CN116857636A - A dust-proof and self-cleaning heat-resistant steel boiler burner and its use method - Google Patents
A dust-proof and self-cleaning heat-resistant steel boiler burner and its use method Download PDFInfo
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- CN116857636A CN116857636A CN202310841572.1A CN202310841572A CN116857636A CN 116857636 A CN116857636 A CN 116857636A CN 202310841572 A CN202310841572 A CN 202310841572A CN 116857636 A CN116857636 A CN 116857636A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C5/00—Disposition of burners with respect to the combustion chamber or to one another; Mounting of burners in combustion apparatus
- F23C5/02—Structural details of mounting
- F23C5/06—Provision for adjustment of burner position during operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/48—Removing dust other than cleaning filters, e.g. by using collecting trays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/68—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
- B01D46/681—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements by scrapers, brushes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/70—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
- B01D46/72—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter with backwash arms, shoes or nozzles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L5/00—Blast-producing apparatus before the fire
- F23L5/02—Arrangements of fans or blowers
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Incineration Of Waste (AREA)
Abstract
Description
技术领域Technical field
本发明涉及锅炉燃烧器技术领域,具体为一种防尘式自动清洁的耐热钢锅炉燃烧器及其使用方法。The invention relates to the technical field of boiler burners, specifically a dust-proof, self-cleaning, heat-resistant steel boiler burner and a method of using the same.
背景技术Background technique
锅炉燃烧器指的是锅炉上用的燃烧器,是燃油燃气锅炉的配套辅机中最为重要设备,耐热钢锅炉燃烧器是锅炉燃烧器的一种,即其主要材质为碳钢,且碳钢材质的锅炉燃烧器耐热性能良好,经检索,发现现有技术中的锅炉燃烧器典型的如公开号CN203687016U一种生物质颗粒锅炉燃烧器,可有效解决燃烧器燃烧不充分,容易返火、返烟的问题,其解决的技术方案是,包括螺旋输送机和燃烧室,电机与螺旋输送机相连,螺旋输送机的出料端与燃烧室的进料口相连,风机的出风口与燃烧室的进风口相连通,风机的出风口与燃烧室进风口之间的管道上设置有点火器,燃烧室底部开有第一送风口,前后两侧的上部开有第二送风口,顶部开有第三送风口,螺旋输送机出料端的壳体上开有第四送风口,风机的出风口与燃烧室进风口之间的管道上装有与螺旋输送机相连通的回风管。The boiler burner refers to the burner used in the boiler. It is the most important equipment in the supporting auxiliary equipment of the oil and gas boiler. The heat-resistant steel boiler burner is a type of boiler burner, that is, its main material is carbon steel, and the carbon Boiler burners made of steel have good heat resistance. After searching, it was found that typical boiler burners in the existing technology are such as a biomass pellet boiler burner with publication number CN203687016U, which can effectively solve the problem of insufficient combustion of the burner and easy backfire. , the problem of smoke return, the technical solution is to include a screw conveyor and a combustion chamber, the motor is connected to the screw conveyor, the discharge end of the screw conveyor is connected to the feed port of the combustion chamber, and the air outlet of the fan is connected to the combustion chamber. The air inlets of the chamber are connected, and an igniter is provided on the pipe between the air outlet of the fan and the air inlet of the combustion chamber. There is a first air supply port at the bottom of the combustion chamber, a second air supply port at the upper parts of the front and rear sides, and a second air supply port at the top. There is a third air supply port and a fourth air supply port on the housing at the discharge end of the screw conveyor. The pipe between the air outlet of the fan and the air inlet of the combustion chamber is equipped with a return air duct connected to the screw conveyor.
综上所述,现有的锅炉燃烧器在长时间工作后,灰尘杂质会沾附在进风口的防尘网上,从而容易造成防尘网的网孔堵塞,如果不及时对其进行清理将会使得锅炉燃烧器内的进风量即含氧量降低,进而影响装置燃烧质量,另一方面现有的锅炉燃烧器的进风量以及喷火量大多是通过操作燃烧器主体进行档位调节,即其不能根据实际情况对装置的喷火量进行进一步调节,针对上述问题,需要对现有设备进行改进。To sum up, after the existing boiler burner works for a long time, dust and impurities will adhere to the dust screen of the air inlet, which will easily cause the mesh of the dust screen to be blocked. If it is not cleaned in time, it will This reduces the air inlet volume and oxygen content in the boiler burner, which in turn affects the combustion quality of the device. On the other hand, the air inlet volume and fire injection volume of existing boiler burners are mostly adjusted by operating the burner body, that is, the The fire injection volume of the device cannot be further adjusted according to the actual situation. To address the above problems, existing equipment needs to be improved.
