CN116818025B - Step metal-coated fiber grating high-temperature vibration composite sensor and monitoring method - Google Patents
Step metal-coated fiber grating high-temperature vibration composite sensor and monitoring method Download PDFInfo
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- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
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- G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
- G01H9/00—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by using radiation-sensitive means, e.g. optical means
- G01H9/004—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by using radiation-sensitive means, e.g. optical means using fibre optic sensors
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- G01K11/32—Measuring temperature based upon physical or chemical changes not covered by groups G01K3/00, G01K5/00, G01K7/00 or G01K9/00 using changes in transmittance, scattering or luminescence in optical fibres
- G01K11/3206—Measuring temperature based upon physical or chemical changes not covered by groups G01K3/00, G01K5/00, G01K7/00 or G01K9/00 using changes in transmittance, scattering or luminescence in optical fibres at discrete locations in the fibre, e.g. using Bragg scattering
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Abstract
Description
技术领域Technical field
本发明涉及光纤传感检测设备技术领域,尤其涉及一种阶跃金属镀层光纤光栅高温振动复合传感器及监测方法。The invention relates to the technical field of optical fiber sensing and detection equipment, and in particular to a step metal-coated fiber grating high-temperature vibration composite sensor and a monitoring method.
背景技术Background technique
近年来,高温下的温度、振动测量已经广泛应用航空航天、能源行业、汽车工业等领域。严酷的热环境和振动环境下为会引发一系列问题,如热疲劳、热冲击等,这些问题会使机械设备的可靠性降低、寿命缩短、并可能造成生产停工和维修成本的增加,因此,为了确保生产安全,对高温环境下的温度和振动进行实时监测的需求日益增加。In recent years, temperature and vibration measurement at high temperatures have been widely used in aerospace, energy industry, automobile industry and other fields. Harsh thermal and vibration environments will cause a series of problems, such as thermal fatigue, thermal shock, etc. These problems will reduce the reliability of mechanical equipment, shorten their lifespan, and may cause production shutdowns and increased maintenance costs. Therefore, In order to ensure production safety, there is an increasing demand for real-time monitoring of temperature and vibration in high-temperature environments.
传统的电类传感器存在抗电磁干扰能力弱、高温下线性输出差、可靠性低以及测量信号单一等问题。与其相比光纤传感器具有突出的优势,如不受电磁干扰、工作温度高、可实现分布式多点测量,易于实现多信号测量等。目前基于光纤光栅的高温振动复合传感器适用温度低,结构复杂,难以满足高温环境下温度、振动信号同时监测的需求。Traditional electrical sensors have problems such as weak anti-electromagnetic interference capabilities, poor linear output at high temperatures, low reliability, and single measurement signals. Compared with fiber optic sensors, they have outstanding advantages, such as being free from electromagnetic interference, high operating temperature, enabling distributed multi-point measurement, and easy to implement multi-signal measurement. At present, high-temperature vibration composite sensors based on fiber gratings are applicable to low temperatures and have complex structures, making it difficult to meet the needs for simultaneous monitoring of temperature and vibration signals in high-temperature environments.
为解决上述问题,设计阶跃金属镀层光纤光栅高温振动复合传感器及监测方法,兼顾高温、振动复合场景的同时传感测量,是非常有必要的。In order to solve the above problems, it is very necessary to design step metal-coated fiber grating high-temperature vibration composite sensors and monitoring methods, taking into account simultaneous sensing measurements of high-temperature and vibration composite scenarios.
发明内容Contents of the invention
有鉴于此,本发明提出了一种能够同时监测高温、振动复合场景的阶跃金属镀层光纤光栅高温振动复合传感器及监测方法。In view of this, the present invention proposes a step metal-coated fiber grating high-temperature vibration composite sensor and a monitoring method that can simultaneously monitor high-temperature and vibration composite scenarios.
本发明的技术方案是这样实现的:The technical solution of the present invention is implemented as follows:
一方面,本发明提供了阶跃金属镀层光纤光栅高温振动复合传感器,包括:On the one hand, the present invention provides a step metal-coated fiber grating high-temperature vibration composite sensor, including:
外壳,内部设置有中空的腔体;A shell with a hollow cavity inside;
振动感知模块,一端固定设置在所述外壳的内表面,另一端沿着所述外壳的轴向方向延伸并设置有至少一对凸台,至少一对凸台相对且间隔设置;A vibration sensing module, with one end fixedly provided on the inner surface of the housing, and the other end extending along the axial direction of the housing and provided with at least one pair of bosses, at least one pair of bosses facing each other and arranged at intervals;
光纤传感检测模块,张紧悬置在所述至少一对凸台及其间隔区域,且光纤传感检测模块的两端部还穿过外壳并向外伸出;The optical fiber sensing and detection module is tensioned and suspended on the at least one pair of bosses and their spacing areas, and the two ends of the optical fiber sensing and detection module also pass through the housing and extend outward;
其中,光纤传感检测模块与至少一对凸台接触的表面和穿过外壳的表面均设置有第一金属镀层,第一金属镀层还与至少一对凸台或者外壳固定连接。Wherein, the surface of the optical fiber sensing detection module in contact with at least one pair of bosses and the surface passing through the housing are both provided with a first metal plating layer, and the first metal plating layer is also fixedly connected to at least one pair of bosses or the housing.
