CN116984619A - Centrifugal atomizer and use method thereof - Google Patents
Centrifugal atomizer and use method thereof Download PDFInfo
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- CN116984619A CN116984619A CN202311275629.2A CN202311275629A CN116984619A CN 116984619 A CN116984619 A CN 116984619A CN 202311275629 A CN202311275629 A CN 202311275629A CN 116984619 A CN116984619 A CN 116984619A
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- 238000000034 method Methods 0.000 title claims abstract description 27
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 95
- 239000000956 alloy Substances 0.000 claims abstract description 95
- 238000000889 atomisation Methods 0.000 claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 22
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 10
- 239000010439 graphite Substances 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 39
- 230000008569 process Effects 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 5
- 239000000654 additive Substances 0.000 abstract description 4
- 230000000996 additive effect Effects 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 description 13
- 239000002184 metal Substances 0.000 description 13
- 239000000155 melt Substances 0.000 description 7
- 239000000843 powder Substances 0.000 description 6
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- 238000009690 centrifugal atomisation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- 229910001069 Ti alloy Inorganic materials 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 239000007770 graphite material Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000003870 refractory metal Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/10—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying using centrifugal force
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
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Abstract
本申请涉及增材制造技术领域,具体而言,涉及一种离心雾化器及使用方法,通过移动装置将工作电极移动至离心转盘上方,以使工作电极伸入合金熔体液膜中且与离心转盘表面具有间隙,然后保持工作电极固定不动,开启外部电源,石墨电极、合金熔体以及外部电源构成了一个完整回路,可以给合金熔体荷电,进而降低合金熔体的表面张力,由于离心转盘相对工作电极转动,工作电极可以对合金熔体液膜表面可能存在的氧化膜进行破坏,还可以增加合金熔体液膜的波动水平,使雾化效果更好。
This application relates to the field of additive manufacturing technology. Specifically, it relates to a centrifugal atomizer and a method of use. The working electrode is moved above the centrifugal turntable through a moving device, so that the working electrode extends into the alloy melt liquid film and interacts with it. There is a gap on the surface of the centrifugal turntable, then keep the working electrode fixed and turn on the external power supply. The graphite electrode, alloy melt and external power supply form a complete loop, which can charge the alloy melt and thereby reduce the surface tension of the alloy melt. Since the centrifugal turntable rotates relative to the working electrode, the working electrode can destroy the oxide film that may exist on the surface of the alloy melt liquid film, and can also increase the fluctuation level of the alloy melt liquid film, making the atomization effect better.
Description
技术领域Technical field
本申请涉及增材制造技术领域,具体而言,涉及一种离心雾化器及使用方法。The present application relates to the field of additive manufacturing technology, specifically, to a centrifugal atomizer and a method of use.
背景技术Background technique
在利用离心雾化器生产金属粉末过程中,金属熔体首先流入转盘表面形成一层液膜,随后金属熔体在转盘边缘破碎形成雾化熔滴,其中,通过增强转盘上的金属熔体的波动及降低金属熔体表面张力有助于降低雾化熔滴粒径,特别是转盘离心雾化工艺用于增材制造金属粉末原料生产时,高温合金熔体不仅温度高,而且许多合金熔体本身或某些成分对金属材料存在腐蚀性,比如铝合金及钛合金等会腐蚀大多数金属材料,故许多合金熔体不能采用金属材质作为转盘进行离心雾化作业。因此转盘离心雾化工艺用于铝合金、钛合金等具有腐蚀性高温金属熔体的离心雾化作业时,为了防止转盘材料污染合金熔体及转盘本体裂解,离心转盘通常采用石墨或陶瓷材料制备;现有技术CN112620642A中的转盘是通电的,若用于生产铝合金、钛合金粉末,其转盘可使用石墨制备,但结构强度较低且易碎,而且需要采用电极刷或电线直接与转盘接触的,不接触是无法形成电流通过的闭合回路的,但是转盘是超高速旋转的,一但电极刷与转盘本体或者驱动器接触,转盘就容易不平衡,容易产生大幅度振动,甚至直接破碎了,而且该对比文件的方案虽然可以在一定程度上降低金属熔体表面的张力,但是无法增强转盘上金属熔体的波动,也无法破坏可能存在的金属熔体表面的氧化层,其雾化效果较差。In the process of producing metal powder using a centrifugal atomizer, the metal melt first flows into the surface of the turntable to form a liquid film, and then the metal melt breaks up at the edge of the turntable to form atomized droplets. Among them, by enhancing the strength of the metal melt on the turntable Fluctuating and reducing the surface tension of the metal melt helps to reduce the particle size of the atomized droplets. Especially when the turntable centrifugal atomization process is used for the production of metal powder raw materials for additive manufacturing, the temperature of the high-temperature alloy melt is not only high, but also many alloy melts The metal itself or some of its components are corrosive to metal materials. For example, aluminum alloys and titanium alloys will corrode most metal materials. Therefore, many alloy melts cannot use metal materials as turntables for centrifugal atomization operations. Therefore, when the turntable centrifugal atomization process is used for centrifugal atomization of corrosive high-temperature metal melts such as aluminum alloys and titanium alloys, in order to prevent the turntable material from contaminating the alloy melt and the turntable body from cracking, the centrifugal turntable is usually made of graphite or ceramic materials. ; The turntable in the existing technology CN112620642A is electrified. If it is used to produce aluminum alloy and titanium alloy powder, the turntable can be made of graphite, but the structural strength is low and fragile, and electrode brushes or wires need to be used to directly contact the turntable. Yes, it is impossible to form a closed circuit through which current flows without contact, but the turntable rotates at ultra-high speed. Once the electrode brush comes into contact with the turntable body or the driver, the turntable will easily become unbalanced, vibrate greatly, and even directly break. Moreover, although the solution in the comparison document can reduce the surface tension of the metal melt to a certain extent, it cannot enhance the fluctuation of the metal melt on the turntable, nor can it destroy the possible oxide layer on the surface of the metal melt, and its atomization effect is relatively poor. Difference.
