CN117107135A - Layered heterogeneous high-entropy alloy material, preparation method and application - Google Patents
Layered heterogeneous high-entropy alloy material, preparation method and application Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于金属增材制造技术领域,具体涉及一种层状异构高熵合金材料、制备方法及应用。The invention belongs to the technical field of metal additive manufacturing, and specifically relates to a layered heterogeneous high-entropy alloy material, preparation method and application.
背景技术Background technique
作为目前研究最广泛的高熵合金,FeCoCrNiMn由于具有单一FCC相,在高应变率载荷作用下往往表现出低强度、高塑性(分别为300~450MPa和40-60%)的特点。研究表明,传统的形变强化、固溶强化、析出强化和相变强化等强化手段,只能在一定程度上提升强度而牺牲部分韧性,难以摆脱材料力学性能“香蕉曲线”魔咒。近年来,在充分挖掘金属材料微观组织设计潜力的基础上,异构(Heterostructure)设计的理念被提出并广受关注。异构是将具有显著流变应力差异的软、硬相间区域进行有序构筑而成的微观组织,软、硬相可由元素成分、晶粒尺寸、相组成等决定,并且软、硬相的分布遵循特定的空间结构,如双峰结构、梯度结构、谐波结构、层状结构等。由于层状异构具有更多的片层结构参数(如片层间距、片层厚度、片层硬度以及不同片层的比例等),允许在较大范围内调控金属材料的强度和塑性,因此具有巨大的研究潜力。As the most widely studied high-entropy alloy at present, FeCoCrNiMn often exhibits low strength and high plasticity (300-450MPa and 40-60% respectively) under high strain rate loads due to its single FCC phase. Research shows that traditional strengthening methods such as deformation strengthening, solid solution strengthening, precipitation strengthening and phase change strengthening can only improve strength to a certain extent at the expense of part of the toughness, making it difficult to escape the "banana curve" curse of material mechanical properties. In recent years, on the basis of fully tapping the potential of microstructure design of metal materials, the concept of heterostructure design has been proposed and attracted widespread attention. Isomerism is a microstructure formed by orderly constructing soft and hard interphase regions with significant flow stress differences. The soft and hard phases can be determined by elemental composition, grain size, phase composition, etc., and the distribution of soft and hard phases Follow specific spatial structures, such as bimodal structures, gradient structures, harmonic structures, layered structures, etc. Since lamellar isomerism has more lamellar structural parameters (such as lamellar spacing, lamellar thickness, lamellar hardness, and the proportion of different lamellae, etc.), it allows the strength and plasticity of metal materials to be controlled within a wide range. Therefore, Has huge research potential.
传统的层状异构材料主要采用累积叠扎、高压扭转或扩散焊等结合复杂退火工艺的方法来制备,这些制备方式存在工艺流程复杂、适用材料种类有限、界面结构不易控制等问题。Traditional layered heterogeneous materials are mainly prepared by methods such as cumulative stacking, high-pressure torsion or diffusion welding combined with complex annealing processes. These preparation methods have problems such as complex process flows, limited types of applicable materials, and difficult to control the interface structure.
发明内容Contents of the invention
本发明为克服现有技术不足,提供一种层状异构高熵合金材料、制备方法及应用。该发明的高熵合金兼顾了FCC和BCC相的强韧性,避免材料的脆性断裂,采用激光增材制造,获得高强韧的高熵合金,提高了激光选区熔化层状异构高熵合金的应用范围。In order to overcome the shortcomings of the existing technology, the present invention provides a layered isomeric high-entropy alloy material, a preparation method and an application. The high-entropy alloy of this invention takes into account the strength and toughness of the FCC and BCC phases to avoid brittle fracture of the material. It uses laser additive manufacturing to obtain a high-strength and tough high-entropy alloy, which improves the application of laser selective melting of layered heterogeneous high-entropy alloys. scope.
一种层状异构高熵合金材料由Fex(CoCrNiMn)100-x和Fey(CoCrNiMn)100-y两种材料组成,两种合金材料呈间隔层状分布,其中x<40,y>60。A layered heterogeneous high-entropy alloy material consists of two materials: Fe x (CoCrNiMn) 100-x and Fe y (CoCrNiMn) 100-y . The two alloy materials are distributed in spaced layers, where x<40,y> 60.
一种根据权利要求1所述的层状异构高熵合金材料的制备方法包含:A method for preparing the layered heterogeneous high-entropy alloy material according to claim 1 includes:
S1、以Fex(CoCrNiMn)100-x和Fey(CoCrNiMn)100-y两种合金粉末的混合物作为原材料,S1. Use a mixture of two alloy powders, Fe x (CoCrNiMn) 100-x and Fe y (CoCrNiMn) 100-y , as raw materials.
S2、对混合物采用激光增材制造工艺获得层状异构高熵合金材料;S2. Use laser additive manufacturing process on the mixture to obtain layered heterogeneous high-entropy alloy materials;
其中,每间隔n层交替采用Fex(CoCrNiMn)100-x粉末或者Fey(CoCrNiMn)100-y粉末利用激光选区熔化工艺成型加工,n≥2。Among them, every n layer is alternately formed with Fe x (CoCrNiMn) 100-x powder or Fe y (CoCrNiMn) 100-y powder using a laser selective melting process, n ≥ 2.
进一步地,所述Fex(CoCrNiMn)100-x或者Fey(CoCrNiMn)100-y均是按照以下步骤获得的:将FeCoCrNiMn粉末和Fe粉末采用球磨机混合,混合速度300RPM,混合时间为4小时,混合过程中,粉末每混合15分钟后,室温冷却5分钟。Further, the Fe x (CoCrNiMn) 100-x or Fe y (CoCrNiMn) 100-y is obtained according to the following steps: FeCoCrNiMn powder and Fe powder are mixed using a ball mill, the mixing speed is 300RPM, and the mixing time is 4 hours. During the mixing process, the powder should be cooled to room temperature for 5 minutes after every 15 minutes of mixing.
