CN117127416A - Modified TPE (thermoplastic elastomer) artificial leather and preparation method thereof - Google Patents
Modified TPE (thermoplastic elastomer) artificial leather and preparation method thereof Download PDFInfo
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0043—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0063—Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/10—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with styrene-butadiene copolymerisation products or other synthetic rubbers or elastomers except polyurethanes
- D06N3/106—Elastomers
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
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- D06N2209/12—Permeability or impermeability properties
- D06N2209/126—Permeability to liquids, absorption
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Abstract
Description
技术领域Technical field
本发明涉及人造革及其制备方法的技术领域,特别涉及一种改性TPE人造革及其制备方法。The present invention relates to the technical field of artificial leather and its preparation method, and in particular to a modified TPE artificial leather and its preparation method.
背景技术Background technique
人造革是一种外观、手感类似于皮革,可用于代替动物皮革使用的塑料制品,以达到保护动物的目的,通常以织物为底基,涂覆合成树脂、增塑剂及其他塑料助剂压延复合而成。其中,目前国内装饰人造革在生产过程中,通常采用PVC树脂粉、增塑剂、重钙、稳定剂、发泡剂、色饼等主要原料,上述组分制得的人造革存在随着使用时间的增长,人造革容易变硬、变脆,而且增塑剂的添加还会给人造革带来环境污染。Artificial leather is a plastic product that looks and feels like leather and can be used to replace animal leather to protect animals. It usually uses fabric as the base, coated with synthetic resin, plasticizers and other plastic additives, calendered and compounded Become. Among them, the current production process of domestic decorative artificial leather usually uses PVC resin powder, plasticizer, heavy calcium, stabilizer, foaming agent, color cake and other main raw materials. The artificial leather made from the above components has certain deterioration over time. With growth, artificial leather easily becomes hard and brittle, and the addition of plasticizers will also cause environmental pollution to artificial leather.
可见,现有技术还有待改进和提高。It can be seen that the existing technology still needs to be improved and improved.
发明内容Contents of the invention
鉴于上述现有技术的不足之处,本发明的目的在于提供一种不易老化、对环境无污染、环保、无增塑剂的改性TPE人造革及其制备方法。In view of the shortcomings of the above-mentioned prior art, the object of the present invention is to provide a modified TPE artificial leather that is not easy to age, has no pollution to the environment, is environmentally friendly, and has no plasticizer, and a preparation method thereof.
为了达到上述目的,本发明采取了以下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种改性TPE人造革,包括从下至上依次设置的基布、改性TPE发泡层、以及EVA面层;按重量份计算,所述改性TPE发泡层由60~90份EVA、20~40份改性TPE、5~20份纳米活性碳酸钙、4~8份发泡剂、0.2~1份架桥剂、4~10份稳定剂、0.4~0.5份脱模剂、以及1份EVA色母发泡而成;所述改性TPE为将TPE与TPU混合造粒而成。A modified TPE artificial leather, including a base fabric, a modified TPE foam layer, and an EVA surface layer arranged in sequence from bottom to top; calculated in parts by weight, the modified TPE foam layer consists of 60 to 90 parts of EVA, 20 parts ~40 parts modified TPE, 5~20 parts nano active calcium carbonate, 4~8 parts foaming agent, 0.2~1 part bridging agent, 4~10 parts stabilizer, 0.4~0.5 parts release agent, and 1 part EVA color masterbatch is foamed; the modified TPE is made by mixing and granulating TPE and TPU.
所述的改性TPE人造革,其中,所述改性TPE中,所述TPE的硬度为30~40A;所述TPU为聚酯型,硬度为80~85A;所述改性TPE的硬度为60~75A。The modified TPE artificial leather, wherein in the modified TPE, the hardness of the TPE is 30-40A; the TPU is polyester type, the hardness is 80-85A; the hardness of the modified TPE is 60 ~75A.
所述的改性TPE人造革,其中,所述TPE和所述TPU的质量比为2∶(1~1.2)。In the modified TPE artificial leather, the mass ratio of the TPE and the TPU is 2: (1-1.2).
所述的改性TPE人造革,其中,所述纳米活性碳酸钙的粒径为4000~5000目。In the modified TPE artificial leather, the particle size of the nano-active calcium carbonate is 4000-5000 mesh.
所述的改性TPE人造革,其中,所述发泡剂为AC发泡剂,其细度为5~8μm、发气量为200~220mL/g,分解温度为180~220℃。In the modified TPE artificial leather, the foaming agent is an AC foaming agent with a fineness of 5 to 8 μm, a gas generation volume of 200 to 220 mL/g, and a decomposition temperature of 180 to 220°C.
所述的改性TPE人造革,其中,按重量份计算,所述EVA面层由70~80份EVA、10~20份HDPE、5~10份填料颗粒、以及3~5份色母粒制成。The modified TPE artificial leather, wherein, calculated by weight, the EVA surface layer is made of 70 to 80 parts of EVA, 10 to 20 parts of HDPE, 5 to 10 parts of filler particles, and 3 to 5 parts of color masterbatch .
所述的改性TPE人造革,其中,所述基布为仿棉绒布、麂皮绒、毛圈布,所述基布的克重为70~200gsm。In the modified TPE artificial leather, the base fabric is imitation cotton flannel, suede, or terry cloth, and the base fabric has a weight of 70 to 200 gsm.
所述的改性TPE人造革,其中,所述EVA面层上还设置有由水性PU形成的表面处理层。In the modified TPE artificial leather, a surface treatment layer formed of water-based PU is also provided on the EVA surface layer.