针对上述问题,目前尚未有有效的技术解决方案。There is currently no effective technical solution to the above problems.
发明内容Contents of the invention
本申请的目的在于提供一种离心雾化器及使用方法,有效降低熔体表面张力,同时增强离心转盘上的合金熔体液膜的波动水平,还可以破坏合金熔体表面可能存在的氧化层。The purpose of this application is to provide a centrifugal atomizer and a method of use, which can effectively reduce the surface tension of the melt, while enhancing the fluctuation level of the alloy melt liquid film on the centrifugal turntable, and also destroying the oxide layer that may exist on the surface of the alloy melt. .
本申请提供了一种离心雾化器,包括雾化室,还包括离心转盘、驱动装置、至少两个工作电极、移动装置和外部电源;所述离心转盘、所述驱动装置、所述工作电极和所述移动装置设置在所述雾化室内;This application provides a centrifugal atomizer, which includes a spray chamber, a centrifugal turntable, a driving device, at least two working electrodes, a moving device and an external power supply; the centrifugal turntable, the driving device, the working electrode and the mobile device is arranged in the atomization chamber;
所述离心转盘与所述驱动装置连接,所述驱动装置用于驱动所述离心转盘转动,所述离心转盘用于驱使流至所述离心转盘上的合金熔体做离心运动以进行雾化;The centrifugal turntable is connected to the driving device. The driving device is used to drive the centrifugal turntable to rotate. The centrifugal turntable is used to drive the alloy melt flowing onto the centrifugal turntable to perform centrifugal motion for atomization;
各所述工作电极分别固定在所述移动装置上且绕所述离心转盘的中心轴线均匀间隔设置,所述移动装置用于将所述工作电极移动至所述离心转盘上方,以使所述工作电极伸入所述合金熔体中且与所述离心转盘表面具有一间隙,所述外部电源的正极设置在所述离心转盘的上方并用于与所述合金熔体连接,所述外部电源的负极与所述工作电极连接。Each of the working electrodes is respectively fixed on the moving device and is evenly spaced around the central axis of the centrifugal turntable. The moving device is used to move the working electrode above the centrifugal turntable so that the working electrode The electrode extends into the alloy melt and has a gap with the surface of the centrifugal turntable. The positive electrode of the external power supply is disposed above the centrifugal turntable and is used to connect to the alloy melt. The negative electrode of the external power supply Connect to the working electrode.
本申请通过上述设置,可以有效降低熔体表面张力,同时增强离心转盘上的合金熔体的波动水平,还可以破坏合金熔体表面可能存在的氧化层。Through the above settings, this application can effectively reduce the surface tension of the melt, simultaneously enhance the fluctuation level of the alloy melt on the centrifugal turntable, and also destroy the oxide layer that may exist on the surface of the alloy melt.
可选地,所述工作电极与所述离心转盘的中心轴线具有一第一距离,所述第一距离满足以下关系:Optionally, the working electrode has a first distance from the central axis of the centrifugal turntable, and the first distance satisfies the following relationship:
; ;
式中,为所述第一距离,R为所述离心转盘的半径。In the formula, is the first distance, and R is the radius of the centrifugal turntable.
通过设置第一距离,使工作电极可以增强合金熔体液膜的波动水平,还可以直接破坏合金熔体液膜表面的氧化膜,从而使雾化效果更好。By setting the first distance, the working electrode can enhance the fluctuation level of the alloy melt liquid film, and can also directly destroy the oxide film on the surface of the alloy melt liquid film, thereby making the atomization effect better.
可选地,所述间隙满足以下关系:Optionally, the gap satisfies the following relationship:
; ;
式中,为所述间隙的高度,/>为第一厚度,所述第一厚度为所述工作电极相对所述离心转盘的中心轴线的第一距离处的所述合金熔体的厚度。In the formula, is the height of the gap,/> is a first thickness, which is the thickness of the alloy melt at a first distance between the working electrode and the central axis of the centrifugal turntable.
