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CN116971127A - Method for cleaning mixed oil stains on textiles using supercritical fluid - Google Patents

Method for cleaning mixed oil stains on textiles using supercritical fluid Download PDF

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Publication number
CN116971127A
CN116971127A CN202310727437.4A CN202310727437A CN116971127A CN 116971127 A CN116971127 A CN 116971127A CN 202310727437 A CN202310727437 A CN 202310727437A CN 116971127 A CN116971127 A CN 116971127A
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cleaning
fluid
supercritical fluid
textiles
supercritical
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龙家杰
王帆
龙淑锦
曹鑫鑫
杜紫晴
李梦悦
蒋宇轩
刘安彤
孙嘉滢
柴卓
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Suzhou University
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B9/00Solvent-treatment of textile materials
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B9/00Solvent-treatment of textile materials
    • D06B9/06Solvent-treatment of textile materials with recovery of the solvent

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  • Textile Engineering (AREA)
  • Detergent Compositions (AREA)

Abstract

本发明涉及一种利用超临界流体清洗纺织品上混合油污的方法。在超临界流体中原位形成超临界流体包水型微乳液,利用微乳液携带工作液,采用循环泵对流体作强制循环、静止控制,循环的流体携带工作液中有效清洗成分强制穿过被洗涤纺织品,并释放在纺织品上,清洗液与油污之间发生降解或乳化反应,降低油污与纤维之间的作用力,形成带污的微乳液,并在超临界流体的物理作用下使其脱离纺织品,实现对含混合油污的纺织品进行初步清洗;再采用纯净的超临界流体进行精细清洗,去除残留的工作液和混合油污,得到洁净的纺织品。本发明具有工艺简单,操作方便,无需传统浸轧、烘干处理,无废水、废气等污染物排放,具有显著的节能减排、绿色生态等特点。

The invention relates to a method for cleaning mixed oil stains on textiles using supercritical fluid. A supercritical fluid-in-water microemulsion is formed in situ in the supercritical fluid. The microemulsion is used to carry the working fluid, and a circulation pump is used to forcefully circulate and statically control the fluid. The circulating fluid carries the effective cleaning components in the working fluid and is forced to pass through the object being washed. Textiles, and released on the textiles, a degradation or emulsification reaction occurs between the cleaning fluid and the oil stain, reducing the force between the oil stain and the fiber, forming a stained microemulsion, and causing it to separate from the textile under the physical action of the supercritical fluid , to achieve preliminary cleaning of textiles containing mixed oil stains; then use pure supercritical fluid for fine cleaning to remove residual working fluid and mixed oil stains to obtain clean textiles. The invention has the characteristics of simple process, convenient operation, no need for traditional padding and drying treatments, no waste water, waste gas and other pollutant emissions, and significant energy saving, emission reduction, green ecology and other characteristics.

Description

利用超临界流体清洗纺织品上混合油污的方法Method for cleaning mixed oil stains on textiles using supercritical fluid

技术领域Technical field

本发明涉及清洗污染纺织品的方法,尤其涉及一种利用超临界流体清洗纺织品上混合油污的方法。The present invention relates to a method for cleaning contaminated textiles, and in particular, to a method for cleaning mixed oil stains on textiles using supercritical fluid.

背景技术Background technique

市面上对于日常服饰的清洗主要采用水洗和干洗。水洗需要复杂的表面活性剂配方,并且干燥时间长,浪费水资源。干洗则是利用化学溶剂清洗衣物,以四氯乙烯为主,其洗净度和洗涤效率高,但是干洗速度慢、耗能大且成本高,还会损伤纤维,对臭氧层产生的破坏以及对环境造成的污染也很严重。而现如今出现的超声波清洗以及等离子清洗,虽然已取得得到一定的应用,但在纺织品的清洗上存在一定的局限性。近些年来,一直找寻找无毒、无污染、洗涤效果好、经济适用、安全可靠的清洗溶剂。On the market, water washing and dry cleaning are mainly used to clean daily clothing. Washing with water requires a complex surfactant formula, takes a long time to dry, and wastes water. Dry cleaning uses chemical solvents to clean clothes, mainly tetrachlorethylene, which has high cleanliness and washing efficiency. However, dry cleaning is slow, energy-consuming and costly. It can also damage fibers, damage the ozone layer and the environment. The pollution caused is also very serious. Although the ultrasonic cleaning and plasma cleaning that have emerged today have been used to some extent, they have certain limitations in the cleaning of textiles. In recent years, we have been looking for cleaning solvents that are non-toxic, non-polluting, good in cleaning effect, economical, safe and reliable.

超临界CO2具有一定的溶解能力、低表面张力和优异的扩散能力,使其能够轻易进入纤维内部,清除污垢,并且对纤维的损害小,清洗后的衣物无需再次干燥,且可回收再利用,安全性好,成本低,来源广,环境友好,因此在工业生产中具有广阔的应用前景。Supercritical CO 2 has certain dissolving ability, low surface tension and excellent diffusion ability, allowing it to easily enter the interior of the fiber, remove dirt, and cause little damage to the fiber. The washed clothes do not need to be dried again and can be recycled and reused. , good safety, low cost, wide source, and environmentally friendly, so it has broad application prospects in industrial production.