一种改性TPE人造革的制备方法,包括如下步骤:A method for preparing modified TPE artificial leather, including the following steps:
将TPE与TPU按比例置于转速为20~50r/min速度下的搅拌机中搅拌混合,造粒制得改性TPE;Place TPE and TPU in proportion in a mixer at a speed of 20 to 50 r/min, stir and mix, and granulate to obtain modified TPE;
将60~90份EVA、20~40份改性TPE、5~20份纳米活性碳酸钙、4~8份发泡剂、0.2~1份架桥剂、4~10份稳定剂、0.4~0.5份脱模剂、以及1份EVA色母置于密炼机中混料塑化,再置于开炼机中混料炼胶,后置于挤出机中,经模头成片状制得混合料;Mix 60 to 90 parts of EVA, 20 to 40 parts of modified TPE, 5 to 20 parts of nano activated calcium carbonate, 4 to 8 parts of foaming agent, 0.2 to 1 part of bridging agent, 4 to 10 parts of stabilizer, 0.4 to 0.5 1 part of release agent and 1 part of EVA color masterbatch are mixed and plasticized in an internal mixer, then mixed and mixed in an open mixer, and then placed in an extruder and formed into sheets through a die. Mixture;
将混合料置于模具中,热压发泡,制得片材;The mixture is placed in a mold, hot-pressed and foamed to prepare a sheet;
将片材经过熔接机熔接,连续开片机开片,制得第一卷料;The sheets are welded by a welding machine and opened by a continuous slicer to prepare the first roll;
将第一卷料经过PUR贴合机贴合基布,制得第二卷料;The first roll of material is bonded to the base fabric through a PUR laminating machine to prepare the second roll of material;
将第二卷料经过流延机与EVA面层贴合并压纹,制得第三卷料;The second roll material is bonded and embossed with the EVA surface layer through a casting machine to prepare the third roll material;
在第三卷料的表面使用水性PU,经80目及100目的消光处理,烘干后制得如权利要求1-8任一项所述的改性TPE人造革。Water-based PU is used on the surface of the third roll, and after matting treatment of 80 mesh and 100 mesh, the modified TPE artificial leather as described in any one of claims 1 to 8 is obtained after drying.
所述的改性TPE人造革的制备方法,其中,所述开炼机的温度为80~100℃;所述挤出机的温度为80~110℃;所述热压发泡具体为在温度为180~215℃的油压发泡机中,加热30~45min发泡;所述流延机的温度为185℃、200℃、210℃,模头温度为220℃,流延速度为8~15m/min。The preparation method of the modified TPE artificial leather, wherein the temperature of the open mill is 80-100°C; the temperature of the extruder is 80-110°C; the hot-press foaming is performed at a temperature of In a hydraulic foaming machine at 180-215°C, heat for 30-45 minutes to foam; the temperature of the casting machine is 185°C, 200°C, 210°C, the die temperature is 220°C, and the casting speed is 8-15m /min.
有益效果:Beneficial effects:
本发明提供了一种改性TPE人造革及其制备方法,通过采用TPU对TPE进行改性,提升改性TPE的硬度、回弹性、耐老化性能、耐磨性能等性能,再将改性TPE和EVA发泡制得发泡层,提升发泡层的综合性能。柔软、强度高、回弹性好的EVA面层使得人造革的手感仿真度更高,辅以表面处理层,提升人造革的耐腐蚀性、耐脏污、耐水性能等。The invention provides a modified TPE artificial leather and a preparation method thereof. By using TPU to modify the TPE, the hardness, resilience, aging resistance, wear resistance and other properties of the modified TPE are improved, and then the modified TPE and EVA foaming produces a foam layer to improve the overall performance of the foam layer. The soft, high-strength, and resilient EVA surface layer makes the artificial leather feel more realistic, and is supplemented by a surface treatment layer to improve the corrosion resistance, dirt resistance, and water resistance of the artificial leather.
具体实施方式Detailed ways
本发明提供一种改性TPE人造革及其制备方法,为使本发明的目的、技术方案及效果更加清楚、明确,以下举实施例对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明的保护范围。The present invention provides a modified TPE artificial leather and a preparation method thereof. In order to make the purpose, technical solution and effect of the present invention clearer and clearer, the following examples are given to further describe the present invention in detail. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the scope of the present invention.
