CN116984120A - Silica sand impurity removing device for solar photovoltaic glass manufacturing - Google Patents
Silica sand impurity removing device for solar photovoltaic glass manufacturing Download PDFInfo
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- CN116984120A CN116984120A CN202311246048.6A CN202311246048A CN116984120A CN 116984120 A CN116984120 A CN 116984120A CN 202311246048 A CN202311246048 A CN 202311246048A CN 116984120 A CN116984120 A CN 116984120A
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- silica sand
- motor
- solar photovoltaic
- guide
- roller
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 404
- 239000004576 sand Substances 0.000 title claims abstract description 143
- 239000000377 silicon dioxide Substances 0.000 title claims abstract description 129
- 239000012535 impurity Substances 0.000 title claims abstract description 82
- 239000011521 glass Substances 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000000926 separation method Methods 0.000 claims abstract description 51
- 238000012546 transfer Methods 0.000 claims abstract description 11
- 238000000227 grinding Methods 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 13
- 230000002572 peristaltic effect Effects 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 6
- 238000012216 screening Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 244000035744 Hura crepitans Species 0.000 abstract description 11
- 230000002708 enhancing effect Effects 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 230000007480 spreading Effects 0.000 description 10
- 238000003892 spreading Methods 0.000 description 10
- 230000001105 regulatory effect Effects 0.000 description 8
- 229910052742 iron Inorganic materials 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000005389 magnetism Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000033228 biological regulation Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 230000003828 downregulation Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005816 glass manufacturing process Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 235000010755 mineral Nutrition 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005188 flotation Methods 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 229910052604 silicate mineral Inorganic materials 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/10—Magnetic separation acting directly on the substance being separated with cylindrical material carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B3/00—Centrifuges with rotary bowls in which solid particles or bodies become separated by centrifugal force and simultaneous sifting or filtering
- B04B3/04—Centrifuges with rotary bowls in which solid particles or bodies become separated by centrifugal force and simultaneous sifting or filtering discharging solid particles from the bowl by a conveying screw coaxial with the bowl axis and rotating relatively to the bowl
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B9/00—Drives specially designed for centrifuges; Arrangement or disposition of transmission gearing; Suspending or balancing rotary bowls
- B04B9/02—Electric motor drives
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Silicon Compounds (AREA)
Abstract
The invention discloses a silica sand impurity removing device for solar photovoltaic glass manufacture, which relates to the technical field of solar photovoltaic component manufacture and comprises a feeding component, wherein the bottom of the feeding component is communicated with a silica sand box, the bottom of the silica sand box is communicated with a strong magnetic box, a magnetic adder is arranged on the inner wall surface of the strong magnetic box, a transfer component is arranged in the strong magnetic box, the top end of the side of the strong magnetic box is connected with a silica sand transporting end, and under the cooperation of the impurity removing component, a separation guide component, the magnetic adder, the feeding component and the transfer component, the magnetic field intensity of magnetic impurities in the silica sand is enhanced by utilizing the magnetic field generated by an electromagnet in the magnetic adder, so that the purpose of enhancing the magnetic field is achieved, the subsequent magnetic impurity removing operation is facilitated, the integral device is convenient to form integrated automatic impurity removing operation, the purity of the silica sand meets the solar photovoltaic glass manufacture, and the yield of the solar photovoltaic glass is ensured.
Description
Technical Field
The invention relates to the technical field of solar photovoltaic module manufacturing, in particular to a silica sand impurity removing device for solar photovoltaic glass manufacturing.
Background
The glass is formed by fusing silica and other chemical substances together (the main production raw materials are soda ash, limestone and quartz), a continuous network structure is formed during the fusing, the viscosity is gradually increased and hardened in the cooling process to enable the silicate nonmetallic material to be crystallized, the solar photovoltaic glass is a novel high-tech glass product for building, the low-iron glass is covered on the solar cell, so that more light transmittance is ensured, more electric energy is generated, the tempered low-iron glass has higher strength, can bear larger wind pressure and larger day and night temperature difference, and silica sand, silica sand or quartz sand are refractory particles which take quartz as main mineral components and have the particle size of 0.020mm-3.350mm, and are natural silica sand such as artificial silica sand, water-washed sand, scouring sand, selected (flotation) sand and the like according to different aspects of a processing method. The silica sand is a silicate mineral with hardness, wear resistance and stable chemical property, the main mineral component is SiO2, the color of the silica sand is milky white or colorless semitransparent, the hardness is 7, the silica sand is crisp and has no cleavage, shell-shaped fracture, the oil luster and the relative density is 2.65, and the silica sand has obvious anisotropy in chemical, thermal and mechanical properties, is insoluble in acid, is slightly soluble in KOH solution and has a melting point of 1750 ℃. The color is milky white, light yellow, brown and grey, and the silica sand has higher fire resistance.