纺织品清洗是在不损伤织物天然手感的前提下,通过物理或化学的方法将织物表面的各种污渍去除干净,清洗过程中采用表面活性剂,对污渍进行乳化,降低污渍与织物间的作用力,并通过一定机械作用力,从衣物上去除。超声波清洗主要利用超声空化作用产生的化学和机械效应。超声波的空化作用一方面使污染物迅速剥落,另一方面在塌陷过程中产生局部高温高压加速水分子的热解,生成高度活性的自由基(:H和:OH)和活性物质,分散、乳化、剥离污物而达到清洗目的。然而超声波清洗技术并不能用于衣物清洗,因为衣物会吸收声波,弱化空化效应,不能达到清洗效果。等离子清洗是利用等离子体内的各种具有高能量的物质的活化作用,将附着在物体表面的污垢彻底剥离去除。经过等离子清洗的物体已经彻底干燥,而且其物体表面往往形成许多新的活性集团,可以大大改善物体表面的润湿性能和粘着性能,使其应用广泛。Textile cleaning is to remove various stains on the surface of the fabric through physical or chemical methods without damaging the natural feel of the fabric. During the cleaning process, surfactants are used to emulsify the stains and reduce the interaction between the stains and the fabric. , and removed from the clothing through a certain mechanical force. Ultrasonic cleaning mainly utilizes the chemical and mechanical effects produced by ultrasonic cavitation. On the one hand, the cavitation effect of ultrasonic waves causes pollutants to peel off quickly; on the other hand, it generates local high temperature and high pressure during the collapse process to accelerate the pyrolysis of water molecules, generating highly active free radicals (:H and:OH) and active substances, which disperse and Emulsify and peel off dirt to achieve cleaning purposes. However, ultrasonic cleaning technology cannot be used for clothing cleaning, because clothing will absorb sound waves, weaken the cavitation effect, and cannot achieve the cleaning effect. Plasma cleaning uses the activation of various high-energy substances in the plasma to completely remove the dirt attached to the surface of the object. Objects that have been plasma cleaned have been completely dried, and many new active groups are often formed on the surface of the object, which can greatly improve the wetting and adhesion properties of the object surface, making it widely used.

在本发明作出之前,中国发明专利CN110747625 A公开了一种利用超临界清洗动物纤维的方法,在超临界二氧化碳微乳液的基础上运用生物酶技术对原棉织物进行前处理,成功获得了退浆预处理和清洁度较高的棉织物,虽然酶的高效专一型,对于单一的浆料以及污染物可以得到很好的清洗效果,但对于含有多种杂质的织物,其清洗效果较差,而且选择的酶种类相应增加,进而增加酶之间的相同作用,从而影响单一酶的使用效率;同时,该方法虽然一定程度能够起到提高原动物纤维的白度和清洁度,却不能够起到良好的去除油脂尤其是多种油脂混合的效果。因此,如何将超临界流体技术应用于纺织品的清洗,将传统水洗和现在的干洗,改为生态、绿色、环保的超临界流体干态清洗技术,目前尚无相关公开文献报道。Before the present invention was made, Chinese invention patent CN110747625 A disclosed a method of using supercritical cleaning of animal fibers. On the basis of supercritical carbon dioxide microemulsion, biological enzyme technology was used to pretreat raw cotton fabrics, and desizing pretreatment was successfully obtained. For cotton fabrics with high processing and cleanliness, although the high-efficiency and specific enzyme type can achieve good cleaning results for a single slurry and pollutants, the cleaning effect is poor for fabrics containing multiple impurities, and The types of enzymes selected increase accordingly, thereby increasing the same effects between enzymes, thereby affecting the efficiency of using a single enzyme; at the same time, although this method can improve the whiteness and cleanliness of raw animal fibers to a certain extent, it cannot. Good effect in removing grease, especially mixed greases. Therefore, there is currently no relevant published literature report on how to apply supercritical fluid technology to the cleaning of textiles and change traditional water washing and current dry cleaning into ecological, green and environmentally friendly supercritical fluid dry cleaning technology.

发明内容Contents of the invention

本发明针对现有技术存在的不足,提供一种利用超临界流体清洗纺织品上混合油污的方法,具有节能环保无污染,去污能力强,效果好的特点。In view of the shortcomings of the existing technology, the present invention provides a method for cleaning mixed oil stains on textiles using supercritical fluid, which has the characteristics of energy saving, environmental protection, no pollution, strong decontamination ability, and good effect.

实现本发明目的的技术方案史提供了一种利用超临界流体清洗纺织品上混合油污的方法,包括以下步骤:The history of technical solutions to achieve the object of the present invention provides a method for cleaning mixed oil stains on textiles using supercritical fluid, which includes the following steps:

(1)配制用于超临界流体清洗纺织品上混合油污的工作液,包括表面活性剂、清洗液、助剂、溶剂;(1) Prepare working fluid for supercritical fluid cleaning of mixed oil stains on textiles, including surfactants, cleaning fluids, additives, and solvents;

(2)在超临界流体中原位形成超临界流体包水型微乳液,利用微乳液携带工作液,在温度为10~130℃、压力为7~40MPa的条件下,采用循环泵对流体作强制循环、静止控制,循环与静止时间比为(10~1)min:1min;循环的流体携带工作液中的有效清洗成分强制穿过被洗涤纺织品,并释放在纺织品上,清洗液与油污之间发生降解或乳化反应,降低油污与纤维之间的作用力,在纺织品外侧表面或外表面原位形成带污微乳液,所述带污微乳液在超临界流体的物理作用下脱离纺织品,实现对含混合油污的纺织品初步清洗;(2) Form a supercritical fluid-in-water microemulsion in situ in the supercritical fluid, use the microemulsion to carry the working fluid, and use a circulating pump to force the fluid under the conditions of a temperature of 10 to 130°C and a pressure of 7 to 40MPa. Circulation and static control, the cycle and static time ratio is (10~1)min:1min; the circulating fluid carries the effective cleaning components in the working fluid and is forced to pass through the washed textiles and is released on the textiles, between the cleaning fluid and the oil stains Degradation or emulsification reaction occurs, reducing the force between oil stains and fibers, and forming a stained microemulsion in situ on the outer surface or outer surface of the textile. The stained microemulsion is separated from the textile under the physical action of the supercritical fluid, achieving Preliminary cleaning of textiles containing mixed oil stains;

(3)对经步骤(2)初步清洗后的纺织品在温度为30~120℃、压力5~35MPa的条件下采用纯净的超临界流体进行精细清洗,去除纺织品上残留的工作液,得到洁净的纺织品。(3) Finely clean the textiles that have been initially cleaned in step (2) using pure supercritical fluid at a temperature of 30~120℃ and a pressure of 5~35MPa to remove the remaining working fluid on the textiles and obtain clean textile.

