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CN117431485A - Hot galvanizing furnace nose assembly with multiple working modes and internal atmosphere control method thereof - Google Patents

Hot galvanizing furnace nose assembly with multiple working modes and internal atmosphere control method thereof Download PDF

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Publication number
CN117431485A
CN117431485A CN202210817551.1A CN202210817551A CN117431485A CN 117431485 A CN117431485 A CN 117431485A CN 202210817551 A CN202210817551 A CN 202210817551A CN 117431485 A CN117431485 A CN 117431485A
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furnace nose
hot
zinc
furnace
internal
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唐成龙
叶冬柏
肖潇
杨启坤
王学敏
梁英达
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Priority to CN202210817551.1A priority Critical patent/CN117431485A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C18/00Alloys based on zinc
    • C22C18/04Alloys based on zinc with aluminium as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/10Alloys based on aluminium with zinc as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/12Aluminium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36Elongated material
    • C23C2/40Plates; Strips

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Coating With Molten Metal (AREA)

Abstract

本发明公开了一种多工作模式的热镀锌组炉鼻子机组及其内部气氛控制方法,包括:挡板结构,设于炉鼻子上端与热张辊室之间位置,防止锌灰进入所述热张辊室;进气结构,设于所述炉鼻子上端位置,对炉鼻子本体内通入保护气体;电加热结构,设于所述炉鼻子本体的外侧面,防止所述锌灰在所述炉鼻子本体内冷凝结块;出气结构,设于炉鼻子下端位置,用以抽出所述炉鼻子本体内的所述锌灰;炉鼻子内部露点控制装置,设于所述炉鼻子下端位置;炉鼻子内部监控装置,用以实时监控所述炉鼻子本体内所述锌灰的颗粒度、流量。本发明通过对炉鼻子内部的气氛进行不同的治理方法,为在同一条生产线尚生产不同产品,不同表面质量要求的生产,提供更大的适应性。

The invention discloses a multi-working mode hot-dip galvanizing furnace nose unit and its internal atmosphere control method, which includes: a baffle structure located between the upper end of the furnace nose and the hot tension roller chamber to prevent zinc dust from entering the Thermal roller chamber; the air inlet structure is located at the upper end of the furnace nose to introduce protective gas into the furnace nose body; the electric heating structure is located on the outer side of the furnace nose body to prevent the zinc ash from being deposited in the furnace nose body. The condensation agglomerates in the furnace nose body; the gas outlet structure is located at the lower end of the furnace nose to extract the zinc ash in the furnace nose body; the internal dew point control device of the furnace nose is located at the lower end of the furnace nose; The furnace nose internal monitoring device is used to monitor the particle size and flow rate of the zinc ash in the furnace nose body in real time. The present invention provides greater adaptability for the production of different products with different surface quality requirements in the same production line by using different management methods for the atmosphere inside the furnace nose.

Description

多工作模式的热镀锌组炉鼻子机组及其内部气氛控制方法Multi-working mode hot-dip galvanizing furnace nose unit and its internal atmosphere control method

技术领域Technical field

本发明涉及薄带钢涂镀层生成技术,更具体地说,涉及一种多工作模式的热镀锌组炉鼻子机组及其内部气氛控制方法。The present invention relates to thin strip steel coating generation technology, and more specifically, to a multi-working mode hot-dip galvanizing unit furnace nose unit and its internal atmosphere control method.

背景技术Background technique

结合图1和图2所示,在带钢连续热镀过程中,带钢1自退火炉进入到热张辊室2,再通过热张辊3转向,进入到炉鼻子本体中。炉鼻子本体包括炉鼻子上端4和炉鼻子下端5,带钢1下行穿过炉鼻子本体进入到锌锅6,锌锅6是业内广泛认知的专属名词,指的是盛装液态金属的“锅形”结构,不仅仅指液态锌液,也包括液态锌合金、铝铁合金、锌铝镁合金等。锌锅6中为液态高温的金属液体7,带钢1下行进入锌锅6通过沉没辊8转向后上行,离开锌锅区域。在实际的带钢连续热镀生产线上,炉鼻子本体多为分段式设计,炉鼻子上端4和炉鼻子下端5之间通过法兰9连接,炉鼻子上端4和热张辊室2之间通过法兰10连接,上述设计的目的为便于检修。另外,为了防止带钢1在炉鼻子本体内运行时,垂度过大引起划伤,部分炉鼻子本体内设计中布置了炉鼻子内托辊11。As shown in Figure 1 and Figure 2, during the continuous hot-plating process of strip steel, the strip 1 enters the hot tension roller chamber 2 from the annealing furnace, and then is diverted by the hot tension roller 3 and enters the furnace nose body. The furnace nose body includes the furnace nose upper end 4 and the furnace nose lower end 5. The strip steel 1 goes down through the furnace nose body and enters the zinc pot 6. The zinc pot 6 is an exclusive term widely recognized in the industry and refers to the "pot" containing liquid metal. "Shape" structure not only refers to liquid zinc, but also includes liquid zinc alloy, aluminum-iron alloy, zinc-aluminum-magnesium alloy, etc. There is liquid high-temperature metal liquid 7 in the zinc pot 6. The strip 1 goes down into the zinc pot 6 and is turned by the sinking roller 8 and then goes up, leaving the zinc pot area. In the actual continuous hot-dip galvanizing production line of strip steel, the furnace nose body is mostly of segmented design. The upper end of the furnace nose 4 and the lower end of the furnace nose 5 are connected by a flange 9. The upper end of the furnace nose 4 and the hot tension roller chamber 2 are connected. Connected through flange 10, the purpose of the above design is to facilitate maintenance. In addition, in order to prevent the strip 1 from being scratched due to excessive sag when running inside the furnace nose body, some furnace nose body designs include inner rollers 11.

