CN117142203A - Automatic winding system and automatic winding method - Google Patents
Automatic winding system and automatic winding method Download PDFInfo
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- CN117142203A CN117142203A CN202311173827.8A CN202311173827A CN117142203A CN 117142203 A CN117142203 A CN 117142203A CN 202311173827 A CN202311173827 A CN 202311173827A CN 117142203 A CN117142203 A CN 117142203A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/29—Securing the trailing end of the wound web to the web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/176—Cardboard
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
本申请属于扁片带材加工设备技术领域,具体公开了一种自动收卷系统以及自动收卷方法,通过设置固定组件、卷纸组件、卷带组件以及收卷组件用于收卷纸芯以及扁片带材;通过设置第一控制模块,在纸坯收卷形成纸芯后,控制旋转辊筒转动,将纸芯上的粘贴重合段转动至固定组件的固定工位,并控制固定组件将扁片带材的游离端固定在粘贴重合段上。能够实现将纸芯与扁片带材的收卷集中在同一台设备上,无需人工转运安装纸芯,提高收卷自动化以及收卷效率的有益效果。
This application belongs to the technical field of flat strip processing equipment. Specifically, an automatic winding system and an automatic winding method are disclosed, which are used to wind up paper cores and Flat strip; by setting up the first control module, after the paper blank is rolled up to form a paper core, the rotating roller is controlled to rotate, the pasting overlap section on the paper core is rotated to the fixed station of the fixed component, and the fixed component is controlled to The free end of the flat strip is fixed on the overlapping section. It is possible to centralize the winding of paper cores and flat strips on the same equipment, eliminating the need for manual transfer and installation of paper cores, which has the beneficial effect of improving winding automation and winding efficiency.
Description
技术领域Technical field
本发明属于扁片带材加工设备技术领域,特别涉及一种自动收卷系统以及自动收卷方法。The invention belongs to the technical field of flat strip processing equipment, and particularly relates to an automatic winding system and an automatic winding method.
背景技术Background technique
随着工业的发展,自动化设备普及至各行各业,尤其是在扁片带材加工的收卷设备中,自动化设备的出现大大降低了工厂的人体成本,提高了生产效率。With the development of industry, automation equipment has spread to all walks of life, especially in the rewinding equipment for flat sheet and strip processing. The emergence of automation equipment has greatly reduced the human cost of the factory and improved production efficiency.
如今,市面上涌现了很多自动化的收卷设备,如申请号为202111516060 .5的中国发明专利—一种全自动的打包带收卷装置,公开了一种可将打包带自动收卷在辊筒上的收卷设备。Nowadays, many automated rewinding equipment have emerged on the market, such as the Chinese invention patent application number 202111516060.5 - a fully automatic packaging tape rewinding device, which discloses a device that can automatically rewind the packaging tape on a roller. Rewinding equipment on the.
上述全自动的打包带收卷装置在收卷打包带时,会使用人工将用于收卷扁片带材的内置容器纸芯套设在辊筒上,而后利用收卷设备将扁片带材牵引至纸芯上进行收卷,并在收卷完成后将成卷的卷带卸下,并由人工再次安装纸芯进行下一轮的收卷。When the above-mentioned fully automatic packaging tape rewinding device rewinds the packaging tape, it will manually set the built-in container paper core for rewinding the flat tape on the roller, and then use the rewinding equipment to roll the flat tape. It is pulled to the paper core for winding, and after the winding is completed, the rolled tape is unloaded, and the paper core is manually installed again for the next round of winding.
由此可以看出,现有技术中的自动收卷设备在收卷时,用于收卷的纸芯是由人工更换的,且在实际应用中,用于收卷的纸芯通常是由厂家从外部购入或者使用专门制造纸芯的设备生产而来,然后由人工更换,其中存在纸芯与扁片带材由不同的设备收卷时,需要由人工转运安装纸芯,从而导致现有技术中收卷设备自动化程度不够高,收卷效率降低的问题。It can be seen from this that when the automatic rewinding equipment in the prior art is rewinding, the paper core used for rewinding is replaced manually, and in practical applications, the paper core used for rewinding is usually replaced by the manufacturer. It is purchased from outside or produced using equipment that specializes in manufacturing paper cores, and then replaced manually. When the paper core and the flat strip are rolled up by different equipment, the paper core needs to be manually transferred and installed, resulting in the existing In technology, the degree of automation of the winding equipment is not high enough and the winding efficiency is reduced.
因此,现有技术有待改进和发展。Therefore, the existing technology needs to be improved and developed.
发明内容Contents of the invention
本申请的目的在于提供了一种自动收卷系统以及自动收卷方法,能够实现纸芯与扁片带材的收卷集中在同一台设备上,无需人工转运安装纸芯,提高收卷自动化以及收卷效率的有益效果。The purpose of this application is to provide an automatic rewinding system and automatic rewinding method that can realize the rewinding of paper cores and flat strips on the same equipment, eliminating the need for manual transfer and installation of paper cores, improving rewinding automation and Beneficial effects on winding efficiency.
本申请提供的一种自动收卷系统,包括固定组件、卷纸组件、卷带组件以及用于收卷卷纸组件放出的纸坯、卷带组件放出的扁片带材的收卷组件;The application provides an automatic rewinding system, which includes a fixed component, a paper roll component, a tape take-up component, and a rewinding component for rewinding the paper blank released by the roll paper component and the flat strip material released by the tape take-up component;
收卷组件包括旋转辊筒、驱动旋转辊筒转动的第一驱动部件以及驱动旋转辊筒沿旋转辊筒轴向方向伸缩的第二驱动部件;The winding assembly includes a rotating roller, a first driving component that drives the rotating roller to rotate, and a second driving component that drives the rotating roller to expand and contract along the axial direction of the rotating roller;
固定组件用于将扁片带材的游离端固定在由纸坯收卷成型的纸芯上;The fixing component is used to fix the free end of the flat strip on the paper core formed by rolling the paper blank;
还包括控制器,控制器至少包括:It also includes a controller, which at least includes:
第一控制模块,在纸坯收卷形成纸芯后,控制旋转辊筒转动,将纸芯上的粘贴重合段转动至固定组件的固定工位,并控制固定组件将扁片带材的游离端固定在粘贴重合段上。The first control module, after the paper blank is rolled up to form a paper core, controls the rotation of the rotating roller, rotates the overlapping section on the paper core to the fixed station of the fixed component, and controls the fixed component to move the free end of the flat strip Fixed on the overlapping segment.
通过在自动收卷系统上设置固定组件、卷纸组件、卷带组件以及收卷组件,能够在同一台设备上实现收卷纸芯以及扁片带材的功能,节省了人工转移纸芯以及人工对纸芯进行上料的时间,提高了收卷效率。其中,收卷组件包括旋转辊筒,第一驱动部件驱动旋转辊筒旋转以实现卷绕纸坯和扁片带材的功能,第二驱动部件驱动旋转辊筒沿旋转辊筒的轴向方向伸缩,使旋转辊筒在收卷完成之后,自动卸下纸芯以及扁片带材,无需人工卸料,提高生产效率;固定组件用于将扁片带材的游离端固定在纸芯上,使扁片带材通过固定点更好的卷绕在纸芯上,且通过设置固定组件,可以节省将扁片带材缠绕在纸芯上的人力,提高收卷设备的自动化程度,提高生产效率。该自动收卷系统还包括控制器,控制器包括第一控制模块,在纸坯收卷成纸芯后,第一控制模块控制旋转辊筒转动,将纸芯上的粘贴重合段转动至固定组件的固定工位处,使固定组件能将扁片带材的游离端固定在纸芯的粘贴重合段,纸坯刚刚收卷成纸芯,其粘贴重合段的胶水尚未完全凝固,若将扁片带材固定在纸芯的其他部分,扁片带材在收卷时产生的拉力可能会将收卷成型的纸芯拉扯分离成纸坯,为了避免该问题出现,固定组件将扁片带材的游离端固定在纸芯的粘贴重合段,既可以将扁片带材固定在纸芯上收卷,又能进一步对纸芯的粘贴重合段进行加固,提高收卷质量。因此,本申请提出的一种自动收卷系统能够实现纸芯与扁片带材的收卷集中在同一台设备上,无需人工转运安装纸芯,提高收卷自动化以及收卷效率的有益效果。By arranging fixed components, paper roll components, tape take-up components and rewinding components on the automatic rewinding system, the functions of rewinding paper cores and flat strips can be realized on the same equipment, saving manual transfer of paper cores and labor The time for loading the paper core improves the winding efficiency. The winding assembly includes a rotating roller. The first driving component drives the rotating roller to rotate to realize the function of winding the paper blank and the flat strip. The second driving component drives the rotating roller to expand and contract along the axial direction of the rotating roller. , so that the rotating roller can automatically unload the paper core and flat strip after the winding is completed, eliminating the need for manual unloading and improving production efficiency; the fixing component is used to fix the free end of the flat strip on the paper core, so that The flat strip is better wound on the paper core through the fixed point, and by setting up the fixed assembly, the manpower of winding the flat strip on the paper core can be saved, the automation of the winding equipment can be improved, and the production efficiency can be improved. The automatic winding system also includes a controller. The controller includes a first control module. After the paper blank is rolled into a paper core, the first control module controls the rotation of the rotating roller to rotate the pasting overlap section on the paper core to the fixed component. At the fixed station, the fixing component can fix the free end of the flat strip to the overlapping section of the paper core. The paper blank has just been rolled into the paper core, and the glue in the overlapping section has not yet completely solidified. If the flat strip is The strip is fixed to other parts of the paper core. The tensile force generated when the flat strip is rolled up may pull and separate the rolled paper core into paper blanks. In order to avoid this problem, the fixing assembly secures the flat strip to the other parts of the paper core. The free end is fixed on the overlapping section of the paper core, which can not only fix the flat strip on the paper core for winding, but also further strengthen the overlapping section of the paper core to improve the winding quality. Therefore, the automatic winding system proposed in this application can realize the winding of paper cores and flat strips on the same equipment, eliminating the need for manual transfer and installation of paper cores, and has the beneficial effect of improving winding automation and winding efficiency.
进一步的,控制器还包括第二控制模块:用于在扁片带材收卷完成之后,控制第二驱动部件驱动旋转辊筒收缩卸下纸芯与收卷在纸芯上的扁片带材。Further, the controller also includes a second control module: after the flat strip is rolled up, it is used to control the second driving component to drive the rotating roller to shrink and unload the paper core and the flat strip rolled on the paper core. .
通过设置第二控制模块,在扁片带材收卷完成之后,控制第二驱动部件驱动旋转辊筒收缩卸下纸芯以及扁片带材,无需人工拆卸运转收卷完成的物料,实现提高收卷设备的自动化程度,节省人力资源的有益效果。By setting up a second control module, after the flat strip is rolled up, the second driving component is controlled to drive the rotating roller to shrink and remove the paper core and flat strip. There is no need to manually disassemble and operate the rolled-up material, thereby improving the winding speed. The degree of automation of the volume equipment has the beneficial effect of saving human resources.