本发明所述的一种利用超临界流体清洗纺织品上混合油污的方法,将工作液和含混合油污的纺织品置于高压反应釜内,高压反应釜与超临界流体循环装置相连通;所述高压反应釜包括助剂釜、清洗釜,所述助剂釜用于储存清洗液,助剂釜上方与清洗釜相连通,清洗釜内设有纱笼,含混合油污的纺织品置于纱笼内,纱笼上设有若干通孔,助剂釜与清洗釜之间设有过滤器;超临界流体循环装置的流体入口和流体出口,所述流体入口和流体出口分别与所述助剂釜和所述清洗釜相连通。The present invention uses supercritical fluid to clean mixed oil stains on textiles. The working fluid and the textiles containing mixed oil stains are placed in a high-pressure reaction kettle, and the high-pressure reaction kettle is connected to a supercritical fluid circulation device; the high-pressure reaction kettle is connected to a supercritical fluid circulation device; The reaction kettle includes an auxiliary kettle and a cleaning kettle. The auxiliary kettle is used to store cleaning liquid. The top of the auxiliary kettle is connected to the cleaning kettle. There is a sarong in the cleaning kettle. Textiles containing mixed oil stains are placed in the sarong. On the sarong A number of through holes are provided, and a filter is provided between the auxiliary kettle and the cleaning kettle; a fluid inlet and a fluid outlet of the supercritical fluid circulation device are connected to the auxiliary kettle and the cleaning kettle respectively. Connected.

所述的表面活性剂包括丁二酸二异辛酯磺酸钠、十二烷基磺酸钠、失水山梨酸脂肪酸酯、单硬脂酸甘油酯中一种或几种,工作液中表面活性剂的浓度为0.01~30g/L。The surfactant includes one or more of diisooctyl succinate sodium sulfonate, sodium dodecyl sulfonate, anhydrous sorbic acid fatty acid ester, and glyceryl monostearate. The concentration of surfactant is 0.01~30g/L.

所述的清洗液包括洗涤剂基干粉末、过硼酸钠、四乙酰基乙二胺中的一种或几种,工作液中洗涤剂的浓度为0.1g/L~20g/L。The cleaning liquid includes one or more of detergent base dry powder, sodium perborate, and tetraacetylethylenediamine, and the concentration of the detergent in the working liquid is 0.1g/L~20g/L.

所述的助剂包括无机盐、乳化剂、水软化剂、硬脂酸钠中的一种或几种,工作液中助剂的浓度为0.01g/L~10g/L。The auxiliary agent includes one or more of inorganic salts, emulsifiers, water softeners, and sodium stearate, and the concentration of the auxiliary agent in the working fluid is 0.01g/L~10g/L.

所述的溶剂包括水、无水乙醇、正丁醇、正戊醇、正己醇、正庚醇中的一种或几种。The solvent includes one or more of water, absolute ethanol, n-butanol, n-pentanol, n-hexanol, and n-heptanol.

本发明提供的一种利用超临界流体清洗纺织品上混合油污的方法,在超临界流体条件下进行初步清洗和精细清洗的时间为30~300min。The invention provides a method for cleaning mixed oil stains on textiles using supercritical fluid. The time for preliminary cleaning and fine cleaning under supercritical fluid conditions is 30 to 300 minutes.

本发明提供的一种利用超临界流体清洗纺织品上混合油污的方法,对清洗后的超临界流体进行减压分离,回收清洗液、混合油污和超临界流体。The invention provides a method for cleaning mixed oil stains on textiles using supercritical fluid. The cleaned supercritical fluid is decompressed and separated, and the cleaning liquid, mixed oil stains and supercritical fluid are recovered.

本发明所述的纺织品包括棉、羊毛、羊绒、山羊毛、锦纶、涤纶;所述的混合油污包括酱油、食用油、液体石蜡、棕榈酸、角鲨烯、橄榄油、三油酸甘油酯。所述的超临界流体包括超临界二氧化碳流体、超临界甲烷流体、超临界乙烷流体、超临界丙烷流体。The textiles of the present invention include cotton, wool, cashmere, goat hair, nylon, and polyester; the mixed oil stains include soy sauce, edible oil, liquid paraffin, palmitic acid, squalene, olive oil, and triolein. The supercritical fluid includes supercritical carbon dioxide fluid, supercritical methane fluid, supercritical ethane fluid, and supercritical propane fluid.

本发明利用超临界CO2具有粘度低、表面张力小和对溶解对象的传输速率大的特性,将其应用于溶解材料的表面污物。其发明原理是:借助于疏水性的超临界二氧化碳介质为连续相,并采用在工作液中加入表面活性剂,其目的在于降低液体表面张力,有利于形成微乳液;工作液中的溶剂用于提供微乳液内核,增强超临界流体的极性,以形成的超临界二氧化碳微乳液体系(W/SCF-CO2)携带清洗剂(SCF-CO2/AOT/水/乙醇/清洗剂微乳液体系)的方法,具有绿色、环保、无污染的特点,选择的清洗剂的最佳清洗工艺相近,且对环境污染较小,对织物损伤小,在适当的比例下,可发挥出最优的清洗效果,而且CO2是可回收利用可再生的资源,资源丰富,价格便宜,安全性好,来源广,契合当下绿色环保发展的主题。在对材料的清洗过程中具备不与材料反应、优良润湿性、高扩散性、易于进入待洗材料内部清除死角尘垢、无需干燥、无残留的优点,因此超临界CO2可以代替VOC和CFC作为清洗剂。清洗过程中不会产生工业废料,清洗过后无残留,无需二次干燥处理,且可回收再利用,安全性好,成本低,来源广,环境友好,因此在工业生产中具有广阔的应用前景。The present invention utilizes the characteristics of supercritical CO2 with low viscosity, small surface tension and large transmission rate to dissolved objects, and applies it to dissolve surface contaminants of materials. The principle of the invention is: with the help of hydrophobic supercritical carbon dioxide medium as the continuous phase, and adding surfactant to the working fluid, the purpose is to reduce the surface tension of the liquid and facilitate the formation of microemulsion; the solvent in the working fluid is used Provide microemulsion core to enhance the polarity of supercritical fluid to form a supercritical carbon dioxide microemulsion system (W/SCF-CO 2 ) carrying cleaning agent (SCF-CO 2 /AOT/water/ethanol/cleaning agent microemulsion system ) method is green, environmentally friendly, and pollution-free. The selected cleaning agents have similar optimal cleaning processes, and have less environmental pollution and less damage to fabrics. In appropriate proportions, optimal cleaning can be achieved. Effect, and CO 2 is a recyclable and renewable resource. It is rich in resources, cheap, safe, and comes from a wide range of sources, which is in line with the current theme of green and environmentally friendly development. During the cleaning process of materials, it has the advantages of not reacting with materials, excellent wettability, high diffusivity, easy to enter the interior of the material to be washed to remove dirt from dead corners, no need for drying, and no residue. Therefore, supercritical CO 2 can replace VOCs and CFCs. As a cleaning agent. No industrial waste is produced during the cleaning process, there is no residue after cleaning, no secondary drying is required, and it can be recycled and reused. It has good safety, low cost, wide source, and is environmentally friendly, so it has broad application prospects in industrial production.