通过设置间隙,可保证工作电极与离心转盘的安全距离,避免工作电极与离心转盘发生碰撞等意外。By setting the gap, a safe distance between the working electrode and the centrifugal turntable can be ensured, and accidents such as collision between the working electrode and the centrifugal turntable can be avoided.
可选地,所述第一厚度根据以下公式计算:Optionally, the first thickness is calculated according to the following formula:
; ;
式中,为所述合金熔体的密度,q为单位时间内流入所述离心转盘的所述合金熔体的流量,/>为所述合金熔体的动力粘度,/>为所述离心转盘的角速度,/>为圆周率。In the formula, is the density of the alloy melt, q is the flow rate of the alloy melt flowing into the centrifugal turntable per unit time,/> is the dynamic viscosity of the alloy melt,/> is the angular velocity of the centrifugal turntable,/> is pi.
可选地,所述移动装置包括伺服电机、固定机构、给进机构和夹持机构,所述固定机构与所述雾化室的顶壁连接,所述伺服电机和所述给进机构挂接在所述固定机构上,所述夹持机构设置在所述给进机构的输出端,所述夹持机构上设置有与所述工作电极一一对应的夹头,所述夹头用于夹持所述工作电极,所述伺服电机用于驱动所述给进机构运动以带动所述夹头上的所述工作电极靠近或远离所述离心转盘。Optionally, the moving device includes a servo motor, a fixing mechanism, a feeding mechanism and a clamping mechanism. The fixing mechanism is connected to the top wall of the atomization chamber, and the servo motor is hooked to the feeding mechanism. On the fixing mechanism, the clamping mechanism is provided at the output end of the feeding mechanism. The clamping mechanism is provided with a chuck corresponding to the working electrode. The chuck is used to clamp Holding the working electrode, the servo motor is used to drive the feeding mechanism to move the working electrode on the chuck close to or away from the centrifugal turntable.
可选地,所述工作电极为石墨电极。Optionally, the working electrode is a graphite electrode.
可选地,所述离心转盘上设置有环形凹槽,所述环形凹槽的开口正对所述工作电极,所述环形凹槽的深度不超过0.5mm且小于所述离心转盘的厚度的5%。Optionally, the centrifugal turntable is provided with an annular groove, the opening of the annular groove faces the working electrode, and the depth of the annular groove does not exceed 0.5 mm and is less than 5 times the thickness of the centrifugal turntable. %.
可选地,所述工作电极的宽度不超过3mm,所述环形凹槽的宽度比所述工作电极的宽度大至少2mm,且所述环形凹槽的宽度为2.5mm-6mm。Optionally, the width of the working electrode does not exceed 3 mm, the width of the annular groove is at least 2 mm larger than the width of the working electrode, and the width of the annular groove is 2.5 mm-6 mm.
可选地,所述工作电极的末端与所述离心转盘的上表面持平。Optionally, the end of the working electrode is flush with the upper surface of the centrifugal turntable.
第二方面,本申请提供一种离心雾化器的使用方法,所述使用方法包括:In a second aspect, this application provides a method of using a centrifugal atomizer. The method of use includes:
S1.启动所述驱动装置,使所述离心转盘的转速达到雾化工艺要求;S1. Start the driving device to make the rotation speed of the centrifugal turntable meet the requirements of the atomization process;
S2. 通过所述移动装置移动所述工作电极至所述合金熔体中指定的位置;S2. Move the working electrode to a designated position in the alloy melt through the moving device;
S3. 向所述离心转盘倒入所述合金熔体;S3. Pour the alloy melt into the centrifugal turntable;
S4.开启外部电源;S4. Turn on the external power supply;
S5.雾化结束,关闭外部电源,并通过所述移动装置移动所述工作电极远离所述离心转盘,并关闭所述驱动装置。S5. After atomization is completed, turn off the external power supply, move the working electrode away from the centrifugal turntable through the moving device, and turn off the driving device.
有益效果:本申请提供的一种离心雾化器及使用方法,通过移动装置将工作电极移动至离心转盘上方,以使工作电极伸入合金熔体液膜中且与离心转盘表面具有间隙,然后保持工作电极固定不动,开启外部电源,石墨电极、合金熔体以及外部电源构成了一个完整回路,可以给合金熔体荷电,进而降低合金熔体的表面张力,由于离心转盘相对工作电极转动,工作电极可以对合金熔体液膜表面可能存在的氧化膜进行破坏,还可以增加合金熔体液膜的波动水平,使雾化效果更好。Beneficial effects: This application provides a centrifugal atomizer and a method of use. The working electrode is moved above the centrifugal turntable through a moving device, so that the working electrode extends into the alloy melt liquid film and has a gap with the surface of the centrifugal turntable, and then Keep the working electrode stationary and turn on the external power supply. The graphite electrode, alloy melt and external power supply form a complete circuit, which can charge the alloy melt and thereby reduce the surface tension of the alloy melt. As the centrifugal turntable rotates relative to the working electrode , the working electrode can destroy the oxide film that may exist on the surface of the alloy melt liquid film, and can also increase the fluctuation level of the alloy melt liquid film, making the atomization effect better.