发明内容Contents of the invention
本发明的目的在于提供一种防尘式自动清洁的耐热钢锅炉燃烧器及其使用方法,以解决上述背景技术中提出的现有的锅炉燃烧器在长时间工作后,灰尘杂质会沾附在进风口的防尘网上,从而容易造成防尘网的网孔堵塞,如果不及时对其进行清理将会使得锅炉燃烧器内的进风量即含氧量降低,进而影响装置燃烧质量,另一方面现有的锅炉燃烧器的进风量以及喷火量大多是通过操作燃烧器主体进行档位调节,即其不能根据实际情况对装置的喷火量进行进一步调节的问题。The object of the present invention is to provide a dust-proof, self-cleaning heat-resistant steel boiler burner and a method of using the same, so as to solve the problem that dust and impurities will adhere to the existing boiler burner proposed in the above background technology after a long period of operation. On the dust screen at the air inlet, it is easy to cause the mesh of the dust screen to be blocked. If it is not cleaned in time, the air inlet volume and oxygen content in the boiler burner will be reduced, which will affect the combustion quality of the device. On the other hand, On the other hand, the air inlet volume and fire volume of existing boiler burners are mostly adjusted by operating the burner body, that is, the fire volume of the device cannot be further adjusted according to the actual situation.
为实现上述目的,本发明提供如下技术方案:一种防尘式自动清洁的耐热钢锅炉燃烧器,包括燃烧器主体和传动轴,In order to achieve the above object, the present invention provides the following technical solution: a dust-proof, self-cleaning, heat-resistant steel boiler burner, including a burner body and a transmission shaft,
所述燃烧器主体上连接有喷火管和进风仓,且喷火管的底部固定连接有辅助支座,所述辅助支座和燃烧器主体的底部均与升降组件连接,且升降组件设置在基座内,所述燃烧器主体的顶部设置有调节机构,且调节机构与喷火管连接,所述进风仓的外侧设置有切换板,且切换板上安装有防尘网,所述切换板转动连接在清洁箱内,且清洁箱的侧壁内对称安装有刷板,所述刷板之间设置有反吹风扇,且反吹风扇通过安装架安装在清洁箱内,同时清洁箱的相对的两侧壁上等间距开设有通风过滤孔;The burner body is connected with a flame pipe and an air inlet chamber, and the bottom of the flame pipe is fixedly connected with an auxiliary support. The auxiliary support and the bottom of the burner body are both connected to a lifting assembly, and the lifting assembly is configured In the base, an adjustment mechanism is provided on the top of the burner body, and the adjustment mechanism is connected to the flame pipe. A switching plate is provided on the outside of the air inlet chamber, and a dust filter is installed on the switching plate. The switching plate is rotatably connected in the cleaning box, and brush plates are symmetrically installed in the side walls of the cleaning box. A back-blowing fan is provided between the brush plates, and the back-blowing fan is installed in the cleaning box through a mounting bracket. At the same time, the cleaning box Ventilation filter holes are provided at equal intervals on the opposite side walls;
所述传动轴与切换板的中心位置固定连接,且传动轴通过立板与基座的顶部固定连接,所述传动轴通过皮带传动结构与主动转轴连接,且主动转轴的一端与基座外壁上的电机的输出端连接,所述主动转轴远离基座的一端与主动传动座连接,且主动传动座内安装有液压缸,同时液压缸远离主动传动座的一端与卡块连接。The transmission shaft is fixedly connected to the center position of the switching plate, and the transmission shaft is fixedly connected to the top of the base through the vertical plate. The transmission shaft is connected to the active rotating shaft through a belt transmission structure, and one end of the active rotating shaft is connected to the outer wall of the base. The output end of the motor is connected, the end of the active rotating shaft away from the base is connected to the active transmission seat, and a hydraulic cylinder is installed in the active transmission seat, and the end of the hydraulic cylinder away from the active transmission seat is connected to the clamping block.
优选的,所述基座的外侧壁上对称设置有滑座,且滑座之间滑动连接有检修门。Preferably, sliding seats are symmetrically arranged on the outer walls of the base, and an access door is slidingly connected between the sliding seats.
优选的,所述升降组件包括托板、升降板、调节支杆、滑块、丝杠和从动传动座,且托板设置有两组,所述托板固定连接在燃烧器主体和辅助支座的底部,且托板的底部固定连接在升降板的顶部,所述升降板通过调节支杆与滑块连接,且滑块连接在丝杠上,所述丝杠与从动传动座固定连接,且从动传动座与卡块卡合连接,所述升降板滑动连接在基座内,且基座的内底部与滑块滑动连接,所述丝杠上开设有两组相反的螺纹,且丝杠上连接有限位螺栓。Preferably, the lifting assembly includes a supporting plate, a lifting plate, an adjusting strut, a slide block, a screw and a driven transmission seat, and the supporting plate is provided with two groups, and the supporting plate is fixedly connected to the burner body and the auxiliary support. The bottom of the seat, and the bottom of the supporting plate is fixedly connected to the top of the lifting plate. The lifting plate is connected to the slider through the adjusting support rod, and the slider is connected to the screw. The screw is fixedly connected to the driven transmission seat. , and the driven transmission seat is engaged and connected with the clamping block, the lifting plate is slidingly connected in the base, and the inner bottom of the base is slidingly connected with the slider, the screw is provided with two sets of opposite threads, and The screw is connected with a limit bolt.
