CN116892814A - Feed cooling equipment and cooling method thereof - Google Patents
Feed cooling equipment and cooling method thereof Download PDFInfo
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- CN116892814A CN116892814A CN202310642002.XA CN202310642002A CN116892814A CN 116892814 A CN116892814 A CN 116892814A CN 202310642002 A CN202310642002 A CN 202310642002A CN 116892814 A CN116892814 A CN 116892814A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D31/00—Other cooling or freezing apparatus
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
- B01D46/62—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/12—Arrangements of compartments additional to cooling compartments; Combinations of refrigerators with other equipment, e.g. stove
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
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Abstract
本发明提供了一种饲料冷却设备及其冷却方法,饲料冷却设备包括多个饲料冷却罐、过滤设备、加湿模块和冷却模块,冷却模块用于向多个饲料冷却罐输送冷去空气;每个饲料冷却罐均包括罐体,罐体上设置有搅拌装置;罐体的内壁上固定设置有冷却管,过滤设备用于过滤掉空气中的杂质和气味;加湿模块对冷却空气进加湿,进而得到了具有一定温度和湿度的空气对罐体内的饲料进行降温加湿处理,避免了饲料内部温度过高导致的饲料发霉的情况出现,延长了饲料的保质期,同时将饲料水分从8‑9%提升至10‑11%,提高生产的投入产出比。
The invention provides a feed cooling equipment and a cooling method thereof. The feed cooling equipment includes a plurality of feed cooling tanks, a filtering device, a humidification module and a cooling module. The cooling module is used to transport cold air to the plurality of feed cooling tanks; each Feed cooling tanks all include a tank body with a stirring device; a cooling pipe is fixed on the inner wall of the tank, and the filtering equipment is used to filter out impurities and odors in the air; the humidification module humidifies the cooling air to obtain The air with a certain temperature and humidity is used to cool and humidify the feed in the tank, avoiding the occurrence of feed mold caused by excessive internal temperature of the feed, extending the shelf life of the feed, and at the same time increasing the moisture content of the feed from 8-9% to 10‑11%, improving the input-output ratio of production.
Description
技术领域Technical field
本发明涉及对饲料冷却技术领域,特别是涉及一种饲料冷却设备及其冷却方法。The present invention relates to the technical field of feed cooling, and in particular to a feed cooling equipment and a cooling method thereof.
背景技术Background technique
饲料,是所有人饲养的动物的食物的总称,比较狭义地一般饲料主要指的是农业或牧业饲养的动物的食物,饲料包括大豆、豆粕、玉米、鱼粉、氨基酸、杂粕、乳清粉、油脂、肉骨粉、谷物、饲料添加剂等十余个品种的饲料原料,现如今市面上的饲料生产过程中,根据产量的不同需要在加工车间进行自动化生产,饲料加工车间在生产过程中,尤其是夏天高温7-9月份时,饲料加工车间温度高,导致饲料生产出来后饲料温度高、冷却慢,会造成饲料发霉、饲料水分低的问题,大大缩短了饲料的保质期、降低了生产的投入产出比。Feed is a general term for the food of animals raised by everyone. In a relatively narrow sense, general feed mainly refers to the food of animals raised in agriculture or animal husbandry. Feed includes soybeans, soybean meal, corn, fish meal, amino acids, mixed meal, and whey powder. , oil, meat and bone meal, grains, feed additives and other more than ten varieties of feed raw materials. In the feed production process on the market today, automated production needs to be carried out in processing workshops according to different outputs. In the production process of feed processing workshops, especially During the hot summer months from July to September, the temperature in the feed processing workshop is high, which leads to high feed temperature and slow cooling after the feed is produced. This can cause problems such as moldy feed and low feed moisture, which greatly shortens the shelf life of the feed and reduces production investment. output ratio.
发明内容Contents of the invention
针对现有技术中的上述问题,本发明旨在提供一种饲料冷却设备及其冷却方法,解决了现有的饲料加工车间生产出来的饲料,因无冷却设备而导致饲料温度高、冷却慢、造成饲料发霉和缩短了饲料的保质期的问题。In view of the above-mentioned problems in the prior art, the present invention aims to provide a feed cooling equipment and a cooling method thereof, which solves the problem of high feed temperature, slow cooling, and slow cooling of the feed produced in the existing feed processing workshop due to the lack of cooling equipment. This causes the feed to become moldy and shortens the shelf life of the feed.
