CN117380948A - A processing equipment for zinc ingot production - Google Patents
A processing equipment for zinc ingot production Download PDFInfo
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- CN117380948A CN117380948A CN202311684609.0A CN202311684609A CN117380948A CN 117380948 A CN117380948 A CN 117380948A CN 202311684609 A CN202311684609 A CN 202311684609A CN 117380948 A CN117380948 A CN 117380948A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D43/00—Mechanical cleaning, e.g. skimming of molten metals
- B22D43/005—Removing slag from a molten metal surface
- B22D43/007—Removing slag from a molten metal surface by using scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/12—Appurtenances, e.g. for sintering, for preventing splashing
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Abstract
Description
技术领域Technical field
本发明属于锌锭生产领域,具体涉及一种用于锌锭生产的加工设备。The invention belongs to the field of zinc ingot production, and specifically relates to a processing equipment for zinc ingot production.
背景技术Background technique
现有中国专利CN110695350A(一种锌锭生产智能除渣系统),通过气缸驱动往复移动,通过挡板接住滴漏的锌液,防止了锌液滴漏在模具之间的间隔处及模具上,采用挡板接住滴漏的锌液也只是治标不治本,未从根本上解决锌液下料时滴落的问题,造成锌液浪费同时需要消耗额外能源对滴落锌液进行处理,通过刮板相向移动抱夹,将锌液表面氧化膜及杂质铲起,实现除渣,两个刮板在刮除氧化膜和杂质过程中,其中靠近模具侧壁的氧化膜和杂质会被刮至模具上,氧化膜和杂质在模具侧壁堆积,使得模具使用后清理困难,影响下次使用。The existing Chinese patent CN110695350A (an intelligent slag removal system for zinc ingot production) is driven by a cylinder to move back and forth, and the leaking zinc liquid is caught through the baffle, preventing the zinc liquid from dripping at the intervals between the molds and on the mold. It adopts The baffle to catch the leaking zinc liquid only treats the symptoms but not the root cause. It does not fundamentally solve the problem of zinc liquid dripping when unloading, resulting in waste of zinc liquid and the need to consume extra energy to deal with the dripping zinc liquid. The scraper is used to oppose each other. Move the clamp to scoop up the oxide film and impurities on the surface of the zinc liquid to achieve slag removal. During the process of scraping off the oxide film and impurities with the two scrapers, the oxide film and impurities close to the side wall of the mold will be scraped onto the mold. The oxide film and impurities accumulate on the side walls of the mold, making it difficult to clean the mold after use and affecting the next use.
发明内容Contents of the invention
为了克服靠近模具侧壁的氧化膜和杂质会被刮至模具上,氧化膜和杂质在模具侧壁堆积,使得模具使用后清理困难,影响下次使用的缺点,本发明提供一种用于锌锭生产的加工设备。In order to overcome the disadvantage that the oxide film and impurities close to the side wall of the mold will be scraped onto the mold, and the oxide film and impurities accumulate on the side wall of the mold, making it difficult to clean the mold after use and affecting the next use, the present invention provides a method for zinc Processing equipment for ingot production.
本发明的技术实施方案为:一种用于锌锭生产的加工设备,包括有安装架和输送带;安装架上安装有输送带;还包括有刮板、滑板、圆柱、复位弹簧、位移组件和下料组件;安装架上连接有位移组件;位移组件上连接有若干个的刮板,刮板上设置有坡面,刮板下半部分设置为导热材质,刮板上半部分设置为隔热材质,位移组件用于带动刮板移动;每个刮板内均滑动连接有若干个滑板;每个滑板内均固接有一个圆柱;每个滑板上均固接有若干个复位弹簧;所有复位弹簧均与对应的刮板固接;安装架上连接有下料组件,下料组件用于将锌液导入模具中。The technical embodiment of the present invention is: a processing equipment for zinc ingot production, including a mounting frame and a conveyor belt; a conveyor belt is installed on the mounting frame; and also includes a scraper, a slide plate, a cylinder, a return spring, and a displacement assembly. and a blanking assembly; a displacement assembly is connected to the mounting frame; several scrapers are connected to the displacement assembly, a slope is provided on the scraper, the lower half of the scraper is set as a thermal conductive material, and the upper half of the scraper is set as a partition Thermal material, the displacement component is used to drive the scraper to move; each scraper is slidingly connected with several sliding plates; each sliding plate is fixed with a cylinder; each sliding plate is fixed with several return springs; all The return springs are all fixedly connected to the corresponding scrapers; the mounting frame is connected to a blanking assembly, which is used to introduce the zinc liquid into the mold.
更为优选的是,位移组件包括有第一固定架、第一电动推杆、固定板、固定块、第二电动推杆和平移单元;安装架上固接有第一固定架;第一固定架上固接有若干个第一电动推杆;所有第一电动推杆伸缩端共同固接有固定板;固定板上连接有平移单元;平移单元上连接有若干个固定块,平移单元用于带动固定块移动;每个固定块上各固接有一个第二电动推杆;每个第二电动推杆伸缩端各与一个刮板固接。More preferably, the displacement assembly includes a first fixed frame, a first electric push rod, a fixed plate, a fixed block, a second electric push rod and a translation unit; the first fixed frame is fixed on the mounting frame; the first fixed frame There are several first electric push rods fixed on the frame; the telescopic ends of all the first electric push rods are jointly fixed with fixed plates; the fixed plates are connected with translation units; the translation units are connected with several fixed blocks, and the translation units are used for The fixed blocks are driven to move; each fixed block is fixedly connected with a second electric push rod; the telescopic end of each second electric push rod is fixedly connected with a scraper.
更为优选的是,平移单元包括有电动滑轨和电动滑块;固定板上固接有电动滑轨;电动滑轨上滑动连接有若干个电动滑块;中间的两个电动滑块各与一个固定块固接。More preferably, the translation unit includes an electric slide rail and an electric slide block; the electric slide rail is fixed on the fixed plate; several electric slide blocks are slidingly connected to the electric slide rail; the two electric slide blocks in the middle are each connected to the electric slide rail. A fixed block is fixed.