炉鼻子本体是一个封闭空间,炉鼻子下端5插入到金属液体7中约200~500毫米。通过此举,实现炉鼻子本体内部气氛和外部大气环境的隔离。内部气体和热张辊室2内气体互通,均为氮氢保护气体。在炉鼻子本体内部下方的金属液体7,由于此区域是氮氢保护气体气氛,金属液体7在高温下会蒸发,形成金属蒸汽13。金属蒸汽13呈自由状态弥漫在炉鼻子本体内部。金属蒸汽13自身会冷凝,形成微颗粒状金属,其也会和炉鼻子本体中少量的氧成分发生反应生成相应金属氧化物微颗粒,上述二者混合在一起,称为炉鼻子金属灰。The furnace nose body is a closed space, and the lower end 5 of the furnace nose is inserted into the metal liquid 7 by approximately 200 to 500 mm. Through this, the internal atmosphere of the furnace nose body and the external atmospheric environment are isolated. The internal gas and the gas in the hot tension roller chamber 2 are in communication with each other, and both are nitrogen and hydrogen protective gases. The metal liquid 7 underneath the furnace nose body will evaporate at high temperature to form metal vapor 13 since this area is in a nitrogen and hydrogen protective gas atmosphere. The metal vapor 13 is in a free state and diffuses inside the furnace nose body. The metal vapor 13 itself will condense to form micro-granular metal, which will also react with a small amount of oxygen components in the furnace nose body to generate corresponding metal oxide micro-particles. The above two are mixed together and are called furnace nose metal ash.

金属液体7蒸发产生的金属灰在炉鼻子本体内部弥漫,其含量到一定量后会在炉鼻子本体内壁沉积,另外回流的保护气氛也会将金属灰带入到热张辊室2,乃至炉子区域。The metal ash produced by the evaporation of the metal liquid 7 diffuses inside the furnace nose body. When its content reaches a certain amount, it will be deposited on the inner wall of the furnace nose body. In addition, the protective atmosphere of the reflow will also bring the metal ash into the hot tension roller chamber 2 and even the furnace. area.

不论在炉鼻子本体内壁沉积的金属灰,还是进入到热张辊室2和炉子区域的金属灰都对带钢1的热镀工艺和产品质量有负面影响。分析如下:在炉鼻子本体内部吸附的金属灰,其厚度是一个不断累积的过程,金属灰是一种疏松结构,本体内壁的金属灰累积到一定程度,会掉落。掉落的金属灰或直接掉落到带钢上,或者掉落到炉鼻子底部的金属液面,这两处的金属灰是此类机组常见的镀层“露铁”,“金属灰”缺陷的来源。此外,随保护气体回流到热张辊室乃至炉子内的金属灰,虽然其不会直接影响产品质量,但大量金属灰在该区域的辊面,或者换热器表面吸附,也会造成生产困难,成本上升。实际生产线需要定期停机清理热张辊室和退火炉中金属灰沉淀,即是由此原因造成。No matter the metal dust deposited on the inner wall of the furnace nose body or the metal dust entering the hot tension roller chamber 2 and the furnace area, it will have a negative impact on the hot galvanizing process of the strip 1 and the product quality. The analysis is as follows: the thickness of the metal dust adsorbed inside the furnace nose body is a continuous accumulation process. The metal dust is a loose structure. The metal dust on the inner wall of the body will fall off when it accumulates to a certain extent. The falling metal dust either falls directly on the strip steel, or falls on the metal liquid level at the bottom of the furnace nose. The metal dust in these two places is the cause of the common coating "exposed iron" and "metal gray" defects in this type of unit. source. In addition, the metal dust that flows back into the hot tension roller chamber and even the furnace with the protective gas will not directly affect the product quality, but a large amount of metal dust will be adsorbed on the roller surface in this area or on the surface of the heat exchanger, which will also cause production difficulties. , costs rise. The actual production line needs to be shut down regularly to clean the metal ash deposits in the hot tension roller chamber and annealing furnace, which is caused by this reason.

从连续热镀生产线的发展历史来看,金属灰控制一开始并没有得到重视,这主要原因是早期用户对镀层质量要求低。镀层产品的用户如果没有异议,自然不会重视。当镀层产品终端用户对带钢表面金属灰质量缺陷有明确要求时,则热镀带钢的制造者开发了金属灰控制技术,锌灰“抑制”技术。目前常见的做法是提高炉鼻子内部保护气体的露点,见图1,在炉鼻子金属液面的上方通入露点高的氮氢保护气体9,也即增湿处理过的氮氢保护气体。此部分的保护气体,相比于热张辊室2和炉鼻子本体内的保护气体的区别是,保护气体中水含量提高,其他成分则保持不变;提高保护气氛中水含量的机理是,水和金属液面的液态金属在高温下发生反应,生成了一层金属氧化物薄膜,此薄膜的存在阻止了液态金属的持续蒸发,从而实现控制金属灰发生量的目的。Judging from the development history of continuous hot-dip production lines, metal dust control was not taken seriously at the beginning. This was mainly because early users had low requirements for coating quality. If users of coated products have no objections, they will naturally not take it seriously. When the end-users of coating products have clear requirements for the quality defects of metal ash on the strip surface, the manufacturers of hot-dip steel strips have developed metal ash control technology and zinc ash "suppression" technology. A common practice at present is to increase the dew point of the protective gas inside the furnace nose, as shown in Figure 1. A high dew point nitrogen and hydrogen protective gas 9, that is, a humidified nitrogen and hydrogen protective gas, is introduced above the metal liquid level in the furnace nose. The difference between this part of the protective gas and the protective gas in the hot tension roller chamber 2 and the furnace nose body is that the water content in the protective gas is increased, while other components remain unchanged; the mechanism for increasing the water content in the protective atmosphere is, The water and the liquid metal on the metal surface react at high temperatures to form a metal oxide film. The existence of this film prevents the continued evaporation of the liquid metal, thereby achieving the purpose of controlling the amount of metal ash.

上述的措施,从实际生产实践看,存在着困难,分析如下:炉鼻子内通入“多少水”这个度难以掌握。因为露点低,即水分少,则抑制金属蒸发效果低。而提高露点,即水分多,则液态金属表面生成的金属氧化物的量会增大,且保护气体中若含多余的水,则会发生“镀不上”的缺陷。基于以上的分析,炉鼻子内部金属灰的发生和因之造成的产品缺陷是热镀生产的难题,业内工作者也对该问题开展了针对性的改进工作。The above-mentioned measures have difficulties in actual production practice. The analysis is as follows: It is difficult to control "how much water" is passed into the furnace nose. Because the dew point is low, that is, there is less moisture, the effect of inhibiting metal evaporation is low. If the dew point is increased, that is, if there is too much moisture, the amount of metal oxides generated on the surface of the liquid metal will increase. If the protective gas contains excess water, the defect of "not plating" will occur. Based on the above analysis, the occurrence of metal dust inside the furnace nose and the resulting product defects are difficult problems in hot-dip production. Workers in the industry have also carried out targeted improvements to this problem.