为了达到上述发明目的,本发明采用的技术方案如下:In order to achieve the above-mentioned object of the invention, the technical solutions adopted by the present invention are as follows:
提供了一种饲料冷却设备,其包括多个饲料冷却罐和冷却模块,冷却模块用于向多个饲料冷却罐输送冷去空气;A feed cooling device is provided, which includes a plurality of feed cooling tanks and a cooling module, and the cooling module is used to deliver cold air to the plurality of feed cooling tanks;
每个饲料冷却罐均包括罐体,罐体上设置有搅拌装置,搅拌装置包括设置于罐体底部的搅拌电机,搅拌电机的输出轴上连接有设置于罐体内部的搅拌轴,搅拌轴沿罐体的中心线方向竖直设置,搅拌轴上间隔设置有多个搅拌叶片;Each feed cooling tank includes a tank body, and a stirring device is provided on the tank body. The stirring device includes a stirring motor arranged at the bottom of the tank body. The output shaft of the stirring motor is connected to a stirring shaft arranged inside the tank body. The stirring shaft is arranged along the The center line of the tank is set vertically, and multiple stirring blades are spaced on the stirring shaft;
罐体的内壁上固定设置有冷却管,冷却管沿罐体的高度方向螺旋攀升设置,冷却管的顶端为封闭结构,冷却管的底端穿过罐体罐壁通过管道与冷却模块连通;冷却管上间隔设置有多个气体喷头;A cooling pipe is fixed on the inner wall of the tank. The cooling pipe spirals upward along the height direction of the tank. The top of the cooling pipe is a closed structure. The bottom end of the cooling pipe passes through the tank wall and is connected to the cooling module through a pipe; cooling Multiple gas nozzles are provided at intervals on the tube;
罐体的顶部设置有出气通道,出气通道内设置有饲料过滤网。The top of the tank is provided with an air outlet channel, and a feed filter is provided in the air outlet channel.
进一步地,每个罐体的顶部设置有进料口,饲料通过进料口进入罐体;Further, a feed port is provided on the top of each tank, and feed enters the tank through the feed port;
罐体的内底面为倾斜结构,罐体底部设置有出料口,出料口位于罐体内底面的低侧。The inner bottom surface of the tank body has an inclined structure, and a discharge port is provided at the bottom of the tank body. The discharge port is located on the low side of the bottom surface of the tank body.
进一步地,多个气体喷头的气体喷射方向均朝向罐体的中心线方向,每个气体喷头气体喷射方向与竖直方向之间的夹角为30°~45°。Further, the gas injection directions of the plurality of gas nozzles are all oriented toward the center line of the tank, and the angle between the gas injection direction of each gas nozzle and the vertical direction is 30° to 45°.
进一步地,冷却模块包括相互连通的鼓风机组件和冷却组件;Further, the cooling module includes a blower assembly and a cooling assembly that are interconnected;
鼓风机组件包括鼓风机,鼓风机通过管道与冷却组件连通;The blower assembly includes a blower, and the blower is connected to the cooling assembly through a duct;
冷却组件用于冷却鼓风机送入的空气,并将冷却后的空气输送至罐体内。The cooling component is used to cool the air sent by the blower and deliver the cooled air to the tank.
进一步地,鼓风机组件和冷却组件之间设置有过滤设备,过滤设备包括过滤箱,过滤箱内设置有过滤层,过滤层包括石英砂层、活性炭层和滤芯层;Further, a filtering device is provided between the blower assembly and the cooling assembly. The filtering equipment includes a filter box. A filter layer is provided in the filter box. The filter layer includes a quartz sand layer, an activated carbon layer and a filter core layer;
过滤箱的外壁上设置有安装缺口,安装缺口正视投影的对应位置设置有固定卡扣;过滤层穿过安装缺口设置于过滤箱内,过滤层的底部与固定卡扣连接。An installation notch is provided on the outer wall of the filter box, and a fixed buckle is provided at the corresponding position of the front projection of the installation notch; the filter layer passes through the installation notch and is installed in the filter box, and the bottom of the filter layer is connected to the fixed buckle.
进一步地,冷却组件包括冷却腔体,冷却腔体的两端通过管道分别与鼓风机和冷却管连通;Further, the cooling assembly includes a cooling cavity, and both ends of the cooling cavity are respectively connected to the blower and the cooling pipe through pipes;
冷却腔体上设置有涡流管,涡流管的管壁上设置有切向入口,切向入口与高压气体连通;A vortex tube is provided on the cooling cavity, and a tangential inlet is provided on the wall of the vortex tube, and the tangential inlet is connected to the high-pressure gas;
涡流管的两端分别设置有热风管和冷风管,热风管将涡流管内的热气体排出至外界,冷风管呈弯曲螺旋结构,冷风管设置于冷却腔体的外壁上。A hot air duct and a cold air duct are respectively provided at both ends of the vortex tube. The hot air duct discharges the hot gas in the vortex tube to the outside. The cold air duct has a curved spiral structure and is arranged on the outer wall of the cooling cavity.
