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CN116810235A - Non-notch steel pipe welding equipment and welding process - Google Patents

Non-notch steel pipe welding equipment and welding process Download PDF

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Publication number
CN116810235A
CN116810235A CN202311046828.6A CN202311046828A CN116810235A CN 116810235 A CN116810235 A CN 116810235A CN 202311046828 A CN202311046828 A CN 202311046828A CN 116810235 A CN116810235 A CN 116810235A
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China
Prior art keywords
steel pipe
welding
bracket
pipe
internal
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CN202311046828.6A
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Chinese (zh)
Inventor
袁令军
赵普
于远航
李威呈
刘凯松
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Tianjin Yuan Tai De Run Pipe Group Co ltd
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Tianjin Yuan Tai De Run Pipe Group Co ltd
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Priority to CN202311046828.6A priority Critical patent/CN116810235A/en
Publication of CN116810235A publication Critical patent/CN116810235A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/053Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/06Tubes

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The application provides a welding device and a welding process for a seamless steel tube, wherein the welding device comprises a steel tube bracket, a frame, an outer welding machine head, a rotating device and an inner welding assembly, wherein a plurality of steel tube brackets are transversely and coaxially arranged on a base at intervals, the plurality of steel tube brackets jointly support the steel tube, the steel tube can transversely and coaxially reciprocate at the upper end of the steel tube bracket, the frame is arranged at one side of the steel tube bracket, and the outer welding machine head is arranged at one side of the frame facing the steel tube bracket in a cantilever manner; a long shaft rod is coaxially arranged above the steel pipe brackets, an inner welding machine component is arranged at the end part of the supporting rod, rotating devices are arranged between the steel pipe brackets at intervals, and a pipe outer clamping mechanism is arranged on the frame. The technical scheme adopts an inner and outer double-side welding process to manufacture the welded steel pipe, and the full-automatic welding arrangement ensures that the welding seams inside and outside the steel pipe reach a smooth and intact welding surface result, and the welding seam effect inside the steel pipe is same smooth and consistent with the welding seam effect outside the steel pipe.

Description

一种无缺口钢管焊接设备及焊接工艺Notchless steel pipe welding equipment and welding process

技术领域Technical field

本申请属于机械加工领域,涉及钢管加工,尤其是涉及一种无缺口钢管焊接设备及焊接工艺。This application belongs to the field of mechanical processing, relates to steel pipe processing, and in particular relates to a notch-less steel pipe welding equipment and welding process.

背景技术Background technique

焊接钢管的制备方法将钢板或钢带弯曲成管状,进行焊接,即得到所述焊接钢管。检索发现以下已公开专利,焊接钢管的制造方法(CN1050556C)以下工序组成:向钢带的两侧边端部供给高频电流,把该两个端部预热至钢带融点以下的温度;用挤压辊对该两个端部加压,形成包含对接缝的对接部;在挤压点的附近,用能够熔融钢带整个厚度的高密度能量束照射,焊接该两个端部;用该挤压辊以能充分防止焊接缺陷的加压量加压。The preparation method of the welded steel pipe is to bend the steel plate or steel strip into a tubular shape and perform welding to obtain the welded steel pipe. The search found the following published patent, the manufacturing method of welded steel pipe (CN1050556C), which consists of the following steps: supply high-frequency current to both ends of the steel strip, and preheat the two ends to a temperature below the melting point of the steel strip; The extrusion roller presses the two ends to form a butt portion including a butt seam; near the extrusion point, a high-density energy beam capable of melting the entire thickness of the steel strip is irradiated to weld the two ends; This squeeze roll pressurizes with a pressurizing amount sufficient to prevent welding defects.

现有钢管产品通常采用外部焊机焊接的方式进行加工,但是,现有钢管的加工方式焊缝质量存在不一致的问题,尤其是对于钢管壁厚较大且尺寸较大的钢管,容易出现焊缝不连续或端部缺口的问题,影响最终的钢管产品质量。Existing steel pipe products are usually processed by external welding machines. However, the existing steel pipe processing methods have inconsistent weld quality. Especially for steel pipes with larger wall thickness and larger size, welds are prone to appear. Problems with discontinuities or end gaps affect the quality of the final steel pipe product.

发明内容Contents of the invention

为了有效解决上述问题,本申请提供一种结构简单、设计合理、操作方便、稳定可靠的无缺口钢管焊接工艺。In order to effectively solve the above problems, this application provides a notch-free steel pipe welding process with simple structure, reasonable design, convenient operation, stable and reliable.

一种无缺口钢管焊接设备,其特征在于:包括钢管托架、机架、外焊机头、转动装置以及内焊组件,在基座上横向同轴间隔安装有多个钢管托架,该多个钢管托架共同支撑钢管,钢管能够在钢管托架上端横向同轴往复传动,在钢管托架一侧安装有机架,机架朝向钢管托架的一侧悬臂式安装有外焊机头以及管外夹持机构;在钢管托架的上方同轴安装长轴杆,长轴杆的端部安装内焊机组件,在钢管托架之间间隔设置有多个转动装置。A kind of unnotched steel pipe welding equipment, which is characterized in that it includes a steel pipe bracket, a frame, an external welding head, a rotating device and an internal welding component. A plurality of steel pipe brackets are installed transversely and coaxially spaced on the base. Two steel pipe brackets jointly support the steel pipe. The steel pipe can be transversely coaxially reciprocated at the upper end of the steel pipe bracket. A rack is installed on one side of the steel pipe bracket. The rack is cantilevered toward the side of the steel pipe bracket with an external welding head and Pipe external clamping mechanism; a long shaft rod is coaxially installed above the steel pipe bracket, an internal welding machine assembly is installed at the end of the long shaft rod, and multiple rotating devices are arranged at intervals between the steel pipe brackets.

通过采用上述技术方案,采用内焊外焊一体机加工钢管,首先钢管进行定位设置,外焊机头从钢管外部对钢管进行第一次焊接加工,完成后转动装置驱动钢管进行翻转,将对接缝转到下方,再开启内焊组件对钢管内部的对接缝进行第二次焊接,从而对钢管的对接缝进行外部、内部双面焊接,使焊缝内外都保持较好的性能,第二次焊接补偿第一次焊接可能存在的缺口,解决焊缝可能出现缺口的问题。By adopting the above technical solution, an integrated machine with internal welding and external welding is used to process the steel pipe. First, the steel pipe is positioned and set, and the external welding machine head performs the first welding process on the steel pipe from the outside of the steel pipe. After completion, the rotating device drives the steel pipe to flip over and dock it. Turn the seam downward, then open the internal welding assembly to weld the butt joint inside the steel pipe for the second time, so as to perform external and internal double-sided welding of the butt joint of the steel pipe, so that the weld can maintain good performance both inside and outside. The secondary welding compensates for the possible gaps in the first welding and solves the problem of possible gaps in the weld.

