CN116836302A - Modified nanocellulose for rolling oil and application thereof - Google Patents
Modified nanocellulose for rolling oil and application thereof Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于轧制油技术领域,具体涉及一种用于轧制油的改性纳米纤维素及其应用。The invention belongs to the technical field of rolling oil, and specifically relates to a modified nanocellulose used in rolling oil and its application.
背景技术Background technique
超高强度钢由于其优异的综合机械性能,在汽车行业、建筑行业、海洋工业、国防工业和航空航天工业等领域有着越来越广泛的应用。近年来,世界各地的钢铁制造企业都开始逐步新增、扩大或升级高强度钢的产能,以满足全球日益增长的市场需求。超高强钢的抗拉强度Rm(σb)>700MPa,屈服强度Re(σs)>550MPa,其生产制造过程中除生产工艺外,冷轧过程中的轧制油也极为关键,因此对生产所使用的润滑介质提出了更高的要求。Due to its excellent comprehensive mechanical properties, ultra-high strength steel is increasingly used in the automotive industry, construction industry, marine industry, defense industry, aerospace industry and other fields. In recent years, steel manufacturing companies around the world have begun to gradually add, expand or upgrade high-strength steel production capacity to meet the growing global market demand. The tensile strength Rm(σb)>700MPa and yield strength Re(σs)>550MPa of ultra-high-strength steel. In addition to the production process, the rolling oil in the cold rolling process is also extremely critical during its manufacturing process. The lubricating medium puts forward higher requirements.
CN109628200A公开了一种高强钢用环保型轧制油及其制备方法。该环保型轧制油的组分组成:基础油,棕榈油,三羟甲基丙烷椰油酸酯,乳化剂,防锈剂,抗氧化剂。制备方法为:将基础油、棕榈油和三羟甲基丙烷椰油酸酯混合后加入乳化剂混合,再升温加入防锈剂和抗氧化剂混合,真空除泡即得环保型轧制油。然而,该轧制油中使用了大量的反式十八碳烯酸作为基础油,在生产超高强钢,特别是硼钢等超高抗拉强度的产品时,产生的高温将导致不饱和键断链,造成油品润滑表现不稳定。CN109628200A discloses an environmentally friendly rolling oil for high-strength steel and a preparation method thereof. The components of this environmentally friendly rolling oil include: base oil, palm oil, trimethylolpropane cocoate, emulsifier, rust inhibitor, and antioxidant. The preparation method is as follows: mix base oil, palm oil and trimethylolpropane cocoate, add emulsifier to mix, then heat up, add anti-rust agent and antioxidant to mix, and vacuum defoaming to obtain environmentally friendly rolling oil. However, this rolling oil uses a large amount of trans-octadecenoic acid as the base oil. When producing ultra-high-strength steel, especially ultra-high tensile strength products such as boron steel, the high temperatures generated will cause unsaturated bonds. The chain is broken, resulting in unstable oil lubrication performance.
CN110408456A公开了一种适合单机架可逆轧机生产高强钢产品用的冷轧轧制油,该轧制油由基础油A、B、C和乳化剂、挤压抗磨剂、抗氧化剂和防锈剂组成,该冷轧轧制油具有满足高强钢生产所需的润滑性能,又具有显著减少生产时散发的油烟及刺激性异味的优点。但其使用了大量的磷酸酯提供极压润滑性能,这对于企业的环保处理提出了更高的要求,若排放不当,有可能造成水资源污染。CN110408456A discloses a cold rolling oil suitable for single-stand reversible rolling mills to produce high-strength steel products. The rolling oil consists of base oils A, B, C and emulsifiers, extrusion anti-wear agents, antioxidants and anti-rust agents. Composed of cold rolling oil, this cold rolling oil has the lubrication properties required for high-strength steel production, and has the advantage of significantly reducing oil smoke and pungent odors emitted during production. However, it uses a large amount of phosphate ester to provide extreme pressure lubrication performance, which places higher requirements on the company's environmental protection. If it is discharged improperly, it may cause water resource pollution.
为了解决现有超高强钢冷轧轧制油技术的不足,急需开发一种油膜强度高,润滑作用好、摩擦力低且组分更加环保的轧制油来满足超高强度钢过程中的需求。In order to solve the shortcomings of the existing ultra-high-strength steel cold-rolling oil technology, it is urgent to develop a rolling oil with high oil film strength, good lubrication, low friction and more environmentally friendly components to meet the needs of the ultra-high-strength steel process. .
发明内容Contents of the invention
针对现有技术的不足,本发明的目的在于提供一种用于轧制油的改性纳米纤维素及其应用。本发明的改性纳米纤维素具有高机械强度,高抗张强度,高弹性模量、高韧性等特点,用于轧制油后可有效增强了轧制油的油膜强度和润滑性能。不仅对金属表面的污垢具有良好的清洗效果,而且防锈能力强,且更加环保、安全。为达此目的,本发明采用以下技术方案:In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a modified nanocellulose for rolling oil and its application. The modified nanocellulose of the present invention has the characteristics of high mechanical strength, high tensile strength, high elastic modulus, high toughness, etc., and can effectively enhance the oil film strength and lubrication performance of the rolling oil after being used in rolling oil. It not only has a good cleaning effect on the dirt on the metal surface, but also has strong anti-rust ability, and is more environmentally friendly and safe. To achieve this goal, the present invention adopts the following technical solutions:
第一方面,本发明提供了一种用于轧制油的改性纳米纤维素,所述用于轧制油的改性纳米纤维素为疏水基团改性的纳米纤维素;In a first aspect, the present invention provides a modified nanocellulose for rolling oil, where the modified nanocellulose for rolling oil is hydrophobic group-modified nanocellulose;
所述疏水基团改性的纳米纤维素的分子结构为The molecular structure of the hydrophobic group-modified nanocellulose is
其中R选自疏水基团,n<300;Where R is selected from hydrophobic groups, n<300;
所述疏水基团来源于脂肪酸、脂肪酸酐、脂肪酸酯、磷酸酯或硅烷偶联剂中的任意一种或至少两种的组合。The hydrophobic group is derived from any one or a combination of at least two of fatty acids, fatty acid anhydrides, fatty acid esters, phosphates or silane coupling agents.
