CN1167732C - Resin curing agent containing phosphorus and nitrogen and flame-retardant epoxy resin composition containing same - Google Patents
Resin curing agent containing phosphorus and nitrogen and flame-retardant epoxy resin composition containing same Download PDFInfo
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- CN1167732C CN1167732C CNB001235257A CN00123525A CN1167732C CN 1167732 C CN1167732 C CN 1167732C CN B001235257 A CNB001235257 A CN B001235257A CN 00123525 A CN00123525 A CN 00123525A CN 1167732 C CN1167732 C CN 1167732C
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Abstract
Description
技术领域technical field
本发明涉及一种新颖的树脂固化剂,特别是涉及含磷和氮的树脂固化剂,本发明还涉及含该固化剂的难燃性环氧树脂组合物。The invention relates to a novel resin curing agent, in particular to a phosphorus and nitrogen-containing resin curing agent, and also relates to a flame retardant epoxy resin composition containing the curing agent.
本发明的难燃性环氧树脂组合物不含卤素及三氧化二锑,具有达UL94V-0的难燃特性且具有高耐热性,而可用作为粘合片(bonding sheet或prepreg)、复合材料(composite)、积层板(laminate)、印刷电路板(printedcircuit board)、增层法基板(build-up,Resin Coated Copper)、半导体封装材料(Epoxy Molding Compound)等。The flame retardant epoxy resin composition of the present invention does not contain halogen and antimony trioxide, has flame retardant characteristics up to UL94V-0 and has high heat resistance, and can be used as an adhesive sheet (bonding sheet or prepreg), composite Materials (composite), laminates, printed circuit boards, build-up substrates (build-up, Resin Coated Copper), semiconductor packaging materials (Epoxy Molding Compound), etc.
背景技术Background technique
复合材料,尤其是环氧树脂复合材料,以其简易的加工性、高度的安全性、优异的机械性质及化学性质,广泛地被应用于各个领域如涂装、电气绝缘、土木建材、粘着剂及积层品等之中。其中,以环氧树脂制造的积层板,因环氧树脂对玻璃纤维布等补强材的粘着力强,固化时不产生挥发份,成形收缩小,因此所得到的积层板具有使用范围广、机械强度优、电气绝缘性佳、耐化学药品性良好等优点,大大提高了积层板材的可靠性,使得环氧树脂积层板大量使用於电氧及电子产品中。Composite materials, especially epoxy resin composite materials, are widely used in various fields such as coating, electrical insulation, civil engineering and construction materials, and adhesives due to their easy processability, high safety, excellent mechanical properties and chemical properties. And laminated products, etc. Among them, the laminated board made of epoxy resin has strong adhesion to reinforcing materials such as glass fiber cloth, no volatile matter is produced during curing, and the molding shrinkage is small, so the obtained laminated board has a wide range of applications. Wide, excellent mechanical strength, good electrical insulation, good chemical resistance and other advantages, greatly improving the reliability of laminated boards, making epoxy laminated boards widely used in electro-oxygen and electronic products.
然而,为了适应印刷电路板中日益改进的细线路及高密度的要求,积层板也被要求需具有更优异的电气性质、机械性质及耐热加工性。以目前泛见的FR4积层板来说,固化后的玻璃化转变温度大多在130℃左右,对于印刷电路板制程中超过200℃的切割和钻孔加工,甚至270℃以上焊接程序,如此的积层板材料,有可能在制造及加工过程中发生破裂或爆板。因此,各种强调高热安定性、高玻璃化转变温度的积层板材料正陆续积极地被开发。此外,对积层板而言,另一重要的性质是其难燃特性。在某些使用的场合中,例如飞机、汽车及大众运输等交通工具,因燃烧对于人身体及生命安全直接造成威胁。因此,印刷电路板的难燃特性是绝对必须的。However, in order to meet the ever-improving requirements of finer lines and higher density in printed circuit boards, laminates are also required to have more excellent electrical properties, mechanical properties, and thermal processing resistance. For the currently common FR4 laminates, the glass transition temperature after curing is mostly around 130°C. For the cutting and drilling processing of more than 200°C in the printed circuit board manufacturing process, and even the welding process above 270°C, such Laminated board materials may crack or burst during the manufacturing and processing process. Therefore, various laminate materials emphasizing high thermal stability and high glass transition temperature are actively being developed one after another. In addition, another important property for laminates is their flame retardancy. In some places of use, such as airplanes, automobiles and public transportation, the combustion directly poses a threat to human body and life safety. Therefore, the flame retardant characteristics of printed circuit boards are absolutely necessary.
为将难燃特性引入积层板材料之中,必需使用某些具有隔离火焰降低燃烧性质的物质。对环氧树脂/玻璃纤维类(或有机纤维)的积层板而言,使用含卤素化合物,特别是含溴的环氧树脂及固化剂,并配合如三氧化二锑之类的难燃助剂,以期能达到对积层板难燃特性的严苛要求(如UL 94V-0等级)。通常,环氧树脂需含有高达17%到21%的溴含量,并配合使用三氧化二锑或其它的难燃剂,才能达到UL 94V-0的水准。然而,使用高溴含量环氧树脂或三氧化二锑,无疑地将对人类带来些危险。In order to introduce flame-retardant properties into laminate materials, it is necessary to use certain substances with flame-isolated flame-reducing properties. For epoxy resin/glass fiber (or organic fiber) laminates, use halogen-containing compounds, especially bromine-containing epoxy resins and curing agents, and use flame retardants such as antimony trioxide In order to meet the stringent requirements for the flame retardancy of laminated boards (such as UL 94V-0 rating). Generally, epoxy resins need to contain bromine content as high as 17% to 21%, and use antimony trioxide or other flame retardants together to reach the UL 94V-0 level. However, the use of high bromine content epoxy resins or antimony trioxide will undoubtedly pose some dangers to humans.