本发明提供一种改性TPE人造革,包括从下至上依次设置的基布、改性TPE发泡层、以及EVA面层;按重量份计算,所述改性TPE发泡层由60~90份EVA、20~40份改性TPE、5~20份纳米活性碳酸钙、4~8份发泡剂、0.2~1份架桥剂、4~10份稳定剂、0.4~0.5份脱模剂、以及1份EVA色母发泡而成。EVA为乙烯-醋酸乙烯共聚物的橡胶发泡材料,具有良好的化学稳定性、耐老化、耐水性、耐腐蚀性、回弹性、韧性等特点,辅以柔软、服帖,抓地能力更强,即防滑效果更好的TPE,使得发泡层的综合性能更佳。具体的,所述EVA中VA的质量含量为18%,随着VA含量的增加,EVA的密度、熔体流动速率、弹性、柔软性、相溶性、拉伸强度、断裂伸长率等性能会增加,拉伸模量和硬度会降低。具体的,发泡剂用于促使发泡层发泡成型时产生气体,增加发泡层的弹性。架桥剂亦为交联剂,用于使发泡层交联成型。稳定剂能提高发泡层的光稳定性和热稳定性,防止产品发生黄变,迁移。脱模剂的添加使得置于模具中完成发泡的产品快速脱模,保证产品脱模时的完整性。EVA色母的添加用于为产品提供生产所需的颜色。The invention provides a modified TPE artificial leather, which includes a base fabric, a modified TPE foam layer, and an EVA surface layer arranged in sequence from bottom to top; calculated in parts by weight, the modified TPE foam layer consists of 60 to 90 parts EVA, 20 to 40 parts of modified TPE, 5 to 20 parts of nano-activated calcium carbonate, 4 to 8 parts of foaming agent, 0.2 to 1 part of bridging agent, 4 to 10 parts of stabilizer, 0.4 to 0.5 parts of release agent, And 1 part of EVA color masterbatch is foamed. EVA is a rubber foam material made of ethylene-vinyl acetate copolymer. It has good chemical stability, aging resistance, water resistance, corrosion resistance, resilience, toughness, etc., supplemented by softness, conformability, and stronger gripping ability. That is, TPE with better anti-slip effect makes the overall performance of the foam layer better. Specifically, the mass content of VA in the EVA is 18%. As the VA content increases, the density, melt flow rate, elasticity, softness, compatibility, tensile strength, elongation at break and other properties of EVA will decrease. As it increases, the tensile modulus and hardness decrease. Specifically, the foaming agent is used to promote the generation of gas when the foaming layer is foamed and molded, and to increase the elasticity of the foaming layer. The bridging agent is also a cross-linking agent, which is used to cross-link and shape the foam layer. Stabilizers can improve the light stability and thermal stability of the foam layer and prevent yellowing and migration of the product. The addition of release agent allows the foamed product placed in the mold to be quickly demoulded, ensuring the integrity of the product when demolded. The addition of EVA masterbatch is used to provide the product with the color required for production.
具体的,所述改性TPE为将TPE与TPU混合造粒而成。TPE是苯乙烯类热塑性弹性体,为丁二烯或异戊二烯与苯乙烯嵌段聚合的共聚物,软链段是丁二烯或加氢丁二烯。TPU为热塑性聚氨酯弹性体,TPU的硬链段是二异氰酸酯和扩链剂,软链段是低聚物多元醇长链。TPE的弹性恢复能力较慢,TPU的弹性恢复能力较快,高硬度的TPE加工容易造成制品变形,而TPU具有优良的弹性,使得改性后的TPE制得的成品不易变形。此外,TPE的手感相对于TPU而言更加细腻,TPE属于中低硬度,在触感和舒适度上更为优越,TPU属于中高硬度,在弹性和强度上更为优越。通过在TPE中混合TPU,使得发泡层的硬度、柔软度、回弹性等性能处于适宜的范围内,且能提高人造革的耐黄变性能、耐老化性能、耐磨性能。Specifically, the modified TPE is obtained by mixing and granulating TPE and TPU. TPE is a styrenic thermoplastic elastomer, which is a copolymer of butadiene or isoprene and styrene block polymerization. The soft segment is butadiene or hydrogenated butadiene. TPU is a thermoplastic polyurethane elastomer. The hard segment of TPU is diisocyanate and chain extender, and the soft segment is long chain oligomer polyol. The elastic recovery ability of TPE is slow, and the elastic recovery ability of TPU is fast. The processing of high-hardness TPE can easily cause product deformation, while TPU has excellent elasticity, making the finished product made of modified TPE less likely to deform. In addition, the feel of TPE is more delicate than that of TPU. TPE has a medium-low hardness and is superior in touch and comfort. TPU has a medium-high hardness and is superior in elasticity and strength. By mixing TPU into TPE, the hardness, softness, resilience and other properties of the foam layer can be within an appropriate range, and the yellowing resistance, aging resistance and wear resistance of artificial leather can be improved.
在一些实施方式中,所述改性TPE中,所述TPE的硬度为30~40A。TPE的硬度可通过调节苯乙烯的含量,以及乙烯基的加成程度来控制,乙烯基含量少则软,乙烯基含量多则硬,Tg高。所述TPU为聚酯型,硬度为80~85A。TPU的硬度主要通过调节二异氰酸酯和多元醇的比例来调节。综合TPE和TPU后,所述改性TPE的硬度为60~75A。In some embodiments, in the modified TPE, the hardness of the TPE is 30-40A. The hardness of TPE can be controlled by adjusting the styrene content and the degree of vinyl addition. A low vinyl content makes it soft, while a high vinyl content makes it hard and has a high Tg. The TPU is polyester type with a hardness of 80-85A. The hardness of TPU is mainly adjusted by adjusting the ratio of diisocyanate and polyol. After combining TPE and TPU, the hardness of the modified TPE is 60-75A.
在某些实施方式中,所述TPE和所述TPU的质量比为2∶(1~1.2)。通过限定中低硬度的TPE的含量以及中高硬度TPU的硬度,使得改性TPU软硬适中,达到适宜的硬度和回弹性,皮革仿真手感更佳。In some embodiments, the mass ratio of the TPE and the TPU is 2: (1-1.2). By limiting the content of medium-low hardness TPE and the hardness of medium-high hardness TPU, the modified TPU is moderately soft and hard, achieving appropriate hardness and resilience, and a better leather simulation feel.