在以上技术方案的基础上,优选的,所述振动感知模块还包括底座、两第一连接部、两第二连接部和两惯性质量块;所述外壳轴向延伸方向的两端分别为连接端和伸出端;Based on the above technical solution, preferably, the vibration sensing module further includes a base, two first connection parts, two second connection parts and two inertial mass blocks; the two ends in the axial extension direction of the housing are respectively connected end and protruding end;
所述底座固定设置在所述连接端的内表面,另一端沿着外壳的轴向方向延伸;The base is fixedly arranged on the inner surface of the connecting end, and the other end extends along the axial direction of the housing;
两第一连接部间隔的设置在底座远离所述连接端的端面上,两第一连接部的一端与底座固定连接,两第一连接部的另一端分别沿着外壳的轴向方向和径向方向延伸;Two first connecting parts are spaced apart from each other on the end surface of the base away from the connecting end. One end of the two first connecting parts is fixedly connected to the base, and the other end of the two first connecting parts are respectively along the axial direction and radial direction of the housing. extend;
两第二连接部分别与两第一连接部远离底座的端部铰链连接;两第二连接部还沿着外壳的径向方向和轴向方向延伸设置;两第二连接部相对且间隔设置;The two second connecting parts are respectively hinge-connected to the ends of the two first connecting parts away from the base; the two second connecting parts also extend along the radial direction and the axial direction of the housing; the two second connecting parts are opposite and spaced apart;
两惯性质量块分别与两第二连接部远离底座的端部铰链连接;两惯性质量块还沿着外壳的轴向方向延伸且间隔设置;The two inertial mass blocks are respectively hingedly connected to the ends of the two second connecting parts away from the base; the two inertial mass blocks also extend along the axial direction of the housing and are arranged at intervals;
至少一对凸台分别设置在两惯性质量块远离底座的端面上。At least one pair of bosses are respectively provided on the end surfaces of the two inertial mass blocks away from the base.
优选的,所述两第一连接部远离底座的端部的间距小于靠近底座的端部的间距;所述两第二连接部远离底座的端部的间距小于靠近底座的端部的间距。Preferably, the distance between the two first connecting parts far away from the base is smaller than the distance between the ends close to the base; and the distance between the two second connecting parts far away from the base is smaller than the distance between the ends close to the base.
优选的,所述两第一连接部均包括第一分段和第二分段;第一分段的一端与底座远离所述连接端的端面固定连接,第一分段的另一端沿着外壳的轴向方向朝着远离底座的方向向外延伸;第二分段的一端与第一分段远离底座的端部固定连接,第二分段的另一端沿着外壳的径向方向朝着外壳中心方向延伸。Preferably, the two first connecting parts each include a first segment and a second segment; one end of the first segment is fixedly connected to the end face of the base away from the connection end, and the other end of the first segment is along the edge of the housing. The axial direction extends outward in the direction away from the base; one end of the second segment is fixedly connected to the end of the first segment away from the base, and the other end of the second segment moves toward the center of the shell along the radial direction of the shell. direction extension.
优选的,所述两第二连接部均包括第三分段和第四分段;第三分段的一端与第二分段远离第一分段的端部铰链连接,第三分段的另一端沿着外壳的径向方向朝着外壳中心方向延伸;第四分段的一端与第三分段远离第二分段的端部固定连接,第四分段的另一端沿着外壳的轴向方向朝着远离底座的方向向外延伸;第三分段与第二分段同轴设置,第四分段与第一分段平行设置。Preferably, the two second connecting parts each include a third segment and a fourth segment; one end of the third segment is hingedly connected to the end of the second segment away from the first segment, and the other end of the third segment is hingedly connected. One end extends along the radial direction of the shell toward the center of the shell; one end of the fourth segment is fixedly connected to the end of the third segment away from the second segment, and the other end of the fourth segment extends along the axial direction of the shell. The direction extends outward away from the base; the third segment is coaxially arranged with the second segment, and the fourth segment is arranged parallel with the first segment.
优选的,两第二连接部分别与两第一连接部远离底座的端部的铰链连接部位的截面轮廓,或者两惯性质量块分别与两第二连接部远离底座的端部铰链连接部位的截面轮廓,为具有对称内凹弧形边界的封闭形状或者内凹双曲线形边界的封闭形状。Preferably, the cross-sectional profile of the hinge connection portion of the two second connection portions respectively with the ends of the two first connection portions away from the base, or the cross-section of the hinge connection portion of the two inertial mass blocks with the ends of the two second connection portions away from the base. A contour is a closed shape with a symmetrical concave arc-shaped boundary or a closed shape with a concave hyperbolic boundary.
在以上技术方案的基础上,优选的,所述光纤传感检测模块包括光纤本体;跨设在至少一对凸台端面的光纤本体上设置有光纤光栅;与凸台接触的光纤本体表面的第一金属镀层还部分遮盖光纤光栅;外壳轴向延伸方向的侧表面设置有两第一通孔,两第一通孔均与腔体相互连通;光纤传感检测模块的两端部分别绕设并穿过与凸台间距最大的第一通孔并向外伸出;所述光纤本体在凸台与间距最大的第一通孔之间绕设部分的圆心角为180°。Based on the above technical solution, preferably, the optical fiber sensing and detection module includes an optical fiber body; an optical fiber grating is provided on the optical fiber body spanning at least one pair of boss end faces; and a third fiber grating on the surface of the optical fiber body that is in contact with the bosses. A metal coating also partially covers the optical fiber grating; two first through holes are provided on the side surface in the axial extension direction of the housing, and both first through holes are interconnected with the cavity; both ends of the optical fiber sensing detection module are respectively wound around and It passes through the first through hole with the largest distance from the boss and extends outward; the central angle of the portion of the optical fiber body wound between the boss and the first through hole with the largest distance is 180°.
优选的,所述光纤传感检测模块的表面还整体设置有第二金属镀层;所述第一金属镀层覆盖在第二金属镀层的表面。Preferably, the surface of the optical fiber sensing detection module is further provided with a second metal plating layer; the first metal plating layer covers the surface of the second metal plating layer.
进一步优选的,所述第一金属镀层和第二金属镀层均为金属镍镀层;且第一金属镀层的厚度大于第二金属镀层的厚度。Further preferably, the first metal plating layer and the second metal plating layer are both metallic nickel plating layers; and the thickness of the first metal plating layer is greater than the thickness of the second metal plating layer.
