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CN116773235A - Emulation dummy for ejection test - Google Patents

Emulation dummy for ejection test Download PDF

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Publication number
CN116773235A
CN116773235A CN202310669812.4A CN202310669812A CN116773235A CN 116773235 A CN116773235 A CN 116773235A CN 202310669812 A CN202310669812 A CN 202310669812A CN 116773235 A CN116773235 A CN 116773235A
Authority
CN
China
Prior art keywords
assembly
shoulder
neck
component
gasket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310669812.4A
Other languages
Chinese (zh)
Inventor
闵立武
刘中昊
程林
贺中意
王倩
蔡本贤
穆蓉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Saf Automobile Technology Co ltd
AVIC Aerospace Life Support Industries Ltd
Original Assignee
Hunan Saf Automobile Technology Co ltd
AVIC Aerospace Life Support Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan Saf Automobile Technology Co ltd, AVIC Aerospace Life Support Industries Ltd filed Critical Hunan Saf Automobile Technology Co ltd
Priority to CN202310669812.4A priority Critical patent/CN116773235A/en
Publication of CN116773235A publication Critical patent/CN116773235A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/005Testing of complete machines, e.g. washing-machines or mobile phones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64FGROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
    • B64F5/00Designing, manufacturing, assembling, cleaning, maintaining or repairing aircraft, not otherwise provided for; Handling, transporting, testing or inspecting aircraft components, not otherwise provided for
    • B64F5/60Testing or inspecting aircraft components or systems
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Transportation (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Measurement Of The Respiration, Hearing Ability, Form, And Blood Characteristics Of Living Organisms (AREA)

Abstract

The invention relates to a dummy for the field of ejection life-saving tests, wherein a head assembly is connected with the neck assembly through a neck rotating pin (1-8), a head acceleration sensor assembly (1-6) is arranged in the head assembly (1), and a head striking force sensor assembly (1-4) is locked at the top of a skull; the chest assembly (3) is connected with the neck assembly through a neck lower bracket (3-4), and the lower part is connected with a lumbar vertebra upper connecting plate (4-1-2) of the hip assembly (4); the arm assembly (5) is locked on the shoulder assembly of the chest assembly; the leg assembly (6) is secured to the hip assembly by a femoral assembly (6-1). The invention can obtain the physiological response parameters of the human body when the protection life-saving device works in the high-risk ejection test environment.

Description

Emulation dummy for ejection test
Technical Field
The invention relates to the field of ejection life-saving tests, in particular to a simulation dummy for an ejection test.
Background
As early as the 40 s of the 20 th century, the catapult seat test of germany and uk was initially carried out by volunteers. When the aerial catapulting test is carried out, the head, neck, limbs and lumbar vertebrae of a volunteer are subjected to huge impact during catapulting, and the test has great harm to human bodies. With the continuous rise of the aircraft speed, the aircraft gesture becomes more complex, and the aerial and ground ejection tests in the process of developing ejection seats are more dangerous, so that volunteers cannot conduct the tests. Therefore, the simulation dummy becomes an essential experimental tool for carrying out a large number of high-speed catapulting and high-speed air flow blowing tests in the air and the ground, and plays an important role in the development of protective life-saving equipment and physiological identification thereof.
The simulation dummy is a test tool for simulating human body in dangerous places, and has the external dimensions and structural functions similar to those of a real person, can reflect the human body replacement of an external environment, can bear certain material wave energy, and is a test tool for simulating human body in dangerous places. The pilot's protection life-saving product needs to go through the evaluation, the examination of many times ground test from first appearance stage to batch delivery stage, and test dummy is the key in this test system, through carrying on sensor, data acquisition system etc. and obtain the physiological response parameter of human body when protection life-saving equipment work, replace pilot's in the high-risk ejection environment inspection product function with design index consistency to provide the basis for protection life-saving equipment's optimal design. The dummy for the ground ejection life-saving test must have the appearance size, mass distribution and limb movement characteristics close to those of a real person, and has the test verification capability of individualized customization model size diversification of pilot protective equipment.
In GJB 4856-2003 "Chinese Male Pilot human body size" and GJB 6895-2009 "Male Pilot human body inertial parameter", the 3 rd percentile fighter pilot human body size and the 98 th percentile fighter pilot human body size and the regression equation quality prescribe the sizes and weights of the P3 simulation dummy and the P98 simulation dummy, specifically as shown in FIG. 1 and corresponding Table 1; FIG. 2 and corresponding Table 2; fig. 3 and corresponding table 3.
Table 1 overall dimensions of the simulated dummy specified by gjb 4856-2003
Sequence number Name of the name P3 P98
1 Height of body 1634.0±10mm 1780.0±10mm
2 Sitting height 883.9±10mm 969.0±10mm
3 Sitting posture eye height 771.0±10mm 852.0±10mm
4 Sitting posture shoulder height 563.0±10mm 650.0±10mm
5 Sitting posture knee height 471.0±10mm 538.0±10mm
6 Buttocks and knee distance 534.9±10mm 604.0±10mm
Quality of simulated dummy parts specified in table 2GJB 6895-2009
Table 3gjb 4856-2003 defines the external dimensions of the dummy head
Measurement item Name of the name P3 P98
1.1 Maximum head length 175.9±5mm 200.0±5mm
1.2 Maximum head width 148.0±5mm 170.0±5mm·
1.3 Head full height 213.0±5mm 259.0±5mm
1.12 Face width 121.0±5mm 147.0±5mm
1.17 Nasal height 45.0±5mm 60.0±5mm
1.19 Nasal width 34.0±5mm 43.0±5mm
1.34 Width of two ears 172.0±5mm 203.0±5mm
1.36 Width between two mandibular angles 104.0±5mm 133.0±5mm
1.37 Nasal tip occipital process distance 206.0±5mm 236.0±5mm
1.40 Head circumference 548.0±5mm 600.0±5mm
Although the sizes and weights of the P3 simulation dummy and the P98 simulation dummy are regulated by the GJB 4856-2003 and the GJB 6895-2009, no dummy aiming at the ejection life-saving test exists on the market up to the present.
The existing Hybrid III dummy structure cannot measure the load of a penetrating cover and the noise decibel; the chest and shoulder assembly cannot measure shoulder force, and the chest is not provided with a component space related to data acquisition; the lumbar vertebrae of the buttocks are inconvenient to measure the lumbar force of the test along the ejection direction. Meanwhile, the size and the weight of the Hybrid III dummy do not meet the requirements of the national army standard on the size and the body section quality of the pilot. So the existing Hybrid III dummy structure cannot be applied to the ejection life test.
Therefore, there is an urgent need to develop a dummy that can serve as an avatar for the pilot to assume test tasks in a high-risk ejection test environment.
Disclosure of Invention
In order to achieve the aim of the invention, the invention provides a simulation dummy for an ejection test, which refers to the existing Hybrid III dummy structure, redesigns the head, neck, chest, buttocks and limbs of the dummy, simulates a real human body, and can be used as a pilot to take on test tasks in a high-risk ejection test environment. And the dummy can be reused, so that the test cost can be saved.
The aim of the invention is realized by the following technical scheme:
the invention provides a simulation dummy for an ejection test, which comprises the following components:
head assembly, neck assembly, chest assembly, buttock assembly, arm assembly and leg assembly;
the head assembly includes a neck rotation pin; the neck assembly includes a neck joint fitting, an internally mounted head acceleration sensor assembly, a head strike force sensor assembly locked to the top of the skull; the neck assembly includes a neck joint fitting; the head assembly is inserted into the neck joint assembly through the neck rotating pin to realize connection with the neck assembly;
the chest assembly includes a neck lower bracket; the hip assembly includes a lumbar member; the lumbar component comprises a lumbar upper connecting plate assembly; the chest assembly is connected with the neck assembly upwards through the neck lower bracket and is connected with the lumbar vertebra upper connecting plate assembly of the lumbar vertebra assembly downwards;
The arm assembly is locked on a shoulder component of the chest assembly;
the leg assembly is screwed to the hip assembly by the femoral component.
More preferably, the head assembly further comprises:
back bone skin, skull back cover, noise sensor substitute, skull; sensor mounting bracket assembly, hinge gasket, skull skin;
a sensor mounting bracket component is arranged in the skull, a head acceleration sensor component is arranged on the sensor mounting bracket component, and a neck rotating pin is arranged on the sensor mounting bracket component; the head acceleration sensor assembly is equipped with three acceleration sensors; the head hitting force sensor assembly is locked at the top of the skull bone, and the noise sensor substitute passes through the inner holes of the ears of the skull bone and the skin of the skull bone and is fixed; the skull skin is arranged on the skull; the skin of the back cover bone is arranged on the back cover of the skull; the skull back cover is locked on the skull;
the head assembly is inserted into the sensor mounting bracket assembly, the hinge washer and the neck joint assembly through the neck rotating pin, so that connection with the neck assembly is realized.