In the prior art, for example, chinese application number: 202120580171.1, a silica sand impurity removing device for solar photovoltaic glass manufacturing comprises a material mechanism, a sorting mechanism and a material receiving mechanism, wherein one end of the sorting mechanism is provided with the material feeding mechanism, and the other end of the sorting mechanism is provided with the material receiving mechanism; the feeding mechanism comprises a feeding hopper, a feeding frame, a feeding motor and a spreading roller, wherein the feeding hopper is arranged above the feeding frame, the spreading roller is arranged at one end of the feeding hopper, the feeding motor is arranged at one end of the spreading roller, the feeding motor is used for driving the spreading roller to evenly spread silica sand on a conveying belt, the silica sand is vibrated and loosened through a cam vibration conveying belt, the iron sand is adsorbed on the conveying belt by a strong magnetic roller, the iron sand and the silica sand are respectively fed into an iron sand box and a silica sand box through a guide plate, the feeding mechanism is convenient and fast, the efficiency is high, the strong magnetic roller is not in contact with the iron sand, cleaning is not needed, and impurity removal precision is improved.
However, in the prior art, in the manufacturing process of solar photovoltaic glass, the requirement on the required purity of silica sand is high, but in the impurity removal process of silica sand in the device, the purity of silica sand after impurity removal cannot be well ensured, and the yield of solar photovoltaic glass is low in the subsequent solar photovoltaic glass manufacturing process, so that the silica sand impurity removal device for solar photovoltaic glass manufacturing needs to be provided.
Disclosure of Invention
The invention aims to provide a silica sand impurity removing device for solar photovoltaic glass manufacture, which aims to solve the problems that the purity of silica sand after impurity removal cannot be well ensured in the impurity removing process of silica sand in the background art, and the yield of solar photovoltaic glass is low in the subsequent solar photovoltaic glass manufacturing process.
In order to achieve the above purpose, the present invention provides the following technical solutions: the silica sand impurity removing device for solar photovoltaic glass manufacturing comprises a feeding component, wherein the bottom of the feeding component is communicated with a silica sand box, the bottom of the silica sand box is communicated with a strong magnetic box, a magnetic adder is arranged on the surface of the inner wall of the strong magnetic box, a regulating and conveying component is arranged in the strong magnetic box, the top end of the side of the strong magnetic box is connected with a silica sand transporting end, the side end of the silica sand transporting end is communicated with an inclined guide groove, the side end of the inclined guide groove is communicated with an impurity removing component, the side end of the silica sand box is communicated with a conveying end, the side end of the conveying end is communicated with a separation impurity removing centrifugal box body, the left end of the separation impurity removing centrifugal box body is connected with a differential mechanism, the side end of the differential mechanism is connected with a centrifugal motor, the left side of the inside of the separation impurity removing centrifugal box body is provided with a separating and screening component, the side of the separation and impurity removal centrifugal box body is provided with a mounting frame, the side surface of the mounting frame is provided with an arc groove, the back side discharging end of the separation and sieve assembly corresponds to the arc groove, the side of the arc groove is connected with a guide plate, the side end of the guide plate is communicated with a notch, the bottom end of the notch is communicated with a collector, the side edge of the output end of the centrifugal motor is connected with a rotary feeder, the inside of the separation and impurity removal centrifugal box body is provided with a separation and guide assembly, the rotary wing of the rotary feeder is correspondingly provided with the separation and guide assembly, the inside bottom end of the separation and guide assembly is provided with a high-efficiency water filter, the side end of the separation and guide assembly is pumped into a peristaltic pump, the side end of the peristaltic pump is pumped and communicated with a discharge guide groove, the right side end of the discharge guide groove corresponds to the bottom end of the regulating and conveying assembly up and down but does not contact, and the bottom of the mounting frame is fixedly provided with a supporting framework, and the side surface of the mounting frame is provided with a total control machine.
Preferably, the edulcoration subassembly includes the dust removal end, the bottom intercommunication of dust removal end has the box, the inside middle end of box is provided with the insulation board, the insulation board will the box separates into cavity and lower cavity, the outer wall surface of cavity installs respectively and is provided with first governing cylinder and first magnet roller motor down, the outer wall surface of cavity installs respectively and is provided with second governing cylinder and second magnet roller motor down, the output connection of first governing cylinder is provided with first dancer roll, the output connection of second governing cylinder is provided with the second dancer roll.
Preferably, the output connection of first magnetic roller motor is provided with the strong magnetic roller, the output connection of second magnetic roller motor is installed the weak magnetic roller, just the outside week side of strong magnetic roller and weak magnetic roller has all been seted up and has been adjusted the spout, the inside sliding connection who adjusts the spout has the regulation slider, the upper and lower both ends of regulation slider are all connected and are provided with the cylinder guide arm, the top of cylinder guide arm is connected with accommodate motor, just the back side bottom surface of last cavity and lower cavity erects and installs the biax cylinder, the biax gas pole side of biax cylinder is held and is fastened connection respectively has strong magnetic shielding cover and weak magnetic shielding cover.
Preferably, the inside movable mounting of upper chamber has first guide plate, just the transport port has been seted up to the surface side end of insulation board, just first guide plate with transport port intercommunication sets up, the bottom intercommunication of transport port has the second guide plate, just the inside movable mounting of second guide plate at the cavity down, the avris of upper chamber is provided with first discharge end, the avris of cavity is provided with the second discharge end down, just the avris of cavity is provided with the third discharge end down.
Preferably, the transfer subassembly includes the motor mounting bracket, motor mounting bracket's internally mounted has gear motor, gear motor's output is connected with the pivot, two sets of driving gear are established to the outside cover of pivot, two sets of driving gear's external engagement is connected with drive chain, drive chain's bottom inboard meshing is connected with two sets of driven gears, two sets of driven gear's inside is provided with driven axostylus axostyle.
