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CN117260205A - Machining process and machining equipment for direct trimming cutter - Google Patents

Machining process and machining equipment for direct trimming cutter Download PDF

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Publication number
CN117260205A
CN117260205A CN202311449562.XA CN202311449562A CN117260205A CN 117260205 A CN117260205 A CN 117260205A CN 202311449562 A CN202311449562 A CN 202311449562A CN 117260205 A CN117260205 A CN 117260205A
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Prior art keywords
plate
buffer
rod
processing
base
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Inventor
林俊
谢丙光
林妍熹
林致锦
谢逸拓
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Zhejiang Yusheng Tools Co ltd
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Zhejiang Yusheng Tools Co ltd
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Priority to CN202311449562.XA priority Critical patent/CN117260205A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/28Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The application belongs to the technical field of cutter processing, and particularly relates to a processing technology of a direct trimming cutter, which comprises the following steps: s1, preparing raw materials: preparing a blade matrix to be processed and a cutter handle matrix; s2, processing a cutter handle: 1) Clamping: clamping the cutter handle substrate on a laser machine tool and positioning; 2) Removing blanks: removing a blank on the outer surface of the matrix of the tool shank to be processed by adopting laser turning; 3) Contour forming: processing the outer surface of the cutter handle matrix by adopting a laser turning mode to obtain the shape and the size of the prefabricated profile; 4) Cutting; cutting off redundant parts of the cutter handle matrix by adopting laser cutting; s3, blade processing: 1) Annealing: annealing the blade matrix in the step S1, reducing the temperature after preserving heat for a period of time, cooling after preserving heat for a period of time, and discharging from the furnace; 2) And (3) primary processing: grinding two planes of the blade matrix by adopting a grinding wheel; s4, welding: and (3) welding the cutter handle matrix in the step (S2) and the step (S3) by a high-frequency welding mode to obtain the direct trimming cutter.

Description

一种直修刀的加工工艺以及加工设备Processing technology and processing equipment for straight trimmer

技术领域Technical field

本申请属于刀具加工技术领域,尤其涉及一种直修刀的加工工艺以及加工设备。The present application belongs to the field of tool processing technology, and in particular relates to a processing technology and processing equipment for a straight trimmer.

背景技术Background technique

直修刀为修边刀,是一款用于修整木材边缘的工具,常见于木工、家具制作等行业。它是一款削刀,其使用方式为向外推拉,可以使边缘平整光滑。除了修整木材外,修边刀还常用于打磨切割过程中留下的毛刺和棱角,使处理后的表面更加平整。此外,修边刀的刀片也可以更换,所以它还可以用来切割软质材料,如泡沫,纤维板等。A straight trimmer is an edge trimmer, a tool used to trim the edges of wood. It is commonly used in woodworking, furniture making and other industries. It is a whittling knife that is used by pushing and pulling outwards to make the edges flat and smooth. In addition to trimming wood, trimming knives are often used to polish burrs and edges left during the cutting process to make the treated surface smoother. In addition, the blade of the trimmer can also be replaced, so it can also be used to cut soft materials such as foam, fiberboard, etc.

公开号为CN115741255A的专利,其公开了一种刀具刀柄的滚压加工方法,包括以下步骤:S1、工件放置、S2、开始滚压、S3、刀刃斜口滚压、S4、工件翻面;包括加工平台,所述加工平台顶部固定连接有支撑板,所述支撑板顶部固定连接有滚压组件。The patent with publication number CN115741255A discloses a rolling processing method for tool handles, which includes the following steps: S1, place the workpiece, S2, start rolling, S3, roll the blade obliquely, S4, turn the workpiece over; It includes a processing platform, a support plate is fixedly connected to the top of the processing platform, and a rolling assembly is fixedly connected to the top of the support plate.

上述专利通过设置,电动伸缩杆、移动板、连接板、齿条、齿圈的配合来使得放置板摆动从而发生倾斜,以此来调节刀具的倾斜角度,来使其能够在倾斜状态下得到良好的滚压加工,上述结构虽然可以进行角度的调节,但是放置板上的物品结构较多,在调节的过程无法保证调节的稳定性,容易导致调节出现偏差从而影响对刀刃的打磨精度。The above-mentioned patent uses the cooperation of the electric telescopic rod, the moving plate, the connecting plate, the rack, and the gear to make the placement plate swing and tilt, thereby adjusting the inclination angle of the tool so that it can obtain good results in the tilted state. For rolling processing, although the above structure can adjust the angle, there are many structures placed on the plate, and the stability of the adjustment cannot be guaranteed during the adjustment process, which can easily lead to deviations in the adjustment and affect the grinding accuracy of the blade.

发明内容Contents of the invention

本申请的目的是提供一种直修刀的加工工艺以及加工设备,能够解决上述问题。The purpose of this application is to provide a straight trimmer processing technology and processing equipment that can solve the above problems.

本申请的目的是提供一种直修刀的加工工艺,包括以下步骤:The purpose of this application is to provide a processing technology for straight trimmers, which includes the following steps:

S1、原材料准备:准备好待加工的刀片基体和刀柄基体;S1. Raw material preparation: Prepare the blade base and tool handle base to be processed;

S2、刀柄加工:S2. Tool handle processing:

1)装夹:将刀柄基体夹到激光机床上,并进行定位;1) Clamping: Clamp the tool holder base body to the laser machine tool and position it;

2)去毛坯:采用激光车削去除待加工刀柄基体外表面毛坯;2) Blank removal: Use laser turning to remove the blank on the outer surface of the tool holder base to be processed;

3)轮廓成型:采用激光车削的方式加工刀柄基体外表面,获得预制轮廓形状和尺寸;3) Contour forming: Use laser turning to process the outer surface of the tool holder base to obtain the prefabricated contour shape and size;

4)切割;采用激光切割将刀柄基体多余部位切除;4) Cutting: Use laser cutting to remove the excess parts of the tool handle base;

S3、刀片加工:S3. Blade processing:

1)退火处理:将S1中的刀片基体进行退火处理,保温一段时间后降低温度,保温一段时间后冷却,之后出炉;1) Annealing treatment: anneal the blade base in S1, lower the temperature after being kept warm for a period of time, cool after being kept warm for a period of time, and then released;

2)初步加工:采用砂轮对刀片基体的两平面进行打磨;2) Preliminary processing: Use a grinding wheel to grind the two planes of the blade base;

S4、焊接:将S2中的刀柄基体和S3刀片通过高频焊接的方式焊接,得到直修刀;S4. Welding: Weld the tool handle base in S2 and the S3 blade through high-frequency welding to obtain a straight trimmer;

S5、打磨:通过打磨装置对S4中的直修刀进行打磨,降低粗糙度,提高硬度和强度。S5. Grinding: The straight trimmer in S4 is ground through the grinding device to reduce roughness and improve hardness and strength.

采用上述的一种直修刀的加工工艺,可以提高加工的精度,提高了加工效率降低了加工成本。Using the above-mentioned straight trimmer processing technology can improve the processing accuracy, improve the processing efficiency and reduce the processing cost.

进一步的,本发明还提供了一种用于直修刀的加工工艺的加工设备,包括:Further, the present invention also provides a processing equipment for the processing technology of straight trimmer, including:

加工台,所述加工台上设置有滚压机构;A processing table, which is provided with a rolling mechanism;

调节机构,设置于加工台上,所述调节机构包括夹持机构和转动机构;An adjustment mechanism is provided on the processing table, and the adjustment mechanism includes a clamping mechanism and a rotating mechanism;

其中,夹持机构设置于转动机构上方并用于夹持工件,转动机构用于调节夹持机构的位置和角度。Among them, the clamping mechanism is arranged above the rotating mechanism and is used to clamp the workpiece, and the rotating mechanism is used to adjust the position and angle of the clamping mechanism.