业内也有采用炉鼻子锌灰气氛抽取过滤的技术,称为“过滤”模式。这种技术在实际中也有弊端,首先现有的“过滤”模式,缺乏对锌灰的监控,锌灰容易因为冷凝,造成堵塞,从而需要停机处理的问题。尤其对于多种产品在一条机组上生产的产线,不论是前文的“抑制”模式,还是“过滤”净化模式,均存在困难。原因是“抑制”和“过滤”两种模式都各有其适用的场景,是相互补充的方式。There is also a technology in the industry that uses the furnace nose to extract and filter the zinc dust atmosphere, which is called the "filtration" mode. This technology also has disadvantages in practice. First of all, the existing "filtration" mode lacks monitoring of zinc ash. Zinc ash is prone to condensation and blockage, which requires shutdown processing. Especially for production lines where multiple products are produced on one unit, there are difficulties whether it is the "suppression" mode mentioned above or the "filtration" purification mode. The reason is that both "suppression" and "filtering" modes have their own applicable scenarios and are complementary methods.

现有专利申请,如美国专利US 6315829B1提出了炉鼻子气氛体外循环的方法,其通过布置一个独立的炉鼻子气氛体外循环装置,将内部气氛抽出来过滤后返回。这种做法有一定的合理性,但手段单一,采用本技术所述的装备在实际中气氛易堵塞。如中国专利CN202380066U提出了一种额外增加氮气加湿系统的方法,从而提高对增湿气体的控制能力。但基于前文的分析和描述,这种方法会有一定效果,但并不能解决锌灰对产品质量的负面影响,即保护气体中增加水含量,对锌液面氧化锌的发生量增大和“镀不上”缺陷问题,解决不了。如中国专利CN203270013U则类似于前文所述的美国专利,提出了一种独立的锌蒸汽循环吸收装置,其主要创新点在布置了一组控制装置,从而可以对气氛的温度和压力进行调控,但这种做法在实际生产中也鲜有应用报道,原因也是保护气氛过滤装置独立布置,存在着热损失大,温度难以保持,锌灰会在管路上累积,且并没有给出实际可用的生产参数。Existing patent applications, such as US Patent No. 6315829B1, propose a method for extracorporeal circulation of furnace nose atmosphere, which involves arranging an independent furnace nose atmosphere extracorporeal circulation device to extract the internal atmosphere, filter it and then return it. This approach has certain rationality, but the method is single, and the air is easily blocked in practice by using the equipment described in this technology. For example, Chinese patent CN202380066U proposes a method of adding an additional nitrogen humidification system to improve the control ability of humidified gas. However, based on the previous analysis and description, this method will have a certain effect, but it cannot solve the negative impact of zinc ash on product quality. That is, increasing the water content in the protective gas will increase the occurrence of zinc oxide on the zinc liquid surface and "plating". "Not on" defect problem cannot be solved. For example, Chinese patent CN203270013U is similar to the US patent mentioned above, and proposes an independent zinc vapor circulation absorption device. Its main innovation point is to arrange a set of control devices to regulate the temperature and pressure of the atmosphere, but There are few reports on the application of this approach in actual production. The reason is that the protective atmosphere filter device is arranged independently, there is large heat loss, the temperature is difficult to maintain, zinc dust will accumulate in the pipeline, and no actual available production parameters are given. .

发明内容Contents of the invention

针对现有技术中存在的上述缺陷,本发明的目的是提供一种多工作模式的热镀锌组炉鼻子机组及其内部气氛控制方法,通过对炉鼻子内部的气氛进行不同的治理方法,为在同一条生产线上生产不同产品,不同表面质量要求的生产,提供更大的适应性。In view of the above-mentioned defects existing in the prior art, the purpose of the present invention is to provide a multi-working mode hot-dip galvanizing furnace nose unit and its internal atmosphere control method. By carrying out different management methods for the atmosphere inside the furnace nose, Producing different products with different surface quality requirements on the same production line provides greater adaptability.

为实现上述目的,本发明采用如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:

一方面,一种多工作模式的热镀锌组炉鼻子机组,包括:On the one hand, a multi-working mode hot-dip galvanizing furnace nose unit includes:

挡板结构,设于炉鼻子上端与热张辊室之间位置,防止锌灰进入所述热张辊室;The baffle structure is located between the upper end of the furnace nose and the hot tension roller chamber to prevent zinc dust from entering the hot tension roller chamber;

进气结构,设于所述炉鼻子上端位置,对炉鼻子本体内通入保护气体;The air inlet structure is located at the upper end of the furnace nose and introduces protective gas into the furnace nose body;

电加热结构,设于所述炉鼻子本体的外侧面,防止所述锌灰在所述炉鼻子本体内冷凝结块;An electric heating structure is provided on the outer side of the furnace nose body to prevent the zinc ash from condensing and agglomerating in the furnace nose body;

出气结构,设于炉鼻子下端位置,用以抽出所述炉鼻子本体内的所述锌灰;The gas outlet structure is located at the lower end of the furnace nose and is used to extract the zinc ash from the furnace nose body;

炉鼻子内部露点控制装置,设于所述炉鼻子下端位置,用以对所述炉鼻子本体内的保护气体增湿;A dew point control device inside the furnace nose is located at the lower end of the furnace nose to humidify the protective gas in the furnace nose body;

炉鼻子内部监控装置,用以实时监控所述炉鼻子本体内所述锌灰的颗粒度、流量;An internal monitoring device in the furnace nose is used to monitor the particle size and flow rate of the zinc ash in the furnace nose body in real time;

内金属液面泵强制循环回路装置,设于所述炉鼻子本体内,用以循环金属液体;An internal metal liquid level pump forced circulation circuit device is installed in the furnace nose body to circulate the metal liquid;

内锌液面保护气体吹扫装置,设于所述炉鼻子本体内,用以对所述金属液体的液面进行吹扫。An inner zinc liquid level protection gas purging device is provided in the furnace nose body to purge the liquid level of the metal liquid.