进一步地,冷却腔体与罐体之间设置有加湿模块,加湿模块包括加湿腔体,加湿腔体内设置有密封隔板,密封隔板用于将加湿腔体分割为上腔体和下腔体;Further, a humidification module is provided between the cooling cavity and the tank. The humidification module includes a humidification cavity. A sealing partition is provided in the humidification cavity. The sealing partition is used to divide the humidification cavity into an upper cavity and a lower cavity. ;
上腔体的两侧通过管道分别与冷却腔体和冷却管连通;Both sides of the upper cavity are connected to the cooling cavity and cooling pipes through pipes;
下腔体内填充有水,水中设置有超声波震荡片,超声波震荡片用于将水震荡成水雾;The lower cavity is filled with water, and an ultrasonic oscillator is provided in the water. The ultrasonic oscillator is used to vibrate the water into water mist;
密封隔板上设置有出雾管,出雾管用于将下腔体中的水雾输送至上腔体中。A mist outlet pipe is provided on the sealed partition, and the mist outlet pipe is used to transport the water mist in the lower cavity to the upper cavity.
进一步地,料冷却设备还包括控制模块,控制模块包括控制器;Further, the material cooling equipment also includes a control module, and the control module includes a controller;
冷却腔体内设置有温度传感器;加湿腔体内设置有湿度传感器;A temperature sensor is provided in the cooling cavity; a humidity sensor is provided in the humidification cavity;
搅拌电机、鼓风机、超声波震荡片、温度传感器和湿度传感器均与控制器电性连接。The stirring motor, blower, ultrasonic oscillator, temperature sensor and humidity sensor are all electrically connected to the controller.
进一步地,冷却腔体内空气温度为8-10℃,加湿腔体内空气湿度为40-60%。Further, the air temperature in the cooling cavity is 8-10°C, and the air humidity in the humidification cavity is 40-60%.
本发明还提供饲料冷却设备的冷却方法,其包括:The present invention also provides a cooling method for feed cooling equipment, which includes:
步骤一、地面整备:在饲料冷却设备安装前,对饲料车间的地面整备,保证地面水平;Step 1. Ground preparation: Before installing the feed cooling equipment, prepare the ground in the feed workshop to ensure that the ground is level;
步骤二、设备安装:在水平的地面上安装饲料冷却设备,多个饲料冷却罐安装在室内,冷却模块中的鼓风机和热风管安装到饲料加工车间外,安装完成就;设置冷却设备参数:饲料冷却罐的冷却处理时间为3-5h,鼓风机风量为20000m3/h,冷却模块的制冷温度为8-10℃,加湿模块的空气湿度为40-60%;Step 2. Equipment installation: Install the feed cooling equipment on the level ground. Multiple feed cooling tanks are installed indoors. The blower and hot air duct in the cooling module are installed outside the feed processing workshop. Once the installation is completed, set the cooling equipment parameters: The cooling processing time of the feed cooling tank is 3-5h, the air volume of the blower is 20000m 3 /h, the cooling temperature of the cooling module is 8-10°C, and the air humidity of the humidification module is 40-60%;
步骤三、新风过滤:过滤设备对鼓风机送入的空气进行过滤;Step 3. Fresh air filtration: The filtration equipment filters the air sent by the blower;
步骤四、降温加湿:冷却模块对过滤后的空气进行降温,冷却模块中的空气达到指定温度后,输送到加湿模块对冷却后的空气进行加湿处理;Step 4. Cooling and humidification: The cooling module cools down the filtered air. After the air in the cooling module reaches the specified temperature, it is transported to the humidification module to humidify the cooled air;
步骤五、离心送风:对空气的冷却加湿处理完成后;通过鼓风机进行加压输送,实现将处理后的空气送入冷却管中;Step 5. Centrifugal air supply: After the cooling and humidifying treatment of the air is completed, the air is pressurized and transported through the blower to send the processed air into the cooling tube;
步骤六、降温冷却:启动搅拌电机,搅拌电机通过搅拌轴和搅拌叶片对罐体内的饲料进行搅拌,同时处理后的空气通过多个气体喷头喷出,对罐体中的饲料进行降温冷却和加湿处理,直至达到饲料冷却罐的冷却处理时间后,完成对饲料的降温加湿处理。Step 6. Cooling: Start the stirring motor, which stirs the feed in the tank through the stirring shaft and stirring blades. At the same time, the processed air is sprayed out through multiple gas nozzles to cool down and humidify the feed in the tank. Process until the cooling treatment time of the feed cooling tank is reached, and then the cooling and humidifying treatment of the feed is completed.
本发明的有益效果为:The beneficial effects of the present invention are:
1、本发明中的饲料冷却设备设置多个饲料冷却罐和冷却模块,饲料冷却罐用于对加工生产出来的饲料进行储存,冷却模块用于向多个饲料冷却罐输送冷去空气,实现对罐体内的饲料进行降温处理,避免了饲料内部温度过高导致的饲料发霉的情况出现,延长了饲料的保质期。1. The feed cooling equipment in the present invention is provided with multiple feed cooling tanks and cooling modules. The feed cooling tank is used to store the processed feed, and the cooling module is used to transport cooling air to the multiple feed cooling tanks to achieve The feed in the tank is cooled to avoid feed mold caused by excessive internal temperature of the feed, and prolongs the shelf life of the feed.