通过设置滚压机构,可以对刀片上的刀刃进行打磨,使刀刃的表层金属塑性变形,并使其表层组织冷硬化和晶粒变细,形成致密的纤维状,并形成残余应力层,提高硬度和强度,有效提高刀刃整体的耐磨性和耐蚀性,通过设置夹持机构则用于夹持待打磨的工件,转动机构则用于调节夹持机构的位置和角度,通过调节夹持机构来调节工件的位置和角度,使工件产生倾斜,如刀刃也能够进行轻松的打磨。By setting up a rolling mechanism, the blade on the blade can be polished, plastically deforming the surface metal of the blade, cold hardening the surface structure and thinning the grains, forming a dense fiber shape, and forming a residual stress layer to increase the hardness. and strength, effectively improving the overall wear resistance and corrosion resistance of the blade. The clamping mechanism is used to clamp the workpiece to be polished, and the rotating mechanism is used to adjust the position and angle of the clamping mechanism. By adjusting the clamping mechanism To adjust the position and angle of the workpiece, the workpiece can be tilted, and the blade can be easily polished.

进一步的:所述转动机构包括:Further: the rotating mechanism includes:

X轴调节结构,包括第一底座、设置于第一底座上第一丝杠以及驱动第一丝杆的第一驱动器;The X-axis adjustment structure includes a first base, a first screw provided on the first base, and a first driver that drives the first screw;

Y轴调节结构,包括设置于第一丝杠上的第二底座、设置于第二底座上第二丝杠以及驱动第二丝杠的第二驱动器;The Y-axis adjustment structure includes a second base provided on the first screw, a second screw provided on the second base, and a second driver driving the second screw;

角度调节结构,包括设置于第二丝杠上的第三底座、设置于第三底座上的微调结构以及设置于微调结构上的支撑板;The angle adjustment structure includes a third base provided on the second screw, a fine-tuning structure provided on the third base, and a support plate provided on the fine-tuning structure;

Z轴调节结构,包括设置于支撑板上的第一电动推杆以及设置第一电动推杆顶部的第四底座;The Z-axis adjustment structure includes a first electric push rod provided on the support plate and a fourth base provided with the top of the first electric push rod;

其中,夹持机构设置于第四底座上并位于滚压机构的下方。Wherein, the clamping mechanism is arranged on the fourth base and located below the rolling mechanism.

X轴调节结构用于调节夹持机构X轴方向的位置,通过第一驱动器驱动丝杆运作,可以使第二底座沿着第一丝杠移动,Y轴调节结构用于调节夹持机构Y轴方向的位置,通过第二驱动器驱动第二丝杠运作,可以使第三底座沿着第二丝杠移动,Z轴调节结构用于调节夹持机构Z轴方向的位置,通过电动推杆的驱动可以使第四底座上升、下降,角度调节结构则用于调节夹持机构的倾斜角度,通过微调结构、支撑板的配合可以使夹持机构进行角度的变化,从而使刀片上倾斜的刀刃能够被轻松的打磨到,有效提高了打磨效率。The X-axis adjustment structure is used to adjust the position of the clamping mechanism in the X-axis direction. The first driver drives the screw to operate, so that the second base can move along the first screw. The Y-axis adjustment structure is used to adjust the Y-axis of the clamping mechanism. The second driver drives the second screw to move the third base along the second screw. The Z-axis adjustment structure is used to adjust the position of the clamping mechanism in the Z-axis direction. It is driven by the electric push rod. The fourth base can be raised and lowered, and the angle adjustment structure is used to adjust the inclination angle of the clamping mechanism. Through the cooperation of the fine-tuning structure and the support plate, the angle of the clamping mechanism can be changed, so that the inclined blade on the blade can be It can be polished easily and effectively improves the polishing efficiency.

进一步的,所述微调结构包括:Further, the fine-tuning structure includes:

旋转台,设置于第三底座上;The rotating table is arranged on the third base;

第二电动推杆,所述第二电动推杆的输出轴上设置有滑动板,滑动板上设置有齿条,且滑动板能够在旋转台上滑动;a second electric push rod, a sliding plate is provided on the output shaft of the second electric push rod, a rack is provided on the sliding plate, and the sliding plate can slide on the rotating table;

侧板组,包括相互铰接的内板和外板,外板与旋转台连接,内板与支撑板连接,且内板上设置有与齿条啮合的齿牙;The side plate group includes an inner plate and an outer plate that are hinged to each other. The outer plate is connected to the rotating table, the inner plate is connected to the support plate, and the inner plate is provided with teeth that mesh with the rack;

缓冲结构,其一端与支撑板连接,另一端与旋转台连接;The buffer structure has one end connected to the support plate and the other end connected to the rotating table;

其中,底座上设置有驱动旋转台转动的驱动器。The base is provided with a driver that drives the rotating table to rotate.

微调结构用于调节夹持机构的角度,从而来调节刀片的角度,使其倾斜部位能够被轻松的打磨到,角度的调节由两种调节方式组合,一种为水平方向的调节,由旋转台和驱动器配合完成调节,通过驱动器带动旋转台转动,从而使旋转台上的所有结构一起转动,最终完成对刀片水平方向的转动,另一种为垂直方向的角度调节,通过第二电动推杆带动滑动板滑动,通过滑动板的滑动带动齿条的移动,并通过齿条与齿牙的配合,使支撑板转动,从而完成垂直方向的角度调节,其中,由于垂直方向的角度调节受到重力,压力的影响较大,会导致调节不稳定,影响调节的精准度,本申请则设置了缓冲结构来提高调节的稳定性。The fine-tuning structure is used to adjust the angle of the clamping mechanism, thereby adjusting the angle of the blade so that its inclined parts can be easily polished. The angle adjustment is a combination of two adjustment methods, one is horizontal adjustment, and the angle is adjusted by a rotating table The adjustment is completed in conjunction with the driver. The driver drives the rotary table to rotate, so that all the structures on the rotary table rotate together, and finally completes the horizontal rotation of the blade. The other is the angle adjustment in the vertical direction, driven by the second electric push rod. The sliding plate slides, and the sliding of the sliding plate drives the movement of the rack, and through the cooperation of the rack and the teeth, the support plate rotates, thereby completing the angle adjustment in the vertical direction. Since the angle adjustment in the vertical direction is affected by gravity and pressure has a greater impact, which will lead to unstable adjustment and affect the accuracy of adjustment. In this application, a buffer structure is set up to improve the stability of adjustment.

进一步的,所述缓冲结构包括:Further, the buffer structure includes:

受压杆,包括杆体,杆体的一端与支撑板铰接,另一端向旋转台方向延伸;The pressure rod includes a rod body, one end of the rod body is hinged with the support plate, and the other end extends toward the rotating table;

受力杆,其一端与旋转台铰接,另一端与受压杆连接;One end of the force-bearing rod is hinged with the rotating table, and the other end is connected with the pressure-bearing rod;

其中,受力杆内部设置有缓冲空腔,受压杆体靠近受力杆的一端延伸至缓冲空腔内部并使两者形成伸缩结构。Among them, a buffer cavity is provided inside the force-bearing rod, and one end of the pressure-bearing rod body close to the force-bearing rod extends into the buffer cavity and the two form a telescopic structure.

受压杆体靠近受力杆的一端延伸至缓冲空腔内部并使两者形成伸缩结构,当第二电动推杆推动滑动板移动时,内板带动支撑板沿着内板与外板的铰接点转动,此时,受压杆与受力杆产生伸缩并对角度的调节过程进行缓冲,从而保证角度调节的稳定性,防止第四底座受到的压力过大导致调节不够稳定。One end of the pressure rod body close to the force rod extends into the buffer cavity and the two form a telescopic structure. When the second electric push rod pushes the sliding plate to move, the inner plate drives the support plate along the hinge point of the inner plate and the outer plate. Rotate, at this time, the pressure rod and the force rod will expand and contract and buffer the angle adjustment process, thereby ensuring the stability of the angle adjustment and preventing the fourth base from being under excessive pressure, resulting in unstable adjustment.