更为优选的是,下料组件包括有第二固定架、固定杆、驱动电机、输料管、固定盘和导料单元;安装架上固接有两个第二固定架;两个第二固定架内共同转动连接有固定杆;后方的第二固定架上固接有驱动电机;驱动电机输出轴与固定杆固接;固定杆内转动连接有输料管;输料管与前方的第二固定架固接;输料管上固接有固定盘;固定盘上连接有若干个导料单元;所有导料单元均与固定杆连接。More preferably, the unloading assembly includes a second fixed frame, a fixed rod, a driving motor, a feeding pipe, a fixed plate and a material guide unit; two second fixed frames are fixed on the mounting frame; two second A fixed rod is connected to the fixed frame for common rotation; a drive motor is fixed to the second fixed frame at the rear; the output shaft of the drive motor is fixed to the fixed rod; a feeding pipe is rotationally connected to the fixed rod; the feeding pipe is connected to the third fixed rod in front. The two fixed frames are fixedly connected; a fixed plate is fixedly connected to the feeding pipe; several material guide units are connected to the fixed plate; all material guide units are connected to the fixed rod.
更为优选的是,导料单元包括有导料筒、导料套、导流板、限位板和第二挡板;固定盘内固接有导料筒;导料筒与固定杆固接且连通;输料管上开有弧形槽,弧形槽与导料筒对应;固定盘外环面固接有导料套,导料套与导料筒连通;导料套内固接有两个导流板,导料套内的两个导流板呈V字形;每个导流板上各固接有一个限位板;所有限位板均与导料套固接;导料套前侧和后侧各固接有一个第二挡板;导料筒、导料套、导流板、限位板和第二挡板均设置为导热材质。More preferably, the material guide unit includes a guide tube, a guide sleeve, a guide plate, a limiting plate and a second baffle; the guide tube is fixedly connected to the fixed plate; the guide tube is fixed to the fixed rod. and connected; there is an arc-shaped groove on the feeding pipe, and the arc-shaped groove corresponds to the guide barrel; a guide sleeve is fixedly connected to the outer ring surface of the fixed plate, and the guide sleeve is connected to the guide barrel; there is a guide sleeve fixedly connected inside the guide sleeve Two guide plates, the two guide plates in the material guide sleeve are V-shaped; each guide plate has a limit plate fixedly connected; all limit plates are fixedly connected with the material guide sleeve; the material guide sleeve A second baffle is fixedly connected to the front side and the rear side respectively; the guide tube, guide sleeve, guide plate, limit plate and second baffle are all made of heat-conducting materials.
更为优选的是,还包括有拦截框、楔形块、挡块和第一挡板;同一刮板上的两个圆柱内共同活动连接有拦截框,拦截框与刮板配合拦截氧化膜和杂质;拦截框上固接有若干个楔形块;刮板上固接有若干个挡块;每个挡块各与一个楔形块对应;拦截框左侧和右侧各通过扭力弹簧轴连接有一个第一挡板;每个拦截框左部和右部均开有一个排液缺口。More preferably, it also includes an interception frame, a wedge block, a stopper and a first baffle; two cylinders on the same scraper are jointly movably connected with an interception frame, and the interception frame cooperates with the scraper to intercept the oxide film and impurities. ; There are several wedge-shaped blocks fixed on the interception frame; there are several blocks fixed on the scraper; each block corresponds to a wedge-shaped block; the left and right sides of the interception frame are each connected by a torsion spring shaft. A baffle; each interception frame has a drainage gap on the left and right parts.
更为优选的是,还包括有L形板、第三电动推杆、罩壳和输水管;位于电动滑轨前侧和后侧的两个电动滑块上各固接有一个L形板;两个L形板各固接有一个第三电动推杆;两个第三电动推杆伸缩端各固接有一个罩壳;罩壳上固接并连通有若干个输水管。More preferably, it also includes an L-shaped plate, a third electric push rod, a cover and a water pipe; an L-shaped plate is each fixed on the two electric slide blocks located on the front and rear sides of the electric slide rail; Each of the two L-shaped plates is fixed with a third electric push rod; the telescopic ends of the two third electric push rods are each fixed with a cover; the cover is fixed with and connected with several water pipes.
更为优选的是,还包括有固定条和弧形刮条;每个罩壳左部和右部均固接有若干个固定条;左方的所有固定条上共同固接有一个弧形刮条;右方的所有固定条上共同固接有另一个弧形刮条;两个弧形刮条各位于一个圆柱正上方。More preferably, it also includes fixed bars and arc-shaped scraper bars; several fixed bars are fixed on the left and right parts of each cover; and an arc-shaped scraper is fixed on all the fixed bars on the left. strip; all the fixed strips on the right are jointly fixed with another arc-shaped scraper strip; the two arc-shaped scraper strips are each located directly above a cylinder.
更为优选的是,还包括有密封块和弹性件;每个圆柱下部均滑动连接有一个密封块;每个圆柱下部均开有第一排液槽和第二排液槽,密封块上开有贯穿槽,第一排液槽和第二排液槽均与贯穿槽连通;每个密封块上各固接有一个弹性件,每个弹性件各与一个圆柱固接;每个密封块上侧均与对应的拦截框接触。More preferably, it also includes a sealing block and an elastic member; a sealing block is slidably connected to the lower part of each cylinder; a first liquid drain groove and a second liquid drain groove are provided in the lower part of each cylinder, and the sealing block is provided with a first liquid drain groove and a second liquid drain groove. There is a through-groove, and both the first liquid drain groove and the second liquid drain groove are connected with the through-groove; each sealing block is fixedly connected with an elastic piece, and each elastic piece is fixedly connected with a cylinder; each sealing block is fixedly connected with a cylinder; Both sides are in contact with the corresponding interception box.
