CN117508812A - A tracking system and printing system for cigarette rod chartering machines - Google Patents
A tracking system and printing system for cigarette rod chartering machines Download PDFInfo
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- CN117508812A CN117508812A CN202311777586.8A CN202311777586A CN117508812A CN 117508812 A CN117508812 A CN 117508812A CN 202311777586 A CN202311777586 A CN 202311777586A CN 117508812 A CN117508812 A CN 117508812A
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- cigarette
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
Description
技术领域Technical field
本申请涉及卷烟生产设备的技术领域,具体地,涉及一种用于卷烟条包机的追踪系统和打印系统。The present application relates to the technical field of cigarette production equipment, and in particular, to a tracking system and a printing system for a cigarette rod packaging machine.
背景技术Background technique
由于烟草相关的出口产品要求盒、条、件的二维码或条码相关联用于产品溯源,但是目前生产车间的条包机不具备二维码在线打印以及在线关联的功能,因此目前是将用于二维码在线打印的激光头设置在条包机后侧提升通道上用于在烟条上打码。在生产过程中,小盒烟的输送过程中和烟条的输送过程中都会出现夹烟或操作人员取出的情况,若无法检测到剔除的小盒烟或烟条便会造成条、盒二维码关联错乱,需要拆开错乱烟条重新保证赋予二维码,影响生产效率,浪费生产资源。Since tobacco-related export products require QR codes or barcodes on boxes, strips, and packages for product traceability, the current strip wrapping machine in the production workshop does not have the function of online printing and online association of QR codes, so it is currently used The laser head for online printing of QR codes is installed on the lifting channel at the rear of the bar packaging machine for coding on cigarette bars. During the production process, during the transportation of small boxes of cigarettes and the transportation of cigarette rods, cigarettes may be caught or taken out by the operator. If the rejected small boxes or cigarette rods cannot be detected, it will cause the two-dimensional structure of the rods and boxes. The code association is disordered, and it is necessary to disassemble the disordered cigarette rod to ensure that the QR code is assigned again, which affects production efficiency and wastes production resources.
发明内容Contents of the invention
为解决上述问题的至少一个方面,本发明提供了一种用于卷烟条包机的追踪系统,通过在条包机的输送通道上设置接近开关、位移传感器和位置传感器,配合控制器中的追踪单元实现烟盒和烟条输送过程中的实时监测,避免了在烟条输送过程中发生夹烟或操作人员取出的情况下造成的关联二维码混乱的情况,保证烟盒和烟条在线关联的准确性。In order to solve at least one aspect of the above problems, the present invention provides a tracking system for a cigarette rod packaging machine, which is implemented by arranging a proximity switch, a displacement sensor and a position sensor on the conveying channel of the cigarette rod packaging machine, and cooperating with the tracking unit in the controller. Real-time monitoring of cigarette boxes and cigarette rods during transportation avoids the confusion of associated QR codes caused by cigarette inclusion or removal by operators during the cigarette rod transportation process, ensuring the accuracy of the online association of cigarette boxes and cigarette rods sex.
本发明通过如下技术方案实现:一种用于卷烟条包机的追踪系统,包括第一接近开关、第一位移传感器、第二位移传感器、第一位置传感器和控制器;第一接近开关安装在烟盒提升通道的入口,用于检测烟盒提升通道入口处经过的烟盒;第一位移传感器安装在第一烟条输送通道上的推杆处,用于检测烟条的通过情况;第二位移传感器安装在第二烟条输送通道上的推杆处,用于检测烟条的通过情况;第一位置传感器安装在烟条提升通道上沿其传送方向的激光头前方,用于检测烟条的到位信息;第一位置传感器用于与激光头通信连接;控制器与第一接近开关、第一位移传感器、第二位移传感器、第一位置传感器、烟盒提升通道或条盒包装工位上的第一智能相机和激光头均通信连接;控制器包括计数单元和追踪单元;计数单元用于计量第一接近开关的被触发次数,当被触发次数达到预设值时传递信号至第一智能相机;追踪单元用于接收第一位移传感器、第二位移传感器、第一位置传感器的信号追踪烟条的位置,当第一位移传感器或第二位移传感器或第一位置传感器未检测到某烟条,传递信号至追踪单元,追踪单元反馈至打印系统取消该烟条条码的打印。The present invention is realized through the following technical solutions: a tracking system for cigarette rod chartering machines, including a first proximity switch, a first displacement sensor, a second displacement sensor, a first position sensor and a controller; the first proximity switch is installed on the cigarette The entrance of the box lifting channel is used to detect the cigarette boxes passing by the entrance of the cigarette box lifting channel; the first displacement sensor is installed at the push rod on the first cigarette rod conveying channel and is used to detect the passage of cigarette rods; the second displacement sensor The sensor is installed at the push rod on the second cigarette rod conveying channel and is used to detect the passage of the cigarette rod; the first position sensor is installed in front of the laser head along the conveying direction of the cigarette rod lifting channel and is used to detect the passing of the cigarette rod. In place information; the first position sensor is used to communicate with the laser head; the controller is connected to the first proximity switch, the first displacement sensor, the second displacement sensor, the first position sensor, the cigarette box lifting channel or the carton packaging station. The first smart camera and the laser head are both connected through communication; the controller includes a counting unit and a tracking unit; the counting unit is used to count the number of times the first proximity switch is triggered, and transmits a signal to the first smart camera when the number of times the first proximity switch is triggered reaches a preset value. ; The tracking unit is used to receive signals from the first displacement sensor, the second displacement sensor, and the first position sensor to track the position of the cigarette rod. When the first displacement sensor, the second displacement sensor, or the first position sensor does not detect a certain cigarette rod, The signal is transmitted to the tracking unit, and the tracking unit feeds back to the printing system to cancel the printing of the cigarette bar code.