进一步的,所述受力杆还包括:Further, the force-bearing rod also includes:

连接杆,其一端与受压杆连接;A connecting rod, one end of which is connected to the pressure rod;

第一缓冲板,设置于缓冲空腔内,第一缓冲板的顶部与连接杆的另一端连接;A first buffer plate is arranged in the buffer cavity, and the top of the first buffer plate is connected to the other end of the connecting rod;

第二缓冲板,设置于缓冲空腔内并位于第一缓冲板的下方;a second buffer plate, arranged in the buffer cavity and located below the first buffer plate;

缓冲部件,包括设置于第一缓冲板与第二缓冲板之间的第一缓冲弹簧、设置于第二缓冲板与缓冲空腔底部之间的第二缓冲弹簧以及设置于第二缓冲弹簧内侧的阻尼杆;The buffer component includes a first buffer spring arranged between the first buffer plate and the second buffer plate, a second buffer spring arranged between the second buffer plate and the bottom of the buffer cavity, and a first buffer spring arranged inside the second buffer spring. damping rod;

其中,所述阻尼杆的伸缩端与第二缓冲板的底部连接。Wherein, the telescopic end of the damping rod is connected to the bottom of the second buffer plate.

垂直方向的角度调节由两个方向,一个向上另一个向下,配合不同的角度调节受力杆与受压杆也会在拉伸和收缩两种状态之间变化,当调节的角度为向下时,即电动推杆的输出轴处于伸出状态,此时受压杆与受力杆则会处于收缩状态,杆体通过连接杆带动第一缓冲板向第二缓冲板方向移动,从而使第一缓冲弹簧和第二缓冲弹簧受到挤压,进而起到缓冲作用,同时,第二缓冲板被挤压时,阻尼杆的伸缩端回缩并起到阻尼缓冲作用,通过两个缓冲弹簧和阻尼杆的配合使用,进一步提高缓冲效果,使角度的调节过程更加稳定;The angle adjustment in the vertical direction is in two directions, one upward and the other downward. With different angle adjustments, the force rod and the pressure rod will also change between stretching and contraction. When the adjustment angle is downward When, that is, the output shaft of the electric push rod is in an extended state, the pressure rod and the force rod will be in a contracted state, and the rod body drives the first buffer plate to move toward the second buffer plate through the connecting rod, so that the first buffer plate moves in the direction of the first buffer plate. The buffer spring and the second buffer spring are squeezed to play a buffering role. At the same time, when the second buffer plate is squeezed, the telescopic end of the damping rod retracts and plays a damping and buffering role. Through the two buffer springs and the damping rod Used together, the buffering effect is further improved and the angle adjustment process is more stable;

当调节的角度为向上时,即电动推杆的输出轴处于回缩状态,此时受压杆与受力杆则会处于拉伸状态,杆体通过连接杆带动第一缓冲板向远离第二缓冲板方向移动,第一缓冲弹簧和第二缓冲弹簧被拉伸,进而起到缓冲作用,同时,在第二缓冲板的带动小哀,阻尼杆的伸缩端伸出并起到阻尼缓冲作用,通过两个缓冲弹簧和阻尼杆的配合使用,进一步提高缓冲效果,使角度的调节过程更加稳定,保证加持机构垂直方向上两个角度的调节的稳定性。When the adjustment angle is upward, that is, the output shaft of the electric push rod is in a retracted state. At this time, the pressure rod and the force rod will be in a stretched state. The rod body drives the first buffer plate away from the second buffer plate through the connecting rod. When the plate moves in the direction, the first buffer spring and the second buffer spring are stretched, and then play a buffering role. At the same time, driven by the second buffer plate, the telescopic end of the damping rod stretches out and plays a damping and buffering role. The combined use of two buffer springs and damping rods further improves the buffering effect, makes the angle adjustment process more stable, and ensures the stability of the adjustment of the two angles in the vertical direction of the holding mechanism.

进一步的,所述受压杆包括:Further, the pressure rod includes:

内圆板,设置于缓冲空腔内,其一端与连接杆连接,另一端设置有多根导向杆,导向杆贯穿受力杆,且内杆体与连接杆之间还设置有内轴向形变部件;The inner circular plate is arranged in the buffer cavity, one end of which is connected to the connecting rod, and the other end is provided with multiple guide rods. The guide rods penetrate the force-bearing rod, and there is an internal axial deformation component between the inner rod body and the connecting rod. ;

外圆板,设置于缓冲空腔外,其一端与杆体连接,另一端与导向杆连接,且外圆板与杆体之间还设置有外轴向形变部件;The outer circular plate is arranged outside the buffer cavity, one end of which is connected to the rod body, the other end is connected to the guide rod, and an outer axial deformation component is also provided between the outer circular plate and the rod body;

其中,受力杆上还设置有多个限位件,导向杆设置与限位件内并与限位件滑动连接。Among them, a plurality of limiters are also provided on the force-bearing rod, and the guide rod is arranged in the limiter and is slidingly connected with the limiter.

由于垂直方向的调节始终受到压力的影响,因此长时间、多次的调节后难免会受到卡顿的影响,而卡顿则会导致角度的调节不够精准,为了进一步提高角度调节的精确度,本申请还设置了内轴向形变部件和外轴向形变部件,这里的内轴向形变部件与外轴向形变部件均为弹性的碟片,可以沿着连接杆轴向的方向进行一定程度上的形变,当受压杆与受力杆在角度调节时受到卡顿时,内轴向形变部件与外轴向形变部件可以通过自身的形变为连接杆轴向方向的移动提供一定的冗余,使其能够避免卡顿带来的负面效果,从而使角度得到精确的调节,此外,当受压杆与受力杆无法伸缩时,强行进行角度的调节可能会导致受压杆与受力杆内部的结构受损,而内轴向形变部件与外轴向形变部件则可以为此次角度调节提供一定缓冲,保护内部的结构,避免强行调节角度使内部结构受损。Since the adjustment in the vertical direction is always affected by pressure, long-term and multiple adjustments will inevitably be affected by lag, and lag will cause the angle adjustment to be inaccurate. In order to further improve the accuracy of the angle adjustment, this The application also provides an inner axial deformation component and an outer axial deformation component. The inner axial deformation component and the outer axial deformation component here are elastic discs that can be deformed to a certain extent along the axial direction of the connecting rod. Deformation, when the pressure rod and the force rod are stuck during angle adjustment, the inner axial deformation component and the outer axial deformation component can provide a certain redundancy for the movement of the connecting rod in the axial direction through their own deformation, making it It can avoid the negative effects caused by stuck, so that the angle can be adjusted accurately. In addition, when the pressure rod and the force rod cannot be telescopic, forced angle adjustment may cause the internal structure of the pressure rod and the force rod to be damaged. The inner axial deformation component and the outer axial deformation component can provide a certain buffer for this angle adjustment, protect the internal structure, and avoid damage to the internal structure due to forced angle adjustment.

同时,在本申请中,通过设置多根导向杆,并在受力杆上设置多个与导向杆滑动配合的限位件,即可以起到限位作用,还可以起到引导作用,这里的限位件为直线轴承,可以降低受压杆、受力杆伸缩时受到的摩擦力,降低卡顿的几率,且内圆板、外圆板与受力杆之间均具有空隙,两者与受力杆之间仅通过导向杆连接。At the same time, in this application, by arranging multiple guide rods and arranging multiple limiters on the force-bearing rods that slide with the guide rods, it can play a limiting role and can also play a guiding role. Here, The limiter is a linear bearing, which can reduce the friction force of the pressure rod and the force rod when they expand and contract, and reduce the chance of jamming. There are gaps between the inner circular plate, the outer circular plate and the force rod, and the two are in contact with each other. The force-bearing rods are only connected by guide rods.

进一步的,所述第一缓冲板与第二缓冲板上设置有导向滑块,缓冲空腔的内壁上设置有与导向滑块适配的导向滑槽。Further, the first buffer plate and the second buffer plate are provided with guide slide blocks, and the inner wall of the buffer cavity is provided with a guide chute that matches the guide slide blocks.

通过在第一缓冲板与第二缓冲板上设置导向滑块,并在缓冲空腔内壁上设置与之适配的导向滑槽,第一缓冲板与第二缓冲板可以通过导向滑块沿着导向滑槽移动,从而可以限制对第一缓冲板与第二缓冲板的移动起到导向作用,还可以起到限位作用,有效防止第一缓冲板与第二缓冲板在移动时翻转或者偏转。By arranging guide sliders on the first buffer plate and the second buffer plate, and arranging matching guide slides on the inner wall of the buffer cavity, the first buffer plate and the second buffer plate can move along the guide slider through the guide sliders. The guide chute moves to limit the movement of the first buffer plate and the second buffer plate, and also plays a limiting role to effectively prevent the first buffer plate and the second buffer plate from flipping or deflecting when moving. .