More preferably, the neck assembly further comprises:
neck adjusting upper bracket assembly, neck adjusting upper bracket cushion block, standard neck molding assembly, standard neck steel cable, neck joint rubber block, upper bushing and lower bushing;
The upper portion of the standard neck molding assembly mounts the neck joint fitting; the lower part of the standard neck molding assembly is provided with a neck adjusting upper bracket assembly and a neck adjusting upper bracket cushion block; the neck joint rubber block is arranged on the upper surface of the neck joint assembly; the lower bushing is mounted into the counter bore of the neck adjustment upper bracket assembly and the upper bushing is mounted into the bore of the standard neck molding assembly; the standard neck steel cable sequentially passes through the upper bushing, the standard neck molding assembly, the neck adjusting upper bracket cushion block, the neck adjusting upper bracket assembly, the lower bushing and the end part is locked;
the standard neck molding assembly includes: an upper cervical mounting plate, a cervical intervertebral disc, a lower cervical mounting plate and rubber;
the upper cervical mounting plate, the cervical intervertebral disc and the lower cervical mounting plate are sequentially connected up and down and then are molded with rubber through casting by a die.
The neck assembly is matched and installed with the neck rotating pin and the hinged gasket of the head assembly through the neck joint assembly part, so that the connection with the head assembly is realized.
More preferably, the chest assembly further comprises:
chest skin, chest angular velocity sensor mounting plate, neck bracket gasket; shoulder component, main skeleton of thoracic vertebra, collarbone cushion, collarbone and shoulder connecting washer, angular velocity sensor assembly, auxiliary skeleton of thoracic vertebra, rib front pressure plate, rib sternum connecting pad, rib rear pressure plate; rib assemblies, rib back supports, bayonet nuts;
The chest assembly penetrates through the neck bracket gasket and the neck lower bracket by screws and is connected with the neck assembly, and the lateral surface of the chest assembly is connected with the hip assembly by screws;
the thoracic vertebra auxiliary framework is mounted on the thoracic vertebra main framework; the collarbone cushion is arranged at the bottom of the cavity of the lug component of the main framework of the thoracic vertebra; the shoulder component, together with the collarbone and shoulder connection washer and the bolt nut, is mounted on the lug assembly of the thoracic backbone; the rib assembly is arranged on the back of the main thoracic vertebra framework through screws penetrating through the rib back support; screws penetrate through the rib front pressing plate, the rib sternum connecting pad and the rib component, and the rib sternum connecting pad and the rib component are fixed between the rib front pressing plate and the rib rear pressing plate; the bracket below the neck part is arranged at the top of the main framework of the thoracic vertebra; the angular velocity sensor assembly and the thoracic angular velocity sensor mounting plate are arranged at the upper part of the back of the thoracic main framework; the chest skin is worn on the chest skeleton.
More preferably, the shoulder member includes:
shoulder extension piece, shoulder upper part, shoulder force sensor substitute, shoulder lower part, shoulder soft limit pad; the shoulder assembly comprises a limit gasket, a shock absorption gasket, a shoulder gasket yoke, a bushing gasket, a shoulder sleeve, an upper arm pivot pad, an elbow gasket, a shoulder limit piece and a shoulder assembly body; a stop pin, elbow bushing, shoulder pivot nut;
The shoulder soft limit pad is mounted on the lower part of the shoulder; the shoulder limiting piece is mounted on the shoulder assembly body; the limiting pin is fixed on the shoulder assembly body; the shoulder sleeve is mounted to the side edge of the lower shoulder part, and the shoulder assembly can be mounted to the lower shoulder part; the lining washer, the shoulder washer yoke, the damping washer and the limiting washer are sleeved on the shoulder assembly body in sequence and locked; the shoulder force sensor substitute is installed in the shoulder lower sinking platform; the shoulder upper portion is mounted to the shoulder force sensor surrogate; the shoulder extension piece is locked on the upper part of the shoulder; the elbow bushing, elbow washer and upper arm member are inserted together into the U-shaped prongs of shoulder assemblies 3-5-14); the shoulder pivot nut is arranged in the U-shaped fork inner hole of the shoulder assembly body; shoulder screws pass through the upper arm pivot pad, elbow washers, elbow bushings, shock washers, locking the upper arm member to the shoulder member.
More preferably, the thoracic vertebra subframe includes:
the device comprises a thoracic vertebra auxiliary skeleton right side plate, a physiological data acquisition installation bottom plate, a physiological acquisition device substitute, a battery substitute, an angular velocity sensor substitute, a thoracic vertebra auxiliary skeleton back plate, a three-way acceleration sensor substitute, a parameter acquisition device substitute, a thoracic vertebra auxiliary skeleton left side plate and a transmitter substitute;
The angular velocity sensor substitute and the three-way acceleration sensor substitute are mounted on the thoracic vertebra auxiliary skeleton backboard; the thoracic vertebra auxiliary framework backboard is fixed on the right side board of the thoracic vertebra auxiliary framework and the left side board of the thoracic vertebra auxiliary framework; the physiological data acquisition installation bottom plate is installed on the right side plate of the thoracic vertebra auxiliary framework; the physiological collector substitute is arranged on the physiological data collection installation base plate; the battery substitute is arranged on the right side plate of the thoracic vertebra auxiliary framework; the transmitter substitute and the parameter collector substitute are arranged on the left side plate of the thoracic vertebra auxiliary skeleton.
More preferably, the hip assembly comprises:
lumbar member, lumbar bottom connecting plate; lumbar force sensor substitutes, lumbar bases, buttocks, buttock acceleration sensor components, pelvis cavity cover plates, fixing screw components and abdomen;
the lumbar vertebra bottom connecting plate is connected to a lumbar vertebra member; the lumbar force sensor substitute is connected to the lumbar bottom connecting plate; the lumbar force sensor substitute is connected to the lumbar base; the lumbar vertebra base is fixed on the buttocks; a set screw assembly for adjusting the tightness of the femoral component is mounted to the buttocks 4-5); the buttock acceleration sensor assembly is fixed on buttocks; the pelvic cavity cover plate is mounted to the buttocks; the abdomen can be tucked into the buttocks.
More preferably, the lumbar member comprises: the lumbar vertebra and lumbar vertebra connecting device comprises a lower bushing, a lumbar vertebra upper connecting plate assembly, a lumbar vertebra, an upper bushing and a lumbar vertebra steel rope assembly;
the lumbar vertebra upper connecting plate assembly is mounted on lumbar vertebra; the lower bushing is installed in the lumbar vertebra upper connecting plate assembly hole, and the upper bushing is installed in the lumbar vertebra hole; the lumbar vertebra steel cable component sequentially passes through the upper bushing, the lumbar vertebra upper connecting plate component and the lower bushing, and the end part is locked.
More preferably, the arm assembly is mounted on a shoulder member of the dummy chest assembly; the arm assembly includes: an upper arm member, an upper arm connector; elbow washers, pivot pads, lower arm members, pivot assemblies, hand members, elbow bushings, and shock washers; bolt nut, upper arm stop block;
the upper arm connecting piece is locked on the upper arm component through a shoulder screw; the elbow bushing, the elbow gasket, the upper arm connecting piece and the damping gasket are inserted into the framework of the lower arm component; shoulder screws pass through the pivot pads, the elbow washers, the elbow bushings and the damping washers to lock the upper arm connector to the lower arm member; the rotating shaft component is locked and connected with the lower arm component and the hand component through screws; the lower arm component and the upper arm component are connected through an upper arm connecting piece; the two upper arm stop blocks are fixed on the lower arm component framework; the bolt nut is arranged in the inner hole of the framework of the lower arm component.