附图说明Description of drawings
图1为本申请提供的离心雾化器的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the centrifugal atomizer provided by this application.
图2为本申请提供的离心雾化器的局部结构示意图。Figure 2 is a partial structural schematic diagram of the centrifugal atomizer provided by this application.
图3为本申请提供的环形凹槽与工作电极的位置关系示意图。Figure 3 is a schematic diagram of the positional relationship between the annular groove and the working electrode provided by this application.
图4为本申请提供的离心雾化器的使用方法的流程示意图。Figure 4 is a schematic flow chart of the use method of the centrifugal atomizer provided by this application.
标号说明:11、离心转盘;12、驱动装置;13、工作电极;14、外部电源;15、合金熔体;16、间隙;21、伺服电机;22、固定机构;23、给进机构;24、夹持机构;31、环形凹槽。Label description: 11. Centrifugal turntable; 12. Driving device; 13. Working electrode; 14. External power supply; 15. Alloy melt; 16. Gap; 21. Servo motor; 22. Fixing mechanism; 23. Feeding mechanism; 24 , clamping mechanism; 31. annular groove.
具体实施方式Detailed ways
下面将结合本申请实施例中附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the application provided in the appended drawings is not intended to limit the scope of the claimed application, but rather to represent selected embodiments of the application. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without any creative work shall fall within the scope of protection of this application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。同时,在本申请的描述中,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that similar reference numerals and letters represent similar items in the following figures, therefore, once an item is defined in one figure, it does not need further definition and explanation in subsequent figures. Meanwhile, in the description of the present application, the terms "first", "second", etc. are only used to differentiate the description and cannot be understood as indicating or implying relative importance.
请参照图1-图4,图1是本申请实施例中的一种离心雾化器的整体结构示意图,有效降低合金熔体15的表面张力,同时增强离心转盘上的合金熔体15液膜的波动水平,还可以破坏合金熔体15表面可能存在的氧化层。Please refer to Figures 1-4. Figure 1 is a schematic diagram of the overall structure of a centrifugal atomizer in an embodiment of the present application, which effectively reduces the surface tension of the alloy melt 15 and at the same time enhances the liquid film of the alloy melt 15 on the centrifugal turntable. The level of fluctuation can also destroy the oxide layer that may exist on the surface of the alloy melt 15 .
本申请提供了一种离心雾化器,包括雾化室,还包括离心转盘11、驱动装置12、至少两个工作电极13、移动装置和外部电源14;离心转盘11、驱动装置12、工作电极13和移动装置设置在雾化室内;This application provides a centrifugal atomizer, which includes a spray chamber, a centrifugal turntable 11, a driving device 12, at least two working electrodes 13, a moving device and an external power supply 14; the centrifugal turntable 11, the driving device 12, the working electrode 13 and the mobile device are set up in the atomization chamber;
离心转盘11与驱动装置12连接,驱动装置12用于驱动离心转盘11转动,离心转盘11用于驱使流至离心转盘11上的合金熔体15做离心运动以进行雾化;The centrifugal turntable 11 is connected to the driving device 12. The driving device 12 is used to drive the centrifugal turntable 11 to rotate. The centrifugal turntable 11 is used to drive the alloy melt 15 flowing onto the centrifugal turntable 11 to perform centrifugal motion for atomization;
各工作电极13分别固定在移动装置上且绕离心转盘11的中心轴线均匀间隔设置,移动装置用于将工作电极13移动至离心转盘11上方,以使工作电极13伸入合金熔体15中且与离心转盘11表面具有一间隙16,外部电源14的正极设置在离心转盘11的上方并用于与合金熔体15连接,外部电源14的负极与工作电极13连接。Each working electrode 13 is respectively fixed on a moving device and is evenly spaced around the central axis of the centrifugal turntable 11. The moving device is used to move the working electrode 13 above the centrifugal turntable 11 so that the working electrode 13 extends into the alloy melt 15 and There is a gap 16 with the surface of the centrifugal turntable 11 . The positive electrode of the external power supply 14 is arranged above the centrifugal turntable 11 and is used to connect to the alloy melt 15 . The negative electrode of the external power supply 14 is connected to the working electrode 13 .