进一步的,卷纸组件包括用于放出纸坯的放纸盘,用于切断纸坯的切刀部件以及用于在切断的纸坯的末端进行涂胶的点胶部件;Further, the roll paper assembly includes a paper putting tray for putting out the paper base, a cutter component for cutting the paper base, and a glue dispensing component for applying glue to the end of the cut paper base;
控制器还包括第三控制模块:用于在纸坯放出的长度长于旋转辊筒外圆周表面的周长且能够卷绕旋转辊筒形成纸芯时,控制切刀部件对纸坯进行切断,同时控制点胶部件对切断的纸坯末端进行涂胶;The controller also includes a third control module: used to control the cutter component to cut the paper blank when the length of the paper blank is longer than the circumference of the outer circumferential surface of the rotating roller and can be wound around the rotating roller to form a paper core. Control the dispensing component to apply glue to the end of the cut paper base;
第四控制模块:用于在纸坯的首端吸附在旋转辊筒上时,控制旋转辊筒转动,使纸坯在旋转辊筒上收卷,纸坯的末端与首端粘连形成纸芯;The fourth control module: used to control the rotation of the rotating roller when the first end of the paper blank is adsorbed on the rotating roller, so that the paper blank is rolled up on the rotating roller, and the end of the paper blank is adhered to the first end to form a paper core;
第四控制模块包括:The fourth control module includes:
第一获取元件:以旋转辊筒上的吸附部件的初始位置为旋转起点,实时获取旋转辊筒的转动圈数;The first acquisition element: takes the initial position of the adsorption component on the rotating roller as the starting point of rotation, and acquires the number of rotations of the rotating roller in real time;
第一控制元件:用于根据旋转辊筒的转动圈数调节旋转辊筒的转动速度,使旋转辊筒将纸芯收卷完成并将纸芯上的粘贴重合段转动至固定组件所在的固定工位时,转动速度为0,以连接扁片带材进行收卷。The first control element: used to adjust the rotation speed of the rotating roller according to the number of rotations of the rotating roller, so that the rotating roller completes the winding of the paper core and rotates the pasting overlap section on the paper core to the fixing tool where the fixing assembly is located. When in position, the rotation speed is 0, and the flat strip is connected for winding.
通过设置第四控制模块控制旋转辊筒的转动速度,使纸坯能够更顺利的卷绕在旋转辊筒的外表面圆周上形成纸芯,其中第四控制模块包括第一获取元件,第一获取元件以旋转辊筒上的吸附部件的初始位置为旋转起点,吸附部件的作用是吸附纸坯的首端,其初始位置为旋转辊筒底部与水平面相切的切点(同样是粘贴重合段所在位置),旋转辊筒以该初始位置为旋转起点转动收卷纸坯,纸坯只需卷绕旋转辊筒一周即可实现首尾粘连形成纸芯,第一控制元件则在纸坯形成纸芯后控制旋转辊筒继续减速转动,直到粘贴重合段转动至固定组件的固定工位处,旋转辊筒的转动速度降低至0,以方便固定组件将扁片带材固定在纸芯上,以进行后续的收卷。By setting a fourth control module to control the rotation speed of the rotating roller, the paper blank can be more smoothly wound around the outer surface of the rotating roller to form a paper core. The fourth control module includes a first acquisition element, and the first acquisition element The element takes the initial position of the adsorption component on the rotating roller as the starting point of rotation. The function of the adsorbing component is to absorb the first end of the paper blank. Its initial position is the tangent point between the bottom of the rotating roller and the horizontal plane (the same is where the overlapping section is) position), the rotating roller uses this initial position as the starting point of rotation to rotate the paper blank. The paper blank only needs to be wound around the rotating roller once to achieve the end-to-end adhesion to form the paper core. The first control element is after the paper blank forms the paper core. Control the rotating roller to continue to decelerate and rotate until the pasting overlap section rotates to the fixed station of the fixed component. The rotation speed of the rotating roller is reduced to 0 to facilitate the fixed component to fix the flat strip on the paper core for subsequent steps. of winding.
进一步的,第一控制元件包括:Further, the first control element includes:
第二控制元件:用于在纸坯连接至旋转辊筒上时,控制旋转辊筒以第一收卷速度进行收卷;The second control element: used to control the rotating roller to wind up at the first winding speed when the paper blank is connected to the rotating roller;
第三控制元件:用于在旋转辊筒旋转至3/4圈时,控制旋转辊筒以第一减速加速度进行减速,使旋转辊筒将纸芯收卷完成并将纸芯上的粘贴重合段转动至固定组件所在的固定工位时,转动速度为0。The third control element: used to control the rotating roller to decelerate at the first deceleration acceleration when the rotating roller rotates to 3/4 turns, so that the rotating roller completes the winding of the paper core and pastes the overlapping section on the paper core. When rotating to the fixed station where the fixed component is located, the rotation speed is 0.
第一控制元件控制旋转辊筒转动速度的具体方式为通过第二控制元件使纸坯在一开始吸附在旋转辊筒上时,控制旋转辊筒以第一收卷速度进行快速收卷,而后在旋转辊筒旋转至3/4圈时,第三控制元件控制旋转辊筒的转动速度从第一收卷速度慢慢减速,直到纸坯首尾两端在粘贴重合段通过胶水固定,形成纸芯时,旋转辊筒继续降速运行,直到粘贴重合段转动至固定组件的固定工位处,旋转辊筒的转动速度降低至0,可便于固定组件将扁片带材固定在纸芯上。The specific way in which the first control element controls the rotation speed of the rotating roller is to use the second control element to control the rotating roller to quickly wind up at the first winding speed when the paper blank is initially attracted to the rotating roller, and then When the rotating roller rotates to 3/4 of a turn, the third control element controls the rotating speed of the rotating roller to slowly decelerate from the first winding speed until the first and last ends of the paper blank are fixed with glue at the pasting overlap section to form a paper core. , the rotating roller continues to run at a reduced speed until the pasting overlap section rotates to the fixed station of the fixed component, and the rotation speed of the rotating roller is reduced to 0, which can facilitate the fixed component to fix the flat strip on the paper core.
进一步的,控制器还包括:Furthermore, the controller also includes:
第二获取模块:用于在扁片带材收卷完成后获取吸附部件的实时位置;The second acquisition module: used to acquire the real-time position of the adsorption component after the flat strip is rolled up;
第五控制模块:用于根据实时位置与初始位置调节旋转辊筒的转动方向,使吸附部件复位至旋转起点。The fifth control module: used to adjust the rotation direction of the rotating roller according to the real-time position and the initial position, so that the adsorption component can be reset to the starting point of rotation.
第二方面,本申请提供一种自动收卷方法,用于控制自动收卷系统进行收卷,自动收卷系统包括固定组件、卷纸组件、卷带组件以及用于收卷卷纸组件放出的纸坯、卷带组件放出的扁片带材的收卷组件;In a second aspect, this application provides an automatic rewinding method for controlling an automatic rewinding system to perform rewinding. The automatic rewinding system includes a fixed component, a paper roll component, a tape roll component, and a rewinding device for releasing the rewinding paper component. The rewinding assembly of the flat sheet material released from the paper blank and the tape-reel assembly;
收卷组件包括旋转辊筒、驱动旋转辊筒转动的第一驱动部件以及驱动旋转辊筒沿旋转辊筒轴向方向伸缩的第二驱动部件;The winding assembly includes a rotating roller, a first driving component that drives the rotating roller to rotate, and a second driving component that drives the rotating roller to expand and contract along the axial direction of the rotating roller;
固定组件用于将扁片带材的游离端固定在由纸坯收卷成型的纸芯上;The fixing component is used to fix the free end of the flat strip on the paper core formed by rolling the paper blank;
该方法包括步骤:在纸坯收卷形成所述纸芯后,控制旋转辊筒转动,将纸芯上的粘贴重合段转动至固定组件的固定工位,并控制固定组件将扁片带材的游离端固定在粘贴重合段上。The method includes the steps of: after the paper base is rolled up to form the paper core, control the rotation of the rotating roller, rotate the pasting overlapping section on the paper core to the fixed station of the fixed component, and control the fixed component to move the flat sheet strip The free end is fixed on the pasted overlapping section.
进一步的,该方法还包括步骤:Further, the method also includes steps:
在扁片带材收卷完成之后,控制第二驱动部件驱动旋转辊筒收缩卸下纸芯与收卷在纸芯上的扁片带材。After the flat strip is rolled up, the second driving component is controlled to drive the rotating roller to shrink and remove the paper core and the flat strip rolled on the paper core.
进一步的,卷纸组件包括用于放出所述纸坯的放纸盘,用于切断纸坯的切刀部件以及用于在切断的纸坯的末端进行涂胶的点胶部件;Further, the roll paper assembly includes a paper release tray for releasing the paper base, a cutter component for cutting the paper base, and a glue dispensing component for applying glue to the end of the cut paper base;
该方法还包括步骤:在纸坯放出的长度长于旋转辊筒外圆周表面的周长且能够卷绕所述旋转辊筒形成纸芯时,控制切刀部件对纸坯进行切断,同时控制点胶部件对切断的纸坯末端进行涂胶;The method also includes the steps of: controlling the cutter component to cut the paper blank while controlling the dispensing when the length of the paper blank is longer than the circumference of the outer circumferential surface of the rotating roller and can be wound around the rotating roller to form a paper core. The component applies glue to the end of the cut paper blank;
在纸坯的首端吸附在旋转辊筒上时,控制旋转辊筒转动,使纸坯在旋转辊筒上收卷,纸坯的末端与首端粘连形成纸芯;When the leading end of the paper blank is adsorbed on the rotating roller, the rotating roller is controlled to rotate so that the paper blank is rolled up on the rotating roller, and the end of the paper blank is adhered to the first end to form a paper core;
在纸坯的首端吸附在旋转辊筒上时,控制旋转辊筒转动,使纸坯在旋转辊筒上收卷,纸坯的末端与首端粘连形成纸芯的步骤包括:When the first end of the paper blank is adsorbed on the rotating roller, control the rotation of the rotating roller so that the paper blank is rolled up on the rotating roller. The steps of adhering the end of the paper blank and the first end to form a paper core include:
以旋转辊筒上的吸附部件的初始位置为旋转起点,实时获取旋转辊筒的转动圈数;Taking the initial position of the adsorption component on the rotating roller as the starting point of rotation, the number of rotations of the rotating roller is obtained in real time;
根据旋转辊筒的转动圈数调节旋转辊筒的转动速度,使旋转辊筒将纸芯收卷完成并将纸芯上的粘贴重合段转动至固定组件所在的固定工位时,转动速度为0,以连接扁片带材进行收卷。Adjust the rotation speed of the rotating roller according to the number of rotations of the rotating roller, so that when the rotating roller completes winding up the paper core and rotates the pasting overlap section on the paper core to the fixed station where the fixed component is located, the rotation speed is 0 , to connect flat strips for winding.