本申请的有益效果是:The beneficial effects of this application are:

1、通过设置滚压机构,可以对刀片上的刀刃进行打磨,使刀刃的表层金属塑性变形,并使其表层组织冷硬化和晶粒变细,形成致密的纤维状,并形成残余应力层,提高硬度和强度,有效提高刀刃整体的耐磨性和耐蚀性,通过设置夹持机构则用于夹持待打磨的工件,转动机构则用于调节夹持机构的位置和角度,通过调节夹持机构来调节工件的位置和角度,使工件产生倾斜,如刀刃也能够进行轻松的打磨;1. By setting up a rolling mechanism, the blade on the blade can be polished, plastically deforming the surface metal of the blade, cold hardening the surface structure and thinning the grains, forming a dense fiber shape, and forming a residual stress layer. Improve the hardness and strength, effectively improving the overall wear resistance and corrosion resistance of the blade. The clamping mechanism is used to clamp the workpiece to be polished, and the rotating mechanism is used to adjust the position and angle of the clamping mechanism. By adjusting the clamp The holding mechanism is used to adjust the position and angle of the workpiece so that the workpiece can be tilted, such as the blade of a knife, which can also be easily polished;

2、受压杆体靠近受力杆的一端延伸至缓冲空腔内部并使两者形成伸缩结构,当第二电动推杆推动滑动板移动时,内板带动支撑板沿着内板与外板的铰接点转动,此时,受压杆与受力杆产生伸缩并对角度的调节过程进行缓冲,从而保证角度调节的稳定性,防止第四底座受到的压力过大导致调节不够稳定;2. One end of the pressure rod body close to the force rod extends into the buffer cavity and the two form a telescopic structure. When the second electric push rod pushes the sliding plate to move, the inner plate drives the support plate along the gap between the inner plate and the outer plate. The hinge point rotates. At this time, the pressure rod and the force rod expand and contract and buffer the angle adjustment process, thereby ensuring the stability of the angle adjustment and preventing the fourth base from being overly pressured and causing unstable adjustment;

3、为了进一步提高角度调节的精确度,本申请还设置了内轴向形变部件和外轴向形变部件,这里的内轴向形变部件与外轴向形变部件均为弹性的碟片,可以沿着连接杆轴向的方向进行一定程度上的形变,当受压杆与受力杆在角度调节时受到卡顿时,内轴向形变部件与外轴向形变部件可以通过自身的形变为连接杆轴向方向的移动提供一定的冗余,使其能够避免卡顿带来的负面效果,从而使角度得到精确的调节。3. In order to further improve the accuracy of angle adjustment, this application also provides an inner axial deformation component and an outer axial deformation component. The inner axial deformation component and the outer axial deformation component here are elastic discs that can be moved along the Deform to a certain extent in the axial direction of the connecting rod. When the pressure rod and the force rod are stuck during angle adjustment, the inner axial deformation component and the outer axial deformation component can deform into the connecting rod axis through their own deformation. Movement in the direction provides a certain amount of redundancy, allowing it to avoid the negative effects of lag, allowing the angle to be accurately adjusted.

附图说明Description of the drawings

图1是本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;

图2是图1中A的放大图;Figure 2 is an enlarged view of A in Figure 1;

图3是本发明另一个视角的结构示意图;Figure 3 is a schematic structural diagram of the present invention from another perspective;

图4是本发明的主视图;Figure 4 is a front view of the present invention;

图5是图4中A-A方向的剖视图Figure 5 is a cross-sectional view along the A-A direction in Figure 4

图6是图5中B的放大图。FIG. 6 is an enlarged view of B in FIG. 5 .

图中附图标记为:100、加工台;110、滚压机构;200、夹持机构;300、转动机构;310、X轴调节结构;311、第一底座;312、第一丝杠;313、第一驱动器;320、Y轴调节结构;321、第二底座;322、第二丝杠;323、第二驱动器;330、Z轴调节结构;331、第一电动推杆;332、第四底座;340、角度调节结构;341、第三底座;342、支撑板;400、微调结构;410、旋转台;420、第二电动推杆;421、滑动板;422、齿条;430、侧板组;431、内板;432、外板;433、齿牙;500、缓冲结构;510、受压杆;511、杆体;512、内圆板;513、导向杆;514、内轴向形变部件;515、外圆板;516、外轴向形变部件;517、限位件;520、受力杆;521、缓冲空腔;522、连接杆;523、第一缓冲板;524、第二缓冲板;525、第一缓冲弹簧;526、第二缓冲弹簧;527、阻尼杆;530、导向滑块;540、导向滑槽。The reference numbers in the figure are: 100, processing table; 110, rolling mechanism; 200, clamping mechanism; 300, rotating mechanism; 310, X-axis adjustment structure; 311, first base; 312, first screw; 313 , first driver; 320, Y-axis adjustment structure; 321, second base; 322, second screw; 323, second driver; 330, Z-axis adjustment structure; 331, first electric push rod; 332, fourth Base; 340, angle adjustment structure; 341, third base; 342, support plate; 400, fine adjustment structure; 410, rotating table; 420, second electric push rod; 421, sliding plate; 422, rack; 430, side Plate set; 431, inner plate; 432, outer plate; 433, teeth; 500, buffer structure; 510, pressure rod; 511, rod body; 512, inner circular plate; 513, guide rod; 514, inner axial deformation Components; 515, outer circular plate; 516, outer axial deformation component; 517, limiter; 520, force rod; 521, buffer cavity; 522, connecting rod; 523, first buffer plate; 524, second Buffer plate; 525, first buffer spring; 526, second buffer spring; 527, damping rod; 530, guide slide block; 540, guide chute.

具体实施方式Detailed ways

下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art fall within the scope of protection of this application.

本申请的说明书和权利要求书中的术语“第一”、“第二”等是用于区别类似的对象,而不用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便本申请的实施例能够以除了在这里图示或描述的那些以外的顺序实施,且“第一”、“第二”等所区分的对象通常为一类,并不限定对象的个数,例如第一对象可以是一个,也可以是多个。此外,说明书以及权利要求中“和/或”表示所连接对象的至少其中之一,字符“/”,一般表示前后关联对象是一种“或”的关系。The terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects and are not used to describe a specific order or sequence. It is to be understood that the figures so used are interchangeable under appropriate circumstances so that the embodiments of the present application can be practiced in orders other than those illustrated or described herein, and that "first," "second," etc. are distinguished Objects are usually of one type, and the number of objects is not limited. For example, the first object can be one or multiple. In addition, "and/or" in the description and claims indicates at least one of the connected objects, and the character "/" generally indicates that the related objects are in an "or" relationship.

下面结合附图,通过具体的实施例及其应用场景对本申请实施例提供的直修刀的加工工艺以及加工设备进行详细地说明。The processing technology and processing equipment of the straight trimmer provided by the embodiments of the present application will be described in detail below with reference to the accompanying drawings through specific embodiments and application scenarios.