More preferably, the leg assembly comprises: femoral component, femoral journal cushion, thigh bone, first stop pin, second stop pin, thigh force sensor surrogate, patella, lateral slider, cushion, gasket, knee insert rubber, knee clevis, upper tibia force sensor surrogate, calf tube, calf skin, lower tibia force sensor surrogate, linear sensor support left, stop pin, medial slider, ankle component, foot pad, knee skin, thigh skin, hip skin;
the thigh skin is sleeved on the thigh framework; the first stop pin and the second stop pin are mounted on the thigh skeleton; the thigh bone connects the femoral component and thigh force transducer substitutes; the patella is connected with the thigh force sensor substitute; the stop pin is screwed to the inner side of the patella and is used for measuring the sliding block; the patella and the embedded rubber of the knee are installed in the skin of the knee; shoulder screws penetrate through washers and cushion pads to mount the outer slide block and the inner slide block in both sides of the patella; the upper tibia force sensor substitute and the lower tibia force sensor substitute are fixed on the calf tube, the knee U-shaped frame is locked on the upper tibia force sensor substitute, and the lower tibia force sensor substitute is connected with the ankle component to form a calf skeleton; the shank skin is arranged on the shank framework; the foot pad is flatly placed in the hole under the foot; the foot is mounted to the ankle member by shoulder screws; the linear sensor support is arranged on the left side of the inner side sliding block; the knee U-shaped frame is mounted on the outer slide block 6-8) and the inner slide block through screws at two sides; the femoral journal cushion nests around the journal of the femoral component; covering the femoral component with hip skin; the femoral component secures the leg assembly to the buttocks.
According to the scheme, the invention has the following technical effects:
the joint parts of the dummy can simulate the normal rotation (swing) of a human body, the dummy is composed of a dummy skeleton, dummy skin, dummy muscle and the like, and the dummy not only completely simulates a real human body, but also can be applied to the ejection test of the protection and life-saving device; and the dummy can be reused, so that the test cost is saved.
The ejection test dummy provided by the invention is applied to the ejection test of the protection life-saving device, and various data in the test environment can be accurately measured by carrying the distributed sensor and the data acquisition system, so that the physiological response parameters of the human body can be obtained.
The invention changes the replacement part of the distributed sensor into the sensor, and can accurately measure various data in the test environment, thereby acquiring the physiological response parameters of the human body when the protection life-saving device works.
The dummy structure of the invention completely simulates the body structure of each part of the human body, the internal data acquisition can be arranged in the upper trunk, the shoulder force sensor can be arranged on the shoulder of the dummy, and the dummy can wear the helmet of the pilot due to the anthropomorphic head shape, so that the dummy can realize sitting posture and standing posture like the real human body.
The head, neck, chest, buttocks and limbs of the dummy in the invention have the same size and mass as the requirements of GJB 4856-2003 ' Chinese man pilot human body size ' and GJB6895-2009 ' man pilot human body inertial parameters ', and can be used as a pilot's proxy to bear test tasks in a high-risk ejection test environment.
Drawings
FIG. 1 is a diagram of the external dimensions of a simulated dummy (GJB 4856-2003);
FIG. 2 is a diagram of the simulated dummy component composition (GJB 6895-2009);
FIG. 3 is a simulated dummy head outline dimension (GJB 4856-2003);
FIG. 4 is a schematic diagram of a dummy according to the present invention;
FIG. 5 is an exploded view of the head assembly of the present invention;
FIG. 6-1 is an exploded view of the neck assembly of the present invention;
FIG. 6-2 is a schematic illustration of a standard neck molding assembly of the present invention;
FIG. 7-1 is an exploded view of the chest assembly of the present invention;
FIG. 7-2 is an exploded view of the left shoulder assembly of the present invention;
FIG. 7-3 is an exploded view of the thoracic vertebra subframe according to the present invention;
FIG. 8-1 is an exploded view of a hip assembly according to the present invention;
figure 8-2 is an exploded view of the lumbar assembly of the present invention;
FIG. 9 is an exploded view of the left arm structure of the present invention;
FIG. 10 is an exploded view of the left leg structure of the present invention;
reference numerals:
a head assembly 1, a neck assembly 2, a chest assembly 3, a buttock assembly 4, an arm assembly 5 and a leg assembly 6;
the head beating force sensor comprises a back bone skin 1-1, a skull back cover 1-2, a noise sensor substitute 1-3, a head beating force sensor assembly 1-4, a skull bone 1-5 and a head acceleration sensor assembly 1-6; the sensor mounting bracket assembly 1-7, the neck rotating pin 1-8, the hinge gasket 1-9 and the skull skin 1-10;
neck adjusting upper bracket component 2-1, neck adjusting upper bracket cushion block 2-2, standard neck molding component 2-3, standard neck steel cable 2-4, neck joint fitting 2-5, neck joint rubber block 2-6, upper bushing 2-7, lower bushing 2-8; the upper cervical mounting plate 2-3-1, the cervical intervertebral disc 2-3-2, the lower cervical upper mounting plate 2-3-3 and the rubber 2-3-4;
chest skin 3-1, chest angular velocity sensor mounting plate 3-2, neck bracket gasket 3-3; the lower bracket 3-4 of neck, the shoulder component 3-5, the main skeleton 3-6 of the thoracic vertebra, the collarbone cushion 3-7, the collarbone and shoulder connecting gasket 3-8, the angular velocity sensor assembly 3-9, the auxiliary skeleton 3-10 of the thoracic vertebra, the front rib pressing plate 3-11, the sternum connecting pad 3-12 of the rib, the rear rib pressing plate 3-13, the rib component 3-14, the back rib support 3-15 and the bolt nut 3-16; the shoulder extension piece 3-5-1, the shoulder upper part 3-5-2, the shoulder force sensor substitute 3-5-3, the shoulder lower part 3-5-4, the shoulder soft limit pad 3-5-5, the limit washer 3-5-6, the shock washer 3-5-7, the shoulder washer yoke 3-5-8, the bushing washer 3-5-9, the shoulder sleeve 3-5-10, the upper arm pivot pad 3-5-11, the elbow washer 3-5-12, the shoulder limit piece 3-5-13, the shoulder assembly body 3-5-14, the limit pin 3-5-15, the elbow bushing 3-5-16 and the shoulder pivot nut 3-5-17; the device comprises a right side plate 3-10-1 of a thoracic vertebra auxiliary skeleton, a physiological data acquisition installation bottom plate 3-10-2, a physiological acquisition substitute 3-10-3, a battery substitute 3-10-4, an angular velocity sensor substitute 3-10-5, a thoracic vertebra auxiliary skeleton backboard 3-10-6, a three-way acceleration sensor substitute 3-10-7, a parameter acquisition substitute 3-10-8, a thoracic vertebra auxiliary skeleton left side plate 3-10-9 and a transmitter substitute 3-10-10;
The lumbar vertebra component 4-1, the lumbar vertebra bottom connecting plate 4-2, the lumbar vertebra force sensor substitute 4-3, the lumbar vertebra base 4-4, the buttock 4-5, the buttock acceleration sensor component 4-6, the pelvis cavity cover plate 4-7, the fixing screw component 4-8 and the abdomen 4-9; the lumbar vertebra upper connecting plate assembly comprises a lower bushing 4-1-1, a lumbar vertebra upper connecting plate assembly 4-1-2, a lumbar vertebra 4-1-3, an upper bushing 4-1-4 and a lumbar vertebra steel cable assembly 4-1-5;
the upper arm component 5-1, the upper arm connecting piece 5-2, the elbow gasket 5-3, the pivot pad 5-4, the lower arm component 5-5, the rotating shaft component 5-6, the hand component 5-7, the elbow bushing 5-8, the shock absorption gasket 5-9, the bolt nut 5-10 and the upper arm stop block 5-11;
the femoral component 6-1, the femoral journal cushion 6-2, the femoral bone 6-3, the first stop pin 6-4, the second stop pin 6-5, the thigh force sensor surrogate 6-6, the patella 6-7, the lateral slider 6-8, the cushion 6-9, the washer 6-10, the knee insert rubber 6-11, the knee clevis 6-12, the upper tibia force sensor surrogate 6-13, the calf tube 6-14, the calf skin 6-15, the lower tibia force sensor surrogate 6-16, the linear sensor support left 6-17, the stop pin 6-18, the medial slider 6-19, the ankle component 6-20, the foot 6-21, the footpad 6-22, the knee skin 6-23, the thigh skin 6-24, the hip skin 6-25.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more clear, the present application will be described in further detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
The terms of directions such as up, down, left, right, front and rear in the present document are established based on the positional relationship shown in the drawings. The drawings are different, and the corresponding positional relationship may be changed, so that the scope of protection cannot be understood.
In the present document, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected or communicable with each other, directly connected, indirectly connected through an intermediate medium, or communicated between two components, or an interaction relationship between two components. The above terms are understood in the specific meaning of the present application according to circumstances, for those of ordinary skill in the art.