采用多个同轴的钢管托架能够实现钢管的轴向移动,采用转动装置实现钢管同轴转动,配合焊机的加工工艺,准确控制钢管移动。The use of multiple coaxial steel pipe brackets can realize the axial movement of the steel pipe, and the use of a rotating device to realize the coaxial rotation of the steel pipe, and cooperate with the processing technology of the welding machine to accurately control the movement of the steel pipe.

而且,所述钢管托架包括固定支架、轴辊以及轴辊电机,两个固定支架对称固装在基座上,在两侧的固定支架之间安装有轴辊,轴辊中心直径小,两侧制有向外侧增大的对称圆锥形结构,轴辊的两端制有支撑轴转动安装在固定支架内,其中一端的支撑轴连接轴辊电机。Moreover, the steel pipe bracket includes a fixed bracket, a shaft roller and a shaft roller motor. The two fixed brackets are symmetrically fixed on the base. A shaft roller is installed between the fixed brackets on both sides. The center diameter of the shaft roller is small. The side structure has a symmetrical conical structure that increases outward. The two ends of the shaft roller are equipped with support shafts that are rotated and installed in the fixed bracket. The support shaft at one end is connected to the shaft roller motor.

通过采用上述技术方案,钢管托架能够有效支撑钢管,并且能够配合多种不同规格直径的钢管进行加工,轴辊转动能带动钢管移动,多个轴辊同步动作,保证钢管移动稳定可靠。By adopting the above technical solution, the steel pipe bracket can effectively support the steel pipe, and can be processed with a variety of steel pipes of different specifications and diameters. The rotation of the shaft roller can drive the movement of the steel pipe, and the multiple shaft rollers move synchronously to ensure stable and reliable movement of the steel pipe.

而且,所述外焊机头主架设置在底座上方的机架上,机架导向设置在横向轨道上,机架带动外焊机头沿钢管轴向往复移动,外焊机头主架下部安装有外部焊枪,外部焊枪的一侧还安装有撒料管,在外焊机头主架上还安装有一回收管,该回收管的管尾部通过管路连接焊料回收装置,回收管的管口设置在焊枪一侧并间隔设置。Moreover, the main frame of the external welding head is set on the frame above the base, and the frame guide is set on the transverse track. The frame drives the external welding head to reciprocate along the axial direction of the steel pipe. The lower part of the main frame of the external welding head is installed. There is an external welding gun, and a material spreading pipe is installed on one side of the external welding gun. A recovery pipe is also installed on the main frame of the external welding head. The tail of the recovery pipe is connected to the solder recovery device through a pipeline. The nozzle of the recovery pipe is set at One side of the welding gun and set at intervals.

通过采用上述技术方案,外焊机头随机架直线移动,还可以设置多个焊枪提升焊接效率,保证钢管焊接质量,并且回收结构能够将剩余焊料回收,再次利用,节约成本。By adopting the above technical solution, the external welding head moves linearly with the frame, and multiple welding guns can be set up to improve welding efficiency and ensure the quality of steel pipe welding. The recycling structure can recover the remaining solder and reuse it, saving costs.

而且,所述内焊机组件包括内部焊枪、导向轮以及内部焊料回收管,内部焊枪安装在长轴杆端部,在内部焊枪一侧的长轴杆上安装有多个带有支架的导向轮,导向轮支撑在钢管内壁。Moreover, the internal welding machine assembly includes an internal welding gun, a guide wheel and an internal solder recovery pipe. The internal welding gun is installed at the end of a long shaft. A plurality of guide wheels with brackets are installed on the long shaft on one side of the internal welding gun. , the guide wheel is supported on the inner wall of the steel pipe.

通过采用上述技术方案,保证内部焊枪的工作能够稳定可靠的进行,保证管内焊缝的同轴度。By adopting the above technical solution, it is ensured that the work of the internal welding gun can be carried out stably and reliably, and the coaxiality of the welding seam in the pipe is ensured.

而且,在内部焊枪一侧安装有内部焊料回收管,内部焊料回收管的管口与内部焊枪间隔设置,通过管路连接到到焊料回收装置。Moreover, an internal solder recovery pipe is installed on one side of the internal welding gun. The nozzle of the internal solder recovery pipe is spaced apart from the internal welding gun and is connected to the solder recovery device through a pipeline.

通过采用上述技术方案,能够回收内部焊接后钢管上剩余的焊料,再次循环利用,节约助焊剂使用量。By adopting the above technical solution, the remaining solder on the steel pipe after internal welding can be recovered and recycled again, thus saving the amount of flux used.

而且,所述管外夹持机构包括吊架、夹持油缸、固定架、连杆、夹臂、钢刷压头,吊架安装在机架上,吊架下端两侧均安装有一夹持油缸,该夹持油缸的活塞杆下端相对铰装两个夹臂,夹臂的下部安装有钢刷压头,吊架下端中部安装固定架,固定架相对铰装两个连杆,该两个连杆的另一端分别铰装在夹臂中部;夹持油缸的活塞杆上下移动,带动夹臂摆转从而夹紧或放松钢管。Moreover, the outer pipe clamping mechanism includes a hanger, a clamping cylinder, a fixed frame, a connecting rod, a clamp arm, and a steel brush pressure head. The hanger is installed on the frame, and a clamping oil cylinder is installed on both sides of the lower end of the hanger. , the lower end of the piston rod of the clamping cylinder has two clamping arms hinged relative to each other. The lower part of the clamping arm is equipped with a steel brush pressure head. A fixing frame is installed in the middle of the lower end of the hanger. Two connecting rods are hinged relative to the fixed frame. The two connecting rods are hinged relative to each other. The other end of the rod is hinged in the middle of the clamp arm; the piston rod of the clamping cylinder moves up and down, driving the clamp arm to swing to clamp or loosen the steel pipe.