更为优选的是,还包括有热风机、第一输风管、第二输风管;每个刮板上部均连接有一个热风机;每个热风机上均设置有两个出风管,两个出风管上各连通有一个第一输风管;两个出风管上各连通有一个第二输风管,第二输风管设置为伸缩管;每个第二输风管均贯穿相邻第一挡板;第一输风管和第二输风管上均设置有控制阀;第一输风管和第二输风管端部均设置有喷风头。More preferably, it also includes a hot air fan, a first air duct, and a second air duct; a hot air fan is connected to the upper part of each scraper; and two air outlet ducts are provided on each hot air fan. Each of the air outlet ducts is connected to a first air duct; the two air outlet ducts are each connected to a second air duct, and the second air duct is configured as a telescopic pipe; each second air duct is connected to Adjacent to the first baffle; the first air duct and the second air duct are provided with control valves; the ends of the first air duct and the second air duct are provided with air nozzles.
与现有技术相比,本发明具有如下优点:本发明使用时实现了导料套上残留的锌液由导流板和限位板导流限位,使锌液再次回流至导料筒内,并通过第二挡板对导流板上滴落的锌液进行拦截,从而防止导料套在转动过程中,导料套上残留的锌液滴落在模具边缘或模具外,避免锌液浪费,同时减轻后续清理工作量;Compared with the existing technology, the present invention has the following advantages: when the present invention is used, the residual zinc liquid on the guide sleeve is guided and limited by the guide plate and the limiting plate, so that the zinc liquid can flow back into the guide barrel again. , and intercept the zinc liquid dripping on the guide plate through the second baffle, thereby preventing the residual zinc liquid on the guide sleeve from dripping on the edge of the mold or outside the mold during the rotation of the guide sleeve, preventing the zinc liquid from dripping waste and reduce subsequent cleanup workload;
圆柱在推动氧化膜时,使氧化膜与圆柱接触位置变形,进而对靠近模具边缘部分造成拉扯,使靠近模具边缘的氧化膜以及附着在氧化膜上的杂质远离模具边缘,从而避免刮板将模具边缘的氧化膜和杂质刮到模具上,保证刮板对氧化膜和杂质的清理效果,提升锌锭成品质量;When the cylinder pushes the oxide film, it deforms the contact position between the oxide film and the cylinder, which then pulls the part near the edge of the mold, keeping the oxide film near the edge of the mold and the impurities attached to the oxide film away from the edge of the mold, thereby preventing the scraper from pulling the mold. The oxide film and impurities on the edge are scraped onto the mold to ensure the cleaning effect of the scraper on the oxide film and impurities and improve the quality of the finished zinc ingot;
在刮板刮除氧化膜和杂质同时,控制热风机启动,控制第二输风管上的控制阀打开,进而热风通过第二输风管上的喷风头吹向锌液边缘,将靠近锌液边缘的氧化膜和杂质吹向模具中部,进一步防止刮板将氧化膜和杂质刮至模具上。While the scraper is scraping off the oxide film and impurities, the hot air fan is started and the control valve on the second air duct is opened. Then the hot air is blown toward the edge of the zinc liquid through the air nozzle on the second air duct, and the hot air is blown close to the zinc liquid. The oxide film and impurities on the edge are blown to the middle of the mold, further preventing the scraper from scraping the oxide film and impurities onto the mold.
附图说明Description of the drawings
图1为本发明的用于锌锭生产的加工设备的第一种立体结构示意图;Figure 1 is a first three-dimensional structural schematic diagram of the processing equipment used for zinc ingot production according to the present invention;
图2为本发明的用于锌锭生产的加工设备的第二种立体结构示意图;Figure 2 is a second three-dimensional structural schematic diagram of the processing equipment used for zinc ingot production according to the present invention;
图3为本发明的用于锌锭生产的加工设备的位移组件立体结构示意图;Figure 3 is a schematic three-dimensional structural diagram of the displacement assembly of the processing equipment used for zinc ingot production according to the present invention;
图4为本发明的用于锌锭生产的加工设备的局部立体结构示意图;Figure 4 is a partial three-dimensional structural diagram of the processing equipment used for zinc ingot production according to the present invention;
图5为本发明的图4的A区放大图;Figure 5 is an enlarged view of area A of Figure 4 of the present invention;
图6为本发明的用于锌锭生产的加工设备的圆柱剖面立体结构示意图;Figure 6 is a schematic cylindrical cross-sectional three-dimensional structural diagram of the processing equipment used for zinc ingot production according to the present invention;
图7为本发明的用于锌锭生产的加工设备的刮板剖面立体结构示意图;Figure 7 is a schematic three-dimensional structural diagram of a scraper section of the processing equipment used for zinc ingot production according to the present invention;
图8为本发明的用于锌锭生产的加工设备的罩壳立体结构示意图;Figure 8 is a schematic three-dimensional structural diagram of the cover of the processing equipment used for zinc ingot production according to the present invention;
图9为本发明的用于锌锭生产的加工设备的下料组件立体结构示意图;Figure 9 is a schematic three-dimensional structural diagram of the blanking assembly of the processing equipment used for zinc ingot production according to the present invention;
图10为本发明的用于锌锭生产的加工设备的导料套剖面立体结构示意图。Figure 10 is a schematic cross-sectional three-dimensional structural diagram of the guide sleeve of the processing equipment used for zinc ingot production according to the present invention.