The invention provides a simulation dummy for an ejection test, which is simply called as a simulation dummy and is applied to the ejection test of a protection life-saving device. The simulated dummy can realize sitting posture and standing posture as the same as a real human body. The artificial dummy skeleton material is made of metal, the skin material is made of polyethylene, and the filling material is made of foaming polyurethane. On the basis of referring to a Hybrid III dummy by the skin of the head, the characteristics of an ear, an eye bead and a neck sleeve are added, and an interface for placing a noise sensor and a head hitting force sensor is added on the head; the dummy head can wear a pilot helmet; the chest of the simulation dummy is internally provided with electronic components such as a battery, a collector, a transmitter, an acceleration angular velocity sensor, a shoulder force sensor and the like, and the structures of the main thoracic vertebra framework, the auxiliary thoracic vertebra framework and the shoulder assembly of the simulation dummy are redesigned relative to a Hybrid III dummy series; the femur of the simulation dummy is convenient to process, the ball head is connected with the femur shaft, and the femur shaft is connected with the femur by adopting cylindrical pins, and the femur shaft is provided with an energy-absorbing femur shaft neck buffer pad;
The simulated dummy for the ejection test of the present invention has a structure as shown in fig. 4 to 10, and comprises: head assembly 1, neck assembly 2, chest assembly 3, buttock assembly 4, arm assembly 5, shank assembly 6.
The head assembly 1 is inserted into the sensor mounting bracket assembly 1-7 and the neck joint assembly 2-5 through the neck rotation pin 1-8 to realize connection with the neck assembly 2; the neck assembly 2 is locked on the neck lower bracket 3-4 of the chest assembly 3 through screws; the upper part of the chest assembly 3 is connected with the neck assembly 2 through a neck bracket 3-4, and the side surface of the lower part is connected with a lumbar component 4-1 of the hip assembly 4 through screws; the arm assembly 5 is locked on the shoulder component 3-5 of the chest assembly 3 through screws; the femur component 6-1 on the leg assembly 6 is screwed onto the buttocks 4-5 of the buttock assembly 4;
1. head assembly 1
The head assembly 1 consists of an aluminum skull, a sensor mounting bracket, a hindbrain spoon and rubber skin, and is internally provided with a head acceleration sensor assembly.
The head assembly 1 is shown in fig. 5 and comprises: the head beating force sensor comprises a back bone skin 1-1, a skull back cover 1-2, a noise sensor substitute 1-3, a head beating force sensor assembly 1-4, a skull bone 1-5 and a head acceleration sensor assembly 1-6; the sensor mounting bracket assembly 1-7, the neck rotation pin 1-8, the hinge gasket 1-9 and the skull skin 1-10.
The skull bone 1-5 is internally provided with a sensor mounting bracket 1-7, the head acceleration sensor assembly 1-6 is arranged on the sensor mounting bracket assembly 1-7 through a screw, and the neck rotating pin 1-8 is arranged in a pin hole on the sensor mounting bracket assembly 1-7 and is locked by a set screw. The head acceleration sensor assembly 1-6 is fitted with three acceleration sensors. The head impact force sensor assembly 1-4 is locked on top of the skull bone 1-5 by a nut, and the noise sensor substitute 1-3 is passed through the skull bone 1-5 and the ear inner hole of the skull skin 1-10 and secured with glue. The skull 1-5 is provided with the skull skin 1-10, the back bone skin 1-1 is arranged on the skull back cover 1-2, the skull back cover 1-2 is locked on the skull 1-5 through screws, the skull skin 1-10 is provided with the anthropomorphic characteristics of ears, noses, eyes and the like, the lower part of the skull 1-5 is provided with the chin characteristic, the chin of the skull skin 1-10 can be supported, and the helmet is convenient to wear.
The head assembly 1 is inserted into the head sensor mounting bracket 1-7, the hinge washer 1-9, and the neck joint fitting 2-5 by the neck rotation pin 1-8 to effect connection with the neck assembly 2.
2. Neck assembly 2
The neck assembly 2 is composed of an aluminum framework and rubber, and the neck adjusting upper bracket component 2-1 is used for enlarging and thickening the occlusion teeth of the neck lower bracket 3-4 in order to adapt to severe working conditions. The tightness of the middle of the standard neck molding assembly 2-3 is adjusted by the standard neck steel rope 2-4, so that the tension of the cervical vertebra can be adjusted.
The neck assembly 2 is structured as shown in fig. 6-1, and comprises: neck adjusting upper bracket component 2-1, neck adjusting upper bracket cushion block 2-2, standard neck molding component 2-3, standard neck steel cable 2-4, neck joint fitting 2-5, neck joint rubber block 2-6, upper bushing 2-7, lower bushing 2-8;
the upper portion of the standard neck molding assembly 2-3 mounts the neck joint fitting 2-5; the lower part of the standard neck molding assembly 2-3 is provided with a neck adjusting upper bracket assembly 2-1 and a neck adjusting upper bracket cushion block 2-2 through screws. The standard neck steel cable 2-4 sequentially passes through the upper bushing 2-7, the standard neck molding assembly 2-3, the neck adjusting upper bracket cushion block 2-2, the neck adjusting upper bracket assembly 2-1 and the lower bushing 2-8, the end part of the standard neck steel cable 2-4 is propped up by a straight screwdriver, a nut is screwed by a torque wrench, the P98 simulation dummy neck-free adjusting upper bracket cushion block 2-2, the P3 simulation dummy neck torque is 1.4+/-0.2 N.m, and the P98 simulation dummy neck torque is 1.36+/-0.27 N.m. Neck joint fittings 2-5 are mounted to the ends of neck molding assemblies 2-3 by screws. The neck joint rubber blocks 2-6 are arranged on the upper surface of the neck joint assembly parts 2-5 to play a role of buffering. The lower bushing 2-8 is mounted into the counter bore of the neck adjustment upper bracket assembly 2-1, and the upper bushing 2-7 is mounted into the bore of the standard neck molding assembly 2-3; the standard neck steel cable 2-4 sequentially passes through the upper bushing 2-7, the standard neck molding assembly 2-3, the neck adjusting upper bracket cushion block 2-2, the neck adjusting upper bracket assembly 2-1, the lower bushing 2-8 and the end part is locked; neck assembly 2 is connected to head assembly 1 by neck swivel pins 1-8.
The structure of the standard neck molding assembly 2-3 is shown in fig. 6-2 and includes: the cervical intervertebral disc comprises an upper cervical mounting plate 2-3-1, a cervical intervertebral disc 2-3-2, a lower cervical mounting plate 2-3-3 and rubber 2-3-4.
The upper cervical mounting plate 2-3-1, the cervical intervertebral disc 2-3-2 and the lower cervical mounting plate 2-3-3 are hinged and molded with rubber through casting by a mold, and the cervical intervertebral disc 2-3-2 is provided with four through holes, and the through holes can be filled with rubber to ensure the strength of the standard cervical molding assembly 2-3.
The neck assembly 2 is connected with the head assembly 1 through the neck joint assembly 2-5, the neck rotating pin 1-8 of the head assembly 1 and the hinged gasket 1-9.
3. Chest assembly 3
The chest assembly 3 consists of a metal skeleton and rubber skin, wherein the metal skeleton is divided into a main thoracic vertebra skeleton, an auxiliary thoracic vertebra skeleton, shoulder members and ribs (the surfaces of the main thoracic vertebra skeleton and the auxiliary thoracic vertebra skeleton are adhered with damping materials). In order to adapt to severe working conditions, the neck adjusting lower bracket 3-4 is thickened with the biting teeth of the neck adjusting upper bracket 2-1.
The chest assembly 3 is structured as shown in fig. 7-1, and includes: chest skin 3-1, chest angular velocity sensor mounting plate 3-2, neck bracket gasket 3-3; the lower bracket 3-4 of neck, the shoulder component 3-5, the main skeleton 3-6 of thoracic vertebrae, the collarbone cushion pad 3-7, the collarbone and shoulder connecting washer 3-8, the angular velocity sensor assembly 3-9, the auxiliary skeleton 3-10 of thoracic vertebrae, the front rib pressing plate 3-11, the rib sternum connecting pad 3-12, the rear rib pressing plate 3-13, the rib component 3-14, the rib back support 3-15 and the bolt nut 3-16.
The upper part of the chest assembly 3 is connected with the neck adjusting upper bracket component 2-1 of the neck assembly 2 by screws passing through the neck bracket gasket 3-3 and the neck lower bracket 3-4, and the lower side surface is connected with the lumbar component 4-1 of the hip assembly 4 by screws.