通过采用上述技术方案,能够根据钢管直径调节夹臂之间的夹持角度,从而根据钢管尺寸控制钢管的外形圆弧度,并且能够上下调节,提供可调节的压力进一步保证钢管焊接质量。By adopting the above technical solution, the clamping angle between the clamping arms can be adjusted according to the diameter of the steel pipe, thereby controlling the arc of the steel pipe according to the size of the steel pipe, and can be adjusted up and down to provide adjustable pressure to further ensure the quality of steel pipe welding.

而且,所述转动装置包括螺杆支架、螺杆、转盘支架、转盘以及外套,螺杆支架固定在钢管径向两侧的基座上,螺杆支架水平安装有螺杆,螺杆上对称啮合驱动安装两个转盘支架,两个转盘支架制有反向内螺纹,螺杆转动能够带动两个转盘支架反向移动;转盘支架上分别安装有转盘,在转盘外圆周套有环形的外套。Moreover, the rotating device includes a screw bracket, a screw, a turntable bracket, a turntable and a jacket. The screw bracket is fixed on the base on both sides of the steel pipe in the radial direction. The screw bracket is horizontally installed with a screw, and two turntable brackets are installed on the screw in a symmetrical meshing manner. , the two turntable brackets are made with reverse internal threads, and the rotation of the screw can drive the two turntable brackets to move in the opposite direction; a turntable is installed on the turntable bracket respectively, and an annular jacket is set on the outer circumference of the turntable.

通过采用上述技术方案,能够实现钢管在原位置进行自转,多个转动装置共同驱动钢管转动,转动速度稳定可靠。By adopting the above technical solution, the steel pipe can be rotated in its original position. Multiple rotating devices jointly drive the steel pipe to rotate, and the rotation speed is stable and reliable.

而且,在钢管径向两侧对称设置有多组一一对应的夹杆,夹杆之间的间距能够调节。Moreover, multiple sets of one-to-one corresponding clamping rods are symmetrically arranged on both sides of the steel pipe in the radial direction, and the spacing between the clamping rods can be adjusted.

通过采用上述技术方案,能够从两侧限制钢管的位置,配合管外夹持机构从上方压力,以及夹角限位,全面控制钢管的圆周形状。By adopting the above technical solution, the position of the steel pipe can be limited from both sides, and the circumferential shape of the steel pipe can be fully controlled by cooperating with the pressure from above by the clamping mechanism outside the pipe and the included angle limit.

一种无缺口钢管焊接工艺,其特征在于:采用以下步骤:A notch-less steel pipe welding process is characterized by adopting the following steps:

1.将钢带弯曲成管状的钢管主体,钢带的两个侧边相对接形成对接缝,钢管主体放置在钢管托架上,对接缝位于上方;1. Bend the steel strip into a tubular steel pipe main body. The two sides of the steel strip meet to form a butt joint. The steel pipe main body is placed on the steel pipe bracket with the butt joint above;

2.在钢管主体的径向两侧设置多组夹杆使对接缝限位固定,在对接缝两端分别焊接固定一延长板,延长板同时连接对接缝两侧的钢管主体侧边;2. Set multiple sets of clamping rods on both radial sides of the steel pipe main body to limit and fix the butt joints. An extension plate is welded and fixed at both ends of the butt joints. The extension plates are simultaneously connected to the sides of the steel pipe main body on both sides of the butt joints. ;

(3)在钢管主体的对接缝上铺设焊料,焊料延伸铺设到两端部的延长板上,外焊机头沿着对接缝从钢管主体一端向钢管主体另一端进行直线焊接,焊缝两端均延续到延长板上;外焊过程中管外夹持机构下压贴紧钢管主体外壁;(3) Lay the welding material on the butt joint of the steel pipe body, and extend the solder to the extension plates at both ends. The external welding head performs linear welding along the butt joint from one end of the steel pipe body to the other end of the steel pipe body. The welding seam Both ends are extended to the extension plate; during the external welding process, the outer clamping mechanism of the pipe is pressed down and close to the outer wall of the main body of the steel pipe;

(4)完成外焊后,松开夹杆,转动装置驱动钢管主体同轴转动,将对接缝转动到正下方,与内焊组件对正,然后,钢管托架驱动钢管主体轴向移动,内焊焊枪沿对接缝在钢管主体的内部进行直线焊接,焊缝两端均延伸至延长板上;(4) After completing the external welding, loosen the clamping rod, and the rotating device drives the steel pipe main body to rotate coaxially, rotate the butt joint directly downward, and align it with the internal welding component. Then, the steel pipe bracket drives the steel pipe main body to move axially. The internal welding gun performs linear welding inside the steel pipe body along the butt joint, and both ends of the welding seam extend to the extension plate;

(5)内焊完成后,采用激光切割机将钢管主体两端的延长板切割去除。(5) After the internal welding is completed, use a laser cutting machine to cut and remove the extension plates at both ends of the steel pipe body.

采用上述技术方案,在加工过程中,外焊加工时移动焊机,钢管保持不动,保证第一次焊接钢管形状达到预设圆弧度;内焊加工时,过程是轴向移动钢管,内焊机头不动,防止内焊机移动偏离对接缝直线,也是因为经过第一次外焊加工后钢管稳定性较好,轴向移动不会造成钢管变形。Using the above technical solution, during the processing, the welding machine is moved during external welding and the steel pipe remains stationary to ensure that the shape of the steel pipe reaches the preset arc for the first welding; during internal welding, the process is to move the steel pipe axially, and the steel pipe is moved internally. The welding head does not move to prevent the internal welding machine from moving away from the straight line of the butt joint. This is also because the steel pipe has better stability after the first external welding process, and axial movement will not cause deformation of the steel pipe.

而且,步骤(4)过程中,内焊开始之前,调节转动装置放松钢管;Moreover, during step (4), before internal welding starts, adjust the rotating device to loosen the steel pipe;

内焊加工同时,管外夹持机构下压贴紧钢管主体。At the same time as the internal welding is being processed, the outer clamping mechanism of the pipe is pressed down and close to the main body of the steel pipe.

通过采用上述技术方案,能够减小转动机构对于钢管的摩擦力,便于钢管直线移动;By adopting the above technical solution, the friction force of the rotating mechanism on the steel pipe can be reduced, which facilitates the linear movement of the steel pipe;

通过采用上述技术方案,多个管外夹持机构有效辅助支撑钢管,从上方两侧夹持钢管,确保钢管形状不变,防止钢管变形。By adopting the above technical solution, multiple external pipe clamping mechanisms effectively assist in supporting the steel pipe and clamp the steel pipe from both sides above to ensure that the shape of the steel pipe remains unchanged and prevent the steel pipe from deforming.