其中,外部电源14为直流电源,其电压不超过人体承压的极限,防止对人员产生伤害,具体电压可根据合金种类进行确定,此处不作具体限制;另外,外部电源14连接合金熔体15的方式有:一种是将外部电源14的正极直接放在合金熔体15里,比如放在中间包或者导流管内的合金熔体15里,另一种就是导流管为石墨材料,可以把外部电源14的正极连接在导流管上,使与导流管直接接触的合金熔体15带电;在本申请中,工作电极13优选设置为两个,两个工作电极13绕离心转盘11的中心轴线均匀间隔设置,可以使合金熔体15中形成的电场更加均匀,工作电极13的具体数量可根据实际需要设置;驱动装置12为现有技术,此处不作具体限制。Among them, the external power supply 14 is a DC power supply, and its voltage does not exceed the pressure limit of the human body to prevent harm to personnel. The specific voltage can be determined according to the type of alloy, and there is no specific limit here; in addition, the external power supply 14 is connected to the alloy melt 15 The methods include: one is to place the positive electrode of the external power supply 14 directly in the alloy melt 15, such as placing it in the alloy melt 15 in the tundish or the guide tube; the other is that the guide tube is made of graphite material, which can Connect the positive electrode of the external power supply 14 to the draft tube to charge the alloy melt 15 in direct contact with the draft tube; in this application, two working electrodes 13 are preferably provided, and the two working electrodes 13 revolve around the centrifugal turntable 11 The central axes are evenly spaced, which can make the electric field formed in the alloy melt 15 more uniform. The specific number of working electrodes 13 can be set according to actual needs; the driving device 12 is an existing technology and is not specifically limited here.
具体地,如图1所示,在离心转盘11达到额定转速后,通过移动装置将工作电极13移动至离心转盘11上方,以使工作电极13伸入合金熔体15液膜中且与离心转盘11表面具有间隙16,然后保持工作电极13固定不动,由工作电极13、合金熔体15以及外部电源14构成了一个完整回路,可以给合金熔体15荷电,进而降低合金熔体15的表面张力,由于离心转盘11相对工作电极13转动,工作电极13可以对合金熔体15液膜表面可能存在的氧化膜进行破坏,而且还可以增加合金熔体15液膜的波动水平,从而使雾化效果更好。Specifically, as shown in Figure 1, after the centrifugal turntable 11 reaches the rated rotation speed, the working electrode 13 is moved above the centrifugal turntable 11 through the moving device, so that the working electrode 13 extends into the liquid film of the alloy melt 15 and is in contact with the centrifugal turntable. There is a gap 16 on the surface of 11, and then the working electrode 13 is kept fixed. A complete circuit is formed by the working electrode 13, the alloy melt 15 and the external power supply 14, which can charge the alloy melt 15, thereby reducing the power of the alloy melt 15. Surface tension, since the centrifugal turntable 11 rotates relative to the working electrode 13, the working electrode 13 can destroy the oxide film that may exist on the surface of the liquid film of the alloy melt 15, and can also increase the fluctuation level of the liquid film of the alloy melt 15, thereby causing mist The effect is better.
其中,降低合金熔体15的表面张力、破坏合金熔体15液膜表面可能存在的氧化膜以及增加合金熔体15液膜的波动水平均对提升雾化效果具有积极作用。Among them, reducing the surface tension of the alloy melt 15, destroying the oxide film that may exist on the surface of the liquid film of the alloy melt 15, and increasing the fluctuation level of the liquid film of the alloy melt 15 all have a positive effect on improving the atomization effect.
在一些实施方式中,工作电极13与离心转盘11的中心轴线具有一第一距离,第一距离满足以下关系:In some embodiments, the working electrode 13 has a first distance from the central axis of the centrifugal turntable 11 , and the first distance satisfies the following relationship:
; ;
式中,为第一距离,R为离心转盘11的半径。In the formula, is the first distance, and R is the radius of the centrifugal turntable 11 .
具体地,通过设置第一距离,使工作电极13可以增强合金熔体15液膜的波动水平,还可以直接破坏合金熔体15液膜表面的氧化膜,从而使雾化效果更好。Specifically, by setting the first distance, the working electrode 13 can enhance the fluctuation level of the liquid film of the alloy melt 15, and can also directly destroy the oxide film on the surface of the liquid film of the alloy melt 15, thereby making the atomization effect better.
在一些实施方式中,间隙16满足以下关系:In some embodiments, gap 16 satisfies the following relationship:
; ;
式中,为间隙16的高度(即工作电极13的末端与离心转盘11的上表面的直线距离),/>为第一厚度,第一厚度为工作电极13相对离心转盘11的中心轴线的第一距离处的合金熔体15的厚度。In the formula, is the height of the gap 16 (that is, the straight-line distance between the end of the working electrode 13 and the upper surface of the centrifugal turntable 11),/> is the first thickness, and the first thickness is the thickness of the alloy melt 15 at the first distance between the working electrode 13 and the central axis of the centrifugal turntable 11 .
具体地,通过设置间隙16,可保证工作电极13与离心转盘11的安全距离,避免工作电极13与离心转盘11发生碰撞等意外。Specifically, by setting the gap 16 , a safe distance between the working electrode 13 and the centrifugal turntable 11 can be ensured, and accidents such as collision between the working electrode 13 and the centrifugal turntable 11 can be avoided.
在一些实施方式中,第一厚度根据以下公式计算:In some embodiments, the first thickness is calculated according to the following formula:
; ;
式中,为合金熔体15的密度,q为单位时间内流入离心转盘11的合金熔体15的流量,/>为合金熔体15的动力粘度,/>为离心转盘11的角速度,/>为圆周率。In the formula, is the density of the alloy melt 15, q is the flow rate of the alloy melt 15 flowing into the centrifugal turntable 11 per unit time,/> is the dynamic viscosity of alloy melt 15,/> is the angular velocity of the centrifugal turntable 11,/> is pi.
