CN117299315B - A crushing and shaping device and crushing and shaping method for waste sanitary ceramics - Google Patents
A crushing and shaping device and crushing and shaping method for waste sanitary ceramicsInfo
- Publication number
- CN117299315B CN117299315B CN202210690245.6A CN202210690245A CN117299315B CN 117299315 B CN117299315 B CN 117299315B CN 202210690245 A CN202210690245 A CN 202210690245A CN 117299315 B CN117299315 B CN 117299315B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
- B02C13/06—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor
- B02C13/09—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor and throwing the material against an anvil or impact plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/14—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
- B02C13/18—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices with beaters rigidly connected to the rotor
- B02C13/1807—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices with beaters rigidly connected to the rotor the material to be crushed being thrown against an anvil or impact plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
- B02C13/2804—Shape or construction of beater elements the beater elements being rigidly connected to the rotor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/30—Driving mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/30—Shape or construction of rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/02—Crushing or disintegrating by disc mills with coaxial discs
- B02C7/04—Crushing or disintegrating by disc mills with coaxial discs with concentric circles of intermeshing teeth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/11—Details
- B02C7/12—Shape or construction of discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/11—Details
- B02C7/16—Driving mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/60—Ceramics, e.g. pottery
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention provides a crushing and shaping device and a crushing and shaping method for waste sanitary ceramics, and belongs to the technical field of shaping machines. Solves the problem that the content of needle-shaped particles is higher after the sanitary ceramic waste is crushed by the traditional crushing equipment. It comprises a crusher box body, a ceramic waste crushing mechanism, a ceramic aggregate primary shaping mechanism, a ceramic aggregate secondary shaping mechanism and a ceramic aggregate discharging mechanism, wherein the upper end and the lower end of the crusher box body are respectively communicated with a feeding channel and a discharging channel, the ceramic waste crushing mechanism, the ceramic aggregate primary shaping mechanism and the ceramic aggregate secondary shaping mechanism are arranged in the crusher box body from top to bottom, the feeding channel is communicated with a feeding hole at the upper end of the ceramic waste crushing mechanism, the ceramic aggregate primary shaping mechanism is arranged inside the ceramic waste crushing mechanism, a material guiding channel at the bottom end of the ceramic waste crushing mechanism is opposite to a feeding space of the ceramic aggregate secondary shaping mechanism, and a discharging space is communicated with the discharging channel. The invention is suitable for crushing and shaping ceramics or mineral materials and stones.
Description
Technical Field
The invention belongs to the technical field of shaping machines, and particularly relates to a crushing shaping device and a crushing shaping method for waste sanitary ceramics.
Background
Ceramic solid waste is an important component of large solid waste in China, wherein sanitary ceramics occupy a higher proportion. The main components of the sanitary ceramic are nonmetallic compounds such as silicon oxide, and the sanitary ceramic is prepared by firing minerals such as clay at high temperature, has the material potential such as high hardness, good wear resistance, small heat conductivity coefficient and the like, and is widely focused. At present, the common crushing mode is that a jaw crusher is matched with a counterattack crusher or a cone crusher to act cooperatively, and as the sanitary ceramic is made of brittle materials, enamel layers and blank layers have heterogeneity, the crushed ceramic regenerated aggregate has higher needle-shaped particle content, the crushed materials with good particle shapes occupy smaller area, and the usability of the materials is reduced. Optimizing the crushing process of the sanitary ceramics, reducing the content of the needle-shaped particles after crushing, improving the particle shape of aggregate after crushing, effectively reducing the waste of the crushed particles, improving the utilization rate of the sanitary ceramic solid waste, and providing guarantee for the molding quality and the material performance of pavement cement concrete or asphalt concrete. The prior crushing process and equipment are mainly aimed at stones with better rock quality, and lack effective treatment means for solid waste of sanitary ceramics. Therefore, in order to solve the above problems, it is necessary to develop a crushing and shaping device for waste sanitary ceramics.