附图中各零部件的标记如下:1-安装架,2-输送带,001-坡面,002-贯穿槽,003-第一排液槽,004-第二排液槽,005-弧形槽,006-排液缺口,101-第一固定架,102-第一电动推杆,103-固定板,104-电动滑轨,105-电动滑块,106-固定块,107-第二电动推杆,108-刮板,109-滑板,110-圆柱,111-复位弹簧,201-拦截框,202-楔形块,203-挡块,204-第一挡板,301-L形板,302-第三电动推杆,303-罩壳,304-输水管,305-固定条,306-弧形刮条,307-收集槽,401-密封块,402-弹性件,501-热风机,502-第一输风管,503-第二输风管,601-第二固定架,602-固定杆,603-驱动电机,604-输料管,605-固定盘,606-导料筒,607-导料套,608-导流板,609-限位板,610-第二挡板。The markings of each component in the attached drawing are as follows: 1-mounting frame, 2-conveyor belt, 001-slope, 002-through groove, 003-first liquid drainage groove, 004-second liquid drainage groove, 005-arc Slot, 006-drainage gap, 101-first fixed frame, 102-first electric push rod, 103-fixing plate, 104-electric slide rail, 105-electric slide block, 106-fixed block, 107-second electric Push rod, 108-scraper, 109-slide, 110-cylinder, 111-return spring, 201-interception frame, 202-wedge block, 203-stop, 204-first baffle, 301-L-shaped plate, 302 -The third electric push rod, 303-cover, 304-water pipe, 305-fixing strip, 306-arc scraper, 307-collection tank, 401-sealing block, 402-elastic member, 501-hot air blower, 502 -The first air duct, 503-the second air duct, 601-the second fixed frame, 602-fixing rod, 603-driving motor, 604-feed pipe, 605-fixed plate, 606-material guide tube, 607 -Material guide sleeve, 608-guide plate, 609-limiting plate, 610-second baffle.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1Example 1
一种用于锌锭生产的加工设备,如图1-7和图9-10所示,包括有安装架1和输送带2;安装架1上安装有输送带2;A processing equipment for zinc ingot production, as shown in Figures 1-7 and 9-10, includes an installation frame 1 and a conveyor belt 2; the installation frame 1 is equipped with a conveyor belt 2;
还包括有刮板108、滑板109、圆柱110、复位弹簧111、位移组件和下料组件;安装架1右部连接有位移组件;位移组件上连接有两个前后对称的刮板108,刮板108上设置有坡面001,刮板108下半部分设置为导热材质,刮板108上半部分设置为隔热材质,通过坡面001刮除氧化膜和杂质;每个刮板108内均滑动连接有两个滑板109;每个滑板109内均固接有一个圆柱110;每个滑板109上均固接有两个复位弹簧111;所有复位弹簧111均与对应的刮板108固接;安装架1左部连接有下料组件。It also includes a scraper 108, a sliding plate 109, a cylinder 110, a return spring 111, a displacement component and a blanking component; the right part of the mounting frame 1 is connected to a displacement component; the displacement component is connected to two symmetrical scrapers 108. There is a slope 001 on 108, the lower part of the scraper 108 is made of heat-conducting material, and the upper part of the scraper 108 is made of heat-insulating material, and the oxide film and impurities are scraped off through the slope 001; each scraper 108 slides inside Two sliding plates 109 are connected; a cylinder 110 is fixed in each sliding plate 109; two return springs 111 are fixed in each sliding plate 109; all return springs 111 are fixed in the corresponding scraper 108; installation The left part of the frame 1 is connected with a blanking assembly.
位移组件包括有第一固定架101、第一电动推杆102、固定板103、固定块106、第二电动推杆107和平移单元;安装架1右部焊接有第一固定架101;第一固定架101上螺栓连接有两个第一电动推杆102;所有第一电动推杆102伸缩端共同固接有固定板103;固定板103上连接有平移单元;平移单元上连接有两个固定块106;每个固定块106上各固接有一个第二电动推杆107;每个第二电动推杆107伸缩端各与一个刮板108固接。The displacement assembly includes a first fixed frame 101, a first electric push rod 102, a fixed plate 103, a fixed block 106, a second electric push rod 107 and a translation unit; the first fixed frame 101 is welded to the right part of the mounting frame 1; Two first electric push rods 102 are connected with bolts on the fixed frame 101; the telescopic ends of all first electric push rods 102 are jointly connected with a fixed plate 103; the fixed plate 103 is connected with a translation unit; the translation unit is connected with two fixed block 106; each fixed block 106 is fixed with a second electric push rod 107; the telescopic end of each second electric push rod 107 is fixed with a scraper 108.
平移单元包括有电动滑轨104和电动滑块105;固定板103左侧固接有电动滑轨104;电动滑轨104上滑动连接有四个电动滑块105;中间的两个电动滑块105各与一个固定块106固接。The translation unit includes an electric slide rail 104 and an electric slide block 105; the electric slide rail 104 is fixed on the left side of the fixed plate 103; four electric slide blocks 105 are slidingly connected to the electric slide rail 104; the two electric slide blocks 105 in the middle Each is fixed with a fixed block 106.
下料组件包括有第二固定架601、固定杆602、驱动电机603、输料管604、固定盘605和导料单元;安装架1左部螺栓连接有两个第二固定架601;两个第二固定架601内共同转动连接有固定杆602;后方的第二固定架601上螺栓连接有驱动电机603;驱动电机603输出轴与固定杆602固接;固定杆602内转动连接有输料管604;输料管604与前方的第二固定架601固接;输料管604中部固接有固定盘605;固定盘605上连接有九个环形等距的导料单元;所有导料单元均与固定杆602连接。The unloading assembly includes a second fixed frame 601, a fixed rod 602, a driving motor 603, a feeding pipe 604, a fixed plate 605 and a material guide unit; the left part of the mounting frame 1 is bolted to two second fixed frames 601; two A fixed rod 602 is connected to a common rotation in the second fixed frame 601; a driving motor 603 is bolted to the second fixed frame 601 at the rear; the output shaft of the driving motor 603 is fixedly connected to the fixed rod 602; a material conveyor is rotationally connected to the fixed rod 602. Pipe 604; the feeding pipe 604 is fixedly connected to the second fixed frame 601 in front; the middle part of the feeding pipe 604 is fixedly connected with a fixed plate 605; the fixed plate 605 is connected with nine annular equidistant material guide units; all the material guide units All are connected to the fixed rod 602.