本发明的纳米纤维素通过疏水基团的改性,可在轧制油油膜内部通过纳米纤维素表面多个羟基的氢键相互作用形成了一种牢固的网络状结构,从而有效增强了润滑油油膜强度,同时所述纳米纤维素引入的脂肪酸、脂肪酸酐、磷酸酯或硅烷基团,可进一步提升轧制油边界和极压润滑性能,在辊缝区提供充足的润滑,大大降低其使用时的摩擦力。Through the modification of hydrophobic groups, the nanocellulose of the present invention can form a strong network structure inside the rolling oil film through the hydrogen bond interaction of multiple hydroxyl groups on the surface of the nanocellulose, thereby effectively enhancing the lubricating oil. Oil film strength, while the fatty acid, fatty acid anhydride, phosphate or silane group introduced by the nanocellulose can further improve the rolling oil boundary and extreme pressure lubrication performance, provide sufficient lubrication in the roll gap area, and greatly reduce its use time of friction.
优选地,所述纳米纤维素来源于纤维素纳米纤维、细菌纳米纤维素或纤维素纳米晶体中的任意一种或至少两种的组合。Preferably, the nanocellulose is derived from any one or a combination of at least two of cellulose nanofibers, bacterial nanocellulose or cellulose nanocrystals.
本发明中,通过控制纳米纤维素的长径比,可使改性后的纳米纤维素具有高机械强度,高抗张强度,高弹性模量、高韧性的特点,进而用于轧制油后可更好的提高其润滑性能。In the present invention, by controlling the aspect ratio of nanocellulose, the modified nanocellulose can have the characteristics of high mechanical strength, high tensile strength, high elastic modulus and high toughness, and can be used for rolling oil after It can better improve its lubrication performance.
优选地,所述疏水基团改性的方式包括酯化/乙酰化改性、接枝共聚改性、硅烷偶联剂改性中的任意一种。Preferably, the hydrophobic group modification method includes any one of esterification/acetylation modification, graft copolymerization modification, and silane coupling agent modification.
优选地,所述酯化/乙酰化改性包括使用脂肪酸和/或脂肪酸酐与所述纳米纤维素中的羟基发生亲核取代反应。Preferably, the esterification/acetylation modification includes using fatty acids and/or fatty acid anhydrides to undergo nucleophilic substitution reactions with hydroxyl groups in the nanocellulose.
优选地,所述脂肪酸包括C2-C30脂肪酸,其中C2-C30表示可以选择C2、C3、C4、C5、C6、C7、C8、C9、C10、C11、C12、C13、C14、C15、C16、C17、C18、C19、C20、C21、C22、C23、C24、C25、C26、C27、C28、C29或C30等。Preferably, the fatty acids include C2-C30 fatty acids, wherein C2-C30 means that C2, C3, C4, C5, C6, C7, C8, C9, C10, C11, C12, C13, C14, C15, C16, C17 can be selected , C18, C19, C20, C21, C22, C23, C24, C25, C26, C27, C28, C29 or C30, etc.
优选地,所述脂肪酸酐包括C2-C30脂肪酸酐,其中C2-C30表示可以选择C2、C3、C4、C5、C6、C7、C8、C9、C10、C11、C12、C13、C14、C15、C16、C17、C18、C19、C20、C21、C22、C23、C24、C25、C26、C27、C28、C29或C30等。Preferably, the fatty acid anhydride includes C2-C30 fatty acid anhydride, wherein C2-C30 means that C2, C3, C4, C5, C6, C7, C8, C9, C10, C11, C12, C13, C14, C15, C16 can be selected , C17, C18, C19, C20, C21, C22, C23, C24, C25, C26, C27, C28, C29 or C30, etc.
优选地,所述脂肪酸包括乙酸、丙酸、正丁酸、异丁酸、正戊酸、新戊酸、己酸、壬酸、异壬酸、辛酸、庚酸、正癸酸、新癸酸、月桂酸、棕榈酸、油酸或硬脂酸中的任意一种或至少两种的组合。Preferably, the fatty acids include acetic acid, propionic acid, n-butyric acid, isobutyric acid, n-valeric acid, pivalic acid, caproic acid, nonanoic acid, isononanoic acid, caprylic acid, heptanoic acid, n-decanoic acid, and neodecanoic acid. , any one or a combination of at least two of lauric acid, palmitic acid, oleic acid or stearic acid.