另一方面,本发明提供了阶跃金属镀层光纤光栅高温振动复合传感监测方法,包括如下步骤:On the other hand, the present invention provides a step metal-coated fiber grating high-temperature vibration composite sensing monitoring method, which includes the following steps:
S1:配置上述的阶跃金属镀层光纤光栅高温振动复合传感器;S1: Configure the above-mentioned step metal-coated fiber grating high-temperature vibration composite sensor;
S2:将外壳进行固定;使外界振动和高温环境作用于阶跃金属镀层光纤光栅高温振动复合传感器及其光纤传感检测模块,产生拉伸变形,并带动光纤传感检测模块的中心波长发生漂移;S2: Fix the shell; let external vibration and high temperature environment act on the step metal-coated fiber grating high-temperature vibration composite sensor and its optical fiber sensing detection module, causing tensile deformation and driving the center wavelength of the optical fiber sensing and detection module to drift. ;
S3:分析光纤传感检测模块的中心波长的漂移量,结合阶跃金属镀层光纤光栅高温振动复合传感器的弹性体力学模型,获得光纤传感检测模块的中心波长的漂移量与温度和振动的关系矩阵。S3: Analyze the drift of the center wavelength of the optical fiber sensing and detection module, and combine it with the elastomer mechanics model of the step metal-coated fiber grating high-temperature vibration composite sensor to obtain the relationship between the drift of the center wavelength of the optical fiber sensing and detection module and temperature and vibration. matrix.
本发明提供的阶跃金属镀层光纤光栅高温振动复合传感器及监测方法,相对于现有技术,具有以下有益效果:Compared with the existing technology, the step metal-coated fiber grating high-temperature vibration composite sensor and monitoring method provided by the present invention have the following beneficial effects:
(1)本方案仅采用了一根光纤光栅的光纤传感检测模块,通过一半金属化光纤光栅悬置,另一半金属化光纤光栅固定的方式布置,可以实现温度和振动信号的同步测量,本发明相较于其它光纤光栅温度-振动复合传感器来说结构更加简单、尺寸更小;(1) This solution uses only one fiber grating fiber sensing detection module. By arranging half of the metallized fiber grating to be suspended and the other half of the metallized fiber grating to be fixed, synchronous measurement of temperature and vibration signals can be achieved. This method Compared with other fiber grating temperature-vibration composite sensors, the invention has a simpler structure and smaller size;
(2)通过激光焊接来固定金属化光纤,实现了传感器的无胶封装,进而提升了传感器在高温恶劣环境下的适应性;(2) Laser welding is used to fix the metallized optical fiber to realize glue-free packaging of the sensor, thereby improving the sensor's adaptability in high-temperature and harsh environments;
(3)采用复合柔性铰链的结构作为弹性元件,相较于单个柔性铰链具有更小的刚度,使传感器具有更高的灵敏度;(3) The structure of a composite flexible hinge is used as the elastic element, which has smaller stiffness than a single flexible hinge, making the sensor more sensitive;
(4)发明建立的镀层厚度理论模型可以定量控制镀层厚度,保证光纤光栅在激光焊接过程中不发生损坏。(4) The theoretical model of coating thickness established by the invention can quantitatively control the coating thickness to ensure that the fiber grating will not be damaged during the laser welding process.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为本发明阶跃金属镀层光纤光栅高温振动复合传感器及监测方法的传感器立体图;Figure 1 is a perspective view of the sensor of the step metal-coated fiber grating high-temperature vibration composite sensor and monitoring method of the present invention;
图2为本发明阶跃金属镀层光纤光栅高温振动复合传感器及监测方法的传感器半剖立体图;Figure 2 is a half-section perspective view of the sensor of the step metal-coated fiber grating high-temperature vibration composite sensor and monitoring method of the present invention;
图3为本发明阶跃金属镀层光纤光栅高温振动复合传感器及监测方法的传感器半剖前视图;Figure 3 is a half-section front view of the sensor of the step metal-coated fiber grating high-temperature vibration composite sensor and monitoring method of the present invention;
图4为本发明阶跃金属镀层光纤光栅高温振动复合传感器及监测方法的振动感知模块与部分光纤传感检测模块的组合状态立体图;Figure 4 is a three-dimensional view of the combined state of the vibration sensing module and part of the optical fiber sensing detection module of the step metal-coated fiber grating high-temperature vibration composite sensor and monitoring method of the present invention;
图5为本发明阶跃金属镀层光纤光栅高温振动复合传感器及监测方法的振动感知模块与部分光纤传感检测模块的组合状态俯视图;Figure 5 is a top view of the combined state of the vibration sensing module and part of the optical fiber sensing detection module of the step metal-coated fiber grating high-temperature vibration composite sensor and monitoring method of the present invention;
图6为本发明阶跃金属镀层光纤光栅高温振动复合传感器及监测方法的振动感知模块与部分光纤传感检测模块的半剖前视图;Figure 6 is a half-section front view of the vibration sensing module and part of the optical fiber sensing detection module of the step metal-coated fiber grating high-temperature vibration composite sensor and monitoring method of the present invention;
图7为本发明阶跃金属镀层光纤光栅高温振动复合传感器及监测方法的传感器动力学模型及受力力学模型图。Figure 7 is a diagram of the sensor dynamics model and force mechanics model of the step metal-coated fiber grating high-temperature vibration composite sensor and monitoring method of the present invention.
附图标记:5、外壳;500、腔体;51、第一通孔;52、连接端;53、伸出端;1、振动感知模块;105、凸台;2、光纤传感检测模块;8、第一金属镀层;101、底座;102、第一连接部;103、第二连接部;104、惯性质量块;1021、第一分段;1022、第二分段;1031、第三分段;1032、第四分段;300、第一柔性铰链、200、第二柔性铰链;21、光纤本体;22、光纤光栅;202、第一栅区;203、第二栅区;9、第二金属镀层;6、紧固螺栓;54、第二通孔;3、端盖;4、锥形保护罩。Reference signs: 5. Shell; 500. Cavity; 51. First through hole; 52. Connecting end; 53. Extended end; 1. Vibration sensing module; 105. Boss; 2. Optical fiber sensing detection module; 8. First metal plating; 101. Base; 102. First connection part; 103. Second connection part; 104. Inertial mass block; 1021. First segment; 1022. Second segment; 1031. Third segment Section; 1032, fourth segment; 300, first flexible hinge, 200, second flexible hinge; 21, optical fiber body; 22, fiber grating; 202, first grating area; 203, second grating area; 9. 2. Metal plating; 6. Fastening bolts; 54. Second through hole; 3. End cover; 4. Conical protective cover.