The thoracic vertebra auxiliary frame 3-10 is mounted to the thoracic vertebra main frame 3-6 by screws on both sides thereof. The collarbone cushion 3-7 is fitted into the bottom of the lug assembly cavity of the thoracic cage 3-6. The shoulder members 3-5 are mounted to the lug assembly of the thoracic cage 3-6 by shoulder screws, collarbone and shoulder connection washers 3-8, and bayonet nuts 3-16. Screws are passed through the rib back support 3-15 to mount the rib assembly 3-14 to the back of the thoracic cage 3-6. Screws pass through the rib front pressing plate 3-11, the rib sternum connecting pad 3-12 and the rib component 3-14, and fix the rib sternum connecting pad 3-12 and the rib component 3-14 between the rib front pressing plate 3-11 and the rib rear pressing plate 3-13. The lower neck bracket 3-4 is mounted on the top of the main thoracic backbone 3-6 by screws. The neck bracket washer 3-3 is screwed onto the neck lower bracket 3-4 by tightening to the neck adjustment upper bracket assembly 2-1. The angular velocity sensor assembly 3-9 is mounted on the inner side of the thoracic angular velocity sensor mounting plate 3-2 by screws, and the thoracic angular velocity sensor mounting plate 3-2 is mounted on the upper portion of the back of the thoracic main frame 3-6 by screws.
The above-described installation is completed to form a chest skeleton on which the chest skin 3-1 is worn.
The shoulder members 3-5 are symmetrically arranged on the main thoracic vertebrae frame 3-6 and can slightly rotate up and down. The specific structure of the shoulder member 3-5 is shown in fig. 7-2, which includes: the shoulder extension piece 3-5-1, the shoulder upper part 3-5-2, the shoulder force sensor substitute 3-5-3, the shoulder lower part 3-5-4, the shoulder soft limit pad 3-5-5, the limit washer 3-5-6, the shock washer 3-5-7, the shoulder washer yoke 3-5-8, the bushing washer 3-5-9, the shoulder sleeve 3-5-10, the upper arm pivot pad 3-5-11, the elbow washer 3-5-12, the shoulder limit piece 3-5-13, the shoulder assembly body 3-5-14, the limit pin 3-5-15, the elbow bushing 3-5-16 and the shoulder pivot nut 3-5-17.
The shoulder extension piece 3-5-1 is locked on the shoulder upper part 3-5-2 through a screw, the shoulder upper part 3-5-2 is locked on the shoulder force sensor replacing piece 3-5-3 through the screw, and the force applied by the shoulder can be transmitted to the shoulder force sensor through the shoulder upper part 3-5-2, so that the shoulder force sensor in the shoulder component can be ensured to effectively measure data.
The shoulder force sensor surrogate 3-5-3 is mounted into the lower shoulder 3-5-4 countersunk platform with screws. The shoulder soft stop pad 3-5-5 is mounted to the lower shoulder portion 3-5-4 with screws. The shoulder sleeve 3-5-10 is mounted to the side of the lower shoulder portion 3-5-4 from the outside, and the shoulder assembly 3-5-14 is fitted to the lower shoulder portion 3-5-4. The lining washer 3-5-9, the shoulder washer yoke 3-5-8, the shock absorbing washer 3-5-7 and the limit washer 3-5-6 are sleeved on the shoulder assembly body 3-5-14 in sequence and locked by nuts; the shoulder limiting tabs 3-5-13 are mounted to the shoulder assemblies 3-5-14 by screws. The stop pin 3-5-15 is glued to the shoulder assembly 3-5-14. The elbow bushing 3-5-16 and the elbow gasket 3-5-12 are installed at both sides of the upper arm member 5-1, the shock absorbing gasket 3-5-7 is installed in the sinking table of the elbow bushing 3-5-16, inserted into the U-shaped fork of the shoulder assembly 3-5-14, and the pin hole of the elbow bushing 3-5-16 and the elbow gasket 3-5-12 centers the cylindrical pin of the shoulder assembly 3-5-14. The shoulder pivot nuts 3-5-17 are installed into the U-fork bores of the shoulder assemblies 3-5-14. The shoulder screw passes through the upper arm pivot pad 3-5-11, the elbow gasket 3-5-12, the elbow bushing 3-5-16 and the shock absorbing gasket 3-5-7 in sequence to lock the upper arm assembly 5-1 to the shoulder member 3-5.
The chest assembly 3 is provided with electronic components such as a battery substitute 3-10-4, a physiological collector substitute 3-10-3, a parameter collector substitute 3-10-8, a transmitter substitute 3-10-10, an angular velocity sensor substitute 3-10-5, a three-way acceleration sensor substitute 3-10-7 and the like. The electronic components of the thoracic assembly 3 are all intensively installed in the thoracic vertebra auxiliary frame 3-10. The thoracic vertebra auxiliary framework 3-10 is arranged in the inner cavity of the thoracic vertebra main framework 3-6 through screws at two sides of the thoracic vertebra auxiliary framework, and after the screws are removed, the thoracic vertebra auxiliary framework 3-10 can be pulled out of the thoracic vertebra main framework 3-6, so that the components can be conveniently arranged outside the dummy. The two installation modes of the angular velocity sensor substitute 3-10-5 on the thoracic vertebra auxiliary skeleton 3-10, the three-way acceleration sensor substitute 3-10-7 and the angular velocity sensor assembly 3-9 on the thoracic cavity angular velocity sensor installation plate 3-2 are convenient for comparing two groups of acceleration and angular velocity sensor data in the test.
The thoracic vertebra auxiliary frame 3-10 has a structure as shown in fig. 7-3, which includes: the device comprises a right side plate 3-10-1 of the thoracic vertebra auxiliary skeleton, a physiological data acquisition installation bottom plate 3-10-2, a physiological acquisition substitute 3-10-3, a battery substitute 3-10-4, an angular velocity sensor substitute 3-10-5, a thoracic vertebra auxiliary skeleton backboard 3-10-6, a three-way acceleration sensor substitute 3-10-7, a parameter acquisition substitute 3-10-8, a thoracic vertebra auxiliary skeleton left side plate 3-10-9 and a transmitter substitute 3-10-10.
The angular velocity sensor substitute 3-10-5 and the three-way acceleration sensor substitute 3-10-7 are mounted on the thoracic vertebra auxiliary skeleton backboard 3-10-6 through screws, and the wire harness faces downwards. The thoracic vertebra auxiliary skeleton backboard 3-10-6 is fixed on the thoracic vertebra auxiliary skeleton right side board 3-10-1 and the thoracic vertebra auxiliary skeleton left side board 3-10-9 through screws; the U-shaped notch of the thoracic vertebra auxiliary skeleton backboard 3-10-6 faces upwards. The physiological data acquisition installation bottom plate 3-10-2 is installed on the right side plate 3-10-1 of the thoracic vertebra auxiliary skeleton through screws. The physiological acquisition device substitute 3-10-3 is installed on the physiological data acquisition installation base plate 3-10-2 by screws through the process holes of the left side plate 3-10-9 of the thoracic auxiliary skeleton, and the battery substitute 3-10-4 is installed on the right side plate 3-10-1 of the thoracic auxiliary skeleton. The transmitter substitute 3-10-10 and the parameter collector substitute 3-10-8 are mounted on the left side plate 3-10-9 of the thoracic vertebra auxiliary skeleton through screws.
The components are connected together to form the whole chest skeleton.
The chest skin 3-1 is worn over the entire chest skeleton.
4. Buttock assembly 4
The hip assembly 4 is composed of an aluminum skeleton and rubber skin, and is locked with the thoracic main skeleton 3-6 through screws, and the hip 4-5 is connected with the femur component 6-1 through screws.
The buttock assembly 4 is structured as shown in fig. 8-1, and includes: the lumbar vertebra component 4-1, the lumbar vertebra bottom connecting plate 4-2, the lumbar vertebra force sensor substitute 4-3, the lumbar vertebra base 4-4, the buttock 4-5, the buttock acceleration sensor component 4-6, the pelvis cavity cover plate 4-7, the fixing screw component 4-8 and the abdomen 4-9;
The lumbar vertebrae bottom connecting plate 4-2 is connected to the lumbar vertebrae members 4-1 by screws. The lumbar force transducer surrogate 4-3 is screwed to the lumbar base plate 4-2. The lumbar force sensor surrogate 4-3 is attached to the lumbar mount 4-4 by screws. The lumbar vertebra base 4-4 is fixed on the buttocks 4-5 by the mounting groove of the buttock acceleration sensor assembly 4-6 behind the buttocks 4-5 and the screw of the lumbar vertebra base 4-4 near the abdomen 4-9. The set screw assembly 4-8 is tightened onto the hip 4-5 for adjusting the tightness of the femoral component 6-1. The hip acceleration sensor assembly 4-6 is fastened to the hip 4-5 with screws. The pelvic cavity cover plate 4-7 is mounted to the buttocks 4-5 by screws. The abdomen 4-9 is packed into the buttocks 4-5, the abdomen 4-9 is formed of anthropomorphic polyurethane and PVC material, and the softness is basically consistent with that of the human abdomen.