导料单元包括有导料筒606、导料套607、导流板608、限位板609和第二挡板610;固定盘605内固接有导料筒606;导料筒606与固定杆602固接且连通;输料管604上开有弧形槽005,弧形槽005与导料筒606对应;固定盘605外环面固接有导料套607,导料套607与导料筒606连通;导料套607内固接有两个导流板608,导料套607内的两个导流板608呈V字形;每个导流板608上各固接有一个限位板609;所有限位板609均与导料套607固接;导料套607前侧和后侧各焊接有一个第二挡板610;导料筒606、导料套607、导流板608、限位板609和第二挡板610均设置为导热材质。The material guide unit includes a guide cylinder 606, a guide sleeve 607, a guide plate 608, a limiting plate 609 and a second baffle 610; the guide cylinder 606 is fixedly connected to the fixed plate 605; the guide cylinder 606 and the fixed rod 602 is fixed and connected; the feeding pipe 604 has an arc-shaped groove 005, which corresponds to the guide barrel 606; the outer ring surface of the fixed plate 605 is fixed with a guide sleeve 607, and the guide sleeve 607 is connected to the guide sleeve The tubes 606 are connected; two guide plates 608 are fixedly connected in the material guide sleeve 607, and the two guide plates 608 in the material guide sleeve 607 are V-shaped; each guide plate 608 is fixed with a limit plate. 609; All limiting plates 609 are fixedly connected to the guide sleeve 607; a second baffle 610 is welded to the front and rear sides of the guide sleeve 607; the guide cylinder 606, the guide sleeve 607, the guide plate 608, The limiting plate 609 and the second baffle 610 are both made of thermally conductive material.
工作时,控制输送带2启动将锌锭模具向右侧方向输送,输料管604外接锌液输送装置,当锌锭模具输送至固定盘605下方的导料套607正下方时,锌液输送装置向输料管604内输送锌液,进而锌液通过弧形槽005导入导料筒606内,从导料筒606流出到导料套607上,通过导流板608和限位板609对锌液进行限位,最终锌液由导料套607导流至模具中,与此同时控制驱动电机603启动,以从前往后看为基准,驱动电机603输出轴带动固定杆602逆时针转动,固定杆602带动固定盘605和导料套607逆时针转动,使导料套607在对锌液进行导流过程中始终与模具同步移动,避免从导料套607流出的锌液滴落在模具外,随着固定盘605和导料套607转动,原本对锌液进行导流的导料筒606与弧形槽005错位,此时锌液由下一个导料筒606进行导流,此时原本对锌液进行导流的导料套607上会存在一些未完全滴落的锌液,由于导料筒606、导料套607、导流板608、限位板609和第二挡板610均设置为导热材质,在对锌液进行导流过程中吸收热量,进而使残留在导料筒606、导料套607、导流板608、限位板609和第二挡板610上的锌液不会立即凝固,随着导料套607继续转动,导料套607上残留的锌液由导流板608和限位板609导流限位,使锌液再次回流至导料筒606内,并通过第二挡板610对导流板608上滴落的锌液进行拦截,从而防止导料套607在转动过程中,导料套607上残留的锌液滴落在模具边缘或模具外,避免锌液浪费,同时减轻后续清理工作量。During operation, the conveyor belt 2 is controlled to start to transport the zinc ingot mold to the right direction. The feeding pipe 604 is externally connected to a zinc liquid conveying device. When the zinc ingot mold is conveyed to just below the guide sleeve 607 below the fixed plate 605, the zinc liquid is conveyed. The device transports zinc liquid into the feeding pipe 604, and then the zinc liquid is introduced into the guide barrel 606 through the arc groove 005, flows out from the guide barrel 606 to the guide sleeve 607, and is paired by the guide plate 608 and the limit plate 609. The zinc liquid is limited, and finally the zinc liquid is guided into the mold by the guide sleeve 607. At the same time, the driving motor 603 is controlled to start. Based on the front-to-back view, the output shaft of the driving motor 603 drives the fixed rod 602 to rotate counterclockwise. The fixed rod 602 drives the fixed plate 605 and the guide sleeve 607 to rotate counterclockwise, so that the guide sleeve 607 always moves synchronously with the mold during the process of guiding the zinc liquid, so as to prevent the zinc liquid flowing out from the guide sleeve 607 from dripping onto the mold. In addition, as the fixed plate 605 and the guide sleeve 607 rotate, the guide cylinder 606 that originally guided the zinc liquid is misaligned with the arc groove 005. At this time, the zinc liquid is guided by the next guide cylinder 606. At this time There will be some incompletely dripped zinc liquid on the guide sleeve 607 that originally guided the zinc liquid. All are set as thermally conductive materials, which absorb heat during the process of guiding the zinc liquid, thereby reducing the zinc remaining on the guide barrel 606, the guide sleeve 607, the guide plate 608, the limiting plate 609 and the second baffle 610. The liquid will not solidify immediately. As the guide sleeve 607 continues to rotate, the zinc liquid remaining on the guide sleeve 607 will be guided and limited by the guide plate 608 and the limit plate 609, so that the zinc liquid will flow back into the guide barrel 606 again. , and intercept the zinc liquid dripping on the guide plate 608 through the second baffle 610, thereby preventing the zinc liquid remaining on the guide sleeve 607 from dripping on the edge of the mold or outside the mold during the rotation of the guide sleeve 607 , to avoid waste of zinc solution and reduce the workload of subsequent cleaning.