优选的,所述从动传动座和主动传动座的底部均与球体的上表面接触,且球体安装在基座的内底部上。Preferably, the bottoms of the driven transmission seat and the driving transmission seat are in contact with the upper surface of the sphere, and the sphere is installed on the inner bottom of the base.
优选的,所述刷板对应设置有四组,且刷板两两对应设置。Preferably, the brush plates are arranged in four corresponding groups, and the brush plates are arranged in pairs.
优选的,所述电机、主动转轴、传动轴、切换板、防尘网、主动传动座和丝杠构成转动结构,且防尘网对称设置在切换板上。Preferably, the motor, driving shaft, transmission shaft, switching plate, dust screen, driving transmission seat and lead screw constitute a rotating structure, and the dust screen is symmetrically arranged on the switching plate.
优选的,所述调节机构包括调节顶、电动伸缩杆、风机、补风罩、压杆、调节挡板、复位弹簧和安装罩,且调节顶通过电动伸缩杆与喷火管以及进风仓的顶部连接,所述风机安装在调节顶的顶部,且风机通过管道与补风罩连接,同时补风罩设置在进风仓的一侧,所述调节顶通过压杆与调节挡板连接,且调节挡板通过复位弹簧与安装罩的内底部固定连接,同时安装罩固定连接在喷火管的底部。Preferably, the adjustment mechanism includes an adjustment top, an electric telescopic rod, a fan, an air supply hood, a pressure rod, an adjustment baffle, a return spring and an installation cover, and the adjustment top passes through the electric telescopic rod, the flame pipe and the air inlet chamber. Top connection, the fan is installed on the top of the adjusting top, and the fan is connected to the air supply hood through a pipe. At the same time, the air supply hood is set on one side of the air inlet bin. The adjusting top is connected to the adjusting baffle through a pressure rod, and The adjusting baffle is fixedly connected to the inner bottom of the installation cover through a return spring, and the installation cover is fixedly connected to the bottom of the flame pipe.
优选的,所述压杆和调节挡板均滑动连接在喷火管内,且调节挡板滑动连接在安装罩内。Preferably, the pressure rod and the adjusting baffle are both slidably connected in the flame tube, and the adjusting baffle is slidably connected in the installation cover.
优选的,所述一种防尘式自动清洁的耐热钢锅炉燃烧器的使用方法包括以下步骤:Preferably, the method of using the dust-proof self-cleaning heat-resistant steel boiler burner includes the following steps:
S1:液压缸推动卡块卡合至从动传动座内,接着启动电机,电机将通过主动转轴带动从动传动座以及丝杠旋转,从而即可使滑块带动调节支杆移动,从而实现升降板以及燃烧器主体和喷火管的位置高度的调节,进而便于将喷火管与外部设备进行对接安装,安装结束之后可利用限位螺栓将丝杠进行限位;S1: The hydraulic cylinder pushes the clamping block into the driven transmission seat, and then starts the motor. The motor will drive the driven transmission seat and the screw to rotate through the active shaft, so that the slider can drive the adjustment rod to move, thereby achieving lifting. Adjust the position and height of the plate, the burner body and the flame tube, so as to facilitate the docking and installation of the flame tube with external equipment. After the installation is completed, the limit bolts can be used to limit the position of the screw;
S2:接着控制液压缸拉动卡块远离传动座,安装结束之后启动燃烧器主体进行喷火,同时防尘网可对进入装置内部的气流进行过滤;S2: Then control the hydraulic cylinder to pull the clamping block away from the transmission seat. After the installation is completed, start the burner body to spray fire. At the same time, the dust filter can filter the airflow entering the interior of the device;
S3:当防尘网被堵塞时工作人员可启动电机,电机将在主动转轴和皮带传动结构的配合驱动下带动切换板旋转,从而即可将进风仓外侧需要清洁的防尘网旋转至清洁箱内,同时刷板可在防尘网旋转进入清洁箱内部时与其接触,从而即可将防尘网上过滤的灰尘刷扫下来;S3: When the dust-proof net is blocked, the staff can start the motor, and the motor will drive the switching plate to rotate under the cooperation of the active shaft and the belt transmission structure, so that the dust-proof net that needs to be cleaned outside the air inlet chamber can be rotated to the clean position. At the same time, the brush plate can contact the dust filter when it rotates into the inside of the cleaning box, so that the dust filtered by the dust filter can be swept down;
S4:反吹风扇在防尘网转动的过程中将旋转至其内侧,接着反吹风扇将对防尘网进行反吹,从而便于对防尘网进一步进行清理,另一方面之前位于清洁箱内的一组防尘网将旋转至进风仓的一侧,继续进行灰尘过滤工作。S4: The backflush fan will rotate to the inside of the dust filter during its rotation. Then the backflush fan will blow back the dust filter, thereby facilitating further cleaning of the dust filter. On the other hand, it was previously located in the cleaning box. A set of dust screens will rotate to one side of the air inlet chamber to continue dust filtration.