优选地,所述脂肪酸酐包括乙酸酐、丙酸酐、正丁酸酐、异丁酸酐、正戊酸酐、新戊酸酐、己酸酐、壬酸酐、异壬酸酐、辛酸酐、庚酸酐、正癸酸酐、新癸酸酐、月桂酸酐、棕榈酸酐、油酸酐或硬脂酸酐中的任意一种或至少两种的组合。Preferably, the fatty acid anhydride includes acetic anhydride, propionic anhydride, n-butyric anhydride, isobutyric anhydride, n-valeric anhydride, pivalic anhydride, caproic anhydride, nonanoic anhydride, isononanoic anhydride, octanoic anhydride, heptanoic anhydride, n-decanoic anhydride, Any one or a combination of at least two of neodecanoic anhydride, lauric anhydride, palmitic anhydride, oleic anhydride or stearic anhydride.
优选地,所述接枝共聚改性包括通过共价键将脂肪酸酯和/或磷酸酯接枝到纳米纤维素表面。Preferably, the graft copolymerization modification includes grafting fatty acid esters and/or phosphate esters onto the nanocellulose surface through covalent bonds.
优选地,所述脂肪酸酯包括C2-C30脂肪酸单酯、C2-C30脂肪酸二酯、C2-C30脂肪酸三酯或C2-C30脂肪酸四酯中的任意一种或至少两种的组合,上述C2-C30分别独立地可以选择C2、C3、C4、C5、C6、C7、C8、C9、C10、C11、C12、C13、C14、C15、C16、C17、C18、C19、C20、C21、C22、C23、C24、C25、C26、C27、C28、C29或C30等。Preferably, the fatty acid ester includes any one or a combination of at least two of C2-C30 fatty acid monoester, C2-C30 fatty acid diester, C2-C30 fatty acid triester or C2-C30 fatty acid tetraester, the above C2 -C30 can independently select C2, C3, C4, C5, C6, C7, C8, C9, C10, C11, C12, C13, C14, C15, C16, C17, C18, C19, C20, C21, C22, C23 , C24, C25, C26, C27, C28, C29 or C30, etc.
优选地,所述磷酸酯包括C8-C16磷酸酯,其中C8-C16表示可以选择C8、C9、C10、C11、C12、C13、C14、C15或C16等。Preferably, the phosphate ester includes C8-C16 phosphate ester, wherein C8-C16 means that C8, C9, C10, C11, C12, C13, C14, C15 or C16, etc. can be selected.
优选地,所述硅烷偶联剂改性包括通过硅烷偶联剂水解生成的羟基与纳米纤维素的羟基进行结合。Preferably, the silane coupling agent modification includes combining hydroxyl groups generated by hydrolysis of the silane coupling agent with hydroxyl groups of nanocellulose.
优选地,所述硅烷偶联剂包括氨基硅烷、环氧基硅烷、乙烯基硅烷或甲基丙烯酰氧基硅烷中的任意一种或至少两种的组合。Preferably, the silane coupling agent includes any one or a combination of at least two of aminosilane, epoxysilane, vinylsilane or methacryloxysilane.
优选地,所述改性纳米纤维素的直径≤100nm(例如可以为10nm、20nm、30nm、40nm、50nm、60nm、70nm、80nm或90nm等),长度为1-5μm(例如可以为1μm、1.5μm、2μm、2.5μm、3μm、3.5μm、4μm、4.5μm或5μm等)。Preferably, the diameter of the modified nanocellulose is ≤100nm (for example, it can be 10nm, 20nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm or 90nm, etc.), and the length is 1-5 μm (for example, it can be 1 μm, 1.5 μm, 2μm, 2.5μm, 3μm, 3.5μm, 4μm, 4.5μm or 5μm, etc.).
上述数值范围内的其他具体点值均可选择,在此便不再一一赘述。Other specific point values within the above numerical range can be selected, and will not be described one by one here.
第二方面,本发明提供了一种如第一方面所述的用于轧制油的改性纳米纤维素在金属轧制油中的应用。In a second aspect, the present invention provides an application of the modified nanocellulose for rolling oil as described in the first aspect in metal rolling oil.
第三方面,本发明提供了一种环保型超高强钢轧制油,所述环保型超高强钢轧制油的组分按重量份数计包括如第一方面所述的用于轧制油的改性纳米纤维素0.1-2份、天然油脂20-55份、合成酯20-55份、乳化剂0.5-2.5份、极压剂0.5-3份、助溶剂0.1-5份、抗氧剂1-3份、防锈剂1-3份、pH调节剂0.3-1份。In a third aspect, the present invention provides an environmentally friendly ultra-high-strength steel rolling oil. The components of the environmentally-friendly ultra-high-strength steel rolling oil include the rolling oil as described in the first aspect in parts by weight. Modified nanocellulose 0.1-2 parts, natural oil 20-55 parts, synthetic ester 20-55 parts, emulsifier 0.5-2.5 parts, extreme pressure agent 0.5-3 parts, co-solvent 0.1-5 parts, antioxidant 1-3 parts, 1-3 parts of rust inhibitor, 0.3-1 part of pH adjuster.