与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:

1.本发明提供了一种超临界流体中污染纺织品的清洗方法,是将清洗剂与适量表面活性剂及有机醇类配成工作液,然后将该工作液利用疏水性超临界流体介质原位形成微乳液,微乳液随流体通过污染的纺织品,实现在超临界流体中清洗处理,同时也可对流体以及微水环境中的污染物进行相分离去除,去污能力强;流体在循环过程中,将释放清洗液的微乳液外壳,重新在纺织品外侧表面或外表面重新原位形成带污微乳液,进而再次将纺织品上的混合油污转移到流体中;再利用纯净的超临界流体进行清洗,可对污染纺织品进一步的清洗并对第一步使用的各种助剂进行清洗,去污效果好。1. The present invention provides a method for cleaning contaminated textiles in supercritical fluids. The cleaning agent is mixed with an appropriate amount of surfactants and organic alcohols to form a working fluid, and then the working fluid is used in situ using a hydrophobic supercritical fluid medium. Microemulsions are formed, and the microemulsions pass through the contaminated textiles with the fluid to achieve cleaning processing in supercritical fluids. At the same time, they can also phase separate and remove pollutants in the fluid and micro-water environment, and have strong decontamination ability; the fluid is circulated during the circulation process , the micro-emulsion shell that releases the cleaning fluid is re-formed in situ on the outer surface of the textile or the outer surface of the contaminated micro-emulsion, and then the mixed oil stains on the textile are transferred into the fluid again; and then pure supercritical fluid is used for cleaning. It can further clean contaminated textiles and clean various additives used in the first step, with good decontamination effect.

2.本发明提供的清洗方法工艺简单,操作方便,且所使用的药剂和流体介质均可回收再利用,在解决了现有技术工艺流程繁琐、能耗高等问题的基础上,更是将传统水洗改为生态、绿色、环保的超临界流体干态清洗,符合绿色可持续发展的理念。2. The cleaning method provided by the present invention is simple in process and easy to operate, and the chemicals and fluid media used can be recycled and reused. On the basis of solving the problems of cumbersome process flow and high energy consumption in the existing technology, it also combines the traditional Water washing is changed to ecological, green and environmentally friendly supercritical fluid dry cleaning, which is in line with the concept of green and sustainable development.

附图说明Description of the drawings

图1是本发明实施例利用的超临界二氧化碳流体清洗系统的结构示意图;Figure 1 is a schematic structural diagram of a supercritical carbon dioxide fluid cleaning system utilized in an embodiment of the present invention;

图2是本发明实施例提供的超临界二氧化碳流体高压整理缸的结构示意图;Figure 2 is a schematic structural diagram of a high-pressure cleaning cylinder for supercritical carbon dioxide fluid provided by an embodiment of the present invention;

图3、4分别是本发明实施例对棉织物和锦纶织物被污染前、后及经清洗后的电镜扫描图。Figures 3 and 4 are respectively electron microscope scanning images of cotton fabrics and nylon fabrics before, after, and after cleaning according to the embodiment of the present invention.

附图标记说明:Explanation of reference symbols:

1.CO2储罐;2、6、9、11、13、14、21和22.阀门;3.冷凝器;4.增压泵;5.换热器;7.辅助单元;8.过滤器;10.高压反应釜;12.循环泵;15和17.压力表;16和18温度计;19.分离器;20.净化器;23.循环流体入口;24.保温层;25.流体分布器;26.多孔过滤板;27.流体导流罩;28.待处理区域;29.多孔轴;30.循环流体出口;31.助剂釜;32.高压釜。1. CO2 storage tank; 2, 6, 9, 11, 13, 14, 21 and 22. Valves; 3. Condenser; 4. Booster pump; 5. Heat exchanger; 7. Auxiliary unit; 8. Filtration 10. High-pressure reactor; 12. Circulation pump; 15 and 17. Pressure gauge; 16 and 18 thermometer; 19. Separator; 20. Purifier; 23. Circulating fluid inlet; 24. Insulation layer; 25. Fluid distribution 26. Porous filter plate; 27. Fluid guide cover; 28. Area to be treated; 29. Porous shaft; 30. Circulating fluid outlet; 31. Additive kettle; 32. Autoclave.

实施方式Implementation

下面结合实施例,对本发明的具体实施方式作进一步详细描述。Specific implementations of the present invention will be described in further detail below with reference to examples.

本发明以下实施例提供了一种利用超临界清洗纺织品上混合油污的方法,该方法主要利用附图1所示的超临界二氧化碳流体处理系统和附图2所示的超临界二氧化碳流体高压整理缸实现。The following embodiments of the present invention provide a method for cleaning mixed oil stains on textiles using supercriticality. The method mainly utilizes the supercritical carbon dioxide fluid treatment system shown in Figure 1 and the supercritical carbon dioxide fluid high-pressure finishing cylinder shown in Figure 2 accomplish.