首先,三氧化二锑已经被列为致癌物质;另一方面,溴在燃烧的过程当中不只是会产生有腐蚀性的溴自由基及溴化氢,高溴含量的芳族化合物更会产生剧毒的溴化呋喃类及溴化二噁英类化合物,严重影响到人的健康及环境。因此,寻求一种新的难燃材料及难燃化方法,来改进目前积层板因使用溴化环氧树脂而造成的污染及环保问题,是刻不容缓的事。尤其,FR-4类的环氧玻纤积层板使用量大,则需求更强。First of all, antimony trioxide has been listed as a carcinogen; on the other hand, bromine will not only produce corrosive bromine radicals and hydrogen bromide during combustion, but also aromatic compounds with high bromine content will produce severe Toxic brominated furans and brominated dioxins seriously affect human health and the environment. Therefore, it is urgent to seek a new flame retardant material and flame retardant method to improve the pollution and environmental protection problems caused by the use of brominated epoxy resin in the current laminates. In particular, FR-4 epoxy fiberglass laminates are used in large quantities, and the demand is stronger.
磷类化合物作为新一代具有环保概念的难燃剂,已被广泛地研究和应用。例如直接使用红磷或磷的有机化合物(例如三苯基膦酸酯、三苯甲基膦酸酯、碳酸等)等来取代卤素化合物作为难燃剂,以改进高分子材料或固化型树脂的燃烧特性。然而,直接添加这些化合物在树脂之中,不仅因受限于这些化合物的难燃效率而需要较大的添加量,且因其低分子量,高迁移性(migration)将直接影响到树脂基材的特性:如电气性质、粘着强度等,造成实用的困难。As a new generation of environmentally friendly flame retardants, phosphorus compounds have been widely studied and applied. For example, directly use red phosphorus or phosphorus organic compounds (such as triphenylphosphonate, tritylphosphonate, carbonic acid, etc.) to replace halogen compounds as flame retardants to improve polymer materials or curable resins. Combustion properties. However, directly adding these compounds in the resin not only requires a large amount of addition due to the limitation of the flame retardant efficiency of these compounds, but also because of its low molecular weight and high migration (migration) will directly affect the quality of the resin substrate. Features: such as electrical properties, adhesive strength, etc., causing practical difficulties.
近年来,以反应型难燃剂的观念配合环保和安全的考虑,磷化环氧树脂已经被用来取代溴化环氧树脂,作为难燃积层板的配方,例如美国专利5,376,453号,使用带环氧基的磷酸酯配合含氮的环状固化剂做成积层板,但为了弥补磷含量不足难以达到UL 94V-0要求的缺点,添加了多种磷酸酯环氧化物;美国专利5,458,978号则利用环氧磷酸酯配合含氮的环氧树脂及金属复合物作为固化剂,其成品玻璃化转变温度约175℃,难燃性质则达于UL94V-0边缘(42秒相对于临界值50秒)。美国专利4,973,631号及美国专5,086,156号使用具活性氢取代基(如氨基)的三烃基膦氯化物单独或配合其他氨类固化剂,用于环氧树脂的固化;然而使用固化剂引入磷于树脂中具有磷含量低的缺点,该两份专利中亦无实际难燃效果的测量。In recent years, with the concept of reactive flame retardants and environmental protection and safety considerations, phosphating epoxy resins have been used to replace brominated epoxy resins as a formula for flame retardant laminates, such as US Patent No. 5,376,453, using Phosphate esters with epoxy groups are combined with nitrogen-containing ring-shaped curing agents to make laminates, but in order to make up for the shortcomings of insufficient phosphorus content that is difficult to meet the requirements of UL 94V-0, a variety of phosphate ester epoxides are added; US Patent 5,458,978 No. uses epoxy phosphate ester combined with nitrogen-containing epoxy resin and metal compound as a curing agent. The glass transition temperature of the finished product is about 175 ° C, and the flame retardancy reaches the edge of UL94V-0 (42 seconds relative to the critical value of 50 Second). U.S. Patent No. 4,973,631 and U.S. Patent No. 5,086,156 use trihydrocarbylphosphine chlorides with active hydrogen substituents (such as amino groups) alone or in combination with other ammonia curing agents for the curing of epoxy resins; however, the use of curing agents to introduce phosphorus into the resin has the disadvantage of low phosphorus content, and there is no measurement of the actual flame retardant effect in these two patents.
发明目的purpose of invention
本发明即针对上述,改进现行技术中的缺点,并以提高电气及机械基本性质与降低成本为目标,因而完成本发明。The present invention aims at the above, improves the shortcomings of the current technology, and aims to improve the basic properties of electrical and mechanical properties and reduce costs, thus completing the present invention.
因此,本发明的首要目的在于提供一种含磷和氮的树脂固化剂;Therefore, primary purpose of the present invention is to provide a kind of resin curing agent containing phosphorus and nitrogen;
本发明的另一目的在于提供一种含所述固化剂的难燃性环氧树脂组合物;Another object of the present invention is to provide a kind of flame retardant epoxy resin composition containing said curing agent;
本发明的另再一目的是提供所述的难燃性环氧树脂组合物在用于制造粘合片、复合材料、积层板、印刷电路板、增层法用的基板和半导体封装材料中应用。Another object of the present invention is to provide the described flame retardant epoxy resin composition for use in the manufacture of adhesive sheets, composite materials, laminates, printed circuit boards, substrates for build-up methods, and semiconductor packaging materials application.