一种层状异构高熵合金材料在航空航天或武器装备中的应用。Application of a layered heterogeneous high-entropy alloy material in aerospace or weapons equipment.
本发明相比现有技术的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明采用将Fex(CoCrNiMn)100-x(x<40)和Fey(CoCrNiMn)100-y(y>60)两种高熵合金粉末进行周期性分布成型,从而获得FCC相和BCC相呈周期性层状分布的微观组织,兼顾了FCC和BCC相的强韧性,避免材料的脆性断裂,显著提高了所述激光选区熔化层状异构高熵合金的应用范围。The invention adopts periodic distribution molding of two high-entropy alloy powders, Fe x (CoCrNiMn) 100-x (x<40) and Fe y (CoCrNiMn) 100-y (y>60), to obtain the FCC phase and the BCC phase. The microstructure with periodic layered distribution takes into account the strength and toughness of the FCC and BCC phases, avoids brittle fracture of the material, and significantly improves the application range of the laser selective melting of layered heterogeneous high-entropy alloys.
本发明方法制备的层状异构高熵合金,既具有FCC相的超塑性,又具有BCC相的高强度,使之能在宽温域、高速冲击等苛刻环境条件下使用,有望用作发动机超高温叶片、高性能战斗部、轻质装甲防护、核反应堆等的关键材料。The layered heterogeneous high-entropy alloy prepared by the method of the present invention has both the superplasticity of the FCC phase and the high strength of the BCC phase, so that it can be used in harsh environmental conditions such as wide temperature range and high-speed impact, and is expected to be used as an engine. Key materials for ultra-high temperature blades, high-performance warheads, lightweight armor protection, nuclear reactors, etc.
下面结合附图和实施例对本发明的技术方案作进一步地说明:The technical solution of the present invention will be further described below in conjunction with the accompanying drawings and examples:
附图说明Description of drawings
图1为本发明中所述的FeCoCrNiMn-Fe混合粉体的SEM形貌和EDS图;Figure 1 is the SEM morphology and EDS image of the FeCoCrNiMn-Fe mixed powder described in the present invention;
图2为FeCoCrNiMn粉末和纯Fe粉末混合成型的Fe40(CoCrNiMn)60的反极图和物相图;Figure 2 shows the inverse polar figure and phase diagram of Fe 40 (CoCrNiMn) 60 formed by mixing FeCoCrNiMn powder and pure Fe powder;
图3为FeCoCrNiMn粉末和纯Fe粉末混合成型的Fe80(CoCrNiMn)20的反极图和物相图;Figure 3 shows the inverse polar figure and phase diagram of Fe 80 (CoCrNiMn) 20 formed by mixing FeCoCrNiMn powder and pure Fe powder;
图4为使用激光增材制造工艺获得的不同Fe含量的Fex(CoCrNiMn)100-x和Fey(CoCrNiMn)100-y的试样的准静态拉伸应力应变图;Figure 4 is the quasi-static tensile stress-strain diagram of F x (CoCrNiMn) 100-x and Fe y (CoCrNiMn) 100-y specimens with different Fe contents obtained using the laser additive manufacturing process;
图5为本发明的FCC相和BCC相含量和形态呈层状分布的异构高熵合金及其制备方法的示意图。Figure 5 is a schematic diagram of the heterogeneous high-entropy alloy with layered distribution of FCC phase and BCC phase content and morphology of the present invention and its preparation method.
具体实施方式Detailed ways
下面将结合附图对本发明技术方案的实施例进行详细的描述。除非另有说明,本申请使用的技术术语或者科学术语应当为本发明所属领域技术人员所理解的通常意义。The embodiments of the technical solution of the present invention will be described in detail below with reference to the accompanying drawings. Unless otherwise stated, technical terms or scientific terms used in this application shall have the usual meanings understood by those skilled in the art to which this invention belongs.
术语“高熵合金”:即FeCoCrNiMn合金(简称Cantor合金),一种典型的具有五种元素的等原子比单相高熵值合金。具有优异的低密度、高比强度、耐高温、耐腐蚀及耐辐射等性能。The term "high-entropy alloy": FeCoCrNiMn alloy (Cantor alloy for short), a typical equiatomic ratio single-phase high-entropy alloy with five elements. It has excellent low density, high specific strength, high temperature resistance, corrosion resistance and radiation resistance.
术语“FCC相”和“BCC相”:晶体结构中常见的两种物相,其差异体现在原子排列规律方面。FCC相指的是面心立方排列,一般情况下,FCC相拥有更多的滑移系,具有较好的延展性,属于“软”相;BCC相值的是体心立方排列,相对FCC相延展性较小,但是强度较高,属于“硬”相。The terms "FCC phase" and "BCC phase": two common phases in crystal structures. The difference is reflected in the regular arrangement of atoms. The FCC phase refers to the face-centered cubic arrangement. Generally speaking, the FCC phase has more slip systems, has better ductility, and is a "soft" phase; the BCC phase refers to the body-centered cubic arrangement. Compared with the FCC phase It has less ductility but higher strength and is a "hard" phase.