本发明的环保型超高强钢轧制油通过添加改性纳米纤维素,所述轧制油不仅具有较好的油膜厚度,在辊缝区形成的油膜不易破裂,提高了润滑能力,且在轧制过程中具有更低的轧制力,更加节能,另外在轧制过程中还可提供更高的轧制速度,提高产能,使用本发明添加改性纳米纤维素的轧制油生产的钢材板面更干净,板面反射率更高的产品,可有效提高的产品品质;在轧制过程中产生的铁粉少,油泥少,有效降低企业危废的排放和运营成本。By adding modified nanocellulose to the environmentally friendly ultra-high-strength steel rolling oil of the present invention, the rolling oil not only has a good oil film thickness, but also the oil film formed in the roll gap area is not easy to break, improves the lubrication ability, and can It has lower rolling force during the rolling process and is more energy-saving. In addition, it can also provide higher rolling speed during the rolling process and increase production capacity. The steel plates produced using the rolling oil added with modified nanocellulose of the present invention Products with a cleaner surface and higher surface reflectivity can effectively improve product quality; less iron powder and less sludge are produced during the rolling process, effectively reducing the company's hazardous waste emissions and operating costs.
本发明的环保型超高强钢轧制油中所述用于轧制油的改性纳米纤维素的添加量可以为0.2份、0.4份、0.6份、0.8份、1份、1.2份、1.4份、1.6份或1.8份等;The addition amount of the modified nanocellulose used in the rolling oil in the environmentally friendly ultra-high-strength steel rolling oil of the present invention can be 0.2 parts, 0.4 parts, 0.6 parts, 0.8 parts, 1 part, 1.2 parts, 1.4 parts , 1.6 parts or 1.8 parts, etc.;
所述天然油脂的添加量可以为22份、25份、30份、35份、40份、45份50份或52份等;The added amount of the natural oil can be 22 parts, 25 parts, 30 parts, 35 parts, 40 parts, 45 parts, 50 parts or 52 parts, etc.;
所述合成酯的添加量可以为22份、25份、30份、35份、40份、45份50份或52份等;The added amount of the synthetic ester can be 22 parts, 25 parts, 30 parts, 35 parts, 40 parts, 45 parts, 50 parts or 52 parts, etc.;
所述乳化剂的添加量可以为0.7份、0.9份、1份、1.2份、1.5份、1.8份、2份、2.2份或2.4份等;The added amount of the emulsifier can be 0.7 parts, 0.9 parts, 1 part, 1.2 parts, 1.5 parts, 1.8 parts, 2 parts, 2.2 parts or 2.4 parts, etc.;
所述极压剂的添加量可以为0.7份、0.9份、1份、1.2份、1.5份、1.8份、2份、2.2份、2.5份、2.7份或2.9份等;The added amount of the extreme pressure agent can be 0.7 parts, 0.9 parts, 1 part, 1.2 parts, 1.5 parts, 1.8 parts, 2 parts, 2.2 parts, 2.5 parts, 2.7 parts or 2.9 parts, etc.;
所述助溶剂的添加量可以为0.5份、1份、1.5份、2份、2.5份、3份、3.5份、4份或4.5份等;The added amount of the co-solvent can be 0.5 parts, 1 part, 1.5 parts, 2 parts, 2.5 parts, 3 parts, 3.5 parts, 4 parts or 4.5 parts, etc.;
所述抗氧剂的添加量可以为1.2份、1.5份、1.8份、2份、2.2份、2.5份或2.8份等;The added amount of the antioxidant can be 1.2 parts, 1.5 parts, 1.8 parts, 2 parts, 2.2 parts, 2.5 parts or 2.8 parts, etc.;
所述防锈剂的添加量可以为1.2份、1.5份、1.8份、2份、2.2份、2.5份或2.8份等;The added amount of the anti-rust agent can be 1.2 parts, 1.5 parts, 1.8 parts, 2 parts, 2.2 parts, 2.5 parts or 2.8 parts, etc.;
pH调节剂的添加量可以为0.3份、0.4份、0.5份、0.6份、0.7份、0.8份、0.9份或1份等。The pH adjuster can be added in an amount of 0.3 parts, 0.4 parts, 0.5 parts, 0.6 parts, 0.7 parts, 0.8 parts, 0.9 parts or 1 part, etc.
上述数值范围内的其他具体点值均可选择,在此便不再一一赘述。Other specific point values within the above numerical range can be selected, and will not be described one by one here.
优选地,所述天然油脂包括大豆油、棕榈油、菜籽油或棕榈仁油中的任意一种或至少两种的组合。Preferably, the natural oil includes any one or a combination of at least two of soybean oil, palm oil, rapeseed oil or palm kernel oil.
优选地,所述合成酯包括季戊四醇椰子油酸/油酸混酸四酯、三羟甲基丙烷-单酸三酯、三羟甲基丙烷椰子油酸三酯、新戊二醇-单酸二酯或聚乙二醇椰子油酸二酯中的任意一种或至少两种的组合。Preferably, the synthetic ester includes pentaerythritol coconut oleic acid/oleic acid mixed acid tetraester, trimethylolpropane-monoic acid triester, trimethylolpropane coconut oleic acid triester, neopentyl glycol-monoic acid diester Or any one or a combination of at least two of polyethylene glycol coconut oleic acid diesters.
优选地,所述乳化剂包括脂肪醇聚氧乙烯醚、十六十八醇、十六十八醇醚、乙氧基化十六十八醇或异构十三醇聚氧乙烯醚的任意一种或至少两种的组合。Preferably, the emulsifier includes any one of fatty alcohol polyoxyethylene ether, cetearyl alcohol, cetearyl alcohol ether, ethoxylated cetearyl alcohol or isomeric tridecanol polyoxyethylene ether. or a combination of at least two.