本发明涉及一种含磷和氮的树脂固化剂,其具有下式:The present invention relates to a kind of resin curing agent containing phosphorus and nitrogen, which has the following formula:
或氢原子 or hydrogen atom
R1表示NHR2、C1-6烷基或苯基;R 1 represents NHR 2 , C 1-6 alkyl or phenyl;
n表示0至20的整数;n represents an integer from 0 to 20;
-R-表示苯撑、萘撑或下式的基团:-R- represents phenylene, naphthylene or a group of the formula:
-Ph-A-Ph--Ph-A-Ph-
式中Ph表示苯基,A表示-O-、-S-、-SO2-、-CO-、-CH2-、C(CH3)2-或下式的基团:In the formula, Ph represents phenyl, and A represents -O-, -S-, -SO 2 -, -CO-, -CH 2 -, C(CH 3 ) 2 - or a group of the following formula:
上述R及A所示的基团中,芳基的氢原子被一或多个选自羟基、氨基、羧基和C1-6烷基的取代基所取代或未被取代。In the above-mentioned groups represented by R and A, the hydrogen atom of the aryl group is substituted or unsubstituted by one or more substituents selected from hydroxyl, amino, carboxyl and C 1-6 alkyl.
本发明还涉及一种难燃性环氧树脂组合物,其包括(A)环氧树脂,(B)上述的含磷和氮的树脂固化剂,及(C)固化促进剂。The present invention also relates to a flame-retardant epoxy resin composition, which includes (A) epoxy resin, (B) the above-mentioned phosphorous and nitrogen-containing resin curing agent, and (C) curing accelerator.
在本发明的难燃性环氧树脂组合物中,所含的环氧树脂可为任何环氧树脂,其选自双酚缩水甘油醚、双二酚缩水甘油醚、苯二酚缩水甘油醚、含氮环的缩水甘油醚、二羟基萘的缩水甘油醚、酚醛聚缩水甘油醚及多羟基酚聚缩水甘油醚等。In the flame retardant epoxy resin composition of the present invention, the contained epoxy resin can be any epoxy resin, which is selected from bisphenol glycidyl ether, bisbiphenol glycidyl ether, hydroquinone glycidyl ether, Glycidyl ether of nitrogen-containing ring, glycidyl ether of dihydroxynaphthalene, phenolic polyglycidyl ether and polyhydric phenol polyglycidyl ether, etc.
双酚的缩水甘油醚包括:例如双酚A缩水甘油醚、双酚F缩水甘油醚、双酚AD缩水甘油醚、双酚S缩水甘油醚、四甲基双酚A缩水甘油醚、四甲基双酚F缩水甘油醚、四甲基双酚AD缩水甘油醚、四甲基双酚S缩水甘油醚。Glycidyl ethers of bisphenols include, for example, bisphenol A glycidyl ether, bisphenol F glycidyl ether, bisphenol AD glycidyl ether, bisphenol S glycidyl ether, tetramethyl bisphenol A glycidyl ether, tetramethyl Bisphenol F glycidyl ether, tetramethyl bisphenol AD glycidyl ether, tetramethyl bisphenol S glycidyl ether.
双二酚缩水甘油醚包括:例如4,4’-二酚缩水甘油醚、3,3’-二甲基-4,4’-二酚缩水甘油醚、3,3’,5,5’-四甲基-4,4’-二酚缩水甘油醚。Bis-diphenol glycidyl ethers include: for example, 4,4'-diphenol glycidyl ether, 3,3'-dimethyl-4,4'-diphenol glycidyl ether, 3,3',5,5'- Tetramethyl-4,4'-diphenol glycidyl ether.
苯二酚缩水甘油醚包括:例如苯二酚缩水甘油醚、对苯二酚缩水甘油醚、异丁基对苯二酚缩水甘油醚。Hydroquinone glycidyl ether includes, for example, hydroquinone glycidyl ether, hydroquinone glycidyl ether, and isobutylhydroquinone glycidyl ether.
酚醛聚缩水甘油醚包括:例如酚醛聚缩水甘油醚、甲酚酚醛聚缩水甘油醚、双酚A酚醛聚缩水甘油醚。The phenolic polyglycidyl ether includes, for example, phenolic polyglycidyl ether, cresol novolac polyglycidyl ether, and bisphenol A novolac polyglycidyl ether.
苯基多羟基酚聚缩水甘油醚包括;例如三(4-羟基苯基)甲烷聚缩水甘油醚、三(4-羟基苯基)乙烷聚缩水甘油醚、三(4-羟基苯基)丙烷聚缩水甘油醚、三(4-羟基苯基)丁烷聚缩水甘油醚、三(3-甲基-4-羟基苯基)甲烷聚缩水甘油醚、三(3,5-二甲基-4-羟基苯基)甲烷聚缩水甘油醚、四(4-羟基苯基)乙烷聚缩水甘油醚、四(3,5-二甲基-4-羟基苯基)乙烷聚缩水甘油醚、双环戊烯-酚醛聚缩水甘油醚。Phenyl polyhydric phenol polyglycidyl ethers include; for example tris(4-hydroxyphenyl)methane polyglycidyl ether, tris(4-hydroxyphenyl)ethane polyglycidyl ether, tris(4-hydroxyphenyl)propane Polyglycidyl ether, tris(4-hydroxyphenyl)butane polyglycidyl ether, tris(3-methyl-4-hydroxyphenyl)methane polyglycidyl ether, tris(3,5-dimethyl-4 -Hydroxyphenyl)methane polyglycidyl ether, tetrakis(4-hydroxyphenyl)ethane polyglycidyl ether, tetrakis(3,5-dimethyl-4-hydroxyphenyl)ethane polyglycidyl ether, bicyclic Pentene-phenolic polyglycidyl ether.
含氮环的缩水甘油醚包括:例如异氰尿酸酯的三缩水甘油醚及氰尿酸酯的三缩水甘油醚。The nitrogen-containing ring glycidyl ether includes, for example, triglycidyl ether of isocyanurate and triglycidyl ether of cyanurate.
二羟基萘的缩水甘油醚包括:例如1,6-二羟基萘二缩水甘油醚及2,6-二羟基萘二缩水甘油醚。Glycidyl ethers of dihydroxynaphthalene include, for example, 1,6-dihydroxynaphthalene diglycidyl ether and 2,6-dihydroxynaphthalene diglycidyl ether.