术语异构:异构是将具有显著流变应力差异的软、硬相间区域进行有序构筑而成的微观组织,软、硬相可由元素成分、晶粒尺寸、相组成等决定,并且软、硬相的分布遵循特定的空间结构,如双峰结构、梯度结构、谐波结构、层状结构等。The term isomerism: isomerism is a microstructure formed by orderly constructing soft and hard interphase regions with significant flow stress differences. The soft and hard phases can be determined by element composition, grain size, phase composition, etc., and the soft and hard phases can be determined by element composition, grain size, phase composition, etc. The distribution of hard phases follows specific spatial structures, such as bimodal structure, gradient structure, harmonic structure, layered structure, etc.
具体实施方式一、第一方面,本实施方式提供一种层状异构高熵合金材料,由Fex(CoCrNiMn)100-x和Fey(CoCrNiMn)100-y两种合金材料组成,两种合金材料呈间隔层状分布,其中x<40,y>60。Specific Embodiment 1. In the first aspect, this embodiment provides a layered heterogeneous high-entropy alloy material, which is composed of two alloy materials: Fe x (CoCrNiMn) 100-x and Fe y (CoCrNiMn) 100-y. The alloy materials are distributed in spaced layers, where x<40 and y>60.
进一步地,层状异构高熵合金中软相片层由FCC相Fex(CoCrNiMn)100-x(x<40)组成,硬相片层由BCC相Fey(CoCrNiMn)100-y(y>60)组成。Further, the soft phase lamellae in the layered heterogeneous high-entropy alloy is composed of FCC phase Fe x (CoCrNiMn) 100-x (x<40), and the hard phase lamellae is composed of BCC phase Fe y (CoCrNiMn) 100-y (y>60) composition.
提供的层状异构高熵合金,即Fex(CoCrNiMn)100-x高熵合金,所述的层状异构高熵合金由软相片层和硬相片层构成,所述软相片层由FCC相Fex(CoCrNiMn)100-x(x<40)组成,硬相片层由BCC相Fex(CoCrNiMn)100-x(x>60)组成。具体的,以Fex(CoCrNiMn)100-x(x<40)和Fey(CoCrNiMn)100-y(y>60)两种高熵合金混合粉末作为原材料,采用激光选区熔化的方式制备层状异构高熵合金。所述制备过程将Fex(CoCrNiMn)100-x(x<40)和Fex(CoCrNiMn)100-x(x>60)两种高熵合金混合粉末进行周期性成型,从而获得FCC和BCC相呈周期性层状分布的微观组织。在保证材料强度的同时提高塑性,且成本相较纯FeCoCrNiMn有较大降低,具有良好的工程应用前景。The provided layered isomeric high - entropy alloy is Fe The phase Fe _ Specifically, two high-entropy alloy mixed powders, Fe x (CoCrNiMn) 100-x (x<40) and Fe y (CoCrNiMn) 100-y (y>60), were used as raw materials, and layered materials were prepared by selective laser melting. Heterogeneous high-entropy alloys. The preparation process involves periodic shaping of two high-entropy alloy mixed powders, Fe x (CoCrNiMn) 100-x (x<40) and Fe x (CoCrNiMn) 100-x (x>60), to obtain FCC and BCC phases. Microstructure with periodic layered distribution. It improves plasticity while ensuring material strength, and the cost is greatly reduced compared to pure FeCoCrNiMn, which has good engineering application prospects.
发明人前期研究表明,通过激光增材制造技术,将FeCoCrNiMn中的Fe的质量分数提升至60%以上即可获得单一BCC相的高熵合金Fe60(CoCrNiMn)40,屈服强度达800MPa以上,但是塑性有一定降低。采用金属多材料增材制造技术将Fex(CoCrNiMn)100-x(x<40)和Fex(CoCrNiMn)100-x(x>60)两种材料周期性成型,获得FCC和BCC相呈周期性层状分布的微观组织,从而实现层状异构高熵合金的精准设计和有序构筑。The inventor's preliminary research shows that through laser additive manufacturing technology, the mass fraction of Fe in FeCoCrNiMn can be increased to more than 60% to obtain a single BCC phase high-entropy alloy Fe 60 (CoCrNiMn) 40 with a yield strength of more than 800MPa. However, The plasticity is somewhat reduced. Using metal multi-material additive manufacturing technology, Fe x (CoCrNiMn) 100-x (x<40) and Fe x (CoCrNiMn) 100-x (x>60) are periodically formed to obtain periodic FCC and BCC phases. It can realize the precise design and orderly construction of layered heterogeneous high-entropy alloys.
第一方面的技术方案中,第一种粉末为Fex(CoCrNiMn)100-x(x<40),Fe元素的原子比少于40%,优选地,x=20;第二种粉末为Fey(CoCrNiMn)100-y(y>60),Fe元素的原子比大于60%,优选的,y=80。所述的激光增材制造Fex(CoCrNiMn)100-x(x<40)和Fey(CoCrNiMn)100-y(y>60)的物相分别为FCC和BCC相,因此,激光增材制造层状异构高熵合金中的微观组织为FCC和BCC相呈周期性层状分布。In the technical solution of the first aspect, the first powder is Fe x (CoCrNiMn) 100-x (x<40), the atomic ratio of Fe element is less than 40%, preferably, x=20; the second powder is Fe y (CoCrNiMn) 100-y (y>60), the atomic ratio of Fe element is greater than 60%, preferably, y=80. The physical phases of Fe x (CoCrNiMn) 100-x (x<40) and Fe y (CoCrNiMn) 100-y (y>60) are FCC and BCC phases respectively. Therefore, laser additive manufacturing The microstructure in the layered heterogeneous high-entropy alloy is a periodic layered distribution of FCC and BCC phases.
