CN116900149A - Vertical hydraulic axle housing bulging equipment - Google Patents
Vertical hydraulic axle housing bulging equipment Download PDFInfo
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- CN116900149A CN116900149A CN202310847205.2A CN202310847205A CN116900149A CN 116900149 A CN116900149 A CN 116900149A CN 202310847205 A CN202310847205 A CN 202310847205A CN 116900149 A CN116900149 A CN 116900149A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
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- Fluid Mechanics (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
技术领域Technical field
本发明涉及汽车零部件加工技术领域,特别涉及一种立式液压桥壳胀形设备。The invention relates to the technical field of automobile parts processing, and in particular to a vertical hydraulic axle housing bulging equipment.
背景技术Background technique
从汽车整车到部件的性能,都已经成为了目前工业研究的主要课题,而桥壳作为汽车的重要零件之,桥壳不仅对汽车起着支撑作用,而且还是差速器、主减速器以及驱动车轮传动装置的外壳。汽车桥壳质量对整车性能的影响非常大,桥壳不仅需要具备足够的强度、刚度和疲劳寿命,而且还应结构简单,成本较低,质量轻,易于拆装和维护。From the performance of the entire vehicle to the components, it has become the main topic of current industrial research. As one of the important parts of the car, the axle housing not only plays a supporting role in the car, but also serves as the differential, main reducer and Housing for the drive wheel transmission. The quality of the automobile axle housing has a great impact on the performance of the entire vehicle. The axle housing not only needs to have sufficient strength, stiffness and fatigue life, but also has a simple structure, low cost, light weight, and is easy to disassemble and maintain.
当前桥壳产一般使用大吨位专用液压成型设备来驱动液压桥壳成型模具,实现汽车桥壳桥包部分成型,成型方式是使用高压水将无缝钢管膨胀变大,达到汽车驱动桥壳成型的尺寸,高压水直接通过模具进入无缝钢管的内腔,由于高压水对密封性的需求较高,进液口过大容易造成泄露,因此模具上的进液口一般做的比较小,导致进液流量较小,使得无缝钢管内的水压达到液涨压力的时间较长,从而使得加工效率较低,且现有成型设备一次只能生产一个产品,难以满足生产需求。At present, the axle housing production generally uses large-tonnage special hydraulic forming equipment to drive the hydraulic axle housing molding mold to realize the partial molding of the automobile axle housing axle housing. The molding method is to use high-pressure water to expand the seamless steel pipe to make it larger, so as to achieve the molding of the automobile drive axle housing. Size, high-pressure water directly enters the inner cavity of the seamless steel pipe through the mold. Since high-pressure water has a high demand for sealing, an excessively large liquid inlet can easily cause leakage. Therefore, the liquid inlet on the mold is generally made smaller, resulting in The liquid flow rate is small, so it takes a long time for the water pressure in the seamless steel pipe to reach the liquid expansion pressure, which makes the processing efficiency low. Moreover, the existing molding equipment can only produce one product at a time, which is difficult to meet the production demand.
发明内容Contents of the invention
本发明的目的是提供一种立式液压桥壳胀形设备,旨在解决背景技术中桥壳工件液胀成型加工效率低的技术问题,具有加工效率高,加工精度高,生产成本低的优点。The purpose of the present invention is to provide a vertical hydraulic axle housing bulging equipment, which aims to solve the technical problem of low processing efficiency of liquid expansion forming of axle housing workpieces in the background technology, and has the advantages of high processing efficiency, high processing precision, and low production cost. .
本发明的上述技术目的是通过以下技术方案得以实现的:The above technical objectives of the present invention are achieved through the following technical solutions:
一种立式液压桥壳胀形设备,包括液压机本体和液压胀形系统,所述液压机本体包括设有工作台的机架,所述工作台上固定设有液胀水槽,所述液压胀形系统包括设置液胀水槽的底部用于桥壳工件胀形的胀形模,所述液胀水槽与自动进水机构连接,所述胀形模包括左模块、右模块、上模块和下模块,所述胀形模的左右两侧分别设有用于驱动左模块和右模块相向或者反向运动的横向胀形驱动部,所述胀形模的上方设有纵向胀形驱动部,纵向胀形驱动部与胀形模的上模块连接。A vertical hydraulic axle housing bulging equipment, including a hydraulic press body and a hydraulic bulging system. The hydraulic press body includes a frame equipped with a workbench, and a liquid expansion water tank is fixed on the workbench. The hydraulic bulging system The system includes a bulging mold with a liquid expansion tank at the bottom for bulging of the bridge housing workpiece. The liquid expansion tank is connected to an automatic water inlet mechanism. The bulging mold includes a left module, a right module, an upper module and a lower module. The left and right sides of the expansion mold are respectively provided with transverse expansion drive parts for driving the left module and the right module to move toward each other or in reverse. A longitudinal expansion drive part is provided above the expansion mold. The longitudinal expansion drive part The upper part is connected to the upper module of the expansion mold.