锌液导入到模具中后,当模具移动到与两个刮板108对应位置时,控制第一电动推杆102收缩,使固定板103带动电动滑轨104、电动滑块105、固定块106、第二电动推杆107、刮板108、滑板109和圆柱110移动,使刮板108与模具同步移动,同时控制第二电动推杆107伸长,使刮板108向模具方向移动,使锌液的液位没过刮板108坡面001的一半,接着控制电动滑轨104中间的两个电动滑块105同时滑动互相靠近,使两个刮板108互相靠近,通过刮板108刮除锌液表面的氧化膜和杂质,在此过程中,圆柱110会首先推动靠近模具边缘的氧化膜,由于氧化膜具有一定张力,圆柱110在推动氧化膜时,使氧化膜与圆柱110接触位置变形,进而对靠近模具边缘部分造成拉扯,使靠近模具边缘的氧化膜以及附着在氧化膜上的杂质远离模具边缘,从而避免刮板108将模具边缘的氧化膜和杂质刮到模具上,保证刮板108对氧化膜和杂质的清理效果,提升锌锭成品质量,随着两个刮板108继续靠近,最终两个刮板108上的滑板109互相接触并挤压,使滑板109在刮板108内滑动,使复位弹簧111被压缩,直到两个刮板108相向侧互相贴合,此时氧化膜和杂质留在两个刮板108上,然后电动滑块105反向滑动复位,第二电动推杆107收缩带动刮板108复位,第一电动推杆102伸长使固定板103复位,再通过外设清理装置对刮板108上的氧化膜和杂质进行清理,再由刮板108对下一个模具锌液表面氧化膜和杂质进行清理,在通过下料组件对锌液进行下料过程中,模具持续进行输送,同时通过刮板108对模具中锌液表面氧化膜和杂质进行刮除,整个处理过程无任何中断情况,提升加工效率。After the zinc liquid is introduced into the mold, when the mold moves to a position corresponding to the two scrapers 108, the first electric push rod 102 is controlled to shrink, so that the fixed plate 103 drives the electric slide rail 104, electric slide block 105, fixed block 106, The second electric push rod 107, the scraper 108, the sliding plate 109 and the cylinder 110 move to make the scraper 108 move synchronously with the mold. At the same time, the second electric push rod 107 is controlled to extend, so that the scraper 108 moves toward the mold direction, so that the zinc liquid The liquid level is less than half of the slope 001 of the scraper 108, and then the two electric slide blocks 105 in the middle of the electric slide rail 104 are controlled to slide close to each other at the same time, so that the two scrapers 108 are close to each other, and the zinc liquid is scraped through the scraper 108 The oxide film and impurities on the surface. During this process, the cylinder 110 will first push the oxide film close to the edge of the mold. Since the oxide film has a certain tension, when the cylinder 110 pushes the oxide film, the contact position between the oxide film and the cylinder 110 will be deformed. The part near the edge of the mold is pulled, so that the oxide film near the edge of the mold and the impurities attached to the oxide film are pulled away from the edge of the mold, thereby preventing the scraper 108 from scraping the oxide film and impurities on the edge of the mold onto the mold, ensuring that the scraper 108 is correct The cleaning effect of the oxide film and impurities improves the quality of the finished zinc ingot. As the two scrapers 108 continue to approach, the sliding plates 109 on the two scraping plates 108 finally contact and squeeze each other, causing the sliding plates 109 to slide within the scraping plates 108. The return spring 111 is compressed until the opposite sides of the two scrapers 108 are close to each other. At this time, the oxide film and impurities remain on the two scrapers 108. Then the electric slider 105 slides in the opposite direction to reset, and the second electric push rod 107 The contraction drives the scraper 108 to reset, the first electric push rod 102 extends to reset the fixed plate 103, and then the oxide film and impurities on the scraper 108 are cleaned through the peripheral cleaning device, and then the scraper 108 cleans the next mold zinc The oxide film and impurities on the surface of the liquid are cleaned. During the process of unloading the zinc liquid through the unloading assembly, the mold is continuously transported. At the same time, the oxide film and impurities on the surface of the zinc liquid in the mold are scraped off by the scraper 108. The entire processing process There are no interruptions, improving processing efficiency.
实施例2Example 2
在实施例1的基础上,如图1-8所示,On the basis of Embodiment 1, as shown in Figure 1-8,
还包括有拦截框201、楔形块202、挡块203和第一挡板204;同一刮板108上的两个圆柱110内共同活动连接有拦截框201,拦截框201与刮板108配合拦截氧化膜和杂质;拦截框201上固接有两个楔形块202;刮板108上固接有两个挡块203;每个挡块203各与一个楔形块202对应;拦截框201左侧和右侧各通过扭力弹簧轴连接有一个第一挡板204;每个拦截框201左部和右部均开有一个排液缺口006。It also includes an interception frame 201, a wedge block 202, a stopper 203 and a first baffle 204; the interception frame 201 is movably connected in the two cylinders 110 on the same scraper 108, and the interception frame 201 cooperates with the scraper 108 to intercept oxidation. film and impurities; two wedge-shaped blocks 202 are fixed on the interception frame 201; two blocks 203 are fixed on the scraper 108; each block 203 corresponds to a wedge-shaped block 202; the left and right sides of the interception frame 201 A first baffle 204 is connected to each side through a torsion spring shaft; each interception frame 201 has a drainage gap 006 on the left and right.
还包括有L形板301、第三电动推杆302、罩壳303和输水管304;位于电动滑轨104前侧和后侧的两个电动滑块105上各固接有一个L形板301;两个L形板301各螺栓连接有一个第三电动推杆302;两个第三电动推杆302伸缩端各固接有一个罩壳303;罩壳303上固接并连通有两个输水管304。It also includes an L-shaped plate 301, a third electric push rod 302, a cover 303 and a water pipe 304; an L-shaped plate 301 is each fixed to the two electric slide blocks 105 located on the front and rear sides of the electric slide rail 104. ; The two L-shaped plates 301 are each bolted to a third electric push rod 302; the telescopic ends of the two third electric push rods 302 are each fixedly connected to a cover 303; the cover 303 is fixed and connected with two outputs. Water pipe 304.
还包括有固定条305和弧形刮条306;每个罩壳303左部和右部均固接有两个固定条305;左方的所有固定条305上共同焊接有一个弧形刮条306;右方的所有固定条305上共同焊接有另一个弧形刮条306;两个弧形刮条306各位于一个圆柱110正上方。It also includes a fixing bar 305 and an arc-shaped scraper 306; two fixing bars 305 are fixed on the left and right parts of each cover 303; an arc-shaped scraper 306 is welded to all the fixing bars 305 on the left. ; All the fixed bars 305 on the right are jointly welded with another arc-shaped scraper 306; the two arc-shaped scrapers 306 are each located directly above a cylinder 110.