一种实施方式中,所述Fex(CoCrNiMn)100-x粉末采用传统的FeCoCrNiMn合金和不同含量的纯Fe粉末混合而成,按照质量百分数统计,所述FeCoCrNiMn合金的粉末包含按质量百分比计的以下组分:钴19.50-20.50%、铬19.50-20.50%、铁19.50-20.50%、锰18.50-20.50%、镍19.50-20.50%、氧<0.10%、碳<0.10%、氢<0.01%,其余为不可避免的杂质。In one embodiment, the Fe x (CoCrNiMn) 100-x powder is mixed with a traditional FeCoCrNiMn alloy and pure Fe powder with different contents. According to mass percentage statistics, the FeCoCrNiMn alloy powder contains The following components: cobalt 19.50-20.50%, chromium 19.50-20.50%, iron 19.50-20.50%, manganese 18.50-20.50%, nickel 19.50-20.50%, oxygen <0.10%, carbon <0.10%, hydrogen <0.01%, the rest are unavoidable impurities.
可选地,所述纯Fe粉末包含质量百分比计的以下组分:铁>99.90%、氧<0.05%、碳<0.05%、氢<0.01%、硫<0.01%,其余为不可避免的杂质。Optionally, the pure Fe powder contains the following components in mass percentage: iron >99.90%, oxygen <0.05%, carbon <0.05%, hydrogen <0.01%, sulfur <0.01%, and the rest are unavoidable impurities.
第一方面技术方案,所述层状异构高熵合金中Fex(CoCrNiMn)100-x(x<40)和Fey(CoCrNiMn)100-y(y>60)两种材料周期性分布。In the first aspect of the technical solution, two materials, Fe x (CoCrNiMn) 100-x (x<40) and Fe y (CoCrNiMn) 100-y (y>60), are periodically distributed in the layered heterogeneous high-entropy alloy.
经验证,这种FCC和BCC相呈周期性层状分布的微观组织能够兼顾FCC相的韧性和BCC相的强度。这是由于变形过程中软相片层(FCC相)首先发生塑性变形,为了维持材料变形的连续性,软、硬相片层界面处产生几何必须位错,同时位错在界面处塞积对位错源形成长程背应力。随着变形量的增加,硬相片层区域也发生塑性变形,然而软相片层区域仍承担较大的变形,片层之间存在应变分配,使材料的持续加工硬化能力显著提高。此外,由于软相片层能够很好地阻碍裂纹扩展,并且裂纹在软相或者沿着软/硬相界面间相互作用的过程伴随着有效的耗能,这种软/硬相异质区的协同强化效应能提高层状异构的抗冲击能力,特别适合用于航空航天和武器装备上。It has been verified that this microstructure with periodic layered distribution of FCC and BCC phases can take into account the toughness of the FCC phase and the strength of the BCC phase. This is because the soft phase layer (FCC phase) first undergoes plastic deformation during the deformation process. In order to maintain the continuity of the material deformation, geometrically necessary dislocations are generated at the interface between the soft and hard phase layers. At the same time, the dislocations accumulate at the interface and counteract the dislocation source. Formation of long-range back stress. As the amount of deformation increases, the hard phase layer area also undergoes plastic deformation. However, the soft phase layer area still bears larger deformation, and there is strain distribution between the layers, which significantly improves the material's continuous work hardening ability. In addition, since the soft phase layer can well hinder crack propagation, and the interaction process of cracks in the soft phase or along the soft/hard phase interface is accompanied by effective energy dissipation, the synergy of this soft/hard phase heterogeneous zone The strengthening effect can improve the impact resistance of layered heterogeneous materials, which is particularly suitable for use in aerospace and weapons equipment.
优选地,所述FeCoCrMnNi合金粉末的粒径为15-53μm,平均粒径为30-35μm,所述Fe粉末的粒径为15-53μm,平均粒径为30-35μm。Preferably, the FeCoCrMnNi alloy powder has a particle size of 15-53 μm and an average particle size of 30-35 μm, and the Fe powder has a particle size of 15-53 μm and an average particle size of 30-35 μm.
具体实施方式二:第二方面,提供一种层状异构高熵合金材料的制备方法包含:Specific Embodiment Two: In the second aspect, a method for preparing a layered heterogeneous high-entropy alloy material is provided, which includes:
S1、以Fex(CoCrNiMn)100-x和Fey(CoCrNiMn)100-y两种合金粉末的混合物作为原材料,S1. Use a mixture of two alloy powders, Fe x (CoCrNiMn) 100-x and Fe y (CoCrNiMn) 100-y , as raw materials.
S2、对混合物采用激光增材制造工艺获得层状异构高熵合金材料;S2. Use laser additive manufacturing process on the mixture to obtain layered heterogeneous high-entropy alloy materials;
其中,每间隔n层交替采用Fex(CoCrNiMn)100-x粉末或者Fey(CoCrNiMn)100-y粉末利用激光选区熔化工艺成型加工,n≥2。Among them, every n layer is alternately formed with Fe x (CoCrNiMn) 100-x powder or Fe y (CoCrNiMn) 100-y powder using a laser selective melting process, n ≥ 2.
本实施方式以Fex(CoCrNiMn)100-x(x<40)和Fey(CoCrNiMn)100-y(y>60)两种高熵合金混合粉末作为原材料,采用激光选区熔化的方式制备层状异构高熵合金。所述制备过程将Fex(CoCrNiMn)100-x(x<40)和Fey(CoCrNiMn)100-y(y>60)两种高熵合金混合粉末进行周期性成型,从而获得FCC和BCC相呈周期性层状分布的微观组织。In this embodiment, two high-entropy alloy mixed powders, Fe x (CoCrNiMn) 100-x (x<40) and Fe y (CoCrNiMn) 100-y (y>60), are used as raw materials, and layered materials are prepared by laser selective melting. Heterogeneous high-entropy alloys. The preparation process involves periodic shaping of two high-entropy alloy mixed powders, Fe x (CoCrNiMn) 100-x (x<40) and Fe y (CoCrNiMn) 100-y (y>60), to obtain FCC and BCC phases. Microstructure with periodic layered distribution.