具体实施方式Detailed ways
下面将结合本发明实施方式,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
如图1-图3所示,一方面,本发明提供了阶跃金属镀层光纤光栅高温振动复合传感器,包括如下结构:外壳5、振动感知模块1和光纤传感检测模块2。其中:As shown in Figures 1-3, on the one hand, the present invention provides a step metal-coated fiber grating high-temperature vibration composite sensor, which includes the following structure: a housing 5, a vibration sensing module 1 and an optical fiber sensing detection module 2. in:
外壳5内部设置有中空的腔体500;外壳5轴向延伸方向的侧表面设置有两第一通孔51,两第一通孔51均与腔体500相互连通;外壳5轴向延伸方向的两端分别为连接端52和伸出端53;腔体500内部区域用于放置振动感知模块1和光纤传感检测模块2。为了取放振动感知模块1方便,可以将外壳5的伸出端53的端部设置为分体式结构,即伸出端53设置有内螺纹的开口,并与该处的端盖3螺纹连接。两第一通孔51则是为了便于光纤传感检测模块2穿过外壳5。A hollow cavity 500 is provided inside the housing 5; two first through holes 51 are provided on the side surface of the housing 5 in the axial extension direction, and both first through holes 51 are interconnected with the cavity 500; The two ends are the connecting end 52 and the extending end 53 respectively; the internal area of the cavity 500 is used to place the vibration sensing module 1 and the optical fiber sensing module 2 . In order to make it easier to pick up and place the vibration sensing module 1, the end of the extended end 53 of the housing 5 can be configured as a split structure, that is, the extended end 53 is provided with an internally threaded opening and is threadedly connected to the end cap 3 there. The two first through holes 51 are for facilitating the optical fiber sensing detection module 2 to pass through the housing 5 .
振动感知模块1设置在腔体500内,一端与连接端52的内表面固定连接,另一端沿着所述外壳5的轴向方向朝着伸出端53延伸;振动感知模块1上设置有至少一对凸台105,至少一对凸台105相对且间隔设置;凸台105用于与光纤传感检测模块2进行接触。振动感知模块1整体作为一个弹性体结构,将外壳5接收的振动或者温度传递给光纤传感检测模块2。The vibration sensing module 1 is arranged in the cavity 500, with one end fixedly connected to the inner surface of the connecting end 52, and the other end extending toward the extended end 53 along the axial direction of the housing 5; the vibration sensing module 1 is provided with at least A pair of bosses 105, at least one pair of bosses 105 are opposite and spaced apart; the bosses 105 are used to make contact with the optical fiber sensing detection module 2. The vibration sensing module 1 as a whole is an elastomer structure and transmits the vibration or temperature received by the housing 5 to the optical fiber sensing detection module 2 .
光纤传感检测模块2张紧悬置在振动感知模块1的至少一对凸台105及其间隔区域,且光纤传感检测模块2轴向方向延伸的两端部分别绕设并穿过与凸台105间距最大的第一通孔51并向外伸出;由图2可知,光纤传感检测模块2不是直线穿过外壳5和振动感知模块1之间的区域,而是通过绕设方式进行了布局,光纤传感检测模块2的自由端在经过凸台105后,并未从最近的第一通孔51伸出,而是内部环绕180°后,从外壳5的另一侧的第一通孔51伸出,这里的180°指的是相对于外壳5中心轴的圆心角。The fiber optic sensing detection module 2 is tensioned and suspended on at least a pair of bosses 105 and their spacing areas of the vibration sensing module 1, and the two ends extending in the axial direction of the fiber optic sensing detection module 2 are respectively wound around and passed through the bosses 105. The first through hole 51 with the largest distance between the stages 105 extends outward; as can be seen from Figure 2, the optical fiber sensing detection module 2 does not pass through the area between the housing 5 and the vibration sensing module 1 in a straight line, but by winding. According to the layout, the free end of the optical fiber sensing detection module 2 does not extend from the nearest first through hole 51 after passing through the boss 105. Instead, after 180° internal rotation, it extends from the first through hole 51 on the other side of the housing 5. The through hole 51 protrudes, and 180° here refers to the central angle relative to the central axis of the housing 5 .
其中,光纤传感检测模块2与至少一对凸台105接触的表面和穿置在两第一通孔51内的表面均设置有第一金属镀层8,第一金属镀层8还与至少一对凸台105或者两第一通孔51的内表面固定连接。为了更好的贴合和固定第一贴合金属镀层8和光纤传感检测模块2,至少一对凸台105的端面上还对应的设置有半圆形沟槽,半圆形沟槽与第一金属镀层8的轮廓相适应。本方案中,第一金属镀层8与至少一对凸台105的端面之间采用激光焊接来固定。Among them, the surface of the optical fiber sensing detection module 2 in contact with at least one pair of bosses 105 and the surface inserted in the two first through holes 51 are both provided with a first metal plating layer 8, and the first metal plating layer 8 is also connected with at least a pair of bosses 105. The boss 105 or the inner surfaces of the two first through holes 51 are fixedly connected. In order to better fit and fix the first bonding metal coating 8 and the optical fiber sensing detection module 2, at least one pair of bosses 105 are also provided with corresponding semicircular grooves on their end surfaces, and the semicircular grooves are connected to the first pair of bosses 105. A metal coating 8 is adapted to the contours. In this solution, laser welding is used to fix the first metal plating layer 8 and the end surfaces of at least one pair of bosses 105 .