在一些实施方式中,所述纳米活性碳酸钙的粒径为4000~5000目。纳米活性碳酸钙作为填料,用于填充发泡孔隙,使得发泡层变得致密,为发泡层提供支撑骨架,避免发泡层中泡孔坍塌变形。In some embodiments, the particle size of the nano-activated calcium carbonate is 4000-5000 mesh. Nano-activated calcium carbonate is used as a filler to fill the foaming pores, making the foaming layer dense, providing a supporting skeleton for the foaming layer, and preventing the cells in the foaming layer from collapse and deformation.
在一些实施方式中,所述发泡剂为AC发泡剂,其细度为5~8μm、发气量为200~220mL/g,分解温度为180~220℃。In some embodiments, the foaming agent is an AC foaming agent with a fineness of 5 to 8 μm, a gas generation volume of 200 to 220 mL/g, and a decomposition temperature of 180 to 220°C.
在一些实施方式中,所述架桥剂为双叔丁基过氧化异丙基苯,简称BIPB,能提高架桥速度和交联密度。BIPB可用于EVA发泡,其交联产物有甲烷、丙酮、叔丁醇等易挥发的气体,因此在操作过程及制成的制品中无刺激性臭味。In some embodiments, the bridging agent is bis-tert-butyl cumene peroxide, or BIPB for short, which can increase the bridging speed and cross-linking density. BIPB can be used for EVA foaming, and its cross-linked products include volatile gases such as methane, acetone, tert-butyl alcohol, etc., so there is no irritating odor during the operation process and in the finished products.
在一些实施方式中,所述稳定剂为钾锌热稳定剂、钙锌稳定剂、钡锌稳定剂中的一种。本实施例优选由4~10份硫酸钡和0.2~0.8份氧化锌组成的钡锌稳定剂。上述组分构成的钡锌稳定剂具有优良的热、光稳定性,初期着色性小,透明度高,色泽稳定性好,有良好的分散性,桥出倾向小。In some embodiments, the stabilizer is one of a potassium zinc heat stabilizer, a calcium zinc stabilizer, and a barium zinc stabilizer. In this embodiment, a barium zinc stabilizer composed of 4 to 10 parts of barium sulfate and 0.2 to 0.8 parts of zinc oxide is preferred. The barium-zinc stabilizer composed of the above components has excellent thermal and light stability, low initial coloration, high transparency, good color stability, good dispersion, and small tendency to bridge.
在一些实施方式中,所述脱模剂为硬脂酸。In some embodiments, the release agent is stearic acid.
在一些实施方式中,按重量份计算,所述EVA面层由70~80份EVA、10~20份HDPE、5~10份填料颗粒(PE填充母粒(碳酸钙含量50%))、以及3~5份色母粒制成。采用HDPE改性EVA,改善EVA的内聚力和机械性能,使EVA面层质地柔软、强度高、回弹性好。In some embodiments, calculated in parts by weight, the EVA surface layer consists of 70 to 80 parts of EVA, 10 to 20 parts of HDPE, 5 to 10 parts of filler particles (PE filled masterbatch (calcium carbonate content 50%)), and Made from 3 to 5 parts of color masterbatch. HDPE is used to modify EVA to improve the cohesion and mechanical properties of EVA, making the EVA surface layer soft, strong and resilient.
在一些实施方式中,所述基布可为仿棉绒布、麂皮绒、毛圈布,所述基布的克重为70~200gsm。具体的,当基布为仿棉绒布时,其克重为120~150gsm;当基布为麂皮绒时,其克重为130~200gsm;当基布为毛圈布时,其克重为70~100gsm。In some embodiments, the base fabric can be cotton-like velvet, suede, or terry fabric, and the base fabric has a weight of 70 to 200 gsm. Specifically, when the base fabric is cotton-like velvet, its grammage is 120-150gsm; when the base fabric is suede, its grammage is 130-200gsm; when the base fabric is terry cloth, its grammage is 70~100gsm.
在一些实施方式中,所述EVA面层上还设置有由水性PU形成的表面处理层。EVA面层同样含有细小致密的泡孔,在其上设置由水性PU形成的表面处理层,以达到提高耐磨性、耐水性、耐化学腐蚀性、弹性、耐挠曲性能等性能,提升表面柔软、丰满的手感,提升光泽度等的目的。In some embodiments, the EVA surface layer is further provided with a surface treatment layer formed of water-based PU. The EVA surface layer also contains small and dense cells, and a surface treatment layer made of water-based PU is set on it to improve wear resistance, water resistance, chemical corrosion resistance, elasticity, flex resistance and other properties, and improve the surface Soft, plump feel, to enhance gloss, etc.
本发明还提供了一种改性TPE人造革的制备方法,包括如下步骤:The invention also provides a method for preparing modified TPE artificial leather, which includes the following steps:
(1)将TPE(硬度为30~40A)与聚酯型TPU(硬度为80~85A)按质量比为2∶(1~1.2)的比例置于转速为20~50r/min速度下的搅拌机中搅拌混合30min,使用挤出造粒机造粒制得改性TPE。(1) Place TPE (hardness 30~40A) and polyester TPU (hardness 80~85A) in a mixer with a mass ratio of 2: (1~1.2) at a speed of 20~50r/min. Mix at medium for 30 minutes, and use an extrusion granulator to granulate to prepare modified TPE.