综上所述,本申请包括以下至少一种有益技术效果:To sum up, this application includes at least one of the following beneficial technical effects:

1.本技术方案采用内外双侧焊接工艺加工制作焊接钢管,全自动的焊接设置保证钢管内部及外部的焊缝均达到平整完好的焊接面结果,钢管内部焊缝与外部焊缝效果同样平整连贯,无漏点凹坑。1. This technical solution uses internal and external double-sided welding processes to produce welded steel pipes. The fully automatic welding setting ensures that the internal and external welds of the steel pipe achieve a flat and intact welding surface. The internal and external welds of the steel pipe are equally smooth and consistent. , no leaks or pits.

2.本装置设置有整体限位装置,并且的焊接位置设置有随限位装置,进一步保证焊接位置的钢管连接后两侧板的同心度。2. This device is equipped with an integral limiting device, and the welding position is equipped with a subsequent limiting device to further ensure the concentricity of the two side plates after the steel pipe is connected at the welding position.

3、焊接时焊缝两端的钢管外加延长板,起到端部定位的作用,并且内外焊接沿线都会延伸到延长板上,保证端部无缺口,提升焊接钢管产品质量,本方法加工完成后的钢管,只需要切割多余的延长板,钢管整体长度都可保留,操作简单,提升加工效率。3. During welding, the steel pipes at both ends of the weld are added with extension plates, which play the role of end positioning, and the internal and external welding lines will extend to the extension plates to ensure that there are no gaps at the ends and improve the quality of the welded steel pipe products. After processing by this method, For steel pipes, only the excess extension plates need to be cut, and the entire length of the steel pipe can be retained. The operation is simple and the processing efficiency is improved.

附图说明Description of the drawings

图1是焊接装置整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the welding device.

图2是钢管轴向结构示意图。Figure 2 is a schematic diagram of the axial structure of the steel pipe.

图3是转动装置示意图。Figure 3 is a schematic diagram of the rotating device.

图4是外焊机头结构示意图。Figure 4 is a schematic diagram of the structure of the external welding head.

图5是夹杆限位示意图。Figure 5 is a schematic diagram of the clamp rod limit.

附图标记:1、钢管;2、长轴杆;3、机架;4、管外夹持机构;5、外焊机头;6、钢管托架;7、转动装置;8、夹杆;9、内部焊料回收管;10、内部焊枪;11、导向轮;101、钢管主体;102、对接缝;103、延长板;401、吊架;402、夹持油缸;403、固定架;404、连杆;405、夹臂;406、钢刷压头;501、回收管;502、外焊机头主架;503、撒料管;504、外部焊枪;601、轴辊;602、固定支架;603、轴辊电机;701、外套;702、转盘;703、转动电机;704、转盘支架;705、螺杆;706、螺杆支架。Reference signs: 1. Steel pipe; 2. Long shaft; 3. Frame; 4. Pipe external clamping mechanism; 5. External welding head; 6. Steel pipe bracket; 7. Rotating device; 8. Clamping rod; 9. Internal solder recovery pipe; 10. Internal welding gun; 11. Guide wheel; 101. Steel pipe body; 102. Butt joint; 103. Extension plate; 401. Hanger; 402. Clamping cylinder; 403. Fixed frame; 404 , connecting rod; 405, clamping arm; 406, steel brush pressure head; 501, recovery pipe; 502, external welding head main frame; 503, spreading pipe; 504, external welding gun; 601, shaft roller; 602, fixed bracket ; 603. Shaft roller motor; 701. Jacket; 702. Turntable; 703. Rotating motor; 704. Turntable bracket; 705. Screw; 706. Screw bracket.

具体实施方式Detailed ways

以下结合附图对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with the accompanying drawings.

一种无缺口钢管焊接设备,包括钢管托架6、机架3、外焊机头5、转动装置7以及内焊组件,在基座上横向同轴间隔安装有多个钢管托架6,钢管托架6的结构参见附图2所示,钢管托架6包括固定支架602、轴辊601以及轴辊电机603,两个固定支架602对称固装在基座上,在两侧的固定支架602之间安装有轴辊601,轴辊601的中心直径小,两侧制有向外侧增大的对称圆锥形结构;轴辊601的两端制有支撑轴转动安装在固定支架内,其中一段的支撑轴连接轴辊电机603,轴辊电机603能够驱动轴辊601转动从而带动钢管轴向移动。A kind of non-notch steel pipe welding equipment, including a steel pipe bracket 6, a frame 3, an external welding head 5, a rotating device 7 and an internal welding component. A plurality of steel pipe brackets 6 are installed at horizontal and coaxial intervals on the base. The steel pipe The structure of the bracket 6 is shown in Figure 2. The steel pipe bracket 6 includes a fixed bracket 602, a shaft roller 601 and a shaft roller motor 603. The two fixed brackets 602 are symmetrically fixed on the base. The fixed brackets 602 on both sides A shaft roller 601 is installed between them. The center diameter of the shaft roller 601 is small, and both sides are formed with symmetrical conical structures that increase outward. The two ends of the shaft roller 601 are equipped with support shafts and are rotated and installed in a fixed bracket. One section of the shaft roller 601 is The support shaft is connected to the shaft roller motor 603, and the shaft roller motor 603 can drive the shaft roller 601 to rotate to drive the steel pipe to move axially.