优选地,还包括第二接近开关;第二接近开关安装在第一智能相机的沿着条包机传送方向的前方处,第二接近开关用于与第一智能相机通信连接。Preferably, a second proximity switch is also included; the second proximity switch is installed in front of the first smart camera along the transport direction of the strip packaging machine, and the second proximity switch is used for communication connection with the first smart camera.
优选地,所述第二接近开关安装在烟盒提升通道出口的五盒烟盒堆叠高度处。Preferably, the second proximity switch is installed at the stacking height of five cigarette boxes at the exit of the cigarette box lifting channel.
优选地,所述第一位移传感器设置有多个,多个第一位移传感器分别安装在第一烟条输送通道上的多个推杆处,多个第一位移传感器均与控制器中的追踪单元通信连接。Preferably, there are multiple first displacement sensors, and the multiple first displacement sensors are respectively installed at multiple push rods on the first cigarette rod conveying channel, and the multiple first displacement sensors are all connected with the tracking in the controller. Unit communication connection.
优选地,所述第二位移传感器设置有多个,多个第二位移传感器分别安装在第二烟条输送通道上的多个推杆处,多个第二位移传感器均与控制器中的追踪单元通信连接。Preferably, the plurality of second displacement sensors are provided, and the plurality of second displacement sensors are respectively installed at the plurality of push rods on the second cigarette rod conveying channel. The plurality of second displacement sensors are all connected with the tracking in the controller. Unit communication connection.
优选地,还包括第二位置传感器,第二位置传感器安装在烟条提升通道上沿其传送方向的第二智能相机前方处,第二位置传感器与追踪单元通信连接和用于与第二智能相机通信连接。Preferably, a second position sensor is also included. The second position sensor is installed on the cigarette rod lifting channel in front of the second smart camera along its conveying direction. The second position sensor is communicatively connected with the tracking unit and is used to communicate with the second smart camera. Communication connection.
优选地,还包括第三接近开关;第三接近开关安装在条盒包装工位上的十盒烟盒堆叠高度处,第三接近开关与追踪单元和条包机的控制系统均通信连接。Preferably, a third proximity switch is also included; the third proximity switch is installed at the stacking height of ten cigarette boxes on the carton packaging station, and the third proximity switch is communicatively connected with the tracking unit and the control system of the carton packaging machine.