实施例1:Example 1:

本申请实施例提供了一种直修刀的加工工艺,包括以下步骤:The embodiment of the present application provides a processing technology for a straight trimmer, which includes the following steps:

S1、原材料准备:准备好待加工的刀片基体和刀柄基体;S1. Raw material preparation: Prepare the blade base and tool handle base to be processed;

S2、刀柄加工:S2. Tool handle processing:

1)装夹:将刀柄基体夹到激光机床上,并进行定位;1) Clamping: Clamp the tool holder base body to the laser machine tool and position it;

2)去毛坯:采用激光车削去除待加工刀柄基体外表面毛坯;2) Blank removal: Use laser turning to remove the blank on the outer surface of the tool holder base to be processed;

3)轮廓成型:采用激光车削的方式加工刀柄基体外表面,获得预制轮廓形状和尺寸;3) Contour forming: Use laser turning to process the outer surface of the tool holder base to obtain the prefabricated contour shape and size;

4)切割;采用激光切割将刀柄基体多余部位切除;4) Cutting: Use laser cutting to remove the excess parts of the tool handle base;

S3、刀片加工:S3. Blade processing:

1)退火处理:将S1中的刀片基体进行退火处理,保温一段时间后降低温度,保温一段时间后冷却,之后出炉;1) Annealing treatment: anneal the blade base in S1, lower the temperature after being kept warm for a period of time, cool after being kept warm for a period of time, and then released;

2)初步加工:采用砂轮对刀片基体的两平面进行打磨;2) Preliminary processing: Use a grinding wheel to grind the two planes of the blade base;

S4、焊接:将S2中的刀柄基体和S3刀片通过高频焊接的方式焊接,得到直修刀;S4. Welding: Weld the tool handle base in S2 and the S3 blade through high-frequency welding to obtain a straight trimmer;

S5、打磨:通过打磨装置对S4中的直修刀进行打磨,降低粗糙度,提高硬度和强度。S5. Grinding: The straight trimmer in S4 is ground through the grinding device to reduce roughness and improve hardness and strength.

在本申请实施例的部分实施方式中,采用上述的一种直修刀的加工工艺,可以提高加工的精度,提高了加工效率降低了加工成本。In some implementations of the embodiments of the present application, the above-mentioned processing technology of a straight trimmer can improve the processing accuracy, improve the processing efficiency and reduce the processing cost.

实施例2:Example 2:

本申请实施例提供了一种用于直修刀的加工工艺的加工设备,除了包括上述技术特征,本申请实施例的用于直修刀的加工工艺的加工设备还包括以下技术特征。The embodiment of the present application provides a processing equipment for the processing technology of a straight trimmer. In addition to the above technical features, the processing equipment used for the processing technology of a straight trimmer also includes the following technical features.

如图1至图5所示,包括:As shown in Figure 1 to Figure 5, including:

加工台100,加工台100上设置有滚压机构110;The processing table 100 is provided with a rolling mechanism 110;

调节机构,设置于加工台100上,调节机构包括夹持机构200和转动机构300;The adjustment mechanism is provided on the processing table 100. The adjustment mechanism includes a clamping mechanism 200 and a rotating mechanism 300;

其中,夹持机构200设置于转动机构300上方并用于夹持工件,转动机构300用于调节夹持机构200的位置和角度。The clamping mechanism 200 is disposed above the rotating mechanism 300 and is used to clamp the workpiece. The rotating mechanism 300 is used to adjust the position and angle of the clamping mechanism 200 .

在本申请实施例中,通过设置滚压机构110,可以对刀片上的刀刃进行打磨,使刀刃的表层金属塑性变形,并使其表层组织冷硬化和晶粒变细,形成致密的纤维状,并形成残余应力层,提高硬度和强度,有效提高刀刃整体的耐磨性和耐蚀性,通过设置夹持机构200则用于夹持待打磨的工件,转动机构300则用于调节夹持机构200的位置和角度,通过调节夹持机构200来调节工件的位置和角度,使工件产生倾斜,如刀刃也能够进行轻松的打磨。In the embodiment of the present application, by arranging the rolling mechanism 110, the blade on the blade can be polished, plastically deforming the surface metal of the blade, and cold hardening the surface structure and thinning the grains to form a dense fiber shape. And a residual stress layer is formed to increase the hardness and strength, effectively improving the overall wear resistance and corrosion resistance of the blade. The clamping mechanism 200 is used to clamp the workpiece to be polished, and the rotating mechanism 300 is used to adjust the clamping mechanism. 200, the position and angle of the workpiece can be adjusted by adjusting the clamping mechanism 200, so that the workpiece can be tilted, and the blade can be easily polished.

实施例3:Example 3:

本申请实施例提供了一种加工设备,除了包括上述技术特征,本申请实施例的加工设备还包括以下技术特征。The embodiment of the present application provides a processing equipment. In addition to the above technical features, the processing equipment of the embodiment of the present application also includes the following technical features.

如图1和图3所示,转动机构300包括:As shown in Figures 1 and 3, the rotating mechanism 300 includes:

X轴调节结构310,包括第一底座311、设置于第一底座311上第一丝杠312以及驱动第一丝杆的第一驱动器313;The X-axis adjustment structure 310 includes a first base 311, a first screw 312 provided on the first base 311, and a first driver 313 that drives the first screw;

Y轴调节结构320,包括设置于第一丝杠312上的第二底座321、设置于第二底座321上第二丝杠322以及驱动第二丝杠322的第二驱动器323;The Y-axis adjustment structure 320 includes a second base 321 provided on the first screw 312, a second screw 322 provided on the second base 321, and a second driver 323 that drives the second screw 322;

角度调节结构340,包括设置于第二丝杠322上的第三底座341、设置于第三底座341上的微调结构400以及设置于微调结构400上的支撑板342;The angle adjustment structure 340 includes a third base 341 provided on the second screw 322, a fine adjustment structure 400 provided on the third base 341, and a support plate 342 provided on the fine adjustment structure 400;

Z轴调节结构330,包括设置于支撑板342上的第一电动推杆331以及设置第一电动推杆331顶部的第四底座332;The Z-axis adjustment structure 330 includes a first electric push rod 331 provided on the support plate 342 and a fourth base 332 provided on the top of the first electric push rod 331;

其中,夹持机构200设置于第四底座332上并位于滚压机构110的下方。The clamping mechanism 200 is disposed on the fourth base 332 and is located below the rolling mechanism 110 .

在本申请实施例中,X轴调节结构310用于调节夹持机构200X轴方向的位置,通过第一驱动器313驱动丝杆运作,可以使第二底座321沿着第一丝杠312移动,Y轴调节结构320用于调节夹持机构200Y轴方向的位置,通过第二驱动器323驱动第二丝杠322运作,可以使第三底座341沿着第二丝杠322移动,Z轴调节结构330用于调节夹持机构200Z轴方向的位置,通过电动推杆的驱动可以使第四底座332上升、下降,角度调节结构340则用于调节夹持机构200的倾斜角度,通过微调结构400、支撑板342的配合可以使夹持机构200进行角度的变化,从而使刀片上倾斜的刀刃能够被轻松的打磨到,有效提高了打磨效率。In the embodiment of the present application, the X-axis adjustment structure 310 is used to adjust the position of the clamping mechanism 200 in the X-axis direction. The first driver 313 drives the screw to operate, so that the second base 321 can move along the first screw 312, Y The axis adjustment structure 320 is used to adjust the position of the clamping mechanism 200 in the Y-axis direction. The second driver 323 drives the second screw 322 to operate, so that the third base 341 can move along the second screw 322. The Z-axis adjustment structure 330 is used for adjusting the Y-axis position of the clamping mechanism 200. To adjust the position of the clamping mechanism 200 in the Z-axis direction, the fourth base 332 can be raised and lowered by driving the electric push rod. The angle adjustment structure 340 is used to adjust the inclination angle of the clamping mechanism 200. By fine-tuning the structure 400 and the support plate The cooperation of 342 allows the angle of the clamping mechanism 200 to change, so that the inclined edge of the blade can be easily polished, effectively improving the polishing efficiency.

实施例4:Example 4:

本申请实施例提供了一种加工设备,除了包括上述技术特征,本申请实施例的加工设备还包括以下技术特征。The embodiment of the present application provides a processing equipment. In addition to the above technical features, the processing equipment of the embodiment of the present application also includes the following technical features.