(2)按重量份计算,将60~90份EVA、20~40份改性TPE、5~20份纳米活性碳酸钙、4~8份发泡剂、0.2~1份架桥剂、4~10份稳定剂、0.4~0.5份脱模剂、以及1份EVA色母置于密炼机中混料塑化20~30min,再置于温度为80~100℃的开炼机中混料炼胶5min,后置于温度为80~110℃的挤出机中,经模头成片状制得混合料。(2) Calculated in parts by weight, add 60 to 90 parts of EVA, 20 to 40 parts of modified TPE, 5 to 20 parts of nano active calcium carbonate, 4 to 8 parts of foaming agent, 0.2 to 1 part of bridging agent, 4 to 10 parts of stabilizer, 0.4 to 0.5 parts of release agent, and 1 part of EVA color masterbatch are mixed and plasticized in an internal mixer for 20 to 30 minutes, and then placed in an open mixer at a temperature of 80 to 100°C for mixing and mixing. Glue for 5 minutes, then place it in an extruder with a temperature of 80 to 110°C, and pass the die into a sheet to prepare the mixture.
(3)将混合料置于模具中,在温度为180~215℃的油压发泡机中,加热30~45min发泡,制得片材。(3) Place the mixture in a mold, heat and foam it in a hydraulic foaming machine at a temperature of 180 to 215°C for 30 to 45 minutes to prepare a sheet.
(4)将片材经过熔接机熔接,连续开片机开片,制得厚度为1~1.5mm的第一卷料。(4) The sheets are welded by a welding machine and opened by a continuous opening machine to obtain a first roll with a thickness of 1 to 1.5 mm.
(5)将第一卷料经过PUR贴合机贴合基布(基布可以是仿棉绒布(120~150gsm)、麂皮绒(130~200gsm)、毛圈布(70~100gsm)等),制得第二卷料。(5) Pass the first roll of material to the base fabric through a PUR laminating machine (the base fabric can be imitation cotton flannel (120~150gsm), suede (130~200gsm), terry cloth (70~100gsm), etc.) , to prepare the second roll material.
(6)将第二卷料经过流延机(温度为185℃、200℃、210℃,模头温度为220℃,流延速度为8~15m/min),贴合厚度为0.09~0.15mm,与EVA面层贴合并压纹,制得第三卷料。所述EVA面层由70~80份EVA、10~20份HDPE、5~10份填料颗粒、以及3~5份色母粒制成。(6) Pass the second roll material through the casting machine (temperature is 185°C, 200°C, 210°C, die temperature is 220°C, casting speed is 8~15m/min), and the laminating thickness is 0.09~0.15mm , bonded and embossed with the EVA surface layer to prepare the third roll material. The EVA surface layer is made of 70 to 80 parts of EVA, 10 to 20 parts of HDPE, 5 to 10 parts of filler particles, and 3 to 5 parts of color masterbatch.
(7)在第三卷料的表面(即EVA面层的表面)使用水性PU,经80目及100目的消光处理,速度为15m/min,在温度为120℃的条件下将水性PU烘干后,在EVA面层表面形成表面处理层,制得所述的改性TPE人造革。(7) Use water-based PU on the surface of the third roll (i.e., the surface of the EVA surface layer). After matting treatment of 80 mesh and 100 mesh, the water-based PU is dried at a speed of 15m/min at a temperature of 120°C. Finally, a surface treatment layer is formed on the surface of the EVA surface layer to prepare the modified TPE artificial leather.
即人造革的制备流程为:TPE经过造粒改性后,在密炼机中混料塑化,再在开炼机中混料,后在挤出机中成片状,再经过油压发泡机发泡,经过熔接机熔接,连续开片机开片,经过PUR热熔胶贴合机贴合基布。再然后在流延机贴合EVA面层压纹,最后经过水性表面处理加工制得成品。上述人造革中通过采用TPU对TPE进行改性,提升改性TPE的硬度、回弹性、耐老化性能、耐磨性能等性能,再将改性TPE和EVA发泡制得发泡层,提升发泡层的综合性能。柔软、强度高、回弹性好的EVA面层使得人造革的手感仿真度更高,辅以表面处理层,提升人造革的耐腐蚀性、耐脏污、耐水性能等。That is, the preparation process of artificial leather is: after TPE is granulated and modified, it is mixed and plasticized in an internal mixer, then mixed in an open mill, and finally formed into sheets in an extruder, and then hydraulically foamed It is foamed by machine, welded by a welding machine, opened by a continuous opening machine, and bonded to the base fabric by a PUR hot melt adhesive laminating machine. Then the EVA surface layer is embossed in a casting machine, and finally the finished product is processed through water-based surface treatment. In the above-mentioned artificial leather, TPE is modified with TPU to improve the hardness, resilience, aging resistance, wear resistance and other properties of the modified TPE, and then the modified TPE and EVA are foamed to form a foaming layer to improve the foaming overall performance of the layer. The soft, high-strength, and resilient EVA surface layer makes the artificial leather feel more realistic, and is supplemented by a surface treatment layer to improve the corrosion resistance, dirt resistance, and water resistance of the artificial leather.
为了进一步说明本发明提供的一种人造革及其制备方法,提供如下实施例。In order to further illustrate the artificial leather and its preparation method provided by the present invention, the following examples are provided.
实施例1Example 1
一种人造革,包括从下至上依次设置的基布、改性TPE发泡层、EVA面层、以及表面处理层。An artificial leather includes a base fabric, a modified TPE foam layer, an EVA surface layer, and a surface treatment layer arranged in sequence from bottom to top.