较佳的,所述挡板结构包括设于带钢上方的第一挡板以及设于热张辊下方的第二挡板;Preferably, the baffle structure includes a first baffle located above the strip and a second baffle located below the hot tension roller;

所述第一挡板设置为可调节开度结构,所述第二挡板设置为固定式结构。The first baffle is configured as an adjustable opening structure, and the second baffle is configured as a fixed structure.

较佳的,所述进气结构包括连通于所述炉鼻子上端的进气管道;Preferably, the air inlet structure includes an air inlet pipe connected to the upper end of the furnace nose;

所述进气管道上设有管道电加热器。The air inlet pipe is equipped with an electric pipe heater.

较佳的,所述出气结构包括连通于所述炉鼻子下端的出气管道;Preferably, the gas outlet structure includes a gas outlet pipe connected to the lower end of the furnace nose;

所述出气管道上还依次设有电加热器、沉积装置、滤网。The gas outlet pipe is also equipped with an electric heater, a sedimentation device, and a filter in sequence.

较佳的,所述电加热结构为设于所述炉鼻子本体的外侧面上热电阻丝。Preferably, the electric heating structure is a thermal resistance wire provided on the outer surface of the furnace nose body.

另一方面,一种基于所述的多工作模式的热镀锌组炉鼻子机组的内部气氛控制方法,包括:On the other hand, an internal atmosphere control method for the furnace nose unit of a hot-dip galvanizing unit based on the multi-working mode includes:

抑制模式,通过抑制金属液体的蒸发消除或减少金属灰的发生,以实现产品的表面质量受控;Inhibition mode eliminates or reduces the occurrence of metal dust by inhibiting the evaporation of metal liquid to achieve controlled surface quality of the product;

净化模式,将所述金属液体的蒸发所产生的所述金属灰抽出到所述炉鼻子本体的外部施以净化,以实现产品的表面质量受控;In the purification mode, the metal ash produced by the evaporation of the metal liquid is extracted to the outside of the furnace nose body for purification, so as to control the surface quality of the product;

过渡模式,即为所述抑制模式过渡至所述净化模式,以实现产品的表面质量受控。The transition mode is the transition from the suppression mode to the purification mode to control the surface quality of the product.

较佳的,所述抑制模式包括所述热镀锌组炉鼻子开启所述炉鼻子本体、所述内金属液面泵强制循环回路装置、所述炉鼻子内部露点控制装置、所述电加热结构和所述炉鼻子内部监控装置;Preferably, the suppression mode includes the hot-dip galvanizing group furnace nose opening, the furnace nose body, the internal metal liquid level pump forced circulation circuit device, the furnace nose internal dew point control device, and the electric heating structure and the furnace nose internal monitoring device;

关闭所述开度可调结构、所述进气结构和所述出气结构。Close the opening-adjustable structure, the air inlet structure and the air outlet structure.

较佳的,所述净化模式包括所述热镀锌组炉鼻子开启所述炉鼻子本体、所述内金属液面泵强制循环回路装置、所述开度可调结构、所述进气结构、所述出气结构、所述电加热结构和所述炉鼻子内部监控装置;Preferably, the purification mode includes the hot-dip galvanizing group furnace nose opening the furnace nose body, the internal metal liquid level pump forced circulation circuit device, the opening adjustable structure, the air inlet structure, The gas outlet structure, the electric heating structure and the furnace nose internal monitoring device;

关闭所述炉鼻子内部露点控制装置和所述内锌液面保护气体吹扫装置。Close the dew point control device inside the furnace nose and the protective gas purge device for the inner zinc liquid level.

较佳的,所述过渡模式包括所述热镀锌组炉鼻子开启所述炉鼻子本体、所述内金属液面泵强制循环回路装置、所述炉鼻子内部露点控制装置、所述开度可调结构、所述进气结构、所述电加热结构和所述炉鼻子内部监控装置;Preferably, the transition mode includes the hot-dip galvanizing group furnace nose opening the furnace nose body, the internal metal liquid level pump forced circulation circuit device, the furnace nose internal dew point control device, the opening degree can Adjustment structure, the air inlet structure, the electric heating structure and the internal monitoring device of the furnace nose;

关闭所述出气结构。Close the air outlet structure.

较佳的,所述产品包括热镀纯锌产品、热镀锌铁合金产品、热镀铝锌合金产品和热镀铝锌镁合金产品;Preferably, the products include hot-dip pure zinc products, hot-dip galvanized iron alloy products, hot-dip aluminum-zinc alloy products and hot-dip aluminum-zinc-magnesium alloy products;

所述热镀纯锌产品所采用的金属液体按质量百分数计包括如下成分:Al:0.14~0.30%,余量为Zn,温度范围为450~470℃;The metal liquid used in the hot-dip pure zinc product includes the following components in terms of mass percentage: Al: 0.14~0.30%, the balance is Zn, and the temperature range is 450~470°C;

所述热镀锌铁合金产品所采用的金属液体按质量百分数计包括如下成分:Al:0.10~0.14%,余量为Zn,温度范围为450~470℃;The metal liquid used in the hot-dip galvanized iron alloy product includes the following components in terms of mass percentage: Al: 0.10~0.14%, the balance is Zn, and the temperature range is 450~470°C;

所述热镀铝锌合金产品所采用的金属液体按质量百分数计包括如下成分:Al:50~55%,Si:1.0~1.5%,余量为Zn,温度范围为590~600℃;The metal liquid used in the hot-dip aluminum-zinc alloy product includes the following components in terms of mass percentage: Al: 50-55%, Si: 1.0-1.5%, the balance is Zn, and the temperature range is 590-600°C;

所述热镀铝锌镁合金产品所采用的金属液体按质量百分数计包括如下成分:Al:50~55%,Si:1.0~1.5%,Mg:1.0~2.0%,余量为Zn,温度范围为590~600℃。The metal liquid used in the hot-dip aluminum-zinc-magnesium alloy product includes the following components in terms of mass percentage: Al: 50 to 55%, Si: 1.0 to 1.5%, Mg: 1.0 to 2.0%, and the balance is Zn. The temperature range It is 590~600℃.