为了保证外壳5与光纤传感检测模块2贴合部位的接触面积,可以在外壳5的侧表面进一步设置向外凸起的阶梯状圆环结构,阶梯状圆环结构的阶梯状的内表面与第一通孔51相互连通。阶梯状圆环结构的内表面与第一通孔51的内表面共同托起光纤传感检测模块2,并增大与光纤传感检测模块2和第一金属镀层8的接触面积。In order to ensure the contact area between the housing 5 and the optical fiber sensing detection module 2, an outwardly protruding stepped ring structure can be further provided on the side surface of the housing 5. The stepped inner surface of the stepped ring structure is in contact with the The first through holes 51 are connected with each other. The inner surface of the stepped annular structure and the inner surface of the first through hole 51 jointly hold up the optical fiber sensing detection module 2 and increase the contact area with the optical fiber sensing detection module 2 and the first metal plating layer 8 .
为了对外壳起到封闭和保护作用,在阶梯状圆环结构的外表面设置有外螺纹,外壳5上设置有内部贯通的锥形保护罩4,锥形保护罩4与阶梯状圆环结构螺纹连接并允许光纤传感检测模块2伸出。本方案的振动感知模块1、外壳5、端盖3和锥形保护罩4均采用耐高温的不锈钢材料310S制成。In order to seal and protect the shell, external threads are provided on the outer surface of the stepped annular structure. The outer shell 5 is provided with an internally penetrating conical protective cover 4. The conical protective cover 4 is connected to the stepped annular structure thread. Connect and allow the fiber optic sensing detection module 2 to extend. The vibration sensing module 1, shell 5, end cover 3 and conical protective cover 4 of this solution are all made of high temperature resistant stainless steel material 310S.
本方案的光纤传感检测模块2的表面被第一金属镀层8金属化,并采用焊接方式固定,相比胶粘封装,更好的适应外壳5外部恶劣的高温环境。The surface of the optical fiber sensing detection module 2 in this solution is metalized by the first metal plating 8 and fixed by welding. Compared with adhesive packaging, it is better adapted to the harsh high-temperature environment outside the housing 5 .
如图2和图3所示,除了至少一对凸台105,振动感知模块1还包括底座101、两第一连接部102、两第二连接部103和两惯性质量块104;As shown in Figures 2 and 3, in addition to at least a pair of bosses 105, the vibration sensing module 1 also includes a base 101, two first connection parts 102, two second connection parts 103 and two inertial mass blocks 104;
底座101固定设置在连接端52的内表面,另一端沿着外壳5的轴向方向延伸;The base 101 is fixedly provided on the inner surface of the connecting end 52, and the other end extends along the axial direction of the housing 5;
两第一连接部102间隔的设置在底座101远离所述连接端52的端面上,两第一连接部102的一端与底座101固定连接,两第一连接部102的另一端分别沿着外壳5的轴向方向和径向方向延伸;The two first connecting parts 102 are spaced apart on the end surface of the base 101 away from the connecting end 52 . One end of the two first connecting parts 102 is fixedly connected to the base 101 , and the other ends of the two first connecting parts 102 are respectively along the shell 5 extending in the axial and radial directions;
两第二连接部103分别与两第一连接部102远离底座101的端部铰链连接;两第二连接部103还沿着外壳5的径向方向和轴向方向延伸设置;两第二连接部103相对且间隔设置;The two second connection parts 103 are respectively hinge-connected to the ends of the two first connection parts 102 away from the base 101; the two second connection parts 103 also extend along the radial direction and axial direction of the housing 5; the two second connection parts 103 relative and spaced settings;
两惯性质量块104分别与两第二连接部103远离底座101的端部铰链连接;两惯性质量块104还沿着外壳5的轴向方向延伸且间隔设置;The two inertial mass blocks 104 are respectively hinge-connected to the ends of the two second connecting parts 103 away from the base 101; the two inertial mass blocks 104 also extend along the axial direction of the housing 5 and are spaced apart;
至少一对凸台105分别设置在两惯性质量块104远离底座101的端面上。At least a pair of bosses 105 are respectively provided on the end surfaces of the two inertial mass blocks 104 away from the base 101 .
为了更好的固定底座101,在连接端52上设置有观测第二通孔54,底座上设置有螺纹盲孔,紧固螺栓6穿过第二通孔54与底座101紧固连接。外部的振动会依次经过底座101、两第一连接部102、两第二连接部103、两惯性质量块104和至少一对凸台105,将振动感知模块1的形变传递给光纤传感检测模块2。In order to better fix the base 101, a second observation through hole 54 is provided on the connecting end 52, and a threaded blind hole is provided on the base. The fastening bolt 6 passes through the second through hole 54 and is tightly connected to the base 101. The external vibration will pass through the base 101, the two first connecting parts 102, the two second connecting parts 103, the two inertial mass blocks 104 and at least a pair of bosses 105 in sequence, transmitting the deformation of the vibration sensing module 1 to the optical fiber sensing detection module 2.
如图所示,在第一连接部102与第二连接部103的相邻部位,以及第二连接部103与惯性质量块104的相邻部位分别形成截面收缩的结构,即第一连接部102与相邻的第二连接部103之间形成第一铰接点;第二连接部103与相邻的惯性质量块104之间形成第二铰接点。作为一种优选的实施方式,第一柔性铰链300和第二柔性铰链200的截面轮廓为具有对称内凹弧形边界的封闭形状或者内凹双曲线形边界的封闭形状。本方案的第一连接部102及其第一铰接点可以作为一个单缺口直圆柔性铰链,即第一柔性铰链300;第二连接部103整体及其第二铰接点可以作为一个双缺口直圆柔性铰链,即第二柔性铰链200。第一柔性铰链300和第二柔性铰链200一起又构成了一个复合柔性铰链的结构,与惯性质量块104和底座101构成整体结构。凸台105可以认为是惯性质量块104的一部分,也可以单独设置,本方案倾向于前者。As shown in the figure, the adjacent portions of the first connecting portion 102 and the second connecting portion 103 and the adjacent portions of the second connecting portion 103 and the inertial mass block 104 respectively form structures with reduced cross-sections, that is, the first connecting portion 102 A first hinge point is formed between the adjacent second connecting portion 103 and a second hinge point is formed between the second connecting portion 103 and the adjacent inertial mass block 104 . As a preferred embodiment, the cross-sectional profile of the first flexible hinge 300 and the second flexible hinge 200 is a closed shape with a symmetrical concave arc-shaped boundary or a closed shape with a concave hyperbola-shaped boundary. The first connecting part 102 and its first hinge point of this solution can be used as a single-notch straight circular flexible hinge, that is, the first flexible hinge 300; the entire second connecting part 103 and its second hinge point can be used as a double-notched straight circular flexible hinge. The flexible hinge is the second flexible hinge 200 . The first flexible hinge 300 and the second flexible hinge 200 together form a composite flexible hinge structure, forming an integral structure with the inertial mass block 104 and the base 101 . The boss 105 can be considered as a part of the inertial mass block 104, or can be provided separately. This solution prefers the former.