Preferably, the limit side of drive chain is connected with the connecting seat, the limit side fastening connection of connecting seat has and connects the sand hopper, it is provided with the liquid level line to connect the inner wall surface roof of sand hopper, it is provided with the heater to connect the center end surface of sand hopper, just the time schedule controller is installed to the bottom fastening of motor mounting bracket.
Preferably, the feeding assembly comprises a feeding hopper groove, a roller paving motor and a grinding motor are respectively arranged on the side surface of the feeding hopper groove, the output end of the roller paving motor is connected with a roller paving shaft, and the output end of the grinding motor is connected with a grinding roller.
Preferably, the side surface in feeder hopper groove has seted up the removal spout, the lateral wall fastening in feeder hopper groove has the installation bed frame, the side of installation bed frame is established and is installed flexible cylinder, flexible cylinder's output is connected with flexible gas pole, the side fastening of flexible gas pole has the fender groove valve plate.
Preferably, the screening component comprises a rotating shaft, the rotating shaft is connected with the centrifugal motor, a plurality of groups of separating plates are sleeved outside the rotating shaft, and separating screens are arranged on the surfaces of the plurality of groups of separating plates.
Preferably, the separation guide assembly comprises a guide chamber, guide grooves are formed in the side surfaces of the guide chamber in a separated mode, and efficient filtering ends are formed in the inner wall surfaces of the guide grooves in a penetrating mode.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, through the cooperation of the impurity removal assembly, the separation guide assembly and the transfer assembly, when silica sand falls onto the surface of the first guide plate to slide down, the weak magnetic impurities contained in silica sand after impurity removal operation are adsorbed on the surface of the first guide plate under the cooperation of the first magnetic roller motor and the strong magnetic roller, then are conveyed to the second guide plate under the cooperation of the conveying port, then the strong magnetic roller and the first magnetic roller motor are driven to perform down regulation under the cooperation of the regulating motor, the regulating slide block and the cylindrical guide rod, then, the strong magnetic shielding cover is driven by the double-shaft air cylinder to cover the down regulated strong magnetic roller, the magnetism of the strong magnetic roller is shielded synchronously under the cooperation of the first regulating air cylinder, the first guide plate is driven to perform regulation overturning in the upper chamber, the adsorbed weak magnetic impurities are conveniently discharged from the first discharge end, then the strong magnetic impurities contained in silica sand conveyed by the second guide plate are adsorbed under the cooperation of the second magnetic roller motor and the weak magnetic roller, the weak magnetic impurities are automatically removed from the second discharge end of the regulating slide block and the cylindrical guide rod, the strong magnetic roller is driven to perform the down regulation, the whole can be automatically rotated, the strong magnetic impurities can be automatically removed from the second guide roller is driven by the regulating air cylinder, and the magnetic shielding cover is driven to perform the down regulation, the whole can be manufactured, the strong magnetic impurities can be automatically removed, and the glass can be completely removed, and the magnetic impurities can be completely removed, and the glass can be completely removed, and the good product can be manufactured, and the glass can be easily and well, and the good product can be well easily manufactured.
2. According to the invention, under the cooperation of the feeding component, the silica sand is injected from the feed hopper groove by a worker, then under the control of the main controller, the roller spreading motor drives the roller spreading roller to uniformly spread the entered silica sand on the surface of the valve plate of the baffle groove, and then under the cooperation of the grinding motor, the grinding roller is used for carrying out primary grinding operation on the spread silica sand, so that the separation of impurities in the silica sand is ensured, and the follow-up impurity removal operation is facilitated.
3. According to the invention, under the cooperation of the magnetic adder and the transfer component, the silica sand after operation is conveniently transferred into the silica sand box, then under the cooperation of the transfer end, the silica sand after operation is conveniently transferred into the separation and impurity removal centrifugal box body, then the centrifugal motor drives the rotary feeder under the cooperation of the differential mechanism to carry out centrifugal separation operation on the transferred silica sand in the cleaning liquid in the separation and impurity removal centrifugal box body, the fine silica sand is transferred into the transfer guide chamber under the cooperation of the guide groove and the high-efficiency filtering end, the coarse silica sand is synchronously discharged into the arc groove after separation operation is carried out under the cooperation of a plurality of groups of separation plates and separation screens, the coarse silica sand is sequentially transferred to the collector from the guide plate and the notch along the arc groove, then under the cooperation of the peristaltic pump, the fine silica sand liquid in the transfer guide chamber is conveniently guided, when the high-efficiency water filter is achieved, the fine silica sand is left after the cleaning liquid is driven, the fine silica sand is transferred into the sand receiving hopper from the discharge guide groove, and then under the cooperation of the magnetic adder, the magnetic field generated by the electromagnet in the magnetic adder is enhanced, and the magnetic field is enhanced, so that the magnetic field of the magnetic field is convenient to remove the impurities.