本申请还提供一种用于卷烟条包机的打印系统,包括上述任一所述的一种用于卷烟条包机的追踪系统,和第一智能相机、激光头,控制器还包括二维码关联单元和打印单元;第一智能相机安装在烟盒提升通道或条盒包装工位上,第一智能相机与计数单元和二维码关联单元均通信连接,用于根据计数单元启动第一智能相机对烟盒进行扫码,和将扫码信息传递至二维码关联单元;激光头安装在烟条提升通道上,激光头与第一位置传感器和打印单元均通信连接,用于根据第一位置传感器的信号启动激光头在线打印打印单元内的条码;二维码关联单元用于根据接收的扫码信息生成条码;二维码关联单元分别与追踪单元和打印单元通信连接,用于将生成条码的信号传递至追踪单元以启动追踪单元以及当某烟条未检测到时取消二维码关联单元内该烟条的关联信息,和将生成的条码传递至打印单元中进行排队打印;打印单元用于接收二维码关联单元生成的条码进行排队并控制激光头打印;打印单元与追踪单元通信连接,用于当某烟条未检测到时取消打印单元内该烟条对应条码的排队。This application also provides a printing system for cigarette rod packaging machines, including any one of the above-mentioned tracking systems for cigarette rod packaging machines, a first smart camera, a laser head, and a controller that also includes a QR code association unit and printing unit; the first smart camera is installed on the cigarette box lifting channel or the carton packaging station, and the first smart camera is communicatively connected with the counting unit and the QR code associated unit, and is used to start the first smart camera according to the counting unit Scan the code on the cigarette box and transmit the scanned code information to the QR code association unit; the laser head is installed on the cigarette rod lifting channel, and the laser head is communicatively connected to the first position sensor and the printing unit for controlling the first position according to the first position. The sensor's signal starts the laser head to print the barcode in the printing unit online; the QR code association unit is used to generate a barcode based on the received scanned code information; the QR code association unit is communicated with the tracking unit and the printing unit respectively, and is used to generate the barcode The signal is transmitted to the tracking unit to start the tracking unit and when a cigarette rod is not detected, the associated information of the cigarette rod in the QR code association unit is canceled, and the generated barcode is passed to the printing unit for queuing printing; the printing unit uses After receiving the barcode generated by the QR code association unit, it queues up and controls the laser head printing; the printing unit communicates with the tracking unit, and is used to cancel the queue of the barcode corresponding to the cigarette rod in the printing unit when a certain cigarette rod is not detected.
优选地,还包括第二智能相机;第二智能相机安装在烟条提升通道上沿其传送方向的激光头后方处,第二智能相机与二维码关联单元通信连接,用于对烟条扫码和验证。Preferably, it also includes a second smart camera; the second smart camera is installed on the cigarette rod lifting channel behind the laser head along its conveying direction, and the second smart camera is communicatively connected with the QR code association unit for scanning the cigarette rod. code and verification.
优选地,所述追踪系统中包括第二位置传感器,第二位置传感器与第二智能相机通信连接。Preferably, the tracking system includes a second position sensor, and the second position sensor is communicatively connected with the second smart camera.
本发明的一种用于卷烟条包机的追踪系统和打印系统,具有以下有益效果:A tracking system and printing system for cigarette rod packaging machines of the present invention have the following beneficial effects:
本申请通过在烟盒提升通道的入口设置第一接近开关检测烟盒进入烟盒提升通道,烟盒提升通道出口的五盒烟盒高度处设置第二接近开关检测是否为五盒烟盒堆叠,条盒包装工位设置第三接近开关检测是否为十盒烟盒堆叠,当某烟盒出现夹烟或工作人员取出现象时,智能相机不会启动或条盒包装工位不会启动,在剔除口予以剔除;第一烟条输送通道和第二烟条输送通道上分别设置若干第一位移传感器和若干第二位移传感器,根据位移传感器的编号可以确认烟条的实时位置,烟条提升通道的激光头前方设置第一位置传感器检测烟条是否到达激光头处,当某烟条出现夹烟或工作人员取出现象时,反馈至控制器的追踪单元,控制器取消该烟条对应条码的打印,实现烟盒和烟条输送过程中的实时监测,避免了在烟条输送过程中发生夹烟或操作人员取出的情况下造成的关联二维码混乱的情况,保证烟盒和烟条在线关联的准确性。In this application, a first proximity switch is set at the entrance of the cigarette box lifting channel to detect that the cigarette box enters the cigarette box lifting channel, and a second proximity switch is set at the height of the five cigarette boxes at the exit of the cigarette box lifting channel to detect whether there are five cigarette boxes stacked. The carton packaging station is equipped with a third proximity switch to detect whether there are ten cigarette boxes stacked. When a cigarette box appears to contain cigarettes or a worker takes it out, the smart camera will not start or the carton packaging station will not start. The first cigarette rod conveying channel and the second cigarette rod conveying channel are respectively provided with a number of first displacement sensors and a number of second displacement sensors. The real-time position of the cigarette rod can be confirmed according to the number of the displacement sensor. The real-time position of the cigarette rod lifting channel is A first position sensor is set in front of the laser head to detect whether the cigarette rod reaches the laser head. When a cigarette rod appears to be pinched or taken out by a staff member, feedback is sent to the tracking unit of the controller, and the controller cancels the printing of the barcode corresponding to the cigarette rod. Achieve real-time monitoring of cigarette boxes and cigarette rods during transportation, avoid the confusion of associated QR codes caused by cigarette inclusion or removal by operators during the transportation of cigarette rods, and ensure the online association of cigarette boxes and cigarette rods. accuracy.