一种人造革的制备方法,包括如下步骤:A method for preparing artificial leather, including the following steps:
(1)将TPE(硬度为30A)与聚酯型TPU(硬度为85A)按质量比为2∶1的比例置于转速为35r/min速度下的搅拌机中搅拌混合30min,使用挤出造粒机造粒制得硬度为70A的改性TPE。(1) Mix TPE (hardness 30A) and polyester TPU (hardness 85A) in a mixer with a mass ratio of 2:1 for 30 minutes at a speed of 35r/min, and use extrusion granulation. Modified TPE with a hardness of 70A was prepared by machine granulation.
(2)按重量份计算,将90份EVA、40份改性TPE、20份纳米活性碳酸钙(粒径为4000目)、8份AC发泡剂、1份BIPB、10份硫酸钡、0.8份氧化锌、0.5份硬脂酸、以及1份EVA色母置于密炼机中混料塑化30min,再置于温度为90℃的开炼机中混料炼胶5min,后置于温度为100℃的挤出机中,经模头成片状制得混合料。(2) Calculated in parts by weight, add 90 parts of EVA, 40 parts of modified TPE, 20 parts of nano-activated calcium carbonate (particle size is 4000 mesh), 8 parts of AC foaming agent, 1 part of BIPB, 10 parts of barium sulfate, 0.8 Put 0.5 parts of zinc oxide, 0.5 parts of stearic acid, and 1 part of EVA color masterbatch in an internal mixer to mix and plasticize for 30 minutes, then place them in an open mixer with a temperature of 90°C for 5 minutes, and then place them at a temperature of 90°C. In an extruder at 100°C, the mixture is formed into sheets through a die.
(3)将混合料置于模具中,在温度为180℃的油压发泡机中,加热45min发泡,制得片材。(3) Place the mixture in a mold, heat and foam it in a hydraulic foaming machine at a temperature of 180°C for 45 minutes to prepare a sheet.
(4)将片材经过熔接机熔接,连续开片机开片,制得厚度为1.5mm的第一卷料。(4) The sheets are welded by a welding machine and opened by a continuous slicer to obtain a first roll with a thickness of 1.5mm.
(5)将第一卷料经过PUR贴合机贴合克重为130gsm的基布(仿棉绒布),制得第二卷料。(5) Laminate the first roll of material to a base fabric (imitation cotton flannel cloth) with a weight of 130gsm through a PUR laminating machine to prepare the second roll of material.
(6)将第二卷料经过流延机(温度为185℃、200℃、210℃,模头温度为220℃,流延速度为10m/min),贴合厚度为0.10mm,与EVA面层贴合并压纹,制得第三卷料。所述EVA面层由70份EVA、10份HDPE、5份填料颗粒、以及3份色母粒制成。(6) Pass the second roll of material through the casting machine (temperature is 185°C, 200°C, 210°C, die temperature is 220°C, casting speed is 10m/min), the lamination thickness is 0.10mm, and the EVA surface is The layers are bonded and embossed to prepare the third roll material. The EVA surface layer is made of 70 parts EVA, 10 parts HDPE, 5 parts filler particles, and 3 parts color masterbatch.
(7)在第三卷料的表面(即EVA面层的表面)使用水性PU,经80目及100目的消光处理,速度为15m/min,在温度为120℃的条件下将水性PU烘干后,在EVA面层表面形成表面处理层,制得所述的改性TPE人造革。(7) Use water-based PU on the surface of the third roll (i.e., the surface of the EVA surface layer). After matting treatment of 80 mesh and 100 mesh, the water-based PU is dried at a speed of 15m/min at a temperature of 120°C. Finally, a surface treatment layer is formed on the surface of the EVA surface layer to prepare the modified TPE artificial leather.
实施例2Example 2
一种人造革,包括从下至上依次设置的基布、改性TPE发泡层、EVA面层、以及表面处理层。An artificial leather includes a base fabric, a modified TPE foam layer, an EVA surface layer, and a surface treatment layer arranged in sequence from bottom to top.
一种人造革的制备方法,包括如下步骤:A method for preparing artificial leather, including the following steps:
(1)将TPE(硬度为40A)与聚酯型TPU(硬度为80A)按质量比为2∶1.2的比例置于转速为20r/min速度下的搅拌机中搅拌混合30min,使用挤出造粒机造粒制得硬度为65A的改性TPE。(1) Place TPE (hardness 40A) and polyester TPU (hardness 80A) in a mixer with a mass ratio of 2:1.2 and stir for 30 minutes at a speed of 20r/min. Use extrusion granulation. Modified TPE with a hardness of 65A was prepared by machine granulation.
(2)按重量份计算,将75份EVA、30份改性TPE、10份纳米活性碳酸钙(粒径为5000目)、6份AC发泡剂、0.5份BIPB、6份硫酸钡、0.5份氧化锌、0.5份硬脂酸、以及1份EVA色母置于密炼机中混料塑化25min,再置于温度为100℃的开炼机中混料炼胶5min,后置于温度为80℃的挤出机中,经模头成片状制得混合料。(2) In terms of parts by weight, 75 parts of EVA, 30 parts of modified TPE, 10 parts of nano-activated calcium carbonate (particle size is 5000 mesh), 6 parts of AC foaming agent, 0.5 parts of BIPB, 6 parts of barium sulfate, 0.5 0.5 parts of zinc oxide, 0.5 parts of stearic acid, and 1 part of EVA color masterbatch were mixed and plasticized in an internal mixer for 25 minutes, then placed in an open mixer at a temperature of 100°C for 5 minutes, and then placed at a temperature of 100°C. In an extruder at 80°C, the mixture is formed into sheets through a die.