Drawings
FIG. 1 is a schematic diagram of a silica sand impurity removing device for solar photovoltaic glass manufacture, showing the structure of the silica sand impurity removing device in front view;
FIG. 2 is a schematic diagram of a side view of a silica sand impurity removal device for solar photovoltaic glass manufacture according to the present invention;
FIG. 3 is a schematic view of the internal cross-sectional structure of a main body in a silica sand impurity removing device for solar photovoltaic glass manufacturing according to the present invention;
FIG. 4 is a schematic structural view of a feed assembly in a silica sand impurity removal device for solar photovoltaic glass manufacturing according to the present invention;
FIG. 5 is a schematic diagram of a separating and guiding assembly in a silica sand impurity removing device for solar photovoltaic glass manufacturing;
FIG. 6 is a schematic structural view of an impurity removing component in a silica sand impurity removing device for solar photovoltaic glass manufacturing according to the present invention;
FIG. 7 is a schematic diagram of a conditioning and conveying assembly in a silica sand impurity removal device for solar photovoltaic glass manufacturing;
FIG. 8 is a schematic structural view of a screen separation assembly in a silica sand impurity removal device for solar photovoltaic glass manufacturing according to the present invention;
FIG. 9 is a schematic structural view of an impurity removing component in a silica sand impurity removing device for solar photovoltaic glass manufacturing according to the present invention;
fig. 10 is an enlarged schematic view of the silica sand impurity removing device for solar photovoltaic glass production according to the present invention at a position a in fig. 9.
In the figure: 1. a feed assembly; 101. a feed hopper trough; 102. a roller paving motor; 103. a grinding motor; 104. a shaft roller is paved; 105. a grinding roller; 106. moving the chute; 107. installing a base frame; 108. a telescopic cylinder; 109. a telescopic air rod; 1010. a baffle slot valve plate; 2. a silicon sand box; 3. transporting the silica sand end; 4. a delivery end; 5. separating and removing impurities from the centrifugal box body; 6. a mounting frame; 7. an arc groove; 8. a guide plate; 9. a notch; 10. a collector; 11. a support structure; 12. a centrifugal motor; 13. separating the guide assembly; 131. a guide chamber; 132. a guide groove; 133. a high-efficiency filtering end; 14. high-efficiency water filter; 15. a strong magnetic box; 16. an inclined guide groove; 17. a decontamination assembly; 171. a dust removing end; 172. a case; 173. a first adjusting cylinder; 174. a first magnet roller motor; 175. a second magnet roller motor; 176. a second adjusting cylinder; 177. a first discharge end; 178. a second discharge end; 179. a third discharge end; 1790. a first guide plate; 1791. a second guide plate; 1792. a delivery port; 1793. an insulating plate; 1794. adjusting the chute; 1795. an adjusting slide block; 1796. a cylindrical guide rod; 1797. a biaxial cylinder; 1798. a weak magnetic shield; 18. a master controller; 19. a differential; 20. a screening assembly; 201. a rotating shaft; 202. a separation plate; 203. a separation sieve; 21. a rotary feeder; 22. a peristaltic pump; 23. a dispatch assembly; 231. a motor mounting rack; 232. a speed reducing motor; 233. a rotating shaft; 234. a drive gear; 235. a drive chain; 236. a connecting seat; 237. a sand receiving hopper; 238. a heater; 239. a driven gear; 2390. a driven shaft; 2391. a timing controller; 24. and a magnetic charger.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-10: a silica sand edulcoration device for solar photovoltaic glass manufacture, including feeding assembly 1, feeding assembly 1's bottom intercommunication has silica sand case 2, silica sand case 2's bottom intercommunication has strong magnetic case 15, wherein, the installation is provided with magnet adding 24 on strong magnetic case 15's the inner wall surface, and strong magnetic case 15's internally mounted is provided with transfer subassembly 23, strong magnetic case 15's avris top is connected with transportation silica sand end 3, transport silica sand end 3's side end intercommunication has inclined guide groove 16, inclined guide groove 16's side end intercommunication is provided with edulcoration subassembly 17, and silica sand case 2's side bottom intercommunication has delivery end 4, delivery end 4's side end intercommunication has separation edulcoration centrifugal box 5, separation edulcoration centrifugal box 5's left end connection is provided with differential mechanism 19, differential mechanism 19's side end connection is provided with centrifugal motor 12, and separation centrifugal box 5's inside left side is provided with the separation subassembly 20, separation centrifugal box 5's avris side installation mounting bracket 6, 6's avris side surface is opened and is equipped with groove 7, and delivery side face of separation unit 20 is provided with inclined guide groove 16, and delivery end 13 is provided with the guide groove 13 to be connected with the delivery end of rotary pump-out side 13, the delivery end 13 is connected with the delivery end of guide groove 13, the end 13 is connected with the delivery end 13 of rotary pump-side 13, the end 13 is connected with the delivery end 13, and is connected with the end of delivery end 13, and 13 side 13 of rotary pump-stop plate 13, and is connected with the end 13, and the bottom of the mounting frame 6 is fixedly provided with a supporting framework 11, and the side surface of the mounting frame 6 is provided with a general controller 18.