该多个钢管托架共同支撑钢管1,钢管1能够在钢管托架上端横向同轴往复传动,在钢管托架一侧安装有机架3,机架3朝向钢管托架6的一侧悬臂式安装有外焊机头5;外焊机头5包括外焊机头主架502、外部焊枪504以及撒料管503,外焊机头主架502设置在底座上方的机架3上,机架3导向设置在横向轨道上,横向轨道与钢管轴向平行,机架能够带动外焊机头横向往复移动;外焊机头主架502下部安装有三支外部焊枪504,外部焊枪504分别连接有焊丝卷轴同步供应焊丝;三支外部焊枪504的枪头方向均向中部集中,焊枪加工位置集中在同一交点,保证焊接质量;为了提升安全性,在三支焊枪504的外则安装有防护盒,防护盒的一侧还安装有撒料管503,在焊接时同步铺撒助焊剂。在外焊机头主架502上还安装有一回收管501,该回收管501的管尾部通过管路连接焊料回收装置,回收管的管口设置在焊枪一侧并间隔设置,通过负压吸入使用后剩余的助焊剂,可循环使用。The plurality of steel pipe brackets jointly support the steel pipe 1. The steel pipe 1 can be transversely coaxially reciprocated at the upper end of the steel pipe bracket. A frame 3 is installed on one side of the steel pipe bracket. The frame 3 is cantilevered toward the side of the steel pipe bracket 6. An external welding head 5 is installed; the external welding head 5 includes an external welding head main frame 502, an external welding gun 504 and a material spreading pipe 503. The external welding head main frame 502 is arranged on the frame 3 above the base. The frame 3. The guide is set on a transverse track, which is parallel to the axial direction of the steel pipe. The frame can drive the external welding head to move back and forth laterally; three external welding guns 504 are installed at the lower part of the main frame 502 of the external welding head, and the external welding guns 504 are respectively connected with welding wires. The reels supply welding wire simultaneously; the gun heads of the three external welding guns 504 are all concentrated toward the middle, and the processing positions of the welding guns are concentrated at the same intersection to ensure welding quality; in order to improve safety, protective boxes are installed outside the three welding guns 504 to protect A spreading pipe 503 is also installed on one side of the box to spread flux simultaneously during welding. A recovery pipe 501 is also installed on the main frame 502 of the external welding head. The tail end of the recovery pipe 501 is connected to a solder recovery device through a pipeline. The nozzle of the recovery pipe is set on the side of the welding gun and is spaced apart. After use, it is inhaled through negative pressure. The remaining flux can be recycled.

在钢管托架的上方同轴安装长轴杆2,长轴杆2的端部安装内焊机组件,内焊机组件包括内部焊枪10、导向轮11以及内部焊料回收管9,内部焊枪10安装在长轴杆2端部,内部焊枪10为两支且枪头朝向集中于钢管对接缝上的一点,在内部焊枪10一侧的安装有多个带有支架的导向轮11,导向轮支撑在钢管内壁,支撑内部焊枪焊并且保证与钢管之间移动灵活无阻力;在内部焊枪10的一侧安装有内部焊料回收管9,内部焊料回收管9的管口与内部焊枪10间隔设置,通过管路连接到到焊料回收装置。A long shaft rod 2 is coaxially installed above the steel pipe bracket. An internal welding machine assembly is installed at the end of the long shaft rod 2. The internal welding machine assembly includes an internal welding gun 10, a guide wheel 11 and an internal solder recovery pipe 9. The internal welding gun 10 is installed At the end of the long shaft 2, there are two internal welding guns 10 with the gun heads facing a point concentrated on the butt joint of the steel pipe. A plurality of guide wheels 11 with brackets are installed on one side of the internal welding gun 10. The guide wheels support The inner wall of the steel pipe supports the internal welding gun welding and ensures flexible and resistance-free movement with the steel pipe; an internal solder recovery pipe 9 is installed on one side of the internal welding gun 10, and the nozzle of the internal solder recovery pipe 9 is spaced apart from the internal welding gun 10. The pipeline is connected to the solder recovery device.

在机架上安装有多组管外夹持机构4,当内焊机组件工作时管外夹持机构4下压,夹持钢管保持钢管对接缝对齐,管外夹持机构4包括吊架401、夹持油缸402、固定架403、连杆404、夹臂405、钢刷压头406,吊架401安装在机架3上,吊架401下端两侧均安装有一夹持油缸402,该夹持油缸402的活塞杆下端相对铰装两个夹臂405,夹臂405的下部安装有钢刷压头406;吊架401下端中部安装固定架403,固定架403相对铰装两个连杆404,该两个连杆404的另一端分别铰装在夹臂405中部;夹持油缸402的活塞杆上下移动,带动夹臂405摆转从而夹紧或放松钢管1。钢刷压头406压紧钢管1外壁保持钢管1圆弧度,而不会造成太大摩擦力,防止损伤钢管1。Multiple sets of pipe outer clamping mechanisms 4 are installed on the frame. When the internal welding machine assembly is working, the pipe outer clamping mechanism 4 is pressed down to clamp the steel pipe and keep the steel pipe butt joints aligned. The pipe outer clamping mechanism 4 includes a hanger. 401. Clamping cylinder 402, fixed frame 403, connecting rod 404, clamping arm 405, steel brush pressure head 406, hanger 401 is installed on the frame 3, and a clamping cylinder 402 is installed on both sides of the lower end of the hanger 401. Two clamping arms 405 are hinged to the lower end of the piston rod of the clamping cylinder 402, and a steel brush pressure head 406 is installed at the lower part of the clamping arm 405; a fixing frame 403 is installed in the middle of the lower end of the hanger 401, and two connecting rods are hinged to the fixing frame 403 to face each other. 404, the other ends of the two connecting rods 404 are respectively hinged in the middle of the clamp arm 405; the piston rod of the clamping cylinder 402 moves up and down, driving the clamp arm 405 to swing to clamp or loosen the steel pipe 1. The steel brush pressure head 406 presses the outer wall of the steel pipe 1 to maintain the arc of the steel pipe 1 without causing too much friction to prevent damage to the steel pipe 1.

在钢管托架6之间间隔设置有多个转动装置7,转动装置7能够驱动钢管同轴转动。转动装置7包括螺杆支架706、螺杆705、转盘支架704、转盘702、转动电机703,螺杆支架706固定在钢管1径向两侧的基座上,螺杆支架706上水平安装有螺杆705,螺杆705上对称啮合驱动安装两个转盘支架704,两个转盘支架704制有反向内螺纹,螺杆转动能够带动两个转盘支架反向移动,同步夹紧或放松钢管;转盘支架704上分别安装有转盘702,每个转盘702的转轴均驱动连接一个转动电机703,转动电机驱动转盘转动,从而带动钢管1转动。A plurality of rotating devices 7 are arranged at intervals between the steel pipe brackets 6, and the rotating devices 7 can drive the steel pipes to rotate coaxially. The rotating device 7 includes a screw bracket 706, a screw 705, a turntable bracket 704, a turntable 702, and a rotating motor 703. The screw bracket 706 is fixed on the base on both radial sides of the steel pipe 1. The screw bracket 706 is horizontally installed with a screw 705. The screw 705 Two turntable brackets 704 are installed on the upper symmetrical meshing drive. The two turntable brackets 704 are made with reverse internal threads. The rotation of the screw can drive the two turntable brackets to move in the opposite direction, and synchronously clamp or loosen the steel pipe; the turntable brackets 704 are respectively equipped with turntables. 702. The rotating shaft of each turntable 702 is drivingly connected to a rotating motor 703. The rotating motor drives the turntable to rotate, thereby driving the steel pipe 1 to rotate.