所述层状异构高熵合金的间隔层数应当依据成型构件的高度、构件的使用强度及成本决定。构件的使用强度越高,需要设置的间隔层数越小。一般的,将间隔层数设置为2-10层为宜,即片层的厚度范围在2h-10h mm(h为粉末层厚)内。需要说明的是,所述的间隔层数可以根据性能需求进行灵活地设置,也就是说,异构片层的厚度可以是不均匀的。The number of spacing layers of the layered heterogeneous high-entropy alloy should be determined based on the height of the formed component, the use strength and cost of the component. The higher the usage intensity of the component, the smaller the number of spacing layers that need to be set. Generally, it is appropriate to set the number of spacing layers to 2-10, that is, the thickness of the lamellae ranges from 2h to 10h mm (h is the thickness of the powder layer). It should be noted that the number of spacing layers can be flexibly set according to performance requirements, that is to say, the thickness of the heterogeneous lamellae can be uneven.
应当理解的是,所述激光增材制造层状异构高熵合金的制备过程采用周期性打印的方式进行,每个间隔打印的原料中,Fe的含量是一定的。It should be understood that the preparation process of the laser additive manufacturing of layered heterogeneous high-entropy alloys is carried out by periodic printing, and the content of Fe in the raw materials printed at each interval is certain.
进一步地,所述周期性成型在一些具体的实施方式中可以表现为,当间隔层数为2时,即激光增材制造2层Fex(CoCrNiMn)100-x(x<40)粉末,然后在其表面成型2层Fey(CoCrNiMn)100-y(y>60)粉末,重复此过程直至完成打印。当间隔层数为5时,即激光增材制造5层Fex(CoCrNiMn)100-x(x<40)粉末,然后在其表面成型5层Fey(CoCrNiMn)100-y(y>60)粉末,重复此过程直至完成打印。当间隔层数为10时,即激光增材制造10层Fex(CoCrNiMn)100-x(x<40)粉末,然后在其表面成型10层Fey(CoCrNiMn)100-y(y>60)粉末,重复此过程直至完成打印。Further, in some specific embodiments, the periodic molding can be expressed as, when the number of spacing layers is 2, that is, laser additive manufacturing of 2 layers of Fe x (CoCrNiMn) 100-x (x<40) powder, and then Form 2 layers of Fe y (CoCrNiMn) 100-y (y>60) powder on its surface, and repeat this process until printing is completed. When the number of spacing layers is 5, that is, 5 layers of Fe x (CoCrNiMn) 100-x (x<40) powder are manufactured by laser additive manufacturing, and then 5 layers of Fe y (CoCrNiMn) 100-y (y>60) are formed on the surface. powder and repeat this process until the print is complete. When the number of spacing layers is 10, that is, 10 layers of Fe x (CoCrNiMn) 100-x (x<40) powder are manufactured by laser additive manufacturing, and then 10 layers of Fe y (CoCrNiMn ) 100-y (y>60) are formed on the surface. powder and repeat this process until the print is complete.
所述Fex(CoCrNiMn)100-x或者Fey(CoCrNiMn)100-y均是通过高速混合技术制备而成,按照以下步骤获得的:将FeCoCrNiMn粉末和Fe粉末采用高能球磨机混合,混合速度300RPM,混合时间为4小时,混合过程中,为了避免高速混合过程中产生过多的热量导致设备温度过高或粉末温度、湿度过高导致的粘结,粉末每混合15分钟后,室温冷却5分钟。The Fe x (CoCrNiMn) 100-x or Fe y (CoCrNiMn) 100-y are prepared through high-speed mixing technology and are obtained according to the following steps: Mix FeCoCrNiMn powder and Fe powder using a high-energy ball mill at a mixing speed of 300RPM. The mixing time is 4 hours. During the mixing process, in order to avoid excessive heat generated during high-speed mixing, which may cause the equipment temperature to be too high or the powder temperature and humidity to be too high, causing adhesion. After every 15 minutes of mixing, the powder is cooled to room temperature for 5 minutes.
应当理解的是,所述激光增材制造工艺参数与激光功率、铺粉层厚、扫描间距、扫描速度有关。It should be understood that the laser additive manufacturing process parameters are related to laser power, powder layer thickness, scanning spacing, and scanning speed.
可选地,所述激光增材制造成型工艺参数为:激光功率为100-200W,铺粉层厚为20-50μm,扫描间距为60-100μm,扫描速度为600-1500mm/s。Optionally, the laser additive manufacturing process parameters are: laser power is 100-200W, powder layer thickness is 20-50μm, scanning spacing is 60-100μm, and scanning speed is 600-1500mm/s.
优选地,所述激光增材制造成型的工艺参数为:激光功率为200W,铺粉层厚为30μm,扫描间距为70μm,扫描速度为800mm/s。Preferably, the process parameters of the laser additive manufacturing molding are: laser power is 200W, powder layer thickness is 30μm, scanning spacing is 70μm, and scanning speed is 800mm/s.
优选地,所述FeCoCrMnNi粉末粒径为15-53μm。Preferably, the particle size of the FeCoCrMnNi powder is 15-53 μm.
优选地,所述纯Fe粉末粒径为15-53μm;Preferably, the particle size of the pure Fe powder is 15-53 μm;
具体实施方式三、第三方面,基于上述具体实施方式一或者具体实施方式二,提供一种层状异构高熵合金材料在航空航天或武器装备中的应用。Specific Embodiment Three. In the third aspect, based on the above-mentioned Specific Embodiment 1 or Specific Embodiment 2, an application of a layered heterogeneous high-entropy alloy material in aerospace or weapons equipment is provided.