优选地,所述极压剂包括磷酸胺酯、烷基胺磷酸盐、油醇磷酸酯、异十三醇磷酸酯、十二十四醇醚磷酸酯或C12-14叔烷基胺磷酸仲丁基和异丁基混合脂中的任意一种或至少两种的组合。Preferably, the extreme pressure agent includes amine phosphate, alkylamine phosphate, oleyl alcohol phosphate, isotridecanol phosphate, tetradecanol ether phosphate or C12-14 tert-alkylamine phosphate sec-butyl Any one or a combination of at least two of the base and isobutyl mixed greases.
优选地,所述助溶剂包括二乙二醇单丁醚、乙二醇单丁醚、丙二醇丙醚、己二醇或丙二醇中的任意一种或至少两种的组合。Preferably, the co-solvent includes any one or a combination of at least two of diethylene glycol monobutyl ether, ethylene glycol monobutyl ether, propylene glycol propyl ether, hexylene glycol or propylene glycol.
优选地,所述抗氧剂包括4,4-亚甲基双(2,6-二叔丁基苯酚)和/或2,6-二叔丁基-a-二甲氨基-对甲酚。Preferably, the antioxidant includes 4,4-methylenebis(2,6-di-tert-butylphenol) and/or 2,6-di-tert-butyl-a-dimethylamino-p-cresol.
优选地,所述防锈剂包括甲基苯并三氮唑、苯并三氮唑或苯三唑衍生物中中的任意一种或至少两种的组合。Preferably, the rust inhibitor includes any one or a combination of at least two of methylbenzotriazole, benzotriazole or benzotriazole derivatives.
优选地,所述pH调节剂包括异辛酸和/或二环己胺。Preferably, the pH adjuster includes isooctanoic acid and/or dicyclohexylamine.
第四方面,本发明提供了一种如第三方面所述的环保型超高强钢轧制油的制备方法,所述制备方法包括:In a fourth aspect, the present invention provides a method for preparing environmentally friendly ultra-high-strength steel rolling oil as described in the third aspect. The preparation method includes:
(1)将天然油脂升温至80-92℃(例如可以为80℃、82℃、85℃、87℃、89℃、90℃或91℃等),然后加入抗氧剂和防锈剂,混合均质;(1) Heat the natural oil to 80-92°C (for example, it can be 80°C, 82°C, 85°C, 87°C, 89°C, 90°C or 91°C, etc.), then add antioxidants and anti-rust agents, and mix homogeneous;
(2)向步骤(1)均质后得混合物中加入合成酯,混合均质;(2) Add synthetic ester to the mixture obtained after homogenization in step (1), mix and homogenize;
(3)降温至40-50℃(例如可以为41℃、42℃、43℃、44℃、45℃、46℃47℃、48℃或49℃等)后加入如第一方面所述的用于轧制油的改性纳米纤维素、乳化剂、极压剂、助溶剂、pH调节剂,搅拌均质后即得。(3) Cool the temperature to 40-50°C (for example, it can be 41°C, 42°C, 43°C, 44°C, 45°C, 46°C, 47°C, 48°C or 49°C, etc.) and then add the ingredients as described in the first aspect. It is obtained by mixing and homogenizing modified nanocellulose, emulsifier, extreme pressure agent, co-solvent and pH regulator of rolling oil.
上述数值范围内的其他具体点值均可选择,在此便不再一一赘述。Other specific point values within the above numerical range can be selected, and will not be described one by one here.
第五方面,本发明提供了一种如第三方面所述的环保型超高强钢轧制油的使用方法,所述方法包括:在轧制过程中,将所述环保型超高强钢轧制油分散在去离子水中,形成乳化液体系,以乳化液的形式进行轧制,所述乳化液体系的pH为4-5(例如pH可以为4、4.5或5等),电导率<300μs/cm(例如可以为50μs/cm、100μs/cm、150μs/cm、200μs/cm或250μs/cm等),颗粒度为5-10μm(例如可以为5μm、6μm、7μm、8μm、9μm或10μm等);In the fifth aspect, the present invention provides a method for using the environmentally friendly ultra-high-strength steel rolling oil as described in the third aspect. The method includes: during the rolling process, rolling the environmentally-friendly ultra-high-strength steel. The oil is dispersed in deionized water to form an emulsion system, and rolling is performed in the form of an emulsion. The pH of the emulsion system is 4-5 (for example, the pH can be 4, 4.5 or 5, etc.), and the conductivity is <300 μs/ cm (for example, it can be 50μs/cm, 100μs/cm, 150μs/cm, 200μs/cm or 250μs/cm, etc.), and the particle size is 5-10μm (for example, it can be 5μm, 6μm, 7μm, 8μm, 9μm or 10μm, etc.) ;
所述乳化液体系中所述环保型超高强钢轧制油的质量浓度为1%-3%(例如可以为1.2%、1.5%、1.8%、2%、2.2%、2.5%或2.8%等)。The mass concentration of the environmentally friendly ultra-high strength steel rolling oil in the emulsion system is 1%-3% (for example, it can be 1.2%, 1.5%, 1.8%, 2%, 2.2%, 2.5% or 2.8%, etc. ).
上述数值范围内的其他具体点值均可选择,在此便不再一一赘述。Other specific point values within the above numerical range can be selected, and will not be described one by one here.