进一步的,根据旋转辊筒的转动圈数调节旋转辊筒的转动速度,使旋转辊筒将纸芯收卷完成并将纸芯上的粘贴重合段转动至固定组件所在的固定工位时,转动速度为0,以连接扁片带材进行收卷包括步骤:Further, the rotation speed of the rotating roller is adjusted according to the number of rotations of the rotating roller, so that when the rotating roller completes winding up the paper core and rotates the pasting overlapping section on the paper core to the fixed station where the fixed component is located, the rotating roller rotates The speed is 0, and the steps to connect flat strips for winding include:
在纸坯连接至旋转辊筒上时,控制旋转辊筒以第一收卷速度进行收卷;When the paper base is connected to the rotating roller, the rotating roller is controlled to wind up at the first winding speed;
在旋转辊筒旋转至3/4圈时,控制旋转辊筒以第一减速加速度进行减速,使旋转辊筒将纸芯收卷完成并将纸芯上的粘贴重合段转动至固定组件所在的固定工位时,转动速度为0。When the rotating roller rotates to 3/4 turns, the rotating roller is controlled to decelerate at the first deceleration acceleration, so that the rotating roller completes the winding of the paper core and rotates the pasting overlap section on the paper core to the fixed position where the fixed component is located. At the working position, the rotation speed is 0.
进一步的,该方法还包括步骤:Further, the method also includes steps:
在扁片带材收卷完成后获取吸附部件的实时位置;Obtain the real-time position of the adsorption component after the flat strip is rolled up;
根据实时位置与初始位置调节旋转辊筒的转动方向,使吸附部件复位至旋转起点。Adjust the rotation direction of the rotating roller according to the real-time position and the initial position to reset the adsorption component to the starting point of rotation.
由上可知,本申请提供的一种自动收卷系统以及自动收卷方法,通过在自动收卷系统上设置固定组件、卷纸组件、卷带组件以及收卷组件,能够在同一台设备上实现收卷纸芯以及扁片带材的功能,节省了人工转移纸芯以及人工对纸芯进行上料的时间,提高了收卷效率。其中,收卷组件包括旋转辊筒,第一驱动部件驱动旋转辊筒旋转以实现卷绕纸坯和扁片带材的功能,第二驱动部件驱动旋转辊筒沿旋转辊筒的轴向方向伸缩,使旋转辊筒在收卷完成之后,自动卸下纸芯以及扁片带材,无需人工卸料,提高生产效率;固定组件用于将扁片带材的游离端固定在纸芯上,使扁片带材通过固定点更好的卷绕在纸芯上,且通过设置固定组件,可以节省将扁片带材缠绕在纸芯上的人力,提高收卷设备的自动化程度,提高生产效率。该自动收卷系统还包括控制器,控制器包括第一控制模块,在纸坯收卷成纸芯后,第一控制模块控制旋转辊筒转动,将纸芯上的粘贴重合段转动至固定组件的固定工位处,使固定组件能将扁片带材的游离端固定在纸芯的粘贴重合段,纸坯刚刚收卷成纸芯,其粘贴重合段的胶水尚未完全凝固,若将扁片带材固定在纸芯的其他部分,扁片带材在收卷时产生的拉力可能会将收卷成型的纸芯拉扯分离成纸坯,为了避免该问题出现,固定组件将扁片带材的游离端固定在纸芯的粘贴重合段,既可以将扁片带材固定在纸芯上收卷,又能进一步对纸芯的粘贴重合段进行加固,提高收卷质量。因此,本申请提出的一种自动收卷系统能够实现纸芯与扁片带材的收卷集中在同一台设备上,无需人工转运安装纸芯,提高收卷自动化以及收卷效率的有益效果。It can be seen from the above that the automatic rewinding system and automatic rewinding method provided by this application can be implemented on the same device by arranging a fixed component, a paper roll component, a tape roll component and a rewinding component on the automatic rewinding system. The function of rewinding paper cores and flat strips saves the time of manually transferring paper cores and manually loading paper cores, and improves the winding efficiency. The winding assembly includes a rotating roller. The first driving component drives the rotating roller to rotate to realize the function of winding the paper blank and the flat strip. The second driving component drives the rotating roller to expand and contract along the axial direction of the rotating roller. , so that the rotating roller can automatically unload the paper core and flat strip after the winding is completed, eliminating the need for manual unloading and improving production efficiency; the fixing component is used to fix the free end of the flat strip on the paper core, so that The flat strip is better wound on the paper core through the fixed point, and by setting up the fixed assembly, the manpower of winding the flat strip on the paper core can be saved, the automation of the winding equipment can be improved, and the production efficiency can be improved. The automatic winding system also includes a controller. The controller includes a first control module. After the paper blank is rolled into a paper core, the first control module controls the rotation of the rotating roller to rotate the pasting overlap section on the paper core to the fixed component. At the fixed station, the fixing component can fix the free end of the flat strip to the overlapping section of the paper core. The paper blank has just been rolled into the paper core, and the glue in the overlapping section has not yet completely solidified. If the flat strip is The strip is fixed to other parts of the paper core. The tensile force generated when the flat strip is rolled up may pull and separate the rolled paper core into paper blanks. In order to avoid this problem, the fixing assembly secures the flat strip to the other parts of the paper core. The free end is fixed on the overlapping section of the paper core, which can not only fix the flat strip on the paper core for winding, but also further strengthen the overlapping section of the paper core to improve the winding quality. Therefore, the automatic winding system proposed in this application can realize the winding of paper cores and flat strips on the same equipment, eliminating the need for manual transfer and installation of paper cores, and has the beneficial effect of improving winding automation and winding efficiency.
本申请的其他特征和优点将在随后的说明书阐述,并且,部分地从说明书中变得显而易见,或者通过实施本申请实施例了解。本申请的目的和其他优点可通过在所写的说明书、以及附图中所特别指出的结构来实现和获得。Additional features and advantages of the application will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the embodiments of the application. The objectives and other advantages of the application may be realized and attained by the structure particularly pointed out in the written description and accompanying drawings.
附图说明Description of the drawings
图1为本申请实施例提供的一种自动收卷系统的正视图。Figure 1 is a front view of an automatic winding system provided by an embodiment of the present application.
图2为本申请实施例提供的一种自动收卷系统的左视图。Figure 2 is a left view of an automatic winding system provided by an embodiment of the present application.
图3为本申请实施例提供的一种自动收卷方法中在纸坯吸附在旋转辊筒上时,控制旋转辊筒转动的流程图。Figure 3 is a flow chart for controlling the rotation of the rotating roller when the paper blank is adsorbed on the rotating roller in an automatic winding method provided by the embodiment of the present application.
标号说明:1、机架;2、卷纸组件;3、卷带组件;4、收卷组件;5、固定组件;6、卸料组件;41、旋转辊筒;42、吸附部件;43、第一驱动部件;44、第二驱动部件;61、U型夹口。Label description: 1. Frame; 2. Paper roll component; 3. Tape component; 4. Winding component; 5. Fixed component; 6. Unloading component; 41. Rotating roller; 42. Adsorption component; 43. The first driving component; 44. The second driving component; 61. U-shaped clamp mouth.
具体实施方式Detailed ways
下面详细描述本发明的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and are not to be construed as limitations of the present invention.
下文的公开提供了许多不同的实施方式或例子用来实现本发明的不同结构。为了简化本发明的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本发明。此外,本发明可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。The following disclosure provides many different embodiments or examples of various structures for implementing the invention. In order to simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the invention. Furthermore, the present invention may repeat reference numbers and/or reference letters in different examples, such repetition being for purposes of simplicity and clarity and does not itself indicate a relationship between the various embodiments and/or arrangements discussed.
目前,扁片材料通常收卷在纸芯上,成型纸芯与扁片带材的收卷设备通常为不同的两个设备,实际应用时,纸坯在纸芯收卷设备上收卷成型后,由人工将成型的纸芯转运安装在收卷扁片带材的旋转辊筒上,以收卷扁片带材。这种方式不仅收卷设备比较复杂,且自动化程度较低,不利于生产效率的提升。为了解决该问题,本申请提供了一种自动收卷系统以及自动收卷方法。At present, flat sheet materials are usually wound on paper cores, and the winding equipment for forming paper cores and flat sheet strips is usually two different devices. In actual application, the paper blank is wound and formed on the paper core winding equipment. , the formed paper core is manually transferred and installed on the rotating roller that winds up the flat strip to wind up the flat strip. This method not only has complicated winding equipment, but also has a low degree of automation, which is not conducive to improving production efficiency. In order to solve this problem, this application provides an automatic winding system and an automatic winding method.
如图1,图2所示,一种自动收卷系统,包括固定组件5、卷纸组件2、卷带组件3以及用于收卷卷纸组件2放出的纸坯、卷带组件3放出的扁片带材的收卷组件4;As shown in Figures 1 and 2, an automatic rewinding system includes a fixed component 5, a paper roll component 2, a tape take-up component 3, and a paper blank for rewinding the paper roll component 2 to unwind, and a tape take-up component 3 to unwind. Flat strip rewinding assembly 4;
收卷组件4包括旋转辊筒41、驱动旋转辊筒41转动的第一驱动部件43以及驱动旋转辊筒41沿旋转辊筒41轴向方向伸缩的第二驱动部件44;The winding assembly 4 includes a rotating roller 41, a first driving component 43 that drives the rotating roller 41 to rotate, and a second driving component 44 that drives the rotating roller 41 to expand and contract along the axial direction of the rotating roller 41;
固定组件5用于将扁片带材的游离端固定在由纸坯收卷成型的纸芯上;The fixing component 5 is used to fix the free end of the flat strip on the paper core formed by rolling the paper blank;
还包括控制器,控制器至少包括:It also includes a controller, which at least includes:
第一控制模块,在纸坯收卷形成纸芯后,控制旋转辊筒41转动,将纸芯上的粘贴重合段转动至固定组件5的固定工位,并控制固定组件5将扁片带材的游离端固定在粘贴重合段上。The first control module, after the paper blank is rolled up to form a paper core, controls the rotation of the rotating roller 41, rotates the pasting overlap section on the paper core to the fixed station of the fixed component 5, and controls the fixed component 5 to move the flat strip The free end is fixed on the pasted overlapping section.
在具体的应用中,收卷纸芯以及在纸芯上收卷扁片带材均可以在该自动收卷系统上实现,该自动收卷系统将纸芯以及扁片带材的收卷功能集中在同一台设备上,大大简化了收卷设备的组成结构,减小了收卷设备的占地面积,相较于现有技术中,采用不同的设备分别对纸芯以及扁片带材进行收卷的方式,该自动收卷系统不仅节省了人工转运安装纸芯的人力、时间成本,且对于一些主营产品非纸芯的生产厂家来说,更是大幅度的节省了购买纸芯收卷设备或者外购纸芯的经营成本。In specific applications, the automatic winding system can be used to wind up the paper core and the flat strip on the paper core. The automatic winding system centralizes the winding functions of the paper core and the flat strip. On the same equipment, the composition of the winding equipment is greatly simplified and the area occupied by the winding equipment is reduced. Compared with the existing technology, different equipment is used to wind up the paper core and flat strips respectively. The automatic winding system not only saves the labor and time costs of manual transfer and installation of paper cores, but also greatly saves the purchase of paper cores for some manufacturers whose main products are not paper cores. Operating costs of equipment or purchased paper cores.