如图4-图6所示,作为一种优选的实施方式,两第一连接部102远离底座101的端部的间距小于靠近底座101的端部的间距;两第二连接部103远离底座101的端部的间距小于靠近底座101的端部的间距。具体的,两第一连接部102和两第二连接部103可以采用如下结构;两第一连接部102均包括第一分段1021和第二分段1022;第一分段1021的一端与底座101远离所述连接端52的端面固定连接,第一分段1021的另一端沿着外壳5的轴向方向朝着远离底座101的方向向外延伸;第二分段1022的一端与第一分段1021远离底座101的端部固定连接,第二分段1022的另一端沿着外壳5的径向方向朝着外壳5中心方向延伸。两第二连接部103均包括第三分段1031和第四分段1032;第三分段1031的一端与第二分段1022远离第一分段1021的端部铰链连接,第三分段1031的另一端沿着外壳5的径向方向朝着外壳5中心方向延伸;第四分段1032的一端与第三分段1031远离第二分段1022的端部固定连接,第四分段1032的另一端沿着外壳5的轴向方向朝着远离底座101的方向向外延伸;第三分段1031与第二分段1022同轴设置,第四分段1032与第一分段1021平行设置。可见第一分段和第二分段相互垂直,第三分段和第四分段也是相互垂直。两第一连接部102、两第二连接部103、两惯性质量块104和至少一对凸台105分别对称的布置。各顺次设置的第一连接部102、第二连接部103、惯性质量块104和凸台105能够独立的摆动。且摆动的幅度受到对应的铰接点的约束。As shown in Figures 4-6, as a preferred embodiment, the distance between the two first connection parts 102 far away from the base 101 is smaller than the distance between the ends close to the base 101; the two second connection parts 103 are far away from the base 101 The distance between the ends is smaller than the distance between the ends close to the base 101 . Specifically, the two first connecting parts 102 and the two second connecting parts 103 can adopt the following structure; the two first connecting parts 102 each include a first segment 1021 and a second segment 1022; one end of the first segment 1021 and the base 101 is fixedly connected to the end face away from the connecting end 52, and the other end of the first segment 1021 extends outward along the axial direction of the housing 5 in a direction away from the base 101; one end of the second segment 1022 is connected to the first segment. The end of the segment 1021 away from the base 101 is fixedly connected, and the other end of the second segment 1022 extends along the radial direction of the housing 5 toward the center of the housing 5 . Both second connecting parts 103 include a third section 1031 and a fourth section 1032; one end of the third section 1031 is hingedly connected to the end of the second section 1022 away from the first section 1021, and the third section 1031 The other end extends along the radial direction of the housing 5 toward the center of the housing 5; one end of the fourth segment 1032 is fixedly connected to the end of the third segment 1031 away from the second segment 1022, and the fourth segment 1032 The other end extends outward along the axial direction of the housing 5 in a direction away from the base 101; the third section 1031 is coaxially arranged with the second section 1022, and the fourth section 1032 is arranged in parallel with the first section 1021. It can be seen that the first segment and the second segment are perpendicular to each other, and the third segment and the fourth segment are also perpendicular to each other. The two first connecting parts 102, the two second connecting parts 103, the two inertial mass blocks 104 and at least one pair of bosses 105 are respectively arranged symmetrically. Each of the first connecting part 102, the second connecting part 103, the inertial mass block 104 and the boss 105 arranged in sequence can swing independently. And the amplitude of the swing is constrained by the corresponding hinge points.
如图2和图3所示,光纤传感检测模块2包括光纤本体21;跨设在至少一对凸台105端面的光纤本体21上设置有光纤光栅22;与凸台105接触的光纤本体21表面的第一金属镀层8还部分遮盖光纤光栅22;光纤本体21在凸台105与间距最大的第一通孔52之间绕设部分的圆心角为180°。可见,光纤光栅22的一部分悬置在凸台105之间,为第一栅区202;光纤光栅22的另一部分被第一金属镀层8和凸台105覆盖并固定住,形成第二栅区203。As shown in Figures 2 and 3, the optical fiber sensing and detection module 2 includes an optical fiber body 21; a fiber grating 22 is provided on the optical fiber body 21 spanning the end faces of at least one pair of bosses 105; the optical fiber body 21 is in contact with the bosses 105 The first metal coating 8 on the surface also partially covers the optical fiber grating 22; the central angle of the portion of the optical fiber body 21 wound between the boss 105 and the first through hole 52 with the largest distance is 180°. It can be seen that a part of the fiber grating 22 is suspended between the bosses 105, which is the first grating area 202; the other part of the fiber grating 22 is covered and fixed by the first metal plating layer 8 and the bosses 105, forming the second grating area 203. .