(3)将混合料置于模具中,在温度为215℃的油压发泡机中,加热30min发泡,制得片材。(3) Place the mixture in a mold, heat and foam it in a hydraulic foaming machine at a temperature of 215°C for 30 minutes to prepare a sheet.
(4)将片材经过熔接机熔接,连续开片机开片,制得厚度为1.5mm的第一卷料。(4) The sheets are welded by a welding machine and opened by a continuous slicer to obtain a first roll with a thickness of 1.5mm.
(5)将第一卷料经过PUR贴合机贴合克重为130gsm的基布(仿棉绒布),制得第二卷料。(5) Laminate the first roll of material to a base fabric (imitation cotton flannel cloth) with a weight of 130gsm through a PUR laminating machine to prepare the second roll of material.
(6)将第二卷料经过流延机(温度为185℃、200℃、210℃,模头温度为220℃,流延速度为10m/min),贴合厚度为0.10mm,与EVA面层贴合并压纹,制得第三卷料。所述EVA面层由75份EVA、15份HDPE、7份填料颗粒、以及4份色母粒制成。(6) Pass the second roll of material through the casting machine (temperature is 185°C, 200°C, 210°C, die temperature is 220°C, casting speed is 10m/min), the lamination thickness is 0.10mm, and the EVA surface is The layers are bonded and embossed to prepare the third roll material. The EVA surface layer is made of 75 parts EVA, 15 parts HDPE, 7 parts filler particles, and 4 parts masterbatch.
(7)在第三卷料的表面(即EVA面层的表面)使用水性PU,经80目及100目的消光处理,速度为15m/min,在温度为120℃的条件下将水性PU烘干后,在EVA面层表面形成表面处理层,制得所述的改性TPE人造革。(7) Use water-based PU on the surface of the third roll (i.e., the surface of the EVA surface layer). After matting treatment of 80 mesh and 100 mesh, the water-based PU is dried at a speed of 15m/min at a temperature of 120°C. Finally, a surface treatment layer is formed on the surface of the EVA surface layer to prepare the modified TPE artificial leather.
实施例3Example 3
一种人造革,包括从下至上依次设置的基布、改性TPE发泡层、EVA面层、以及表面处理层。An artificial leather includes a base fabric, a modified TPE foam layer, an EVA surface layer, and a surface treatment layer arranged in sequence from bottom to top.
一种人造革的制备方法,包括如下步骤:A method for preparing artificial leather, including the following steps:
(1)将TPE(硬度为35A)与聚酯型TPU(硬度为83A)按质量比为2∶1.1的比例置于转速为50r/min速度下的搅拌机中搅拌混合30min,使用挤出造粒机造粒制得硬度为60A的改性TPE。(1) Place TPE (hardness 35A) and polyester TPU (hardness 83A) in a mixer with a mass ratio of 2:1.1 and stir for 30 minutes at a speed of 50r/min. Use extrusion granulation. Modified TPE with a hardness of 60A was prepared by machine granulation.
(2)按重量份计算,将60份EVA、20份改性TPE、5份纳米活性碳酸钙(4500目)、4份AC发泡剂、0.2份BIPB、4份硫酸钡、0.2份氧化锌、0.4份硬脂酸、以及1份EVA色母置于密炼机中混料塑化20min,再置于温度为80℃的开炼机中混料炼胶5min,后置于温度为110℃的挤出机中,经模头成片状制得混合料。(2) Calculated in parts by weight, add 60 parts of EVA, 20 parts of modified TPE, 5 parts of nano-activated calcium carbonate (4500 mesh), 4 parts of AC foaming agent, 0.2 parts of BIPB, 4 parts of barium sulfate, and 0.2 parts of zinc oxide , 0.4 parts of stearic acid, and 1 part of EVA color masterbatch are mixed and plasticized in an internal mixer for 20 minutes, then placed in an open mixer at a temperature of 80°C for mixing and mixing for 5 minutes, and then placed at a temperature of 110°C In the extruder, the mixture is made into sheets through the die head.
(3)将混合料置于模具中,在温度为195℃的油压发泡机中,加热40min发泡,制得片材。(3) Place the mixture in a mold, heat and foam it in a hydraulic foaming machine at a temperature of 195°C for 40 minutes to prepare a sheet.
(4)将片材经过熔接机熔接,连续开片机开片,制得厚度为1.5mm的第一卷料。(4) The sheets are welded by a welding machine and opened by a continuous slicer to obtain a first roll with a thickness of 1.5mm.
(5)将第一卷料经过PUR贴合机贴合克重为130gsm的基布(仿棉绒布),制得第二卷料。(5) Laminate the first roll of material to a base fabric (imitation cotton flannel cloth) with a weight of 130gsm through a PUR laminating machine to prepare the second roll of material.
(6)将第二卷料经过流延机(温度为185℃、200℃、210℃,模头温度为220℃,流延速度为10m/min),贴合厚度为0.10mm,与EVA面层贴合并压纹,制得第三卷料。所述EVA面层由80份EVA、20份HDPE、10份填料颗粒、以及5份色母粒制成。(6) Pass the second roll of material through the casting machine (temperature is 185°C, 200°C, 210°C, die temperature is 220°C, casting speed is 10m/min), the lamination thickness is 0.10mm, and the EVA surface is The layers are bonded and embossed to prepare the third roll material. The EVA surface layer is made of 80 parts EVA, 20 parts HDPE, 10 parts filler particles, and 5 parts masterbatch.