Disclosure of Invention
In view of the above, the invention aims to provide a crushing and shaping device for waste sanitary ceramics, so as to solve the problem that the sanitary ceramic waste is crushed by conventional crushing equipment and has higher content of needle-shaped particles.
In order to achieve the above purpose, the technical scheme of the invention is realized as follows:
A crushing and shaping device for waste sanitary ceramics comprises a crusher box body, a ceramic waste crushing mechanism, a ceramic aggregate primary shaping mechanism, a ceramic aggregate secondary shaping mechanism and a ceramic aggregate discharging mechanism,
The upper end of the crusher box body is communicated with a feeding channel, the lower end of the crusher box body is communicated with a discharging channel, the ceramic waste crushing mechanism, the ceramic aggregate primary shaping mechanism and the ceramic aggregate secondary shaping mechanism are arranged in the crusher box body from top to bottom, the feeding channel is communicated with a feeding hole at the upper end of the ceramic waste crushing mechanism, the ceramic aggregate primary shaping mechanism is arranged in the ceramic waste crushing mechanism, a material guide channel at the bottom end of the ceramic waste crushing mechanism is opposite to a feeding space of the ceramic aggregate secondary shaping mechanism, the discharging space of the ceramic aggregate secondary shaping mechanism is communicated with the discharging channel, the ceramic aggregate discharging mechanism is arranged in the discharging channel, the ceramic waste crushing mechanism comprises a crusher rotor, ceramic waste is primarily crushed to form ceramic coarse grains through the crusher rotor, the ceramic aggregate primary shaping mechanism comprises a grinding shaping turntable, the ceramic coarse grains are primarily shaped through the grinding shaping turntable, the ceramic aggregate secondary shaping mechanism comprises a plurality of grinding shaping rollers, the ceramic grains after primary shaping are secondarily shaped through the plurality of grinding shaping rollers, and the ceramic aggregate discharging mechanism uniformly sends the secondary shaping ceramic grains out of the discharging channel.
Furthermore, a screen is arranged between the ceramic aggregate primary shaping mechanism and the ceramic aggregate secondary shaping mechanism, the screen is detachably arranged in the crusher box, a plurality of round screen holes or square screen holes are uniformly formed in the screen, a receiving and distributing structure is arranged between the ceramic aggregate primary shaping mechanism and the ceramic aggregate secondary shaping mechanism, ceramic particles coming out of the material guide channel are guided into a feeding space of the ceramic aggregate secondary shaping mechanism by the powder receiving mechanism, and the ceramic particles are subjected to secondary shaping by the grinding shaping roller.
Still further, ceramic waste crushing mechanism still includes the lateral wall reaction box, at the inside two breaker rotors of wall reaction box installation, the breaker rotor is driven by the outside motor one of breaker box that sets up, evenly sets up a plurality of tups on every breaker rotor's circumference, and is equipped with the fluted roller arch at the surface of the breaker rotor between two adjacent tups, and during the breaker rotor operation, the inner wall cooperation breaker rotor of wall reaction box breaks ceramic waste, the inner wall of wall reaction box is four sections broken line shape structures, and the inner wall of wall reaction box is 34, 63, 81 and 90 respectively by upper to lower horizontal tilt angle.
Still further, the first plastic mechanism of ceramic aggregate still includes the transfer plate and grinds the plastic carousel, it is driven by motor one to grind the plastic carousel, the circumference side that grinds the plastic carousel evenly is equipped with spiral baffle box, and the transfer plate sets up two, and two transfer plate symmetry slope settings, and in the spiral baffle box that the transfer plate was ground the plastic carousel with the ceramic coarse grain direction, the inside wall of the guide channel of the bottom of ceramic waste crushing mechanism is the slope form throat structure.