通过采用上述技术方案,液压胀形系统通过胀形模实现桥壳工件的液胀成型操作,上料时先将桥壳工件坯料放在下模块上,然后通过横向胀形驱动部驱动左模块和右模块相向运动,同时通过纵向胀形驱动部驱动上模块向下运动,使得左模块、右模块、上模块和下模块合模,从而对桥壳工件坯料进行挤压成型并使桥壳工件坯料的两端密封在胀形模的腔体中,然后通过胀形模的腔体向桥壳工件的内腔中注入高压水,从而使得桥壳工件坯料从内部膨胀变大,达到汽车驱动桥壳成型的尺寸。将液胀成型系统设置在液胀水槽中,使得胀形模能够被水包裹,从而使得桥壳工件坯料上料时在放入胀形模的过程中桥壳工件坯料的内腔可以提前注满液体,从而有效节约了桥壳工件坯料胀形动作节拍的补水时间,有效提高桥壳工件的液胀成型加工效率,另外,液胀水槽中的水还能在胀形过程中对胀形模进行降温,使得胀形模始终接近恒温,避免桥壳工件在液胀过程中发热而传递到胀形模中,从而导致胀形模热胀冷缩,从而导致对桥壳工件的加工精度造成影响的问题。By adopting the above technical solution, the hydraulic bulging system realizes the liquid expansion forming operation of the axle housing workpiece through the bulging die. When loading, the axle housing workpiece blank is first placed on the lower module, and then the left module and the right module are driven through the transverse bulging drive part. The modules move toward each other, and at the same time, the longitudinal bulging driving part drives the upper module to move downward, so that the left module, the right module, the upper module and the lower module are molded together, thereby extruding the axle housing workpiece blank and making the axle housing workpiece blank Both ends are sealed in the cavity of the bulging die, and then high-pressure water is injected into the inner cavity of the axle housing workpiece through the cavity of the bulging die, so that the axle housing workpiece blank expands from the inside to achieve the molding of automobile drive axle housing. size of. The liquid expansion molding system is installed in the liquid expansion tank so that the expansion mold can be wrapped by water, so that the inner cavity of the axle housing workpiece blank can be filled in advance during the process of placing the axle housing workpiece blank into the expansion mold. liquid, thereby effectively saving the water replenishment time of the bulging action of the axle housing workpiece blank, and effectively improving the processing efficiency of the liquid bulging forming of the axle housing workpiece. In addition, the water in the liquid bulging tank can also carry out the bulging mold during the bulging process. Lower the temperature so that the expansion mold is always close to a constant temperature, preventing the axle housing workpiece from generating heat during the liquid expansion process and transferring it to the expansion mold, which will cause the expansion mold to expand and contract with heat, thus affecting the machining accuracy of the axle housing workpiece. question.
本发明的进一步设置为:所述左模块和右模块上分别设有与所述桥壳工件两端形状结构相同的左模腔和右模腔,所述左模腔与充液高压管连通,所述右模腔与泄压高压管连通,所述上模块和下模块上分别设有与所述桥壳工件琵琶包上下两侧外壁形状结构相同的上模腔和下模腔。The present invention is further configured as follows: the left module and the right module are respectively provided with a left mold cavity and a right mold cavity with the same shape and structure as the two ends of the axle housing workpiece, and the left mold cavity is connected to a liquid-filled high-pressure pipe, The right mold cavity is connected to a pressure relief high-pressure pipe, and the upper module and the lower module are respectively provided with upper mold cavities and lower mold cavities with the same shape and structure as the outer walls of the upper and lower sides of the bridge housing workpiece Pipa bag.
通过采用上述技术方案,左模腔和右模腔分别用于对桥壳工件两端进行横向挤压、成型,使得桥壳工件两端达到设定的形状和尺寸,同时,左模腔与充液高压管连通,使得左模还可以通过充液高压管向桥壳工件的内腔中充入高压水,使得桥壳工件坯料从内部膨胀变大,从而实现桥壳工件琵琶包成型,桥壳工件成型后通过与右模腔连通的泄压高压管完成泄压后即可取出桥壳工件。By adopting the above technical solution, the left mold cavity and the right mold cavity are used to laterally squeeze and shape the two ends of the axle housing workpiece respectively, so that the two ends of the axle housing workpiece reach the set shape and size. At the same time, the left mold cavity and the filling The liquid high-pressure pipe is connected, so that the left mold can also fill the inner cavity of the axle housing workpiece with high-pressure water through the liquid-filled high-pressure pipe, so that the axle housing workpiece blank expands from the inside, thereby realizing the pipa overmolding of the axle housing workpiece. After the workpiece is formed, the axle housing workpiece can be removed after the pressure relief is completed through the pressure relief high-pressure pipe connected to the right mold cavity.
本发明的进一步设置为:所述横向胀形驱动部包括设置在工作台的两端分别用于向左模块和右模块施加胀形推力的左推力液压缸和右推力液压缸,所述左模块和右模块的两端分别与左推力液压缸和右推力液压缸的活塞杆连接,所述左模块和右模块分别分固定在液胀水槽两侧的横向导杆滑动配合。A further arrangement of the present invention is that the transverse bulging driving part includes a left thrust hydraulic cylinder and a right thrust hydraulic cylinder which are provided at both ends of the workbench for applying bulging thrust to the left module and the right module respectively, and the left module The two ends of the right module are respectively connected to the piston rods of the left thrust hydraulic cylinder and the right thrust hydraulic cylinder. The left module and the right module are respectively fixed on the transverse guide rods on both sides of the liquid expansion tank and are in sliding fit.
通过采用上述技术方案,左推力液压缸和右推力液压缸分别用于向左模块和右模块施加横向作用力,使得左模块和右模块相向或者反向运动,当左模块和右模块相向运动时可以实现对桥壳工件的两端施加胀形推力,当左模块和右模块反向运动时,会与胀形完成后的桥壳工件分离,便于桥壳工件的卸料,横线导向杆用于在左模块和右模块相向或反向运动过程中对左模块和右模块进行导向,两者运动轨迹始终位于同一轴线上,从而有效保证了桥壳工件成型质量的稳定性。By adopting the above technical solution, the left thrust hydraulic cylinder and the right thrust hydraulic cylinder are used to apply lateral force to the left module and the right module respectively, so that the left module and the right module move towards each other or in the opposite direction. When the left module and the right module move towards each other, It can apply bulging thrust to both ends of the axle housing workpiece. When the left module and the right module move in reverse, they will be separated from the axle housing workpiece after the bulging is completed, which facilitates the unloading of the axle housing workpiece. The horizontal guide rod is used It guides the left module and the right module during the mutual or reverse movement of the left module and the right module. The movement trajectories of the two modules are always on the same axis, thus effectively ensuring the stability of the molding quality of the axle housing workpiece.