在转盘702的外圆周套有环形的外套701,增加转盘与钢管外壁之间的摩擦力。An annular jacket 701 is placed on the outer circumference of the turntable 702 to increase the friction between the turntable and the outer wall of the steel pipe.

在钢管1径向两侧对称设置有多组一一对应的夹杆8,夹杆8之间的间距能够调节,夹杆8竖直设置从两侧限位支撑钢管1,防止管状钢带对齐的侧边向两侧外散。Multiple sets of one-to-one corresponding clamping rods 8 are symmetrically arranged on both sides of the steel pipe 1 in the radial direction. The distance between the clamping rods 8 can be adjusted. The clamping rods 8 are arranged vertically to limit the position of the steel pipe 1 from both sides to prevent the alignment of the tubular steel strips. The sides spread out to both sides.

一种无缺口钢管焊接工艺,采用以下步骤:A notchless steel pipe welding process using the following steps:

3.将钢带弯曲成管状的钢管主体101,钢带的两个侧边相对接形成对接缝102,钢管主体101放置在钢管托架上,对接缝102位于上方;3. Bend the steel strip into a tubular steel pipe main body 101, and the two sides of the steel strip are connected to form a butt joint 102. The steel pipe main body 101 is placed on the steel pipe bracket, and the butt joint 102 is located above;

4.在钢管主体101的径向两侧设置多组夹杆8使对接缝限位固定,在对接缝102的两端分别焊接固定一延长板103,延长板103同时连接对接缝102两侧的管状钢带侧边,进一步锁定钢管主体101的端部对接位置延伸焊缝加工长度;4. Set multiple sets of clamping rods 8 on both radial sides of the steel pipe body 101 to limit and fix the butt joints. An extension plate 103 is welded and fixed at both ends of the butt joints 102. The extension plates 103 are connected to the butt joints 102 at the same time. The sides of the tubular steel strips on both sides further lock the end butt position of the steel pipe body 101 to extend the weld processing length;

(3)外焊,在钢管主体101的对接缝102上铺设焊料,焊料延伸铺设到两端部的延长板103上,外焊机头5沿着对接缝102从钢管主体101一端向钢管主体101另一端进行直线移动,进行焊接,将钢管主体101焊接制成圆管,焊缝两端均延续到延长板上;(3) External welding, lay solder on the butt joint 102 of the steel pipe main body 101, and extend the solder to the extension plates 103 at both ends. The external welding head 5 moves along the butt joint 102 from one end of the steel pipe main body 101 to the steel pipe. The other end of the main body 101 moves linearly and is welded. The steel pipe main body 101 is welded into a round pipe, and both ends of the weld are extended to the extension plate;

与此同时,焊料回收装置回收焊接之后钢管主体101上剩余的焊料,送入回收仓等待循环使用;At the same time, the solder recovery device recovers the remaining solder on the steel pipe body 101 after welding and sends it to the recovery bin to wait for recycling;

与此同时,管外夹持机构4下压贴紧钢管主体101外壁保证钢管圆弧度;At the same time, the pipe outer clamping mechanism 4 presses down and is close to the outer wall of the steel pipe body 101 to ensure the arc of the steel pipe;

(4)完成外焊后,松开夹杆,转动装置7驱动钢管主体101同轴转动,将对接缝102转动到正下方,与内焊组件对正;然后开启内焊组件,同时开启钢管托架6驱动钢管1轴向移动,配合内焊组件,沿对接缝102在钢管主体101的内部进行直线焊接,使钢管内部焊缝无漏点,保证钢管焊接质量,焊缝两端均延伸至延长板上;(4) After completing the external welding, loosen the clamping rod, and the rotating device 7 drives the steel pipe body 101 to rotate coaxially, rotate the butt joint 102 directly downward, and align it with the internal welding component; then open the internal welding component and open the steel pipe at the same time The bracket 6 drives the steel pipe 1 to move axially, cooperates with the internal welding assembly, and performs linear welding inside the steel pipe body 101 along the butt joint 102, so that there are no leakage points in the internal weld of the steel pipe, ensuring the welding quality of the steel pipe, and both ends of the weld extend. to the extension board;

在此过程中,内焊组件同步回收使用之后剩余的焊料,通过管道传送入回收仓等待循环使用;During this process, the remaining solder after internal soldering components are synchronously recycled and sent to the recycling bin through pipelines to wait for recycling;

在此过程中,管外夹持机构4下压贴紧钢管主体101外壁保证钢管圆弧度。During this process, the outer pipe clamping mechanism 4 presses down and is close to the outer wall of the steel pipe body 101 to ensure the arc of the steel pipe.

在此过程中,再次调节夹杆8固定钢管,并且调节转动装置放松钢管从而减小对钢管的摩擦阻力;During this process, adjust the clamping rod 8 again to fix the steel pipe, and adjust the rotating device to loosen the steel pipe to reduce the frictional resistance to the steel pipe;

(5)内焊完成后,等待钢管冷却,人工采用激光切割机将圆管两端的延长板103切割去除。(5) After the internal welding is completed, wait for the steel pipe to cool, and manually use a laser cutting machine to cut and remove the extension plates 103 at both ends of the round pipe.

延长板103的尺寸无固定要求,保证对焊料的支撑效果即可,延长板制有与圆管相近的弧度,焊接高度与对接缝位置外表面齐平。There is no fixed requirement for the size of the extension plate 103, as long as the support effect for the solder is ensured. The extension plate has a curvature similar to that of the round pipe, and the welding height is flush with the outer surface of the butt joint.

外焊移动焊机,钢管保持不动,保证第一次焊接钢管形状达到预设圆弧度;内焊过程是轴向移动钢管,内焊组件不动,是由于内焊机缺乏有效定位支撑,防止内焊机移动偏离对接缝直线。When moving the welding machine for external welding, the steel pipe remains stationary to ensure that the shape of the steel pipe reaches the preset arc for the first welding. During the internal welding process, the steel pipe is moved axially and the internal welding components do not move. This is due to the lack of effective positioning support for the internal welding machine. Prevent the internal welding machine from moving away from the straight line of the butt joint.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application shall be covered by the scope of protection of the present application. Inside.