参见附图1,超临界二氧化碳流体处理系统由加压系统、清洗循环系统和分离回收系统组成。其中,加压系统为CO2储罐1先通过管道依次与截止阀2、冷凝器3、加压泵4、预热器5、截止阀6、截止阀13相连接,再通过截止阀14与高压整理缸10的入口连接;高压反应釜10的出口与截止阀11连接,控制流体进入分离回收系统和处理循环系统;辅助单元7通过过滤器8、截止阀9与高压整理缸10相连接,以及其顶部均设有温度计16、19和压力表17、20。分离回收系统包含通过管道相连接的截止阀11、分离釜19、净化器20,最终将流体回收至冷凝器3。Referring to Figure 1, the supercritical carbon dioxide fluid treatment system consists of a pressurizing system, a cleaning circulation system and a separation and recovery system. Among them, the pressurized system is that the CO 2 storage tank 1 is first connected to the stop valve 2, the condenser 3, the pressurizing pump 4, the preheater 5, the stop valve 6, and the stop valve 13 through pipelines, and then through the stop valve 14. The inlet of the high-pressure finishing cylinder 10 is connected; the outlet of the high-pressure reaction kettle 10 is connected to the stop valve 11 to control the fluid entering the separation recovery system and the treatment circulation system; the auxiliary unit 7 is connected to the high-pressure finishing cylinder 10 through the filter 8 and the stop valve 9. And its top is equipped with thermometers 16, 19 and pressure gauges 17, 20. The separation and recovery system includes a stop valve 11, a separation kettle 19, and a purifier 20 connected through pipelines, and finally recovers the fluid to the condenser 3.

参见附图2,超临界二氧化碳流体高压清洗釜包括助剂釜31;圆筒形助剂釜31内的管状流体分布器25,主要是由三个相互连通的管道组成,其中,位于两侧的两个管道为循环流体出口管,其管口朝下且在助剂釜31内工作液的液面以下,中间管道的底端是流体循环入口23,其与带循环泵12的流体处理系统(附图1)中的辅助单元7相连接;工作釜31的顶部为循环流体出口30,其与流体处理系统(附图1)中的高压整理缸10相连接;工作釜32内的多孔轴29,能够有效过滤工作液和循环流体内含有的杂质;助剂釜31和工作釜32之间设有布满孔状结构的多孔过滤搬26,其上方的流体导流罩27通过管体与流体循环出口30相连通。超临界二氧化碳流体经过助剂釜31时将工作液带出,通过过滤器26和流体导流罩27进入管体内,此时,超临界二氧化碳流体和工作液穿过多孔轴对待处理织物或其他制品进行清洗,最后经循环流体出口30流出工作釜32。Referring to Figure 2, the supercritical carbon dioxide fluid high-pressure cleaning kettle includes an auxiliary kettle 31; the tubular fluid distributor 25 in the cylindrical auxiliary kettle 31 is mainly composed of three interconnected pipes, of which the ones on both sides The two pipes are circulating fluid outlet pipes, with their pipe mouths facing downward and below the liquid level of the working fluid in the auxiliary kettle 31. The bottom end of the middle pipe is the fluid circulation inlet 23, which is connected with the fluid treatment system with the circulation pump 12 ( The auxiliary unit 7 in Figure 1) is connected; the top of the working kettle 31 is the circulating fluid outlet 30, which is connected to the high-pressure finishing cylinder 10 in the fluid treatment system (Figure 1); the porous shaft 29 in the working kettle 32 , can effectively filter impurities contained in the working fluid and circulating fluid; a porous filter 26 with a porous structure is provided between the auxiliary kettle 31 and the working kettle 32, and the fluid guide cover 27 above it communicates with the fluid through the pipe body The circulation outlet 30 is connected. When the supercritical carbon dioxide fluid passes through the auxiliary kettle 31, the working fluid is brought out, and enters the tube body through the filter 26 and the fluid guide cover 27. At this time, the supercritical carbon dioxide fluid and the working fluid pass through the porous shaft to treat the fabric or other products Cleaning is carried out, and finally flows out of the working kettle 32 through the circulating fluid outlet 30.

实施例1Example 1

本实施例提供一种以超临界流体为介质的混合油污清洗方法,纺织品样品分别为被混合油污污染后的棉织物和锦纶织物,采用上述装置,包括以下步骤:This embodiment provides a mixed oil stain cleaning method using supercritical fluid as the medium. The textile samples are cotton fabrics and nylon fabrics contaminated by mixed oil stains. The above device is used, including the following steps:

(1)将1.0g双(2-乙基己基)琥珀酸酯磺酸钠溶于20mL无水乙醇中,搅拌均匀至完全溶解,加入30mL清洗剂(40%洗涤剂基干粉末、35%过硼酸钠和5%四乙酰基乙二胺),搅拌均匀,制得工作液。(1) Dissolve 1.0g sodium bis(2-ethylhexyl)succinate sulfonate in 20mL absolute ethanol, stir evenly until completely dissolved, add 30mL cleaning agent (40% detergent base dry powder, 35% perboric acid Sodium and 5% tetraacetylethylenediamine), stir evenly to prepare a working solution.

(2)将工作液置于助剂釜31内。将30cm×30cm的,棉或锦纶污染织物卷成筒状装填于工作釜32中的待处理区29中,助剂釜31和待处理区29密封连接形成超临界二氧化碳清洗装置,保证待处理区29与工作液面保持45cm的距离,以防止因流体的夹带作用使混合工作液与污染织物发生直接接触从而发生大量潮湿现象;然后将该装置与带有循环装置的超临界二氧化碳流体处理系统连接。(2) Place the working fluid in the additive kettle 31. Roll a 30cm×30cm cotton or nylon contaminated fabric into a cylinder and load it into the treatment area 29 in the working kettle 32. The auxiliary kettle 31 and the treatment area 29 are sealed and connected to form a supercritical carbon dioxide cleaning device to ensure that the treatment area is 29 Keep a distance of 45cm from the working fluid surface to prevent direct contact between the mixed working fluid and contaminated fabrics due to fluid entrainment, resulting in a large amount of moisture; then connect the device to a supercritical carbon dioxide fluid treatment system with a circulation device .