附图说明Description of drawings
为了更好地理解本发明的上述及其他目的、特征、优点和功能,可以参考附图中所示的实施方式。附图中相同的附图标记指代相同的部件。本领域技术人员应该理解,附图旨在示意性地阐明本发明的优选实施方式,对本发明的范围没有任何限制作用,图中各个部件并非按比例绘制。For a better understanding of the above and other objects, features, advantages and functions of the present invention, reference may be made to the embodiments illustrated in the accompanying drawings. Like reference numbers in the drawings refer to like parts. It should be understood by those skilled in the art that the accompanying drawings are intended to schematically illustrate preferred embodiments of the present invention without any limitation on the scope of the present invention, and the various components in the drawings are not drawn to scale.
图1示出了根据本发明实施例的一种用于卷烟条包机的打印系统的框图;Figure 1 shows a block diagram of a printing system for a cigarette rod packaging machine according to an embodiment of the present invention;
图2示出了根据本发明实施例的一种用于卷烟条包机的打印系统的位移传感器安装电路图;Figure 2 shows a displacement sensor installation circuit diagram of a printing system for a cigarette rod packaging machine according to an embodiment of the present invention;
图3示出了根据本发明实施例的一种用于卷烟条包机的打印系统的烟条提升通道布置图。Figure 3 shows a layout diagram of a cigarette rod lifting channel of a printing system for a cigarette rod packaging machine according to an embodiment of the present invention.
附图标记说明:Explanation of reference symbols:
11、烟盒提升通道;12、条盒包装工位;13、第一烟条输送通道;14、塑料油膜包装工位;15、第二烟条输送通道;16、烟条提升通道;2、第一接近开关;3、第二接近开关;4、第三接近开关;5、第一位移传感器;6、第二位移传感器;7、第一位置传感器;8、第二位置传感器;9、控制器;91、计数单元;92、追踪单元;93、二维码关联单元;94、打印单元;101、第一智能相机;102、激光头;103、第二智能相机;104、电源。11. Cigarette box lifting channel; 12. Carton packaging station; 13. First cigarette rod conveying channel; 14. Plastic oil film packaging station; 15. Second cigarette rod conveying channel; 16. Cigarette rod lifting channel; 2. The first proximity switch; 3. The second proximity switch; 4. The third proximity switch; 5. The first displacement sensor; 6. The second displacement sensor; 7. The first position sensor; 8. The second position sensor; 9. Control 91. Counting unit; 92. Tracking unit; 93. QR code association unit; 94. Printing unit; 101. First smart camera; 102. Laser head; 103. Second smart camera; 104. Power supply.
具体实施方式Detailed ways
以下结合附图对本公开的示范性实施例做出说明,其中包括本公开实施例的各种细节以助于理解,应当将它们认为仅仅是示范性的。因此,本领域普通技术人员应当认识到,可以对这里描述的实施例做出各种改变和修改,而不会背离本公开的范围和精神。同样,为了清楚和简明,以下的描述中省略了对公知功能和结构的描述。Exemplary embodiments of the present disclosure are described below with reference to the accompanying drawings, in which various details of the embodiments of the present disclosure are included to facilitate understanding and should be considered to be exemplary only. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the disclosure. Also, descriptions of well-known functions and constructions are omitted from the following description for clarity and conciseness.
在本文中使用的术语“包括”及其变形表示开放性包括,即“包括但不限于”。除非特别申明,术语“或”表示“和/或”。术语“基于”表示“至少部分地基于”。术语“一个示例实施例”和“一个实施例”表示“至少一个示例实施例”。术语“另一实施例”表示“至少一个另外的实施例”。术语“第一”、“第二”等等可以指代不同的或相同的对象。下文还可能包括其他明确的和隐含的定义。As used herein, the term "include" and its variations mean an open inclusion, ie, "including but not limited to." Unless otherwise stated, the term "or" means "and/or". The term "based on" means "based at least in part on." The terms "one example embodiment" and "an embodiment" mean "at least one example embodiment." The term "another embodiment" means "at least one additional embodiment". The terms "first," "second," etc. may refer to different or the same object. Other explicit and implicit definitions may be included below.