The lumbar member 4-1 is structured as shown in fig. 8-2, and comprises: the lumbar vertebra upper connecting plate assembly comprises a lower bushing 4-1-1, a lumbar vertebra upper connecting plate assembly 4-1-2, a lumbar vertebra 4-1-3, an upper bushing 4-1-4 and a lumbar vertebra steel cable assembly 4-1-5;
the lumbar upper connecting plate assembly 4-1-2 is mounted to the lumbar vertebrae 4-1-3 by screws. The lower bushing 4-1-1 is installed into the hole of the lumbar upper plate assembly 4-1-2 and the upper bushing 4-1-4 is installed into the hole of the lumbar vertebra 4-1-3. The lumbar vertebra steel cable assembly 4-1-5 sequentially passes through the upper bushing 4-1-4, the lumbar vertebra 4-1-3, the lumbar vertebra upper connecting plate assembly 4-1-2 and the lower bushing 4-1-1, a straight screwdriver is used for propping up a straight groove of the steel wire rope lumbar vertebra steel cable assembly 4-1-5, and a nut is screwed up by a torque wrench at the end part, wherein the torque is 1.24+/-0.1 N.m. The P98 simulation dummy lumbar member does not have a lower bushing and an upper bushing, and the lumbar cable assembly does not pass through the lumbar upper connecting plate assembly when being installed, and the torque is 1.1-1.4N.m.
5. Arm assembly 5
The arm assembly 5 is arranged on the shoulder component 3-5 of the dummy chest assembly 3 through an upper arm framework in the upper arm component 5-1, and comprises a left arm assembly and a right arm assembly which are symmetrical in structure. The structure will be described below with only the left arm assembly as an example.
The left arm assembly is structured as shown in fig. 9, and includes: an upper arm member 5-1, an upper arm connector 5-2, an elbow gasket 5-3, a pivot pad 5-4, a lower arm member 5-5, a spindle assembly 5-6, a hand member 5-7, an elbow bushing 5-8, and a shock absorbing gasket 5-9; bolt nut 5-10, upper arm stop 5-11.
The upper arm member 5-1 and the lower arm member 5-5 are each composed of a metal skeleton and rubber skin. The upper arm connecting piece member 5-2 is locked on the upper arm member 5-1 by shoulder screws. The two upper arm stops 5-11 are glued to the frame of the lower arm member 5-5. The bolt nut 5-10 is installed in the inner hole of the framework of the lower arm component 5-5. The elbow bushing 5-8 and the elbow gasket 5-3 are installed at both sides of the upper arm connecting piece 5-2, the shock absorbing gasket 5-9 is installed in a sinking table of the elbow bushing 5-8 and is inserted into the framework of the lower arm member 5-5, and the pin holes of the elbow bushing 5-8 and the elbow gasket 5-3 center the cylindrical pins of the framework of the lower arm member 5-5. Shoulder screws pass through pivot pad 5-4, elbow gasket 5-3, elbow bushing 5-8, and shock absorbing gasket 5-9 in order, locking upper arm connector 5-2 to lower arm member 5-5. The upper arm component 5-1 can rotate around the shoulder component 3-5, the lower arm component 5-5 can rotate around the upper arm component 5-1, and the tightness can be adjusted. The rotating shaft component 5-6 is connected to the framework of the lower arm component 5-5 through shoulder screws. The hand member 5-7 is connected to the spindle assembly 5-6 by means of screws.
The lower arm member 5-5 and the upper arm member 5-1 are connected by an upper arm connector 5-2.
6. Leg assembly 6
The leg assembly 6 is screwed onto the buttocks 4-5 of the buttock assembly 4 by the femoral component 6-1. The leg assembly 6 includes a left leg assembly and a right leg assembly, which are identical in structure. The structure will be described below using only the left leg assembly as an example.
The big leg and the small leg of the leg assembly 6 are both composed of a steel framework and rubber skin, and a force sensor can be additionally arranged on the big leg. The U-shaped frame of the knee can be replaced by a knee force sensor, and the U-shaped frame of the knee is installed on the lower leg bones through positioning pins and screws to measure the stress of the knee.
The leg assembly 6 is structured as shown in fig. 10, and includes: the femoral component 6-1, the femoral journal cushion 6-2, the femoral bone 6-3, the first stop pin 6-4, the second stop pin 6-5, the thigh force sensor surrogate 6-6, the patella 6-7, the lateral slider 6-8, the cushion 6-9, the washer 6-10, the knee insert rubber 6-11, the knee clevis 6-12, the upper tibia force sensor surrogate 6-13, the calf tube 6-14, the calf skin 6-15, the lower tibia force sensor surrogate 6-16, the linear sensor support left 6-17, the stop pin 6-18, the medial slider 6-19, the ankle component 6-20, the foot 6-21, the footpad 6-22, the knee skin 6-23, the thigh skin 6-24, the hip skin 6-25.
The femoral component 6-1 secures the leg assembly 6 to the buttocks 4-5 of the buttocks assembly 4 by screws.
Thigh skin 6-24 is sleeved on thigh skeleton 6-3; the first stop pin 6-4 and the second stop pin 6-5 are mounted on the thigh frame 6-3 to prevent the thigh skin 6-24 from rotating. The thigh bone 6-3 is connected with the femoral component 6-1 and the thigh force sensor substitute 6-6 by screws.
The linear sensor support left 6-17 is mounted on the inner slide 6-19 by means of screws. The stop pin 6-18 is screwed onto the inner slide side of the patella 6-7. Shoulder screws pass through washers 6-10, cushions 6-9 in sequence to mount and lock lateral slider 6-8 and medial slider 6-19 in patella 6-7. The patella 6-7 and the knee insert rubber 6-11 are mounted within the knee skin 6-23. The patella 6-7 is attached to the thigh force sensor surrogate 6-6 by screws. The upper tibia force sensor substitute 6-13 and the lower tibia force sensor substitute 6-16 are fixed on the calf tube 6-14 through screws, the knee U-shaped frame 6-12 is locked on the upper tibia force sensor substitute 6-13 through screws, and the lower tibia force sensor substitute 6-16 and the ankle component 6-20 are connected through shoulder screws to form a calf skeleton. The shank skin 6-15 is mounted on the shank skeleton. The foot pad 6-22 is placed flat in the hole under the foot 6-21. The foot 6-21 is mounted to the ankle member 6-20 via shoulder screws. The knee U-shaped frame 6-12 is mounted to the lateral slider 6-8 and the medial slider 6-19 by two-sided screws. The femoral journal cushion 6-2 is journaled in the femoral component 6-1 and optionally, glue applied to the journal. The hip skin 6-25 is sleeved over the femoral component 6-1.
The standard parts of the dummy except the standard parts related to the sensor installation all adopt national standard parts commonly used in domestic and market.
While the invention has been described in detail in connection with the preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing embodiments are merely illustrative of the manner in which the invention may be practiced and are not intended to limit the scope of the invention. The details of the embodiments are not to be taken as limiting the scope of the invention, and any obvious modifications based on equivalent changes, simple substitutions, etc. of the technical solution of the invention fall within the scope of the invention without departing from the spirit and scope of the invention.

Claims (10)

1. A simulated dummy for an ejection test, the dummy comprising:
a head assembly (1), a neck assembly (2), a chest assembly (3), a hip assembly (4), an arm assembly (5) and a leg assembly (6);
the head assembly (1) comprises a neck rotating pin (1-8), a head acceleration sensor assembly (1-6) arranged in the head, and a head striking force sensor assembly (1-4) locked at the top of the skull; the neck assembly (2) comprises a neck joint fitting (2-5); the head assembly (1) is inserted into the neck joint assembly (2-5) through the neck rotating pin (1-8) to realize connection with the neck assembly (2);
The chest assembly (3) comprises a neck lower bracket (3-4); the hip assembly (4) comprises a lumbar member (4-1); the lumbar component (4-1) comprises a lumbar upper connecting plate assembly (4-1-2); the chest assembly (3) is connected with the neck assembly (2) upwards through a bracket (3-4) below the neck, and is connected with the lumbar vertebra upper connecting plate assembly (4-1-2) of the lumbar vertebra assembly (6) downwards;
the arm assembly (5) is locked on the shoulder component (3-5) of the chest assembly (3);
the leg assembly (6) is secured to the hip assembly (3) by a femoral component (6-1).