2、饲料冷却罐中搅拌装置以及冷却管上多个气体喷头的设置,在对饲料冷却过程中,搅拌装置对罐体内的饲料进行搅拌,使得对饲料内部进行快速降温;同时多个气体喷头对搅拌时的饲料进行喷射冷却空气,进一步提高饲料的冷却效果和缩短冷却时间,实现对饲料的快速降温。2. The stirring device in the feed cooling tank and the setting of multiple gas nozzles on the cooling pipe. During the cooling process of the feed, the stirring device stirs the feed in the tank to quickly cool down the inside of the feed; at the same time, multiple gas nozzles The feed is sprayed with cooling air during mixing to further improve the cooling effect of the feed and shorten the cooling time to achieve rapid cooling of the feed.
3、本发明中的饲料冷却设备设置有加湿模块,加湿模块用于加湿冷却空气,进而使得对冷却中的饲料进行加湿处理,将饲料水分从8-9%提升至10-11%,提高生产的投入产出比。3. The feed cooling equipment in the present invention is equipped with a humidification module. The humidification module is used to humidify the cooling air, thereby humidifying the cooling feed, increasing the moisture content of the feed from 8-9% to 10-11%, and improving production. input-output ratio.
4、通过在罐体上设置有进料口和出料口,便于饲料投入和排出冷却罐,同时将罐体的底部设置为倾斜结构,而出料口设置于罐体内底面的低侧,使得饲料排出更为干净彻底,避免出现因饲料未彻底排出罐体而导致污染下一批饲料的问题。4. By arranging a feed port and a discharge port on the tank, it is convenient for feed to be put into and discharged from the cooling tank. At the same time, the bottom of the tank is set as an inclined structure, and the discharge port is set on the low side of the bottom surface of the tank, so that The feed is discharged more cleanly and thoroughly, avoiding the problem of contamination of the next batch of feed due to incomplete discharge of feed from the tank.
5、罐体的顶部设置有出气通道,出气通道内设置有饲料过滤网,出气通道的设置,可以平衡罐体内的气压,避免罐体出现气压过高的情况;饲料过滤网的设置,可以避免对饲料冷却过程中,饲料从出气通道内泄出,造成饲料的浪费。5. There is an air outlet channel on the top of the tank, and a feed filter is installed in the air outlet channel. The setting of the air outlet channel can balance the air pressure in the tank and avoid excessive air pressure in the tank; the setting of the feed filter can avoid During the cooling process of the feed, the feed leaks out of the air outlet channel, causing a waste of feed.
6、多个气体喷头的气体喷射方向均朝向罐体的中心线方向,每个气体喷头气体喷射方向与竖直方向之间的夹角为30°~45°;多个气体喷头喷出的气体可以实现对搅拌过程中的饲料启到吹气的作用,进而增大冷却空气与饲料的接触面积,进一步提高饲料的冷却效果和缩短冷却时间。6. The gas injection directions of multiple gas nozzles are all towards the center line of the tank. The angle between the gas injection direction of each gas nozzle and the vertical direction is 30° to 45°; the gas ejected by multiple gas nozzles It can achieve the effect of blowing air on the feed during the mixing process, thereby increasing the contact area between the cooling air and the feed, further improving the cooling effect of the feed and shortening the cooling time.
7、本发明中的饲料冷却设备设置有过滤设备,过滤设备对空气中的杂质和异味进行过滤,避免出现因空气中的杂质和异味进入到饲料冷却罐内而导致污染饲料,提高了饲料的生产质量。7. The feed cooling equipment in the present invention is equipped with a filtering device, which filters impurities and odors in the air to avoid contamination of the feed due to impurities and odors in the air entering the feed cooling tank, and improves the quality of the feed. Production quality.
8、本发明中的饲料冷却设备的冷却过程通过控制模块自动化进行,不需要工人进行监管,节约生产企业的人力成本。8. The cooling process of the feed cooling equipment in the present invention is automatically carried out through the control module, without the need for workers to supervise, saving the labor cost of the production enterprise.
附图说明Description of the drawings
图1为饲料冷却设备的结构示意图。Figure 1 is a schematic structural diagram of the feed cooling equipment.
图2为单个饲料冷却罐的内部结构示意图。Figure 2 is a schematic diagram of the internal structure of a single feed cooling tank.
图3为过滤设备剖视的结构示意图。Figure 3 is a schematic structural diagram of a cross-section of the filtering equipment.
图4为冷却组件的结构示意图。Figure 4 is a schematic structural diagram of the cooling assembly.
图5为加湿模块的结构示意图。Figure 5 is a schematic structural diagram of the humidification module.