具体地,第一厚度的计算公式由以下过程推导出来,具体为:Specifically, the calculation formula of the first thickness is derived by the following process, specifically:
在距离离心转盘11中心r处,合金熔体15沿厚度方向的速度符合如下关系:At a distance r from the center of the centrifugal turntable 11, the velocity of the alloy melt 15 along the thickness direction It conforms to the following relationship:
(公式1); (Formula 1);
式中,为合金熔体15沿厚度方向的速度,/>为合金熔体15沿厚度方向的速度的偏导数,z为在距离离心转盘11中心r处沿合金熔体15厚度方向的高度,/>为合金熔体15的密度,/>为合金熔体15的动力粘度,/>为离心转盘11的角速度;In the formula, is the velocity of alloy melt 15 along the thickness direction,/> is the partial derivative of the velocity of the alloy melt 15 along the thickness direction, z is the height r along the thickness direction of the alloy melt 15 from the center of the centrifugal turntable 11,/> is the density of alloy melt 15,/> is the dynamic viscosity of alloy melt 15,/> is the angular velocity of the centrifugal turntable 11;
靠近离心转盘11表面处合金熔体15没有相对于离心转盘11表面的滑移,边界条件为z=0,u=0;合金熔体15的上表面的高度h(h即此处的合金熔体15的厚度)处,此处的合金熔体15的上表面与惰性气体接触,边界条件为:The alloy melt 15 close to the surface of the centrifugal turntable 11 has no slip relative to the surface of the centrifugal turntable 11, and the boundary conditions are z=0, u=0; the height h of the upper surface of the alloy melt 15 (h is the alloy melt here) thickness of the body 15), where the upper surface of the alloy melt 15 is in contact with the inert gas, and the boundary condition is:
(公式2); (Formula 2);
可以获得距离离心转盘11中心任意的r处,合金熔体15沿其厚度方向的速度分布为:It can be obtained that at any r distance from the center of the centrifugal turntable 11, the velocity distribution of the alloy melt 15 along its thickness direction is:
(公式3); (Formula 3);
又根据质量守恒,流至离心转盘11表面的合金熔体15的流量可表示为:According to the conservation of mass, the flow rate of the alloy melt 15 flowing to the surface of the centrifugal turntable 11 can be expressed as:
(公式4); (Formula 4);
式中,q为单位时间内雾化合金熔体流量,其由雾化工艺确定,为现有技术。In the formula, q is the flow rate of atomized alloy melt per unit time, which is determined by the atomization process and is an existing technology.
根据公式1-4,则可以获得距离离心转盘11中心r处的合金熔体15的厚度h为:According to Formula 1-4, the thickness h of the alloy melt 15 at a distance r from the center of the centrifugal turntable 11 can be obtained as:
(公式5); (Formula 5);
为了同时实现给合金熔体15荷电,增强合金熔体15的波动水平,同时直接破坏合金熔体15液膜表面的氧化膜的效果,石墨电极距离离心转盘11中心存在一个合适的距离X,根据公式5,则距离离心转盘11中心X处的合金熔体15的厚度为:In order to simultaneously charge the alloy melt 15, enhance the fluctuation level of the alloy melt 15, and directly destroy the oxide film on the liquid film surface of the alloy melt 15, there is a suitable distance X between the graphite electrode and the center of the centrifugal turntable 11, According to Formula 5, the thickness of the alloy melt 15 at the distance X from the center of the centrifugal turntable 11 is:
(公式6)。 (Formula 6).
在一些实施方式中,移动装置包括伺服电机21、固定机构22、给进机构23和夹持机构24,固定机构22与雾化室的顶壁连接,伺服电机21和给进机构23挂接在固定机构22上,夹持机构24设置在给进机构23的输出端,夹持机构24上设置有与工作电极13一一对应的夹头,夹头用于夹持工作电极13,伺服电机21用于驱动给进机构23运动以带动夹头上的工作电极13靠近或远离离心转盘11。In some embodiments, the moving device includes a servo motor 21, a fixing mechanism 22, a feeding mechanism 23 and a clamping mechanism 24. The fixing mechanism 22 is connected to the top wall of the atomization chamber, and the servo motor 21 and the feeding mechanism 23 are hooked on On the fixing mechanism 22, the clamping mechanism 24 is provided at the output end of the feeding mechanism 23. The clamping mechanism 24 is provided with a chuck corresponding to the working electrode 13. The chuck is used to clamp the working electrode 13. The servo motor 21 It is used to drive the feeding mechanism 23 to move to drive the working electrode 13 on the chuck close to or away from the centrifugal turntable 11 .
其中,夹持机构24和夹头均由绝缘材料制成。Wherein, the clamping mechanism 24 and the chuck are both made of insulating materials.