2. A simulation dummy for an ejection test according to claim 1, wherein the head assembly (1) further comprises:
the skin (1-1) of the back bone, the back cover (1-2) of the skull, the substitute (1-3) of the noise sensor and the skull (1-5); a sensor mounting bracket component (1-7), a hinge gasket (1-9) and skull skin (1-10);
a sensor mounting bracket component (1-7) is arranged in the skull (1-5), the head acceleration sensor component (1-6) is arranged on the sensor mounting bracket component (1-7), and a neck rotating pin (1-8) is arranged on the sensor mounting bracket component (1-7); the head acceleration sensor assembly (1-6) is provided with three acceleration sensors; the head striking force sensor assembly (1-4) is locked at the top of the skull bone (1-5), and the noise sensor substitute (1-3) penetrates through the skull bone (1-5) and the ear inner holes of the skull skin (1-10) and is fixed; the skull (1-5) is provided with skull skin (1-10); the back bone covering skin (1-1) is arranged on the skull back cover (1-2); the skull back cover (1-2) is locked on the skull (1-5);
The head assembly (1) is inserted into the sensor mounting bracket assembly (1-7), the hinge gasket (1-9) and the neck joint assembly (2-5) through the neck rotation pin (1-8) to realize connection with the neck assembly (2).
3. A simulated dummy for an ejection test according to claim 1, wherein the neck assembly (2) further comprises:
the neck adjusting upper bracket assembly (2-1), the neck adjusting upper bracket cushion block (2-2), the standard neck molding assembly (2-3), the standard neck steel cable (2-4), the neck joint rubber block (2-6), the upper bushing (2-7) and the lower bushing (2-8);
the upper part of the standard neck molding assembly (2-3) is provided with a neck joint fitting (2-5); the lower part of the standard neck molding assembly (2-3) is provided with a neck adjusting upper bracket assembly (2-1) and a neck adjusting upper bracket cushion block (2-2); the neck joint rubber block (2-6) is arranged on the upper surface of the neck joint assembly (2-5); the lower bushing (2-8) is installed in the counter-sunk hole of the neck adjusting upper bracket component (2-1), and the upper bushing (2-7) is installed in the hole of the standard neck molding component (2-3); the standard neck steel cable (2-4) sequentially passes through the upper bushing (2-7), the standard neck molding assembly (2-3), the neck adjusting upper bracket cushion block (2-2), the neck adjusting upper bracket assembly (2-1) and the lower bushing (2-8), and the end part is locked;
The standard neck molding assembly (2-3) comprises: an upper cervical mounting plate (2-3-1), a cervical intervertebral disc (2-3-2), a lower cervical mounting plate (2-3-3) and rubber (2-3-4);
the upper cervical mounting plate (2-3-1), the cervical intervertebral disc (2-3-2) and the lower cervical mounting plate (2-3-3) are sequentially connected up and down and then are formed by casting with rubber through a die;
the neck assembly (2) is matched with the neck rotating pin (1-8) and the hinged gasket (1-9) of the head assembly (1) through the neck joint assembly (2-5) to realize the connection with the head assembly (1).
4. A simulation dummy for catapult testing according to claim 1, characterized in that the chest assembly (3) further comprises:
chest skin (3-1), chest angular velocity sensor mounting plate (3-2), neck bracket gasket (3-3); the device comprises a shoulder component (3-5), a thoracic main skeleton (3-6), a collarbone cushion (3-7), a collarbone and shoulder connecting gasket (3-8), an angular velocity sensor assembly (3-9), a thoracic auxiliary skeleton (3-10), a rib front pressing plate (3-11), a rib sternum connecting gasket (3-12) and a rib rear pressing plate (3-13); a rib component (3-14), a rib back support (3-15) and a bolt nut (3-16);
the chest assembly (3) is connected with the neck assembly (2) by screws through the neck bracket gasket (3-3) and the neck lower bracket (3-4), and the side surface is connected with the hip assembly (4) by screws;
The thoracic vertebra auxiliary framework (3-10) is mounted on the thoracic vertebra main framework (3-6); the collarbone cushion pad (3-7) is arranged at the bottom of the lug component cavity of the main framework (3-6) of the thoracic vertebra; the shoulder component (3-5) is arranged on the lug component of the thoracic vertebra main framework (3-6) together with the collarbone and shoulder connecting gasket (3-8) and the bolt nut (3-16); the rib assembly (3-14) is mounted on the back of the thoracic main frame (3-6) by screws passing through the rib back support (3-15); screws penetrate through the rib front pressing plate (3-11), the rib sternum connecting pad (3-12) and the rib component (3-14), and the rib sternum connecting pad (3-12) and the rib component (3-14) are fixed between the rib front pressing plate (3-11) and the rib rear pressing plate (3-13); the bracket (3-4) below the neck part is arranged at the top of the main framework (3-6) of the thoracic vertebra; the angular velocity sensor assembly (3-9) and the thoracic angular velocity sensor mounting plate (3-2) are arranged at the upper part of the back of the thoracic main framework (3-6); the chest skin (3-1) is worn on the chest skeleton.
5. A simulation dummy for an ejection test according to claim 4, wherein the shoulder member (3-5) comprises:
a shoulder extension piece (3-5-1), a shoulder upper part (3-5-2), a shoulder force sensor substitute (3-5-3), a shoulder lower part (3-5-4) and a shoulder soft limit pad (3-5-5); the shoulder cushion comprises a limiting gasket (3-5-6), a damping gasket (3-5-7), a shoulder gasket yoke (3-5-8), a lining gasket (3-5-9), a shoulder sleeve (3-5-10), an upper arm pivot pad (3-5-11), an elbow gasket (3-5-12), a shoulder limiting piece (3-5-13) and a shoulder assembly (3-5-14); a limiting pin (3-5-15), an elbow bushing (3-5-16) and a shoulder pivot nut (3-5-17);
The shoulder soft limit pad (3-5-5) is arranged on the lower shoulder part (3-5-4); the shoulder limiting piece (3-5-13) is arranged on the shoulder assembly body (3-5-14); the limiting pin (3-5-15) is fixed on the shoulder assembly body (3-5-14); the shoulder sleeve (3-5-10) is arranged on the side edge of the lower shoulder part (3-5-4), and the shoulder assembly body (3-5-14) can be arranged on the lower shoulder part (3-5-4); the lining gasket (3-5-9), the shoulder gasket yoke (3-5-8), the shock absorbing gasket (3-5-7) and the limiting gasket (3-5-6) are sleeved on the shoulder assembly (3-5-14) in sequence and locked; the shoulder force sensor substitute (3-5-3) is arranged in the sinking platform at the lower part (3-5-4) of the shoulder; the shoulder upper part (3-5-2) is mounted to the shoulder force sensor surrogate (3-5-3); the shoulder extension piece (3-5-1) is locked on the shoulder upper part (3-5-2); the elbow bush (3-5-16), the elbow gasket (3-5-12) and the upper arm component (5-1) are inserted into the U-shaped fork of the shoulder assembly body 3-5-14 together; the shoulder pivot nut (3-5-17) is arranged in the U-shaped fork inner hole of the shoulder assembly body (3-5-14); shoulder screws pass through the upper arm pivot pad (3-5-11), the elbow gasket (3-5-12), the elbow bushing (3-5-16) and the shock absorbing gasket (3-5-7) to lock the upper arm component (5-1) to the shoulder component (3-5).