图6为饲料冷却设备冷却方法的流程图。Figure 6 is a flow chart of the cooling method of the feed cooling equipment.
其中,1、饲料冷却罐;101、罐体;102、冷却管;103、出气通道;104、进料口;105、出料口;2、冷却模块;201、鼓风机组件;202、冷却组件;2021、冷却腔体;2022、涡流管;2023、切向入口;2024、热风管;2025、冷风管;2026、温度传感器;3、搅拌装置;301、搅拌电机;302、搅拌轴;303、搅拌叶片;4、气体喷头;5、饲料过滤网;6、过滤设备;601、过滤箱;602、过滤层;603、安装缺口;604、固定卡扣;7、加湿模块;701、加湿腔体;702、密封隔板;703、上腔体;704、下腔体;705、超声波震荡片;706、出雾管;707、湿度传感器。Among them, 1. Feed cooling tank; 101. Tank body; 102. Cooling pipe; 103. Air outlet channel; 104. Feed port; 105. Discharge port; 2. Cooling module; 201. Blower assembly; 202. Cooling assembly; 2021. Cooling cavity; 2022. Vortex tube; 2023. Tangential inlet; 2024. Hot air duct; 2025. Cold air duct; 2026. Temperature sensor; 3. Stirring device; 301. Stirring motor; 302. Stirring shaft; 303. Stirring blade; 4. Gas nozzle; 5. Feed filter; 6. Filtration equipment; 601. Filter box; 602. Filter layer; 603. Installation gap; 604. Fixed buckle; 7. Humidification module; 701. Humidification chamber ; 702. Sealing partition; 703. Upper cavity; 704. Lower cavity; 705. Ultrasonic oscillator; 706. Fog outlet pipe; 707. Humidity sensor.
具体实施方式Detailed ways
下面对本发明的具体实施方式进行描述,以便于本技术领域的技术人员理解本发明,但应该清楚,本发明不限于具体实施方式的范围,对本技术领域的普通技术人员来讲,只要各种变化在所附的权利要求限定和确定的本发明的精神和范围内,这些变化是显而易见的,一切利用本发明构思的发明创造均在保护之列。The specific embodiments of the present invention are described below to facilitate those skilled in the art to understand the present invention. However, it should be clear that the present invention is not limited to the scope of the specific embodiments. For those of ordinary skill in the technical field, as long as various changes These changes are obvious within the spirit and scope of the invention as defined and determined by the appended claims, and all inventions and creations utilizing the concept of the invention are protected.
如图1~图2所示,本发明提供了一种饲料冷却设备,其包括多个饲料冷却罐1和冷却模块2,冷却模块2用于向多个饲料冷却罐1输送冷去空气,实现对罐体101内的饲料进行降温处理,避免了饲料内部温度过高导致的饲料发霉的情况出现,延长了饲料的保质期。As shown in Figures 1 to 2, the present invention provides a feed cooling equipment, which includes a plurality of feed cooling tanks 1 and a cooling module 2. The cooling module 2 is used to transport cooling air to the plurality of feed cooling tanks 1 to achieve The feed in the tank 101 is cooled to avoid feed mold caused by excessive internal temperature of the feed, and prolongs the shelf life of the feed.
如图2所示,具体地,作为饲料冷却罐1的具体设置方式,每个饲料冷却罐1均包括罐体101,罐体101上设置有搅拌装置3,搅拌装置3包括设置于罐体101底部的搅拌电机301,搅拌电机301的输出轴上连接有设置于罐体101内部的搅拌轴302,搅拌轴302沿罐体101的中心线方向竖直设置,搅拌轴302上间隔设置有多个搅拌叶片303。As shown in Figure 2, specifically, as a specific arrangement method of the feed cooling tank 1, each feed cooling tank 1 includes a tank body 101. The tank body 101 is provided with a stirring device 3. The stirring device 3 includes a tank body 101. There is a stirring motor 301 at the bottom. The output shaft of the stirring motor 301 is connected to a stirring shaft 302 arranged inside the tank 101. The stirring shaft 302 is arranged vertically along the centerline direction of the tank 101. There are multiple stirring shafts 302 spaced apart. Stirring blade 303.
罐体101的内壁上固定设置有冷却管102,冷却管102沿罐体101的高度方向螺旋攀升设置,冷却管102的顶端为封闭结构,冷却管102的底端穿过罐体101罐壁通过管道与冷却模块2连通;冷却管102上间隔设置有多个气体喷头4。A cooling pipe 102 is fixedly installed on the inner wall of the tank 101. The cooling pipe 102 spirally climbs along the height direction of the tank 101. The top of the cooling pipe 102 is a closed structure, and the bottom end of the cooling pipe 102 passes through the tank wall of the tank 101. The pipeline is connected to the cooling module 2; a plurality of gas nozzles 4 are arranged at intervals on the cooling pipe 102.