具体地,如图1所示,通过设置固定机构22与雾化室的顶壁连接,伺服电机21和给进机构23挂接在固定机构22上,伺服电机21转动以驱动给进机构23按预设步长(可根据实际需要设置)运动,从而带动夹头上的工作电极13靠近离心转盘11,直到指定的位置,其中,工作电极13的初始位置到离心转盘11的位置均可预先设置好,此处不作具体限制,在实际使用时,直接控制伺服电机21的转动圈数,即可使工作电极13到达指定的位置,雾化工作结束后,由伺服电机21驱动给进机构23带动夹头上的工作电极13远离离心转盘11至初始位置。Specifically, as shown in Figure 1, a fixing mechanism 22 is provided to connect to the top wall of the atomization chamber. The servo motor 21 and the feeding mechanism 23 are hooked on the fixing mechanism 22. The servo motor 21 rotates to drive the feeding mechanism 23 to press. The preset step length (can be set according to actual needs) movement drives the working electrode 13 on the chuck close to the centrifugal turntable 11 until it reaches the specified position. The initial position of the working electrode 13 to the position of the centrifugal turntable 11 can be set in advance. Well, there are no specific restrictions here. In actual use, the working electrode 13 can reach the designated position by directly controlling the number of rotations of the servo motor 21. After the atomization work is completed, the servo motor 21 drives the feeding mechanism 23. The working electrode 13 on the chuck moves away from the centrifugal turntable 11 to the initial position.
在一些实施方式中,工作电极13为石墨电极。In some embodiments, working electrode 13 is a graphite electrode.
具体地,由于一般金属材料制作的电极没法用于具有强腐蚀性的铝合金等熔体,如果合金熔体15的腐蚀性不强,可以采用难熔金属或者高温金属制作的电极,在本申请中,工作电极13优选为石墨电极,石墨可以用于大多数的合金熔体15中。Specifically, since electrodes made of general metal materials cannot be used in highly corrosive melts such as aluminum alloys, if the alloy melt 15 is not highly corrosive, electrodes made of refractory metals or high-temperature metals can be used. In this case, In the application, the working electrode 13 is preferably a graphite electrode, and graphite can be used in most alloy melts 15 .
在一些实施方式中,离心转盘11上设置有环形凹槽31,环形凹槽31的开口正对工作电极13,环形凹槽31的深度d不超过0.5mm且小于离心转盘11的厚度的5%。In some embodiments, the centrifuge turntable 11 is provided with an annular groove 31 , the opening of the annular groove 31 faces the working electrode 13 , and the depth d of the annular groove 31 does not exceed 0.5 mm and is less than 5% of the thickness of the centrifuge turntable 11 .
具体地,当离心转盘11的雾化工艺用于增材制造金属粉末原料生产时,粉末粒径通常小于150μm,比如SLM工艺所需的粉末粒径范围为15μm-53μm,此时,离心转盘11表面的合金熔体15的厚度会降低至100μm以内,这对工作电极13的精确定位带来一定困难,因此,如图2和图3所示,在离心转盘11上设置有环形凹槽31,且环形凹槽31的开口正对工作电极13,从而无需精确计算工作电极13与离心转盘11的上表面之间的间隙16,通过对环形凹槽31的深度的限制,防止离心转盘11在高速旋转时在环形凹槽31的位置产生应力集中而破碎。Specifically, when the atomization process of the centrifugal turntable 11 is used for the production of metal powder raw materials for additive manufacturing, the powder particle size is usually less than 150 μm. For example, the powder particle size range required for the SLM process is 15 μm-53 μm. At this time, the centrifugal turntable 11 The thickness of the alloy melt 15 on the surface will be reduced to less than 100 μm, which brings certain difficulties to the precise positioning of the working electrode 13. Therefore, as shown in Figures 2 and 3, an annular groove 31 is provided on the centrifugal turntable 11. And the opening of the annular groove 31 is facing the working electrode 13, so there is no need to accurately calculate the gap 16 between the working electrode 13 and the upper surface of the centrifugal turntable 11. By limiting the depth of the annular groove 31, the centrifugal turntable 11 is prevented from operating at high speed. During rotation, stress concentration occurs at the position of the annular groove 31 and it is broken.
其中,环形凹槽31的横截面可以是矩形、梯形、半椭圆或半圆形。Wherein, the cross section of the annular groove 31 may be rectangular, trapezoidal, semi-elliptical or semi-circular.
在一些实施方式中,工作电极13的宽度不超过3mm,环形凹槽31的宽度比工作电极13的宽度大至少2mm,且环形凹槽31的宽度为2.5mm-6mm。In some embodiments, the width of the working electrode 13 does not exceed 3 mm, the width of the annular groove 31 is at least 2 mm larger than the width of the working electrode 13 , and the width of the annular groove 31 is 2.5 mm-6 mm.