Still further, ceramic secondary plastic mechanism that gathers materials still includes two conveyer belt mechanisms of symmetrical arrangement, and the upper end of two conveyer belt mechanisms keeps away from mutually and arranges, and the lower extreme is close to mutually and arranges and form the wide mouth of upper end lower extreme narrow mouth structure, and the wide mouth of upper end is just right with the discharge gate of guide passageway, respectively is equipped with a conveying baffle in the both sides of the conveyer belt of every conveyer belt mechanism, evenly arranges three grinding plastic roller between two conveying baffles of same group, the surface of grinding plastic roller is equipped with the texture structure that horizontal stripe and slant stripe set up in turn, grinding plastic roller is driven by motor two.
Furthermore, the ceramic aggregate discharging mechanism comprises a connecting cylinder and a plurality of stirring plates, wherein the stirring plates are arranged at the bottom of the connecting cylinder, and the connecting cylinder is driven to rotate by a built-in motor.
Still further, broken shaping device still includes supporting mechanism, supporting mechanism supports on the discharge channel of breaker box, supporting mechanism includes three support frames, installs a supporting legs in every support frame bottom.
Still further, the feed channel is the round platform structure that the upper end cross-section is greater than the lower extreme cross-section, and the lower extreme cross-sectional area of feed channel is less than the upper end opening cross-sectional area of lateral wall counterattack box, the discharge channel includes from the top down an organic whole equal diameter cylinder passageway and reducing passageway that set up, the reducing passageway is the round platform structure that the upper end cross-section is less than the lower extreme cross-section.
Further, the motor I drives the grinding and shaping turntable and the crusher rotor to rotate through a transmission mechanism, and the transmission mechanism comprises three groups of turning transmission gear sets.
The invention provides a crushing and shaping method of a crushing and shaping device of waste sanitary ceramics, which comprises the following steps:
S1, fixedly placing a crushing and shaping device on a horizontal ground through a support frame and support legs;
s2, sequentially starting a first motor and a second motor, and preheating an instrument until the power of the motors is stable;
s3, pouring massive waste ceramics into the feeding channel, driving the breaking hammer to rotate through the rotor of the breaker under the drive of the motor I, and carrying out coarse crushing on the waste ceramics by matching with the side wall to impact the inner wall of the box body;
S4, enabling the coarsely crushed ceramic granules to enter a primary shaping mechanism along a transmission plate, enabling the coarsely crushed ceramic granules to enter a guide groove on the side surface of a grinding shaping turntable under the action of gravity, crushing and polishing the needle-shaped waste ceramic granules in the stress concentration and deformation potential energy release processes in the rotation process of the grinding shaping turntable, and transmitting the crushed waste ceramic granules to the surface of a screen through a guide channel;
S5, stacking the ceramic aggregate subjected to primary shaping on the surface of a screen, and entering a ceramic aggregate secondary shaping mechanism through round or square screen holes;
s6, ceramic granules passing through the sieve holes enter a conveying belt mechanism under the guidance of a powder receiving mechanism, are conveyed downwards by the conveying belt under the assistance of a conveying baffle, are sequentially ground and shaped by three groups of grinding and shaping rollers in the conveying process, and are ground by the cross textures on the surfaces of the grinding and shaping rollers, so that sharp edges and corners of the aggregates are ground;
S7, enabling the ceramic granules subjected to secondary shaping to enter a discharge port of a discharge channel at a constant speed under the stirring of a stirring plate, so as to finish crushing and shaping of the waste ceramic.
Compared with the prior art, the crushing and shaping device for waste sanitary ceramics has the beneficial effects that:
(1) The crushing and shaping device for waste sanitary ceramics provided by the invention develops the crushing and shaping device for ceramic wastes through the synergistic action principle of the crushing and shaping device of the crusher, realizes the effective crushing of ceramic solid wastes, realizes that a discharged product is approximately cubic or regular polyhedron, reduces the content of needle-shaped particles of the discharged product, increases the crushing efficiency, and improves the utilization rate of the ceramic solid wastes.