本发明的进一步设置为:所述纵向胀形驱动部包括第一驱动杆和第二驱动杆,所述第一驱动杆和第二驱动杆的均与固定在工作台上方机架上的固定轴转动连接,所述第一驱动杆和第二驱动杆的下端分别与设置在上模块顶部的第一滑板和第二滑板铰接,所述第一滑板和第二滑板分别与上模块顶部的横向滑槽滑动配合,所述第一滑板和第二滑板相对的一端通过复位弹簧连接,所述第一滑板和第二滑板相互远离的一端分别与固定在左模块和右模块上的限位板一和限位板二相对,所述限位板一和限位板二分别位第一滑板和第二滑板的上方。A further configuration of the present invention is that the longitudinal bulging driving part includes a first driving rod and a second driving rod, and both of the first driving rod and the second driving rod are connected to a fixed shaft fixed on the frame above the workbench. Rotatingly connected, the lower ends of the first driving rod and the second driving rod are respectively hinged with the first sliding plate and the second sliding plate arranged on the top of the upper module. The first sliding plate and the second sliding plate are respectively connected with the transverse sliding plate on the top of the upper module. The grooves are slidingly matched, and the opposite ends of the first sliding plate and the second sliding plate are connected by a return spring. The ends of the first sliding plate and the second sliding plate that are far away from each other are respectively connected with the limiting plates fixed on the left module and the right module. The two limiting plates are opposite to each other, and the limiting plate one and the limiting plate two are respectively located above the first sliding plate and the second sliding plate.
通过采用上述技术方案,限位板一和限位板二分别用于对第一滑板和第二滑板的高度进行限位,使得第一滑板和第二滑板始终位于第一限位板和第二限位板的下方,从而使得左模块和右模块相向运动至设定位置后第一滑板和第二滑板能够分别与左模块和右模块的侧面抵触,随着左模块和右模块继续相向运动,第一滑板和第二滑板分别从复位弹簧的两端相向运动并挤压复位弹簧,第一滑板和第二滑板相向运动时分别带动与其铰接的第一驱动杆和第二驱动杆的下端相向运动,使得第一驱动杆和第二驱动杆的上端向上挤压固定轴,第一驱动杆和第二驱动杆在固定轴的反作用力的作用下推动第一滑板、第二滑板向下挤压,从而使得上模块随第一滑板和第二滑板向下运动,从而实现左模块和右模块相向运动的同时上模块向下运动,使得左模块、右模块、上模块和下模块合模,当桥壳工件胀形完成后,左模块和右模块反向运动,第一滑板和第二滑板在复位弹簧的恢复力作用下反向滑动,从而使得下端分别与第一滑板和第二滑板铰接的第一驱动杆和第二驱动杆的下端反向运动,第一驱动杆和第二驱动杆的下端反向运动时,其上端分对固定轴产生拉力,在固定轴反向拉力的作用下,第一驱动杆和第二驱动杆的下端开始向上运动,从而使得上模块随的第一滑板和第二滑板向上运动,从而实现左模块和右模块分离的同时,上模块和下模块也分离,便于成型后的桥壳工件卸料,重复上述过程,可以实现桥壳工件的连续加工。By adopting the above technical solution, the first and second limiting plates are used to limit the heights of the first and second sliding plates respectively, so that the first and second sliding plates are always positioned between the first and second limiting plates. below the limiting plate, so that after the left module and the right module move toward the set position, the first sliding plate and the second sliding plate can respectively conflict with the sides of the left module and the right module. As the left module and the right module continue to move toward each other, The first sliding plate and the second sliding plate respectively move toward each other from both ends of the return spring and squeeze the returning spring. When the first sliding plate and the second sliding plate move toward each other, the lower ends of the first and second driving rods hinged thereto move toward each other. , so that the upper ends of the first driving rod and the second driving rod press the fixed shaft upward, and the first driving rod and the second driving rod push the first sliding plate and the second sliding plate downward under the reaction force of the fixed shaft, As a result, the upper module moves downward along with the first sliding plate and the second sliding plate, so that the left module and the right module move toward each other while the upper module moves downward, so that the left module, the right module, the upper module and the lower module are molded together, and when the bridge After the bulging of the shell workpiece is completed, the left module and the right module move in reverse direction, and the first sliding plate and the second sliding plate slide in the opposite direction under the restoring force of the return spring, so that the lower end of the third sliding plate is hinged with the first sliding plate and the second sliding plate respectively. The lower ends of the first driving rod and the second driving rod move in reverse direction. When the lower ends of the first driving rod and the second driving rod move in the opposite direction, their upper ends exert pulling force on the fixed shaft. Under the action of the reverse pulling force of the fixed shaft, the third driving rod moves in reverse direction. The lower ends of the first driving rod and the second driving rod begin to move upward, so that the upper module moves upward along with the first sliding plate and the second sliding plate, so that while the left module and the right module are separated, the upper module and the lower module are also separated, which facilitates the separation of the left module and the right module. The formed axle housing workpiece is unloaded and the above process is repeated to achieve continuous processing of the axle housing workpiece.
本发明的进一步设置为:所述横向滑槽为倒“T”形槽,所述第一滑板和第二滑板的截面与横向滑槽相匹配,所述第一驱动杆和第二驱动杆分别与第一滑板和第二滑板顶部铰接。A further arrangement of the present invention is that the transverse chute is an inverted "T"-shaped groove, the cross-sections of the first and second sliding plates match the transverse chute, and the first and second driving rods are respectively Hinged with the tops of the first sliding plate and the second sliding plate.
通过采用上述技术方案,横向滑槽为倒“T”形槽,使得第一滑板和第二滑板既能够相对于横向滑槽水平滑动又不会与上模块脱离,使得上模块能够随着第一滑板和第二滑板仅上下运动,从而实现上模块与下模块的合模和分模操作,第一驱动杆和第二驱动杆分别与第一滑板和第二滑板顶部铰接,使得第一驱动杆和第二驱动杆绕固定轴相向或反向转动时能够驱动第一滑板和第二滑板相向或反向运动的同时还能向下或者向上运动,从而带动上模块向靠近或者远离下模块的方向运动,从而实现上模块与下模块的合模和分模操作。By adopting the above technical solution, the transverse chute is an inverted "T" shaped slot, so that the first sliding plate and the second sliding plate can slide horizontally relative to the transverse chute without being separated from the upper module, so that the upper module can follow the first The sliding plate and the second sliding plate only move up and down, thereby realizing the mold closing and mold separating operations of the upper module and the lower module. The first driving rod and the second driving rod are respectively hinged with the tops of the first and second sliding plates, so that the first driving rod When the second driving rod rotates toward or in the opposite direction around the fixed axis, it can drive the first sliding plate and the second sliding plate to move toward or in opposite directions, and at the same time, it can also move downward or upward, thereby driving the upper module toward or away from the lower module. Movement to achieve the mold closing and mold separation operations of the upper module and the lower module.