与现有技术相比,本发明至少具有以下有益效果:Compared with the prior art, the present invention at least has the following beneficial effects:
(1)本发明的纳米纤维素通过疏水基团的改性,可在轧制油油膜内部通过纳米纤维素表面多个羟基的氢键相互作用形成了一种牢固的网络状结构,从而有效增强了润滑油油膜强度,同时所述纳米纤维素引入的脂肪酸、脂肪酸酐、磷酸酯或硅烷基团,可进一步提升轧制油边界和极压润滑性能,在辊缝区提供充足的润滑,大大降低其使用时的摩擦力。(1) The nanocellulose of the present invention can form a strong network structure through the hydrogen bond interaction of multiple hydroxyl groups on the surface of the nanocellulose inside the rolling oil film through the modification of hydrophobic groups, thereby effectively strengthening the The strength of the lubricating oil film is improved. At the same time, the fatty acids, fatty acid anhydrides, phosphates or silane groups introduced by the nanocellulose can further improve the rolling oil boundary and extreme pressure lubrication properties, provide sufficient lubrication in the roll gap area, and greatly reduce The friction during its use.
(2)本发明的环保型超高强钢轧制油通过添加改性纳米纤维素,所述轧制油不仅具有较好的油膜厚度,在辊缝区形成的油膜不易破裂,提高了润滑能力,且在轧制过程中具有更低的轧制力,更加节能,另外在轧制过程中还可提供更高的轧制速度,提高产能,使用本发明添加改性纳米纤维素的轧制油生产的钢材板面更干净,板面反射率更高的产品,可有效提高的产品品质;在轧制过程中产生的铁粉少,油泥少,有效降低企业危废的排放和运营成本。(2) By adding modified nanocellulose to the environmentally friendly ultra-high-strength steel rolling oil of the present invention, the rolling oil not only has a good oil film thickness, but also the oil film formed in the roll gap area is not easy to break, thus improving the lubrication ability. In addition, it has lower rolling force during the rolling process and is more energy-saving. In addition, it can also provide higher rolling speed during the rolling process and increase production capacity. It is produced by using the rolling oil added with modified nanocellulose of the present invention. The steel plate surface is cleaner and the plate surface reflectivity is higher, which can effectively improve the product quality; less iron powder and less sludge are produced during the rolling process, effectively reducing the company's hazardous waste emissions and operating costs.
(3)本发明提供的环保型超高强钢轧制油的制备方法简单,使用便捷,易于工业化应用。(3) The environmentally friendly ultra-high-strength steel rolling oil provided by the present invention has a simple preparation method, is convenient to use, and is easy for industrial application.
具体实施方式Detailed ways
下面通过具体实施方式来进一步说明本发明的技术方案。本领域技术人员应该明了,所述实施例仅仅是帮助理解本发明,不应视为对本发明的具体限制。The technical solution of the present invention will be further described below through specific implementations. Those skilled in the art should understand that the embodiments are only to help understand the present invention and should not be regarded as specific limitations of the present invention.
本发明实施例所用纳米纤维素均购买自上海麦克林生化科技有限公司;The nanocellulose used in the examples of the present invention was purchased from Shanghai McLean Biochemical Technology Co., Ltd.;
所述月桂酸甘油二酯购买自湖北鑫红利化工有限公司;The lauric acid diglyceride was purchased from Hubei Xinhongli Chemical Co., Ltd.;
所述二棕榈酸甘油酯购买自上海禾午生物科技有限公司;The glyceryl dipalmitate was purchased from Shanghai Hewu Biotechnology Co., Ltd.;
所述甲基丙烯酰氧基丙基三甲氧基硅烷购买自湖北巨胜科技有限公司;The methacryloyloxypropyltrimethoxysilane was purchased from Hubei Jusheng Technology Co., Ltd.;
其他原料只要购买自正规经销商均可使用。Other raw materials can be used as long as they are purchased from regular dealers.
实施例1Example 1
本实施例提供了一种用于轧制油的改性纳米纤维素,所述用于轧制油的改性纳米纤维素通过月桂酸与纳米纤维素的羟基发生亲核取代反应得到,所述用于轧制油的改性纳米纤维素的结构如下(平均聚合度为200):This embodiment provides a modified nanocellulose for rolling oil. The modified nanocellulose for rolling oil is obtained through a nucleophilic substitution reaction between lauric acid and the hydroxyl group of nanocellulose. The structure of modified nanocellulose used in rolling oil is as follows (average degree of polymerization is 200):
所述改性后纳米纤维素的直径为70±20nm,长度为3±1μm。The modified nanocellulose has a diameter of 70±20 nm and a length of 3±1 μm.
实施例2Example 2
本实施例提供了一种用于轧制油的改性纳米纤维素,通过C13磷酸酯改性纳米纤维素,所述用于轧制油的改性纳米纤维素的结构如下(平均聚合度150):This embodiment provides a modified nanocellulose for rolling oil, which is modified by C13 phosphate ester. The structure of the modified nanocellulose for rolling oil is as follows (average degree of polymerization 150 ):
所述改性后纳米纤维素的直径为80±20nm,长度为3±1μm。The modified nanocellulose has a diameter of 80±20 nm and a length of 3±1 μm.