According to the drawings of fig. 1, 2, 3, 6, 9 and 10, the impurity removing unit 17 comprises a dust removing end 171, a box 172 is connected to the bottom end of the dust removing end 171, an insulating plate 1793 is arranged at the middle end of the box 172, the box 172 is divided into an upper chamber and a lower chamber by the insulating plate 1793, a first adjusting cylinder 173 and a first magnetic roller motor 174 are respectively arranged on the outer wall surface of the upper chamber, a second adjusting cylinder 176 and a second magnetic roller motor 175 are respectively arranged on the outer wall surface of the lower chamber, a first adjusting roller is connected to the output end of the first adjusting cylinder 173, a second adjusting roller is connected to the output end of the second adjusting cylinder 176, the insulating plate 1793 is arranged in the box 172, the first magnetic roller motor 174 is started, the strong magnetic roller is driven to absorb the weak magnetic impurities contained in the silica sand after impurity removal operation on the surface of the first guide plate 1790 under the cooperation of the first guide plate 1790, then the silica sand with the absorbed weak magnetic content is conveyed to the second guide plate 1791 under the cooperation of the conveying port 1792, then the adjusting slide block 1795 drives the strong magnetic roller and the first magnetic roller motor 174 to be adjusted downwards on the outer circumferential side of the cylindrical guide rod 1796 under the cooperation of the adjusting motor, then the double-shaft air cylinder 1797 drives the strong magnetic shielding cover to cover the adjusted strong magnetic roller, the magnetism of the strong magnetic roller is shielded, the first adjusting air cylinder 173 is synchronously started, the first guide plate 1790 is driven to adjust and overturn in the upper cavity, and the absorbed weak magnetic impurities are discharged from the first discharging end 177 conveniently.
According to the embodiments shown in fig. 1, fig. 2, fig. 3, fig. 6, fig. 9 and fig. 10, the output end of the first magnetic roller motor 174 is connected with a strong magnetic roller, the output end of the second magnetic roller motor 175 is connected with a weak magnetic roller, the outer circumference sides of the strong magnetic roller and the weak magnetic roller are all provided with an adjusting sliding groove 1794, the inner part of the adjusting sliding groove 1794 is connected with an adjusting sliding block 1795, the upper end and the lower end of the adjusting sliding block 1795 are connected with a cylindrical guide rod 1796, the top end of the cylindrical guide rod 1796 is connected with an adjusting motor, a double-shaft air cylinder 1797 is installed on the outer surface of the bottom end of the back side of the upper cavity and the lower cavity, the double-shaft air rod side end of the double-shaft air cylinder 1797 is respectively and fixedly connected with a strong magnetic shield 1798, under the cooperation of the second magnetic roller motor 175, the strong magnetic impurities contained in the second sand is adsorbed by the weak magnetic roller, then the weak magnetic impurities contained in the second guide plate 1791 are discharged from the second discharge end 178, then under the cooperation of the adjusting sliding block 1795 is made to be connected with the second discharge end, the adjusting sliding block 1795 is made to be driven by the second magnetic shield plate 1798, and then the second magnetic shield is driven to be driven to rotate under the second magnetic shield 1798.
According to the embodiments shown in fig. 1, fig. 2, fig. 3, fig. 6, fig. 9 and fig. 10, the first guide plate 1790 is movably mounted in the upper chamber, the surface side end of the insulating plate 1793 is provided with a conveying port 1792, the first guide plate 1790 is communicated with the conveying port 1792, the bottom end of the conveying port 1792 is communicated with the second guide plate 1791, the second guide plate 1791 is movably mounted in the lower chamber, the side of the upper chamber is provided with a first discharge end 177, the side of the lower chamber is provided with a second discharge end 178, and the other side of the lower chamber is provided with a third discharge end 179, so that the purified silica sand can be classified and purity-improved conveniently under the cooperation of the first guide plate 1790, the second guide plate 1791 and the second discharge end 178.
According to the fig. 3 and 7, the dispatch assembly 23 includes a motor mounting frame 231, a gear motor 232 is mounted inside the motor mounting frame 231, a rotating shaft 233 is connected to an output end of the gear motor 232, two sets of driving gears 234 are sleeved outside the rotating shaft 233, two sets of driving gears 234 are engaged and connected with a driving chain 235, two sets of driven gears 239 are engaged and connected inside a bottom end of the driving chain 235, a driven shaft 2390 is disposed inside the two sets of driven gears 239, and under the cooperation of the gear motor 232 and a timing controller 2391, the rotating shaft 233, the two sets of driving gears 234, the driving chain 235, the two sets of driven gears 239 and the driven shaft 2390 form uniform transmission operation.
According to the illustration in fig. 3 and 7, the side of the drive chain 235 is connected with a connecting seat 236, the side of the connecting seat 236 is fixedly connected with a sand receiving hopper 237, the top wall of the inner wall surface of the sand receiving hopper 237 is provided with a liquid level line 2391, the central end surface of the sand receiving hopper 237 is provided with a heater 238, the bottom end of the motor mounting frame 231 is fixedly provided with a time sequence controller 2391, under the cooperation of the sand receiving hopper 237, the operation of receiving silica sand is carried out on a discharge guide groove pumped out from the side end of the peristaltic pump 22, under the cooperation of the heater 238, the operation of drying and liquid removal of silica sand in the sand receiving hopper 237 is facilitated, and the capacity of the silica sand receiving of the sand receiving hopper 237 is controlled synchronously under the cooperation of the liquid level line 2391.
According to the illustration shown in fig. 1-4, the feeding component 1 comprises a feeding hopper groove 101, a roller paving motor 102 and a grinding motor 103 are respectively arranged on the side surface of the feeding hopper groove 101, the output end of the roller paving motor 102 is connected with a roller paving shaft 104, the output end of the grinding motor 103 is connected with a grinding roller 105, when the feeding hopper groove 101 enters silica sand, the roller paving motor 102 drives the roller paving shaft 104 to uniformly spread the entered silica sand on the surface of a baffle groove valve plate 1010, and then under the cooperation of the grinding motor 103, the grinding roller 105 carries out primary grinding operation on the spread silica sand, so that the impurities inside the silica sand are ensured to be separated.