为了至少部分地解决上述问题以及其他潜在问题中的一个或者多个,本公开的一个实施例提出了一种用于卷烟条包机的追踪系统,包括第一接近开关2、第一位移传感器5、第二位移传感器6、第一位置传感器7和控制器9;第一接近开关2安装在烟盒提升通道11的入口,用于检测烟盒提升通道11入口处经过的烟盒;第一位移传感器5安装在第一烟条输送通道13上的推杆处,用于检测烟条的通过情况;第二位移传感器6安装在第二烟条输送通道15上的推杆处,用于检测烟条的通过情况;第一位置传感器7安装在烟条提升通道16上沿其传送方向的激光头102前方,用于检测烟条的到位信息;第一位置传感器7用于与激光头102通信连接;控制器9与第一接近开关2、第一位移传感器5、第二位移传感器6、第一位置传感器7、烟盒提升通道11或条盒包装工位12上的第一智能相机101和激光头102均通信连接;控制器9包括计数单元91和追踪单元92;计数单元91用于计量第一接近开关2的被触发次数,当被触发次数达到预设值时传递信号至第一智能相机101;追踪单元92用于接收第一位移传感器5、第二位移传感器6、第一位置传感器7的信号追踪烟条的位置,当第一位移传感器5或第二位移传感器6或第一位置传感器7未检测到某烟条,传递信号至追踪单元92,追踪单元92反馈至打印系统取消该烟条条码的打印。In order to at least partially solve one or more of the above problems and other potential problems, one embodiment of the present disclosure proposes a tracking system for a cigarette rod packaging machine, including a first proximity switch 2, a first displacement sensor 5, The second displacement sensor 6, the first position sensor 7 and the controller 9; the first proximity switch 2 is installed at the entrance of the cigarette box lifting channel 11 and is used to detect the cigarette box passing by the entrance of the cigarette box lifting channel 11; the first displacement sensor 5 is installed at the push rod on the first cigarette rod conveying channel 13, and is used to detect the passage of cigarette rods; the second displacement sensor 6 is installed at the push rod on the second cigarette rod conveying channel 15, and is used to detect the passage of cigarette rods. The first position sensor 7 is installed in front of the laser head 102 along the transmission direction of the cigarette rod lifting channel 16, and is used to detect the in-place information of the cigarette rod; the first position sensor 7 is used to communicate with the laser head 102; The controller 9 cooperates with the first proximity switch 2, the first displacement sensor 5, the second displacement sensor 6, the first position sensor 7, the first smart camera 101 and the laser head on the cigarette box lifting channel 11 or the carton packaging station 12 102 are all connected by communication; the controller 9 includes a counting unit 91 and a tracking unit 92; the counting unit 91 is used to count the number of times the first proximity switch 2 is triggered, and when the number of times is triggered reaches a preset value, a signal is transmitted to the first smart camera 101 ; The tracking unit 92 is used to receive signals from the first displacement sensor 5, the second displacement sensor 6, and the first position sensor 7 to track the position of the cigarette rod. When the first displacement sensor 5 or the second displacement sensor 6 or the first position sensor 7 If a certain cigarette rod is not detected, a signal is sent to the tracking unit 92, and the tracking unit 92 feeds back to the printing system to cancel the printing of the barcode of the cigarette rod.
具体地,如图1所示,现有技术中的条包机包括依次设置的烟盒输送带、烟盒提升通道11、条盒包装工位12、第一烟条输送通道13、塑料油膜包装工位14、第二烟条输送通道15和烟条提升通道16,以及安装在烟盒提升通道11或条盒包装工位12上用于扫描烟盒上二维码的第一智能相机101和安装在烟条提升通道16上用于在烟条上在线打印条码的激光头102。Specifically, as shown in Figure 1, the prior art carton wrapping machine includes a cigarette box conveyor belt, a cigarette box lifting channel 11, a carton packaging station 12, a first cigarette carton conveying channel 13, and a plastic oil film packer arranged in sequence. Station 14, the second cigarette rod conveying channel 15 and the cigarette rod lifting channel 16, as well as the first smart camera 101 installed on the cigarette box lifting channel 11 or the carton packaging station 12 for scanning the QR code on the cigarette box. The laser head 102 on the cigarette rod lifting channel 16 is used to print barcodes on the cigarette rods online.