该等环氧树脂可以单独使用或以两种或多种的混合物形式使用。These epoxy resins may be used alone or in admixture of two or more.
其中较佳为双酚A聚缩水甘油醚、酚醛聚缩水甘油醚、三(4-羟基苯基)甲烷聚缩水甘油醚、双环戊烯-酚醛聚缩水甘油醚及四官能基的四(苯基-4-羟基)乙烷聚缩水甘油醚或其混合物。Among them, bisphenol A polyglycidyl ether, phenolic polyglycidyl ether, three (4-hydroxyphenyl) methane polyglycidyl ether, dicyclopentene-phenolic polyglycidyl ether and tetrafunctional four (phenyl) -4-hydroxy)ethane polyglycidyl ether or mixtures thereof.
本发明的难燃性环氧树脂组合物中之环氧树脂固化剂较佳为下式化合物:The epoxy resin curing agent in the flame retardant epoxy resin composition of the present invention is preferably the compound of the following formula:
式中b为0至20的整数。In the formula, b is an integer from 0 to 20.
本发明的难燃性环氧树脂组合物,除了本发明的含磷和氮的树脂固化剂以外,还可进一步包括其他不含卤素的固化剂。该其他不含卤素的固化剂包含胺类、双酚树酯、苯二酚、多羟基酚树脂及酚醛类等。The flame-retardant epoxy resin composition of the present invention may further include other halogen-free curing agents in addition to the phosphorus- and nitrogen-containing resin curing agent of the present invention. The other halogen-free curing agents include amines, bisphenol resins, quinone, polyhydric phenol resins, and phenolic resins.
胺类包含:例如二氰二酰胺、二氨基二苯基甲烷。Amines include, for example, dicyandiamide, diaminodiphenylmethane.
双酚树脂,包含例如式HO-Ph-X-Ph-OH(其中Ph表示亚苯基,X=CH2-C(CH3)2、-O-、-S-、-CO-和-SO2-)所示的化合物,例如:双酚A、双酚F、双酚AD、双酚S、四甲基双酚A、四甲基双酚F、四甲基双酚AD、四甲基双酚S、4,4’二酚、3,3’-二甲基-4,4’二酚、3,3’,5,5’-四甲基-4,4’二酚。Bisphenol resins comprising, for example, the formula HO-Ph-X-Ph-OH (where Ph represents phenylene, X= CH2 -C( CH3 ) 2 , -O-, -S-, -CO- and -SO 2 -) Compounds such as bisphenol A, bisphenol F, bisphenol AD, bisphenol S, tetramethylbisphenol A, tetramethylbisphenol F, tetramethylbisphenol AD, tetramethylbisphenol Bisphenol S, 4,4'diphenol, 3,3'-dimethyl-4,4'diphenol, 3,3',5,5'-tetramethyl-4,4'diphenol.
苯二酚包括:例如间苯二酚、对苯二酚、异丁基对苯二酚。Hydroquinone includes, for example, resorcinol, hydroquinone, isobutylhydroquinone.
多(羟基酚)树脂包括:例如三(4-羟基苯基)甲烷、三(4-羟基苯基)乙烷、三(4-羟基苯基)丙烷、三(4-羟基苯基)丁烷、三(3-甲基-4-羟基苯基)甲烷、三(3,5-二甲基-4-羟基苯基)甲烷、四(4-羟基苯基)乙烷、四(3,5-二甲基-4-羟基苯基)乙烷。Poly(hydroxyphenol) resins include, for example, tris(4-hydroxyphenyl)methane, tris(4-hydroxyphenyl)ethane, tris(4-hydroxyphenyl)propane, tris(4-hydroxyphenyl)butane , tris(3-methyl-4-hydroxyphenyl)methane, tris(3,5-dimethyl-4-hydroxyphenyl)methane, tetrakis(4-hydroxyphenyl)ethane, tetrakis(3,5 -Dimethyl-4-hydroxyphenyl)ethane.
适合的酚醛类例如:酚甲醛缩合物、甲酚酚醛缩合物、双酚A酚醛缩合物、双环戊烯-酚醛缩合物。Suitable phenolics are, for example: phenol-formaldehyde condensates, cresol-phenol-formaldehyde condensates, bisphenol A-phenol-formaldehyde condensates, dicyclopentene-phenol-formaldehyde condensates.
在本发明的难燃性环氧树脂组合物中,固化剂的添加量依各固化剂的反应活性氢当量与环氧树脂的环氧当量而定,适合的当量比为对环氧树脂的环氧当量100%计,固化剂的反应活性氢当量为20至140%,更适合的当量比为对环氧树脂的环氧当量100%计,固化剂的反应活性氢当量为40至95%,又更适合的当量比为对环氧树脂的环氧当量100%,固化剂的反应活性氢当量为50至95%。In the flame retardant epoxy resin composition of the present invention, the addition amount of curing agent is determined according to the reactive hydrogen equivalent of each curing agent and the epoxy equivalent of epoxy resin, and the suitable equivalent ratio is to the epoxy equivalent of epoxy resin. Oxygen equivalent 100%, the reactive hydrogen equivalent of curing agent is 20 to 140%, more suitable equivalent ratio is to the epoxy equivalent of epoxy resin 100%, the reactive hydrogen equivalent of curing agent is 40 to 95%, A more suitable equivalent ratio is 100% of the epoxy equivalent of the epoxy resin, and 50 to 95% of the reactive hydrogen equivalent of the curing agent.