According to the illustration shown in fig. 1-4, a movable chute 106 is formed on the side surface of the feed hopper groove 101, a mounting base frame 107 is fixedly connected to the side wall of the feed hopper groove 101, a telescopic air cylinder 108 is erected at the side end of the mounting base frame 107, the output end of the telescopic air cylinder 108 is connected with a telescopic air rod 109, the side end of the telescopic air rod 109 is fixedly connected with a baffle groove valve plate 1010, and under the cooperation of the telescopic air cylinder 108 and the telescopic air rod 109, the baffle groove valve plate 1010 is driven to adjust in the movable chute 106, so that after spreading and grinding operations, silica sand after the operations is conveyed into the silica sand box 2.
According to fig. 3 and 8, the screening assembly 20 includes a rotation shaft 201, the rotation shaft 201 is connected to the centrifugal motor 12, a plurality of groups of separation plates 202 are sleeved outside the rotation shaft 201, a separation screen 203 is installed on the surface of the plurality of groups of separation plates 202, and the separation operation is conveniently performed on the crude silica sand in the separation and impurity removal centrifugal box 5 by matching the plurality of groups of separation plates 202 and the separation screen 203.
According to fig. 1, 3 and 5, the separation and guide assembly 13 comprises a guide chamber 131, a guide groove 132 is formed in the side surface of the guide chamber 131 in a separated manner, a high-efficiency filtering end 133 is formed on the inner wall surface of the guide groove 132 in a penetrating manner, and fine silica sand in the separation and impurity removal centrifugal box 5 is conveniently conveyed into the guide chamber 131 under the cooperation of the guide groove 132 and the high-efficiency filtering end 133.
The wiring diagrams of the roller paving motor 102, the grinding motor 103, the high-efficiency filter end 133, the high-efficiency water filter 14, the weak magnetic shield 1798, the strong magnetic shield, the differential 19, the centrifugal motor 12, the peristaltic pump 22, the timing controller 2391 and the magnetic charger 24 in the present invention are well known in the art, and the working principle thereof is a well known technology, and the model thereof is selected to be suitable according to the actual use, so the control mode and the wiring arrangement will not be explained in detail for the roller paving motor 102, the grinding motor 103, the high-efficiency filter end 133, the high-efficiency water filter 14, the weak magnetic shield 1798, the strong magnetic shield, the differential 19, the centrifugal motor 12, the peristaltic pump 22, the timing controller 2391 and the magnetic charger 24.
The application method and the working principle of the device are as follows: firstly, when silica sand impurity removing operation is needed, operators inject silica sand from a feed hopper groove 101, then under the control of a general controller 18, a roller spreading motor 102 drives a roller spreading roller 104 to uniformly spread the entered silica sand on the surface of a baffle groove valve plate 1010, then under the cooperation of a grinding motor 103, a grinding roller 105 carries out primary grinding operation on the spread silica sand, impurities in the silica sand are ensured to be separated, a telescopic air cylinder 108 is utilized to drive a baffle groove valve plate 1010 to adjust in a moving chute 106, so that the silica sand after operation is conveniently conveyed into a silica sand box 2 after spreading and grinding operation, then under the cooperation of a conveying end 4, the silica sand after operation is conveniently conveyed into a separation impurity removing centrifugal box 5, then a centrifugal motor 12 under the cooperation of a differential gear 19 drives a rotary feeder 21 to carry out centrifugal separation operation on the conveyed silica sand in a cleaning liquid in the separation impurity removing centrifugal box 5, the fine silica sand is conveyed to the conveying chamber 131 under the coordination of the guide groove 132 and the high-efficiency filtering end 133, the coarse silica sand is synchronously discharged to the arc groove 7 after being separated under the coordination of the plurality of groups of separating plates 202 and the separating screen 203, the coarse silica sand is sequentially conveyed to the collector 10 from the conveying plate 8 and the notch 9 along the arc groove 7, then the fine silica sand liquid of the conveying chamber 131 is conveniently guided under the coordination of the peristaltic pump 22, when the high-efficiency water filter 14 is reached, the cleaning liquid is discharged, the fine silica sand is left, then the fine silica sand is conveyed to the sand receiving hopper 237 from the conveying guide groove, then under the coordination of the magnetic adder 24, the magnetic field intensity of magnetic impurities contained in the silica sand is enhanced by utilizing the magnetic field generated by the electromagnet in the magnetic adder 24, thereby achieving the purpose of enhancing the magnetic field, the peristaltic pump 22 is stopped when the liquid level line 2391 is reached, then under the cooperation of the heater 238, the operation of drying and removing liquid from silica sand in the sand receiving hopper 237 is facilitated, then under the cooperation of the speed reducing motor 232 and the time schedule controller 2391, the rotating shaft 233, the two groups of driving gears 234, the transmission chain 235, the two groups of driven gears 239 and the driven shaft 2390 form uniform transmission operation, the sand receiving hopper 237 is driven to sequentially receive silica sand, then after the sand receiving hopper 237 is lifted to the top end, the silica sand is conveyed to the dust removing end 171 from the silica sand conveying end 3 and the inclined guide groove 16, the dust carried in the silica sand is removed by the dust removing end 171, then when the silica sand falls on the surface of the first guide plate 1790 to slide down, the first magnetic roller motor 174 is started, the strong magnetic roller