(3)向密闭的高压反应釜10内充入CO2,在温度70℃、压力20MPa、流体动静循环时间比2min:3min、处理时间60min条件下对棉或锦纶污染织物进行清洗。具体操作如下,启动超临界二氧化碳流体处理系统中的循环泵12,使循环流体通过助剂釜31内的管状流体分布器25与工作液充分接触,在形成的微乳液的作用下,将工作液中的洗涤成分转移到疏水性流体中,进而流进待处理区29,并通过通孔与污染织物上的混合油污充分发生作用,循环的流体携带工作液中的有效清洗成分强制穿过被洗涤纺织品,并释放在纺织品上,清洗液与油污之间发生降解或乳化反应,降低油污与纤维之间的作用力,在纺织品外侧表面或外表面原位形成带污微乳液,所述带污微乳液在超临界流体的物理作用下脱离纺织品,完成对含混合油污的纺织品初步清洗处理。(3) Charge CO 2 into the closed high-pressure reactor 10, and clean cotton or nylon contaminated fabrics under the conditions of temperature 70°C, pressure 20MPa, fluid dynamic and static circulation time ratio 2min:3min, and processing time 60min. The specific operation is as follows: start the circulation pump 12 in the supercritical carbon dioxide fluid treatment system, so that the circulating fluid fully contacts the working fluid through the tubular fluid distributor 25 in the auxiliary kettle 31, and under the action of the formed microemulsion, the working fluid is The cleaning components in the working fluid are transferred to the hydrophobic fluid, and then flow into the treatment area 29, and fully interact with the mixed oil stains on the contaminated fabric through the through holes. The circulating fluid carries the effective cleaning components in the working fluid and is forced to pass through the washed Textiles and released on the textiles, a degradation or emulsification reaction occurs between the cleaning fluid and the oil stains, reducing the force between the oil stains and the fibers, forming a stained microemulsion in situ on the outer surface or outer surface of the textiles. The stained microemulsions The emulsion separates from the textiles under the physical action of the supercritical fluid, completing the preliminary cleaning treatment of textiles containing mixed oil stains.

(4)清洗结束后,超临界二氧化碳流入分离釜19和净化器20中,对残余工作液进行分离和回收,对超临界二氧化碳流体处理系统进行泄压,使系统内压力降至大气压。(4) After cleaning, the supercritical carbon dioxide flows into the separation kettle 19 and the purifier 20 to separate and recover the residual working fluid, and depressurize the supercritical carbon dioxide fluid treatment system to reduce the pressure in the system to atmospheric pressure.

(5)将助剂釜与残留的工作液取出,按步骤(3)的方法,通入纯净的CO2,对织物再次清洗,去除纺织品上残留的工作液,后对超临界二氧化碳流体处理系统进行减压,对超临界二氧化碳流体处理系统进行泄压,最后取出清洗后的织物样品。(5) Take out the auxiliary kettle and the remaining working fluid, follow the method of step (3), pass in pure CO 2 , clean the fabric again, remove the remaining working fluid on the textile, and then clean the supercritical carbon dioxide fluid treatment system Depressurize, depressurize the supercritical carbon dioxide fluid treatment system, and finally remove the cleaned fabric samples.

(5)从装置中取出棉或锦纶织物后,对处理后的污染织物进行白度、毛效等指标的测定。(5) After taking out the cotton or nylon fabric from the device, measure the whiteness, wool effect and other indicators of the treated contaminated fabric.

对清洗后的棉和锦纶织物样品进行测试,其中白度、去污效率、去污比为衡量洗涤效果的主要指标,其测试方法如下:Test the cleaned cotton and nylon fabric samples. Whiteness, decontamination efficiency, and decontamination ratio are the main indicators to measure the washing effect. The test methods are as follows:

参照GB/T 13174-2021 《衣料用洗涤剂去污力及循环洗涤性能的测定》对污染棉织物样品的白度进行测试并计算去污比;采用WSB-3A d/o智能式数字白度计测量洗后织物的白度,测十次取平均值,并按照公式(1)计算去污比。Refer to GB/T 13174-2021 "Determination of Detergency and Cycle Washing Performance of Detergents for Clothing" to test the whiteness of contaminated cotton fabric samples and calculate the stain removal ratio; use WSB-3A d/o intelligent digital whiteness Use a meter to measure the whiteness of the fabric after washing, take the average value of ten measurements, and calculate the stain removal ratio according to formula (1).

(1) (1)

式中:In the formula:

P:去污比P: Decontamination ratio

R1:样品清洗后去污比值R 1 : Decontamination ratio after sample cleaning

R0:经过标准洗涤后的去污比值R 0 : Decontamination ratio after standard washing

W1:清洗前白度W 1 : Whiteness before cleaning

W2:清洗后白度W 2 : Whiteness after cleaning

参照GB/T 8629-2017 《纺织品试验用家庭洗涤和干燥程序》对洗后棉样品的失重率进行测试并按照公式(2)计算去污效率。Refer to GB/T 8629-2017 "Household Washing and Drying Procedures for Textile Testing" to test the weight loss rate of washed cotton samples and calculate the decontamination efficiency according to formula (2).

(2) (2)

式中:In the formula:

A:样品的去污效率A: Decontamination efficiency of the sample

m0:污染前质量,单位为克(g)m 0 : mass before pollution, unit is grams (g)

m1:污染后质量,单位为克(g)m 1 : mass after pollution, unit is grams (g)

m2:清洗后质量,单位为克(g)m 2 : mass after cleaning, unit is grams (g)

经测试得到结果,经过超临界流体清洗后的污染织物含脂率及白度测试结果如表1、2所示。The test results were obtained. The test results of the fat content and whiteness of contaminated fabrics after supercritical fluid cleaning are shown in Tables 1 and 2.

参见附图3、4,分别是本实施例对棉织物和锦纶织物被污染前、后及经清洗后的电镜扫描图(500×)。Refer to Figures 3 and 4, which are electron microscope scanning images (500×) of cotton fabrics and nylon fabrics before, after, and after cleaning in this embodiment.