在对饲料冷却过程中,搅拌装置3对罐体101内的饲料进行搅拌,使得对饲料内部进行快速降温;同时多个气体喷头4对搅拌时的饲料进行喷射冷却空气,进一步提高饲料的冷却效果和缩短冷却时间,实现对饲料的快速降温。During the cooling process of the feed, the stirring device 3 stirs the feed in the tank 101 to quickly cool down the inside of the feed; at the same time, multiple gas nozzles 4 spray cooling air on the feed during mixing to further improve the cooling effect of the feed. And shorten the cooling time to achieve rapid cooling of the feed.
罐体101的顶部设置有出气通道103,出气通道103内设置有饲料过滤网5。出气通道103可以平衡罐体101内的气压,避免罐体101出现气压过高的情况;饲料过滤网5可以避免对饲料冷却过程中,饲料从出气通道103内泄出,造成饲料的浪费。An air outlet channel 103 is provided on the top of the tank 101, and a feed filter 5 is provided in the air outlet channel 103. The air outlet channel 103 can balance the air pressure in the tank 101 to avoid excessive air pressure in the tank 101; the feed filter 5 can prevent feed from leaking out of the air outlet channel 103 during the cooling process of the feed, causing waste of feed.
优选但不局限地,每个罐体101的顶部设置有进料口104,饲料通过进料口104进入罐体101;罐体101的内底面为倾斜结构,罐体101底部设置有出料口105,出料口105位于罐体101内底面的低侧。进料口104和出料口105可以便于饲料投入和排出冷却罐,同时将罐体101的底部设置为倾斜结构,而出料口105设置于罐体101内底面的低侧,使得饲料排出更为干净彻底,避免出现因饲料未彻底排出罐体101而导致污染下一批饲料的问题。Preferably but not limiting, the top of each tank 101 is provided with a feed port 104, and feed enters the tank 101 through the feed port 104; the inner bottom surface of the tank 101 is an inclined structure, and the bottom of the tank 101 is provided with a discharge port. 105. The discharge port 105 is located on the low side of the inner bottom surface of the tank 101. The feed port 104 and the discharge port 105 can facilitate the input and discharge of feed into the cooling tank. At the same time, the bottom of the tank 101 is set to an inclined structure, and the feed port 105 is set on the low side of the inner bottom surface of the tank 101, so that the feed can be discharged more efficiently. In order to be clean and thorough, avoid the problem of contaminating the next batch of feed due to incomplete discharge of the feed from the tank 101.
作为气体喷头4的优选安装方式,多个气体喷头4的气体喷射方向均朝向罐体101的中心线方向,每个气体喷头4气体喷射方向与竖直方向之间的夹角为30°~45°。多个气体喷头4喷出的气体可以实现对搅拌过程中的饲料启到向上吹气的作用,进而增大冷却空气与饲料的接触面积,进一步提高饲料的冷却效果和缩短冷却时间。As a preferred installation method of the gas nozzle 4, the gas injection directions of the multiple gas nozzles 4 are all facing the centerline direction of the tank 101, and the angle between the gas injection direction of each gas nozzle 4 and the vertical direction is 30° to 45°. °. The gas ejected from the multiple gas nozzles 4 can blow the feed upward during the mixing process, thereby increasing the contact area between the cooling air and the feed, further improving the cooling effect of the feed and shortening the cooling time.
如图1所示,作为冷却模块2的具体设置方式,冷却模块2包括相互连通的鼓风机组件201和冷却组件202;鼓风机组件201包括鼓风机,鼓风机通过管道与冷却组件202连通;冷却组件202用于冷却鼓风机送入的空气,并将冷却后的空气输送至罐体101内。As shown in Figure 1, as a specific arrangement of the cooling module 2, the cooling module 2 includes a blower assembly 201 and a cooling assembly 202 that are connected to each other; the blower assembly 201 includes a blower, and the blower is connected to the cooling assembly 202 through a pipe; the cooling assembly 202 is used for The air sent by the blower is cooled, and the cooled air is transported into the tank 101 .
如图4所示,作为冷却组件202的具体设置方式,冷却组件202包括冷却腔体2021,冷却腔体2021的两端通过管道分别与鼓风机和冷却管102连通;冷却腔体2021上设置有涡流管2022,涡流管2022的管壁上设置有切向入口2023,切向入口2023与高压气体连通;涡流管2022的两端分别设置有热风管2024和冷风管2025,热风管2024将涡流管2022内的热气体排出至外界,冷风管2025呈弯曲螺旋结构,冷风管2025设置于冷却腔体2021的外壁上。As shown in Figure 4, as a specific arrangement of the cooling assembly 202, the cooling assembly 202 includes a cooling cavity 2021. Both ends of the cooling cavity 2021 are connected to the blower and the cooling pipe 102 through pipes respectively; the cooling cavity 2021 is provided with a vortex Tube 2022, a tangential inlet 2023 is provided on the wall of the vortex tube 2022, and the tangential inlet 2023 is connected to the high-pressure gas; a hot air duct 2024 and a cold air duct 2025 are respectively provided at both ends of the vortex tube 2022, and the hot air duct 2024 will vortex the vortex. The hot gas in the tube 2022 is discharged to the outside. The cold air tube 2025 has a curved spiral structure, and the cold air tube 2025 is arranged on the outer wall of the cooling cavity 2021.
