[go: up one dir, main page]

CN117147075A - Water seal pressure test method and system for well control equipment - Google Patents

Water seal pressure test method and system for well control equipment Download PDF

Info

Publication number
CN117147075A
CN117147075A CN202311415237.1A CN202311415237A CN117147075A CN 117147075 A CN117147075 A CN 117147075A CN 202311415237 A CN202311415237 A CN 202311415237A CN 117147075 A CN117147075 A CN 117147075A
Authority
CN
China
Prior art keywords
pressure
pressure data
module
data
water seal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311415237.1A
Other languages
Chinese (zh)
Inventor
唐顺东
王刚
邓勇刚
王荣华
唐毅
王仕强
杨齐
张健
王文全
高原
王旭东
王哲
游雨柯
蔡洵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sichuan Kete Test Technology Co ltd
Sichuan Hongda Safety Technology Service Co ltd
Original Assignee
Sichuan Kete Test Technology Co ltd
Sichuan Hongda Safety Technology Service Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sichuan Kete Test Technology Co ltd, Sichuan Hongda Safety Technology Service Co ltd filed Critical Sichuan Kete Test Technology Co ltd
Priority to CN202311415237.1A priority Critical patent/CN117147075A/en
Publication of CN117147075A publication Critical patent/CN117147075A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

本发明公开了一种井控装备水密封试压方法及系统,方法通过升压过程中计算压力数据有效值,其目的是为了保障压力数据有效值的准确性,能够满足在任何情况下不会超过保压过程中设定的压力值,为现场的施工提供有效的安全保障和基础,提高整个水密封试压的工作效率。系统能够自动控制升压、保压和降压的过程,降低水密封试压的复杂性,在水密封试压过程中对压力数据进行精确计算,能够有效的提升井控装备压力试验的可靠性和安全性。

The invention discloses a water seal pressure testing method and system for well control equipment. The method calculates the effective value of the pressure data during the pressure boosting process. The purpose is to ensure the accuracy of the effective value of the pressure data and can satisfy the requirements that will not occur under any circumstances. Exceeding the pressure value set during the pressure maintaining process provides effective safety guarantee and foundation for on-site construction and improves the efficiency of the entire water seal pressure test. The system can automatically control the process of pressure increase, pressure maintenance and pressure reduction, reduce the complexity of water seal pressure test, and accurately calculate the pressure data during the water seal pressure test process, which can effectively improve the reliability of pressure test of well control equipment. and security.

Description

一种井控装备水密封试压方法及系统A water seal pressure testing method and system for well control equipment

技术领域Technical field

本发明属于井控装置检修技术领域,具体涉及一种井控装备水密封试压方法及系统。The invention belongs to the technical field of well control device maintenance, and specifically relates to a water seal pressure testing method and system for well control equipment.

背景技术Background technique

在油气钻探过程中,井控装置是控制井内高压油气流的重要设施,是确保钻探和开发作业过程得以安全进行和顺利实施的重要保障。井控装置是指实施油气井压力控制技术所需的专用设备、工具的统称,以防喷器为主。规范规定,任何井控装置在投入使用之前,必须进行严格的承压试验和水/气压密封测试,以确保井控装置在实际使用中能够可靠和有效地控制井内高压油气流,防止井喷事故发生,但是现有的井控装备检修设备本身安全防护性能差,为提高井场施工安全及设备安全,需要对井控装置进行压力数据更精确的水密封试压实验。In the process of oil and gas drilling, the well control device is an important facility for controlling the high-pressure oil and gas flow in the well, and is an important guarantee for ensuring the safe and smooth implementation of the drilling and development operations. Well control device refers to the general term for the special equipment and tools required to implement oil and gas well pressure control technology, mainly blowout preventers. The specification stipulates that before any well control device is put into use, it must undergo strict pressure tests and water/air pressure sealing tests to ensure that the well control device can reliably and effectively control the high-pressure oil and gas flow in the well and prevent blowout accidents in actual use. , however, the existing well control equipment maintenance equipment itself has poor safety protection performance. In order to improve the safety of well site construction and equipment, it is necessary to conduct a water seal pressure test test with more accurate pressure data on the well control device.

发明内容Contents of the invention

针对现有技术中的上述不足,本发明提供的一种井控装备水密封试压方法及系统解决了现有的井控装置水密封试压方法的压力值不够准确问题。In view of the above deficiencies in the prior art, the present invention provides a water seal pressure testing method and system for well control equipment, which solves the problem of insufficiently accurate pressure values in the existing water seal pressure testing method for well control equipment.