优选的,所述一种防尘式自动清洁的耐热钢锅炉燃烧器的使用方法包括以下步骤:Preferably, the method of using the dust-proof self-cleaning heat-resistant steel boiler burner includes the following steps:
S1:风机通过管道持续向补风罩内排风,补风罩内的风将通过其上方的排风口排至进风仓处,从而可有效提高进风仓处的空气流通速度,进而提高进风仓4的进风量以及燃烧器主体的喷火量;S1: The fan continues to exhaust air into the air supply hood through the pipe. The wind in the air supply hood will be discharged to the air inlet silo through the air outlet above it, which can effectively increase the air circulation speed at the air inlet silo, thereby improving The air inlet volume of the air inlet chamber 4 and the fire injection volume of the burner body;
S2:当燃烧器主体的最低档的喷火量仍旧过大不适应实际使用需求时,工作人员可控制电动伸缩杆推动调节顶调节顶拉伸复位弹簧复位弹簧带动调节挡板调节挡板上移,从而即可利用调节挡板调节挡板对喷火管的喷火量进行调节;S2: When the lowest flame injection volume of the burner body is still too large to meet the actual use needs, the staff can control the electric telescopic rod to push the adjustment top, the top extension, the reset spring, the reset spring drives the adjustment baffle to move up. , so that the adjusting baffle can be used to adjust the fire amount of the flamethrower;
S3:调节顶上移时将带动补风罩补风罩上移远离进风仓,从而可在一定程度上降低燃烧器主体内部的进风量即含氧量,进而达到抑制喷火量的目的。S3: When the adjustment top moves upward, the air supply hood will be driven up and away from the air inlet chamber, which can reduce the air intake volume, that is, the oxygen content, inside the burner body to a certain extent, thereby achieving the purpose of suppressing the amount of fire.
与现有技术相比,本发明的有益效果是:该防尘式自动清洁的耐热钢锅炉燃烧器及其使用方法,Compared with the prior art, the beneficial effects of the present invention are: the dust-proof, self-cleaning heat-resistant steel boiler burner and its use method,
(1)电机通过皮带传动结构带动传动轴旋转,从而即可带动切换板以及被灰尘堵塞的防尘网旋转至清洁箱内,刷板将在防尘网旋转进入清洁箱内时将堵塞的灰尘刷下来,同时反吹风扇可在刷板清理除尘之后对防尘网进行反吹,从而即可对其进行进一步除尘,进而便于保证锅炉燃烧器内的正常使用;(1) The motor drives the transmission shaft to rotate through the belt drive structure, thereby driving the switching plate and the dust-blocked dust-proof net to rotate into the cleaning box. The brush plate will remove the clogged dust when the dust-proof net rotates into the cleaning box. Brush it down, and at the same time, the backflush fan can blow back the dust filter after the brush plate is cleaned and dusted, so that it can be further dusted, thus ensuring the normal use of the boiler burner;
(2)当燃烧器主体最低档的喷火量仍旧过大不符合使用需求时,工作人员可控制电动伸缩杆推动调节顶拉伸复位弹簧带动调节挡板上移,从而即可利用调节挡板对喷火管的喷火量进行调节,同时在调节顶上移时将带动补风罩上移远离进风仓,从而可在一定程度上降低燃烧器主体内部的含氧量,进而达到抑制喷火量的目的;(2) When the lowest flame injection volume of the burner body is still too large and does not meet the usage requirements, the staff can control the electric telescopic rod to push the adjustment top tension return spring to drive the adjustment baffle upward, so that the adjustment baffle can be used Adjust the flame spray volume of the flame tube. At the same time, when the adjustment top moves upward, it will drive the air supply hood to move upward and away from the air inlet chamber, which can reduce the oxygen content inside the burner body to a certain extent, thereby suppressing the spray. The purpose of fire quantity;
(3)主动传动座内的液压缸可推动卡块卡合至从动传动座内的凹槽内,从而即可在电机驱动主动转轴带动防尘网旋转清洁时带动从动传动座以及丝杠旋转,从而将使得滑块同向内侧或者同向外侧移动,进而通过升降板和调节支杆的配合下实现燃烧器主体和喷火管对接以及安装高度进行上下调节,从而便于提高装置结构之间的联动性;(3) The hydraulic cylinder in the active transmission seat can push the clamping block into the groove in the driven transmission seat, so that the driven transmission seat and the screw can be driven when the motor drives the active shaft to drive the dust filter to rotate and clean. Rotate, thereby making the slide block move inward or outward, and then through the cooperation of the lifting plate and the adjusting support rod, the connection between the burner body and the flame pipe and the installation height can be adjusted up and down, thereby facilitating the improvement of the structure of the device. linkage;
(4)清洁箱可对刷板和反吹风扇从防尘网上清洁下来的灰尘进行存储,同时当清洁箱需要清理时,工作人员可通过拆卸其侧壁上的螺栓将分体式清洁箱等分拆卸开,从而即可对其内部的灰尘进行统一清理,同时清洁箱内的刷板上的刷毛可在反吹风扇反吹清理防尘网上的灰尘时对灰尘进行阻拦避免其飘散至清洁箱外部,从而便于进一步提高清洁箱结构的合理性,同时提高装置的环保性。(4) The cleaning box can store the dust cleaned by the brush plate and the backwash fan from the dust filter. At the same time, when the cleaning box needs to be cleaned, the staff can divide the split cleaning box into equal parts by removing the bolts on its side walls. Disassemble it so that the dust inside can be cleaned uniformly. At the same time, the bristles on the brush plate in the cleaning box can block the dust when the backflush fan blows back to clean the dust on the dust filter to prevent it from flying to the outside of the cleaning box. , so as to further improve the rationality of the clean box structure and at the same time improve the environmental protection of the device.