其中,自动收卷系统包括固定组件5、卷纸组件2、卷带组件3以及收卷组件4。其中,卷纸组件2包括切刀部件,点胶部件,其中切刀部件用于在传感器检测到纸坯的放出长度足够卷绕旋转辊筒一周形成纸芯时切断纸坯,点胶部件用于在切刀部件切断纸坯后,在切断纸坯的末端进行涂胶,便于纸坯在卷绕成纸芯时与纸坯首端粘连固定。收卷组件3还包括有设置在旋转辊筒41上的吸附部件42,以及设置在旋转辊筒41下方的压胶辊,压胶辊连接有驱动设备,并在驱动设备的驱动下靠近或远离旋转辊筒41,其中压胶辊在纸坯末端即将于首端粘连时靠近旋转辊筒41,对纸坯的粘贴重合段进行辊压,使纸芯成型的效果更好,在纸芯形成后压胶辊远离旋转辊筒41,避免对扁片带材的收卷造成干涉。在具体的应用中,卷纸组件2用于放出纸坯,纸坯的游离端运输至收卷组件4的旋转辊筒41所在位置,旋转辊筒41上的吸附部件42将纸坯的首端吸附在旋转辊筒41的外圆周表面以转动收卷形成纸芯。其中,纸坯放出的长度略长于旋转辊筒41的外圆周表面的周长,使纸坯卷绕旋转辊筒41的外圆周表面一周后,纸坯末端覆盖在纸坯的首端重叠粘连,卷纸组件2中的切刀部件就会将纸坯切断,设置在切刀部件一侧的点胶部件会对纸坯末端进行点胶,方便纸坯在旋转辊筒41的外圆周表面卷绕一周后,纸坯末端可通过附着在上面的胶水与纸坯的首端粘连,其粘连部位为粘贴重合段。Among them, the automatic rewinding system includes a fixed component 5, a paper roll component 2, a tape take-up component 3 and a rewinding component 4. Among them, the roll paper assembly 2 includes a cutter component and a glue dispensing component. The cutter component is used to cut the paper blank when the sensor detects that the length of the paper blank is enough to wrap around the rotating roller to form a paper core. The glue dispensing component is used to cut the paper blank. After the cutter component cuts the paper blank, glue is applied to the end of the cut paper blank so that the paper blank can be adhered and fixed to the first end of the paper blank when it is wound into a paper core. The winding assembly 3 also includes an adsorption component 42 arranged on the rotating roller 41, and a rubber roller arranged below the rotating roller 41. The rubber roller is connected to a driving device, and is driven closer or farther away by the driving device. The rotating roller 41, in which the rubber roller is close to the rotating roller 41 when the end of the paper base is about to stick to the first end, rolls the overlapping section of the paper base to make the paper core forming effect better. After the paper core is formed, The pressure roller is kept away from the rotating roller 41 to avoid interference with the winding of the flat strip. In a specific application, the paper roll assembly 2 is used to release the paper blank, and the free end of the paper blank is transported to the position of the rotating roller 41 of the winding assembly 4. The adsorption component 42 on the rotating roller 41 holds the leading end of the paper blank. It is adsorbed on the outer circumferential surface of the rotating drum 41 to rotate and wind up to form a paper core. Among them, the length of the paper blank released is slightly longer than the circumference of the outer circumferential surface of the rotating roller 41. After the paper blank is wound around the outer circumferential surface of the rotating roller 41, the end of the paper blank covers the first end of the paper blank and overlaps and adheres. The cutter component in the paper roll assembly 2 will cut the paper blank, and the dispensing component provided on one side of the cutter component will dispense glue at the end of the paper blank to facilitate the paper blank to be wound on the outer circumferential surface of the rotating roller 41 After a week, the end of the paper blank can be adhered to the first end of the paper blank through the glue attached to it, and the adhesion part is the overlapping section.
在具体的应用中,卷带组件3用于放出扁片带材,扁片带材需要收卷在纸芯上形成卷带以便于后续的打包、输送以及售卖。由于在卷带组件3上设置点胶部件对扁片带材的游离端进行点胶使其与纸芯粘贴的效果并不理想,扁片带材的游离端难以与纸芯固定进行收卷,现有技术中通常采用人工将扁片带材的游离端卷绕在纸芯上后,再利用收卷设备进行收卷,这种人工缠绕的方式自动化程度较低,且会浪费较多时间,不利于生产效率的提升,本申请的自动收卷设备中通过设置固定组件5固定扁片带材的游离端,可以提高收卷工序的自动化进程,其中,具体的固定方式为,当卷带组件3将扁片带材的游离端运输至旋转辊筒41所在位置时,设置在旋转辊筒41一侧的固定组件5使用钉针将扁片带材的游离端钉在纸芯上,实现扁片带材与纸芯的固定,进而方便扁片带材收卷缠绕在纸芯上。In a specific application, the tape and reel assembly 3 is used to unwind the flat strip, which needs to be rolled up on the paper core to form a tape for subsequent packaging, transportation and sales. Since the glue dispensing component provided on the tape reel assembly 3 to glue the free end of the flat strip to adhere it to the paper core is not ideal, it is difficult to fix the free end of the flat strip to the paper core for winding. In the existing technology, the free end of the flat strip is usually manually wound around the paper core, and then the winding equipment is used for winding. This manual winding method has a low degree of automation and wastes a lot of time. It is not conducive to the improvement of production efficiency. The automatic winding equipment of the present application can improve the automation process of the winding process by setting the fixing component 5 to fix the free end of the flat strip. The specific fixing method is as follows: 3. When the free end of the flat strip is transported to the position of the rotating roller 41, the fixing component 5 provided on one side of the rotating roller 41 uses a nail pin to nail the free end of the flat strip to the paper core to achieve flattening. The fixation of the flat strip and the paper core facilitates the winding of the flat strip onto the paper core.
在具体的应用中,旋转辊筒41还连接有第一驱动部件43与第二驱动部件44,第一驱动部件43可以为伺服电机,伺服电机通过一根转动轴穿过旋转辊筒41的轴心,带动旋转辊筒41转动;第二驱动部件44可以为伺服电缸,旋转辊筒41可以通过安装座设置在滑轨上,伺服电缸与安装座连接,驱动安装座带动旋转辊筒41沿轴向方向伸缩,旋转辊筒41伸出时,对纸坯以及扁片带材进行收卷,旋转辊筒41回缩时,可将缠绕在旋转辊筒41上的物料卸下,为了减小自动收卷系统的占地面积,可在自动收卷系统的机架1内部开设容纳旋转辊筒41的空腔,旋转辊筒41回缩时可以缩进机架1内部的空腔中,既能容易卸下收卷好的物料,又能避免旋转辊筒41因需要伸缩而占据多余的空间。其中,为了更好的卸下物料,自动收卷系统还包括卸料组件6,卸料组件6设置在旋卷辊筒41的正下方,具有U型夹口61,物料收卷完成后,卸料组件6靠近旋转辊筒41,将物料(纸芯以及收卷在纸芯上的扁片带材)嵌入U型夹口61中夹紧,旋转辊筒41回缩,卸料组件6将物料卸下运往下料组件上出料,其中无需人工辅助,设备自动化程度大大提升。In a specific application, the rotating roller 41 is also connected to a first driving component 43 and a second driving component 44. The first driving component 43 can be a servo motor, and the servo motor passes through a rotating shaft through the axis of the rotating roller 41. center, driving the rotating roller 41 to rotate; the second driving component 44 can be a servo electric cylinder, the rotating roller 41 can be set on the slide rail through the mounting base, the servo electric cylinder is connected to the mounting base, and the driving mounting base drives the rotating roller 41 Expand and contract along the axial direction. When the rotating roller 41 extends, the paper blank and the flat strip material are rolled up. When the rotating roller 41 retracts, the material wrapped around the rotating roller 41 can be unloaded. In order to reduce the To reduce the floor space of the automatic winding system, a cavity for accommodating the rotating roller 41 can be provided inside the frame 1 of the automatic winding system. When the rotating roller 41 retracts, it can be retracted into the cavity inside the frame 1. It can not only easily unload the rolled materials, but also prevent the rotating roller 41 from occupying extra space due to the need to expand and contract. Among them, in order to better unload the material, the automatic winding system also includes a unloading assembly 6. The unloading assembly 6 is arranged directly below the rotating roller 41 and has a U-shaped clamping opening 61. After the material winding is completed, the unloading assembly 6 The material assembly 6 is close to the rotating roller 41, and the material (paper core and flat strip rolled on the paper core) is inserted into the U-shaped clamp 61 and clamped. The rotating roller 41 retracts, and the unloading assembly 6 removes the material. It is unloaded and transported to the unloading assembly for discharging. No manual assistance is required, and the degree of automation of the equipment is greatly improved.
其中,在具体的应用中,自动收卷系统还包括控制器,其中控制器可以为PLC设备,控制器至少包括第一控制模块,第一控制模块在纸坯收卷形成纸芯后,控制旋转辊筒41继续转动,直至纸芯上的粘贴重合段与固定组件5所在的固定工位对应,进而方便固定组件5将扁片带材固定在纸芯的粘贴重合段处。其中,粘贴重合段实际指,纸坯首尾相连重叠的部分所在位置,固定组件5将扁片带材固定在纸芯的粘贴重合段,钉针穿过扁片带材与两层纸坯将扁片带材固定在纸芯上(固定组件5是用于固定的常规部件,可以通过伸缩的方式将钉针固定在物体上,在此不对其结构进行赘述),一方面可以对纸芯首尾两端的连接进行加固,另一方面是纸芯首尾两端粘连时间较短,胶水有可能出现未能完全凝固的情况,若将扁片带材固定在纸芯的其他部位,扁片带材在收卷的过程中会沿收卷方向产生拉力,将纸芯拉扯分离成纸坯,影响收卷进程,故而,为了提高收卷质量可以将扁片带材固定在粘贴重合段。Among them, in specific applications, the automatic winding system also includes a controller, where the controller can be a PLC device. The controller at least includes a first control module. The first control module controls the rotation after the paper base is rolled up to form a paper core. The roller 41 continues to rotate until the overlapping section of the paper core corresponds to the fixed station where the fixing assembly 5 is located, thereby facilitating the fixing assembly 5 to fix the flat strip to the overlapping section of the paper core. Among them, the pasting overlap section actually refers to the location of the overlapped portion of the paper blank end to end. The fixing component 5 fixes the flat strip to the pasting overlap section of the paper core. The nail needle passes through the flat strip and the two layers of paper blanks to secure the flat strip. The piece of strip is fixed on the paper core (the fixing component 5 is a conventional component used for fixation. The nail pin can be fixed on the object in a telescopic manner, and its structure will not be described in detail here). On the one hand, the first and last sides of the paper core can be fixed. On the other hand, the first and last ends of the paper core are bonded for a short time, and the glue may not be completely solidified. If the flat strip is fixed to other parts of the paper core, the flat strip will During the rolling process, tension will be generated along the winding direction, which will pull and separate the paper core into paper blanks, affecting the winding process. Therefore, in order to improve the winding quality, the flat strips can be fixed in the overlapping section.