is driven to absorb weak magnetic impurities contained in the silica sand after the impurity removing operation on the surface of the first guide plate 1790 under the cooperation of the first guide plate 1790, then the silica sand with the absorbed weak magnetic content is conveyed to the second guide plate 1791 under the cooperation of the conveying port 1792, then under the cooperation of the adjusting motor, the adjusting slide 1795 drives the strong magnetic roller and the first magnetic roller motor 174 to be adjusted downwards at the outer circumference side of the cylindrical guide rod 1796, then the strong magnetic shielding cover is driven by the double-shaft air cylinder 1797 to cover the adjusted strong magnetic roller, the magnetism of the strong magnetic roller is shielded, the first adjusting air cylinder 173 is synchronously started, the first guide plate 1790 is driven to adjust and turn over in the upper chamber, the absorbed weak magnetic impurities are conveniently discharged from the first discharge end 177, then under the cooperation of the second magnetic roller motor 175, the strong magnetic impurities contained in the silica sand conveyed by the second guide plate 1791 are absorbed by the weak magnetic roller, then the silica sand with the removed weak magnetic impurities is discharged from the second discharge end 178, then under the cooperation of an adjusting motor, the adjusting slide block 1795 drives the weak magnetic roller and the second magnetic roller motor 175 to be adjusted downwards at the outer peripheral side of the cylindrical guide rod 1796, then, the double-shaft air cylinder 1797 is used for driving the weak magnetic shielding cover 1798 to cover the weak magnetic roller after being adjusted downwards, so that magnetism of the weak magnetic roller is shielded, the second adjusting air cylinder 176 is synchronously used for driving the second guide plate 1791 to rotate and adjust in the lower cavity, so that adsorbed strong magnetic impurities are discharged from the third discharging end 179, and the integrated automatic impurity removing operation is formed by the whole device, so that purity of silica sand meets solar photovoltaic glass manufacturing, and yield of the solar photovoltaic glass is guaranteed.
Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that various modifications may be made to the technical solutions described in the foregoing embodiments, or equivalents may be substituted for some of the technical features thereof, and any modifications, equivalents, improvements or modifications made within the spirit and principles of the present invention should be included in the scope of the present invention.
Claims (10)
1. A silica sand edulcoration device for solar photovoltaic glass makes, its characterized in that: including feeding subassembly (1), the bottom intercommunication of feeding subassembly (1) has silica sand case (2), the bottom intercommunication of silica sand case (2) has strong magnetic tank (15), wherein, install on the inner wall surface of strong magnetic tank (15) and be provided with magnet (24), just the internally mounted of strong magnetic tank (15) is provided with transfers send subassembly (23), the avris top of strong magnetic tank (15) is connected with transportation silica sand end (3), the side intercommunication of transportation silica sand end (3) has inclined guide groove (16), the side intercommunication of inclined guide groove (16) is provided with edulcoration subassembly (17), just the side bottom intercommunication of silica sand case (2) has conveying end (4), the side intercommunication of conveying end (4) has separation edulcoration centrifugal box (5), the left end connection of separation edulcoration centrifugal box (5) is provided with differential mechanism (19), centrifugal motor (12) are installed in the side end connection of differential mechanism (19), and separation edulcoration box (5) inner side (6) are provided with the side of separating centrifuge box (5) and are provided with separation subassembly (20), the side of installation frame (7) is provided with the side of separating out of screen (7), the side (7) is separated on the side of screen (7), the side of arc groove (7) is connected with guide plate (8), the side intercommunication of guide plate (8) has notch (9), the bottom intercommunication of notch (9) has collector (10), just rotary feeder (21) is installed in the output side connection of centrifugal motor (12), the internally mounted of separation edulcoration centrifugal box (5) is provided with separation guide subassembly (13), just rotary vane of rotary feeder (21) with separation guide subassembly (13) are installed correspondingly, the inside bottom of separation guide subassembly (13) is provided with high-efficient water purifier (14), the side pump of separation guide subassembly (13) is connected with peristaltic pump (22), the side pump of peristaltic pump (22) is connected with the discharge guide groove, just the right side end of discharge guide groove with the bottom of transfer subassembly (23) is correspondence from top to bottom but contactless, just support frame (11) is installed in the bottom fastening of mounting bracket (6), the side control surface of side (6) is provided with total quick-witted (18).
2. The silica sand impurity removing device for solar photovoltaic glass production according to claim 1, wherein: the utility model provides an impurity removal subassembly (17) is including dust removal end (171), the bottom intercommunication of dust removal end (171) has box (172), the inside middle-end of box (172) sets up installs insulation board (1793), insulation board (1793) will box (172) separate into cavity and lower cavity, the outer wall surface of cavity installs respectively and is provided with first governing cylinder (173) and first magnet roller motor (174), the outer wall surface of cavity installs respectively and is provided with second governing cylinder (176) and second magnet roller motor (175) down, the output connection of first governing cylinder (173) is provided with first dancer roll, the output connection of second governing cylinder (176) is provided with the second dancer roll.