附图说明Description of the drawings
图1为本发明主视剖面结构示意图;Figure 1 is a schematic diagram of the front cross-sectional structure of the present invention;
图2为本发明燃烧器主体、基座、切换板和清洁箱之间的连接关系侧视结构示意图;Figure 2 is a side structural schematic diagram of the connection relationship between the burner body, base, switching plate and cleaning box of the present invention;
图3为本发明通风过滤孔、刷板和反吹风扇在清洁箱内的位置分布侧视剖面结构示意图;Figure 3 is a schematic side cross-sectional structural diagram of the position distribution of ventilation filter holes, brush plates and back-flush fans in the clean box according to the present invention;
图4为本发明图1中A处放大结构示意图;Figure 4 is an enlarged structural schematic diagram of position A in Figure 1 of the present invention;
图5为本发明图3中B处放大结构示意图;Figure 5 is an enlarged structural schematic diagram of position B in Figure 3 of the present invention;
图6为本发明基座主视结构示意图;Figure 6 is a schematic front structural view of the base of the present invention;
图7为本发明滑块、丝杠、主动传动座、液压缸和卡块之间的位置关系侧视结构示意图;Figure 7 is a side structural schematic diagram of the positional relationship between the slider, screw, driving transmission seat, hydraulic cylinder and clamping block of the present invention;
图8为本发明燃烧器主体与切换板、防尘网和清洁箱之间的连接关系立体结构示意图。Figure 8 is a schematic three-dimensional structural diagram of the connection relationship between the burner body, the switching plate, the dust filter and the cleaning box of the present invention.
图中:1、燃烧器主体;2、喷火管;3、基座;4、进风仓;5、升降组件;501、托板;502、升降板;503、调节支杆;504、滑块;505、丝杠;506、从动传动座;6、切换板;7、防尘网;8、清洁箱;9、通风过滤孔;10、刷板;11、反吹风扇;12、传动轴;13、主动转轴;14、电机;15、安装架;16、主动传动座;17、液压缸;18、卡块;19、球体;20、滑座;21、检修门;22、调节机构;2201、调节顶;2202、电动伸缩杆;2203、风机;2204、补风罩;2205、压杆;2206、调节挡板;2207、复位弹簧;2208、安装罩;23、辅助支座。In the picture: 1. Burner body; 2. Flame tube; 3. Base; 4. Air inlet chamber; 5. Lifting assembly; 501. Support plate; 502. Lifting plate; 503. Adjusting support rod; 504. Slide Block; 505, lead screw; 506, driven transmission seat; 6, switching plate; 7, dust filter; 8, cleaning box; 9, ventilation filter holes; 10, brush plate; 11, back blow fan; 12, transmission Shaft; 13. Drive shaft; 14. Motor; 15. Mounting frame; 16. Drive seat; 17. Hydraulic cylinder; 18. Block; 19. Sphere; 20. Slide seat; 21. Access door; 22. Adjustment mechanism ; 2201. Adjusting top; 2202. Electric telescopic rod; 2203. Fan; 2204. Air supply hood; 2205. Pressure rod; 2206. Adjusting baffle; 2207. Return spring; 2208. Installation cover; 23. Auxiliary support.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例一Embodiment 1
请参阅图1-8,本发明提供一种技术方案:一种防尘式自动清洁的耐热钢锅炉燃烧器及其使用方法,燃烧器主体1上连接有喷火管2和进风仓4,且喷火管2的底部固定连接有辅助支座23,辅助支座23和燃烧器主体1的底部均与升降组件5连接,且升降组件5设置在基座3内。Please refer to Figures 1-8. The present invention provides a technical solution: a dust-proof, self-cleaning, heat-resistant steel boiler burner and its use method. The burner body 1 is connected to a flame pipe 2 and an air inlet chamber 4. , and the bottom of the flame tube 2 is fixedly connected with an auxiliary support 23. The auxiliary support 23 and the bottom of the burner body 1 are both connected to the lifting assembly 5, and the lifting assembly 5 is arranged in the base 3.