还包括有收集槽307;两个第二固定架601下部各螺栓连接有一个收集槽307,每个收集槽307各位于一个刮板108下方,每个收集槽307上均固接并连通有排水管。It also includes a collection trough 307; each of the two second fixing frames 601 is bolted to a collection trough 307, each collection trough 307 is located below a scraper 108, and each collection trough 307 is fixedly connected to and connected to a drainage channel. Tube.
还包括有密封块401和弹性件402;每个圆柱110下部均滑动连接有一个密封块401;每个圆柱110下部均开有第一排液槽003和第二排液槽004,密封块401上开有贯穿槽002,第一排液槽003和第二排液槽004均与贯穿槽002连通;每个密封块401上各固接有一个弹性件402,每个弹性件402各与一个圆柱110固接;每个密封块401上侧均与对应的拦截框201接触。It also includes a sealing block 401 and an elastic member 402; a sealing block 401 is slidably connected to the lower part of each cylinder 110; a first liquid drain groove 003 and a second liquid drain groove 004 are provided in the lower part of each cylinder 110. The sealing block 401 There is a through groove 002 on the top, and the first liquid drain groove 003 and the second liquid drain groove 004 are both connected with the through groove 002; each sealing block 401 is fixed with an elastic member 402, and each elastic member 402 is connected with an elastic member 402. The cylinder 110 is fixed; the upper side of each sealing block 401 is in contact with the corresponding intercepting frame 201.
第二电动推杆107伸长,使刮板108向模具方向移动时,第一挡板204与模具侧壁接触并受到挤压,使第一挡板204带动拦截框201在圆柱110内向上滑动,直到拦截框201滑动至行程末端,在此之前拦截框201与密封块401上侧接触,且弹性件402处于被拉伸状态,拦截框201与圆柱110之间的摩擦力大于弹性件402的拉力,进而弹性件402不会释放弹力,进而在拦截框201上升时,弹性件402释放弹力使密封块401同步上升,接着第一挡板204以与拦截框201连接处的扭力弹簧轴为轴转动,进而不会阻挡刮板108移动。When the second electric push rod 107 is extended to move the scraper 108 toward the mold, the first baffle 204 contacts the side wall of the mold and is squeezed, causing the first baffle 204 to drive the intercepting frame 201 to slide upward in the cylinder 110 , until the interception frame 201 slides to the end of the stroke, before which the interception frame 201 contacts the upper side of the sealing block 401, and the elastic member 402 is in a stretched state, the friction between the interception frame 201 and the cylinder 110 is greater than the elastic member 402 The elastic member 402 will not release the elastic force, and when the interception frame 201 rises, the elastic member 402 releases the elastic force to cause the sealing block 401 to rise synchronously, and then the first baffle 204 takes the torsion spring axis at the connection with the interception frame 201 as the axis. rotation, thereby not blocking the movement of the scraper 108.
两个刮板108相向侧互相靠近贴合过程中,滑板109在刮板108内滑动同时带动拦截框201移动,使拦截框201上的楔形块202与挡块203接触并受到挤压,使拦截框201在圆柱110内向下滑动,使拦截框201下侧与刮板108的坡面001贴合,防止刮板108复位脱离模具过程中,刮板108上的氧化膜和杂质再次掉回至锌液中,拦截框201在圆柱110内向下滑动时,拦截框201对密封块401造成挤压,使弹性件402被拉伸,使密封块401向下移动,使第一排液槽003和第二排液槽004均与贯穿槽002连通,在刮板108复位至初始状态后,控制第三电动推杆302伸长推动罩壳303向下移动,使罩壳303与拦截框201、楔形块202和挡块203贴合,罩壳303与拦截框201、楔形块202、挡块203和刮板108配合形成一个空腔,罩壳303向下移动时带动固定条305和弧形刮条306向下移动,通过弧形刮条306将圆柱110上残留的氧化膜和杂质刮除至圆柱110下部,接着通过输水管304外接输水设备,向刮板108上输送冷水,将刮板108上的氧化膜冲散,使氧化膜迅速凝固形成小块碎片,此时部分水带动氧化膜凝固形成的小块碎片和杂质通过排液缺口006排出到收集槽307内,另一部分水通过第二排液槽004、贯穿槽002和第一排液槽003将氧化膜凝固形成的小块碎片和杂质导出至收集槽307内,从而对刮板108上的氧化膜和杂质进行清理,清理完成后,控制电动滑轨104前方和后方的两个电动滑块105滑动互相靠近,使L形板301带动第三电动推杆302和罩壳303移动,罩壳303带动弧形刮条306移动,使弧形刮条306将刮除至圆柱110下部的氧化膜和杂质刮到收集槽307进行收集。During the process of the two scrapers 108 approaching each other on opposite sides, the sliding plate 109 slides in the scraper 108 and simultaneously drives the interception frame 201 to move, so that the wedge block 202 on the interception frame 201 comes into contact with the stopper 203 and is squeezed, causing the interception The frame 201 slides downward in the cylinder 110 so that the lower side of the intercepting frame 201 fits the slope 001 of the scraper 108 to prevent the oxide film and impurities on the scraper 108 from falling back to the zinc again during the process of the scraper 108 being reset and leaving the mold. In the liquid, when the intercepting frame 201 slides downward in the cylinder 110, the intercepting frame 201 squeezes the sealing block 401, causing the elastic member 402 to be stretched, causing the sealing block 401 to move downward, causing the first drain tank 003 and the The two liquid tanks 004 are both connected to the through groove 002. After the scraper 108 is reset to the initial state, the third electric push rod 302 is controlled to extend and push the cover 303 to move downward, so that the cover 303 is connected with the interception frame 201 and the wedge block. 202 and the stopper 203 fit together, and the cover 303 cooperates with the interception frame 201, the wedge block 202, the stopper 203 and the scraper 108 to form a cavity. When the cover 303 moves downward, it drives the fixing bar 305 and the arc-shaped scraper 306. Move downward, scrape the remaining oxide film and impurities on the cylinder 110 to the lower part of the cylinder 110 through the arc-shaped scraper 306, and then connect the external water delivery equipment through the water pipe 304 to transport cold water to the scraper 108, and then move the scraper 108 onto the scraper 108. The oxide film is washed away, causing the oxide film to quickly solidify to form small fragments. At this time, part of the water drives the small fragments and impurities formed by the solidification of the oxide film to be discharged into the collection tank 307 through the drainage gap 006, and the other part of the water passes through the second row. The liquid tank 004, the through tank 002 and the first drain tank 003 lead the small fragments and impurities formed by the solidification of the oxide film to the collection tank 307, thereby cleaning the oxide film and impurities on the scraper 108. After the cleaning is completed, The two electric sliders 105 at the front and rear of the electric slide rail 104 are controlled to slide close to each other, so that the L-shaped plate 301 drives the third electric push rod 302 and the cover 303 to move, and the cover 303 drives the arc-shaped scraper 306 to move, making the arc The shaped scraper 306 scrapes the oxide film and impurities scraped to the lower part of the cylinder 110 to the collection groove 307 for collection.