(7)在第三卷料的表面(即EVA面层的表面)使用水性PU,经80目及100目的消光处理,速度为15m/min,在温度为120℃的条件下将水性PU烘干后,在EVA面层表面形成表面处理层,制得所述的改性TPE人造革。(7) Use water-based PU on the surface of the third roll (i.e., the surface of the EVA surface layer). After matting treatment of 80 mesh and 100 mesh, the water-based PU is dried at a speed of 15m/min at a temperature of 120°C. Finally, a surface treatment layer is formed on the surface of the EVA surface layer to prepare the modified TPE artificial leather.
对比例1Comparative example 1
对比例1和实施例1的制备方法基本相同,不同之处在于:对比例1的TPE并未经过TPU改性,即直接将TPE和EVA、以及其它助剂混料。The preparation methods of Comparative Example 1 and Example 1 are basically the same, except that the TPE of Comparative Example 1 has not been modified by TPU, that is, TPE, EVA, and other additives are directly mixed.
对比例2Comparative example 2
对比例2和实施例1的制备方法基本相同,不同之处在于:对比例2中TPE和聚酯型TPU的质量比为1∶1。The preparation methods of Comparative Example 2 and Example 1 are basically the same, except that in Comparative Example 2, the mass ratio of TPE and polyester TPU is 1:1.
性能检测Performance testing
将实施例1-3、对比例1-2制得的人造革进行测试,结果如下:The artificial leather prepared in Examples 1-3 and Comparative Examples 1-2 was tested, and the results are as follows:
测试标准:拉伸测试、撕裂测试、剥离负荷按照GB/T 38612-2020《人造革合成革试验方法拉伸负荷及断裂伸长率的测定》标准;抗老化测试按照GB/T 16422.3-2014标准;耐磨色牢度按照AATCC 8-2007标准。Test standards: Tensile test, tear test and peel load are in accordance with GB/T 38612-2020 "Test Methods for Artificial Leather and Synthetic Leather - Determination of Tensile Load and Elongation at Break"; the anti-aging test is in accordance with GB/T 16422.3-2014 standard ; The color fastness to abrasion is in accordance with AATCC 8-2007 standards.
由上数据可知:对比例1并未采用TPU对TPE进行改性,使得其剥离负荷降低,也就是说经过TPU改性的TPE再进行发泡,可以增加材料与底布粘合性能,使剥离负荷达到要求。对比例2中当TPU的添加量逐渐增加至与TPE相当时,整体人造革材料的弹性会增加,拉伸负荷也会增加,因而使整体的材质更偏向于橡胶感,减少了皮革的柔软感。From the above data, it can be seen that Comparative Example 1 did not use TPU to modify the TPE, so that its peeling load was reduced. That is to say, the TPE modified by TPU and then foamed can increase the bonding performance between the material and the base fabric and make the peeling easier. The load meets the requirements. In Comparative Example 2, when the added amount of TPU gradually increases to be equivalent to that of TPE, the elasticity of the overall artificial leather material will increase, and the tensile load will also increase, thus making the overall material more rubbery and reducing the softness of the leather.
综上所述,本发明通过采用TPU对TPE进行改性,提升改性TPE的硬度、回弹性、耐老化性能、耐磨性能等性能,再将改性TPE和EVA发泡制得发泡层,提升发泡层的综合性能。柔软、强度高、回弹性好的EVA面层使得人造革的手感仿真度更高,辅以表面处理层,提升人造革的耐腐蚀性、耐脏污、耐水性能等。In summary, the present invention uses TPU to modify TPE to improve the hardness, resilience, aging resistance, wear resistance and other properties of the modified TPE, and then foams the modified TPE and EVA to obtain a foaming layer , improve the comprehensive performance of the foaming layer. The soft, high-strength, and resilient EVA surface layer makes the artificial leather feel more realistic, and is supplemented by a surface treatment layer to improve the corrosion resistance, dirt resistance, and water resistance of the artificial leather.
可以理解的是,对本领域普通技术人员来说,可以根据本发明的技术方案及其发明构思加以等同替换或改变,而所有这些改变或替换都应属于本发明的保护范围。It can be understood that, for those of ordinary skill in the art, equivalent substitutions or changes can be made based on the technical solutions and inventive concepts of the present invention, and all such changes or substitutions should fall within the protection scope of the present invention.
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US20100075559A1 (en) * | 2004-12-24 | 2010-03-25 | Yoshinari Hatori | Synthetic resin leather |
| CN109823014A (en) * | 2018-12-12 | 2019-05-31 | 佛山市稳格家居用品有限公司 | A kind of TPE artificial leather and preparation method thereof |
| CN114426754A (en) * | 2020-09-18 | 2022-05-03 | 中国石油化工股份有限公司 | Elastomer material for artificial leather and method for preparing thermoplastic artificial leather fabric by using elastomer material |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100075559A1 (en) * | 2004-12-24 | 2010-03-25 | Yoshinari Hatori | Synthetic resin leather |
| CN109823014A (en) * | 2018-12-12 | 2019-05-31 | 佛山市稳格家居用品有限公司 | A kind of TPE artificial leather and preparation method thereof |
| CN114426754A (en) * | 2020-09-18 | 2022-05-03 | 中国石油化工股份有限公司 | Elastomer material for artificial leather and method for preparing thermoplastic artificial leather fabric by using elastomer material |
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