光纤传感检测模块2的表面还整体设置有第二金属镀层9;所述第一金属镀层8覆盖在第二金属镀层9的表面。第一金属镀层8和第二金属镀层9均为金属镍镀层;且第一金属镀层8的厚度大于第二金属镀层9的厚度,即第一栅区202表面覆盖有第二金属镀层9,第二栅区203的表面不仅有第二金属镀层9,还有第一金属镀层8并且位置相对于凸台105固定。特别的,第一栅区202的长度和第二栅区203的长度分别为光纤光栅22的一半。The surface of the optical fiber sensing detection module 2 is also entirely provided with a second metal plating layer 9 ; the first metal plating layer 8 covers the surface of the second metal plating layer 9 . The first metal plating layer 8 and the second metal plating layer 9 are both metallic nickel plating layers; and the thickness of the first metal plating layer 8 is greater than the thickness of the second metal plating layer 9, that is, the surface of the first gate area 202 is covered with the second metal plating layer 9. The surface of the second gate area 203 not only has the second metal plating layer 9 but also the first metal plating layer 8 and its position is fixed relative to the boss 105 . In particular, the length of the first grating area 202 and the length of the second grating area 203 are respectively half of the fiber grating 22 .
本方案的第二金属镀层9和第一金属镀层8均为镀镍层。镀镍的过程是先进性化学镀镍制备第二金属镀层9,然后进行电镀镍制得第一金属镀层8。第二金属镀层9的厚度约5微米,第一金属镀层8的厚度大于350微米。The second metal plating layer 9 and the first metal plating layer 8 of this solution are both nickel plating layers. The process of nickel plating is to conduct electroless nickel plating to prepare the second metal plating layer 9, and then perform electroless nickel plating to prepare the first metal plating layer 8. The thickness of the second metal plating layer 9 is about 5 microns, and the thickness of the first metal plating layer 8 is greater than 350 microns.
化学镀镍采用酸性化学镀镍工艺,需要用到化学药品包含硫酸镍、硼酸、丙酸和次亚磷酸钠。制备第二金属镀层9是首先去除光纤本体21上的保护层和水膜,将光纤本体21进入上述化学药品中得到。Electroless nickel plating uses an acidic electroless nickel plating process, which requires the use of chemicals including nickel sulfate, boric acid, propionic acid and sodium hypophosphite. The second metal plating layer 9 is prepared by first removing the protective layer and water film on the optical fiber body 21, and then immersing the optical fiber body 21 in the above-mentioned chemicals.
电镀镍所需要的化学药品包含硫酸镍、氯化镍、十二烷基硫酸钠和硼酸,电流密度控制在1-10A/dm2。由于第一金属镀层8的沉积,导致该部分光纤光栅受到均匀应力,导致正常的反射峰在光纤光栅处会一分为二。The chemicals required for nickel plating include nickel sulfate, nickel chloride, sodium dodecyl sulfate and boric acid, and the current density is controlled at 1-10A/dm 2 . Due to the deposition of the first metal coating 8, this part of the fiber grating is subject to uniform stress, causing the normal reflection peak to be split into two at the fiber grating.
另外,本发明提供了一种阶跃金属镀层光纤光栅高温振动复合传感监测方法,包括如下步骤:In addition, the present invention provides a step metal-coated fiber grating high-temperature vibration composite sensing monitoring method, which includes the following steps:
S1:配置上述的阶跃金属镀层光纤光栅高温振动复合传感器;S1: Configure the above-mentioned step metal-coated fiber grating high-temperature vibration composite sensor;
S2:将外壳5进行固定,外壳5表面上设置的外螺纹便于进行紧固连接;使外界振动和高温环境作用于阶跃金属镀层光纤光栅高温振动复合传感器及其光纤传感检测模块2,产生拉伸变形,并带动光纤传感检测模块2的中心波长发生漂移;S2: Fix the shell 5, and the external threads provided on the surface of the shell 5 are convenient for fastening; let external vibration and high temperature environment act on the step metal-coated fiber grating high-temperature vibration composite sensor and its optical fiber sensing detection module 2, resulting in Stretching and deforming, and driving the center wavelength of the optical fiber sensing detection module 2 to drift;
S3:分析光纤传感检测模块2的中心波长的漂移量,结合阶跃金属镀层光纤光栅高温振动复合传感器的弹性体力学模型,获得光纤传感检测模块2的中心波长的漂移量与温度和振动的关系矩阵。S3: Analyze the drift amount of the center wavelength of the optical fiber sensing detection module 2, and combine it with the elastomer mechanics model of the step metal-coated fiber grating high-temperature vibration composite sensor to obtain the drift amount of the center wavelength of the optical fiber sensing detection module 2 and its relationship with temperature and vibration. relationship matrix.
结合法拉第第一电解定律,建立镍镀层理论模型,则电解过程中沉积的镀镍质量可以表示为:Combining Faraday's first law of electrolysis and establishing a theoretical model of nickel plating, the quality of nickel plating deposited during the electrolysis process can be expressed as:
,其中/>为沉积的镀镍质量;/>表示电化学当量;/>表示电解槽溶液中的电流;/>表示电镀镍的时间; , of which/> is the quality of deposited nickel plating;/> Represents electrochemical equivalent;/> Represents the current in the electrolytic cell solution;/> Indicates the time of nickel plating;
另外,电镀镍层的质量也可以表示为:In addition, the quality of the electroplated nickel layer can also be expressed as:
,其中/>表示电镀镍的密度;/>表示电镀镍的长度;/>为化学镀镍之后的光纤本体21的径向截面半径;/>为电镀镍之后的光纤本体21的径向截面半径; , of which/> Indicates the density of electroplated nickel;/> Indicates the length of electroplated nickel;/> is the radial cross-sectional radius of the optical fiber body 21 after electroless nickel plating;/> is the radial cross-sectional radius of the optical fiber body 21 after nickel plating;
结合上述电镀镍层的质量的表达式,镀镍层的厚度可以表示为:Combining the above expression for the quality of the nickel plating layer, the thickness of the nickel plating layer It can be expressed as:
。 .