本发明的进一步设置为:所述液压胀形系统包括两组结构相同且平行设置的胀形模,其中一组胀形模与横向胀形驱动部连接,两组胀形模之间通过动力联动机构连接,所述动力联动机构包括设置在两组胀形模中两左模块之间的齿轮一和设置在两组胀形模中两右模块之间的齿轮二,所述齿轮一通过转轴一与液胀水槽的底部转动连接,所述齿轮二通过转轴二与液胀水槽的底部转动连接,所述齿轮一分别与两左模块上的齿条一和齿条二啮合,所述齿轮二分别与两右模块上的齿条三和齿条四啮合。A further configuration of the present invention is that the hydraulic bulging system includes two sets of bulging dies with the same structure and arranged in parallel, one set of bulging dies is connected to the transverse bulging driving part, and the two sets of bulging dies are linked by power. The power linkage mechanism includes gear one arranged between the two left modules in the two sets of bulging dies and gear two arranged between the two right modules in the two sets of bulging dies. The gear one passes through the rotating shaft one. It is rotatably connected to the bottom of the liquid expansion tank. The gear two is rotatably connected to the bottom of the liquid expansion tank through the rotating shaft two. The gear one meshes with the rack one and rack two on the two left modules respectively. The gear two respectively Engage with rack three and rack four on the two right modules.
通过采用上述技术方案,两组胀形模可以分别实现两个工位的桥壳工件交替成型操作,即:一个工位生产的同时另一个工位进行上下料作业,有效减少了上下料等待时间,生产效率更高,且两组胀形模之间通过动力联动机构连接来实现两组胀形模之间的动力联动与转换,使得只需要一组横向胀形驱动部就能实现两组胀形模的交替成型操作:首先,对与横向胀形驱动部连接的胀形模进行上料,然后通过横向胀形驱动部驱动与其连接的一组胀形模中的左模块和右模块相向运动对上料后的桥壳工件的两端进行挤压胀形,胀形时该胀形模中左模块和右模块上的齿条一和齿条三分别随左模块和右模块相向运动,齿条一和齿条三相向运动时分别驱动与其啮合的齿轮一和齿轮二相对旋转,齿轮一和齿轮二相对旋转时分别驱动另一组胀形模中的左模块和右模块上与其啮合的齿条二和齿条四反向运动,使得另一组胀形模中的左模块和右模块反向运动,另一组胀形模中的左模块和右模块反向运动时与上一个已完成胀形的桥壳工件分离,以便于上一个已完成胀形操作的桥壳工件下料,如此反复,以实现两组胀形模之间连续、交替成型操作,结构简单,操作方便。By adopting the above technical solution, two sets of bulging dies can realize the alternating molding operation of the axle housing workpiece at two stations, that is, one station is producing while the other station is loading and unloading, effectively reducing the waiting time for loading and unloading. , the production efficiency is higher, and the two sets of bulging dies are connected through a power linkage mechanism to realize the power linkage and conversion between the two sets of bulging dies, so that only one set of transverse bulging driving parts is needed to realize the two sets of bulging Alternate molding operation of the mold: first, load the bulging mold connected to the transverse bulging driving part, and then drive the left module and the right module in a set of bulging dies connected to it through the transverse bulging driving part to move toward each other The two ends of the loaded axle housing workpiece are extruded and bulged. During bulging, rack one and rack three on the left and right modules of the bulging die move toward each other with the left and right modules respectively. When rack one and rack three move in opposite directions, they respectively drive the gears one and two that mesh with them to rotate relative to each other. When gears one and gear two rotate relative to each other, they drive the gears that mesh with them on the left and right modules of the other set of expansion molds. Rack two and rack four move in reverse, causing the left module and right module in another set of bulging dies to move in reverse. When the left module and right module in another set of bulging dies move in reverse, they will be the same as the previous one. The bulged axle housing workpiece is separated to facilitate the unloading of the axle housing workpiece that has completed the bulging operation. This is repeated to achieve continuous and alternate forming operations between the two sets of bulging dies. The structure is simple and the operation is convenient.
本发明的进一步设置为:所述工作台与两组胀形模相对的一侧分别设有用于对两组胀形模进行上料和卸料的机械手。A further configuration of the present invention is that the side of the workbench opposite the two sets of bulging dies is respectively provided with a manipulator for loading and unloading the two sets of bulging dies.
通过采用上述技术方案,两组胀形模组成双工位结构,在PLC逻辑控制下,通过机械手配合两组胀形模实现一个工位生产的同时另一个工位进行上下料作业的连续、替作业模式,有效提高了桥壳工件的生产效率。By adopting the above technical solution, two sets of bulging dies form a dual-station structure. Under the control of PLC logic, the manipulator cooperates with the two sets of bulging dies to achieve continuous and alternate production at one station while the other station performs loading and unloading operations. The operating mode effectively improves the production efficiency of axle housing workpieces.
本发明的进一步设置为:所述自动进水机构包括设置在机架上的存水槽,所述存水槽位于工作台上方,所述存水槽的底部设有一进水管,所述进水管伸入液胀水槽中,所述液胀水槽底部固定设有与进水管同轴的支撑杆,所述支撑杆上要设有一浮动塞,所述浮动塞与进水管的外壁滑动配合,所述浮动塞的直径大于进水管的直径,所述浮动塞的密度小于水的密度。A further configuration of the present invention is that the automatic water inlet mechanism includes a water storage tank arranged on the frame, the water storage tank is located above the workbench, and a water inlet pipe is provided at the bottom of the water storage tank, and the water inlet pipe extends into the liquid. In the expansion tank, the bottom of the liquid expansion tank is fixed with a support rod coaxial with the water inlet pipe. A floating plug is provided on the support rod. The floating plug slides with the outer wall of the water inlet pipe. The floating plug is The diameter is larger than the diameter of the water inlet pipe, and the density of the floating plug is smaller than the density of water.