如图1、图2和图5所示,微调结构400包括:As shown in Figures 1, 2 and 5, the fine-tuning structure 400 includes:

旋转台410,设置于第三底座341上;The rotating table 410 is arranged on the third base 341;

第二电动推杆420,第二电动推杆420的输出轴上设置有滑动板421,滑动板421上设置有齿条422,且滑动板421能够在旋转台410上滑动;The second electric push rod 420 has a sliding plate 421 provided on the output shaft of the second electric push rod 420, a rack 422 is provided on the sliding plate 421, and the sliding plate 421 can slide on the rotating table 410;

侧板组430,包括相互铰接的内板431和外板432,外板432与旋转台410连接,内板431与支撑板342连接,且内板431上设置有与齿条422啮合的齿牙433;The side plate group 430 includes an inner plate 431 and an outer plate 432 that are hinged to each other. The outer plate 432 is connected to the rotating table 410, the inner plate 431 is connected to the support plate 342, and the inner plate 431 is provided with teeth that mesh with the rack 422. 433;

缓冲结构500,其一端与支撑板342连接,另一端与旋转台410连接;The buffer structure 500 has one end connected to the support plate 342 and the other end connected to the rotating table 410;

其中,底座上设置有驱动旋转台410转动的驱动器。The base is provided with a driver that drives the rotating table 410 to rotate.

在本申请实施例中,微调结构400用于调节夹持机构200的角度,从而来调节刀片的角度,使其倾斜部位能够被轻松的打磨到,角度的调节由两种调节方式组合,一种为水平方向的调节,由旋转台410和驱动器配合完成调节,通过驱动器带动旋转台410转动,从而使旋转台410上的所有结构一起转动,最终完成对刀片水平方向的转动,另一种为垂直方向的角度调节,通过第二电动推杆420带动滑动板421滑动,通过滑动板421的滑动带动齿条422的移动,并通过齿条422与齿牙433的配合,使支撑板342转动,从而完成垂直方向的角度调节,其中,由于垂直方向的角度调节受到重力,压力的影响较大,会导致调节不稳定,影响调节的精准度,本申请则设置了缓冲结构500来提高调节的稳定性。In the embodiment of the present application, the fine-tuning structure 400 is used to adjust the angle of the clamping mechanism 200, thereby adjusting the angle of the blade so that its inclined part can be easily polished. The angle adjustment is combined by two adjustment methods, one is For horizontal adjustment, the adjustment is completed by the cooperation between the rotary table 410 and the driver. The driver drives the rotary table 410 to rotate, so that all structures on the rotary table 410 rotate together, and finally complete the horizontal rotation of the blade. The other is vertical To adjust the angle of the direction, the second electric push rod 420 drives the sliding plate 421 to slide, and the sliding of the sliding plate 421 drives the rack 422 to move, and the cooperation between the rack 422 and the teeth 433 causes the support plate 342 to rotate, thereby Complete the angle adjustment in the vertical direction. Since the angle adjustment in the vertical direction is greatly affected by gravity and pressure, it will cause instability in the adjustment and affect the accuracy of the adjustment. In this application, a buffer structure 500 is set up to improve the stability of the adjustment. .

实施例5:Example 5:

本申请实施例提供了一种加工设备,除了包括上述技术特征,本申请实施例的加工设备还包括以下技术特征。The embodiment of the present application provides a processing equipment. In addition to the above technical features, the processing equipment of the embodiment of the present application also includes the following technical features.

如图2和与图6所示,缓冲结构500包括:As shown in Figure 2 and Figure 6, the buffer structure 500 includes:

受压杆510,包括杆体511,杆体511的一端与支撑板342铰接,另一端向旋转台410方向延伸;The pressure rod 510 includes a rod body 511. One end of the rod body 511 is hinged with the support plate 342, and the other end extends toward the rotation table 410;

受力杆520,其一端与旋转台410铰接,另一端与受压杆510连接;One end of the force rod 520 is hinged with the rotating platform 410, and the other end is connected with the pressure rod 510;

其中,受力杆520内部设置有缓冲空腔521,受压杆510体靠近受力杆520的一端延伸至缓冲空腔521内部并使两者形成伸缩结构。Among them, a buffer cavity 521 is provided inside the force-receiving rod 520. One end of the pressure-receiving rod 510 body close to the force-receiving rod 520 extends into the buffer cavity 521 and the two form a telescopic structure.

在本申请实施例中,受压杆510体靠近受力杆520的一端延伸至缓冲空腔521内部并使两者形成伸缩结构,当第二电动推杆420推动滑动板421移动时,内板431带动支撑板342沿着内板431与外板432的铰接点转动,此时,受压杆510与受力杆520产生伸缩并对角度的调节过程进行缓冲,从而保证角度调节的稳定性,防止第四底座332受到的压力过大导致调节不够稳定。In the embodiment of the present application, one end of the pressure rod 510 close to the force rod 520 extends into the buffer cavity 521 and the two form a telescopic structure. When the second electric push rod 420 pushes the sliding plate 421 to move, the inner plate 431 drives the support plate 342 to rotate along the hinge point of the inner plate 431 and the outer plate 432. At this time, the pressure rod 510 and the force rod 520 expand and contract and buffer the angle adjustment process, thereby ensuring the stability of the angle adjustment. This prevents the fourth base 332 from being subjected to excessive pressure, resulting in unstable adjustment.

实施例6:Example 6:

本申请实施例提供了一种加工设备,除了包括上述技术特征,本申请实施例的加工设备还包括以下技术特征。The embodiment of the present application provides a processing equipment. In addition to the above technical features, the processing equipment of the embodiment of the present application also includes the following technical features.

如图6所示,受力杆520还包括:As shown in Figure 6, the force rod 520 also includes:

连接杆522,其一端与受压杆510连接;Connecting rod 522, one end of which is connected to the pressure rod 510;

第一缓冲板523,设置于缓冲空腔521内,第一缓冲板523的顶部与连接杆522的另一端连接;The first buffer plate 523 is disposed in the buffer cavity 521, and the top of the first buffer plate 523 is connected to the other end of the connecting rod 522;

第二缓冲板524,设置于缓冲空腔521内并位于第一缓冲板523的下方;The second buffer plate 524 is provided in the buffer cavity 521 and located below the first buffer plate 523;

缓冲部件,包括设置于第一缓冲板523与第二缓冲板524之间的第一缓冲弹簧525、设置于第二缓冲板524与缓冲空腔521底部之间的第二缓冲弹簧526以及设置于第二缓冲弹簧526内侧的阻尼杆527;The buffer component includes a first buffer spring 525 arranged between the first buffer plate 523 and the second buffer plate 524, a second buffer spring 526 arranged between the second buffer plate 524 and the bottom of the buffer cavity 521, and The damping rod 527 inside the second buffer spring 526;

其中,阻尼杆527的伸缩端与第二缓冲板524的底部连接。The telescopic end of the damping rod 527 is connected to the bottom of the second buffer plate 524 .

在本申请实施例中,垂直方向的角度调节由两个方向,一个向上另一个向下,配合不同的角度调节受力杆520与受压杆510也会在拉伸和收缩两种状态之间变化,当调节的角度为向下时,即电动推杆的输出轴处于伸出状态,此时受压杆510与受力杆520则会处于收缩状态,杆体511通过连接杆522带动第一缓冲板523向第二缓冲板524方向移动,从而使第一缓冲弹簧525和第二缓冲弹簧526受到挤压,进而起到缓冲作用,同时,第二缓冲板524被挤压时,阻尼杆527的伸缩端回缩并起到阻尼缓冲作用,通过两个缓冲弹簧和阻尼杆527的配合使用,进一步提高缓冲效果,使角度的调节过程更加稳定;In the embodiment of the present application, the vertical angle adjustment is in two directions, one upward and the other downward. With different angle adjustment, the force rod 520 and the pressure rod 510 will also be between the two states of stretching and contraction. change, when the adjustment angle is downward, that is, the output shaft of the electric push rod is in an extended state, at this time, the pressure rod 510 and the force rod 520 will be in a contracted state, and the rod body 511 drives the first buffer through the connecting rod 522 The plate 523 moves toward the second buffer plate 524, so that the first buffer spring 525 and the second buffer spring 526 are squeezed, thereby playing a buffering role. At the same time, when the second buffer plate 524 is squeezed, the damping rod 527 The telescopic end retracts and plays a damping and buffering role. Through the cooperative use of two buffer springs and damping rod 527, the buffering effect is further improved and the angle adjustment process is more stable;

当调节的角度为向上时,即电动推杆的输出轴处于回缩状态,此时受压杆510与受力杆520则会处于拉伸状态,杆体511通过连接杆522带动第一缓冲板523向远离第二缓冲板524方向移动,第一缓冲弹簧525和第二缓冲弹簧526被拉伸,进而起到缓冲作用,同时,在第二缓冲板524的带动小哀,阻尼杆527的伸缩端伸出并起到阻尼缓冲作用,通过两个缓冲弹簧和阻尼杆527的配合使用,进一步提高缓冲效果,使角度的调节过程更加稳定,保证加持机构垂直方向上两个角度的调节的稳定性。When the adjustment angle is upward, that is, the output shaft of the electric push rod is in a retracted state, at this time, the pressure rod 510 and the force rod 520 will be in a stretched state, and the rod body 511 drives the first buffer plate 523 through the connecting rod 522 Moving away from the second buffer plate 524, the first buffer spring 525 and the second buffer spring 526 are stretched, thereby playing a buffering role. At the same time, driven by the second buffer plate 524, the telescopic end of the damping rod 527 It stretches out and plays a damping and buffering role. Through the cooperative use of two buffer springs and damping rod 527, the buffering effect is further improved, the angle adjustment process is more stable, and the stability of the adjustment of the two angles in the vertical direction of the holding mechanism is ensured.