在本发明的难燃性环氧树脂组合物中,若使用其他不含卤素的固化剂时,本发明的含磷和氮的环氧树脂固化剂与该其他不含卤素的固化剂的使用比例为5∶95至100∶0,较好为20∶80至100∶0,更好为25∶75至100∶0。若本发明的含磷和氮的环氧树脂固化剂含量过低,则易造成难燃性与耐热性不足。In the flame retardant epoxy resin composition of the present invention, if other halogen-free curing agents are used, the usage ratio of the phosphorus- and nitrogen-containing epoxy resin curing agent of the present invention to the other halogen-free curing agents 5:95 to 100:0, preferably 20:80 to 100:0, more preferably 25:75 to 100:0. If the content of the phosphorus- and nitrogen-containing epoxy resin curing agent of the present invention is too low, it will easily cause insufficient flame retardancy and heat resistance.
本发明的难燃性环氧树脂组合物中的固化促进剂,其选自三级胺、三级膦、季铵盐、季鏻盐、三氟化硼配合物、锂化物及咪唑化合物及其混合物。The curing accelerator in the flame retardant epoxy resin composition of the present invention is selected from tertiary amines, tertiary phosphines, quaternary ammonium salts, quaternary phosphonium salts, boron trifluoride complexes, lithium compounds and imidazole compounds and mixture.
三级胺例如三乙基胺、三丁基胺、二甲基胺乙醇、二甲基苯基胺、三(N,N-二甲基-氨基甲基)酚、N,N-二甲基-氨基甲基酚。Tertiary amines such as triethylamine, tributylamine, dimethylamine ethanol, dimethylphenylamine, tris(N,N-dimethyl-aminomethyl)phenol, N,N-dimethyl - Aminomethylphenol.
三级膦例如三苯基膦。Tertiary phosphine such as triphenylphosphine.
季铵盐例如四甲基铵氯化物、四甲基铵溴化物、四甲基铵碘化物、三乙基苯甲基铵氯化物、三乙基苯甲基铵溴化物、三乙基苯甲基铵碘化物。Quaternary ammonium salts such as tetramethylammonium chloride, tetramethylammonium bromide, tetramethylammonium iodide, triethylbenzyl ammonium chloride, triethylbenzyl ammonium bromide, triethylbenzyl ammonium ammonium iodide.
季鏻盐例如四丁基鏻氯化物、四丁基鏻溴化物、四丁基鏻碘化物、四丁基鏻酯酸盐醋酸配合物、四苯基鏻氯化物、四苯基鏻溴化物、四苯基鏻碘化物、乙基三苯基鏻氯化物、乙基三苯基鏻溴化物、乙基三苯基鏻碘化物、乙基三苯基鏻酯酸盐醋酸配合物、乙基三苯基鏻酯酸盐磷酸配合物、丙基三苯基鏻氯化物、丙基三苯基鏻溴化物、丙基三苯基鏻碘化物,丁基三苯基鏻氯化物、丁基三苯基鏻溴化物、丁基三苯基鏻碘化物等。Quaternary phosphonium salts such as tetrabutylphosphonium chloride, tetrabutylphosphonium bromide, tetrabutylphosphonium iodide, tetrabutylphosphonium ester salt acetate complex, tetraphenylphosphonium chloride, tetraphenylphosphonium bromide, Tetraphenylphosphonium iodide, ethyltriphenylphosphonium chloride, ethyltriphenylphosphonium bromide, ethyltriphenylphosphonium iodide, ethyltriphenylphosphonium ester salt acetate complex, ethyl triphenylphosphonium Phenylphosphonium ester phosphate complex, propyltriphenylphosphonium chloride, propyltriphenylphosphonium bromide, propyltriphenylphosphonium iodide, butyltriphenylphosphonium chloride, butyltriphenyl Phosphonium bromide, butyltriphenylphosphonium iodide, etc.
咪唑化合物例如2-甲基咪唑、2-苯基咪唑、2-乙基-4-甲基咪唑等。Examples of imidazole compounds include 2-methylimidazole, 2-phenylimidazole, 2-ethyl-4-methylimidazole and the like.
所述的固化促进剂可以单独或组合两种或多种形式使用。The curing accelerators can be used alone or in combination of two or more.
较佳的固化促进剂为三级胺及咪唑化合物,尤其是二甲基苯胺、2-甲基咪唑、2-苯基咪唑及2-乙基-4-甲基咪唑等。Preferred curing accelerators are tertiary amines and imidazole compounds, especially dimethylaniline, 2-methylimidazole, 2-phenylimidazole and 2-ethyl-4-methylimidazole.
固化促进剂的使用量一般为环氧树脂组合物重量的50至50,000ppm,优选为100至30000ppm,更优选为200至10000ppm,最优选为500至2000ppm。若固化促进剂的量超过50,000ppm,虽可缩短反应时间,但对副产物生成及对随后的应用如电路板层合体等产生对电气性质、抗湿性、吸水性质的不良影响,若添加量太小,则反应速率过慢而无效率。The curing accelerator is generally used in an amount of 50 to 50,000 ppm, preferably 100 to 30,000 ppm, more preferably 200 to 10,000 ppm, most preferably 500 to 2,000 ppm, based on the weight of the epoxy resin composition. If the amount of curing accelerator exceeds 50,000ppm, although the reaction time can be shortened, it will have adverse effects on the generation of by-products and subsequent applications such as circuit board laminates, etc., on electrical properties, moisture resistance, and water absorption properties. If the amount added is too large Small, the reaction rate is too slow to be efficient.
本发明的难燃性环氧树脂组合物若调制成清漆(vanish)时,可添加溶剂以调整粘度。适宜溶剂包含有机芳族类、酮类、质子溶剂、醚类、酯类等。When preparing the flame retardant epoxy resin composition of the present invention into a varnish (vanish), a solvent may be added to adjust the viscosity. Suitable solvents include organic aromatics, ketones, protic solvents, ethers, esters, and the like.
适合的有机芳族类溶剂例如:甲苯、二甲苯。Suitable organic aromatic solvents are for example: toluene, xylene.
适合的酮类溶剂例如:丙酮、甲基乙基酮、甲基异丁基酮。Suitable ketone solvents are, for example: acetone, methyl ethyl ketone, methyl isobutyl ketone.