进一步的实施例中,基座3的外侧壁上对称设置有滑座20,且滑座20之间滑动连接有检修门21。In a further embodiment, sliding seats 20 are symmetrically arranged on the outer wall of the base 3 , and an access door 21 is slidingly connected between the sliding seats 20 .
具体的,工作人员可通过检修门21对基座3内部的设备进行检修和日常维护。Specifically, staff can inspect and perform daily maintenance on the equipment inside the base 3 through the access door 21 .
进一步的实施例中,升降组件5包括托板501、升降板502、调节支杆503、滑块504、丝杠505和从动传动座506,且托板501设置有两组,托板501固定连接在燃烧器主体1和辅助支座23的底部,且托板501的底部固定连接在升降板502的顶部,升降板502通过调节支杆503与滑块504连接,且滑块504连接在丝杠505上,丝杠505与从动传动座506固定连接,且从动传动座506与卡块18卡合连接。In a further embodiment, the lifting assembly 5 includes a supporting plate 501, a lifting plate 502, an adjusting support rod 503, a slider 504, a screw 505 and a driven transmission seat 506, and the supporting plate 501 is provided with two groups, and the supporting plate 501 is fixed. It is connected to the bottom of the burner body 1 and the auxiliary support 23, and the bottom of the supporting plate 501 is fixedly connected to the top of the lifting plate 502. The lifting plate 502 is connected to the slider 504 through the adjusting support rod 503, and the slider 504 is connected to the wire. On the rod 505, the screw 505 is fixedly connected to the driven transmission seat 506, and the driven transmission seat 506 is engaged and connected with the clamping block 18.
进一步的实施例中,升降板502滑动连接在基座3内,且基座3的内底部与滑块504滑动连接。In a further embodiment, the lifting plate 502 is slidably connected within the base 3 , and the inner bottom of the base 3 is slidably connected with the slider 504 .
进一步的实施例中,丝杠505上开设有两组相反的螺纹,且丝杠505上连接有限位螺栓。In a further embodiment, the screw 505 is provided with two sets of opposite threads, and the screw 505 is connected with limiting bolts.
进一步的实施例中,从动传动座506和主动传动座16的底部均与球体19的上表面接触,且球体19安装在基座3的内底部上。In a further embodiment, the bottoms of the driven transmission seat 506 and the driving transmission seat 16 are both in contact with the upper surface of the ball 19 , and the ball 19 is installed on the inner bottom of the base 3 .
具体的,球体19在从动传动座506和主动传动座16旋转时起到辅助支撑的作用。Specifically, the ball 19 plays an auxiliary supporting role when the driven transmission seat 506 and the driving transmission seat 16 rotate.
如图1、图2、图3和图5所示,燃烧器主体1的顶部设置有调节机构22,且调节机构22与喷火管2连接,进风仓4的外侧设置有切换板6,且切换板6上安装有防尘网7,切换板6转动连接在清洁箱8内,且清洁箱8的侧壁内对称安装有刷板10,刷板10之间设置有反吹风扇11,且反吹风扇11通过安装架15安装在清洁箱8内,同时清洁箱8的相对的两侧壁上等间距开设有通风过滤孔9。As shown in Figures 1, 2, 3 and 5, the top of the burner body 1 is provided with an adjustment mechanism 22, and the adjustment mechanism 22 is connected to the flame pipe 2, and a switching plate 6 is provided outside the air inlet chamber 4. And the dust-proof net 7 is installed on the switching plate 6. The switching plate 6 is rotatably connected in the cleaning box 8, and the brush plates 10 are symmetrically installed in the side walls of the cleaning box 8. A backflush fan 11 is arranged between the brush plates 10. And the backflush fan 11 is installed in the clean box 8 through the mounting bracket 15. At the same time, the opposite side walls of the clean box 8 are provided with ventilation filter holes 9 at equal intervals.
进一步的实施例中,刷板10对应设置有四组,且刷板10两两对应设置。In a further embodiment, four groups of brush plates 10 are arranged correspondingly, and the brush plates 10 are arranged correspondingly in pairs.
如图1、图2、图3、图4、图5和图7所示,传动轴12与切换板6的中心位置固定连接,且传动轴12通过立板与基座3的顶部固定连接,传动轴12通过皮带传动结构与主动转轴13连接,且主动转轴13的一端与基座3外壁上的电机14的输出端连接,主动转轴13远离基座3的一端与主动传动座16连接,且主动传动座16内安装有液压缸17,同时液压缸17远离主动传动座16的一端与卡块18连接。As shown in Figures 1, 2, 3, 4, 5 and 7, the transmission shaft 12 is fixedly connected to the center of the switching plate 6, and the transmission shaft 12 is fixedly connected to the top of the base 3 through the vertical plate. The transmission shaft 12 is connected to the driving shaft 13 through a belt transmission structure, and one end of the driving shaft 13 is connected to the output end of the motor 14 on the outer wall of the base 3, and one end of the driving shaft 13 away from the base 3 is connected to the driving transmission seat 16, and A hydraulic cylinder 17 is installed in the active transmission seat 16. At the same time, one end of the hydraulic cylinder 17 away from the active transmission seat 16 is connected to the clamping block 18.