通过采用上述技术方案,存水槽用于存放一定量的补给水,当液胀水槽中的水位较高时,浮动塞在浮力作用下沿支撑杆向上滑动并将进水管与支撑杆之间的缝隙堵住,使得存水槽中的水不会通过进水管进入液胀水槽中,使得液胀水槽中的水位在满足生产需求的同时又不会溢出,当液胀水槽中的水减少导致水位降低时,浮动塞会随液胀水槽中的水位同步降低,因此,浮动塞会逐渐与进水管分离,使得进水管与支撑杆之间的缝隙被打开,存水槽中的水在在重力作用下通过进水管与支撑杆之间的缝隙进入液胀水槽,从而实现对液胀水槽进行补水,直至液胀水槽中的水位上升至浮动塞再次上升至将进水管与支撑杆之间的缝隙堵住为止,只需要人工定期向存水槽中加水即可,无需频繁启动水泵对液胀水槽进行补水,且过重力补水方式替代水泵过程补水,不仅生产成本低,而且补水效率高。By adopting the above technical solution, the water storage tank is used to store a certain amount of supply water. When the water level in the expansion tank is high, the floating plug slides upward along the support rod under the action of buoyancy and closes the gap between the water inlet pipe and the support rod. Block it so that the water in the water storage tank will not enter the liquid expansion tank through the water inlet pipe, so that the water level in the liquid expansion tank will meet production needs without overflowing. When the water in the liquid expansion tank decreases, the water level will decrease. , the floating plug will decrease synchronously with the water level in the liquid expansion tank. Therefore, the floating plug will gradually separate from the water inlet pipe, causing the gap between the water inlet pipe and the support rod to be opened, and the water in the storage tank will pass through the inlet under the action of gravity. The gap between the water pipe and the support rod enters the liquid expansion tank, thereby replenishing the liquid expansion tank, until the water level in the liquid expansion tank rises to the point where the floating plug rises again to block the gap between the water inlet pipe and the support rod. It only needs to manually add water to the water tank regularly, and there is no need to frequently start the water pump to replenish the liquid expansion tank. The gravity replenishment method replaces the replenishment process of the water pump, which not only has low production costs, but also has high water replenishment efficiency.
本发明的有益效果是:The beneficial effects of the present invention are:
1.本发明通过将液胀成型系统设置在液胀水槽中,使得胀形模能够被水包裹,从而使得桥壳工件坯料上料时在放入胀形模的过程中桥壳工件坯料的内腔可以提前注满液体,从而有效节约了桥壳工件坯料胀形动作节拍的补水时间,有效提高桥壳工件的液胀成型加工效率,另外,液胀水槽中的水还能在胀形过程中对胀形模进行降温,使得胀形模始终接近恒温,避免桥壳工件在液胀过程中发热而传递到胀形模中,从而导致胀形模热胀冷缩,从而导致对桥壳工件的加工精度造成影响的问题。1. In the present invention, the liquid expansion molding system is arranged in the liquid expansion water tank, so that the expansion mold can be wrapped by water, so that when the axle housing workpiece blank is loaded and placed in the expansion mold, the inner content of the axle housing workpiece blank is The cavity can be filled with liquid in advance, thus effectively saving the water replenishment time of the axle housing workpiece blank during the bulging action, and effectively improving the processing efficiency of the axle housing workpiece's liquid expansion molding. In addition, the water in the liquid expansion tank can also be used during the bulging process. Cool the expansion mold so that the expansion mold is always close to a constant temperature to prevent the axle housing workpiece from generating heat during the liquid expansion process and transferring it to the expansion mold, resulting in thermal expansion and contraction of the expansion mold, resulting in damage to the axle housing workpiece. Problems affecting processing accuracy.
2.本发明通过两组胀形模可以分别实现两个工位的桥壳工件交替成型操作,即:一个工位生产的同时另一个工位进行上下料作业,有效减少了上下料等待时间,生产效率更高,且两组胀形模之间通过动力联动机构连接来实现两组胀形模之间的动力联动与转换,使得只需要一组横向胀形驱动部就能实现两组胀形模的交替成型操作:首先,对与横向胀形驱动部连接的胀形模进行上料,然后通过横向胀形驱动部驱动与其连接的一组胀形模中的左模块和右模块相向运动对上料后的桥壳工件的两端进行挤压胀形,胀形时该胀形模中左模块和右模块上的齿条一和齿条三分别随左模块和右模块相向运动,齿条一和齿条三相向运动时分别驱动与其啮合的齿轮一和齿轮二相对旋转,齿轮一和齿轮二相对旋转时分别驱动另一组胀形模中的左模块和右模块上与其啮合的齿条二和齿条四反向运动,使得另一组胀形模中的左模块和右模块反向运动,另一组胀形模中的左模块和右模块反向运动时与上一个已完成胀形的桥壳工件分离,以便于上一个已完成胀形操作的桥壳工件下料,如此反复,以实现两组胀形模之间连续、交替成型操作,结构简单,操作方便。2. The present invention can realize the alternating molding operation of the axle housing workpiece at two stations through two sets of bulging dies, that is, one station is producing while the other station is loading and unloading operations, which effectively reduces the waiting time for loading and unloading. The production efficiency is higher, and the two sets of bulging dies are connected through a power linkage mechanism to realize the power linkage and conversion between the two sets of bulging dies, so that only one set of transverse bulging driving parts is needed to realize the two sets of bulging Alternating molding operation of the mold: First, load the bulging mold connected to the transverse bulging driving part, and then drive the left module and the right module in a set of bulging dies connected to it through the transverse bulging driving part to move toward each other. Both ends of the loaded axle housing workpiece are extruded and bulged. During bulging, rack one and rack three on the left and right modules of the bulging die move toward each other with the left and right modules respectively. When gear one and rack three move in opposite directions, they respectively drive the gear one and gear two that mesh with them to rotate relative to each other. When gear one and gear two rotate relative to each other, they drive the racks that mesh with them on the left and right modules of the other set of expansion molds. The two and rack four move in reverse, causing the left and right modules in another set of bulging dies to move in reverse. When the left and right modules in another set of bulging dies move in reverse, they are the same as the previous one that has completed expansion. The shaped axle housing workpiece is separated to facilitate the unloading of the axle housing workpiece that has completed the bulging operation. This is repeated to achieve continuous and alternate forming operations between the two sets of bulging dies. The structure is simple and the operation is convenient.