实施例3Example 3
本实施例提供了一种用于轧制油的改性纳米纤维素,所述用于轧制油的改性纳米纤维素通过γ―甲基丙烯酰氧基丙基三甲氧基硅烷(KH570)水解生成的羟基与纳米纤维素的羟基进行结合得到,所述用于轧制油的改性纳米纤维素的结构如下(平均聚合度为100):This embodiment provides a modified nanocellulose for rolling oil. The modified nanocellulose for rolling oil is made of γ-methacryloyloxypropyltrimethoxysilane (KH570). The hydroxyl groups generated by hydrolysis are combined with the hydroxyl groups of nanocellulose. The structure of the modified nanocellulose used in rolling oil is as follows (average degree of polymerization is 100):
所述纳米纤维素的直径为70±20nm,长度为3±1μm。The diameter of the nanocellulose is 70±20nm and the length is 3±1μm.
实施例4-9Example 4-9
本实施例提供了六种用于轧制油的改性纳米纤维素,所述改性纳米纤维素与实施例1的区别仅在于疏水基团不同,所述疏水改性基团见表1。This embodiment provides six kinds of modified nanocellulose for rolling oil. The difference between the modified nanocellulose and Example 1 is only in the hydrophobic group. The hydrophobic modified group is shown in Table 1.
表1Table 1
应用例1Application example 1
本实施例中提供一种环保型超高强钢轧制油,所述环保型超高强钢轧制油的组分按重量份数计包括:实施例1制备得到的用于轧制油的改性纳米纤维素1.5份、天然油脂40份(其中棕榈油20份、大豆油20份)、合成酯48.5份(其中三羟甲基丙烷单酸三酯23.5份、三羟甲基丙烷椰子油酸三酯25份)、乳化剂(脂肪酸聚氧乙烯醚AEO-9)1.5份、极压剂(磷酸胺)2份、助溶剂(丙二醇)2.5份、抗氧剂[4,4-亚甲基双(2,6-二叔丁基苯酚)]1.5份、防锈剂(苯并三氮唑)2份、pH调节剂(二环己胺)0.5份。This embodiment provides an environmentally friendly ultra-high-strength steel rolling oil. The components of the environmentally-friendly ultra-high-strength steel rolling oil include, in parts by weight: modified rolling oil prepared in Example 1 1.5 parts of nanocellulose, 40 parts of natural oils (including 20 parts of palm oil and 20 parts of soybean oil), 48.5 parts of synthetic esters (including 23.5 parts of trimethylolpropane monoacid triester, trimethylolpropane coconut oleic acid triester 25 parts of ester), 1.5 parts of emulsifier (fatty acid polyoxyethylene ether AEO-9), 2 parts of extreme pressure agent (amine phosphate), 2.5 parts of cosolvent (propylene glycol), antioxidant [4,4-methylene bis (2,6-di-tert-butylphenol)] 1.5 parts, rust inhibitor (benzotriazole) 2 parts, pH adjuster (dicyclohexylamine) 0.5 parts.
所述环保型超高强钢轧制油的制备方法为:The preparation method of the environmentally friendly ultra-high-strength steel rolling oil is:
(1)将天然油脂升温至85℃,然后加入抗氧剂和防锈剂,混合均质;(1) Heat the natural oil to 85°C, then add antioxidants and anti-rust agents, mix and homogenize;
(2)向步骤(1)均质后得混合物中加入合成酯,混合均质;(2) Add synthetic ester to the mixture obtained after homogenization in step (1), mix and homogenize;
(3)降温至45℃后加入用于轧制油的改性纳米纤维素、乳化剂、极压剂、助溶剂、pH调节剂,搅拌均质后即得。(3) After cooling to 45°C, add modified nanocellulose, emulsifier, extreme pressure agent, co-solvent, and pH regulator for rolling oil, stir and homogenize, and obtain the result.
应用例2-9Application Example 2-9
本实施例中提供八种环保型超高强钢轧制油,所述环保型超高强钢轧制油与应用例1的区别仅在于所述用于轧制油的改性纳米纤维素等量替换为实施例2-9制备得到的用于轧制油的改性纳米纤维素,其余组分及添加量保持不变,所述制备方法参照应用例1。This embodiment provides eight environmentally friendly ultra-high-strength steel rolling oils. The only difference between the environmentally-friendly ultra-high-strength steel rolling oils and Application Example 1 is that the modified nanocellulose used in the rolling oil is replaced by equal amounts. It is the modified nanocellulose for rolling oil prepared in Examples 2-9. The remaining components and addition amounts remain unchanged. The preparation method is as described in Application Example 1.
对比应用例1Comparative application example 1
本对比应用例中提供一种环保型超高强钢轧制油,所述环保型超高强钢轧制油与应用例1的区别仅在于不添加用于轧制油的改性纳米纤维素,其减少量由助溶剂补足,其余组分及添加量保持不变,制备方法参照应用例1。This comparative application example provides an environmentally friendly ultra-high-strength steel rolling oil. The only difference between the environmentally-friendly ultra-high-strength steel rolling oil and Application Example 1 is that it does not add modified nanocellulose for rolling oil. The reduced amount is made up by the co-solvent, and the remaining components and added amounts remain unchanged. The preparation method is as described in Application Example 1.
对比应用例2Comparative application example 2
本对比应用例中提供一种环保型超高强钢轧制油,所述环保型超高强钢轧制油与应用例1的区别仅在于所述用于轧制油的改性纳米纤维素等量替换为未经改性的纳米纤维素,其余组分及添加量保持不变,制备方法参照应用例1。This comparative application example provides an environmentally friendly ultra-high-strength steel rolling oil. The only difference between the environmentally-friendly ultra-high-strength steel rolling oil and Application Example 1 is that the equivalent amount of modified nanocellulose used in the rolling oil is Replace it with unmodified nanocellulose, and keep the other components and addition amounts unchanged. The preparation method is as described in Application Example 1.