Claims (10)

1.一种无缺口钢管焊接设备,其特征在于:包括钢管托架(6)、机架(3)、外焊机头(5)、转动装置(7)以及内焊组件,在基座上横向同轴间隔安装有多个钢管托架(6),该多个钢管托架(6)共同支撑钢管(1),钢管(1)能够在钢管托架(6)上端横向同轴往复传动,在钢管托架(6)一侧安装有机架(3),机架(3)朝向钢管托架(6)的一侧悬臂式安装有外焊机头(5)以及管外夹持机构(4);在钢管托架(6)的上方同轴安装长轴杆(2),长轴杆(2)的端部安装内焊机组件,在钢管托架(6)之间间隔设置有多个转动装置(7)。1. A kind of unnotched steel pipe welding equipment, characterized by: including a steel pipe bracket (6), a frame (3), an external welding head (5), a rotating device (7) and an internal welding component, on a base A plurality of steel pipe brackets (6) are installed at horizontal and coaxial intervals. The plurality of steel pipe brackets (6) jointly support the steel pipe (1). The steel pipe (1) can be transversely coaxially reciprocated at the upper end of the steel pipe bracket (6). A frame (3) is installed on one side of the steel pipe bracket (6), and an external welding head (5) and a pipe external clamping mechanism (5) are cantilevered on the side of the frame (3) facing the steel pipe bracket (6). 4); Install the long shaft rod (2) coaxially above the steel pipe bracket (6), install the internal welding machine assembly at the end of the long shaft rod (2), and set multiple intervals between the steel pipe brackets (6) A rotating device (7). 2.根据权利要求1所述的无缺口钢管焊接设备,其特征在于:所述钢管托架(6)包括固定支架(602)、轴辊(601)以及轴辊电机(603),两个固定支架(602)对称固装在基座上,在两侧的固定支架(602)之间安装有轴辊(601),轴辊(601)中心直径小,两侧制有向外侧增大的对称圆锥形结构,轴辊(601)的两端制有支撑轴转动安装在固定支架(602)内,其中一端的支撑轴连接轴辊电机(603)。2. The notch-free steel pipe welding equipment according to claim 1, characterized in that: the steel pipe bracket (6) includes a fixed bracket (602), a shaft roller (601) and a shaft roller motor (603), two fixed The bracket (602) is symmetrically fixed on the base, and a shaft roller (601) is installed between the fixed brackets (602) on both sides. The center diameter of the shaft roller (601) is small, and there are symmetrical holes on both sides that increase outward. It has a conical structure, and the two ends of the shaft roller (601) are equipped with support shafts to rotate and be installed in the fixed bracket (602). The support shaft at one end is connected to the shaft roller motor (603). 3.根据权利要求1所述的无缺口钢管焊接设备,其特征在于:所述外焊机头(5)包括外焊机头主架(502)、外部焊枪(504)、撒料管(503)以及回收管(501),外焊机头主架(502)设置在底座上方的机架(3)上,机架(3)导向设置在横向轨道上,外焊机头主架(502)下部安装有外部焊枪(504),外部焊枪(504)的一侧还安装有撒料管(503),在外焊机头主架(502)上还安装有一回收管(501),该回收管(501)的管尾部通过管路连接焊料回收装置,回收管(501)的管口设置在外部焊枪(504)一侧并间隔设置。3. The notch-free steel pipe welding equipment according to claim 1, characterized in that: the external welding head (5) includes an external welding head main frame (502), an external welding gun (504), and a spreading pipe (503 ) and the recovery pipe (501), the main frame of the external welding head (502) is set on the frame (3) above the base, the guide of the frame (3) is set on the transverse rail, the main frame of the external welding head (502) An external welding gun (504) is installed at the lower part. A spreading pipe (503) is also installed on one side of the external welding gun (504). A recovery pipe (501) is also installed on the main frame of the external welding head (502). The recovery pipe (501) The tube tail of 501) is connected to the solder recovery device through a pipeline, and the nozzle of the recovery tube (501) is arranged on one side of the external welding gun (504) and is arranged at intervals. 4.根据权利要求1所述的无缺口钢管焊接设备,其特征在于:所述内焊机组件包括内部焊枪(10)、导向轮(11)以及内部焊料回收管(501),内部焊枪(10)安装在长轴杆(2)端部,在内部焊枪(10)一侧的长轴杆(2)上安装有多个带有支架的导向轮(11),导向轮(11)支撑在钢管(1)内壁。4. The notch-free steel pipe welding equipment according to claim 1, characterized in that: the internal welding machine assembly includes an internal welding gun (10), a guide wheel (11) and an internal solder recovery pipe (501), and the internal welding gun (10) ) is installed at the end of the long shaft (2). A plurality of guide wheels (11) with brackets are installed on the long shaft (2) on the side of the internal welding gun (10). The guide wheels (11) are supported on the steel pipe. (1) Inner wall. 5.根据权利要求4所述的无缺口钢管焊接设备,其特征在于:在内部焊枪一侧安装有内部焊料回收管(9),内部焊料回收管(9)的管口与内部焊枪(10)间隔设置,通过管路连接到到焊料回收装置。5. The notch-free steel pipe welding equipment according to claim 4, characterized in that: an internal solder recovery pipe (9) is installed on one side of the internal welding gun, and the nozzle of the internal solder recovery pipe (9) is in contact with the internal welding gun (10). The intervals are set up and connected to the solder recovery device through pipelines. 6.根据权利要求1所述的无缺口钢管焊接设备,其特征在于:所述管外夹持机构(4)包括吊架(401)、夹持油缸(402)、固定架(403)、连杆(404)、夹臂(405)、钢刷压头(406),吊架(401)安装在机架(3)上,吊架(401)下端两侧均安装有一夹持油缸(402),该夹持油缸(402)的活塞杆下端相对铰装两个夹臂(405),夹臂(405)的下部安装有钢刷压头(406),吊架(401)下端中部安装固定架(403),固定架(403)相对铰装两个连杆(404),该两个连杆(404)的另一端分别铰装在夹臂(405)中部;夹持油缸(402)的活塞杆上下移动,带动夹臂(405)摆转从而夹紧或放松钢管(1)。