高压气体进入涡流管2022上的切向入口2023后,气流产生漩涡分离出冷、热两股气流,冷气流进入冷风管2025,实现对冷却腔体2021以及冷却腔体2021内的空气进行冷却,而热气流可以通过热风管2024引出至室外;冷风管2025的冷却温度的调控可以通过调整高压气体的流速进行调节,冷风管2025呈弯曲螺旋结构盘绕至冷却腔体2021的外壁,增大冷风管2025与冷却腔体2021外壁之间的接触面积,进而提高冷却效果。After the high-pressure gas enters the tangential inlet 2023 on the vortex tube 2022, the air flow generates a vortex to separate the cold and hot air flows. The cold air flow enters the cold air pipe 2025 to cool the cooling cavity 2021 and the air in the cooling cavity 2021. The hot air flow can be led to the outdoors through the hot air duct 2024; the cooling temperature of the cold air duct 2025 can be adjusted by adjusting the flow rate of the high-pressure gas. The cold air duct 2025 has a curved spiral structure and is coiled to the outer wall of the cooling cavity 2021 to increase the cold air flow. The contact area between the tube 2025 and the outer wall of the cooling cavity 2021 thereby improves the cooling effect.
具体地,如图1和图3所示,鼓风机组件201和冷却组件202之间设置有过滤设备6,过滤设备6包括过滤箱601,过滤箱601内设置有过滤层602,过滤层602包括石英砂层、活性炭层和滤芯层。Specifically, as shown in Figures 1 and 3, a filtering device 6 is disposed between the blower assembly 201 and the cooling assembly 202. The filtering device 6 includes a filter box 601, and a filter layer 602 is disposed in the filter box 601. The filter layer 602 includes quartz. Sand layer, activated carbon layer and filter layer.
过滤箱601的外壁上设置有安装缺口603,安装缺口603正视投影的对应位置设置有固定卡扣604;过滤层602穿过安装缺口603设置于过滤箱601内,过滤层602的底部与固定卡扣604连接,实现过滤层602与过滤箱601的固定。过滤设备6对空气中的杂质和异味进行过滤,避免出现因空气中的杂质和异味进入到饲料冷却罐1内而导致污染饲料,提高了饲料的生产质量。An installation notch 603 is provided on the outer wall of the filter box 601, and a fixed buckle 604 is provided at the corresponding position of the front projection of the installation notch 603; the filter layer 602 passes through the installation notch 603 and is installed in the filter box 601, and the bottom of the filter layer 602 is in contact with the fixed buckle. The buckles 604 are connected to realize the fixation of the filter layer 602 and the filter box 601. The filtering device 6 filters impurities and odors in the air to avoid contaminating the feed due to impurities and odors in the air entering the feed cooling tank 1, thereby improving the production quality of the feed.
具体地,如图1和图5所示,冷却腔体2021与罐体101之间设置有加湿模块7,加湿模块7包括加湿腔体701,加湿腔体701内设置有密封隔板702,密封隔板702用于将加湿腔体701分割为上腔体703和下腔体704;上腔体703的两侧通过管道分别与冷却腔体2021和冷却管102连通;下腔体704内填充有水,水中设置有超声波震荡片705,超声波震荡片705用于将水震荡成水雾;密封隔板702上设置有出雾管706,出雾管706用于将下腔体704中的水雾输送至上腔体703中。Specifically, as shown in Figures 1 and 5, a humidification module 7 is provided between the cooling cavity 2021 and the tank 101. The humidification module 7 includes a humidification cavity 701, and a sealing partition 702 is provided in the humidification cavity 701. The sealing The partition 702 is used to divide the humidification cavity 701 into an upper cavity 703 and a lower cavity 704; both sides of the upper cavity 703 are connected to the cooling cavity 2021 and the cooling pipe 102 respectively through pipes; the lower cavity 704 is filled with Water, an ultrasonic oscillating plate 705 is provided in the water, and the ultrasonic oscillating plate 705 is used to vibrate the water into water mist; the sealing partition 702 is provided with a mist outlet pipe 706, and the mist outlet pipe 706 is used to remove the water mist in the lower cavity 704 Transported to the upper cavity 703.
加湿模块7用于加湿冷却空气,进而使得对冷却中的饲料进行加湿处理,将饲料水分从8-9%提升至10-11%,提高生产的投入产出比。The humidification module 7 is used to humidify the cooling air, thereby humidifying the cooling feed, increasing the feed moisture from 8-9% to 10-11%, and improving the input-output ratio of production.