为了达到上述发明目的,本发明采用的技术方案为:一种井控装备水密封试压方法,包括以下步骤:In order to achieve the above-mentioned object of the invention, the technical solution adopted by the present invention is: a water seal pressure testing method for well control equipment, which includes the following steps:

S1、控制水压设备模块将增压的水注入被试件使被试件的压力升高,初始化计数单元并采集被试件的压力数据;S1. Control the hydraulic equipment module to inject pressurized water into the test piece to increase the pressure of the test piece, initialize the counting unit and collect the pressure data of the test piece;

S2、获取当前采集的压力数据,判断当前采集的压力数据是否大于增压阈值,若是,则根据计数单元数值计算压力数据有效值,并进入S5,若否,则进入S3;S2. Obtain the currently collected pressure data and determine whether the currently collected pressure data is greater than the pressure increase threshold. If so, calculate the effective value of the pressure data based on the counting unit value and enter S5. If not, enter S3;

S3、根据当前采集的压力数据得到压力数据组,计算压力变化率;S3. Obtain the pressure data set based on the currently collected pressure data and calculate the pressure change rate;

S4、判断压力变化率是否大于当前采集的压力数据对应的变化率阈值,若是,则计数单元加1,并返回S2,若否,则返回S2;S4. Determine whether the pressure change rate is greater than the change rate threshold corresponding to the currently collected pressure data. If so, the counting unit adds 1 and returns to S2. If not, returns to S2;

S5、根据压力数据有效值进行高压试压试验,得到被试件的压力曲线的试压报告,完成井控装备水密封试压。S5. Conduct a high-pressure pressure test according to the effective value of the pressure data, obtain a pressure test report of the pressure curve of the test piece, and complete the water seal pressure test of the well control equipment.

进一步地:所述S3包括以下分步骤:Further: the S3 includes the following sub-steps:

S31、获取当前采集的压力数据前设定时间段内连续采集的一组压力数据,得到压力数据组;S31. Obtain a set of pressure data continuously collected within a set time period before the currently collected pressure data, and obtain a pressure data set;

S32、获取当前采集的压力数据,将当前采集的压力数据替换压力数据组中最旧的压力数据,得到新的压力数据组;S32. Obtain the currently collected pressure data, replace the oldest pressure data in the pressure data group with the currently collected pressure data, and obtain a new pressure data group;

S33、根据新的压力数据组计算压力变化率。S33. Calculate the pressure change rate based on the new pressure data set.

上述进一步方案的有益效果为:本发明通过计算压力变化率,再考虑与变化率阈值的大小,能够获得短时间内压力数据变化的速率,若压力变化率大于变化率阈值,则表明压力数据在持续变大,当前采集的压力数据与真实值存在误差,所以,有必要计算压力数据有效值,用以对当前的压力数据进行更新,提高升压过程中压力数据的精度。The beneficial effect of the above further solution is: by calculating the pressure change rate, and then considering the size of the change rate threshold, the present invention can obtain the rate of change of pressure data in a short period of time. If the pressure change rate is greater than the change rate threshold, it indicates that the pressure data is within It continues to increase, and there is an error between the currently collected pressure data and the real value. Therefore, it is necessary to calculate the effective value of the pressure data to update the current pressure data and improve the accuracy of the pressure data during the boost process.

进一步地:所述S33中,计算压力变化率I的表达式具体为:Further: in S33, the expression for calculating the pressure change rate I is specifically:

式中,M为压力数据组中压力数据总数,T s为压力数据的采样周期,为压力数据x 1与压力数据x 2的差值,/>为压力数据x M-1与压力数据x M的差值。In the formula, M is the total number of pressure data in the pressure data group, T s is the sampling period of pressure data, is the difference between pressure data x 1 and pressure data x 2 ,/> is the difference between pressure data x M-1 and pressure data x M.

进一步地:所述S2中,计算压力数据有效值Y的表达式具体为:Further: in S2, the expression for calculating the effective value Y of the pressure data is specifically:

式中,x tt时刻采集的压力数据,x t-it-i时刻采集的压力数据,x t-Mt-M时刻采集的压力数据,t为当前时刻,i为时间序数,且i=0,…,Mt-i时刻的权重数据,t-M时刻的权重数据,/>t时刻的权重数据,N为计数阈值,n为计数单元值。In the formula, x t is the pressure data collected at time t , x ti is the pressure data collected at time t - i , x tM is the pressure data collected at time t - M , t is the current time, i is the time sequence, and i = 0,…, M , is the weight data at time t - i , is the weight data at time t - M ,/> is the weight data at time t , N is the counting threshold, and n is the counting unit value.

上述进一步方案的有益效果为:本发明对每个压力数据赋予不同权重数据,并根据赋予权重数据后的压力数据与计数单元值对当前采集的压力数据进行修正,使得计算的压力数据有效值更为准确,在计算压力数据有效值过程中,引入的权重数据根据压力变化率的变化率设定,即压力数据上升过程中,压力变化率逐渐增大,这个过程中采集的压力数据误差变大,所以通过权重数据对采集的压力数据进行更新,结合更新后的压力数据计算压力数据有效值,保障压力数据有效值的准确性。The beneficial effects of the above further solution are: the present invention assigns different weight data to each pressure data, and corrects the currently collected pressure data according to the pressure data and counting unit value after assigning weight data, so that the calculated effective value of the pressure data is more accurate. In order to be accurate, in the process of calculating the effective value of the pressure data, the weight data introduced is set according to the change rate of the pressure change rate. That is, as the pressure data rises, the pressure change rate gradually increases, and the error of the pressure data collected during this process becomes larger. , so the collected pressure data is updated through the weighted data, and the effective value of the pressure data is calculated based on the updated pressure data to ensure the accuracy of the effective value of the pressure data.