本发明所提供的一种多工作模式的热镀锌组炉鼻子机组及其内部气氛控制方法,消除热镀机组炉鼻子内部由于金属灰的存在而造成的对热镀产品表面质量以及生产线正常运行的负面影响,利于热镀产品质量提高和热镀机组稳定运行,尤其是面向多产品的机组,通过采用不同的工作模式来实现炉鼻子内锌灰治理。The invention provides a multi-working mode hot-dip galvanizing furnace nose unit and its internal atmosphere control method, which eliminates the impact on the surface quality of hot-dip galvanizing products and the normal operation of the production line caused by the presence of metal ash inside the furnace nose of the hot-dip galvanizing unit. The negative impact is beneficial to the improvement of hot-dip product quality and the stable operation of hot-dip units, especially for multi-product units. Different working modes are used to control zinc dust in the furnace nose.

附图说明Description of the drawings

图1是现有炉鼻子本体总成的结构示意图;Figure 1 is a schematic structural diagram of the existing furnace nose body assembly;

图2是图1中A向的示意图;Figure 2 is a schematic view of direction A in Figure 1;

图3是本发明热镀锌组炉鼻子的结构示意图;Figure 3 is a schematic structural diagram of the furnace nose of the hot-dip galvanizing group according to the present invention;

图4是图3中B向的示意图;Figure 4 is a schematic view of direction B in Figure 3;

图5是图3中进气结构的示意图;Figure 5 is a schematic diagram of the air intake structure in Figure 3;

图6是图3中出气结构的示意图。Figure 6 is a schematic diagram of the air outlet structure in Figure 3.

具体实施方式Detailed ways

为了能更好地理解本发明的上述技术方案,下面结合附图和实施例进一步说明本发明的技术方案。In order to better understand the above technical solutions of the present invention, the technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and examples.

结合图3至图6所示,本发明所提供的一种多工作模式的热镀锌组炉鼻子机组,包括:As shown in Figures 3 to 6, the present invention provides a multi-working mode hot dip galvanizing furnace nose unit, including:

挡板结构,设于炉鼻子上端21与热张辊室22之间位置,防止锌灰进入热张辊室22,包括设于带钢100上方的第一挡板20以及设于热张辊36下方的第二挡板37。其中,第一挡板20设置为可调节开度结构,其开度Δ2针对不同厚度带钢可进行调节,第二挡板37设置为固定式结构,其开度Δ1够热张辊36运行即可。The baffle structure is located between the upper end 21 of the furnace nose and the hot tension roller chamber 22 to prevent zinc ash from entering the hot tension roller chamber 22. It includes the first baffle 20 located above the strip 100 and the hot tension roller 36. The second baffle 37 below. Among them, the first baffle 20 is set as an adjustable opening structure, and its opening Δ2 can be adjusted for strip steel with different thicknesses. The second baffle 37 is set as a fixed structure, and its opening Δ1 is enough for the operation of the hot tension roller 36. Can.

进气结构23,设于炉鼻子上端21位置,对炉鼻子本体内通入保护气体,如氮气,如图5所示,进气结构23包括连通于炉鼻子上端21的进气管道29,进气管道29上设有管道电加热器30(加热温度大于420℃)。进气管道29上还布置有压力检测仪表,通过减压阀来实现压力调节,以及温度检测仪表,通过电加热器30来实现温度调节。进气管道29通过压力和温度的调节,来实现炉鼻子本体内部的压力(微正压)和能量的平衡(防止炉子内壁温度下降)。同时该进气结构23也有对炉鼻子本体内壁锌灰实现吹扫的补充功能。The air inlet structure 23 is located at the upper end 21 of the furnace nose. Protective gas, such as nitrogen, is introduced into the furnace nose body. As shown in Figure 5, the air inlet structure 23 includes an air inlet pipe 29 connected to the upper end 21 of the furnace nose. The gas pipeline 29 is provided with a pipeline electric heater 30 (heating temperature is greater than 420°C). The air inlet pipe 29 is also provided with a pressure detection instrument, which realizes pressure regulation through a pressure reducing valve, and a temperature detection instrument, which realizes temperature adjustment through an electric heater 30 . The air inlet pipe 29 realizes the balance of pressure (micro-positive pressure) and energy inside the furnace nose body (to prevent the temperature of the inner wall of the furnace from falling) by adjusting the pressure and temperature. At the same time, the air inlet structure 23 also has the supplementary function of purging the zinc dust on the inner wall of the furnace nose body.

电加热结构24,设于炉鼻子本体的外侧面,防止锌灰在炉鼻子本体内冷凝结块;电加热结构24采用热电阻丝以保持炉鼻子本体较高的温度。The electric heating structure 24 is located on the outer side of the furnace nose body to prevent zinc ash from condensing and agglomerating in the furnace nose body; the electric heating structure 24 uses thermal resistance wires to maintain a higher temperature of the furnace nose body.

出气结构25,设于炉鼻子下端26位置,用以抽出炉鼻子本体内金属蒸汽27所产生的气氛锌灰;结合图6所示,出气结构25包括连通于炉鼻子下端26的出气管道31,出气管道31上还依次设有电加热器、沉积装置32、滤网33;沉积装置32用以沉积大颗粒的锌灰(粗过滤),滤网33用以过滤小颗粒的锌灰(精过滤)。The gas outlet structure 25 is located at the lower end 26 of the furnace nose to extract the atmospheric zinc ash generated by the metal vapor 27 in the furnace nose body. As shown in Figure 6, the gas outlet structure 25 includes an air outlet pipe 31 connected to the lower end 26 of the furnace nose. The gas outlet pipe 31 is also provided with an electric heater, a sedimentation device 32, and a filter 33 in sequence; the sedimentation device 32 is used to deposit large particles of zinc ash (coarse filtration), and the filter 33 is used to filter small particles of zinc ash (fine filtration). ).