饲料冷却设备还包括控制模块,控制模块包括控制器;冷却腔体2021内设置有温度传感器2026;加湿腔体701内设置有湿度传感器707;搅拌电机301、鼓风机、超声波震荡片705、温度传感器2026和湿度传感器707均与控制器电性连接;饲料冷却罐1的冷却处理时间为3-5h,鼓风机风量为20000m3/h,冷却模块2的制冷温度为8-10℃,加湿模块7的空气湿度为40-60%。饲料冷却设备的冷却过程通过控制模块自动化进行,不需要工人进行监管,节约生产企业的人力成本。The feed cooling equipment also includes a control module, which includes a controller; a temperature sensor 2026 is provided in the cooling cavity 2021; a humidity sensor 707 is provided in the humidification cavity 701; a stirring motor 301, a blower, an ultrasonic oscillator 705, and a temperature sensor 2026 and humidity sensor 707 are electrically connected to the controller; the cooling processing time of the feed cooling tank 1 is 3-5h, the air volume of the blower is 20000m 3 /h, the cooling temperature of the cooling module 2 is 8-10°C, and the air in the humidifying module 7 Humidity is 40-60%. The cooling process of the feed cooling equipment is automated through the control module, without the need for workers to supervise, saving the labor cost of the production enterprise.
本方案中的电器元件之间的连接关系和选型为现有的成熟技术,故在此不赘述电气元件之间的电路结构和工作原理。The connection relationship and type selection between the electrical components in this solution are existing mature technologies, so the circuit structure and working principle between the electrical components will not be described in detail here.
如图6所示,本发明还提供饲料冷却设备的冷却方法,其包括:As shown in Figure 6, the present invention also provides a cooling method for feed cooling equipment, which includes:
步骤一、地面整备:在饲料冷却设备安装前,对饲料车间的地面整备,保证地面水平;Step 1. Ground preparation: Before installing the feed cooling equipment, prepare the ground in the feed workshop to ensure that the ground is level;
步骤二、设备安装:在水平的地面上安装饲料冷却设备,多个饲料冷却罐1安装在室内,冷却模块2中的鼓风机和热风管2024安装到饲料加工车间外,安装完成就;设置冷却设备参数:饲料冷却罐1的冷却处理时间为3-5h,鼓风机风量为20000m3/h,冷却模块2的制冷温度为8-10℃,加湿模块7的空气湿度为40-60%;Step 2. Equipment installation: Install the feed cooling equipment on the level ground. Multiple feed cooling tanks 1 are installed indoors. The blower and hot air pipe 2024 in the cooling module 2 are installed outside the feed processing workshop. Once the installation is completed; set up cooling Equipment parameters: the cooling processing time of the feed cooling tank 1 is 3-5h, the air volume of the blower is 20000m 3 /h, the cooling temperature of the cooling module 2 is 8-10°C, and the air humidity of the humidification module 7 is 40-60%;
步骤三、新风过滤:过滤设备6对鼓风机送入的空气进行过滤;Step 3. Fresh air filtration: The filtration device 6 filters the air sent by the blower;
步骤四、降温加湿:冷却模块2对过滤后的空气进行降温,冷却模块2中的空气达到指定温度后,输送到加湿模块7对冷却后的空气进行加湿处理;Step 4. Cooling and humidification: The cooling module 2 cools down the filtered air. After the air in the cooling module 2 reaches the specified temperature, it is transported to the humidification module 7 to humidify the cooled air;
步骤五、离心送风:对空气的冷却加湿处理完成后;通过鼓风机进行加压输送,实现将处理后的空气送入冷却管102中;Step 5. Centrifugal air supply: After the cooling and humidifying treatment of the air is completed, the air is pressurized and transported through the blower to send the processed air into the cooling tube 102;
步骤六、降温冷却:启动搅拌电机301,搅拌电机301通过搅拌轴302和搅拌叶片303对罐体101内的饲料进行搅拌,同时处理后的空气通过多个气体喷头4喷出,对罐体101中的饲料进行降温冷却和加湿处理,直至达到饲料冷却罐1的冷却处理时间后,完成对饲料的降温加湿处理。Step 6. Cooling: Start the stirring motor 301. The stirring motor 301 stirs the feed in the tank 101 through the stirring shaft 302 and the stirring blades 303. At the same time, the processed air is sprayed out through the multiple gas nozzles 4 to stir the tank 101. The feed in the feed is cooled and humidified until the cooling time of the feed cooling tank 1 is reached, and then the cooling and humidifying treatment of the feed is completed.
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|---|---|---|---|---|
| CN120160375A (en) * | 2025-05-20 | 2025-06-17 | 福建省鑫丰强农业有限公司 | A high-efficiency cooling device for liquid feed and cooling method thereof |
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