进一步地:所述权重数据根据压力变化率的变化率设置,所述压力变化率的变化率的表达式具体为:Further: the weight data is set according to the change rate of the pressure change rate, and the expression of the change rate of the pressure change rate is specifically:

式中,为/>与/>的差值,/>为/>与/>的差值,/>为压力数据x 1与压力数据x 2的差值,/>为压力数据x 2与压力数据x 3的差值,/>为压力数据x M-2与压力数据x M-1的差值,/>为压力数据x M-1与压力数据x M的差值。In the formula, for/> with/> The difference,/> for/> with/> The difference,/> is the difference between pressure data x 1 and pressure data x 2 ,/> is the difference between pressure data x 2 and pressure data x 3 ,/> is the difference between pressure data x M-2 and pressure data x M-1 , /> is the difference between pressure data x M-1 and pressure data x M.

上述进一步方案的有益效果为:升压过程中实时计算压力数据有效值,实时监督被试件的压力数据状况,能够有效的提升井控装备水密封试压的可靠性。The beneficial effects of the above further solution are: real-time calculation of the effective value of the pressure data during the pressure increase process, real-time monitoring of the pressure data status of the test piece, which can effectively improve the reliability of the water seal pressure test of the well control equipment.

进一步地:所述S5中,高压试压试验的方法具体为:Further: in the above S5, the method of high-pressure pressure test is specifically:

控制被试件升压直至压力数据有效值到达水密封试压系统的最大压力值,并在最大压力值状态下保压设定时间,保压完成后通过控制被试件降压,完成高压试压试验。Control the pressure increase of the test piece until the effective value of the pressure data reaches the maximum pressure value of the water-sealed pressure test system, and maintain the pressure at the maximum pressure value for a set time. After the pressure maintenance is completed, control the pressure reduction of the test piece to complete the high-pressure test. Pressure test.

一种井控装备水密封试压方法的系统,系统包括液压工作站模块、水压设备模块、防喷器模块和液压卡箍模块,所述液压工作站模块分别与所述防喷器模块、水压设备模块和液压卡箍模块连接;A system for water seal pressure testing method of well control equipment. The system includes a hydraulic workstation module, a hydraulic equipment module, a blowout preventer module and a hydraulic clamp module. The hydraulic workstation module is connected to the blowout preventer module and the hydraulic clamp module respectively. The equipment module and the hydraulic clamp module are connected;

其中,所述水压设备模块用于将增压的水注入被试件,所述防喷器模块用于防止水密封试压中出现井喷,所述液压卡箍模块用于卡紧被试件与防喷器模块,所述液压工作站模块用于控制各个模块开展水密封试压。Among them, the hydraulic equipment module is used to inject pressurized water into the test piece, the blowout preventer module is used to prevent blowout during the water seal pressure test, and the hydraulic clamp module is used to clamp the test piece. Together with the blowout preventer module, the hydraulic workstation module is used to control each module to carry out water seal pressure testing.

进一步地:所述液压工作站模块设置有相互连接的液压工作站与压力采集模块,所述液压工作站还分别与所述液压卡箍模块和防喷器模块连接,所述液压工作站用于控制防喷器模块和液压卡箍模块的开启和关闭,所述压力采集模块用于采集被试件的压力数据。Further: the hydraulic workstation module is provided with a hydraulic workstation and a pressure acquisition module that are connected to each other. The hydraulic workstation is also connected to the hydraulic clamp module and the blowout preventer module respectively. The hydraulic workstation is used to control the blowout preventer. The module and the hydraulic clamp module are opened and closed, and the pressure acquisition module is used to collect the pressure data of the test piece.

进一步地:所述水压设备模块包括依次连接的变频器、电动试压泵和集成阀,所述变频器还与所述液压工作站连接,所述集成阀还与所述被试件连接。Further: the hydraulic equipment module includes a frequency converter, an electric pressure test pump and an integrated valve that are connected in sequence. The frequency converter is also connected to the hydraulic workstation, and the integrated valve is also connected to the test piece.

本发明的有益效果为:The beneficial effects of the present invention are:

(1)本发明提供一种井控装备水密封试压方法,通过升压过程中计算压力数据有效值,其目的是为了保障压力数据有效值的准确性,能够满足在任何情况下不会超过保压过程中设定的压力值,为现场的施工提供有效的安全保障和基础,提高整个水密封试压的工作效率。(1) The present invention provides a water seal pressure test method for well control equipment. The effective value of the pressure data is calculated during the pressure increase process. The purpose is to ensure the accuracy of the effective value of the pressure data and to ensure that the effective value of the pressure data is not exceeded under any circumstances. The pressure value set during the pressure maintaining process provides effective safety guarantee and foundation for on-site construction and improves the efficiency of the entire water seal pressure test.

(2)本发明提供的一种井控装备水密封试压系统能够自动控制升压、保压和降压的过程,降低水密封试压的复杂性,在水密封试压过程中对压力数据进行精确计算,能够有效的提升井控装备压力试验的可靠性和安全性。(2) The invention provides a water seal pressure test system for well control equipment that can automatically control the processes of pressure increase, pressure maintenance and pressure reduction, reduce the complexity of water seal pressure test, and analyze the pressure data during the water seal pressure test process. Precise calculations can effectively improve the reliability and safety of pressure testing of well control equipment.

附图说明Description of the drawings

图1为一种井控装备水密封试压方法的流程图。Figure 1 is a flow chart of a water seal pressure testing method for well control equipment.