本申请的追踪系统包括第一接近开关2、第一位移传感器5、第二位移传感器6、第一位置传感器7、电源104和控制器9,控制器9与第一智能相机101和激光头102均通信连接,控制器9包括计数单元91和追踪单元92;第一接近开关2、第一位移传感器5、第二位移传感器6、第一位置传感器7均优选为光电式传感器;第一接近开关2安装在烟盒提升通道11的入口,用于检测烟盒提升通道11入口处经过的烟盒,第一接近开关2与计数单元91通信连接,当第一接近开关2被触发检测到有烟盒经过烟盒提升通道11入口时传递信号至计数单元91,计数单元91进行计数,当达到预设值时,计数单元91传递信号至第一智能相机101,在本实施例中,预设值设为5,第一智能相机101启动对堆叠的烟盒进行扫码。在一些实施例中,本申请追踪系统还包括第二接近开关3,第二接近开关3优选为光电式传感器;第二接近开关3安装在第一智能相机101的沿着条包机传送方向的前方处,第二接近开关3用于与第一智能相机101通信连接,优选地,第二接近开关3安装在烟盒提升通道11出口的五盒烟盒堆叠高度处,当堆叠的五盒烟盒经过烟盒提升通道11出口时,第二接近开关3被触发传递信号至第一智能相机101,第一智能相机101启动对堆叠的烟盒进行扫码,保证了第一智能相机101扫码时是五盒烟盒堆叠。在另一些实施例中,本申请的追踪系统还包括第三接近开关4,第三接近开关4优选为光电式传感器,第三接近开关4安装在条盒包装工位12上的十盒烟盒堆叠高度处,第三接近开关4与追踪单元92和条包机的控制系统均通信连接,当堆叠的十盒烟盒到达条盒包装工位12时,第三接近开关4被触发传递信号至追踪单元92和条包机的控制系统,条包机的条盒包装工位12将十盒烟盒包装成烟条,追踪单元92启动追踪。The tracking system of this application includes a first proximity switch 2, a first displacement sensor 5, a second displacement sensor 6, a first position sensor 7, a power supply 104 and a controller 9. The controller 9, the first smart camera 101 and the laser head 102 are all connected by communication, and the controller 9 includes a counting unit 91 and a tracking unit 92; the first proximity switch 2, the first displacement sensor 5, the second displacement sensor 6, and the first position sensor 7 are preferably photoelectric sensors; the first proximity switch 2 is installed at the entrance of the cigarette box lifting channel 11 and is used to detect the cigarette boxes passing by the entrance of the cigarette box lifting channel 11. The first proximity switch 2 is communicatively connected with the counting unit 91. When the first proximity switch 2 is triggered, smoke is detected. When the box passes through the entrance of the cigarette box lifting channel 11, it transmits a signal to the counting unit 91, and the counting unit 91 counts. When the preset value is reached, the counting unit 91 transmits a signal to the first smart camera 101. In this embodiment, the preset value Set to 5, the first smart camera 101 starts scanning the stacked cigarette boxes. In some embodiments, the tracking system of the present application also includes a second proximity switch 3. The second proximity switch 3 is preferably a photoelectric sensor; the second proximity switch 3 is installed in front of the first smart camera 101 along the conveying direction of the strip charter machine. At, the second proximity switch 3 is used to communicate with the first smart camera 101. Preferably, the second proximity switch 3 is installed at the stacking height of five cigarette boxes at the exit of the cigarette box lifting channel 11. When the five stacked cigarette boxes When passing through the exit of the cigarette box lifting channel 11, the second proximity switch 3 is triggered to transmit a signal to the first smart camera 101, and the first smart camera 101 starts to scan the stacked cigarette boxes, ensuring that when the first smart camera 101 scans the code It's five cigarette boxes stacked on top of each other. In other embodiments, the tracking system of the present application also includes a third proximity switch 4. The third proximity switch 4 is preferably a photoelectric sensor. The third proximity switch 4 is installed on the ten cigarette boxes at the carton packaging station 12. At the stacking height, the third proximity switch 4 is communicatively connected to the tracking unit 92 and the control system of the carton packaging machine. When the stacked ten cigarette boxes arrive at the carton packaging station 12, the third proximity switch 4 is triggered to transmit a signal to the tracking unit. Unit 92 and the control system of the carton packaging machine. The carton packaging station 12 of the carton packaging machine packs ten cigarette boxes into cigarette sticks, and the tracking unit 92 starts tracking.
如图2所示,第一位移传感器5安装在第一烟条输送通道13上的推杆处,用于检测烟条的通过情况,第一位移传感器5与追踪单元92通信连接;优选地,第一位移传感器5设置有多个,多个第一位移传感器5分别安装在第一烟条输送通道13上的多个推杆处,多个第一位移传感器5均与追踪单元92通信连接。第二位移传感器6安装在第二烟条输送通道15上的推杆处,用于检测烟条的通过情况,第二位移传感器6与追踪单元92通信连接;优选地,第二位移传感器6设置有多个,多个第二位移传感器6分别安装在第二烟条输送通道15上的多个推杆处,多个第二位移传感器6均与控制器9中的追踪单元92通信连接。实现根据烟条编号、推杆位置以及第一位移传感器5或第二位移传感器6的编号,确定烟条的实时位置,当第一位移传感器5或第二位移传感器6或第一位置传感器7未检测到某烟条,传递信号至追踪单元92,追踪单元92反馈至打印系统取消该烟条条码的打印。As shown in Figure 2, the first displacement sensor 5 is installed at the push rod on the first cigarette rod conveying channel 13 for detecting the passage of the cigarette rod. The first displacement sensor 5 is communicatively connected with the tracking unit 92; preferably, A plurality of first displacement sensors 5 are provided, and the plurality of first displacement sensors 5 are respectively installed at the plurality of push rods on the first cigarette rod conveying channel 13 . The plurality of first displacement sensors 5 are all communicatively connected with the tracking unit 92 . The second displacement sensor 6 is installed at the push rod on the second cigarette rod conveying channel 15 for detecting the passage of the cigarette rod. The second displacement sensor 6 is communicatively connected with the tracking unit 92; preferably, the second displacement sensor 6 is provided There are multiple second displacement sensors 6 respectively installed at multiple push rods on the second cigarette rod conveying channel 15 , and the multiple second displacement sensors 6 are all communicatively connected with the tracking unit 92 in the controller 9 . It is possible to determine the real-time position of the cigarette rod based on the cigarette rod number, the push rod position and the number of the first displacement sensor 5 or the second displacement sensor 6. When the first displacement sensor 5 or the second displacement sensor 6 or the first position sensor 7 does not When a certain cigarette rod is detected, a signal is transmitted to the tracking unit 92, and the tracking unit 92 feeds back to the printing system to cancel the printing of the barcode of the cigarette rod.