结合附图7中的(a)分析,本方案的阶跃金属镀层光纤光栅高温振动复合传感器的动力学模型可以视为质量-弹簧系统,第一柔性铰链300和第二柔性铰链200一起构成的一个复合柔性铰链,可以认为是一个单缺口直圆柔性铰链和一个双缺口直圆柔性铰链串联结构,该复合柔性铰链的整体刚度为:Combined with the analysis of (a) in Figure 7, the dynamic model of the step metal-coated fiber grating high-temperature vibration composite sensor of this solution can be regarded as a mass-spring system, composed of the first flexible hinge 300 and the second flexible hinge 200. A composite flexible hinge can be considered as a series structure of a single-notch straight circular flexible hinge and a double-notch straight circular flexible hinge. The overall stiffness of the composite flexible hinge for:
,其中/>为第一柔性铰链300的刚度;/>为第二柔性铰链200的刚度。之后根据复合柔性铰链的转动的角度/>,建立阶跃金属镀层光纤光栅高温振动复合传感器的动力学模型: , of which/> is the stiffness of the first flexible hinge 300;/> is the stiffness of the second flexible hinge 200. Then according to the rotation angle of the composite flexible hinge/> , establish a dynamic model of a step metal-coated fiber grating high-temperature vibration composite sensor:
,其中/>为惯性质量块104和凸台105的惯性矩;/>为光纤本体21的刚度;/>为惯性质量块104和凸台105沿着外壳5的轴向长度;/>为金属化光纤光栅的半径;/>为惯性质量块104和凸台105的质量;/>为惯性加速度;/>为质心到复合柔性铰链转动中心的水平距离;/>为外界作用引起的振动频率。 , of which/> is the moment of inertia of the inertial mass block 104 and the boss 105;/> is the stiffness of the optical fiber body 21;/> is the axial length of the inertial mass block 104 and the boss 105 along the housing 5;/> is the radius of metallized fiber grating;/> is the mass of the inertial mass block 104 and the boss 105;/> is the inertial acceleration;/> is the horizontal distance from the center of mass to the rotation center of the composite flexible hinge;/> It is the vibration frequency caused by external effects.
于是,本发明提出的阶跃金属镀层光纤光栅高温振动复合传感器的固有频率可以表示为:Therefore, the natural frequency of the step metal-coated fiber grating high-temperature vibration composite sensor proposed by the present invention can be expressed as:
。 .
整个光纤光栅22被拆成悬置段部分的第一栅区202和固定段部分的第二栅区203两部分,第一栅区202布置在两个凸台105之间,在加速度的作用下会产生拉伸变形,而第二栅区203不受加速度的影响。参见图7中的(b),当受到外界振动激励时,会受到竖直方向上的加速度,质量块104和凸台105在惯性力的作用下绕复合柔性铰链相对于基座转动,产生微摆动,从而带动第一栅区202产生拉伸变形,第一栅区202的轴向变形可以表示为:The entire fiber grating 22 is divided into two parts: the first grating area 202 of the suspended section and the second grating area 203 of the fixed section. The first grating area 202 is arranged between the two bosses 105. Under the action of acceleration, Tensile deformation will occur, but the second gate region 203 is not affected by acceleration. Referring to (b) in Figure 7, when being excited by external vibration, it will be accelerated in the vertical direction. The mass block 104 and the boss 105 will rotate around the composite flexible hinge relative to the base under the action of inertia force, resulting in a slight vibration. Swing, thereby driving the first gate area 202 to produce tensile deformation, and the axial deformation of the first gate area 202 It can be expressed as:
,其中/>为悬置在凸台105之间之间的光纤本体的长度,也就是凸台105的间距。 , of which/> is the length of the optical fiber body suspended between the bosses 105, that is, the spacing between the bosses 105.
当外界温度和振动同时作用于传感器时,第一栅区202和第二栅区203的中心波长漂移可分别表示为:When external temperature and vibration act on the sensor at the same time, the center wavelength drift of the first gate area 202 and the second gate area 203 can be expressed as:
,其中/>为第一栅区202的中心波长漂移量;/>为第一栅区202的中心波长初始值;/>为有效弹光系数;/>为光纤本体的热膨胀系数;/>为热光系数;/>为温升;/>为第二栅区203的中心波长漂移量;/>为第二栅区203的中心波长初始值;/>为镍的热膨胀系数。将上述第一栅区202和第二栅区203的中心波长漂移用矩阵表示为: , of which/> is the center wavelength drift amount of the first gate region 202;/> is the initial value of the center wavelength of the first gate region 202;/> is the effective elastic coefficient;/> is the thermal expansion coefficient of the optical fiber body;/> is the thermo-optical coefficient;/> is the temperature rise;/> is the center wavelength drift amount of the second gate region 203;/> is the initial value of the center wavelength of the second gate region 203;/> is the thermal expansion coefficient of nickel. The center wavelength shift of the first gate region 202 and the second gate region 203 is expressed in a matrix as:
,其中/>为加速度灵敏系数;和/>为温度灵敏度系数;/>指代热膨胀系数。该矩阵即步骤S3中提到的光纤传感检测模块2的中心波长的漂移量与温度和振动的关系矩阵形式,通过矩阵的表达式,可以获知,在实际测量过程中,通过分析第一栅区202和第二栅区203中心波长漂移的程度,可以同时获得阶跃金属镀层光纤光栅高温振动复合传感器所在环境的温度信息和振动信息。 , of which/> is the acceleration sensitivity coefficient; and/> is the temperature sensitivity coefficient;/> refers to the thermal expansion coefficient. This matrix is the matrix form of the relationship between the drift amount of the center wavelength of the optical fiber sensing detection module 2 and temperature and vibration mentioned in step S3. Through the expression of the matrix, it can be known that in the actual measurement process, by analyzing the first grating The degree of center wavelength drift of the area 202 and the second grating area 203 can simultaneously obtain the temperature information and vibration information of the environment where the step metal-coated fiber grating high-temperature vibration composite sensor is located.
以上所述仅为本发明的较佳实施方式而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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