进一步的实施例中,电机14、主动转轴13、传动轴12、切换板6、防尘网7、主动传动座16和丝杠505构成转动结构,且防尘网7对称设置在切换板6上。In a further embodiment, the motor 14, the driving shaft 13, the transmission shaft 12, the switching plate 6, the dust-proof net 7, the driving transmission seat 16 and the screw 505 form a rotating structure, and the dust-proof net 7 is symmetrically arranged on the switching plate 6 .
如图1和图8所示,进一步的实施例中,调节机构22包括调节顶2201、电动伸缩杆2202、风机2203、补风罩2204、压杆2205、调节挡板2206、复位弹簧2207和安装罩2208,且调节顶2201通过电动伸缩杆2202与喷火管2以及进风仓4的顶部连接,风机2203安装在调节顶2201的顶部,且风机2203通过管道与补风罩2204连接,同时补风罩2204设置在进风仓4的一侧,调节顶2201通过压杆2205与调节挡板2206连接,且调节挡板2206通过复位弹簧2207与安装罩2208的内底部固定连接,同时安装罩2208固定连接在喷火管2的底部。As shown in Figures 1 and 8, in further embodiments, the adjustment mechanism 22 includes an adjustment top 2201, an electric telescopic rod 2202, a fan 2203, an air supply hood 2204, a pressure rod 2205, an adjustment baffle 2206, a return spring 2207 and an installation Cover 2208, and the adjusting top 2201 is connected to the top of the flame pipe 2 and the air inlet chamber 4 through an electric telescopic rod 2202. The fan 2203 is installed on the top of the adjusting top 2201, and the fan 2203 is connected to the air supply hood 2204 through a pipe. The air hood 2204 is arranged on one side of the air inlet chamber 4. The adjusting top 2201 is connected to the adjusting baffle 2206 through the pressure rod 2205, and the adjusting baffle 2206 is fixedly connected to the inner bottom of the installation cover 2208 through the return spring 2207, and the cover 2208 is installed at the same time. Fixedly connected to the bottom of flame pipe 2.
进一步的实施例中,压杆2205和调节挡板2206均滑动连接在喷火管2内,且调节挡板2206滑动连接在安装罩2208内。In a further embodiment, the pressure rod 2205 and the adjusting baffle 2206 are both slidingly connected in the flame tube 2, and the adjusting baffle 2206 is slidably connected in the installation cover 2208.
实施例二Embodiment 2
一种防尘式自动清洁的耐热钢锅炉燃烧器的使用方法包括以下步骤:The use method of a dust-proof self-cleaning heat-resistant steel boiler burner includes the following steps:
液压缸17推动卡块18卡合至从动传动座506内,接着启动电机14,电机14将通过主动转轴13带动从动传动座506以及丝杠505旋转,从而即可使滑块504带动调节支杆503移动,从而实现升降板502以及燃烧器主体1和喷火管2的位置高度的调节,进而便于将喷火管2与外部设备进行对接安装,安装结束之后可利用限位螺栓将丝杠505进行限位,接着控制液压缸17拉动卡块18远离传动座506,安装结束之后启动燃烧器主体1进行喷火,同时防尘网7可对进入装置内部的气流进行过滤,当防尘网7被堵塞时工作人员可启动电机14,电机14将在主动转轴13和皮带传动结构的配合驱动下带动切换板6旋转,从而即可将进风仓4外侧需要清洁的防尘网7旋转至清洁箱8内,同时刷板10可在防尘网7旋转进入清洁箱8内部时与其接触,从而即可将防尘网7上过滤的灰尘刷扫下来,反吹风扇11在防尘网7转动的过程中将旋转至其内侧,接着反吹风扇11将对防尘网7进行反吹,从而便于对防尘网7进一步进行清理,另一方面之前位于清洁箱8内的一组防尘网7将旋转至进风仓4的一侧,继续进行灰尘过滤工作。The hydraulic cylinder 17 pushes the clamping block 18 to engage in the driven transmission seat 506, and then starts the motor 14. The motor 14 will drive the driven transmission seat 506 and the screw 505 to rotate through the active shaft 13, so that the slider 504 can drive the adjustment. The support rod 503 moves to adjust the position and height of the lifting plate 502, the burner body 1 and the flame tube 2, thereby facilitating the docking and installation of the flame tube 2 with external equipment. After the installation is completed, the limit bolts can be used to secure the wires. The lever 505 is used to limit the position, and then the hydraulic cylinder 17 is controlled to pull the block 18 away from the transmission seat 506. After the installation is completed, the burner body 1 is started to spray fire. At the same time, the dust filter 7 can filter the airflow entering the inside of the device. When dustproof When the net 7 is blocked, the staff can start the motor 14. The motor 14 will drive the switching plate 6 to rotate under the cooperation of the active shaft 13 and the belt transmission structure, so that the dust-proof net 7 outside the air inlet chamber 4 that needs to be cleaned can be rotated. into the cleaning box 8. At the same time, the brush plate 10 can contact the dust-proof net 7 when it rotates into the inside of the clean box 8, so that the dust filtered on the dust-proof net 7 can be swept down. The back-blowing fan 11 is on the dust-proof net 7 will rotate to the inside during its rotation, and then the backflush fan 11 will blow back the dust filter 7 , thereby facilitating further cleaning of the dust filter 7 . On the other hand, a group of dust filters previously located in the cleaning box 8 The dust screen 7 will rotate to one side of the air inlet chamber 4 to continue the dust filtering work.