本申请相对于现有技术中的扁片带材收卷工艺,将纸芯以及扁片带材的收卷功能集成在同一台收卷设备上,节省了人力转运安装纸芯的人力、时间成本,并在自动收卷系统上设置固定组件5使固定组件5能将扁片带材固定在纸芯上收卷,无需人工辅助卷绕,提高生产自动化性能,进一步的,在固定组件5固定扁片带材时,选择将扁片带材固定在纸芯的粘贴重合段,避免扁片带材在收卷时将纸芯扯断,提高生产质量,故而,本申请提供的自动收卷系统能够实现纸芯与扁片带材的收卷集中在同一台设备上,无需人工转运安装纸芯,提高收卷自动化以及收卷效率的有益效果。Compared with the flat strip rewinding process in the prior art, this application integrates the winding functions of the paper core and the flat strip on the same rewinding equipment, saving the manpower and time costs of manpower transfer and installation of the paper core. , and a fixing component 5 is set on the automatic winding system so that the fixing component 5 can fix the flat strip on the paper core and wind it up, without the need for manual auxiliary winding, which improves the production automation performance. Furthermore, the fixing component 5 fixes the flat strip When rewinding the strip, choose to fix the flat strip to the overlapping section of the paper core to prevent the flat strip from tearing the paper core during rewinding and improve production quality. Therefore, the automatic rewinding system provided by this application can The winding of paper cores and flat strips is centralized on the same equipment, eliminating the need for manual transfer and installation of paper cores, which has the beneficial effect of improving winding automation and winding efficiency.
在一些具体的实施方式中,控制器还包括第二控制模块:用于在扁片带材收卷完成之后,控制第二驱动部件44驱动旋转辊筒41收缩卸下纸芯与收卷在纸芯上的扁片带材。In some specific embodiments, the controller also includes a second control module: used to control the second driving component 44 to drive the rotating roller 41 to shrink, remove the paper core, and rewind the paper after the flat strip is rolled up. Flat sheet strip on core.
其中,在实际应用中,控制器还包括第二控制模块,通过设置第二控制模块,在扁片带材收卷完成之后,控制第二驱动部件44驱动旋转辊筒41收缩卸下纸芯以及扁片带材,无需人工拆卸运转收卷完成的物料,实现提高收卷设备的自动化程度,节省人力资源的有益效果。Among them, in practical applications, the controller also includes a second control module. By setting the second control module, after the flat strip winding is completed, the second driving component 44 is controlled to drive the rotating roller 41 to shrink and remove the paper core; Flat strips eliminate the need for manual disassembly and operation of the rolled materials, achieving the beneficial effects of improving the automation of the winding equipment and saving human resources.
在一些优选的实施方式中,卷纸组件2包括用于放出纸坯的放纸盘,用于切断纸坯的切刀部件以及用于在切断的纸坯的末端进行涂胶的点胶部件;In some preferred embodiments, the roll paper assembly 2 includes a paper release tray for releasing the paper blank, a cutter component for cutting the paper blank, and a glue dispensing component for applying glue to the end of the cut paper blank;
控制器还包括第三控制模块:用于在纸坯放出的长度长于旋转辊筒41外圆周表面的周长且能够卷绕旋转辊筒41形成纸芯时,控制切刀部件对纸坯进行切断,同时控制点胶部件对切断的纸坯末端进行涂胶;The controller also includes a third control module: used to control the cutter component to cut the paper blank when the length of the paper blank is longer than the circumference of the outer circumferential surface of the rotating roller 41 and can be wound around the rotating roller 41 to form a paper core. , and simultaneously control the dispensing component to apply glue to the end of the cut paper blank;
第四控制模块:用于在纸坯的首端吸附在旋转辊筒41上时,控制旋转辊筒41转动,使纸坯在旋转辊筒41上收卷,纸坯的末端与首端粘连形成纸芯;The fourth control module: used to control the rotation of the rotating roller 41 when the first end of the paper blank is adsorbed on the rotating roller 41, so that the paper blank is rolled up on the rotating roller 41, and the end of the paper blank is adhered to the first end to form paper core;
第四控制模块包括:The fourth control module includes:
第一获取元件:以旋转辊筒41上的吸附部件42的初始位置为旋转起点,实时获取旋转辊筒41的转动圈数;The first acquisition element: takes the initial position of the adsorption component 42 on the rotating roller 41 as the starting point of rotation, and acquires the number of rotations of the rotating roller 41 in real time;
第一控制元件:用于根据旋转辊筒41的转动圈数调节旋转辊筒41的转动速度,使旋转辊筒41将纸芯收卷完成并将纸芯上的粘贴重合段转动至固定组件5所在的固定工位时,转动速度为0,以连接扁片带材进行收卷。The first control element: used to adjust the rotation speed of the rotating roller 41 according to the number of rotations of the rotating roller 41, so that the rotating roller 41 completes winding the paper core and rotates the pasting overlap section on the paper core to the fixed component 5 When it is at the fixed station, the rotation speed is 0 to connect the flat strips for winding.
其中,在实际应用中设置将卷纸组件2设置在机架上用于传送纸坯,并在纸坯排出的长度略大于旋转辊筒41的长度且可绕旋转辊筒41形成纸芯时,第三控制模块控制切刀部件对纸坯进行切断,同时点胶部件对切断的纸坯末端进行涂胶,因此,为了使该切断涂胶的操作更加方便,可以将切刀部件与点胶部件并排设置,且点胶部件相较于切刀部件更加靠近旋转辊筒,便于涂胶部件在纸坯切断后,对切断纸坯的末端进行涂胶。Among them, in practical applications, the paper roll assembly 2 is set on the frame for transporting the paper blank, and when the length of the paper blank discharged is slightly larger than the length of the rotating roller 41 and the paper core can be formed around the rotating roller 41, The third control module controls the cutter component to cut the paper base, and at the same time the dispensing component applies glue to the end of the cut paper base. Therefore, in order to make the cutting and gluing operation more convenient, the cutter component and the dispensing component can be They are arranged side by side, and the dispensing component is closer to the rotating roller than the cutter component, which facilitates the gluing component to apply glue to the end of the cut paper blank after the paper blank is cut.
在自动收卷系统上设置卷纸组件2配合旋转辊筒41将纸坯自动收卷成纸芯,可以节省人工将纸芯装载在旋转辊筒41上的时间。相较于现有技术中的收卷设备,本申请提出的自动收卷系统可将纸坯经过传送、切断、涂胶等步骤,而后通过在旋转辊筒41上的吸附部件42吸附在旋转辊筒41的外圆周表面进行收卷,该纸坯在进行收卷时只收卷一圈,从而使纸坯的首尾两端能够通过胶水粘连,自动形成纸芯,提高了收卷效率,大大节省了生产过程中的人力成本。The paper roll assembly 2 is provided on the automatic winding system to cooperate with the rotating roller 41 to automatically wind the paper blank into a paper core, which can save the time of manually loading the paper core on the rotating roller 41. Compared with the winding equipment in the prior art, the automatic winding system proposed in this application can pass the paper blank through the steps of conveying, cutting, gluing, etc., and then adsorbing it to the rotating roller through the adsorption component 42 on the rotating roller 41 The outer circumferential surface of the drum 41 is rolled up, and the paper blank is only rolled up once, so that the first and last ends of the paper blank can be adhered by glue to automatically form a paper core, which improves the winding efficiency and greatly saves money. labor costs in the production process.
其中,在实际应用中,第四控制模块用于控制旋转辊筒41的转动速度,使纸坯吸附在旋转辊筒41的外圆周表面后,能顺利收卷形成纸芯,进而连接扁片带材进行收卷。第四控制模块包括第一获取元件,第一获取元件可以为编码器,编码器通过传动链轮与旋转辊筒41中的转动轴连接,获取转动轴转动的圈数,进而可以计算出旋转辊筒41的转动圈数。第一控制元件可以根据旋转辊筒41的转动圈数调节旋转辊筒41的转动速度,在纸坯刚被吸附部件42吸附在旋转辊筒41的外圆周表面上时,控制旋转辊筒41以较快的速度转动,将加快收卷效率,在纸坯收卷到一定程度后则降低转动速度,避免旋转辊筒41因为转动速度过快,纸坯受到的离心力较大,难以贴附在旋转辊筒41的外圆周表面上收卷,旋转辊筒41慢慢降低转动速度,在纸坯的末端与首端重叠接触时,卷纸组件2中的压胶辊靠近旋转辊筒41,将纸坯的末端与首端压牢,形成纸芯。在纸坯形成纸芯后,纸芯上会连接扁片带材进行收卷,为了便于扁片带材的游离端与纸芯固定,纸芯的粘贴重合段转动至固定组件5的固定工位处时,旋转辊筒41的转动速度可以降低为0,待固定组件5将扁片带材固定在纸芯上后,第一控制元件再控制旋转辊筒41提升转动速度,收卷扁片带材。Among them, in practical applications, the fourth control module is used to control the rotation speed of the rotating roller 41, so that after the paper blank is adsorbed on the outer circumferential surface of the rotating roller 41, it can be smoothly rolled up to form a paper core, and then connected to the flat sheet belt The material is rolled up. The fourth control module includes a first acquisition element. The first acquisition element can be an encoder. The encoder is connected to the rotation shaft in the rotating roller 41 through a transmission sprocket to obtain the number of turns of the rotating shaft, and then the rotating roller can be calculated. The number of rotations of barrel 41. The first control element can adjust the rotation speed of the rotating roller 41 according to the number of rotations of the rotating roller 41. When the paper blank is just adsorbed on the outer circumferential surface of the rotating roller 41 by the adsorbing member 42, the rotating roller 41 is controlled to Rotating at a faster speed will speed up the winding efficiency. After the paper blank is rolled up to a certain extent, the rotation speed will be reduced to prevent the rotating roller 41 from rotating too fast and causing the paper blank to be subject to a large centrifugal force, making it difficult to adhere to the rotating The outer circumferential surface of the roller 41 is rolled up, and the rotating roller 41 slowly reduces the rotation speed. When the end of the paper base overlaps with the first end, the rubber roller in the paper roll assembly 2 is close to the rotating roller 41, and the paper is rolled up. The end and first end of the blank are pressed firmly to form a paper core. After the paper core is formed from the paper base, the flat strip will be connected to the paper core for winding. In order to facilitate the fixation of the free end of the flat strip with the paper core, the overlapping section of the paper core is rotated to the fixed station of the fixing assembly 5 At this time, the rotation speed of the rotating roller 41 can be reduced to 0. After the fixing assembly 5 fixes the flat strip on the paper core, the first control element then controls the rotating roller 41 to increase the rotation speed and wind up the flat strip. material.