图2为一种井控装备水密封试压系统的示意图。Figure 2 is a schematic diagram of a water seal pressure testing system for well control equipment.

具体实施方式Detailed ways

下面对本发明的具体实施方式进行描述,以便于本技术领域的技术人员理解本发明,但应该清楚,本发明不限于具体实施方式的范围,对本技术领域的普通技术人员来讲,只要各种变化在所附的权利要求限定和确定的本发明的精神和范围内,这些变化是显而易见的,一切利用本发明构思的发明创造均在保护之列。The specific embodiments of the present invention are described below to facilitate those skilled in the art to understand the present invention. However, it should be clear that the present invention is not limited to the scope of the specific embodiments. For those of ordinary skill in the technical field, as long as various changes These changes are obvious within the spirit and scope of the invention as defined and determined by the appended claims, and all inventions and creations utilizing the concept of the invention are protected.

如图1所示,在本发明的一个实施例中,一种井控装备水密封试压方法,包括以下步骤:As shown in Figure 1, in one embodiment of the present invention, a water seal pressure testing method for well control equipment includes the following steps:

S1、控制水压设备模块将增压的水注入被试件使被试件的压力升高,初始化计数单元并采集被试件的压力数据;S1. Control the hydraulic equipment module to inject pressurized water into the test piece to increase the pressure of the test piece, initialize the counting unit and collect the pressure data of the test piece;

S2、获取当前采集的压力数据,判断当前采集的压力数据是否大于增压阈值,若是,则根据计数单元数值计算压力数据有效值,并进入S5,若否,则进入S3;S2. Obtain the currently collected pressure data and determine whether the currently collected pressure data is greater than the pressure increase threshold. If so, calculate the effective value of the pressure data based on the counting unit value and enter S5. If not, enter S3;

S3、根据当前采集的压力数据得到压力数据组,计算压力变化率;S3. Obtain the pressure data set based on the currently collected pressure data and calculate the pressure change rate;

S4、判断压力变化率是否大于当前采集的压力数据对应的变化率阈值,若是,则计数单元加1,并返回S2,若否,则返回S2;S4. Determine whether the pressure change rate is greater than the change rate threshold corresponding to the currently collected pressure data. If so, the counting unit adds 1 and returns to S2. If not, returns to S2;

S5、根据压力数据有效值进行高压试压试验,得到被试件的压力曲线的试压报告,完成井控装备水密封试压。S5. Conduct a high-pressure pressure test according to the effective value of the pressure data, obtain a pressure test report of the pressure curve of the test piece, and complete the water seal pressure test of the well control equipment.

所述S3包括以下分步骤:The S3 includes the following sub-steps:

S31、获取当前采集的压力数据前设定时间段内连续采集的一组压力数据,得到压力数据组;S31. Obtain a set of pressure data continuously collected within a set time period before the currently collected pressure data, and obtain a pressure data set;

S32、获取当前采集的压力数据,将当前采集的压力数据替换压力数据组中最旧的压力数据,得到新的压力数据组;S32. Obtain the currently collected pressure data, replace the oldest pressure data in the pressure data group with the currently collected pressure data, and obtain a new pressure data group;

S33、根据新的压力数据组计算压力变化率。S33. Calculate the pressure change rate based on the new pressure data set.

在本实施例中,本发明通过计算压力变化率,再考虑与变化率阈值的大小,能够获得短时间内压力数据变化的速率,若压力变化率大于变化率阈值,则表明压力数据在持续变大,当前采集的压力数据与真实值存在误差,所以,有必要计算压力数据有效值,用以对当前的压力数据进行更新,提高升压过程中压力数据的精度。In this embodiment, the present invention can obtain the rate of change of pressure data in a short period of time by calculating the pressure change rate and then considering the size of the change rate threshold. If the pressure change rate is greater than the change rate threshold, it indicates that the pressure data continues to change. Large, there is an error between the currently collected pressure data and the real value. Therefore, it is necessary to calculate the effective value of the pressure data to update the current pressure data and improve the accuracy of the pressure data during the boost process.

所述S33中,计算压力变化率I的表达式具体为:In S33, the expression for calculating the pressure change rate I is specifically:

式中,M为压力数据组中压力数据总数,T s为压力数据的采样周期,为压力数据x 1与压力数据x 2的差值,/>为压力数据x M-1与压力数据x M的差值。In the formula, M is the total number of pressure data in the pressure data group, T s is the sampling period of pressure data, is the difference between pressure data x 1 and pressure data x 2 ,/> is the difference between pressure data x M-1 and pressure data x M.

所述S2中,计算压力数据有效值Y的表达式具体为:In the S2, the expression for calculating the effective value Y of the pressure data is specifically:

式中,x tt时刻采集的压力数据,x t-it-i时刻采集的压力数据,x t-Mt-M时刻采集的压力数据,t为当前时刻,i为时间序数,且i=0,…,Mt-i时刻的权重数据,t-M时刻的权重数据,/>t时刻的权重数据,N为计数阈值,n为计数单元值。In the formula, x t is the pressure data collected at time t , x ti is the pressure data collected at time t - i , x tM is the pressure data collected at time t - M , t is the current time, i is the time sequence, and i = 0,…, M , is the weight data at time t - i , is the weight data at time t - M ,/> is the weight data at time t , N is the counting threshold, and n is the counting unit value.