炉鼻子内部露点控制装置28,设于炉鼻子下端26位置,用以对炉鼻子本体内的保护气体增湿,可以通过表面的氧化实现锌灰的减少。The dew point control device 28 inside the furnace nose is located at the lower end 26 of the furnace nose and is used to humidify the protective gas in the furnace nose body, thereby reducing zinc dust through surface oxidation.

炉鼻子内部监控装置,用以实时监控炉鼻子本体内的锌灰颗粒度、流量,将锌灰浓度维持在稳定范围内。The furnace nose internal monitoring device is used to monitor the zinc ash particle size and flow rate in the furnace nose body in real time, and maintain the zinc ash concentration within a stable range.

内金属液面泵强制循环回路装置,设于炉鼻子本体内,用以循环金属液体35。The internal metal liquid level pump forced circulation circuit device is located in the furnace nose body and is used to circulate the metal liquid 35.

内锌液面保护气体吹扫装置,设于炉鼻子本体内,用以对金属液体35的液面进行吹扫。The internal zinc liquid level protection gas purging device is located in the furnace nose body and is used to purge the liquid level of the metal liquid 35 .

本发明还提供了一种基于本发明多工作模式的热镀锌组炉鼻子机组的内部气氛控制方法,热镀锌组炉鼻子需要可以满足生产多种不同工艺窗口以及特性的产品要求,由于锌锅34内金属液体35的特性也不一样,概况来说主要有两种,其一,称为460+锌锅,有纯锌、锌铁合金、低铝锌铝镁等,其典型温度为460±10℃,其二,称为600+锌锅,有铝锌合金、高铝锌铝镁等,其典型温度为595±5℃。上述两种温度的锌锅在实际生产中需要采取不同的锌灰控制模式,该模式主要包括:The invention also provides an internal atmosphere control method of the hot-dip galvanizing group furnace nose unit based on the multi-working mode of the present invention. The hot-dip galvanizing group furnace nose needs to be able to meet the production requirements of a variety of products with different process windows and characteristics. Since zinc The characteristics of the metal liquid 35 in the pot 34 are also different. Generally speaking, there are two main types. One is called the 460+ zinc pot, which includes pure zinc, zinc-iron alloy, low aluminum zinc, aluminum magnesium, etc., and its typical temperature is 460± 10℃. The second one is called 600+ zinc pot, which includes aluminum-zinc alloy, high-aluminum-zinc-aluminum-magnesium, etc. Its typical temperature is 595±5℃. The zinc pots with the above two temperatures require different zinc ash control modes in actual production. The modes mainly include:

抑制模式,通过抑制金属液体35的蒸发消除或减少金属灰的发生,以实现产品的表面质量受控;Inhibition mode eliminates or reduces the occurrence of metal dust by inhibiting the evaporation of the metal liquid 35 to achieve controlled surface quality of the product;

净化模式,将金属液体35的蒸发所产生的金属灰抽出到炉鼻子本体的外部施以净化,以实现产品的表面质量受控;In the purification mode, the metal ash produced by the evaporation of the metal liquid 35 is extracted to the outside of the furnace nose body for purification, so as to control the surface quality of the product;

过渡模式,即为抑制模式过渡至净化模式,以实现生成过程的稳定性和完整性、产品的表面质量受控。The transition mode is the transition from inhibition mode to purification mode to achieve stability and integrity of the generation process and control of the surface quality of the product.

三种工作模式下,热镀锌组炉鼻子的各个部件开启/关闭情况如下:In the three working modes, the opening/closing conditions of each component of the hot-dip galvanizing furnace nose are as follows:

抑制模式包括热镀锌组炉鼻子开启炉鼻子本体、内金属液面泵强制循环回路装置、内锌液面保护气体吹扫装置、炉鼻子内部露点控制装置28、电加热结构24和炉鼻子内部监控装置;The suppression mode includes the opening of the furnace nose of the hot-dip galvanizing group, the furnace nose body, the internal metal liquid level pump forced circulation circuit device, the internal zinc liquid level protective gas purge device, the furnace nose internal dew point control device 28, the electric heating structure 24 and the interior of the furnace nose. monitoring device;

关闭开度可调结构20、进气结构23、出气结构25。Close the opening-adjustable structure 20, the air inlet structure 23, and the air outlet structure 25.

净化模式包括热镀锌组炉鼻子开启炉鼻子本体、内金属液面泵强制循环回路装置、开度可调结构20、进气结构23、出气结构25、电加热结构24和炉鼻子内部监控装置;The purification mode includes the hot-dip galvanizing group furnace nose opening furnace nose body, the internal metal liquid level pump forced circulation circuit device, the opening adjustable structure 20, the air inlet structure 23, the air outlet structure 25, the electric heating structure 24 and the furnace nose internal monitoring device ;

关闭炉鼻子内部露点控制装置28、炉鼻子本体的内锌液面保护气体吹扫装置。Close the dew point control device 28 inside the furnace nose and the zinc liquid level protective gas purge device inside the furnace nose body.

过渡模式包括热镀锌组炉鼻子开启炉鼻子本体、内金属液面泵强制循环回路装置、内锌液面保护气体吹扫装置、炉鼻子内部露点控制装置28、开度可调结构20、进气结构23、炉鼻子本体的内气体吹扫装置、电加热结构24和炉鼻子内部监控装置;The transition mode includes the opening of the furnace nose of the hot-dip galvanizing group, the furnace nose body, the internal metal liquid level pump forced circulation circuit device, the internal zinc liquid level protective gas purge device, the furnace nose internal dew point control device 28, the opening adjustable structure 20, and Gas structure 23, internal gas purging device of the furnace nose body, electric heating structure 24 and furnace nose internal monitoring device;

关闭出气结构25。Close the air outlet structure 25.