具体地,通过设置环形凹槽31的宽度c比工作电极13的宽度b大至少2mm,如图3所示,可以降低工作电极13的定位精度要求,同时,可以避免工作电极13与离心转盘11发生碰撞。Specifically, by setting the width c of the annular groove 31 to be at least 2 mm larger than the width b of the working electrode 13 , as shown in FIG. 3 , the positioning accuracy requirements of the working electrode 13 can be reduced, and at the same time, the working electrode 13 can be prevented from contacting the centrifugal turntable 11 Collision.
在一些实施方式中,工作电极13的末端与离心转盘11的上表面持平。In some embodiments, the end of the working electrode 13 is flush with the upper surface of the centrifuge turntable 11 .
具体地,为了方便定位,使工作电极13的末端直接与离心转盘11的上表面持平(如图3中环形凹槽31上的虚线位置),从而无需精准定位,降低使用成本;在实际应用中,也可以根据工作电极13与离心转盘11的下表面(即是环形凹槽31的底面)之间的间隙16(计算过程如前文)来控制工作电极13的具体位置,此处不作具体限制。Specifically, in order to facilitate positioning, the end of the working electrode 13 is directly flush with the upper surface of the centrifugal turntable 11 (the dotted line position on the annular groove 31 in Figure 3), thereby eliminating the need for precise positioning and reducing the cost of use; in practical applications , the specific position of the working electrode 13 can also be controlled based on the gap 16 between the working electrode 13 and the lower surface of the centrifugal turntable 11 (that is, the bottom surface of the annular groove 31) (the calculation process is as described above), and there is no specific restriction here.
第二方面,本申请提供一种离心雾化器的使用方法,使用方法包括:In the second aspect, this application provides a method of using a centrifugal atomizer. The method of use includes:
S1.启动驱动装置12,使离心转盘11的转速达到雾化工艺要求;S1. Start the driving device 12 to make the rotation speed of the centrifugal turntable 11 meet the requirements of the atomization process;
S2.通过移动装置移动工作电极13至合金熔体15中指定的位置;S2. Move the working electrode 13 to the designated position in the alloy melt 15 through the moving device;
S3.向离心转盘11倒入合金熔体15;S3. Pour the alloy melt 15 into the centrifugal turntable 11;
S4.开启外部电源14;S4. Turn on the external power supply 14;
S5.雾化结束,关闭外部电源14,并通过移动装置移动工作电极13远离离心转盘11,并关闭驱动装置12。S5. After atomization is completed, turn off the external power supply 14, move the working electrode 13 away from the centrifugal turntable 11 through the moving device, and turn off the driving device 12.
具体地,通过设置步骤S1-S5,即可实现在离心转盘11进行雾化时,离心转盘11相对工作电极13转动,从而工作电极13对合金熔体15液膜表面可能存在的氧化膜进行破坏,而且还可以增加合金熔体15液膜的波动,从而使雾化效果更好,同时,由于外部电源14、合金熔体15和工作电极13之间形成闭合回路,从而有效降低合金熔体15的表面张力,进而有利于提高雾化效果。Specifically, by setting steps S1-S5, it can be realized that when the centrifugal turntable 11 performs atomization, the centrifugal turntable 11 rotates relative to the working electrode 13, so that the working electrode 13 destroys the oxide film that may exist on the liquid film surface of the alloy melt 15. , and can also increase the fluctuation of the liquid film of the alloy melt 15, thereby making the atomization effect better. At the same time, due to the closed loop formed between the external power supply 14, the alloy melt 15 and the working electrode 13, the alloy melt 15 can be effectively reduced The surface tension is beneficial to improving the atomization effect.
在本申请所提供的实施例中,应该理解到,所揭露装置和方法,可以通过其它的方式实现。以上所描述的装置实施例仅仅是示意性的,例如,单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,又例如,多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些通信接口,装置或单元的间接耦合或通信连接,可以是电性,机械或其它的形式。In the embodiments provided in this application, it should be understood that the disclosed devices and methods can be implemented in other ways. The device embodiments described above are only illustrative. For example, the division of units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated. to another system, or some features can be ignored, or not implemented. On the other hand, the coupling or direct coupling or communication connection between each other shown or discussed may be through some communication interfaces, and the indirect coupling or communication connection of the devices or units may be in electrical, mechanical or other forms.
另外,作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。In addition, units described as separate components may or may not be physically separated, and components shown as units may or may not be physical units, that is, they may be located in one place, or they may be distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
再者,在本申请各个实施例中的各功能模块可以集成在一起形成一个独立的部分,也可以是各个模块单独存在,也可以两个或两个以上模块集成形成一个独立的部分。Furthermore, each functional module in each embodiment of the present application can be integrated together to form an independent part, each module can exist alone, or two or more modules can be integrated to form an independent part.
在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。In this document, relational terms such as first, second, etc. are used merely to distinguish one entity or operation from another entity or operation and do not necessarily require or imply the existence of any such entity or operation between these entities or operations. Actual relationship or sequence.
以上仅为本申请的实施例而已,并不用于限制本申请的保护范围,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only examples of the present application and are not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included in the protection scope of this application.
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