3. The silica sand impurity removing device for solar photovoltaic glass production according to claim 2, wherein: the utility model discloses a magnetic field control device, including first magnetic roller motor (174), second magnetic roller motor (175), the output connection of second magnetic roller motor (175) is installed the field control roller, just adjusting runner (1794) have all been seted up to the outside week side of field control roller and field control roller, the inside sliding connection of adjusting runner (1794) has adjusting slider (1795), the upper and lower both ends of adjusting slider (1795) all connect and are provided with cylinder guide arm (1796), the top of cylinder guide arm (1796) is connected with accommodate motor, just the back side bottom surface of last cavity and lower cavity erects and installs biax cylinder (1797), biax gas pole side end fastening respectively has strong magnetic shielding cover and weak magnetic shielding cover (1798).
4. The silica sand impurity removing device for solar photovoltaic glass production according to claim 2, wherein: the inside movable mounting of last cavity has first guide plate (1790), just transport port (1792) have been seted up to the surface side end of insulation board (1793), just first guide plate (1790) with transport port (1792) intercommunication sets up, the bottom intercommunication of transport port (1792) has second guide plate (1791), just second guide plate (1791) is at the inside movable mounting of lower cavity, the avris of going up the cavity is provided with first row material end (177), the avris of lower cavity is provided with second row material end (178), just the another side of lower cavity is provided with third row material end (179).
5. The silica sand impurity removing device for solar photovoltaic glass production according to claim 1, wherein: the automatic transmission device is characterized in that the transmission component (23) comprises a motor mounting frame (231), a gear motor (232) is mounted in the motor mounting frame (231), a rotating shaft (233) is connected to the output end of the gear motor (232), two groups of driving gears (234) are mounted on the outer sleeve of the rotating shaft (233), two groups of driving gears (234) are connected with a transmission chain (235) in an external engagement mode, two groups of driven gears (239) are connected to the inner side of the bottom end of the transmission chain (235) in an engagement mode, and driven shafts (2390) are arranged in the driven gears (239).
6. The silica sand impurity removing device for solar photovoltaic glass production according to claim 5, wherein: the side of drive chain (235) is connected with connecting seat (236), the side fastening of connecting seat (236) is connected with and connects sand hopper (237), the inner wall surface roof of connecing sand hopper (237) is provided with liquid level line (2391), the center end surface of connecing sand hopper (237) is provided with heater (238), just timing controller (2391) are installed in the bottom fastening of motor mounting bracket (231).
7. The silica sand impurity removing device for solar photovoltaic glass production according to claim 5, wherein: the feeding assembly (1) comprises a feeding hopper groove (101), a roller paving motor (102) and a grinding motor (103) are respectively arranged on the side surface of the feeding hopper groove (101), the output end of the roller paving motor (102) is connected with a roller paving shaft (104), and the output end of the grinding motor (103) is connected with a grinding roller (105).
8. The silica sand impurity removing device for solar photovoltaic glass production according to claim 7, wherein: the movable chute (106) is arranged on the side surface of the feed hopper groove (101), the side wall of the feed hopper groove (101) is fixedly connected with the installation base frame (107), the side end of the installation base frame (107) is provided with the telescopic cylinder (108), the output end of the telescopic cylinder (108) is connected with the telescopic air rod (109), and the side end of the telescopic air rod (109) is fixedly connected with the baffle groove valve plate (1010).
9. The silica sand impurity removing device for solar photovoltaic glass production according to claim 1, wherein: the screening assembly (20) comprises a rotating shaft (201), the rotating shaft (201) is connected with the centrifugal motor (12), a plurality of groups of separating plates (202) are sleeved outside the rotating shaft (201), and separating screens (203) are arranged on the surfaces of the plurality of groups of separating plates (202).
10. The silica sand impurity removing device for solar photovoltaic glass production according to claim 1, wherein: the separation guide assembly (13) comprises a guide chamber (131), guide grooves (132) are formed in the side surfaces of the guide chamber (131) in an equally-separated mode, and high-efficiency filtering ends (133) are formed in the inner wall surfaces of the guide grooves (132) in a penetrating mode.
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107530712A (en) * | 2015-02-13 | 2018-01-02 | 新钢铁再循环技术有限公司 | For the system and technique from iron content densification and half tight rock Dry recovery iron oxide powder |
| CN215997015U (en) * | 2021-09-16 | 2022-03-11 | 湖南诚钰环保科技有限公司 | Magnetic separation equipment is used in fine iron powder processing |
| CN115121362A (en) * | 2022-06-28 | 2022-09-30 | 江西泓钕磁新能源科技有限公司 | Production line and process method for extracting and separating mica and weak magnetic substances from tailings |
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- 2023-09-26 CN CN202311246048.6A patent/CN116984120A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107530712A (en) * | 2015-02-13 | 2018-01-02 | 新钢铁再循环技术有限公司 | For the system and technique from iron content densification and half tight rock Dry recovery iron oxide powder |
| CN215997015U (en) * | 2021-09-16 | 2022-03-11 | 湖南诚钰环保科技有限公司 | Magnetic separation equipment is used in fine iron powder processing |
| CN115121362A (en) * | 2022-06-28 | 2022-09-30 | 江西泓钕磁新能源科技有限公司 | Production line and process method for extracting and separating mica and weak magnetic substances from tailings |
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Application publication date: 20231103 |