产品包括热镀纯锌产品、热镀锌铁合金产品、热镀铝锌合金产品和热镀铝锌镁合金产品;Products include hot-dip pure zinc products, hot-dip galvanized iron alloy products, hot-dip aluminum-zinc alloy products and hot-dip aluminum-zinc-magnesium alloy products;

热镀纯锌产品所采用的金属液体按质量百分数计包括如下成分:Al:0.14~0.30%,余量为Zn,温度范围为450~470℃;The metal liquid used in hot-dip pure zinc products includes the following components in terms of mass percentage: Al: 0.14~0.30%, the balance is Zn, and the temperature range is 450~470°C;

热镀锌铁合金产品所采用的金属液体按质量百分数计包括如下成分:Al:0.10~0.14%,余量为Zn,温度范围为450~470℃;The metal liquid used in hot-dip galvanized iron alloy products includes the following components in terms of mass percentage: Al: 0.10~0.14%, the balance is Zn, and the temperature range is 450~470°C;

热镀铝锌合金产品所采用的金属液体按质量百分数计包括如下成分:Al:50~55%,Si:1.0~1.5%,余量为Zn,温度范围为590~600℃;The metal liquid used in hot-dip aluminum-zinc alloy products includes the following components in terms of mass percentage: Al: 50~55%, Si: 1.0~1.5%, the balance is Zn, and the temperature range is 590~600°C;

热镀铝锌镁合金产品所采用的金属液体按质量百分数计包括如下成分:Al:50~55%,Si:1.0~1.5%,Mg:1.0~2.0%,余量为Zn,温度范围为590~600℃。The metal liquid used in hot-dip aluminum-zinc-magnesium alloy products includes the following components in terms of mass percentage: Al: 50~55%, Si: 1.0~1.5%, Mg: 1.0~2.0%, the balance is Zn, and the temperature range is 590 ~600℃.

上述四种产品生产时,产生的金属灰可以得到有效管控;根据产品的质量的不同需求,选择金属灰抑制蒸发和体外过滤两种工作模式的交互切换,以提供炉鼻子气氛控制的灵活性。During the production of the above four products, the metal dust generated can be effectively controlled; according to the different needs of product quality, the interactive switching of two working modes of metal dust suppression evaporation and external filtration is selected to provide flexibility in furnace nose atmosphere control.

综上所述,本发明多工作模式的热镀锌组炉鼻子机组及其内部气氛控制方法是在现有专利的基础上的提高和提升,具有功能多,可选择模式多,可以满足不同产品共线生产的需求,可以有效清除金属灰对产品质量的负面影响。To sum up, the multi-working mode hot-dip galvanizing furnace nose unit and its internal atmosphere control method of the present invention are improved and improved on the basis of existing patents. It has many functions and many optional modes, and can meet the needs of different products. The demand for collinear production can effectively eliminate the negative impact of metal dust on product quality.

本技术领域中的普通技术人员应当认识到,以上的实施例仅是用来说明本发明,而并非用作为对本发明的限定,只要在本发明的实质精神范围内,对以上所述实施例的变化、变型都将落在本发明的权利要求书范围内。Those of ordinary skill in the art should realize that the above embodiments are only used to illustrate the present invention and are not used to limit the present invention. As long as they are within the scope of the essential spirit of the present invention, the above embodiments can be Changes and modifications will fall within the scope of the claims of the present invention.

Claims (10)