本发明对每个压力数据赋予不同权重数据,并根据赋予权重数据后的压力数据与计数单元值对当前采集的压力数据进行修正,使得计算的压力数据有效值更为准确,在计算压力数据有效值过程中,引入的权重数据根据压力变化率的变化率设定,即压力数据上升过程中,压力变化率逐渐增大,这个过程中采集的压力数据误差变大,所以通过权重数据对采集的压力数据进行更新,结合更新后的压力数据计算压力数据有效值,保障压力数据有效值的准确性。The present invention assigns different weight data to each pressure data, and corrects the currently collected pressure data according to the pressure data and counting unit value after assigning weight data, so that the calculated effective value of the pressure data is more accurate, and the effective value of the calculated pressure data is more accurate. During the value process, the weight data introduced is set according to the change rate of the pressure change rate. That is, during the rising process of the pressure data, the pressure change rate gradually increases, and the error of the pressure data collected during this process becomes larger. Therefore, the weight data is used to calculate the collected pressure data. The pressure data is updated, and the effective value of the pressure data is calculated based on the updated pressure data to ensure the accuracy of the effective value of the pressure data.

其中,计算压力变化率的变化率J的表达式具体为:Among them, the expression for calculating the change rate J of the pressure change rate is specifically:

式中,为/>与/>的差值,/>为/>与/>的差值,/>为压力数据x 1与压力数据x 2的差值,/>为压力数据x 2与压力数据x 3的差值,/>为压力数据x M-2与压力数据x M-1的差值,/>为压力数据x M-1与压力数据x M的差值。In the formula, for/> with/> The difference,/> for/> with/> The difference,/> is the difference between pressure data x 1 and pressure data x 2 ,/> is the difference between pressure data x 2 and pressure data x 3 ,/> is the difference between pressure data x M-2 and pressure data x M-1 , /> is the difference between pressure data x M-1 and pressure data x M.

本发明根据压力变化率的变化率与预先设定变化率的变化阈值设定权重数据,能够提高计算压力数据的准确性和可靠性,更好地适应各种被试件复杂的压力变化模式。The present invention sets weight data based on the change rate of the pressure change rate and the change threshold of the preset change rate, which can improve the accuracy and reliability of the calculated pressure data and better adapt to the complex pressure change patterns of various test pieces.

所述S5中,高压试压试验的方法具体为:In the S5, the method of high-pressure pressure test is specifically:

控制被试件升压直至压力数据有效值到达水密封试压系统的最大压力值,并在最大压力值状态下保压设定时间,保压完成后通过控制被试件降压,完成高压试压试验。Control the pressure increase of the test piece until the effective value of the pressure data reaches the maximum pressure value of the water-sealed pressure test system, and maintain the pressure at the maximum pressure value for a set time. After the pressure maintenance is completed, control the pressure reduction of the test piece to complete the high-pressure test. Pressure test.

在本实施例中,升压过程中实时计算压力数据有效值,实时监督被试件的压力数据状况,能够有效的提升井控装备水密封试压的可靠性。In this embodiment, the effective value of the pressure data is calculated in real time during the pressure increase process, and the pressure data status of the test piece is monitored in real time, which can effectively improve the reliability of the water seal pressure test of the well control equipment.

如图2所示,一种井控装备水密封试压系统,包括液压工作站模块、水压设备模块、防喷器模块和液压卡箍模块,所述液压工作站模块分别与所述防喷器模块、水压设备模块和液压卡箍模块连接;As shown in Figure 2, a water seal pressure test system for well control equipment includes a hydraulic workstation module, a hydraulic equipment module, a blowout preventer module and a hydraulic clamp module. The hydraulic workstation module is connected to the blowout preventer module respectively. , hydraulic equipment module and hydraulic clamp module connection;

其中,所述水压设备模块用于将增压的水注入被试件,所述防喷器模块用于防止水密封试压中出现井喷,所述液压卡箍模块用于卡紧被试件与防喷器模块,所述液压工作站模块用于控制各个模块开展水密封试压。Among them, the hydraulic equipment module is used to inject pressurized water into the test piece, the blowout preventer module is used to prevent blowout during the water seal pressure test, and the hydraulic clamp module is used to clamp the test piece. Together with the blowout preventer module, the hydraulic workstation module is used to control each module to carry out water seal pressure testing.

所述液压工作站模块设置有相互连接的液压工作站与压力采集模块,所述液压工作站还分别与所述液压卡箍模块和防喷器模块连接,所述液压工作站用于控制防喷器模块和液压卡箍模块的开启和关闭,所述压力采集模块用于采集被试件的压力数据。The hydraulic workstation module is provided with a hydraulic workstation and a pressure acquisition module that are connected to each other. The hydraulic workstation is also connected to the hydraulic clamp module and the blowout preventer module respectively. The hydraulic workstation is used to control the blowout preventer module and the hydraulic pressure acquisition module. The clamp module is opened and closed, and the pressure acquisition module is used to collect the pressure data of the test piece.