图3中,a图为棉织物原样,b图为混合油污污染后的棉织物;c图为超临界流体清洗后的棉织物;图4中,a图为锦纶织物原样,b图为混合油污污染后的锦纶织物;c图为超临界流体清洗后的锦纶织物。由图3和图4的a图可见,未经任何处理的棉和锦纶织物原样表面纹路清晰,织物上纤维及纤维间隙清晰可见;而b图则表明,与未处理的棉和锦纶织物相比,经过混合油污污染后的棉和锦纶织物,原有纹路、交织点、纤维及纤维缝隙被覆盖,织物表面凹痕变浅;而c图表明,经过超临界流体清洗后,棉和锦纶纤维表面上原有的纹理、经纬交织情况也慢慢凸显出来,各纤维及其间隙也变得清晰可见,纤维表面也变得更为洁净。表明覆盖在纤维表面的污渍已经大量被去除。通过图3、4中的a图与c图比较可以发现,超临界流体清洗并没有使棉和锦纶纤维的表面形态发生明显的损伤,对织物的破坏性小,同时其光泽度有所提高。In Figure 3, picture a shows the original cotton fabric, picture b shows the cotton fabric after mixed oil pollution; picture c shows the cotton fabric after supercritical fluid cleaning; in Figure 4, picture a shows the original nylon fabric, and picture b shows the mixed oil pollution. Nylon fabric after pollution; Picture c shows the nylon fabric after cleaning with supercritical fluid. It can be seen from Figure 3 and Figure 4 (a) that the original surface texture of cotton and nylon fabrics without any treatment is clear, and the fibers and fiber gaps on the fabrics are clearly visible; while Figure (b) shows that compared with untreated cotton and nylon fabrics, , after the cotton and nylon fabrics were contaminated by mixed oil stains, the original lines, interweaving points, fibers and fiber gaps were covered, and the dents on the fabric surface became shallower; and Figure c shows that after cleaning with supercritical fluid, the surface of cotton and nylon fibers The original texture and interweaving of warp and weft are gradually highlighted, the fibers and their gaps become clearly visible, and the fiber surface becomes cleaner. Indicates that a large amount of stains covering the fiber surface have been removed. By comparing pictures a and c in Figures 3 and 4, it can be found that supercritical fluid cleaning does not cause obvious damage to the surface morphology of cotton and nylon fibers, and is less destructive to the fabric, while its gloss is improved.

实施例2:Example 2:

本实施例提供一种超临界流体中污染织物的清洗方法,其清洗方法与实施例1所述方法基本一致,区别之处在于:本实施例在步骤(1)中双(2-乙基己基)琥珀酸酯磺酸钠用量为0.4g。本实施例测试结果分别如表1、2所示。This embodiment provides a cleaning method for contaminated fabrics in supercritical fluid. The cleaning method is basically the same as the method described in Embodiment 1. The difference is that in this embodiment, in step (1), bis(2-ethylhexyl) ) The dosage of sodium succinate sulfonate is 0.4g. The test results of this embodiment are shown in Tables 1 and 2 respectively.

实施例3:Example 3:

本实施例提供一种超临界流体中污染织物的清洗方法,其清洗方法与实施例1所述方法基本一致,区别之处在于:本实施例中在步骤(1)中无水乙醇用量为40mL。本实施例测试结果分别如表1、2所示。This embodiment provides a cleaning method for contaminated fabrics in supercritical fluids. The cleaning method is basically the same as the method described in Embodiment 1. The difference is that in this embodiment, the amount of absolute ethanol used in step (1) is 40 mL. . The test results of this embodiment are shown in Tables 1 and 2 respectively.

实施例4:Example 4:

本实施例提供一种超临界流体中污染织物的清洗方法,其清洗方法与实施例1所述方法基本一致,区别之处在于:本实施例中在步骤(1)中的清洗剂为45%洗涤剂基干粉末、45%过硼酸钠和10%四乙酰基乙二胺。本实施例测试结果分别如表1、2所示。This embodiment provides a cleaning method for contaminated fabrics in supercritical fluid. The cleaning method is basically the same as the method described in Embodiment 1. The difference is that in this embodiment, the cleaning agent in step (1) is 45%. Detergent base dry powder, 45% sodium perborate and 10% tetraacetylethylenediamine. The test results of this embodiment are shown in Tables 1 and 2 respectively.

实施例5:Example 5:

本实施例提供一种超临界流体中污染织物的清洗方法,其清洗方法与实施例1所述方法基本一致,区别之处在于:本实施例在步骤(3)中压力为8MPa。本实施例测试结果分别如表1、2所示。This embodiment provides a cleaning method for contaminated fabrics in supercritical fluid. The cleaning method is basically the same as the method described in Embodiment 1. The difference is that in step (3) of this embodiment, the pressure is 8MPa. The test results of this embodiment are shown in Tables 1 and 2 respectively.

实施例6:Example 6:

本实施例提供一种超临界流体中污染织物的清洗方法,其清洗方法与实施例1所述方法基本一致,区别之处在于:本实施例在步骤(3)中的处理温度为70℃。本实施例测试结果分别如表1、2所示。This embodiment provides a cleaning method for contaminated fabrics in supercritical fluid. The cleaning method is basically the same as the method described in Embodiment 1. The difference is that the processing temperature in step (3) of this embodiment is 70°C. The test results of this embodiment are shown in Tables 1 and 2 respectively.

实施例7:Example 7:

本实施例提供一种超临界流体中污染织物的清洗方法,其清洗方法与实施例1所述方法基本一致,区别之处在于:本实施例在步骤(3)的处理时间为30min。本实施例测试结果分别如表1、2所示。This embodiment provides a cleaning method for contaminated fabrics in supercritical fluid. The cleaning method is basically the same as the method described in Embodiment 1. The difference is that the processing time in step (3) of this embodiment is 30 minutes. The test results of this embodiment are shown in Tables 1 and 2 respectively.