在一些具体的实施方式中,第一控制元件包括:In some specific implementations, the first control element includes:
第二控制元件:用于在纸坯连接至旋转辊筒41上时,控制旋转辊筒41以第一收卷速度进行收卷;The second control element: used to control the rotating roller 41 to wind up at the first winding speed when the paper blank is connected to the rotating roller 41;
第三控制元件:用于在旋转辊筒41旋转至3/4圈时,控制旋转辊筒41以第一减速加速度进行减速,使旋转辊筒41将纸芯收卷完成并将纸芯上的粘贴重合段转动至固定组件5所在的固定工位时,转动速度为0。The third control element: used to control the rotating roller 41 to decelerate at the first deceleration acceleration when the rotating roller 41 rotates to 3/4 turn, so that the rotating roller 41 completes winding up the paper core and removes the paper core from the paper core. When the pasting overlapping section rotates to the fixed station where the fixed component 5 is located, the rotation speed is 0.
其中,在实际应用中,第一控制元件包括第二控制元件,第二控制元件用于在纸坯连接至旋转辊筒41上时,即吸附部件42将纸坯吸附在旋转辊筒41的外圆周表面上时,第二控制元件控制旋转辊筒41以较快的第一收卷速度进行收卷,其中,第一收卷速度为伺服电机驱动旋转辊筒41转动的速度,由技术人员根据实际情况预先设定,当编码器监测到旋转辊筒41旋转至3/4圈时,第三控制元件控制旋转辊筒41以第一减速加速度进行减速,第一减速加速度同样为技术人员根据实际情况预先设定,使纸坯的末端在旋转辊筒41的转动产生的离心力的影响下,仍能贴合在旋转辊筒41的外圆周表面进行收卷,直到与纸坯的首端重合,首尾粘连形成纸芯,而后为了将扁片带材更好的固定在纸芯上,旋转辊筒41带着纸芯依旧减速运行,可以保证刚贴合在一起形成的纸芯不会因为离心力过大而分离,提高粘合质量。直至粘贴重合段转动至固定组件5的固定工位处时,第三控制元件控制伺服电机停止转动,转动速度为0,旋转辊筒41静止,方便固定组件5将扁片带材固定在粘贴重合段上,提高收卷自动化程度,加强收卷质量。In practical applications, the first control element includes a second control element, and the second control element is used to adsorb the paper base to the outside of the rotating roller 41 by the adsorption component 42 when the paper base is connected to the rotating roller 41 . When on the circumferential surface, the second control element controls the rotating roller 41 to wind up at a faster first winding speed, where the first winding speed is the speed at which the servo motor drives the rotating roller 41 to rotate, which is determined by the technician according to The actual situation is preset. When the encoder detects that the rotating roller 41 rotates to 3/4 turns, the third control element controls the rotating roller 41 to decelerate at the first deceleration acceleration. The first deceleration acceleration is also determined by the technician according to the actual situation. The situation is set in advance so that under the influence of the centrifugal force generated by the rotation of the rotating roller 41, the end of the paper blank can still fit on the outer circumferential surface of the rotating roller 41 and be rolled up until it coincides with the first end of the paper blank. The end and end are adhered to form a paper core, and then in order to better fix the flat strip on the paper core, the rotating roller 41 still slows down with the paper core, which can ensure that the paper core just formed together will not be affected by excessive centrifugal force. Large and separated, improve bonding quality. When the pasting and overlapping section rotates to the fixed station of the fixing component 5, the third control element controls the servo motor to stop rotating at a speed of 0, and the rotating roller 41 is stationary, which facilitates the fixing component 5 to fix the flat strip at the pasting and overlapping position. In this section, the degree of automation of winding is improved and the quality of winding is enhanced.
在一些优选的实施方式中,控制器还包括:In some preferred embodiments, the controller further includes:
第二获取模块:用于在扁片带材收卷完成后获取吸附部件42的实时位置;The second acquisition module: used to acquire the real-time position of the adsorption component 42 after the flat strip is rolled up;
第五控制模块:用于根据实时位置与初始位置调节旋转辊筒41的转动方向,使吸附部件42复位至旋转起点。The fifth control module: used to adjust the rotation direction of the rotating roller 41 according to the real-time position and the initial position, and reset the adsorption component 42 to the starting point of rotation.
其中,在实际应用中,控制器还包括第二获取模块与第五控制模块,第二获取模块可以为传感器,获取吸附部件42在扁片带材收卷完成后的实时位置,第五控制模块则根据实时位置与吸附部件42的初始位置调节旋转辊筒41的转动方向,使吸附部件42复位至旋转起点,进行下一轮的纸坯吸附收卷。其中,旋转起点即吸附部件42的初始位置。其中,第五控制模块具体包括:Among them, in practical applications, the controller also includes a second acquisition module and a fifth control module. The second acquisition module can be a sensor to acquire the real-time position of the adsorption component 42 after the flat strip is rolled up, and the fifth control module Then, the rotation direction of the rotating roller 41 is adjusted according to the real-time position and the initial position of the suction member 42, so that the suction member 42 is reset to the starting point of rotation, and the next round of paper blank suction and winding is performed. The starting point of rotation is the initial position of the adsorption member 42 . Among them, the fifth control module specifically includes:
第一处理元件:用于根据实时位置与初始位置计算吸附部件42的转动角度;The first processing element: used to calculate the rotation angle of the adsorption component 42 based on the real-time position and the initial position;
第四控制元件:用于根据转动角度调节旋转辊筒41的转动方向,当转动角度大于180°时,保持旋转辊筒41的转动方向不变,使吸附部件42复位至旋转起点;当转动角度小于等于180°时,则调节旋转辊筒41以原始转动方向的反向转动,使吸附部件42复位至旋转起点。The fourth control element: used to adjust the rotation direction of the rotating roller 41 according to the rotation angle. When the rotation angle is greater than 180°, the rotation direction of the rotating roller 41 remains unchanged and the adsorption component 42 is reset to the starting point of rotation; when the rotation angle When the angle is less than or equal to 180°, the rotating roller 41 is adjusted to rotate in the reverse direction of the original rotation direction, so that the adsorption component 42 is reset to the starting point of rotation.
其中,转动角度是指吸附部件42在扁片带材收卷完成后停留的实时位置与初始位置之间相差的角度,可通过实时位置与初始位置计算二者在旋转辊筒41上相距的弧长信息,再根据弧长角度公式(现有技术)计算出实时位置与初始位置相距的转动角度信息。The rotation angle refers to the angle difference between the real-time position where the adsorption component 42 stays after the flat strip is rolled up and the initial position. The arc distance between the two on the rotating roller 41 can be calculated through the real-time position and the initial position. long information, and then calculate the rotation angle information between the real-time position and the initial position according to the arc length angle formula (existing technology).
通过上述调节方式,使吸附部件42在下一轮收卷开始前,回复至初始位置,方便对纸坯进行吸附。Through the above adjustment method, the adsorption component 42 is returned to the initial position before the next round of winding starts, so as to facilitate the adsorption of the paper blank.
由上可知,本申请提供的一种自动收卷系统,通过在自动收卷系统上设置固定组件5、卷纸组件2、卷带组件3以及收卷组件4,能够在同一台设备上实现收卷纸芯以及扁片带材的功能,节省了人工转移纸芯以及人工对纸芯进行上料的时间,提高了收卷效率。其中,收卷组件4包括旋转辊筒41,第一驱动部件43驱动旋转辊筒41旋转以实现卷绕纸坯和扁片带材的功能,第二驱动部件44驱动旋转辊筒41沿旋转辊筒41的轴向方向伸缩,使旋转辊筒41在收卷完成之后,自动卸下纸芯以及扁片带材,无需人工卸料,提高生产效率;固定组件5用于将扁片带材的游离端固定在纸芯上,使扁片带材通过固定点更好的卷绕在纸芯上,且通过设置固定组件5,可以节省将扁片带材缠绕在纸芯上的人力,提高收卷设备的自动化程度,提高生产效率。该自动收卷系统还包括控制器,控制器包括第一控制模块,在纸坯收卷成纸芯后,第一控制模块控制旋转辊筒41转动,将纸芯上的粘贴重合段转动至固定组件5的固定工位处,使固定组件5能将扁片带材的游离端固定在纸芯的粘贴重合段,纸坯刚刚收卷成纸芯,其粘贴重合段的胶水尚未完全凝固,若将扁片带材固定在纸芯的其他部分,扁片带材在收卷时产生的拉力可能会将收卷成型的纸芯拉扯分离成纸坯,为了避免该问题出现,固定组件5将扁片带材的游离端固定在纸芯的粘贴重合段,既可以将扁片带材固定在纸芯上收卷,又能进一步对纸芯的粘贴重合段进行加固,提高收卷质量。因此,本申请提出的一种自动收卷系统能够实现纸芯与扁片带材的收卷集中在同一台设备上,无需人工转运安装纸芯,提高收卷自动化以及收卷效率的有益效果。It can be seen from the above that the automatic rewinding system provided by this application can realize rewinding on the same device by arranging the fixed component 5, the paper roll component 2, the tape take-up component 3 and the rewinding component 4 on the automatic rewinding system. The functions of the paper core and the flat strip save the time of manually transferring the paper core and manually loading the paper core, and improve the winding efficiency. The winding assembly 4 includes a rotating roller 41. The first driving component 43 drives the rotating roller 41 to rotate to realize the function of winding paper blanks and flat strips. The second driving component 44 drives the rotating roller 41 to rotate along the rotating roller. The axial direction of the drum 41 expands and contracts, so that the rotating roller 41 can automatically unload the paper core and the flat strip after the winding is completed, eliminating the need for manual unloading and improving production efficiency; the fixed component 5 is used to remove the flat strip. The free end is fixed on the paper core, so that the flat strip can be better wound on the paper core through the fixed point, and by setting the fixing component 5, the manpower of winding the flat strip on the paper core can be saved, and the collection rate can be improved. The degree of automation of the roll equipment improves production efficiency. The automatic winding system also includes a controller. The controller includes a first control module. After the paper blank is rolled into a paper core, the first control module controls the rotation of the rotating roller 41 to rotate the pasting overlap section on the paper core to a fixed position. At the fixed station of component 5, the fixed component 5 can fix the free end of the flat strip to the overlapping section of the paper core. The paper blank has just been rolled into the paper core, and the glue in the overlapping section has not yet completely solidified. If Fix the flat strip to other parts of the paper core. The tensile force generated by the flat strip during winding may pull and separate the rolled paper core into paper blanks. In order to avoid this problem, the fixing component 5 will The free end of the strip is fixed on the overlapping section of the paper core, which can not only fix the flat strip on the paper core for winding, but also further reinforce the overlapping section of the paper core to improve the winding quality. Therefore, the automatic winding system proposed in this application can realize the winding of paper cores and flat strips on the same equipment, eliminating the need for manual transfer and installation of paper cores, and has the beneficial effect of improving winding automation and winding efficiency.