适合的质子溶剂例如:N,N-二甲基甲酰胺、N,N-二乙基甲酰胺、二甲基亚砜。Suitable protic solvents are, for example: N,N-dimethylformamide, N,N-diethylformamide, dimethylsulfoxide.
适合的醚类溶剂例如:乙二醇单甲醚、丙二醇单甲醚。Suitable ether solvents are, for example: ethylene glycol monomethyl ether, propylene glycol monomethyl ether.
适合的酯类溶剂例如:乙酸乙酯、异丙酸乙酯、丙二醇单甲醚乙酯。Suitable ester solvents are, for example, ethyl acetate, ethyl isopropionate, and ethyl propylene glycol monomethyl ether.
粘度通常调至20至500cps/25℃的范围。The viscosity is usually adjusted to the range of 20 to 500 cps/25°C.
视最终用途而定,本发明的难燃性环氧树脂组合物亦可添加一般添加剂或改性剂,如热稳定剂、光稳定剂、紫外光吸收剂及可塑剂等。Depending on the end use, the flame retardant epoxy resin composition of the present invention may also be added with general additives or modifiers, such as heat stabilizers, light stabilizers, ultraviolet light absorbers and plasticizers.
本发明进一步涉及所述的难燃性组合物在用于制造粘合片、复合材料、积层板、印刷电路板、增层法用的基板和半导体封装材料中的应用。The present invention further relates to the application of the flame retardant composition in the manufacture of adhesive sheets, composite materials, laminates, printed circuit boards, substrates for build-up methods and semiconductor packaging materials.
本发明的难燃性环氧树脂组合物,可利用一般业界已知的方法,制成铜箔、纤维支撑物与本发明难燃性环氧树脂组合物的层合体。The flame retardant epoxy resin composition of the present invention can be made into a laminated body of copper foil, a fiber support and the flame retardant epoxy resin composition of the present invention by a generally known method in the industry.
使用本发明难燃性环氧树脂组合物调制成清漆,含浸纤维基材如有机或无机纤维基材例如玻璃纤维、金属纤维、碳纤维、芳酰胺纤维、硼及纤维素等将含浸过的纤维基材加热干燥,而得到干的预浸渍体(prepreg)。该预浸渍体可进一步地可成型制成复合材料积层板,或单独使用于其它胶片的粘合层,或将其一个或多个组合,于其上一面或上、下两面放置铜箔,在加压下加热该预浸渍体或其组合物,所得到的积层板复合材料在尺寸稳定性、抗化学药品性、抗腐蚀性、吸湿性及电气性质上都超过目前产品的标准,适合用于制造使用于电子、太空、交通等的电气产品,如用于制造印刷电路板及多层电路板等。The flame retardant epoxy resin composition of the present invention is used to prepare a varnish, and impregnated fiber substrates such as organic or inorganic fiber substrates, such as glass fibers, metal fibers, carbon fibers, aramid fibers, boron and cellulose, will impregnate the impregnated fiber substrates. The material is heated and dried to obtain a dry prepreg (prepreg). The prepreg can be further molded into a composite material laminate, or used alone for the adhesive layer of other films, or one or more of them are combined, and copper foil is placed on the upper side or the upper and lower sides, The prepreg or its composition is heated under pressure, and the obtained laminate composite material exceeds the standard of current products in terms of dimensional stability, chemical resistance, corrosion resistance, moisture absorption and electrical properties, suitable for Used in the manufacture of electrical products used in electronics, space, transportation, etc., such as printed circuit boards and multilayer circuit boards.
亦可将本发明难燃性环氧树脂组合物调制成清漆,而涂布於铜箔上,将其加热干燥,而得到干的铜箔粘着剂(RCC,Resin Coated Copper)。此铜箔粘着剂于室温下可保存数月之久,具有良好的保存稳定性。该RCC可进一步地成型制成复合材料积层板,或单独使用于其它胶片的粘合层,或将其一个或多个组合,于其上一面或上、下两面一层一层逐次加层压合(build-up),所得到的积层板复合材料在尺寸稳定性、抗化学药品性、抗腐蚀性、吸湿性及电气性质上都超过目前产品的标准,适合用于制造使用于电子、太空、交通等的多层印刷电路板。The flame retardant epoxy resin composition of the present invention can also be formulated into a varnish, coated on a copper foil, and heated and dried to obtain a dry copper foil adhesive (RCC, Resin Coated Copper). The copper foil adhesive can be stored for several months at room temperature, and has good storage stability. The RCC can be further formed into a composite material laminate, or used alone as an adhesive layer of other films, or one or more of them can be combined, and layers can be added layer by layer on the upper side or the upper and lower sides. Pressing (build-up), the obtained laminate composite material exceeds the standard of current products in terms of dimensional stability, chemical resistance, corrosion resistance, moisture absorption and electrical properties, and is suitable for manufacturing and using in electronics. , space, transportation and other multi-layer printed circuit boards.
本发明难燃性环氧树脂组合物的适合硬化反应温度一般为20至350℃,优选为50至300℃,较优选为100至250℃,最优选为120至220℃。温度过高易产生副反应且较难控制其反应速度,而且可能促使树脂劣化的速度增快;温度过低除效率差外,所产生的树脂特性较难符合高温使用的需求。The suitable curing reaction temperature of the flame retardant epoxy resin composition of the present invention is generally 20 to 350°C, preferably 50 to 300°C, more preferably 100 to 250°C, most preferably 120 to 220°C. If the temperature is too high, side reactions are likely to occur and it is difficult to control the reaction rate, and may accelerate the deterioration of the resin; if the temperature is too low, in addition to poor efficiency, the properties of the resin produced are difficult to meet the needs of high temperature use.