实施例3Example 3
在实施例2的基础上,如图1-5所示,On the basis of Embodiment 2, as shown in Figure 1-5,
还包括有热风机501、第一输风管502、第二输风管503;每个刮板108上部均连接有一个热风机501;每个热风机501上均设置有两个出风管,两个出风管上各连通有一个第一输风管502;两个出风管上各连通有一个第二输风管503,第二输风管503设置为伸缩管;每个第二输风管503均贯穿相邻第一挡板204;第一输风管502和第二输风管503上均设置有控制阀;第一输风管502和第二输风管503端部均设置有喷风头。It also includes a hot air fan 501, a first air duct 502, and a second air duct 503; a hot air fan 501 is connected to the upper part of each scraper 108; and two air outlet ducts are provided on each hot air fan 501. Each of the two air outlet ducts is connected to a first air duct 502; each of the two air outlet ducts is connected to a second air duct 503, and the second air duct 503 is configured as a telescopic pipe; each second air outlet duct is connected to a first air duct 502. The air ducts 503 all pass through the adjacent first baffles 204; the first air duct 502 and the second air duct 503 are both provided with control valves; the ends of the first air duct 502 and the second air duct 503 are provided with There is a spotlight.
当第一挡板204以与拦截框201连接处的扭力弹簧轴为转动轴进行转动时,第一挡板204带动第二输风管503摆动,使第二输风管503上的喷风头对准锌液边缘,在刮板108刮除氧化膜和杂质同时,控制热风机501启动,控制第二输风管503上的控制阀打开,进而热风通过第二输风管503上的喷风头吹向锌液边缘,将靠近锌液边缘的氧化膜和杂质吹向模具中部,进一步防止刮板108将氧化膜和杂质刮至模具上。When the first baffle 204 rotates using the torsion spring axis connected with the intercepting frame 201 as the rotation axis, the first baffle 204 drives the second air duct 503 to swing, causing the air nozzle on the second air duct 503 to align At the edge of the quasi-zinc liquid, while the scraper 108 scrapes off the oxide film and impurities, the hot air fan 501 is controlled to start, and the control valve on the second air duct 503 is controlled to open, and then the hot air is blown through the nozzle on the second air duct 503 Blow the oxide film and impurities near the edge of the zinc liquid toward the middle of the mold to further prevent the scraper 108 from scraping the oxide film and impurities onto the mold.
在对刮板108清理完成后,在罩壳303与拦截框201、楔形块202和挡块203贴合状态下,控制第二输风管503上的控制阀关闭,控制第一输风管502上的控制阀打开,控制热风机501启动,通过第一输风管502上的喷风头向罩壳303与拦截框201、楔形块202、挡块203和刮板108配合形成的空腔中输送热风,进而对刮板108和拦截框201进干燥,避免刮板108上残留水分在下次刮除氧化膜和杂质时滴入锌液中,影响锌锭质量。After the scraper 108 is cleaned, and the cover 303 is in a fit state with the intercepting frame 201, the wedge block 202 and the stopper 203, the control valve on the second air supply pipe 503 is controlled to close, and the first air supply pipe 502 is controlled. The control valve on the air duct is opened, and the hot air fan 501 is controlled to start, and the air nozzle on the first air supply pipe 502 is transported to the cavity formed by the cooperation between the cover 303, the intercepting frame 201, the wedge block 202, the stopper 203 and the scraper 108. Hot air is used to dry the scraper 108 and the interceptor frame 201 to prevent residual moisture on the scraper 108 from dripping into the zinc liquid when the oxide film and impurities are scraped off next time, affecting the quality of the zinc ingot.
尽管已经参照本公开的特定示例性实施例示出并描述了本公开,但是本领域技术人员应该理解,在不背离所附权利要求及其等同物限定的本公开的精神和范围的情况下,可以对本公开进行形式和细节上的多种改变。因此,本公开的范围不应该限于上述实施例,而是应该不仅由所附权利要求来进行确定,还由所附权利要求的等同物来进行限定。While the present disclosure has been shown and described with reference to specific exemplary embodiments thereof, it will be understood by those skilled in the art that other modifications may be made without departing from the spirit and scope of the disclosure as defined by the appended claims and their equivalents. The present disclosure is subject to various changes in form and detail. Therefore, the scope of the present disclosure should not be limited to the above-described embodiments, but should be determined not only by the appended claims but also by the equivalents of the appended claims.
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Effective date of registration: 20250507 Address after: 225300 West of Zhongxin Road, Industrial Park, Daduo Town, Xinghua City, Taizhou City, Jiangsu Province Patentee after: Jiangsu Pengding Metal New Materials Co.,Ltd. Country or region after: China Address before: 225775 West Side of West Ring Road, Industrial Concentration Zone, Daduo Town, Xinghua City, Taizhou City, Jiangsu Province Patentee before: Xinghua Pengding Zinc Products Factory Country or region before: China |