为了使得本领域技术人员能够更加清楚地了解本发明的技术方案,以下将结合具体的实施例与对比例详细说明本发明的技术方案。In order to enable those skilled in the art to understand the technical solution of the present invention more clearly, the technical solution of the present invention will be described in detail below with reference to specific examples and comparative examples.
实施例1Example 1
本实施例中,提供一种激光增材制造层状异构高熵合金,所述FeCoCrNiMn合金的组分:钴19.50-20.50%、铬19.50-20.50%、铁19.50-20.50%、锰18.50-20.50%、镍19.50-20.50%、氧<0.10%、碳<0.10%、氢<0.01%,其余为不可避免的杂质。所述纯Fe的组分为:铁>99.90%、氧<0.05%、碳<0.05%、氢<0.01%、硫<0.01%,其余为不可避免的杂质。In this embodiment, a laser additive manufacturing layered heterogeneous high-entropy alloy is provided. The components of the FeCoCrNiMn alloy are: cobalt 19.50-20.50%, chromium 19.50-20.50%, iron 19.50-20.50%, and manganese 18.50-20.50%. %, nickel 19.50-20.50%, oxygen <0.10%, carbon <0.10%, hydrogen <0.01%, and the rest are unavoidable impurities. The components of pure Fe are: iron>99.90%, oxygen<0.05%, carbon<0.05%, hydrogen<0.01%, sulfur<0.01%, and the rest are unavoidable impurities.
所述的层状异构高熵合金由Fe40(CoCrNiMn)60和Fe80(CoCrNiMn)20两种材料周期性分布而成。所述的Fe40(CoCrNiMn)60粉末由FeCoCrNiMn和纯Fe粉按照质量比3:1混合,如图2所示,所述Fe80(CoCrNiMn)20粉末由FeCoCrNiMn和纯Fe粉按照质量比1:3混合,如图3所示,采用高速混合技术制备而成:混合速度为300rpm,混合时间为4小时,为了避免高速混合过程中产生过多的热量导致设备温度过高,粉末每混合15分钟后,室温冷却5分钟。The layered heterogeneous high-entropy alloy is composed of two materials, Fe 40 (CoCrNiMn) 60 and Fe 80 (CoCrNiMn) 20 , which are periodically distributed. The Fe 40 (CoCrNiMn) 60 powder is mixed with FeCoCrNiMn and pure Fe powder in a mass ratio of 3:1, as shown in Figure 2. The Fe 80 (CoCrNiMn) 20 powder is composed of FeCoCrNiMn and pure Fe powder in a mass ratio of 1:1. 3 Mixing, as shown in Figure 3, is prepared using high-speed mixing technology: the mixing speed is 300rpm, and the mixing time is 4 hours. In order to avoid excessive heat generated during the high-speed mixing process and causing the equipment temperature to be too high, the powder is mixed every 15 minutes Then, cool to room temperature for 5 minutes.
将上述原料通过激光增材制造技术,按照周期性打印,打印过程为:分别将Fe40(CoCrNiMn)60粉末和Fe80(CoCrNiMn)20粉末分别加入在不同粉仓内,首先铺Fe40(CoCrNiMn)60粉末,采用之前确定的工艺参数:激光功率200W,扫描速度800mm/s、粉末层厚30μm,扫描间距70μm进行打印,打印层数为2层,获得FCC相片层,片层厚度为0.06μm。然后铺Fe80(CoCrNiMn)20粉末,采用工艺参数:激光功率200W,扫描速度800mm/s、粉末层厚30μm,扫描间距70μm进行打印,打印层数为2层,获得BCC相片层,其厚度为0.06μm。重复以上两组参数组合继续进行打印,直至试样打印完成。The above raw materials are printed periodically through laser additive manufacturing technology. The printing process is: add Fe 40 (CoCrNiMn) 60 powder and Fe 80 (CoCrNiMn) 20 powder into different powder silos respectively. First, lay Fe 40 (CoCrNiMn) ) 60 powder, using the previously determined process parameters: laser power 200W, scanning speed 800mm/s, powder layer thickness 30μm, scanning spacing 70μm for printing, the number of printing layers is 2 layers, and the FCC photo layer is obtained, the layer thickness is 0.06μm . Then spread Fe 80 (CoCrNiMn) 20 powder, using process parameters: laser power 200W, scanning speed 800mm/s, powder layer thickness 30μm, scanning spacing 70μm for printing, the number of printing layers is 2 layers, and the BCC photo layer is obtained, the thickness is 0.06μm. Repeat the above two parameter combinations to continue printing until the sample printing is completed.
实施例2Example 2
本实施例中,提供一种激光增材制造层状异构高熵合金及其制备方法,所述FeCoCrNiMn合金的组分:钴19.50-20.50%、铬19.50-20.50%、铁19.50-20.50%、锰18.50-20.50%、镍19.50-20.50%、氧<0.10%、碳<0.10%、氢<0.01%,其余为不可避免的杂质。所述纯Fe的组分为:铁>99.90%、氧<0.05%、碳<0.05%、氢<0.01%、硫<0.01%,其余为不可避免的杂质。In this embodiment, a laser additive manufacturing layered heterogeneous high-entropy alloy and a preparation method thereof are provided. The components of the FeCoCrNiMn alloy are: cobalt 19.50-20.50%, chromium 19.50-20.50%, iron 19.50-20.50%, Manganese 18.50-20.50%, nickel 19.50-20.50%, oxygen <0.10%, carbon <0.10%, hydrogen <0.01%, the rest are unavoidable impurities. The components of pure Fe are: iron>99.90%, oxygen<0.05%, carbon<0.05%, hydrogen<0.01%, sulfur<0.01%, and the rest are unavoidable impurities.