进一步的,第一缓冲板523与第二缓冲板524上设置有导向滑块530,缓冲空腔521的内壁上设置有与导向滑块530适配的导向滑槽540。Furthermore, the first buffer plate 523 and the second buffer plate 524 are provided with guide slide blocks 530 , and the inner wall of the buffer cavity 521 is provided with a guide slide groove 540 that matches the guide slide blocks 530 .

在本申请的部分实施例中,通过在第一缓冲板523与第二缓冲板524上设置导向滑块530,并在缓冲空腔521内壁上设置与之适配的导向滑槽540,第一缓冲板523与第二缓冲板524可以通过导向滑块530沿着导向滑槽540移动,从而可以限制对第一缓冲板523与第二缓冲板524的移动起到导向作用,还可以起到限位作用,有效防止第一缓冲板523与第二缓冲板524在移动时翻转或者偏转。In some embodiments of the present application, by arranging guide sliders 530 on the first buffer plate 523 and the second buffer plate 524, and arranging guide slides 540 on the inner wall of the buffer cavity 521, the first The buffer plate 523 and the second buffer plate 524 can move along the guide chute 540 through the guide slider 530, thereby limiting the movement of the first buffer plate 523 and the second buffer plate 524 and playing a guiding role. The position function effectively prevents the first buffer plate 523 and the second buffer plate 524 from flipping or deflecting when moving.

实施例7:Example 7:

本申请实施例提供了一种加工设备,除了包括上述技术特征,本申请实施例的加工设备还包括以下技术特征。The embodiment of the present application provides a processing equipment. In addition to the above technical features, the processing equipment of the embodiment of the present application also includes the following technical features.

如图6所示,受压杆510包括:As shown in Figure 6, the pressure rod 510 includes:

内圆板512,设置于缓冲空腔521内,其一端与连接杆522连接,另一端设置有多根导向杆513,导向杆513贯穿受力杆520,且内杆体511与连接杆522之间还设置有内轴向形变部件514;The inner circular plate 512 is arranged in the buffer cavity 521, one end of which is connected to the connecting rod 522, and the other end is provided with a plurality of guide rods 513. The guide rods 513 penetrate the force-bearing rod 520, and there is a gap between the inner rod body 511 and the connecting rod 522. An inner axial deformation component 514 is also provided;

外圆板515,设置于缓冲空腔521外,其一端与杆体511连接,另一端与导向杆513连接,且外圆板515与杆体511之间还设置有外轴向形变部件516;The outer circular plate 515 is arranged outside the buffer cavity 521, one end of which is connected to the rod body 511, and the other end is connected to the guide rod 513, and an outer axial deformation component 516 is also provided between the outer circular plate 515 and the rod body 511;

其中,受力杆520上还设置有多个限位件517,导向杆513设置与限位件517内并与限位件517滑动连接。Among them, the force rod 520 is also provided with a plurality of limiters 517, and the guide rod 513 is arranged in the limiter 517 and is slidingly connected with the limiter 517.

在本申请实施例中,由于垂直方向的调节始终受到压力的影响,因此长时间、多次的调节后难免会受到卡顿的影响,而卡顿则会导致角度的调节不够精准,为了进一步提高角度调节的精确度,本申请还设置了内轴向形变部件514和外轴向形变部件516,这里的内轴向形变部件514与外轴向形变部件516均为弹性的碟片,可以沿着连接杆522轴向的方向进行一定程度上的形变,当受压杆510与受力杆520在角度调节时受到卡顿时,内轴向形变部件514与外轴向形变部件516可以通过自身的形变为连接杆522轴向方向的移动提供一定的冗余,使其能够避免卡顿带来的负面效果,从而使角度得到精确的调节,此外,当受压杆510与受力杆520无法伸缩时,强行进行角度的调节可能会导致受压杆510与受力杆520内部的结构受损,而内轴向形变部件514与外轴向形变部件516则可以为此次角度调节提供一定缓冲,保护内部的结构,避免强行调节角度使内部结构受损。In the embodiment of the present application, since the adjustment in the vertical direction is always affected by pressure, it is inevitable that the adjustment will be affected by lag after a long time and multiple adjustments, and the lag will cause the angle adjustment to be inaccurate. In order to further improve To improve the accuracy of angle adjustment, this application also provides an inner axial deformation component 514 and an outer axial deformation component 516. Here, the inner axial deformation component 514 and the outer axial deformation component 516 are elastic discs that can be moved along the The connecting rod 522 deforms to a certain extent in the axial direction. When the pressure rod 510 and the force rod 520 are stuck during angle adjustment, the inner axial deformation component 514 and the outer axial deformation component 516 can deform through themselves. Provide a certain redundancy for the axial movement of the connecting rod 522, so that it can avoid the negative effects caused by stuck, so that the angle can be accurately adjusted. In addition, when the pressure rod 510 and the force rod 520 cannot telescope , forcibly adjusting the angle may cause damage to the internal structures of the pressure rod 510 and the force rod 520, while the inner axial deformation component 514 and the outer axial deformation component 516 can provide a certain buffer and protection for this angle adjustment. Internal structure, avoid forcibly adjusting the angle to damage the internal structure.

同时,在本申请中,通过设置多根导向杆513,并在受力杆520上设置多个与导向杆513滑动配合的限位件517,即可以起到限位作用,还可以起到引导作用,这里的限位件517为直线轴承,可以降低受压杆510、受力杆520伸缩时受到的摩擦力,降低卡顿的几率,且内圆板512、外圆板515与受力杆520之间均具有空隙,两者与受力杆520之间仅通过导向杆513连接。At the same time, in this application, by arranging multiple guide rods 513 and arranging multiple limiters 517 on the force-bearing rod 520 that slide with the guide rods 513, it can play a limiting role and can also play a guiding role. Function, the limiter 517 here is a linear bearing, which can reduce the friction force when the pressure rod 510 and the force rod 520 expand and contract, and reduce the chance of jamming, and the inner circular plate 512, the outer circular plate 515 and the force rod are There is a gap between them, and the two are connected to the force rod 520 only through the guide rod 513.

需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者装置中还存在另外的相同要素。此外,需要指出的是,本申请实施方式中的方法和装置的范围不限按示出或讨论的顺序来执行功能,还可包括根据所涉及的功能按基本同时的方式或按相反的顺序来执行功能,例如,可以按不同于所描述的次序来执行所描述的方法,并且还可以添加、省去、或组合各种步骤。另外,参照某些示例所描述的特征可在其他示例中被组合。It should be noted that, in this document, the terms "comprising", "comprises" or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article or device that includes a series of elements not only includes those elements, It also includes other elements not expressly listed or inherent in the process, method, article or apparatus. Without further limitation, an element defined by the statement "comprises a..." does not exclude the presence of additional identical elements in a process, method, article or apparatus that includes that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, but may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved. Functions may be performed, for example, the methods described may be performed in an order different from that described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.