6. The notch-free steel pipe welding equipment according to claim 1, characterized in that: the pipe outer clamping mechanism (4) includes a hanger (401), a clamping cylinder (402), a fixed frame (403), and a connecting rod. Rod (404), clamping arm (405), steel brush pressure head (406), hanger (401) are installed on the frame (3), and a clamping cylinder (402) is installed on both sides of the lower end of the hanger (401) , the lower end of the piston rod of the clamping cylinder (402) is hinged with two clamping arms (405) relative to each other. A steel brush pressure head (406) is installed at the lower part of the clamping arm (405), and a fixing frame is installed in the middle of the lower end of the hanger (401). (403), the fixed frame (403) is hinged with two connecting rods (404) relative to each other, and the other ends of the two connecting rods (404) are respectively hinged with the middle part of the clamping arm (405); the piston of the clamping cylinder (402) is The rod moves up and down, driving the clamping arm (405) to swing to clamp or loosen the steel pipe (1). 7.根据权利要求1所述的无缺口钢管焊接设备,其特征在于:所述转动装置(7)包括螺杆支架(706)、螺杆(705)、转盘支架(704)、转盘(702)以及外套(701),螺杆支架(706)固定在钢管(1)径向两侧的基座上,螺杆支架(706)水平安装有螺杆(705),螺杆(705)上对称啮合驱动安装两个转盘支架(704),两个转盘支架(704)制有反向内螺纹,螺杆(705)转动能够带动两个转盘支架(704)反向移动;转盘支架(704)上分别安装有转盘(702),在转盘(702)外圆周套有环形的外套(701)。7. The notch-free steel pipe welding equipment according to claim 1, characterized in that: the rotating device (7) includes a screw bracket (706), a screw (705), a turntable bracket (704), a turntable (702) and a jacket. (701), the screw bracket (706) is fixed on the base on both radial sides of the steel pipe (1), the screw bracket (706) is horizontally installed with a screw rod (705), and two turntable brackets are installed on the screw rod (705) for symmetrical meshing and driving (704), the two turntable brackets (704) are made with reverse internal threads, and the rotation of the screw (705) can drive the two turntable brackets (704) to move in the opposite direction; the turntable brackets (704) are respectively equipped with turntables (702), An annular jacket (701) is placed on the outer circumference of the turntable (702). 8.根据权利要求1所述的无缺口钢管焊接设备,其特征在于:在钢管(1)径向两侧对称设置有多组一一对应的夹杆(8),夹杆(8)之间的间距能够调节。8. The notch-free steel pipe welding equipment according to claim 1, characterized in that: there are multiple sets of one-to-one corresponding clamping rods (8) symmetrically arranged on both sides of the steel pipe (1) in the radial direction, and between the clamping rods (8) The spacing can be adjusted. 9.一种无缺口钢管焊接工艺,其特征在于:采用以下步骤:9. A notch-free steel pipe welding process, characterized by adopting the following steps: 将钢带弯曲成管状的钢管主体(101),钢带的两个侧边相对接形成对接缝(102),钢管主体(101)放置在钢管托架6上,对接缝(102)位于上方;The steel strip is bent into a tubular steel pipe main body (101), and the two sides of the steel strip are connected to form a butt joint (102). The steel pipe main body (101) is placed on the steel pipe bracket 6, and the butt joint (102) is located above; above 在钢管主体(101)的径向两侧设置多组夹杆(8)使对接缝(102)限位固定,在对接缝(102)的两端分别焊接固定一延长板(103),延长板(103)同时连接对接缝(102)两侧的钢管主体(101)侧边;Multiple sets of clamping rods (8) are provided on both radial sides of the steel pipe main body (101) to limit and fix the butt joint (102). An extension plate (103) is welded and fixed at both ends of the butt joint (102). The extension plate (103) simultaneously connects the sides of the steel pipe main body (101) on both sides of the butt joint (102); (3)在钢管主体(101)的对接缝(102)上铺设焊料,焊料延伸铺设到两端部的延长板(103)上,外焊机头(5)沿着对接缝(102)从钢管主体(101)一端向钢管主体(101)另一端进行直线移动,进行焊接,将钢管主体(101)焊接制成圆管,焊缝两端均延续到延长板(103)上;(3) Lay solder on the butt joint (102) of the steel pipe body (101), extend the solder to the extension plates (103) at both ends, and install the external welding head (5) along the butt joint (102) Move linearly from one end of the steel pipe main body (101) to the other end of the steel pipe main body (101), and perform welding. The steel pipe main body (101) is welded into a round pipe, and both ends of the weld are extended to the extension plate (103); 管外夹持机构(4)下压贴紧钢管主体(101)外壁;The pipe outer clamping mechanism (4) presses down and is close to the outer wall of the steel pipe main body (101); (4)完成外焊后,松开夹杆,转动装置(7)驱动钢管主体同轴转动,将对接缝(102)转动到正下方,与内焊组件对正,然后,钢管托架(6)驱动钢管主体(101)轴向移动,内焊焊枪沿对接缝(102)在钢管主体(101)的内部进行直线焊接,焊缝两端均延伸至延长板(103)上;(4) After completing the external welding, loosen the clamping rod, and the rotating device (7) drives the steel pipe body to rotate coaxially, rotate the butt joint (102) directly downward, and align it with the internal welding component. Then, the steel pipe bracket (102) 6) Drive the steel pipe main body (101) to move axially, and the internal welding gun performs linear welding inside the steel pipe main body (101) along the butt joint (102), and both ends of the welding seam extend to the extension plate (103); (5)内焊完成后,采用激光切割机将钢管主体(101)两端的延长板(103)切割去除。(5) After the internal welding is completed, use a laser cutting machine to cut and remove the extension plates (103) at both ends of the steel pipe main body (101). 10.根据权利要求9所述的无缺口钢管焊接工艺,其特征在于:步骤(4)过程中,内焊开始之前,调节转动装置(7)放松钢管(1);10. The notch-free steel pipe welding process according to claim 9, characterized in that: during step (4), before starting internal welding, adjust the rotating device (7) to loosen the steel pipe (1); 内焊加工同时,管外夹持机构(4)下压贴紧钢管主体(101)的外壁。At the same time as the internal welding is being performed, the outer pipe clamping mechanism (4) presses down and is close to the outer wall of the steel pipe main body (101).
CN202311046828.6A 2023-08-19 2023-08-19 Non-notch steel pipe welding equipment and welding process Pending CN116810235A (en)

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