依本发明所组成的难燃性环氧树脂组合物,不需要添加其他加工助剂及难燃添加剂,可同时改进环氧树脂的难燃性及耐热性质。The flame retardant epoxy resin composition formed according to the present invention does not need to add other processing aids and flame retardant additives, and can simultaneously improve the flame retardant and heat resistance properties of the epoxy resin.
具体实施方式Detailed ways
将以下述合成例及实施例来进一步说明本发明,但不因此而限制本发明的范围。The following synthesis examples and examples will be used to further illustrate the present invention, but the scope of the present invention is not limited thereby.
合成例及实施例中所用各成分详述如下:Each component used in the synthesis example and the embodiment is described in detail as follows:
环氧树脂1:代表长春人造树脂厂所生产,以商品名BE188EL出售的双酚A的二缩水甘油醚,其环氧当量介于185至195g/eq,可水解氯为200ppm以下,粘度介于11000至15000cps/25℃。 Epoxy Resin 1: Represents the diglycidyl ether of bisphenol A produced by Changchun Artificial Resin Factory and sold under the trade name BE188EL. Its epoxy equivalent is between 185 and 195g/eq, its hydrolyzable chlorine is below 200ppm, and its viscosity is between 11000 to 15000cps/25°C.
环氧树脂2:代表长春人造树脂厂所生产,以商品名CNE200ELD出售的甲酚-醛缩合物的聚缩水甘油醚,其环氧当量介于190至210g/eq。 Epoxy resin 2: represents polyglycidyl ether of cresol-aldehyde condensate produced by Changchun Artificial Resin Factory and sold under the trade name CNE200ELD, and its epoxy equivalent is between 190 and 210 g/eq.
环氧树脂3:代表长春人造树脂厂所生产,以商品名PNE177出售的酚醛聚缩水甘油醚,其环氧当量介于170至190g/eq。 Epoxy resin 3: represents phenolic polyglycidyl ether produced by Changchun Artificial Resin Factory and sold under the trade name PNE177, and its epoxy equivalent is between 170 and 190 g/eq.
环氧树脂4:代表长春人造树脂厂所生产,以商品名BEB530A80出售的四溴双酚A的二缩水甘油醚,其环氧当量介于430至450g/eq,溴含量介于18.5至20.5wt%。 Epoxy Resin 4: Represents the diglycidyl ether of tetrabromobisphenol A produced by Changchun Artificial Resin Factory and sold under the trade name BEB530A80, with an epoxy equivalent of 430 to 450 g/eq and a bromine content of 18.5 to 20.5 wt %.
环氧树脂5:代表长春人造树脂厂所生产,商品名BE501,其环氧当量介于490至510g/eq。 Epoxy Resin 5: Produced by Changchun Artificial Resin Factory, the trade name is BE501, and its epoxy equivalent is between 490 and 510g/eq.
固化剂A:代表二氰二酰胺,10%溶於二甲基甲酰胺。 Curing agent A: stands for dicyandiamide, 10% soluble in dimethylformamide.
固化剂B:代表本发明的下式所示的含磷和氮的环氧树脂固化剂。 Curing agent B: a phosphorus- and nitrogen-containing epoxy resin curing agent represented by the following formula of the present invention.
式中b为0至20的整数。In the formula, b is an integer from 0 to 20.
固化剂C:代表长春人造树脂厂生产,商品名为BEH510,活性氢当量介于105至110g/eg。 Curing Agent C: Produced by Changchun Artificial Resin Factory, the trade name is BEH510, and the active hydrogen equivalent is between 105 and 110g/eg.
固化促进剂A:代表2-甲基咪唑(2MI),10%溶於甲基乙基酮。 Curing accelerator A: represents 2-methylimidazole (2MI), 10% dissolved in methyl ethyl ketone.
有关本文中所用的环氧当量(EEW、Epoxy Equivalent Weight)、清漆粘度(Viscosity)、固成份(Solid content),是依下述测试法测试的:The epoxy equivalent (EEW, Epoxy Equivalent Weight), varnish viscosity (Viscosity), and solid content (Solid content) used in this article are tested according to the following test methods:
(1)环氧当量:使环氧树脂溶解於氯苯∶氯仿=1∶1的溶剂中,用HBr/冰醋酸进行滴定,依ASTM D1652的方法测得,其中指示剂为结晶紫。(1) Epoxy equivalent: the epoxy resin is dissolved in a solvent of chlorobenzene:chloroform=1:1, titrated with HBr/glacial acetic acid, measured according to the method of ASTM D1652, wherein the indicator is crystal violet.
(2)粘度:将含磷环氧树脂清漆置于25℃恒温槽中4小时,用布鲁克菲尔德(Brookfield)粘度计于25℃量测。(2) Viscosity: the phosphorus-containing epoxy resin varnish was placed in a constant temperature bath at 25° C. for 4 hours, and measured at 25° C. with a Brookfield viscometer.
(3)固成份:取1克的含本发明含磷环氧树脂的清漆样品,于150℃烘60分钟所测得的不挥发份的重量百分比。(3) Solid content: get 1 gram of the varnish sample containing the phosphorus-containing epoxy resin of the present invention, and bake it at 150° C. for 60 minutes to measure the weight percentage of the non-volatile matter.