3.本发明通过左模块和右模块相向或反向运动,来驱动第一滑板和第二滑板相向或反向运动,使得分别于第一滑板和第二滑板上端铰接的第一驱动杆和第二驱动杆的下端相向或反向运动,从而使得第一驱动杆和第二驱动杆的上端绕固定轴相向或反向转动时在固定轴的反向作用力的驱动下驱动第一滑板和第二滑板同时向下或者向上运动,从而带动上模块向靠近或者远离下模块的方向运动,从而实现上模块与下模块的合模和分模操作,即实现了左模块和右模块合模和分模的同时,上模块和下模块同步合模和分模的效果。3. The present invention drives the first sliding plate and the second sliding plate to move in opposite or reverse directions by moving the left module and the right module in opposite or reverse directions, so that the first driving rod and the second sliding plate are respectively hinged on the upper ends of the first sliding plate and the second sliding plate. The lower ends of the two driving rods move toward or in opposite directions, so that when the upper ends of the first driving rod and the second driving rod rotate toward or in opposite directions around the fixed shaft, the first sliding plate and the third sliding plate are driven by the reverse force of the fixed shaft. The two sliding plates move downward or upward at the same time, thereby driving the upper module to move closer to or away from the lower module, thereby realizing the mold closing and mold separation operations of the upper module and the lower module, that is, the mold closing and mold separation of the left module and the right module are realized. At the same time as the mold is being molded, the upper module and the lower module have the effect of synchronous mold closing and mold splitting.
4.本发明通过自动进水装置对液胀水槽进行自动补水,自动进水装置中的存水槽用于存放一定量的补给水,当液胀水槽中的水位较高时,浮动塞在浮力作用下沿支撑杆向上滑动并将进水管与支撑杆之间的缝隙堵住,使得存水槽中的水不会通过进水管进入液胀水槽中,使得液胀水槽中的水位在满足生产需求的同时又不会溢出,当液胀水槽中的水减少导致水位降低时,浮动塞会随液胀水槽中的水位同步降低,因此,浮动塞会逐渐与进水管分离,使得进水管与支撑杆之间的缝隙被打开,存水槽中的水在在重力作用下通过进水管与支撑杆之间的缝隙进入液胀水槽,从而实现对液胀水槽进行补水,直至液胀水槽中的水位上升至浮动塞再次上升至将进水管与支撑杆之间的缝隙堵住为止,只需要人工定期向存水槽中加水即可,无需频繁启动水泵对液胀水槽进行补水,且过重力补水方式替代水泵过程补水,不仅生产成本低,而且补水效率高。4. The present invention automatically replenishes water in the liquid expansion tank through an automatic water inlet device. The water storage tank in the automatic water inlet device is used to store a certain amount of supply water. When the water level in the liquid expansion tank is high, the floating plug acts as a buoyancy force. Slide the lower edge of the support rod upward and block the gap between the water inlet pipe and the support rod, so that the water in the water storage tank will not enter the liquid expansion tank through the water inlet pipe, so that the water level in the liquid expansion tank can meet production needs while It will not overflow. When the water in the liquid expansion tank decreases and the water level decreases, the floating plug will decrease synchronously with the water level in the liquid expansion tank. Therefore, the floating plug will gradually separate from the water inlet pipe, so that the gap between the water inlet pipe and the support rod The gap is opened, and the water in the water tank enters the liquid expansion tank through the gap between the water inlet pipe and the support rod under the action of gravity, thereby replenishing the liquid expansion tank until the water level in the liquid expansion tank rises to the floating plug It rises again until the gap between the water inlet pipe and the support rod is blocked. It only needs to manually add water to the water tank regularly. There is no need to frequently start the water pump to replenish the liquid expansion tank, and the gravity replenishment method replaces the replenishment process of the water pump. Not only is the production cost low, but the water replenishment efficiency is high.
附图说明Description of the drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1是本发明一种立式液压桥壳胀形设备的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of a vertical hydraulic axle housing bulging equipment of the present invention.
图2是本发明一种立式液压桥壳胀形设备的剖面结构示意图。Figure 2 is a schematic cross-sectional structural diagram of a vertical hydraulic axle housing bulging equipment of the present invention.
图3是本发明一种立式液压桥壳胀形设备中自动进水机构的结构示意图。Figure 3 is a schematic structural diagram of the automatic water inlet mechanism in a vertical hydraulic axle housing bulging equipment of the present invention.
图4是本发明一种立式液压桥壳胀形设备中动力联动机构的结构示意图。Figure 4 is a schematic structural diagram of the power linkage mechanism in a vertical hydraulic axle housing bulging equipment of the present invention.
图中,1、液压机本体;101、工作台;102、机架;2、液压胀形系统;3、液胀水槽;4、自动进水机构;401、存水槽;402、进水管;403、支撑杆;404、浮动塞;5、桥壳工件;6、胀形模;601、左模块;602、右模块;603、上模块;604、下模块;605、左模腔;606、右模腔;607、上模腔;608、下模腔;609、限位板一;610、限位板二;611、横向滑槽;7、横向胀形驱动部;701、左推力液压缸;702、右推力液压缸;8、纵向胀形驱动部;801、第一驱动杆;802、第二驱动杆;803、固定轴;804、第一滑板;805、第二滑板;806、复位弹簧;9、充液高压管;10、泄压高压管;11、动力联动机构;1101、齿轮一;1102、齿轮二;1103、转轴一;1104、转轴二;1105、齿条一;1106、齿条二;1107、齿条三;1108、齿条四;12、横向导杆;13、机械手。In the figure, 1. Hydraulic press body; 101. Workbench; 102. Frame; 2. Hydraulic expansion system; 3. Liquid expansion tank; 4. Automatic water inlet mechanism; 401. Water tank; 402. Water inlet pipe; 403. Support rod; 404, floating plug; 5, axle housing workpiece; 6, expansion mold; 601, left module; 602, right module; 603, upper module; 604, lower module; 605, left mold cavity; 606, right mold cavity; 607, upper mold cavity; 608, lower mold cavity; 609, limit plate one; 610, limit plate two; 611, transverse chute; 7, transverse bulging drive part; 701, left thrust hydraulic cylinder; 702 , right thrust hydraulic cylinder; 8. Longitudinal expansion drive part; 801. First drive rod; 802, second drive rod; 803, fixed shaft; 804, first slide plate; 805, second slide plate; 806, return spring; 9. Liquid-filled high-pressure pipe; 10. Pressure-relief high-pressure pipe; 11. Power linkage mechanism; 1101. Gear one; 1102. Gear two; 1103. Rotating shaft one; 1104. Rotating shaft two; 1105. Rack one; 1106. Rack Two; 1107, rack three; 1108, rack four; 12, transverse guide rod; 13, manipulator.