(2) According to the application, needle-shaped ceramic aggregate is crashed, broken and extruded with the side wall in the grinding and shaping rotary table, the particle shape is similar to a regular polyhedron shape, and round holes or square hole sieves are arranged for sieving according to the standard requirements of highway engineering aggregate industry, so that the aggregate which does not meet the passing requirements is further crashed in a mechanism.
(3) The crushing and shaping device for waste sanitary ceramics can be used for other mineral materials and stones with larger brittleness and larger needle-shaped particle content after coarse crushing.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute an undue limitation on the invention. In the drawings:
FIG. 1 is a schematic front view in cross section of a crushing and shaping device for waste sanitary ceramics according to an embodiment of the invention;
FIG. 2 is a schematic side view and cross-sectional view of a crushing and shaping device for waste sanitary ceramics according to an embodiment of the invention;
Fig. 3 is a schematic structural view of a grinding and shaping roller in a crushing and shaping device for waste sanitary ceramics according to an embodiment of the invention;
Fig. 4 is an enlarged surface structure schematic view of a grinding and shaping roller in a waste sanitary ceramic crushing and shaping device according to an embodiment of the invention;
Fig. 5 is a schematic structural view of a grinding and shaping turntable in a waste sanitary ceramic crushing and shaping device according to an embodiment of the invention;
FIG. 6 is a schematic diagram of a motor driving a crusher rotor and a crushing and shaping turntable in a crushing and shaping device for waste sanitary ceramics according to an embodiment of the invention;
Fig. 7 is a schematic diagram of a motor two driving six grinding and shaping rollers in a waste sanitary ceramic crushing and shaping device according to an embodiment of the invention;
Fig. 8 is a schematic structural diagram of a connecting cylinder driven by a built-in motor to drive a stirring plate to rotate.
Reference numerals illustrate:
1. The crusher comprises a feeding channel, a side wall impact box body, a crusher rotor, a transmission plate, a grinding and shaping turntable, a guide channel, a 7-shaped material conveying baffle, a 8-shaped grinding and shaping roller, a 9-shaped conveyor belt mechanism, a 10-shaped equal-diameter cylindrical channel, a 11-shaped connecting cylinder, a 12-shaped material stirring plate, a 13-shaped material discharging channel, a 14-shaped material stirring plate, a supporting frame, a 15-shaped supporting foot, a 16-shaped screen, a 17-shaped material receiving and distributing structure, a 18-shaped motor, a 19-shaped motor, a 20-shaped crusher box body, a 21-shaped transmission gear set, a 22-shaped synchronous toothed belt transmission gear set and a 23-shaped built-in motor.
Detailed Description
The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention disclosed herein without departing from the scope of the invention.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are based on those shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the creation of the present invention will be understood in a specific case by those skilled in the art.
In addition, the technical features which are described below and which are involved in the various embodiments of the invention can be combined with one another as long as they do not conflict with one another.
As shown in fig. 1-8, a crushing and shaping device for waste sanitary ceramics comprises a crusher box 20, a ceramic waste crushing mechanism, a ceramic aggregate primary shaping mechanism, a ceramic aggregate secondary shaping mechanism and a ceramic aggregate discharging mechanism,
The utility model provides a ceramic waste crushing machine, including breaker, breaker box, ceramic waste crushing machine, the discharge channel is 13 in the lower extreme intercommunication, ceramic waste crushing machine and ceramic waste secondary shaping machine are arranged from the top down in breaker box 20, feed channel 1 communicates with the feed inlet of the upper end of ceramic waste crushing machine, ceramic waste primary shaping machine sets up in the inside of ceramic waste crushing machine, the guide channel 6 of the bottom of ceramic waste crushing machine just to ceramic waste secondary shaping machine's feeding space, ceramic waste secondary shaping machine's discharge space and discharge channel intercommunication, ceramic waste discharging machine sets up in the discharge channel, ceramic waste crushing machine includes breaker rotor 3, carries out preliminary crushing to ceramic waste through breaker rotor 3 and forms ceramic coarse aggregate, ceramic waste primary shaping machine includes grinding plastic carousel 5, and ceramic aggregate secondary shaping machine includes a plurality of grinding rolls 8, carries out secondary shaping to the ceramic aggregate after primary shaping through a plurality of grinding plastic rolls 8, ceramic aggregate discharging machine is to ceramic aggregate secondary shaping machine discharge channel 13 at uniform velocity.