合成例1:含磷和氮的树脂固化剂(固化剂B)的合成:Synthesis Example 1: Synthesis of phosphorus and nitrogen-containing resin curing agent (curing agent B):
在装配有电加热罩、温度控制器电动搅拌机及搅拌棒、氮气入口、热电偶、水冷式冷凝器、加料漏斗的3000ml五颈玻璃反应釜中置入酚1410克(15mole)、92%聚甲醛244.7克(7.5mole)、苯并胍胺(benzoguanamine)337克(1.8mole)、9,10-二氢-9-氧杂-10-磷蒽-10-氧化物(HCA)259克(1.2mole)、草酸11.2克,熔解后,抽真空使以上的原料干燥,然后再通入氮气,重覆抽真空及通入氮气程序两次。升温至100至110℃,反应3小时。再升温至120至125℃反应2小时。反应完成后慢慢将未反应完的酚和反应缩合水以常压蒸除,最后以180℃,真空下保持1小时。所得的产物为本发明的含磷和氮的树脂固化剂(固化剂B)。Put 1410 grams (15 mole) of phenol and 92% polyoxymethylene in a 3000ml five-neck glass reactor equipped with an electric heating mantle, a temperature controller electric stirrer and a stirring rod, a nitrogen inlet, a thermocouple, a water-cooled condenser, and an addition funnel 244.7 grams (7.5 mole), benzoguanamine (benzoguanamine) 337 grams (1.8 mole), 9,10-dihydro-9-oxa-10-phosphoranthracene-10-oxide (HCA) 259 grams (1.2 mole ), 11.2 grams of oxalic acid, after melting, vacuumize to make the above raw materials dry, then pass into nitrogen, repeat vacuumize and pass into nitrogen program twice. Raise the temperature to 100 to 110°C and react for 3 hours. Then the temperature was raised to 120 to 125° C. for 2 hours. After the reaction is completed, the unreacted phenol and reaction condensation water are slowly evaporated at normal pressure, and finally kept at 180° C. under vacuum for 1 hour. The resulting product is the phosphorus and nitrogen-containing resin curing agent (curing agent B) of the present invention.
经分析,软化点为161℃,理论的氮含量为10.0wt%、磷含量为2.93wt%、活性氢当量为210g/eq。After analysis, the softening point is 161°C, the theoretical nitrogen content is 10.0wt%, the phosphorus content is 2.93wt%, and the active hydrogen equivalent is 210g/eq.
实施例1至b与比较例1Embodiment 1 to b and comparative example 1
于室温下在装配有搅拌器及冷凝器的容器内,依表1所示比例将合成例1所合成的固化剂B、其他固化剂、环氧树脂、固化促进剂与溶剂调制成环氧树脂清漆。In a container equipped with a stirrer and a condenser at room temperature, the curing agent B synthesized in Synthesis Example 1, other curing agents, epoxy resin, curing accelerator and solvent were prepared into an epoxy resin according to the ratio shown in Table 1 varnish.
表1Table 1
将已调制成的环氧树脂清漆与玻璃纤维布含浸,经180℃干燥120分钟后,成为预浸渍体后,所得的预浸渍体经DSC(Differential ScanCalorimeter,TA2910)测试其玻璃化转变温度(温度范围为50至250℃,升温速度为20℃/分钟),经燃烧试验测其难燃性,其是依据UL746的方法,将预浸渍体试片切成12.5mm×1.3mm尺寸5片,每片燃烧2次,10次燃烧总和不超过50秒,单次最高不超过10秒,即表示燃烧试验通过。结果如表2所示:The prepared epoxy resin varnish is impregnated with glass fiber cloth, dried at 180°C for 120 minutes to form a prepreg, and the glass transition temperature (Temperature The range is 50 to 250°C, the heating rate is 20°C/min), and its flame retardancy is measured by a combustion test. It is based on the method of UL746, and the prepreg test piece is cut into 5 pieces of 12.5mm×1.3mm in size. The piece burns 2 times, and the sum of 10 times of burning does not exceed 50 seconds, and the maximum single time does not exceed 10 seconds, which means that the burning test has passed. The results are shown in Table 2:
表2
以八片预浸渍体叠合,其上下各放置一片35μm的铜箔,经185℃、25kg/cm2压力压合而成为环氧树脂与玻璃纤维布的层合体,分析各层合体的物性结果如表3所示Laminate eight pieces of prepreg, place a piece of 35μm copper foil on top and bottom of it, press at 185°C and 25kg/ cm2 pressure to form a laminate of epoxy resin and glass fiber cloth, and analyze the physical properties of each laminate as shown in Table 3
表3
实施例7至10及比较例2Examples 7 to 10 and Comparative Example 2
于室温下在装配有搅拌器及冷凝器的容器内,依表4所示比例将表4所示成分调制成环氧树脂清漆。In a container equipped with a stirrer and a condenser at room temperature, prepare the epoxy resin varnish with the ingredients shown in Table 4 according to the ratio shown in Table 4.
表4Table 4
上述实施例7、8及10及比较例2所得的环氧树脂组合物以80微米厚度涂布于18微米铜箔粗糙面上,于150℃烘干。所得的涂布环氧树脂的铜箔加在前述由实施例1的环氧树脂组合物制成的预浸渍体上下两侧,经185℃温度及25kg/cm2压力压合,制得多层板。分析该多层板的物性,结果如表5所示。The epoxy resin compositions obtained in Examples 7, 8 and 10 and Comparative Example 2 above were coated on the rough surface of 18-micron copper foil with a thickness of 80 microns, and dried at 150°C. The obtained copper foil coated with epoxy resin is added to the upper and lower sides of the prepreg made of the epoxy resin composition of Example 1, and pressed at a temperature of 185°C and a pressure of 25kg/ cm2 to obtain a multilayer plate. The physical properties of the multilayer board were analyzed, and the results are shown in Table 5.
表5
由上述结果可看出本发明的含磷和氮的树脂固化剂较不含磷和氮的固化剂显示更佳的燃烧测试及耐焊性,但剥离强度亦未见降低。From the above results, it can be seen that the resin curing agent containing phosphorus and nitrogen of the present invention has better flame test and soldering resistance than the curing agent without phosphorus and nitrogen, but the peel strength has not decreased.
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| CNB001235257A CN1167732C (en) | 2000-08-18 | 2000-08-18 | Resin curing agent containing phosphorus and nitrogen and flame-retardant epoxy resin composition containing same |
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| CN104017327B (en) * | 2013-02-28 | 2017-08-01 | 宏泰电工股份有限公司 | Phosphorus-nitrogen type halogen-free flame-resistant resin composition, prepreg and film, copper foil laminate and printed circuit board |
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