing a composite coating, namely coating the coating solution on the surface of the pretreated substrate, drying in a vacuum drying oven to finally obtain the photovoltaic module heat dissipation coating, and controlling the coating amount or the coating times of the coating solution to ensure that the thickness of the composite coating is 50 mu m.
Example 3
The substrate pretreatment, namely, selecting stainless steel with the size of 100mm multiplied by 100mm as a substrate, sequentially polishing with sand paper with the size of 100, 400, 1200 and 2000 meshes, pickling with 15wt% hydrochloric acid solution, degreasing with 20wt% sodium bicarbonate solution, removing surface residual liquid with absolute ethyl alcohol, and drying for later use;
preparing a coating solution, namely adding 100g of PVDF-HFP powder into 500g of DMF solution, magnetically stirring for 45min at 55 ℃ to obtain a transparent precursor, adding 45g of acrylic resin into the transparent precursor, magnetically stirring for 45min at room temperature, continuously adding 0.9g of aluminum nitride powder with the average particle size of 200nm and 1.2g of cerium oxide powder, magnetically stirring for 150min at room temperature, and standing for 4h to obtain a viscous coating solution;
And (3) preparing a composite coating, namely coating the coating solution on the surface of the pretreated substrate, drying in a vacuum drying oven to finally obtain the photovoltaic module heat dissipation coating, and controlling the coating amount or the coating times of the coating solution to ensure that the thickness of the composite coating is 50 mu m.
Example 4
The substrate pretreatment, namely, selecting stainless steel with the size of 100mm multiplied by 100mm as a substrate, sequentially polishing with sand paper with the size of 100, 400, 1200 and 2000 meshes, pickling with 15wt% hydrochloric acid solution, degreasing with 20wt% sodium bicarbonate solution, removing surface residual liquid with absolute ethyl alcohol, and drying for later use;
Preparing a coating solution, namely adding 100g of PVDF-HFP powder into 500g of DMF solution, magnetically stirring for 45min at 55 ℃ to obtain a transparent precursor, adding 45g of acrylic resin into the transparent precursor, magnetically stirring for 45min at room temperature, continuously adding 1.8g of aluminum nitride powder and 1.8g of cerium oxide powder with the average particle size of 200nm, magnetically stirring for 150min at room temperature, and standing for 4h to obtain a viscous coating solution;
And (3) preparing a composite coating, namely coating the coating solution on the surface of the pretreated substrate, drying in a vacuum drying oven to finally obtain the photovoltaic module heat dissipation coating, and controlling the coating amount or the coating times of the coating solution to ensure that the thickness of the composite coating is 50 mu m.
Example 5
The substrate pretreatment, namely, selecting stainless steel with the size of 100mm multiplied by 100mm as a substrate, sequentially polishing with sand paper with the size of 100, 400, 1200 and 2000 meshes, pickling with 15wt% hydrochloric acid solution, degreasing with 20wt% sodium bicarbonate solution, removing surface residual liquid with absolute ethyl alcohol, and drying for later use;
Preparing a coating solution, namely adding 100g of PVDF-HFP powder into 500g of DMF solution, magnetically stirring for 45min at 55 ℃ to obtain a transparent precursor, adding 45g of acrylic resin into the transparent precursor, magnetically stirring for 45min at room temperature, continuously adding 2.5g of aluminum nitride powder and 2.5g of cerium oxide powder with the average particle size of 200nm, magnetically stirring for 150min at room temperature, and standing for 4h to obtain a viscous coating solution;
And (3) preparing a composite coating, namely coating the coating solution on the surface of the pretreated substrate, drying in a vacuum drying oven to finally obtain the photovoltaic module heat dissipation coating, and controlling the coating amount or the coating times of the coating solution to ensure that the thickness of the composite coating is 50 mu m.
Comparative example 1
The substrate pretreatment, namely, selecting stainless steel with the size of 100mm multiplied by 100mm as a substrate, sequentially polishing with sand paper with the size of 100, 400, 1200 and 2000 meshes, pickling with 15wt% hydrochloric acid solution, degreasing with 20wt% sodium bicarbonate solution, removing surface residual liquid with absolute ethyl alcohol, and drying for later use;
preparing a coating solution, namely adding 100g of PVDF-HFP powder into 500g of DMF solution, magnetically stirring for 45min at 55 ℃ to obtain a transparent precursor, adding 45g of acrylic resin into the transparent precursor, magnetically stirring for 45min at room temperature, continuously adding 2.1g of aluminum nitride powder with the average particle size of 200nm, magnetically stirring for 150min at room temperature, and standing for 4h to obtain a viscous coating solution;
And (3) preparing a composite coating, namely coating the coating solution on the surface of the pretreated substrate, drying in a vacuum drying oven to finally obtain the photovoltaic module heat dissipation coating, and controlling the coating amount or the coating times of the coating solution to ensure that the thickness of the composite coating is 50 mu m.
Comparative example 2
The substrate pretreatment, namely, selecting stainless steel with the size of 100mm multiplied by 100mm as a substrate, sequentially polishing with sand paper with the size of 100, 400, 1200 and 2000 meshes, pickling with 15wt% hydrochloric acid solution, degreasing with 20wt% sodium bicarbonate solution, removing surface residual liquid with absolute ethyl alcohol, and drying for later use;
Preparing a coating solution, namely adding 100g of PVDF-HFP powder into 500g of DMF solution, magnetically stirring for 45min at 55 ℃ to obtain a transparent precursor, adding 45g of acrylic resin into the transparent precursor, magnetically stirring for 45min at room temperature, continuously adding 2.1g of cerium oxide powder with the average particle size of 200nm, magnetically stirring for 150min at room temperature, and standing for 4h to obtain a viscous coating solution;
And (3) preparing a composite coating, namely coating the coating solution on the surface of the pretreated substrate, drying in a vacuum drying oven to finally obtain the photovoltaic module heat dissipation coating, and controlling the coating amount or the coating times of the coating solution to ensure that the thickness of the composite coating is 50 mu m.
Next, we evaluate the heat dissipation properties of the samples of examples 1-5 and comparative examples 1-2, and characterize the heat dissipation properties of the coating by thermal diffusivity, by referring to the prior art mentioned in the background. The test results are shown in table 1:
Table 1 thermal diffusivity of each sample
| Numbering device |
Thermal diffusivity/μm 2·s-1 |
| Example 1 |
2.31 |
| Example 2 |
2.47 |
| Example 3 |
3.02 |
| Example 4 |
2.71 |
| Example 5 |
2.55 |
| Comparative example 1 |
1.97 |
| Comparative example 2 |
1.64 |
As can be seen from table 1, the aluminum nitride/ceria/PVDF-HFP composite coating prepared according to the present invention has excellent heat dissipation performance, and the effect is excellent when two heat conductive fillers (aluminum nitride/ceria) are mixed for use. In the preferred embodiment, the heat dissipation performance of the composite coating is even comparable with that of a heat dissipation coating taking graphene as a filler, has obvious cost advantage, and can be applied and popularized in industry.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present invention, and these modifications and variations should also be regarded as the scope of the invention.