如图3所示,第一位置传感器7安装在烟条提升通道16上沿其传送方向的激光头102前方,用于检测烟条的到位信息,第一位置传感器7与追踪单元92通信连接和用于与激光头102通信连接,当烟条触发第一位置传感器7时,第一位置传感器7传递信号至追踪单元92和激光头102,激光头102启动在线打印;对于有些条包机,其烟条提升通道16的激光头102后方安装有第二智能相机103,本申请的追踪系统还包括第二位置传感器8,第二位置传感器8安装在烟条提升通道16上沿其传送方向的第二智能相机103前方处,第二位置传感器8与追踪单元92通信连接和用于与第二智能相机103通信连接,当打印条码后的烟条触发第二位置传感器8时,第二位置传感器8传递信号至追踪单元92和第二智能相机103,第二智能相机103启动扫码验证。As shown in Figure 3, the first position sensor 7 is installed in front of the laser head 102 along the conveying direction of the cigarette rod lifting channel 16 for detecting the position information of the cigarette rod. The first position sensor 7 is connected to the tracking unit 92 through communication and Used to communicate with the laser head 102. When the cigarette stick triggers the first position sensor 7, the first position sensor 7 transmits a signal to the tracking unit 92 and the laser head 102, and the laser head 102 starts online printing; for some stick machines, the cigarette A second smart camera 103 is installed behind the laser head 102 of the cigarette rod lifting channel 16. The tracking system of this application also includes a second position sensor 8. The second position sensor 8 is installed on the second position of the cigarette rod lifting channel 16 along its conveying direction. In front of the smart camera 103, the second position sensor 8 is communicatively connected with the tracking unit 92 and is used to communicate with the second smart camera 103. When the cigarette rod with the barcode printed triggers the second position sensor 8, the second position sensor 8 transmits The signal is sent to the tracking unit 92 and the second smart camera 103, and the second smart camera 103 starts the code scanning verification.
第一接近开关2、第二接近开关3、第三接近开关4、第一位移传感器5、第二位移传感器6、第一位置传感器7和第三位置传感器均采用三线制连接,且均与电源104电连接。The first proximity switch 2, the second proximity switch 3, the third proximity switch 4, the first displacement sensor 5, the second displacement sensor 6, the first position sensor 7 and the third position sensor are all connected in a three-wire system, and are all connected to the power supply. 104 electrical connection.