本申请提供一种自动收卷方法,用于控制自动收卷系统进行收卷,自动收卷系统包括固定组件5、卷纸组件2、卷带组件3以及用于收卷卷纸组件2放出的纸坯、卷带组件3放出的扁片带材的收卷组件4;This application provides an automatic rewinding method for controlling an automatic rewinding system to perform rewinding. The automatic rewinding system includes a fixed component 5, a paper roll component 2, a tape takeup component 3, and a device for releasing the rewinder roll component 2. The rewinding assembly 4 of the flat strip material released from the paper blank and the tape-reel assembly 3;
收卷组件4包括旋转辊筒41、驱动旋转辊筒41转动的第一驱动部件43以及驱动旋转辊筒41沿旋转辊筒41轴向方向伸缩的第二驱动部件44;The winding assembly 4 includes a rotating roller 41, a first driving component 43 that drives the rotating roller 41 to rotate, and a second driving component 44 that drives the rotating roller 41 to expand and contract along the axial direction of the rotating roller 41;
固定组件5用于将扁片带材的游离端固定在由纸坯收卷成型的纸芯上;The fixing component 5 is used to fix the free end of the flat strip on the paper core formed by rolling the paper blank;
该方法包括步骤:在纸坯收卷形成纸芯后,控制旋转辊筒41转动,将纸芯上的粘贴重合段转动至固定组件5的固定工位,并控制固定组件5将扁片带材的游离端固定在粘贴重合段上。The method includes the following steps: after the paper blank is rolled up to form a paper core, the rotating roller 41 is controlled to rotate, the pasting overlap section on the paper core is rotated to the fixed station of the fixed component 5, and the fixed component 5 is controlled to move the flat sheet strip The free end is fixed on the pasted overlapping section.
其中,在具体的应用中,该自动收卷方法用于控制自动收卷系统收卷,通过在纸坯收卷形成纸芯后,控制旋转辊筒41继续转动,直至纸芯上的粘贴重合段与固定组件5所在的固定工位对应,进而方便固定工位将扁片带材固定在纸芯的粘贴重合段处。其中,粘贴重合段实际指,纸坯首尾相连重叠的部分所在位置,固定组件5将扁片带材固定在纸芯的粘贴重合段,钉针穿过扁片带材与两层纸坯将扁片带材固定在纸芯上,一方面可以对纸芯首尾两端的连接进行加固,另一方面是纸芯首尾两端粘连时间较短,胶水未能完全凝固,若将扁片带材固定在纸芯的其他部位,扁片带材在收卷的过程中会沿收卷方向产生拉力,将纸芯拉扯分离成纸坯,影响收卷进程,故而,为了提高收卷质量可以将扁片带材固定在粘贴重合段。Among them, in a specific application, the automatic rewinding method is used to control the rewinding of the automatic rewinding system. After the paper base is rewinded to form a paper core, the rotating roller 41 is controlled to continue to rotate until the pasted overlapping section on the paper core is Corresponding to the fixing station where the fixing component 5 is located, it is convenient for the fixing station to fix the flat strip material at the overlapping section of the paper core. Among them, the pasting overlap section actually refers to the location of the overlapped portion of the paper blank end to end. The fixing component 5 fixes the flat strip to the pasting overlap section of the paper core. The nail needle passes through the flat strip and the two layers of paper blanks to secure the flat strip. The flat strip is fixed on the paper core. On the one hand, the connection between the first and last ends of the paper core can be reinforced. On the other hand, the first and last ends of the paper core have a short adhesion time and the glue cannot be completely solidified. If the flat strip is fixed on In other parts of the paper core, the flat strip will generate tension along the winding direction during the winding process, pulling and separating the paper core into paper blanks, which affects the winding process. Therefore, in order to improve the winding quality, the flat strip can be The material is fixed on the pasted overlapping section.
在一些具体的实施方式中,该方法还包括步骤:In some specific implementations, the method further includes the steps of:
在扁片带材收卷完成之后,控制第二驱动部件44驱动旋转辊筒41收缩卸下纸芯与收卷在纸芯上的扁片带材。After the flat strip is rolled up, the second driving component 44 is controlled to drive the rotating roller 41 to shrink and unload the paper core and the flat strip rolled on the paper core.
其中,在实际应用中,通过在扁片带材收卷完成之后,控制第二驱动部件44驱动旋转辊筒41收缩卸下纸芯以及扁片带材,无需人工拆卸运转收卷完成的物料,实现提高收卷设备的自动化程度,节省人力资源的有益效果。Among them, in practical applications, by controlling the second driving component 44 to drive the rotating roller 41 to shrink and remove the paper core and the flat strip after the flat strip is rolled up, there is no need to manually disassemble and operate the rolled material. It achieves the beneficial effects of improving the automation level of the winding equipment and saving human resources.
在一些优选的实施方式中,卷纸组件2包括用于放出所述纸坯的放纸盘,用于切断纸坯的切刀部件以及用于在切断的纸坯的末端进行涂胶的点胶部件;In some preferred embodiments, the paper roll assembly 2 includes a paper release tray for releasing the paper base, a cutter component for cutting the paper base, and a glue dispensing device for applying glue to the end of the cut paper base. part;
该方法还包括步骤:在纸坯放出的长度长于旋转辊筒41外圆周表面的周长且能够卷绕所述旋转辊筒41形成纸芯时,控制切刀部件对纸坯进行切断,同时控制点胶部件对切断的纸坯末端进行涂胶;The method also includes the steps of: controlling the cutter component to cut the paper blank when the length of the paper blank is longer than the circumference of the outer circumferential surface of the rotating roller 41 and can be wound around the rotating roller 41 to form a paper core, and simultaneously controlling The dispensing component applies glue to the end of the cut paper base;
在纸坯的首端吸附在旋转辊筒41上时,控制旋转辊筒41转动,使纸坯在旋转辊筒41上收卷,纸坯的末端与首端粘连形成纸芯;When the leading end of the paper blank is adsorbed on the rotating roller 41, the rotating roller 41 is controlled to rotate so that the paper blank is rolled up on the rotating roller 41, and the end and the first end of the paper blank are adhered to form a paper core;
在纸坯的首端吸附在旋转辊筒41上时,控制旋转辊筒41转动,使纸坯在旋转辊筒41上收卷,纸坯的末端与首端粘连形成纸芯的步骤包括:When the leading end of the paper blank is adsorbed on the rotating roller 41, the rotating roller 41 is controlled to rotate so that the paper blank is rolled up on the rotating roller 41. The steps of adhering the end and the leading end of the paper blank to form a paper core include:
以旋转辊筒41上的吸附部件42的初始位置为旋转起点,实时获取旋转辊筒41的转动圈数;Taking the initial position of the adsorption component 42 on the rotating roller 41 as the starting point of rotation, the number of rotations of the rotating roller 41 is obtained in real time;
根据旋转辊筒41的转动圈数调节旋转辊筒41的转动速度,使旋转辊筒41将纸芯收卷完成并将纸芯上的粘贴重合段转动至固定组件5所在的固定工位时,转动速度为0,以连接扁片带材进行收卷。The rotation speed of the rotating roller 41 is adjusted according to the number of rotations of the rotating roller 41, so that the rotating roller 41 completes winding up the paper core and rotates the pasting overlapping section on the paper core to the fixed station where the fixed component 5 is located, The rotation speed is 0, and the flat strip is connected for winding.
其中,如图3所示,在实际应用中,通过控制旋转辊筒41的转动速度,使纸坯吸附在旋转辊筒41的外圆周表面后,能顺利收卷形成纸芯,进而连接扁片带材进行收卷。其中可以设置编码器来获取转动圈数,具体为:编码器通过传动链轮与旋转辊筒41中的转动轴连接,获取转动轴转动的圈数,进而可以计算出旋转辊筒41的转动圈数。进而可以根据旋转辊筒41的转动圈数调节旋转辊筒41的转动速度,在纸坯刚被吸附部件42吸附在旋转辊筒41的外圆周表面上时,控制旋转辊筒41以较快的速度转动,将加快收卷效率,在纸坯收卷到一定程度后则降低转动速度,避免旋转辊筒41因为转动速度过快,纸坯受到的离心力较大,难以贴附在旋转辊筒41的外圆周表面上收卷,旋转辊筒41慢慢降低转动速度,在纸坯的末端与首端重叠接触时,卷纸组件2中的压胶辊靠近旋转辊筒41,将纸坯的末端与首端压牢,形成纸芯。在纸坯形成纸芯后,纸芯上会连接扁片带材进行收卷,为了便于扁片带材的游离端与纸芯固定,纸芯的粘贴重合段转动至固定组件5的固定工位处时,旋转辊筒41的转动速度可以降低为0,待固定组件5将扁片带材固定在纸芯上后,再控制旋转辊筒41提升转动速度,收卷扁片带材。Among them, as shown in Figure 3, in practical applications, by controlling the rotation speed of the rotating roller 41, the paper blank can be smoothly rolled up to form a paper core after being adsorbed on the outer circumferential surface of the rotating roller 41, and then connected to the flat sheets. The strip is rolled up. An encoder can be set up to obtain the number of rotations. Specifically, the encoder is connected to the rotation shaft in the rotating roller 41 through the transmission sprocket to obtain the number of rotations of the rotating shaft, and then the rotation circle of the rotating roller 41 can be calculated. number. Furthermore, the rotation speed of the rotating roller 41 can be adjusted according to the number of rotations of the rotating roller 41. When the paper blank is just adsorbed on the outer circumferential surface of the rotating roller 41 by the adsorbing member 42, the rotating roller 41 is controlled to rotate faster. Speed rotation will speed up the winding efficiency. After the paper blank is rolled up to a certain extent, the rotation speed will be reduced to prevent the rotating roller 41 from rotating too fast. The centrifugal force on the paper blank will be large and it will be difficult to adhere to the rotating roller 41. The outer circumferential surface of the paper roll is rolled up, and the rotating roller 41 slowly reduces the rotation speed. When the end of the paper blank overlaps with the first end, the rubber roller in the paper roll assembly 2 is close to the rotating roller 41, and the end of the paper blank is rolled up. Press firmly with the first end to form a paper core. After the paper core is formed from the paper base, the flat strip will be connected to the paper core for winding. In order to facilitate the fixation of the free end of the flat strip with the paper core, the overlapping section of the paper core is rotated to the fixed station of the fixing assembly 5 At this time, the rotation speed of the rotating roller 41 can be reduced to 0. After the fixing assembly 5 fixes the flat strip material on the paper core, the rotating roller 41 is controlled to increase the rotation speed to wind up the flat strip material.