The method comprises the steps of pouring ceramic waste into a feeding channel 1, centrifuging the ceramic waste through a crusher rotor 3 to enable the ceramic waste to be mutually extruded and collided with a side wall impact box body 2 and the ceramic waste to realize primary crushing, enabling the crushed ceramic waste to enter a primary shaping mechanism through a conveying plate 4, enabling the ceramic waste after primary shaping to enter a secondary shaping mechanism through a threaded guide groove on the side wall of a shaping rotary plate part 5, enabling the ceramic waste after primary shaping to enter a secondary shaping mechanism through a threaded guide groove on the side wall of the shaping rotary plate part 5, enabling three groups of grinding shaping rollers 8 with crossed stripes to polish and shape sharp edges of the ceramic waste for the second time in the transportation process of a conveying belt mechanism 9, enabling the ceramic waste to enter a discharging channel 13, enabling a stirring plate 13 which is controlled to rotate by a motor to uniformly discharge the ceramic waste after secondary shaping, enabling a discharging product to be approximately cubic or regular-polyhedron, and achieving high content of needle-shaped particles after the ceramic waste is crushed through the traditional process, and improving the crushing efficiency and the quality of the ceramic waste.
A screen 16 is arranged between the ceramic aggregate primary shaping mechanism and the ceramic aggregate secondary shaping mechanism, the screen 16 is detachably arranged in the crusher box, and a plurality of round screen holes or square screen holes are uniformly formed in the screen 16. The ceramic waste can be crushed into a shape similar to a cube or a regular polyhedron by crushing, primary shaping and secondary shaping, and the screen is arranged to screen the required grain size according to the requirements of industry specifications.
A receiving and distributing structure 17 is arranged between the ceramic aggregate primary shaping mechanism and the ceramic aggregate secondary shaping mechanism, ceramic particles coming out of the material guide channel 6 are guided to the upper parts of the two conveying belt mechanisms by the receiving and distributing structure 17, and the ceramic particles are subjected to secondary shaping by three grinding shaping rollers 8 on two sides. The receiving and distributing structure 17 is a quadrangular prism structure with an isosceles trapezoid cross section, and the receiving and distributing structure 17 is fixed on the inner wall of the crusher box 20.
The ceramic waste crushing mechanism further comprises a side wall impact box body 2, two crusher rotors 3 are mounted in the side wall impact box body 2, each crusher rotor 3 is driven by a motor 18 arranged outside the crusher box body, a plurality of hammerheads are uniformly arranged on the circumference of each crusher rotor 3, tooth roller type protrusions are arranged on the surface of each crusher rotor 3 between two adjacent hammerheads, when the crusher rotors 3 operate, the inner wall of the side wall impact box body 2 is matched with the crusher rotors 3 to crush ceramic waste, the inner wall of the side wall impact box body 2 is of a four-section broken line structure, horizontal inclined angles from top to bottom are respectively 34 DEG, 63 DEG, 81 DEG and 90 DEG, materials in a cavity are thrown onto an impact plate through rotation of crushing hammerheads, and approximate vertical throwing of the materials is realized through the inclined angles of the impact plate, so that the materials are in front collision with the impact plate, and the crushing of the ceramic materials is realized.