本申请还提供了一种用于卷烟条包机的打印系统,包括上述任一所述的一种用于卷烟条包机的追踪系统,和第一智能相机101、激光头102,控制器9还包括二维码关联单元93和打印单元94;第一智能相机101安装在烟盒提升通道11或条盒包装工位12上,优选地,第一智能相机101安装在烟盒提升通道11出口的五盒烟盒堆叠高度处,第一智能相机101与计数单元91和二维码关联单元93均通信连接,用于根据计数单元91启动第一智能相机101对烟盒进行扫码,和将扫码信息传递至二维码关联单元93;在一些实施例中,追踪系统包括第二接近开关3,第二接近开关3与第一智能相机101通信连接;激光头102安装在烟条提升通道16上,激光头102与第一位置传感器7和打印单元94均通信连接,用于根据第一位置传感器7的信号启动激光头102在线打印打印单元94内的条码;优选地,如图3所示,第一位置传感器7安装在烟条提升通道16的第七高度处,激光头102安装在第一位置传感器7上方的附近处;本申请的打印系统还包括第二智能相机103,追踪系统中包括第二位置传感器8,第二智能相机103安装在烟条提升通道16上沿其传送方向的激光头102后方处,第二位置传感器8优选安装在烟条提升通道16的第九高度处,激光头102安装在第二位置传感器8上方的附近处,第二智能相机103与第二位置传感器8和二维码关联单元93通信连接,用于对烟条扫码和验证。This application also provides a printing system for a cigarette rod packaging machine, including any of the above-mentioned tracking systems for a cigarette rod packaging machine, a first smart camera 101, a laser head 102, and the controller 9 also includes QR code association unit 93 and printing unit 94; the first smart camera 101 is installed on the cigarette box lifting channel 11 or the carton packaging station 12. Preferably, the first smart camera 101 is installed on the fifth exit of the cigarette box lifting channel 11. At the stacking height of the cigarette packs, the first smart camera 101 is communicatively connected to both the counting unit 91 and the QR code association unit 93, and is used to start the first smart camera 101 to scan the cigarette packs according to the counting unit 91, and scan the QR code. The information is transferred to the QR code association unit 93; in some embodiments, the tracking system includes a second proximity switch 3, which is communicatively connected to the first smart camera 101; the laser head 102 is installed on the cigarette rod lifting channel 16 , the laser head 102 is communicatively connected to both the first position sensor 7 and the printing unit 94, and is used to start the laser head 102 to print the barcode in the printing unit 94 online according to the signal of the first position sensor 7; preferably, as shown in Figure 3, The first position sensor 7 is installed at the seventh height of the cigarette rod lifting channel 16, and the laser head 102 is installed near the top of the first position sensor 7; the printing system of this application also includes a second smart camera 103, and the tracking system includes The second position sensor 8 and the second smart camera 103 are installed on the cigarette rod lifting channel 16 behind the laser head 102 along the conveying direction. The second position sensor 8 is preferably installed at the ninth height of the cigarette rod lifting channel 16. The laser The head 102 is installed near the top of the second position sensor 8, and the second smart camera 103 is communicatively connected with the second position sensor 8 and the QR code association unit 93 for scanning and verifying the cigarette rod.
二维码关联单元93用于根据接收的扫码信息生成条码;二维码关联单元93分别与追踪单元92和打印单元94通信连接,用于将生成条码的信号传递至追踪单元92以启动追踪单元92以及当某烟条未检测到时取消二维码关联单元93内该烟条的关联信息,和将生成的条码传递至打印单元94中进行排队打印;打印单元94用于接收二维码关联单元93生成的条码进行排队并控制激光头102打印;打印单元94与追踪单元92通信连接,用于当某烟条未检测到时取消打印单元94内该烟条对应条码的排队。The two-dimensional code association unit 93 is used to generate a barcode according to the received scanned code information; the two-dimensional code association unit 93 is communicatively connected with the tracking unit 92 and the printing unit 94, and is used to transmit the signal of the generated barcode to the tracking unit 92 to start tracking. Unit 92 and when a certain cigarette rod is not detected, cancel the associated information of the cigarette rod in the QR code association unit 93, and transfer the generated barcode to the printing unit 94 for queue printing; the printing unit 94 is used to receive the QR code The barcodes generated by the correlation unit 93 are queued and controlled by the laser head 102 to print; the printing unit 94 is communicatively connected with the tracking unit 92, and is used to cancel the queuing of the barcode corresponding to the cigarette rod in the printing unit 94 when the cigarette rod is not detected.
以上已经描述了本公开的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术改进,或者使本技术领域的其它普通技术人员能理解本文。The embodiments of the present disclosure have been described above. The above description is illustrative, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles of the embodiments, practical applications, or technical improvements in the market, or to enable other persons of ordinary skill in the art to understand the text.
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| CN209889218U (en) * | 2019-05-10 | 2020-01-03 | 云南艾珞特科技有限公司 | Cigarette case bar code and cigarette bar information correlation system of case packer |
| CN215905438U (en) * | 2021-08-17 | 2022-02-25 | 南京大树智能科技股份有限公司 | Two-channel cigarette packet packing machine packing strip two-dimensional code information correlation system |
| CN216070657U (en) * | 2021-09-13 | 2022-03-18 | 许昌烟草机械有限责任公司 | Equipment for quantitatively inputting and outputting cigarette carton |
| CN217146488U (en) * | 2022-03-23 | 2022-08-09 | 红塔烟草(集团)有限责任公司 | Device for detecting and removing scalded cigarette strips |
| CN219237491U (en) * | 2023-01-16 | 2023-06-23 | 北京卓信智恒数据科技股份有限公司 | Online multistage collection association traceability assembly line of cigarette |
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