所述的层状异构高熵合金由FeCoCrNiMn和Fe80(CoCrNiMn)20两种材料周期性分布而成。所述的FeCoCrNiMn粉末的5种元素等比例,所述Fe80(CoCrNiMn)20粉末由FeCoCrNiMn和纯Fe粉按照质量比1:3混合,采用高速混合技术制备而成:混合速度为300rpm,混合时间为4小时,为了避免高速混合过程中产生过多的热量导致设备温度过高,粉末每混合15分钟后,室温冷却5分钟。The layered heterogeneous high-entropy alloy is composed of two materials, FeCoCrNiMn and Fe 80 (CoCrNiMn) 20 , which are periodically distributed. The five elements of the FeCoCrNiMn powder are in equal proportions. The Fe 80 (CoCrNiMn) 20 powder is prepared by mixing FeCoCrNiMn and pure Fe powder according to a mass ratio of 1:3 and using high-speed mixing technology: the mixing speed is 300rpm and the mixing time For 4 hours, in order to avoid excessive heat generated during high-speed mixing and causing the equipment temperature to be too high, the powder is cooled to room temperature for 5 minutes after every 15 minutes of mixing.
将上述原料通过激光增材制造技术,按照周期性打印,打印过程为:分别将FeCoCrNiMn粉末和Fe80(CoCrNiMn)20粉末分别加入在不同粉仓内,首先铺FeCoCrNiMn粉末,采用之前确定的工艺参数:激光功率200W,扫描速度800mm/s、粉末层厚30μm,扫描间距70μm进行打印,打印层数为5层,获得FCC相片层,片层厚度为0.15μm。然后铺Fe80(CoCrNiMn)20粉末,采用工艺参数:激光功率200W,扫描速度800mm/s、粉末层厚30μm,扫描间距70μm进行打印,打印层数为5层,获得BCC相片层,其厚度为0.15μm。重复以上两组参数组合继续进行打印,直至试样打印完成。The above raw materials are printed periodically through laser additive manufacturing technology. The printing process is as follows: Add FeCoCrNiMn powder and Fe 80 (CoCrNiMn) 20 powder to different powder bins respectively. First, lay FeCoCrNiMn powder, and use the previously determined process parameters. : The laser power is 200W, the scanning speed is 800mm/s, the powder layer thickness is 30μm, the scanning spacing is 70μm for printing, the number of printing layers is 5, and the FCC photo layer is obtained, and the layer thickness is 0.15μm. Then spread Fe 80 (CoCrNiMn) 20 powder, using process parameters: laser power 200W, scanning speed 800mm/s, powder layer thickness 30μm, scanning spacing 70μm for printing, the number of printing layers is 5, and the BCC photo layer is obtained, the thickness is 0.15μm. Repeat the above two parameter combinations to continue printing until the sample printing is completed.
实施例3Example 3
本实施例中,提供一种激光增材制造层状异构高熵合金及其制备方法,所述FeCoCrNiMn合金的组分:钴19.50-20.50%、铬19.50-20.50%、铁19.50-20.50%、锰18.50-20.50%、镍19.50-20.50%、氧<0.10%、碳<0.10%、氢<0.01%,其余为不可避免的杂质。所述纯Fe的组分为:铁>99.90%、氧<0.05%、碳<0.05%、氢<0.01%、硫<0.01%,其余为不可避免的杂质。In this embodiment, a laser additive manufacturing layered heterogeneous high-entropy alloy and a preparation method thereof are provided. The components of the FeCoCrNiMn alloy are: cobalt 19.50-20.50%, chromium 19.50-20.50%, iron 19.50-20.50%, Manganese 18.50-20.50%, nickel 19.50-20.50%, oxygen <0.10%, carbon <0.10%, hydrogen <0.01%, the rest are unavoidable impurities. The components of pure Fe are: iron>99.90%, oxygen<0.05%, carbon<0.05%, hydrogen<0.01%, sulfur<0.01%, and the rest are unavoidable impurities.
所述的层状异构高熵合金由Fe40(CoCrNiMn)60和Fe80(CoCrNiMn)20两种材料周期性分布而成。所述的Fe40(CoCrNiMn)60粉末由FeCoCrNiMn和纯Fe粉按照质量比3:1混合,所述Fe80(CoCrNiMn)20粉末由FeCoCrNiMn和纯Fe粉按照质量比1:3混合,采用高速混合技术制备而成:混合速度为300rpm,混合时间为4小时,为了避免高速混合过程中产生过多的热量导致设备温度过高,粉末每混合15分钟后,室温冷却5分钟。The layered heterogeneous high-entropy alloy is composed of two materials, Fe 40 (CoCrNiMn) 60 and Fe 80 (CoCrNiMn) 20 , which are periodically distributed. The Fe 40 (CoCrNiMn) 60 powder is mixed with FeCoCrNiMn and pure Fe powder in a mass ratio of 3:1, and the Fe 80 (CoCrNiMn) 20 powder is mixed with FeCoCrNiMn and pure Fe powder in a mass ratio of 1:3, using high-speed mixing Prepared by technology: the mixing speed is 300rpm and the mixing time is 4 hours. In order to avoid excessive heat generated during high-speed mixing and causing the equipment temperature to be too high, the powder is cooled to room temperature for 5 minutes after every 15 minutes of mixing.