一种防尘式自动清洁的耐热钢锅炉燃烧器中的调节机构22的使用方法包括以下步骤:The method of using the regulating mechanism 22 in a dust-proof, self-cleaning, heat-resistant steel boiler burner includes the following steps:
风机2203通过管道持续向补风罩2204内排风,补风罩2204内的风将通过其上方的排风口排至进风仓4处,从而可有效提高进风仓处的空气流通速度,进而提高进风仓44的进风量以及燃烧器主体1的喷火量,当燃烧器主体1的最低档的喷火量仍旧过大不适应实际使用需求时,工作人员可控制电动伸缩杆2202推动调节顶调节顶2201拉伸复位弹簧复位弹簧2207带动调节挡板调节挡板2206上移,从而即可利用调节挡板调节挡板2206对喷火管2的喷火量进行调节,调节顶2201上移时将带动补风罩补风罩2204上移远离进风仓4,从而可在一定程度上降低燃烧器主体1内部的进风量即含氧量,进而达到抑制喷火量的目的。The fan 2203 continues to exhaust air into the air supply hood 2204 through the pipeline. The wind in the air supply hood 2204 will be discharged to the air inlet silo 4 through the air outlet above it, thereby effectively increasing the air circulation speed at the air inlet silo. Then the air inlet volume of the air inlet chamber 44 and the flame injection volume of the burner body 1 are increased. When the lowest flame injection volume of the burner body 1 is still too large to meet the actual use needs, the staff can control the electric telescopic rod 2202 to push Adjusting top Adjusting top 2201 stretches the return spring. Return spring 2207 drives the adjusting baffle and adjusting baffle 2206 to move upward, so that the adjusting baffle 2206 can be used to adjust the fire volume of the fire pipe 2. The adjusting top 2201 moves upward. When moving, the air supply hood 2204 will be driven to move upward and away from the air inlet chamber 4, thereby reducing the air intake volume, that is, the oxygen content, inside the burner body 1 to a certain extent, thereby achieving the purpose of suppressing the amount of fire.
术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明的简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本发明保护内容的限制。The terms "center", "vertical", "horizontal", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings. It is only a simplified description to facilitate the description of the present invention, and does not indicate or imply that the device or element referred to must have a specific orientation. , is a specific orientation structure and operation, and therefore cannot be understood as a limitation on the protection content of the present invention.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310841572.1A CN116857636A (en) | 2023-07-11 | 2023-07-11 | A dust-proof and self-cleaning heat-resistant steel boiler burner and its use method |
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| CN202310841572.1A CN116857636A (en) | 2023-07-11 | 2023-07-11 | A dust-proof and self-cleaning heat-resistant steel boiler burner and its use method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150233579A1 (en) * | 2014-02-14 | 2015-08-20 | Andritz Inc. | Startup burner assembly for recovery boiler and method |
| CN209801464U (en) * | 2018-12-07 | 2019-12-17 | 江苏新泰隆管件有限公司 | burner for boiler |
| CN212893940U (en) * | 2020-07-17 | 2021-04-06 | 聊城研聚新材料有限公司 | Calcium carbide furnace monitoring device for calcium carbide production |
| CN213983558U (en) * | 2020-10-29 | 2021-08-17 | 上海思尉尔能源设备有限公司 | Split type proportion regulation combustor of accurate accuse temperature |
| CN216964059U (en) * | 2022-03-26 | 2022-07-15 | 广州市帝东环保科技有限公司 | RCO's VOCs tail-gas clean-up equipment for fluidized bed |
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2023
- 2023-07-11 CN CN202310841572.1A patent/CN116857636A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150233579A1 (en) * | 2014-02-14 | 2015-08-20 | Andritz Inc. | Startup burner assembly for recovery boiler and method |
| CN209801464U (en) * | 2018-12-07 | 2019-12-17 | 江苏新泰隆管件有限公司 | burner for boiler |
| CN212893940U (en) * | 2020-07-17 | 2021-04-06 | 聊城研聚新材料有限公司 | Calcium carbide furnace monitoring device for calcium carbide production |
| CN213983558U (en) * | 2020-10-29 | 2021-08-17 | 上海思尉尔能源设备有限公司 | Split type proportion regulation combustor of accurate accuse temperature |
| CN216964059U (en) * | 2022-03-26 | 2022-07-15 | 广州市帝东环保科技有限公司 | RCO's VOCs tail-gas clean-up equipment for fluidized bed |
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