上面结合附图对本申请的实施例进行了描述,但是本申请并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本申请的启示下,在不脱离本申请宗旨和权利要求所保护的范围情况下,还可做出很多形式,均属于本申请的保护之内。The embodiments of the present application have been described above in conjunction with the accompanying drawings. However, the present application is not limited to the above-mentioned specific implementations. The above-mentioned specific implementations are only illustrative and not restrictive. Those of ordinary skill in the art will Inspired by this application, many forms can be made without departing from the purpose of this application and the scope protected by the claims, all of which fall within the protection of this application.

Claims (8)

1. A processing technology of a direct trimming knife is characterized in that: the method comprises the following steps:
s1, preparing raw materials: preparing a blade matrix to be processed and a cutter handle matrix;
s2, processing a cutter handle:
1) Clamping: clamping the cutter handle substrate on a laser machine tool and positioning;
2) Removing blanks: removing a blank on the outer surface of the matrix of the tool shank to be processed by adopting laser turning;
3) Contour forming: processing the outer surface of the cutter handle matrix by adopting a laser turning mode to obtain the shape and the size of the prefabricated profile;
4) Cutting; cutting off redundant parts of the cutter handle matrix by adopting laser cutting;
s3, blade processing:
1) Annealing: annealing the blade matrix in the step S1, reducing the temperature after preserving heat for a period of time, cooling after preserving heat for a period of time, and discharging from the furnace;
2) And (3) primary processing: grinding two planes of the blade matrix by adopting a grinding wheel;
s4, welding: welding the cutter handle matrix in the step S2 and the step S3 blade in a high-frequency welding mode to obtain a straight trimming cutter;
s5, polishing: and (3) polishing the straight trimming cutter in the step S4 through a polishing device, so that the roughness is reduced, and the hardness and the strength are improved.
2. A machining apparatus for the machining process of the straight trimming blade according to claim 1, characterized in that: comprising the following steps:
a processing table (100), wherein a rolling mechanism (110) is arranged on the processing table (100);
the adjusting mechanism is arranged on the processing table (100) and comprises a clamping mechanism (200) and a rotating mechanism (300);
the clamping mechanism (200) is arranged above the rotating mechanism (300) and used for clamping a workpiece, and the rotating mechanism (300) is used for adjusting the position and the angle of the clamping mechanism (200).
3. The processing apparatus according to claim 2, wherein: the rotation mechanism (300) includes:
the X-axis adjusting structure (310) comprises a first base (311), a first lead screw (312) arranged on the first base (311) and a first driver (313) for driving the first lead screw;
the Y-axis adjusting structure (320) comprises a second base (321) arranged on the first lead screw (312), a second lead screw (322) arranged on the second base (321) and a second driver (323) for driving the second lead screw (322);
the angle adjusting structure (340) comprises a third base (341) arranged on the second lead screw (322), a fine adjusting structure (400) arranged on the third base (341) and a supporting plate (342) arranged on the fine adjusting structure (400);
the Z-axis adjusting structure (330) comprises a first electric push rod (331) arranged on the supporting plate (342) and a fourth base (332) arranged at the top of the first electric push rod (331);
the clamping mechanism (200) is arranged on the fourth base (332) and is positioned below the rolling mechanism (110).
4. A processing apparatus according to claim 3, wherein: the fine tuning structure (400) comprises:
a rotary table (410) provided on the third base (341);
the second electric push rod (420), a sliding plate (421) is arranged on an output shaft of the second electric push rod (420), a rack (422) is arranged on the sliding plate (421), and the sliding plate (421) can slide on the rotary table (410);
the side plate group (430) comprises an inner plate (431) and an outer plate (432) which are mutually hinged, the outer plate (432) is connected with the rotary table (410), the inner plate (431) is connected with the supporting plate (342), and teeth (433) meshed with the racks (422) are arranged on the inner plate (431);
a buffer structure (500) having one end connected to the support plate (342) and the other end connected to the rotary table (410);
wherein, be provided with the driver that drives revolving stage (410) rotation on the base.
5. The processing apparatus according to claim 4, wherein: the cushioning structure (500) comprises:
the pressure receiving rod (510) comprises a rod body (511), one end of the rod body (511) is hinged with the supporting plate (342), and the other end extends towards the rotating table (410);
a stress rod (520), one end of which is hinged with the rotary table (410), and the other end of which is connected with the stress rod (510);
the inside buffering cavity (521) that is provided with of atress pole (520), the one end that atress pole (510) body is close to atress pole (520) extends to buffering cavity (521) inside and makes both form the extending structure.
6. The processing apparatus according to claim 5, wherein: the force-receiving rod (520) further includes:
a connecting rod (522) one end of which is connected to the pressure receiving rod (510);
the first buffer plate (523) is arranged in the buffer cavity (521), and the top of the first buffer plate (523) is connected with the other end of the connecting rod (522);
a second buffer plate (524) disposed in the buffer cavity (521) and below the first buffer plate (523);
a buffer member including a first buffer spring (525) provided between the first buffer plate (523) and the second buffer plate (524), a second buffer spring (526) provided between the second buffer plate (524) and the bottom of the buffer cavity (521), and a damping rod (527) provided inside the second buffer spring (526);
wherein, flexible end and the bottom of second buffer board (524) of damping pole (527) are connected.
7. The processing apparatus according to claim 6, wherein: the pressure receiving lever (510) includes:
an inner circular plate (512) arranged in the buffer cavity (521), one end of the inner circular plate is connected with the connecting rod (522), the other end of the inner circular plate is provided with a plurality of guide rods (513), the guide rods (513) penetrate through the stress rods (520), and an inner axial deformation component (514) is arranged between the inner rod body (511) and the connecting rod (522);
an outer circular plate (515) arranged outside the buffer cavity (521), one end of the outer circular plate is connected with the rod body (511), the other end of the outer circular plate is connected with the guide rod (513), and an outer axial deformation component (516) is arranged between the outer circular plate (515) and the rod body (511);
the stress rod (520) is also provided with a plurality of limiting pieces (517), and the guide rod (513) is arranged in the limiting pieces (517) and is in sliding connection with the limiting pieces (517).
8. The processing apparatus according to claim 7, wherein: the first buffer plate (523) and the second buffer plate (524) are provided with guide sliding blocks (530), and the inner wall of the buffer cavity (521) is provided with guide sliding grooves (540) matched with the guide sliding blocks (530).
CN202311449562.XA 2023-11-01 2023-11-01 Machining process and machining equipment for direct trimming cutter Pending CN117260205A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997029892A1 (en) * 1996-02-14 1997-08-21 Julien Gerald J Cutting instruments
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CN111375901A (en) * 2020-03-25 2020-07-07 广东工业大学 Method for machining cutter through laser turning and milling combination
CN111983776A (en) * 2020-09-21 2020-11-24 中国科学院长春光学精密机械与物理研究所 A micro-displacement actuator
CN217106621U (en) * 2022-01-17 2022-08-02 肇庆市佰利威五金制品有限公司 Bidirectional angle-adjustable buffering air support mechanism
CN115741255A (en) * 2022-11-30 2023-03-07 成都岷江精密刀具有限公司 Rolling machining method for cutter handle

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Publication number Priority date Publication date Assignee Title
WO1997029892A1 (en) * 1996-02-14 1997-08-21 Julien Gerald J Cutting instruments
US6353205B1 (en) * 1998-05-06 2002-03-05 Click Clack Limited Laser cut saw blades
CN209172827U (en) * 2018-08-04 2019-07-30 河北万瑞医疗器械有限公司 Split type gynecological obstetric bed bed board device
CN209163472U (en) * 2018-11-09 2019-07-26 中车建设工程有限公司 Civil construction load-bearing hanger
CN111375901A (en) * 2020-03-25 2020-07-07 广东工业大学 Method for machining cutter through laser turning and milling combination
CN111983776A (en) * 2020-09-21 2020-11-24 中国科学院长春光学精密机械与物理研究所 A micro-displacement actuator
CN217106621U (en) * 2022-01-17 2022-08-02 肇庆市佰利威五金制品有限公司 Bidirectional angle-adjustable buffering air support mechanism
CN115741255A (en) * 2022-11-30 2023-03-07 成都岷江精密刀具有限公司 Rolling machining method for cutter handle

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