在一些具体的实施方式中,根据旋转辊筒41的转动圈数调节旋转辊筒41的转动速度,使旋转辊筒41将纸芯收卷完成并将纸芯上的粘贴重合段转动至固定组件5所在的固定工位时,转动速度为0,以连接扁片带材进行收卷包括步骤:In some specific embodiments, the rotation speed of the rotating roller 41 is adjusted according to the number of rotations of the rotating roller 41 so that the rotating roller 41 completes winding up the paper core and rotates the pasting overlapping section on the paper core to the fixed assembly. When 5 is at the fixed station, the rotation speed is 0, and the steps to connect the flat strips for winding include:
在纸坯连接至旋转辊筒41上时,控制旋转辊筒41以第一收卷速度进行收卷;When the paper blank is connected to the rotating roller 41, the rotating roller 41 is controlled to wind up at the first winding speed;
在旋转辊筒41旋转至3/4圈时,控制旋转辊筒41以第一减速加速度进行减速,使旋转辊筒41将纸芯收卷完成并将纸芯上的粘贴重合段转动至固定组件5所在的固定工位时,转动速度为0。When the rotating roller 41 rotates to 3/4 of a turn, the rotating roller 41 is controlled to decelerate at the first deceleration acceleration, so that the rotating roller 41 completes winding up the paper core and rotates the pasting overlapping section on the paper core to the fixed assembly. When 5 is at the fixed station, the rotation speed is 0.
其中,在实际应用中,在纸坯连接至旋转辊筒41上时,即吸附部件42将纸坯吸附在旋转辊筒41的外圆周表面上时,控制旋转辊筒41以较快的第一收卷速度进行收卷,其中,第一收卷速度为伺服电机驱动旋转辊筒41转动的速度,由技术人员根据实际情况预先设定,当编码器监测到旋转辊筒41旋转至3/4圈时,控制旋转辊筒41以第一减速加速度进行减速,第一减速加速度同样为技术人员根据实际情况预先设定,使纸坯的末端在旋转辊筒41的转动产生的离心力的影响下,仍能贴合在旋转辊筒41的外圆周表面进行收卷,直到与纸坯的首端重合,首尾粘连形成纸芯,而后为了将扁片带材更好的固定在纸芯上,旋转辊筒41带着纸芯依旧减速运行,可以保证刚贴合在一起形成的纸芯不会因为离心力过大而分离,提高粘合质量。直至粘贴重合段转动至固定组件5的固定工位处时,控制伺服电机停止转动,转动速度为0,旋转辊筒41静止,进而方便固定组件5将扁片带材固定在粘贴重合段上,提高收卷自动化程度,加强收卷质量。Among them, in practical applications, when the paper blank is connected to the rotating roller 41, that is, when the adsorption component 42 adsorbs the paper blank on the outer circumferential surface of the rotating roller 41, the rotating roller 41 is controlled to rotate first and faster. The first winding speed is the speed at which the servo motor drives the rotating roller 41 to rotate. It is preset by the technician according to the actual situation. When the encoder detects that the rotating roller 41 rotates to 3/4 During the circle, the rotating roller 41 is controlled to decelerate at a first deceleration acceleration. The first deceleration acceleration is also preset by the technician according to the actual situation, so that the end of the paper blank is under the influence of the centrifugal force generated by the rotation of the rotating roller 41. It can still fit on the outer circumferential surface of the rotating roller 41 and be rolled up until it coincides with the first end of the paper blank, and the end and end are adhered to form a paper core. Then, in order to better fix the flat strip material on the paper core, the rotating roller The drum 41 is still running at a reduced speed with the paper core, which can ensure that the paper cores just joined together will not separate due to excessive centrifugal force, thereby improving the bonding quality. When the pasting overlapping section rotates to the fixed station of the fixing component 5, the servo motor is controlled to stop rotating, the rotation speed is 0, and the rotating roller 41 is stationary, which facilitates the fixing component 5 to fix the flat strip material on the pasting overlapping section. Improve the degree of automation of winding and enhance the quality of winding.
在一些优选的实施方式中,该方法还包括步骤:In some preferred embodiments, the method further includes the steps of:
在扁片带材收卷完成后获取吸附部件42的实时位置;Obtain the real-time position of the adsorption component 42 after the flat strip is rolled up;
根据实时位置与初始位置调节旋转辊筒41的转动方向,使吸附部件42复位至旋转起点。The rotation direction of the rotating roller 41 is adjusted according to the real-time position and the initial position, so that the adsorption component 42 is reset to the starting point of rotation.
其中,在实际应用中,获取吸附部件42在扁片带材收卷完成后的实时位置,而后根据实时位置与吸附部件42的初始位置调节旋转辊筒41的转动方向,使吸附部件42复位至旋转起点,进行下一轮的纸坯吸附收卷。其中,旋转起点即吸附部件42的初始位置。其中,控制吸附部件42复位具体包括:Among them, in practical applications, the real-time position of the adsorption component 42 after the flat strip is rolled up is obtained, and then the rotation direction of the rotating roller 41 is adjusted according to the real-time position and the initial position of the adsorption component 42 to reset the adsorption component 42 to Rotate the starting point and perform the next round of paper base adsorption and winding. The starting point of rotation is the initial position of the adsorption member 42 . Among them, controlling the reset of the adsorption component 42 specifically includes:
根据实时位置与初始位置计算吸附部件42的转动角度;Calculate the rotation angle of the adsorption component 42 based on the real-time position and the initial position;
根据转动角度调节旋转辊筒41的转动方向,当转动角度大于180°时,保持旋转辊筒41的转动方向不变,使吸附部件42复位至旋转起点;当转动角度小于等于180°时,则调节旋转辊筒41以原始转动方向的反向转动,使吸附部件42复位至旋转起点。Adjust the rotation direction of the rotating roller 41 according to the rotation angle. When the rotation angle is greater than 180°, keep the rotation direction of the rotating roller 41 unchanged and reset the adsorption component 42 to the starting point of rotation; when the rotation angle is less than or equal to 180°, then Adjust the rotating roller 41 to rotate in the reverse direction of the original rotation to reset the adsorbing component 42 to the starting point of rotation.
通过上述调节方式,使吸附部件42在下一轮收卷开始前,回复至初始位置,方便对纸坯进行吸附。Through the above adjustment method, the adsorption component 42 is returned to the initial position before the next round of winding starts, so as to facilitate the adsorption of the paper blank.
由上可知,本申请提供的一种自动收卷方法,通过在自动收卷系统上设置固定组件5、卷纸组件2、卷带组件3以及收卷组件4,能够在同一台设备上实现收卷纸芯以及扁片带材的功能,节省了人工转移纸芯以及人工对纸芯进行上料的时间,提高了收卷效率。其中,收卷组件4包括旋转辊筒41,第一驱动部件43驱动旋转辊筒41旋转以实现卷绕纸坯和扁片带材的功能,第二驱动部件44驱动旋转辊筒41沿旋转辊筒41的轴向方向伸缩,使旋转辊筒41在收卷完成之后,自动卸下纸芯以及扁片带材,无需人工卸料,提高生产效率;固定组件5用于将扁片带材的游离端固定在纸芯上,使扁片带材通过固定点更好的卷绕在纸芯上,且通过设置固定组件5,可以节省将扁片带材缠绕在纸芯上的人力,提高收卷设备的自动化程度,提高生产效率。该自动收卷系统还包括控制器,控制器包括第一控制模块,在纸坯收卷成纸芯后,第一控制模块控制旋转辊筒41转动,将纸芯上的粘贴重合段转动至固定组件5的固定工位处,使固定组件5能将扁片带材的游离端固定在纸芯的粘贴重合段,纸坯刚刚收卷成纸芯,其粘贴重合段的胶水尚未完全凝固,若将扁片带材固定在纸芯的其他部分,扁片带材在收卷时产生的拉力可能会将收卷成型的纸芯拉扯分离成纸坯,为了避免该问题出现,固定组件5将扁片带材的游离端固定在纸芯的粘贴重合段,既可以将扁片带材固定在纸芯上收卷,又能进一步对纸芯的粘贴重合段进行加固,提高收卷质量。因此,本申请提出的一种自动收卷系统能够实现纸芯与扁片带材的收卷集中在同一台设备上,无需人工转运安装纸芯,提高收卷自动化以及收卷效率的有益效果。It can be seen from the above that the automatic rewinding method provided by this application can realize rewinding on the same equipment by arranging the fixed component 5, the paper roll component 2, the tape takeup component 3 and the rewinding component 4 on the automatic rewinding system. The functions of the paper core and the flat strip save the time of manually transferring the paper core and manually loading the paper core, and improve the winding efficiency. The winding assembly 4 includes a rotating roller 41. The first driving component 43 drives the rotating roller 41 to rotate to realize the function of winding paper blanks and flat strips. The second driving component 44 drives the rotating roller 41 to rotate along the rotating roller. The axial direction of the drum 41 expands and contracts, so that the rotating roller 41 can automatically unload the paper core and the flat strip after the winding is completed, eliminating the need for manual unloading and improving production efficiency; the fixed component 5 is used to remove the flat strip. The free end is fixed on the paper core, so that the flat strip can be better wound on the paper core through the fixed point, and by setting the fixing component 5, the manpower of winding the flat strip on the paper core can be saved, and the collection rate can be improved. The degree of automation of the roll equipment improves production efficiency. The automatic winding system also includes a controller. The controller includes a first control module. After the paper blank is rolled into a paper core, the first control module controls the rotation of the rotating roller 41 to rotate the pasting overlap section on the paper core to a fixed position. At the fixed station of component 5, the fixed component 5 can fix the free end of the flat strip to the overlapping section of the paper core. The paper blank has just been rolled into the paper core, and the glue in the overlapping section has not yet completely solidified. If Fix the flat strip to other parts of the paper core. The tensile force generated by the flat strip during winding may pull and separate the rolled paper core into paper blanks. In order to avoid this problem, the fixing component 5 will The free end of the strip is fixed on the overlapping section of the paper core, which can not only fix the flat strip on the paper core for winding, but also further reinforce the overlapping section of the paper core to improve the winding quality. Therefore, the automatic winding system proposed in this application can realize the winding of paper cores and flat strips on the same equipment, eliminating the need for manual transfer and installation of paper cores, and has the beneficial effect of improving winding automation and winding efficiency.
在本说明书的描述中,参考术语“一个实施方式”、“某些实施方式”、“示意性实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合所述实施方式或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "certain embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the description in conjunction with the terms The specific features, structures, materials or characteristics described in the above embodiments or examples are included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上所述的仅是本发明的一些实施方式。对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。What is described above are only some embodiments of the present invention. For those of ordinary skill in the art, several modifications and improvements can be made without departing from the creative concept of the present invention, and these all belong to the protection scope of the present invention.
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