具体实施方式Detailed ways
下面将结合具体实施例对本发明的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
如图1~4所示,一种立式液压桥壳胀形设备,包括液压机本体1和液压胀形系统2,所述液压机本体1包括设有工作台101的机架102,所述工作台101上固定设有液胀水槽3,所述液压胀形系统2包括设置液胀水槽3的底部用于桥壳工件5胀形的胀形模6,所述液胀水槽3与自动进水机构4连接,所述胀形模6包括左模块601、右模块602、上模块603和下模块604,所述胀形模6的左右两侧分别设有用于驱动左模块601和右模块602相向或者反向运动的横向胀形驱动部7,所述胀形模6的上方设有纵向胀形驱动部8,纵向胀形驱动部8与胀形模6的上模块603连接。As shown in Figures 1 to 4, a vertical hydraulic axle housing bulging equipment includes a hydraulic press body 1 and a hydraulic bulging system 2. The hydraulic press body 1 includes a frame 102 with a workbench 101. The workbench 101 is fixed with a liquid expansion tank 3. The hydraulic bulging system 2 includes a bulging die 6 provided at the bottom of the liquid expansion tank 3 for bulging the axle housing workpiece 5. The liquid expansion tank 3 is connected with an automatic water inlet mechanism. 4 connection, the expansion mold 6 includes a left module 601, a right module 602, an upper module 603 and a lower module 604. The left and right sides of the expansion mold 6 are respectively provided with a device for driving the left module 601 and the right module 602 toward each other or The reversely moving transverse bulging driving part 7 is provided with a longitudinal bulging driving part 8 above the bulging die 6 , and the longitudinal bulging driving part 8 is connected to the upper module 603 of the bulging die 6 .
进一步的,所述左模块601和右模块602上分别设有与所述桥壳工件5两端形状结构相同的左模腔605和右模腔606,所述左模腔605与充液高压管9连通,所述右模腔606与泄压高压管10连通,所述上模块603和下模块604上分别设有与所述桥壳工件5琵琶包上下两侧外壁形状结构相同的上模腔607和下模腔608。Further, the left module 601 and the right module 602 are respectively provided with a left mold cavity 605 and a right mold cavity 606 with the same shape and structure as the two ends of the axle housing workpiece 5. The left mold cavity 605 is connected with the liquid-filled high-pressure pipe. 9 is connected, and the right mold cavity 606 is connected with the pressure relief high-pressure pipe 10. The upper module 603 and the lower module 604 are respectively provided with upper mold cavities with the same shape and structure as the upper and lower outer walls of the axle housing workpiece 5 Pipa bag. 607 and lower mold cavity 608.
进一步的,所述横向胀形驱动部7包括设置在工作台101的两端分别用于向左模块601和右模块602施加胀形推力的左推力液压缸701和右推力液压缸702,所述左模块601和右模块602的两端分别与左推力液压缸701和右推力液压缸702的活塞杆连接,所述左模块601和右模块602分别分固定在液胀水槽3两侧的横向导杆12滑动配合。Further, the transverse bulging driving part 7 includes a left thrust hydraulic cylinder 701 and a right thrust hydraulic cylinder 702 which are provided at both ends of the workbench 101 for applying bulging thrust to the left module 601 and the right module 602 respectively. The two ends of the left module 601 and the right module 602 are respectively connected to the piston rods of the left thrust hydraulic cylinder 701 and the right thrust hydraulic cylinder 702. The left module 601 and the right module 602 are respectively fixed on the transverse guides on both sides of the liquid expansion tank 3. Rod 12 slide fit.
进一步的,所述纵向胀形驱动部8包括第一驱动杆801和第二驱动杆802,所述第一驱动杆801和第二驱动杆802的均与固定在工作台101上方机架102上的固定轴803转动连接,所述第一驱动杆801和第二驱动杆802的下端分别与设置在上模块603顶部的第一滑板804和第二滑板805铰接,所述第一滑板804和第二滑板805分别与上模块603顶部的横向滑槽611滑动配合,所述第一滑板804和第二滑板805相对的一端通过复位弹簧806连接,所述第一滑板804和第二滑板805相互远离的一端分别与固定在左模块601和右模块602上的限位板一609和限位板二610相对,所述限位板一609和限位板二610分别位第一滑板804和第二滑板805的上方。Further, the longitudinal bulging driving part 8 includes a first driving rod 801 and a second driving rod 802. Both of the first driving rod 801 and the second driving rod 802 are fixed on the frame 102 above the workbench 101. The fixed shaft 803 is rotatably connected, and the lower ends of the first driving rod 801 and the second driving rod 802 are respectively hinged with the first sliding plate 804 and the second sliding plate 805 provided on the top of the upper module 603. The two sliding plates 805 are respectively slidably matched with the transverse sliding grooves 611 on the top of the upper module 603. The opposite ends of the first sliding plate 804 and the second sliding plate 805 are connected by a return spring 806. The first sliding plate 804 and the second sliding plate 805 are far away from each other. One end is opposite to the limit plate one 609 and the limit plate two 610 fixed on the left module 601 and the right module 602 respectively. The limit plate one 609 and the limit plate two 610 are respectively positioned between the first slide plate 804 and the second slide plate 804. Above skateboard 805.
进一步的,所述横向滑槽611为倒“T”形槽,所述第一滑板804和第二滑板805的截面与横向滑槽611相匹配,所述第一驱动杆801和第二驱动杆802分别与第一滑板804和第二滑板805顶部铰接。Further, the transverse chute 611 is an inverted "T" shaped slot, the cross-sections of the first sliding plate 804 and the second sliding plate 805 match the transverse chute 611, and the first driving rod 801 and the second driving rod 802 is hinged to the top of the first sliding plate 804 and the second sliding plate 805 respectively.