将上述原料通过激光增材制造技术,按照周期性打印,打印过程为:分别将Fe40(CoCrNiMn)60粉末和Fe80(CoCrNiMn)20粉末分别加入在不同粉仓内,首先铺Fe40(CoCrNiMn)60粉末,采用之前确定的工艺参数:激光功率200W,扫描速度800mm/s、粉末层厚30μm,扫描间距70μm进行打印,打印层数为10层,获得FCC相片层,片层厚度为0.3μm。然后铺Fe80(CoCrNiMn)20粉末,采用工艺参数:激光功率为200W,扫描速度为800mm/s、粉末层厚为30μm,扫描间距为70μm进行打印,打印层数为10层,获得BCC相片层,其厚度为0.3μm。重复以上两组参数组合继续进行打印,直至试样打印完成。The above raw materials are printed periodically through laser additive manufacturing technology. The printing process is: add Fe 40 (CoCrNiMn) 60 powder and Fe 80 (CoCrNiMn) 20 powder into different powder silos respectively. First, lay Fe 40 (CoCrNiMn) ) 60 powder, using the previously determined process parameters: laser power 200W, scanning speed 800mm/s, powder layer thickness 30μm, scanning spacing 70μm for printing, the number of printing layers is 10, and the FCC photo layer is obtained, the layer thickness is 0.3μm . Then spread Fe 80 (CoCrNiMn) 20 powder, using process parameters: laser power is 200W, scanning speed is 800mm/s, powder layer thickness is 30μm, scanning spacing is 70μm for printing, the number of printing layers is 10, and the BCC photo layer is obtained , its thickness is 0.3μm. Repeat the above two parameter combinations to continue printing until the sample printing is completed.
图1为纯Fe粉体和FeCoCrNiMn粉体按照固定比例混合后的SEM图和EDS面图谱。可见在高速搅拌下,Fe粉体和FeCoCrNiMn粉体分布均匀。其中,图1(a),图1(b),图1(c)分别是Fe粉和CoCrFeMnNi粉配比为1:3,1:3,3:1时的粉末SEM和EDS图。图1(d)为CoCrFeMnNi粉的粒径分布图,图1(e)为纯Fe粉的粒径分布图,图1(f)为粉末中各个元素的含量。Figure 1 shows the SEM image and EDS pattern of pure Fe powder and FeCoCrNiMn powder mixed according to a fixed ratio. It can be seen that under high-speed stirring, the Fe powder and FeCoCrNiMn powder are evenly distributed. Among them, Figure 1(a), Figure 1(b), and Figure 1(c) are the powder SEM and EDS images when the ratio of Fe powder and CoCrFeMnNi powder is 1:3, 1:3, and 3:1 respectively. Figure 1(d) is the particle size distribution diagram of CoCrFeMnNi powder, Figure 1(e) is the particle size distribution diagram of pure Fe powder, and Figure 1(f) is the content of each element in the powder.
针对激光增材制造Fex(CoCrNiMn)100-x复合材料的微观组织和压缩性能进行了考察。图2和图3分别为Fe40(CoCrNiMn)60层和Fe80(CoCrNiMn)20层的反极图、物相分布图。可见Fe40(CoCrNiMn)60主要是FCC相,晶粒较大,相反Fe80(CoCrNiMn)20主要为BCC相,晶粒非常小。The microstructure and compression properties of laser additively manufactured Fe x (CoCrNiMn) 100-x composites were investigated. Figures 2 and 3 are the inverse pole figures and phase distribution diagrams of 60 layers of Fe 40 (CoCrNiMn) and 20 layers of Fe 80 (CoCrNiMn) respectively. It can be seen that Fe 40 (CoCrNiMn) 60 is mainly in the FCC phase and has larger grains. On the contrary, Fe 80 (CoCrNiMn) 20 is mainly in the BCC phase and has very small grains.
图4为不同粉末组合成型的Fe40(CoCrNiMn)60、Fe60(CoCrNiMn)40和Fe80(CoCrNiMn)20以及FeCoCrNiMn、纯Fe的拉伸强度。可以发现当Fe含量为80%时,屈服强度>800Mpa,但是均匀伸长率<10%;而当Fe含量为40%或60%时,屈服强度较低,仅有400-500Mpa,均匀伸长率却>30%。另一方面,纯FeCoCrNiMn和纯Fe的强、韧性均不突出。由此可以推断出,通过周期性成型两种材料,如图5所示(图中laser表示激光),可以获得FCC相和BCC相的在微观组织和力学性能上呈周期性层状分布的强度和韧性明细增强的微观组织高熵合金。Figure 4 shows the tensile strength of Fe 40 (CoCrNiMn) 60 , Fe 60 (CoCrNiMn) 40 and Fe 80 (CoCrNiMn) 20 formed by different powder combinations, as well as FeCoCrNiMn and pure Fe. It can be found that when the Fe content is 80%, the yield strength is >800Mpa, but the uniform elongation is <10%; and when the Fe content is 40% or 60%, the yield strength is lower, only 400-500Mpa, and the uniform elongation is The rate is >30%. On the other hand, the strength and toughness of pure FeCoCrNiMn and pure Fe are not outstanding. It can be inferred that by periodically molding two materials, as shown in Figure 5 (laser represents laser in the figure), the strength of the FCC phase and BCC phase can be obtained in a periodic layered distribution in microstructure and mechanical properties. and high-entropy alloys with microstructures with enhanced toughness.
本发明已以较佳实施案例揭示如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可以利用上述揭示的结构及技术内容做出些许的更动或修饰为等同变化的等效实施案例,均仍属本发明技术方案范围。The present invention has been disclosed above with preferred implementation examples, but this is not intended to limit the present invention. Any skilled person familiar with the art can make use of the structure and technical content disclosed above without departing from the scope of the technical solution of the present invention. Changes or modifications to equivalent implementation examples of equivalent changes still fall within the scope of the technical solution of the present invention.
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