所述水压设备模块包括依次连接的变频器、电动试压泵和集成阀,所述变频器还与所述液压工作站连接,所述集成阀还与所述被试件连接。The hydraulic equipment module includes a frequency converter, an electric pressure test pump and an integrated valve that are connected in sequence. The frequency converter is also connected to the hydraulic workstation, and the integrated valve is also connected to the test piece.

本发明的有益效果为:本发明提供一种井控装备水密封试压方法,通过升压过程中计算压力数据有效值,其目的是为了保障压力数据有效值的准确性,能够满足在任何情况下不会超过保压过程中设定的压力值,为现场的施工提供有效的安全保障和基础,提高整个水密封试压的工作效率。The beneficial effects of the present invention are: the present invention provides a water seal pressure testing method for well control equipment, which calculates the effective value of the pressure data during the pressure increase process. The purpose is to ensure the accuracy of the effective value of the pressure data and can satisfy any situation. The pressure value set during the pressure maintaining process will not be exceeded, providing effective safety guarantee and foundation for on-site construction and improving the efficiency of the entire water seal pressure test.

本发明提供的一种井控装备水密封试压系统能够自动控制升压、保压和降压的过程,降低水密封试压的复杂性,在水密封试压过程中对压力数据进行精确计算,能够有效的提升井控装备压力试验的可靠性和安全性。The invention provides a water seal pressure test system for well control equipment that can automatically control the processes of pressure increase, pressure maintenance and pressure reduction, reduce the complexity of water seal pressure test, and accurately calculate pressure data during the water seal pressure test process. , which can effectively improve the reliability and safety of pressure testing of well control equipment.

在本发明的描述中,需要理解的是,术语“中心”、“厚度”、“上”、“下”、“水平”、“顶”、“底”、“内”、“外”、“径向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或隐含指明的技术特征的数量。因此,限定由“第一”、“第二”、“第三”的特征可以明示或隐含地包括一个或者更多个该特征。In the description of the present invention, it should be understood that the terms "center", "thickness", "upper", "lower", "level", "top", "bottom", "inner", "outer", " The orientation or positional relationship indicated by "radial" and so on is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or component referred to must have a specific orientation. Constructed and operated in specific orientations and therefore not to be construed as limitations of the invention. Furthermore, the terms “first”, “second” and “third” are used for descriptive purposes only and cannot be understood as indicating or implying the relative importance or implicitly specifying the number of technical features. Thus, a feature defined by "first", "second", "third" may explicitly or implicitly include one or more of these features.

Claims (9)