The primary shaping mechanism of ceramic aggregate still includes transmission plate 4 and grinds plastic carousel 5, grind plastic carousel 5 by motor 18 drive, the circumference side of grinding plastic carousel 5 evenly is equipped with a plurality of spiral baffle boxes, and transmission plate 4 sets up two, and in two transmission plate 4 symmetry slope settings, and in the spiral baffle box of the ceramic coarse grain direction grinding plastic carousel 5 of transmission plate 4, the inside wall of the guide channel 6 of the bottom of ceramic waste crushing mechanism is the slope form throat structure.
The ceramic aggregate secondary shaping mechanism further comprises two conveying belt mechanisms 9 which are symmetrically arranged, the upper ends of the two conveying belt mechanisms 9 are far away from each other, the lower ends of the two conveying belt mechanisms 9 are close to each other and form an upper end wide-mouth and lower end narrow-mouth structure, the upper end wide-mouth is opposite to the outlet of the material guide channel, two sides of the conveying belt of each conveying belt mechanism 9 are respectively provided with a material conveying baffle 7, three grinding shaping rollers 8 are uniformly arranged between the two material conveying baffles 7 of the same group, the surfaces of the grinding shaping rollers 8 are provided with grain structures which are alternately arranged in horizontal stripes and oblique stripes, and sharp edges and corners of crushed grains are polished for secondary shaping of the grains; the grinding shaping rollers 8 are driven by a motor II 19, all the grinding shaping rollers are uniformly controlled by a motor II 19, the motor II 19 drives a synchronous toothed belt transmission wheel set 22 to realize that the motor II 19 drives six grinding shaping rollers 8 to simultaneously operate, the synchronous toothed belt transmission wheel set 22 comprises a driving gear, a driven gear, a first belt and a second belt, the driving gear is arranged on an output shaft of the motor II 19, the driving gear is meshed with the driven gear, a driving belt pulley of the first belt is sleeved on the output shaft, one group of grinding shaping rollers 8 is arranged on the first belt, the other group of grinding shaping rollers are arranged on the second belt, the driving belt pulley of the second belt is arranged on the output shaft of the driven gear, a plurality of driven belt pulleys are further arranged on the first belt and the second belt, the output shaft of the motor II 19 rotates to drive the first belt to rotate, the output shaft of the motor II 19 simultaneously drives the driving gear to rotate, the driven gear is driven to rotate, the output shaft of the driven gear is driven to rotate, and the second belt is driven to rotate, the second belt drives the second group of grinding shaping rollers to rotate, the belt can be a toothed belt, and the wheels matched with the belt are toothed wheels, so that the transmission of movement is facilitated.
The ceramic aggregate discharging mechanism comprises a connecting cylinder 11 and a plurality of stirring plates 12, wherein the stirring plates 12 are arranged at the bottom of the connecting cylinder 11, the connecting cylinder 11 is controlled to rotate by a built-in motor 23, and the shell of the built-in motor 23 is welded and fixed with the side wall of the discharging channel 13.
The crushing and shaping device further comprises a supporting mechanism, the supporting mechanism is used for placing and fixing the crushing and shaping equipment, the supporting mechanism is supported on a discharging channel of the crusher box body, the supporting mechanism comprises three supporting frames 14, and a supporting foot 15 is arranged at the bottom end of each supporting frame 14.
The feeding channel 1 is of a round platform structure with an upper end section larger than a lower end section, the lower end section area of the feeding channel 1 is smaller than the upper end opening section area of the side wall impact box body 2, the discharging channel 13 comprises an equal-diameter cylindrical channel 10 and a reducing channel which are integrally arranged from top to bottom, and the reducing channel is of a round platform structure with an upper end section smaller than a lower end section.
The first motor 18 drives the grinding and shaping turntable 5 and the crusher rotors 3 to rotate through a transmission mechanism, the transmission mechanism comprises three groups of turning transmission gear sets 21, the first motor 18 drives the grinding and shaping turntable 5 and one crusher rotor 3 to rotate through the turning linkage of the three groups of turning transmission gear sets, and the other crusher rotor independently drives the other motor to rotate.