6. A simulation dummy for an ejection test according to claim 4, wherein the thoracic sub-skeleton (3-10) comprises:
The device comprises a thoracic vertebra auxiliary skeleton right side plate (3-10-1), a physiological data acquisition installation bottom plate (3-10-2), a physiological acquisition substitute (3-10-3), a battery substitute (3-10-4), an angular velocity sensor substitute (3-10-5), a thoracic vertebra auxiliary skeleton backboard (3-10-6), a three-way acceleration sensor substitute (3-10-7), a parameter acquisition substitute (3-10-8), a thoracic vertebra auxiliary skeleton left side plate (3-10-9) and a transmitter substitute (3-10-10);
the angular velocity sensor substitute (3-10-5) and the three-way acceleration sensor substitute (3-10-7) are mounted on the thoracic vertebra auxiliary skeleton backboard (3-10-6); the thoracic vertebra auxiliary skeleton backboard (3-10-6) is fixed on the right side board (3-10-1) and the left side board (3-10-9) of the thoracic vertebra auxiliary skeleton; the physiological data acquisition installation bottom plate (3-10-2) is installed on the right side plate (3-10-1) of the thoracic vertebra auxiliary skeleton; the physiological collector substitute (3-10-3) is arranged on the physiological data collection installation base plate (3-10-2); the battery substitute (3-10-4) is arranged on the right side plate (3-10-1) of the thoracic vertebra auxiliary framework; the transmitter substitute (3-10-10) and the parameter collector substitute (3-10-8) are arranged on the left side plate (3-10-9) of the thoracic vertebra auxiliary skeleton.
7. A simulated dummy for catapult testing according to claim 1, wherein said hip assembly (4) comprises:
Lumbar component (4-1) and lumbar bottom connecting plate (4-2); the lumbar force sensor replacing piece (4-3), the lumbar base (4-4), the buttocks (4-5), the buttock acceleration sensor component (4-6), the pelvis cavity cover plate (4-7), the fixing screw component (4-8) and the abdomen (4-9);
the lumbar vertebra bottom connecting plate (4-2) is connected to the lumbar vertebra component (4-1); the lumbar force sensor substitute (4-3) is connected to the lumbar bottom connecting plate (4-2); the lumbar force sensor substitute (4-3) is connected to the lumbar base (4-4); the lumbar vertebra base (4-4) is fixed on the buttocks (4-5); a set screw assembly (4-8) for adjusting the tightness of the femoral component (6-1) is mounted to the hip 4-5; the buttock acceleration sensor assembly (4-6) is fixed on the buttocks (4-5); the pelvis cavity cover plate (4-7) is mounted on the buttocks (4-5); the abdomen (4-9) can be inserted into the buttocks (4-5).
8. A simulated dummy for catapult testing as claimed in claim 7, wherein:
the lumbar member (4-1) includes: a lower bushing (4-1-1), a lumbar vertebra upper connecting plate assembly (4-1-2), lumbar vertebrae (4-1-3), an upper bushing (4-1-4) and a lumbar vertebra steel cable assembly (4-1-5);
the lumbar vertebra upper connecting plate assembly (4-1-2) is arranged on the lumbar vertebra (4-1-3); the lower bushing (4-1-1) is installed in the hole of the lumbar vertebra upper connecting plate assembly (4-1-2), and the upper bushing (4-1-4) is installed in the hole of the lumbar vertebra (4-1-3); the lumbar vertebra steel cable component (4-1-5) sequentially passes through the upper bushing (4-1-4), the lumbar vertebra (4-1-3), the lumbar vertebra upper connecting plate component (4-1-2) and the lower bushing (4-1-1), and the ends are locked.
9. A simulation dummy for an ejection test according to claim 1, wherein:
the arm assembly (5) is arranged on the shoulder component (3-5) of the dummy chest assembly (3); the arm assembly (5) comprises: an upper arm component (5-1) and an upper arm connecting piece (5-2); an elbow gasket (5-3), a pivot pad (5-4), a lower arm component (5-5), a rotating shaft component (5-6), a hand component (5-7), an elbow bushing (5-8) and a shock-absorbing gasket (5-9); the device comprises a bolt nut (5-10) and an upper arm stop block (5-11);
the upper arm connecting piece (5-2) is locked on the upper arm component (5-1) through a shoulder screw; the elbow bushing (5-8), the elbow gasket (5-3), the upper arm connecting piece (5-2) and the shock absorption gasket (5-9) are inserted into the framework of the lower arm component (5-5); the shoulder screw passes through the pivot pad (5-4), the elbow gasket (5-3), the elbow bushing (5-8) and the shock-absorbing gasket (5-9) to lock the upper arm connecting piece (5-2) to the lower arm component (5-5); the rotating shaft component (5-6) is locked and connected with the lower arm component (5-5) and the hand component (5-7) through screws; the lower arm component (5-5) is connected with the upper arm component (5-1) through an upper arm connecting piece (5-2); two upper arm stop blocks (5-11) are fixed on the framework of the lower arm component (5-5); the bolt nut (5-10) is arranged in the inner hole of the framework of the lower arm component (5-5).
10. A simulation dummy for an ejection test according to claim 1, wherein:
the leg assembly (6) comprises: a femoral component (6-1), a femoral journal cushion (6-2), a thigh bone (6-3), a first stop pin (6-4), a second stop pin (6-5), a thigh force sensor surrogate (6-6), a patella (6-7), a lateral slider (6-8), a cushion (6-9), a cushion (6-10), a knee insert rubber (6-11), a knee clevis (6-12), an upper tibial force sensor surrogate (6-13), a calf tube (6-14), a calf skin (6-15), a lower tibial force sensor surrogate (6-16), a linear sensor support left (6-17), a stop pin (6-18), a medial slider (6-19), a thigh force sensor surrogate (6-20), a foot (6-21), a foot pad (6-22), a knee skin (6-23), a thigh skin (6-24), a hip skin (6-25);
the thigh skin (6-24) is sleeved on the thigh framework (6-3); the first stop pin (6-4) and the second stop pin (6-5) are arranged on the thigh skeleton (6-3); the thigh skeleton (6-3) connects the femoral component (6-1) and the thigh force sensor substitute (6-6); the knee cap (6-7) is connected with the thigh force sensor substitute (6-6); the stop pin (6-18) is screwed to the inner side of the patella (6-7) and used for measuring the sliding block; the knee cap (6-7) and the knee embedded rubber (6-11) are arranged in the knee skin (6-23); the shoulder screw passes through the washer (6-10) and the buffer cushion (6-9) to mount the outer slide block (6-8) and the inner slide block (6-19) in the two sides of the knee cap (6-7); the upper tibia force sensor substitute (6-13) and the lower tibia force sensor substitute (6-16) are fixed on the calf tube (6-14), the knee U-shaped frame (6-12) is locked on the upper tibia force sensor substitute (6-13), and the lower tibia force sensor substitute (6-16) is connected with the ankle component (6-20) to form a calf skeleton; the shank skin (6-15) is arranged on the shank skeleton; the foot pad (6-22) is flatly placed in the hole under the foot (6-21); the foot (6-21) is mounted to the ankle member (6-20) by shoulder screws; the linear sensor support left (6-17) is arranged on the inner slide block (6-19); the knee U-shaped frame (6-12) is mounted on the outer slide block (6-8) and the inner slide block (6-19) through screws at two sides; the femur journal cushion pad (6-2) is sleeved into the journal of the femur component (6-1); covering the femoral component (6-1) with hip skin (6-25); the femoral component (6-1) secures the leg assembly (6) to the buttocks (4-5).
CN202310669812.4A 2023-06-07 2023-06-07 Emulation dummy for ejection test Pending CN116773235A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118850360A (en) * 2024-08-08 2024-10-29 苏州清泰汽车安全科技有限公司 A dummy for aviation seat experiment
CN118936815A (en) * 2024-08-21 2024-11-12 苏州清泰汽车安全科技有限公司 A dummy for underwater non-contact explosion shock test of naval ships
CN119516886A (en) * 2024-10-18 2025-02-25 清华大学苏州汽车研究院(相城) A simulation dummy and adjustment seat for parachute airborne test
CN120594014A (en) * 2025-08-07 2025-09-05 湖南赛孚汽车科技股份有限公司 Chest structure of a simulation dummy for blasting test and the simulation dummy

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118850360A (en) * 2024-08-08 2024-10-29 苏州清泰汽车安全科技有限公司 A dummy for aviation seat experiment
CN118850360B (en) * 2024-08-08 2025-05-02 苏州清泰汽车安全科技有限公司 Dummy for aviation seat experiments
CN118936815A (en) * 2024-08-21 2024-11-12 苏州清泰汽车安全科技有限公司 A dummy for underwater non-contact explosion shock test of naval ships
CN119516886A (en) * 2024-10-18 2025-02-25 清华大学苏州汽车研究院(相城) A simulation dummy and adjustment seat for parachute airborne test
CN120594014A (en) * 2025-08-07 2025-09-05 湖南赛孚汽车科技股份有限公司 Chest structure of a simulation dummy for blasting test and the simulation dummy
CN120594014B (en) * 2025-08-07 2025-10-03 湖南赛孚汽车科技股份有限公司 Chest structure of simulation dummy for blasting test and simulation dummy

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