对比应用例3Comparative application example 3
本对比应用例中提供一种环保型超高强钢轧制油,所述环保型超高强钢轧制油与应用例2的区别仅在于所述用于轧制油的改性纳米纤维素等量替换为C13磷酸酯(结构为:),其余组分及添加量保持不变,制备方法参照应用例1。This comparative application example provides an environmentally friendly ultra-high-strength steel rolling oil. The only difference between the environmentally-friendly ultra-high-strength steel rolling oil and Application Example 2 is that the equivalent amount of modified nanocellulose used in the rolling oil is Replaced with C13 phosphate (structure: ), the remaining components and addition amounts remain unchanged, and the preparation method refers to Application Example 1.
测试例1油膜厚度评测Test Example 1 Oil Film Thickness Evaluation
测试方法:将应用例1-9、对比应用例1-3的样品以及市售样品的样品使用EHD超薄油膜厚度测定仪进行测试,所述仪器转速800mm/s,结果见表2。Test method: The samples of Application Examples 1-9, Comparative Application Examples 1-3 and commercially available samples were tested using an EHD ultra-thin oil film thickness measuring instrument. The instrument rotated at 800mm/s. The results are shown in Table 2.
表2Table 2
测试例2摩擦性能测试Test Example 2 Friction Performance Test
将应用例1-9、对比应用例1-3的样品以及市售样品的样品分别用四球摩擦实验机测定四球PB值,使用RCP往复动摩擦实验机测定RCP摩擦系数;The samples of Application Examples 1-9, Comparative Application Examples 1-3 and commercially available samples were measured using a four-ball friction testing machine to measure the four-ball PB value, and the RCP reciprocating friction testing machine was used to measure the RCP friction coefficient;
(1)四球PB值测试方法为参照GB/T12583-1998进行;(1) The four-ball PB value test method is carried out with reference to GB/T12583-1998;
(2)RCP摩擦系数测试方法为涂5uL样品至钢球表面,在设置的条件(225℃下,载荷4.5kg)下,让钢球在钢板上往复运动至少40周期;之后取第2~5个周期的摩擦系数平均值为RCP摩擦系数。结果见表3。(2) The RCP friction coefficient test method is to apply 5uL sample to the surface of the steel ball. Under the set conditions (225℃, load 4.5kg), let the steel ball reciprocate on the steel plate for at least 40 cycles; then take the 2nd to 5th The average friction coefficient of each cycle is the RCP friction coefficient. The results are shown in Table 3.
表3table 3
由表2-3的测试数据可以看出,本发明应用例1-9中所述超高强钢轧制油相较于市售产品具有更高的油膜厚度,更高的四球PB值以及更低RCP摩擦系数,其油膜厚度均在883mm以上,四球PB值在170kgf以上,RCP摩擦系数均低于0.068,说明本发明所述轧制油有很强的抗耐磨性,降低了轧制过程中轧材表面发生局部大塑性变形的几率,从而有效减轻粘辊现象。It can be seen from the test data in Table 2-3 that the ultra-high-strength steel rolling oil described in Application Examples 1-9 of the present invention has higher oil film thickness, higher four-ball PB value and lower The RCP friction coefficient, the oil film thickness is above 883mm, the four-ball PB value is above 170kgf, and the RCP friction coefficient is below 0.068, indicating that the rolling oil of the present invention has strong wear resistance and reduces the friction during the rolling process. The probability of local large plastic deformation occurring on the surface of the rolled material can effectively reduce the roll sticking phenomenon.
对比应用例1中,当所述轧制油中不添加本发明的改性纳米纤维素时,其油膜厚度及四球PB值明显要低,且RCP摩擦系数更高,说明轧制油的抗磨性明显较差。In Comparative Application Example 1, when the modified nanocellulose of the present invention is not added to the rolling oil, the oil film thickness and four-ball PB value are significantly lower, and the RCP friction coefficient is higher, indicating the anti-wear properties of the rolling oil. Performance is significantly worse.
对比应用例2中,当纳米纤维素不进行改性时,其添加到轧制油后并不能提高轧制油的抗磨性。In Comparative Application Example 2, when nanocellulose is not modified, its addition to rolling oil cannot improve the wear resistance of rolling oil.
对比应用例3中,当所述轧制油中添加常规的润滑成分时,其润滑表现也不如添加疏水改性纤维素的轧制油样品。In Comparative Application Example 3, when conventional lubricating components are added to the rolling oil, its lubricating performance is not as good as the rolling oil sample added with hydrophobic modified cellulose.
申请人声明,本发明通过上述实施例来说明本发明的用于轧制油的改性纳米纤维素及其应用,但本发明并不局限于上述实施例,即不意味着本发明必须依赖上述实施例才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The applicant declares that the present invention illustrates the modified nanocellulose for rolling oil and its application through the above embodiments, but the present invention is not limited to the above embodiments, which does not mean that the present invention must rely on the above. Embodiments can be implemented. Those skilled in the art should understand that any improvements to the present invention, equivalent replacement of raw materials of the product of the present invention, addition of auxiliary ingredients, selection of specific methods, etc., all fall within the protection scope and disclosure scope of the present invention.
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