实施例8:Example 8:

本实施例提供一种超临界流体中污染织物的清洗方法,其清洗方法与实施例1所述方法基本一致,区别之处在于:本实施例在步骤(3)中流体动静循环时间比4min:1min,本实施例测试结果分别如表1、2所示。This embodiment provides a cleaning method for contaminated fabrics in supercritical fluid. The cleaning method is basically the same as the method described in Embodiment 1. The difference is that in this embodiment, the fluid dynamic and static circulation time ratio in step (3) is 4 minutes: 1min, the test results of this embodiment are shown in Tables 1 and 2 respectively.

由表1和2所示,棉样品经清洗后获得良好的白度效果,去污比可达0.9355,去污效率可达97.92%;锦纶样品去污比可达0.9432,去污效率可达99.75%。温度、压力、处理时间和洗涤剂用量等条件对污染棉织物的清洗效果具有显著的影响,随着压力的增加和处理时间的延长,样品的清洗效果不断得到改善。As shown in Tables 1 and 2, the cotton sample achieved good whiteness effect after cleaning, with a decontamination ratio of 0.9355 and a decontamination efficiency of 97.92%; the nylon sample had a decontamination ratio of 0.9432 and a decontamination efficiency of 99.75 %. Conditions such as temperature, pressure, processing time and detergent dosage have a significant impact on the cleaning effect of contaminated cotton fabrics. With the increase of pressure and the extension of processing time, the cleaning effect of the samples is continuously improved.

表1 棉织物清洗效果Table 1 Cleaning effect of cotton fabrics

.

表2锦纶清洗效果Table 2 Nylon cleaning effect

.

Claims (10)

1. A method for cleaning mixed oil stains on textiles by using supercritical fluid, which is characterized by comprising the following steps:
(1) Preparing working solution for cleaning mixed oil stains on textiles by supercritical fluid, wherein the working solution comprises a surfactant, a cleaning solution, an auxiliary agent and a solvent;
(2) Forming a water-in-supercritical fluid microemulsion in situ in the supercritical fluid, carrying the working fluid by using the microemulsion, and carrying out forced circulation and static control on the fluid by adopting a circulating pump under the conditions of the temperature of 10-130 ℃ and the pressure of 7-40 MPa, wherein the ratio of the circulation time to the static time is (10-1) min for 1min; the circulating fluid carries effective cleaning components in the working solution to forcedly pass through the washed textile and is released on the textile, degradation or emulsification reaction occurs between the cleaning solution and the greasy dirt, the acting force between the greasy dirt and the fiber is reduced, and a dirty microemulsion is formed in situ on the outer surface or the outer surface of the textile, and the dirty microemulsion is separated from the textile under the physical action of the supercritical fluid, so that the textile containing mixed greasy dirt is primarily cleaned;
(3) And (3) carrying out fine cleaning on the textile subjected to the preliminary cleaning in the step (2) by adopting pure supercritical fluid under the conditions that the temperature is 30-120 ℃ and the pressure is 5-35 MPa, and removing residual working fluid on the textile to obtain the clean textile.
2. A method of cleaning mixed oil stains on textiles using supercritical fluid according to claim 1, wherein: placing the working solution and the textile containing the mixed oil stain into a high-pressure reaction kettle, wherein the high-pressure reaction kettle is communicated with a supercritical fluid circulation device; the high-pressure reaction kettle comprises an auxiliary agent kettle and a cleaning kettle, wherein the auxiliary agent kettle is used for storing cleaning liquid, the upper part of the auxiliary agent kettle is communicated with the cleaning kettle, a yarn cage is arranged in the cleaning kettle, textiles containing mixed oil stains are arranged in the yarn cage, a plurality of through holes are formed in the yarn cage, and a filter is arranged between the auxiliary agent kettle and the cleaning kettle; and the fluid inlet and the fluid outlet of the supercritical fluid circulation device are respectively communicated with the auxiliary agent kettle and the cleaning kettle.
3. A method of cleaning mixed oil stains on textiles using supercritical fluid according to claim 1, wherein: the surfactant comprises one or more of diisooctyl succinate sodium sulfonate, sodium dodecyl sulfonate, sorbitan fatty acid ester and glycerin monostearate, and the concentration of the surfactant in the working solution is 0.01-30 g/L.
4. A method of cleaning mixed oil stains on textiles using supercritical fluid according to claim 1, wherein: the cleaning liquid comprises one or more of detergent base dry powder, sodium perborate and tetraacetyl ethylenediamine, and the concentration of the detergent in the working liquid is 0.1 g/L-20 g/L.
5. A method of cleaning mixed oil stains on textiles using supercritical fluid according to claim 1, wherein: the auxiliary agent comprises one or more of inorganic salt, emulsifying agent, water softening agent and sodium stearate, and the concentration of the auxiliary agent in the working solution is 0.01 g/L-10 g/L.
6. A method of cleaning mixed oil stains on textiles using supercritical fluid according to claim 1, wherein: the solvent comprises one or more of water, absolute ethyl alcohol, n-butanol, n-amyl alcohol, n-hexanol and n-heptanol.
7. A method of cleaning mixed oil stains on textiles using supercritical fluid according to claim 1, wherein: the time for preliminary cleaning and fine cleaning under the supercritical fluid condition is 30-300 min.
8. A method of cleaning mixed oil stains on textiles using supercritical fluid according to claim 1, wherein: and (3) carrying out reduced pressure separation on the cleaned supercritical fluid, and recovering the cleaning fluid, the mixed greasy dirt and the supercritical fluid.
9. A method of cleaning mixed oil stains on textiles using supercritical fluid according to claim 1, wherein: the textile comprises cotton, wool, cashmere, goat hair, chinlon and terylene; the mixed greasy dirt comprises soy sauce, edible oil, liquid paraffin, palmitic acid, squalene, olive oil and triolein.
10. A method of cleaning mixed oil stains on textiles using supercritical fluid according to claim 1, wherein: the supercritical fluid comprises supercritical carbon dioxide fluid, supercritical methane fluid, supercritical ethane fluid and supercritical propane fluid.
CN202310727437.4A 2023-06-19 2023-06-19 Method for cleaning mixed oil stains on textiles using supercritical fluid Pending CN116971127A (en)

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