1.一种井控装备水密封试压方法,其特征在于,包括以下步骤:1. A water seal pressure testing method for well control equipment, which is characterized in that it includes the following steps: S1、控制水压设备模块将增压的水注入被试件使被试件的压力升高,初始化计数单元并采集被试件的压力数据;S1. Control the hydraulic equipment module to inject pressurized water into the test piece to increase the pressure of the test piece, initialize the counting unit and collect the pressure data of the test piece; S2、获取当前采集的压力数据,判断当前采集的压力数据是否大于增压阈值,若是,则根据计数单元数值计算压力数据有效值,并进入S5,若否,则进入S3;S2. Obtain the currently collected pressure data and determine whether the currently collected pressure data is greater than the pressure increase threshold. If so, calculate the effective value of the pressure data based on the counting unit value and enter S5. If not, enter S3; S3、根据当前采集的压力数据得到压力数据组,计算压力变化率;S3. Obtain the pressure data set based on the currently collected pressure data and calculate the pressure change rate; S4、判断压力变化率是否大于当前采集的压力数据对应的变化率阈值,若是,则计数单元加1,并返回S2,若否,则返回S2;S4. Determine whether the pressure change rate is greater than the change rate threshold corresponding to the currently collected pressure data. If so, the counting unit adds 1 and returns to S2. If not, returns to S2; S5、根据压力数据有效值进行高压试压试验,得到被试件的压力曲线的试压报告,完成井控装备水密封试压。S5. Conduct a high-pressure pressure test according to the effective value of the pressure data, obtain a pressure test report of the pressure curve of the test piece, and complete the water seal pressure test of the well control equipment. 2.根据权利要求1所述的井控装备水密封试压方法,其特征在于,所述S3包括以下分步骤:2. The water seal pressure testing method of well control equipment according to claim 1, characterized in that said S3 includes the following sub-steps: S31、获取当前采集的压力数据前设定时间段内连续采集的一组压力数据,得到压力数据组;S31. Obtain a set of pressure data continuously collected within a set time period before the currently collected pressure data, and obtain a pressure data set; S32、获取当前采集的压力数据,将当前采集的压力数据替换压力数据组中最旧的压力数据,得到新的压力数据组;S32. Obtain the currently collected pressure data, replace the oldest pressure data in the pressure data group with the currently collected pressure data, and obtain a new pressure data group; S33、根据新的压力数据组计算压力变化率。S33. Calculate the pressure change rate based on the new pressure data set. 3.根据权利要求2所述的井控装备水密封试压方法,其特征在于,所述S33中,计算压力变化率I的表达式具体为:3. The water seal pressure testing method of well control equipment according to claim 2, characterized in that, in the S33, the expression for calculating the pressure change rate I is specifically: 式中,M为压力数据组中压力数据总数,T s为压力数据的采样周期,为压力数据x 1与压力数据x 2的差值,/>为压力数据x M-1与压力数据x M的差值。In the formula, M is the total number of pressure data in the pressure data group, T s is the sampling period of pressure data, is the difference between pressure data x 1 and pressure data x 2 ,/> is the difference between pressure data x M-1 and pressure data x M. 4.根据权利要求1所述的井控装备水密封试压方法,其特征在于,所述S2中,计算压力数据有效值Y的表达式具体为:4. The water seal pressure testing method of well control equipment according to claim 1, characterized in that, in the S2, the expression for calculating the effective value Y of the pressure data is specifically: 式中,x tt时刻采集的压力数据,x t-it-i时刻采集的压力数据,x t-Mt-M时刻采集的压力数据,t为当前时刻,i为时间序数,且i=0,…,Mt-i时刻的权重数据,/>t-M时刻的权重数据,/>t时刻的权重数据,N为计数阈值,n为计数单元值。In the formula, x t is the pressure data collected at time t , x ti is the pressure data collected at time t - i , x tM is the pressure data collected at time t - M , t is the current time, i is the time sequence, and i = 0,…, M , is the weight data at time t - i ,/> is the weight data at time t - M ,/> is the weight data at time t , N is the counting threshold, and n is the counting unit value. 5.根据权利要求4所述的井控装备水密封试压方法,其特征在于,所述权重数据根据压力变化率的变化率设置,所述压力变化率的变化率的表达式具体为:5. The water seal pressure testing method of well control equipment according to claim 4, characterized in that the weight data is set according to the change rate of the pressure change rate, and the expression of the change rate of the pressure change rate is specifically: 式中,为/>与/>的差值,/>为/>与/>的差值,/>为压力数据x 1与压力数据x 2的差值,/>为压力数据x 2与压力数据x 3的差值,/>为压力数据x M-2与压力数据x M-1的差值,/>为压力数据x M-1与压力数据x M的差值。In the formula, for/> with/> The difference,/> for/> with/> The difference,/> is the difference between pressure data x 1 and pressure data x 2 ,/> is the difference between pressure data x 2 and pressure data x 3 ,/> is the difference between pressure data x M-2 and pressure data x M-1 , /> is the difference between pressure data x M-1 and pressure data x M. 6.根据权利要求1所述的井控装备水密封试压方法,其特征在于,所述S5中,高压试压试验的方法具体为:6. The water seal pressure test method of well control equipment according to claim 1, characterized in that, in the S5, the method of high-pressure pressure test is specifically: 控制被试件升压直至压力数据有效值到达水密封试压系统的最大压力值,并在最大压力值状态下保压设定时间,保压完成后通过控制被试件降压,完成高压试压试验。Control the pressure increase of the test piece until the effective value of the pressure data reaches the maximum pressure value of the water-sealed pressure test system, and maintain the pressure at the maximum pressure value for a set time. After the pressure maintenance is completed, control the pressure reduction of the test piece to complete the high-pressure test. Pressure test. 7.一种根据权利要求1~6任一所述的井控装备水密封试压方法的系统,其特征在于,系统包括液压工作站模块、水压设备模块、防喷器模块和液压卡箍模块,所述液压工作站模块分别与所述防喷器模块、水压设备模块和液压卡箍模块连接;7. A system for the water seal pressure testing method of well control equipment according to any one of claims 1 to 6, characterized in that the system includes a hydraulic workstation module, a hydraulic equipment module, a blowout preventer module and a hydraulic clamp module , the hydraulic workstation module is connected to the blowout preventer module, hydraulic equipment module and hydraulic clamp module respectively; 其中,所述水压设备模块用于将增压的水注入被试件,所述防喷器模块用于防止水密封试压中出现井喷,所述液压卡箍模块用于卡紧被试件与防喷器模块,所述液压工作站模块用于控制各个模块开展水密封试压。Among them, the hydraulic equipment module is used to inject pressurized water into the test piece, the blowout preventer module is used to prevent blowout during the water seal pressure test, and the hydraulic clamp module is used to clamp the test piece. Together with the blowout preventer module, the hydraulic workstation module is used to control each module to carry out water seal pressure testing. 8.根据权利要求7所述的系统,其特征在于,所述液压工作站模块设置有相互连接的液压工作站与压力采集模块,所述液压工作站还分别与所述液压卡箍模块和防喷器模块连接,所述液压工作站用于控制防喷器模块和液压卡箍模块的开启和关闭,所述压力采集模块用于采集被试件的压力数据。8. The system according to claim 7, characterized in that the hydraulic workstation module is provided with a hydraulic workstation and a pressure acquisition module connected to each other, and the hydraulic workstation is also connected to the hydraulic clamp module and the blowout preventer module respectively. The hydraulic workstation is used to control the opening and closing of the blowout preventer module and the hydraulic clamp module, and the pressure acquisition module is used to collect the pressure data of the test piece. 9.根据权利要求8所述的系统,其特征在于,所述水压设备模块包括依次连接的变频器、电动试压泵和集成阀,所述变频器还与所述液压工作站连接,所述集成阀还与所述被试件连接。9. The system according to claim 8, wherein the hydraulic equipment module includes a frequency converter, an electric pressure test pump and an integrated valve connected in sequence, and the frequency converter is also connected to the hydraulic workstation, and the The integrated valve is also connected to the test piece.
CN202311415237.1A 2023-10-30 2023-10-30 Water seal pressure test method and system for well control equipment Pending CN117147075A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311415237.1A CN117147075A (en) 2023-10-30 2023-10-30 Water seal pressure test method and system for well control equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311415237.1A CN117147075A (en) 2023-10-30 2023-10-30 Water seal pressure test method and system for well control equipment