进一步的,所述液压胀形系统2包括两组结构相同且平行设置的胀形模6,其中一组胀形模6与横向胀形驱动部7连接,两组胀形模6之间通过动力联动机构11连接,所述动力联动机构11包括设置在两组胀形模6中两左模块601之间的齿轮一1101和设置在两组胀形模6中两右模块602之间的齿轮二1102,所述齿轮一1101通过转轴一1103与液胀水槽3的底部转动连接,所述齿轮二1102通过转轴二1104与液胀水槽3的底部转动连接,所述齿轮一1101分别与两左模块601上的齿条一1105和齿条二1106啮合,所述齿轮二1102分别与两右模块602上的齿条三1107和齿条四1108啮合。Furthermore, the hydraulic bulging system 2 includes two sets of bulging dies 6 with the same structure and arranged in parallel. One set of bulging dies 6 is connected to the transverse bulging driving part 7 , and the two sets of bulging dies 6 are connected by power. The linkage mechanism 11 is connected. The power linkage mechanism 11 includes a gear one 1101 disposed between the two left modules 601 in the two sets of bulging dies 6 and a gear 2 disposed between the two right modules 602 in the two sets of bulging dies 6. 1102. The gear one 1101 is rotatably connected to the bottom of the liquid expansion tank 3 through the rotating shaft 1103. The gear two 1102 is rotatably connected to the bottom of the liquid expansion tank 3 through the rotating shaft 1104. The gear one 1101 is connected to the two left modules respectively. The first rack 1105 and the second rack 1106 on the 601 mesh, and the second gear 1102 meshes with the third rack 1107 and the fourth rack 1108 on the two right modules 602 respectively.
进一步的,所述工作台101与两组胀形模6相对的一侧分别设有用于对两组胀形模6进行上料和卸料的机械手13。Furthermore, the side of the workbench 101 opposite to the two sets of bulging dies 6 is respectively provided with a manipulator 13 for loading and unloading the two sets of bulging dies 6 .
进一步的,所述自动进水机构4包括设置在机架上的存水槽401,所述存水槽401位于工作台101上方,所述存水槽401的底部设有一进水管402,所述进水管402伸入液胀水槽3中,所述液胀水槽3底部固定设有与进水管402同轴的支撑杆403,所述支撑杆403上要设有一浮动塞404,所述浮动塞404与进水管402的外壁滑动配合,所述浮动塞404的直径大于进水管402的直径,所述浮动塞404的密度小于水的密度。Further, the automatic water inlet mechanism 4 includes a water storage tank 401 provided on the frame. The water storage tank 401 is located above the workbench 101. A water inlet pipe 402 is provided at the bottom of the water storage tank 401. The water inlet pipe 402 Extend into the liquid expansion tank 3. The bottom of the liquid expansion tank 3 is fixed with a support rod 403 coaxial with the water inlet pipe 402. A floating plug 404 is provided on the support rod 403. The floating plug 404 is connected to the water inlet pipe. The outer wall of 402 is slidingly fitted, the diameter of the floating plug 404 is larger than the diameter of the water inlet pipe 402, and the density of the floating plug 404 is smaller than the density of water.
本发明的工作原理:液胀成形系统2通过胀形模6实现桥壳工件5的液胀成型操作,上料时先将桥壳工件5坯料放在下模块604上,然后通过横向胀形驱动部7驱动左模块601和右模块602相向运动,同时通过纵向胀形驱动部8驱动上模块603向下运动,使得左模块601、右模块602、上模块603和下模块604合模,从而对桥壳工件5坯料进行挤压成型并使桥壳工件5坯料的两端密封在胀形模6的腔体中,然后通过胀形模6的腔体向桥壳工件5的内腔中注入高压水,从而使得桥壳工件5坯料从内部膨胀变大,达到汽车驱动桥壳成型的尺寸。将液胀成形系统2设置在液胀水槽3中,使得胀形模6能够被水包裹,从而使得桥壳工件5坯料上料时在放入胀形模6的过程中桥壳工件5坯料的内腔可以提前注满液体,从而有效节约了桥壳工件5坯料胀形动作节拍的补水时间,有效提高桥壳工件5的液胀成型加工效率,另外,液胀水槽3中的水还能在胀形过程中对胀形模6进行降温,使得胀形模6始终接近恒温,避免桥壳工件5在液胀过程中发热而传递到胀形模6中,从而导致胀形模6热胀冷缩,从而导致对桥壳工件5的加工精度造成影响的问题。The working principle of the present invention: the liquid expansion forming system 2 realizes the liquid expansion forming operation of the axle housing workpiece 5 through the bulging mold 6. When loading, the axle housing workpiece 5 blank is first placed on the lower module 604, and then through the transverse bulging drive part 7 drives the left module 601 and the right module 602 to move toward each other, and at the same time drives the upper module 603 to move downward through the longitudinal bulging driving part 8, so that the left module 601, the right module 602, the upper module 603 and the lower module 604 are molded together, thereby closing the bridge. The shell workpiece 5 blank is extruded and the two ends of the axle housing workpiece 5 blank are sealed in the cavity of the expansion die 6, and then high-pressure water is injected into the inner cavity of the axle housing workpiece 5 through the cavity of the expansion die 6 , so that the axle housing workpiece 5 blank expands from the inside to reach the size required for automobile drive axle housing molding. The liquid expansion forming system 2 is arranged in the liquid expansion tank 3 so that the expansion mold 6 can be wrapped by water, so that when the axle housing workpiece 5 blank is loaded and placed in the expansion mold 6, the axle housing workpiece 5 blank is The inner cavity can be filled with liquid in advance, thereby effectively saving the water replenishing time of the billet bulging action of the axle housing workpiece 5, and effectively improving the liquid expansion forming processing efficiency of the axle housing workpiece 5. In addition, the water in the liquid expansion tank 3 can also be During the bulging process, the bulging die 6 is cooled so that the bulging die 6 is always close to a constant temperature to prevent the axle housing workpiece 5 from generating heat during the liquid expansion process and transferring it to the bulging die 6, thereby causing the bulging die 6 to expand and cool. shrinkage, thereby causing a problem that affects the machining accuracy of the axle housing workpiece 5.
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