1.一种多工作模式的热镀锌组炉鼻子机组,其特征在于,包括:1. A multi-working mode hot-dip galvanizing furnace nose unit, which is characterized by including: 挡板结构,设于炉鼻子上端与热张辊室之间位置,防止锌灰进入所述热张辊室;The baffle structure is located between the upper end of the furnace nose and the hot tension roller chamber to prevent zinc dust from entering the hot tension roller chamber; 进气结构,设于所述炉鼻子上端位置,对炉鼻子本体内通入保护气体;The air inlet structure is located at the upper end of the furnace nose and introduces protective gas into the furnace nose body; 电加热结构,设于所述炉鼻子本体的外侧面,防止所述锌灰在所述炉鼻子本体内冷凝结块;An electric heating structure is provided on the outer side of the furnace nose body to prevent the zinc ash from condensing and agglomerating in the furnace nose body; 出气结构,设于炉鼻子下端位置,用以抽出所述炉鼻子本体内的所述锌灰;The gas outlet structure is located at the lower end of the furnace nose and is used to extract the zinc ash from the furnace nose body; 炉鼻子内部露点控制装置,设于所述炉鼻子下端位置,用以对所述炉鼻子本体内的保护气体增湿;A dew point control device inside the furnace nose is located at the lower end of the furnace nose to humidify the protective gas in the furnace nose body; 炉鼻子内部监控装置,用以实时监控所述炉鼻子本体内所述锌灰的颗粒度、流量;An internal monitoring device in the furnace nose is used to monitor the particle size and flow rate of the zinc ash in the furnace nose body in real time; 内金属液面泵强制循环回路装置,设于所述炉鼻子本体内,用以循环金属液体;An internal metal liquid level pump forced circulation circuit device is installed in the furnace nose body to circulate the metal liquid; 内锌液面保护气体吹扫装置,设于所述炉鼻子本体内,用以对所述金属液体的液面进行吹扫。An inner zinc liquid level protection gas purging device is provided in the furnace nose body to purge the liquid level of the metal liquid. 2.根据权利要求1所述的多工作模式的热镀锌组炉鼻子机组,其特征在于:所述挡板结构包括设于带钢上方的第一挡板以及设于热张辊下方的第二挡板,2. The multi-working mode hot-dip galvanizing furnace nose unit according to claim 1, wherein the baffle structure includes a first baffle located above the strip and a third baffle located below the hot tension roller. Second baffle, 所述第一挡板设置为可调节开度结构,所述第二挡板设置为固定式结构。The first baffle is configured as an adjustable opening structure, and the second baffle is configured as a fixed structure. 3.根据权利要求1所述的多工作模式的热镀锌组炉鼻子机组,其特征在于:所述进气结构包括连通于所述炉鼻子上端的进气管道;3. The multi-working mode hot-dip galvanizing furnace nose unit according to claim 1, characterized in that: the air inlet structure includes an air inlet pipe connected to the upper end of the furnace nose; 所述进气管道上设有管道电加热器。The air inlet pipe is provided with a pipe electric heater. 4.根据权利要求1所述的多工作模式的热镀锌组炉鼻子机组,其特征在于:所述出气结构包括连通于所述炉鼻子下端的出气管道;4. The multi-working mode hot-dip galvanizing furnace nose unit according to claim 1, characterized in that: the gas outlet structure includes a gas outlet pipe connected to the lower end of the furnace nose; 所述出气管道上还依次设有电加热器、沉积装置、滤网。The gas outlet pipe is also equipped with an electric heater, a sedimentation device, and a filter in sequence. 5.根据权利要求1所述的多工作模式的热镀锌组炉鼻子机组,其特征在于:所述电加热结构为设于所述炉鼻子本体的外侧面上热电阻丝。5. The multi-working mode hot-dip galvanizing furnace nose unit according to claim 1, characterized in that the electric heating structure is a thermal resistance wire provided on the outer surface of the furnace nose body. 6.一种基于权利要求1-5之一所述的多工作模式的热镀锌组炉鼻子机组的内部气氛控制方法,其特征在于,包括:6. An internal atmosphere control method for the furnace nose unit of a hot-dip galvanizing unit based on the multi-working mode described in one of claims 1 to 5, characterized in that it includes: 抑制模式,通过抑制金属液体的蒸发消除或减少金属灰的发生,以实现产品的表面质量受控;Inhibition mode eliminates or reduces the occurrence of metal dust by inhibiting the evaporation of metal liquid to achieve controlled surface quality of the product; 净化模式,将所述金属液体的蒸发所产生的所述金属灰抽出到所述炉鼻子本体的外部施以净化,以实现产品的表面质量受控;In the purification mode, the metal ash produced by the evaporation of the metal liquid is extracted to the outside of the furnace nose body for purification, so as to control the surface quality of the product; 过渡模式,即为所述抑制模式过渡至所述净化模式,以实现产品的表面质量受控。The transition mode is the transition from the suppression mode to the purification mode to control the surface quality of the product. 7.根据权利要求6所述的内部气氛控制方法,其特征在于:所述抑制模式包括所述热镀锌组炉鼻子开启所述炉鼻子本体、所述内金属液面泵强制循环回路装置、所述炉鼻子内部露点控制装置、所述电加热结构和所述炉鼻子内部监控装置;7. The internal atmosphere control method according to claim 6, characterized in that: the suppression mode includes the hot-dip galvanizing group furnace nose opening the furnace nose body, the internal metal liquid level pump forced circulation circuit device, The furnace nose internal dew point control device, the electric heating structure and the furnace nose internal monitoring device; 关闭所述开度可调结构、所述进气结构和所述出气结构。Close the opening-adjustable structure, the air inlet structure and the air outlet structure. 8.根据权利要求6所述的内部气氛控制方法,其特征在于:所述净化模式包括所述热镀锌组炉鼻子开启所述炉鼻子本体、所述内金属液面泵强制循环回路装置、所述开度可调结构、所述进气结构、所述出气结构、所述电加热结构和所述炉鼻子内部监控装置;8. The internal atmosphere control method according to claim 6, characterized in that: the purification mode includes the hot-dip galvanizing group furnace nose opening the furnace nose body, the internal metal liquid level pump forced circulation circuit device, The opening adjustable structure, the air inlet structure, the air outlet structure, the electric heating structure and the furnace nose internal monitoring device; 关闭所述炉鼻子内部露点控制装置和所述内锌液面保护气体吹扫装置。Close the dew point control device inside the furnace nose and the protective gas purge device for the inner zinc liquid level. 9.根据权利要求6所述的内部气氛控制方法,其特征在于:所述过渡模式包括所述热镀锌组炉鼻子开启所述炉鼻子本体、所述内金属液面泵强制循环回路装置、所述炉鼻子内部露点控制装置、所述开度可调结构、所述进气结构、所述电加热结构和所述炉鼻子内部监控装置;9. The internal atmosphere control method according to claim 6, characterized in that: the transition mode includes the hot-dip galvanizing group furnace nose opening the furnace nose body, the internal metal liquid level pump forced circulation circuit device, The furnace nose internal dew point control device, the opening adjustable structure, the air inlet structure, the electric heating structure and the furnace nose internal monitoring device; 关闭所述出气结构。Close the air outlet structure. 10.根据权利要求6所述的内部气氛控制方法,其特征在于:所述产品包括热镀纯锌产品、热镀锌铁合金产品、热镀铝锌合金产品和热镀铝锌镁合金产品;10. The internal atmosphere control method according to claim 6, characterized in that: the products include hot-dip pure zinc products, hot-dip galvanized iron alloy products, hot-dip aluminum-zinc alloy products and hot-dip aluminum-zinc-magnesium alloy products; 所述热镀纯锌产品所采用的金属液体按质量百分数计包括如下成分:Al:0.14~0.30%,余量为Zn,温度范围为450~470℃;The metal liquid used in the hot-dip pure zinc product includes the following components in terms of mass percentage: Al: 0.14~0.30%, the balance is Zn, and the temperature range is 450~470°C; 所述热镀锌铁合金产品所采用的金属液体按质量百分数计包括如下成分:Al:0.10~0.14%,余量为Zn,温度范围为450~470℃;The metal liquid used in the hot-dip galvanized iron alloy product includes the following components in terms of mass percentage: Al: 0.10~0.14%, the balance is Zn, and the temperature range is 450~470°C; 所述热镀铝锌合金产品所采用的金属液体按质量百分数计包括如下成分:Al:50~55%,Si:1.0~1.5%,余量为Zn,温度范围为590~600℃;The metal liquid used in the hot-dip aluminum-zinc alloy product includes the following components in terms of mass percentage: Al: 50-55%, Si: 1.0-1.5%, the balance is Zn, and the temperature range is 590-600°C; 所述热镀铝锌镁合金产品所采用的金属液体按质量百分数计包括如下成分:Al:50~55%,Si:1.0~1.5%,Mg:1.0~2.0%,余量为Zn,温度范围为590~600℃。The metal liquid used in the hot-dip aluminum-zinc-magnesium alloy product includes the following components in terms of mass percentage: Al: 50 to 55%, Si: 1.0 to 1.5%, Mg: 1.0 to 2.0%, and the balance is Zn. The temperature range It is 590~600℃.
CN202210817551.1A 2022-07-12 2022-07-12 Hot galvanizing furnace nose assembly with multiple working modes and internal atmosphere control method thereof Pending CN117431485A (en)

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