Publications (1)

Publication Number Publication Date
CN117147075A true CN117147075A (en) 2023-12-01

Family

ID=88910428

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311415237.1A Pending CN117147075A (en) 2023-10-30 2023-10-30 Water seal pressure test method and system for well control equipment

Country Status (1)

Country Link
CN (1) CN117147075A (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101960087A (en) * 2007-12-31 2011-01-26 普拉德研究及开发股份有限公司 The system and method that is used for the well data analysis
CN103556987A (en) * 2013-11-18 2014-02-05 中国石油化工股份有限公司 Hydraulic test system of well control device for oil and gas fields
US9631448B1 (en) * 2016-08-03 2017-04-25 Schlumberger Technology Corporation Distibuted control system for well application
CN109387336A (en) * 2018-12-10 2019-02-26 美钻深海能源科技研发(上海)有限公司 A kind of experimental rig and method for the identification of non-metallic seal sealing performance
CN110360461A (en) * 2019-07-31 2019-10-22 广州特种承压设备检测研究院 Pressure pipeline monitors system, method, apparatus and computer readable storage medium
CN111948059A (en) * 2020-08-07 2020-11-17 上海森松制药设备工程有限公司 Hydrostatic test method, device, equipment and storage medium
CN113223739A (en) * 2021-04-16 2021-08-06 中广核工程有限公司 Nuclear power station containment test system under depth defense

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101960087A (en) * 2007-12-31 2011-01-26 普拉德研究及开发股份有限公司 The system and method that is used for the well data analysis
CN103556987A (en) * 2013-11-18 2014-02-05 中国石油化工股份有限公司 Hydraulic test system of well control device for oil and gas fields
US9631448B1 (en) * 2016-08-03 2017-04-25 Schlumberger Technology Corporation Distibuted control system for well application
CN109387336A (en) * 2018-12-10 2019-02-26 美钻深海能源科技研发(上海)有限公司 A kind of experimental rig and method for the identification of non-metallic seal sealing performance
CN110360461A (en) * 2019-07-31 2019-10-22 广州特种承压设备检测研究院 Pressure pipeline monitors system, method, apparatus and computer readable storage medium
CN111948059A (en) * 2020-08-07 2020-11-17 上海森松制药设备工程有限公司 Hydrostatic test method, device, equipment and storage medium
CN113223739A (en) * 2021-04-16 2021-08-06 中广核工程有限公司 Nuclear power station containment test system under depth defense

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
姚登樽;王玮;范玉然;陶玉霞;: "温度对0.8设计系数下油气管道强度试压过程的影响", 油气储运, no. 09 *
苏同波;聂勇;刘亚熙;: "一种用于精确水压控制的压力传递装置", 装备制造技术, no. 08 *

Similar Documents

Publication Publication Date Title
CN112253118B (en) Gas injection and brine discharge device and method for salt cavern gas storage
CN103775049B (en) Managed pressure drilling experimental device and control method thereof
CN114577418B (en) Pressure vessel leakage detection system based on Internet of things
CN113882322B (en) Intelligent water stopping method for repairing underwater concrete damaged dry chamber
CN103926079B (en) A kind of mixed-flow Hydropower Unit is exerted oneself method for detecting abnormality
CN211874464U (en) Underground separate-layer water injection process system
CN117147075A (en) Water seal pressure test method and system for well control equipment
CN117037422A (en) Hydropower plant waterproof flooding factory emergency disposal method and system based on Internet of things
CN202510089U (en) Intelligent well control system
CN117072140A (en) Marine fine pressure control drilling device and pressure control method
CN107816439A (en) Simulate test device and method that underground true environment carries out centrifugal pump gas-liquid separation efficiency
CN116499942A (en) A self-venting seepage pressure monitoring device for dam monitoring and its application method
CN104019947A (en) Gate detecting equipment for monitoring practical waterpower environment
CN112651139A (en) Reservoir dam technical condition evaluation method
CN219921931U (en) Water pressure testing device for fire hydrant
CN115978439B (en) High-pressure gas storage warehouse drainage system and method for compressed air energy storage
CN214168977U (en) System for automatically opening tail gate of hydropower station through flat pressure
CN114674509A (en) Water tightness detection method for existing salt cavern cavity
CN215977119U (en) Damaged dry chamber cabin of concrete under water restores intelligent stagnant water and equips
CN211898241U (en) A multi-stage venting hole control system
CN104451012B (en) The expansion drum liquid level fault detect flexible measurement method of blast furnace soft water closed circulation system
CN214742152U (en) A simulation test device for the main pump of a converter valve cooling system
CN211081787U (en) Safe flow guide control device of self-blowing geothermal well
CN116125121A (en) Electrolytic tank detection and evaluation system and detection method for water electrolysis hydrogen production equipment
CN115518406B (en) Flue gas water lifting system debugging method and device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20231201

RJ01 Rejection of invention patent application after publication