The crusher box 20 is of a cuboid structure, and the length, the width and the height are respectively 100cm, 100cm and 150cm.
A crushing and shaping method of a crushing and shaping device for waste sanitary ceramics specifically comprises the following steps:
S1, fixedly placing a crushing and shaping device on a horizontal ground through a support frame 14 and support legs 15;
s2, sequentially starting a first motor 18 and a second motor 19, and preheating an instrument until the power of the motors is stable;
s3, pouring massive waste ceramics into the feeding channel 1, driving the crushing hammer to rotate through the crusher rotor 3 under the drive of the motor I18, and performing coarse crushing on the waste ceramics by matching with the side wall impacting against the inner wall of the box body 2;
s4, enabling the coarsely crushed ceramic granules to enter a primary shaping mechanism along a transmission plate 4, enabling the coarsely crushed ceramic granules to enter a guide chute on the side surface of a grinding shaping turntable 5 under the action of gravity, enabling the coarsely crushed ceramic granules to be crushed and polished in the stress concentration and deformation potential energy release process under the action of the grinding shaping turntable 5 and the bottommost inner wall of a side wall reaction box body 2 in the rotation process of the grinding shaping turntable 5, and enabling the coarsely crushed and polished ceramic granules to be transmitted to the surface of a screen 16 through a guide channel 6;
S5, stacking the primarily shaped ceramic granules on the surface of the screen 16, and enabling the ceramic granules to enter a ceramic aggregate secondary shaping mechanism through round or square screen holes;
s6, ceramic granules passing through the sieve holes enter a conveying belt mechanism under the guide of a powder receiving mechanism 17, are conveyed downwards by the conveying belt under the assistance of a conveying baffle 7, are sequentially ground and shaped by three groups of grinding and shaping rollers 8 in the conveying process, and are ground by the cross textures on the surfaces of the grinding and shaping rollers 8, so that sharp edges and corners of aggregate are ground;
S7, ceramic granules subjected to secondary shaping enter a discharge port of the discharge channel 13 at a constant speed under the stirring of the stirring plate 12, so that the waste ceramic is crushed and shaped.
The inventive embodiments disclosed above are merely intended to help illustrate the inventive embodiments. The examples are not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention.
Claims (10)
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| CN204544376U (en) * | 2015-01-23 | 2015-08-12 | 宁波大学 | A kind of centrifugal sand machine processed |
| CN112108255A (en) * | 2020-10-13 | 2020-12-22 | 南京凯盛国际工程有限公司 | Vertical grinding sand making system with shaping function |
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| JP2607841B2 (en) * | 1994-07-13 | 1997-05-07 | 光雄 坂本 | Crushing machine |
| JPH11333407A (en) * | 1998-05-25 | 1999-12-07 | Toshiba Corp | Fine grinding equipment |
| CN211725942U (en) * | 2020-01-03 | 2020-10-23 | 郑州市鸿运微粉有限公司 | Preparation equipment of white corundum micropowder |
| CN211755476U (en) * | 2020-02-19 | 2020-10-27 | 河南松鑫机械设备有限公司 | Millstone type gravel aggregate shaping device |
| CN213103097U (en) * | 2020-03-20 | 2021-05-04 | 青岛雨荣研磨材料有限公司 | Abrasive material shaping machine |
| CN213468013U (en) * | 2020-08-18 | 2021-06-18 | 郑州贝斯达超硬材料有限公司 | Artificial diamond raw powder crushing and shaping equipment |
| CN214864059U (en) * | 2021-05-09 | 2021-11-26 | 河南松鑫机械设备有限公司 | Novel broken plastic of many rotors aggregate device |
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| CN204544376U (en) * | 2015-01-23 | 2015-08-12 | 宁波大学 | A kind of centrifugal sand machine processed |
| CN112108255A (en) * | 2020-10-13 | 2020-12-22 | 南京凯盛国际工程有限公司 | Vertical grinding sand making system with shaping function |
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