CN116771352A - Collection equipment and method for collapse-type sea sand extraction - Google Patents
Collection equipment and method for collapse-type sea sand extraction Download PDFInfo
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- 239000004576 sand Substances 0.000 title claims abstract description 185
- 238000000605 extraction Methods 0.000 title claims abstract description 28
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 69
- 238000005086 pumping Methods 0.000 claims abstract description 29
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- 239000008400 supply water Substances 0.000 claims 1
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- E21—EARTH OR ROCK DRILLING; MINING
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- E21C50/00—Obtaining minerals from underwater, not otherwise provided for
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Abstract
本发明公开一种垮塌式海砂抽采的采集装备及方法,包括作业母船、T形外管、驱动装置、抽砂内管、采集头、破砂掘进装置、促垮塌射流喷头及电控系统,T形外管后侧的左右两端均与作业母船转动配合。T形外管内部设有高压水管,促垮塌射流喷头有多个,沿纵向管体的长度方向依次间隔设在其外壁上,高压水管为各促垮塌射流喷头供水。采集头安装于T形外管前端,抽砂内管设置在T形外管内部,其前端与采集头固定密封相连,后端连接有抽吸泵。采集头上设有三个扩张射流头,呈环形均匀布置在抽吸口外围,破砂掘进装置设在采集头上。本发明直接对下层海砂抽采,减小海底生态环境破坏,具有抽采效率高、成本低的优点。
The invention discloses a collection equipment and method for collapse-type sea sand extraction, which includes an operating mother ship, a T-shaped outer pipe, a driving device, an inner sand pumping pipe, a collection head, a sand-breaking excavation device, a collapse-promoting jet nozzle and an electronic control system. , the left and right ends of the rear side of the T-shaped outer tube are rotationally matched with the operating mother ship. There is a high-pressure water pipe inside the T-shaped outer tube. There are multiple collapse-promoting jet nozzles, which are arranged on the outer wall at intervals along the length of the longitudinal tube body. The high-pressure water pipe supplies water to each collapse-promoting jet nozzle. The collection head is installed at the front end of the T-shaped outer pipe, and the sand pumping inner pipe is installed inside the T-shaped outer pipe. Its front end is fixedly and sealingly connected to the collection head, and the rear end is connected to a suction pump. The collection head is equipped with three expansion jet heads, which are evenly arranged in an annular shape around the suction port. The sand breaking and excavation device is located on the collection head. The invention directly extracts lower sea sand, reduces damage to the seabed ecological environment, and has the advantages of high extraction efficiency and low cost.
Description
技术领域Technical field
本发明涉及海洋采砂技术领域,具体涉及一种垮塌式海砂抽采的采集装备及方法。The invention relates to the technical field of marine sand mining, and in particular to a collection equipment and method for collapse-type sea sand extraction.
背景技术Background technique
海砂分为上层海砂和下层海砂,上层海砂粒径较小杂质较多,经济效益差,下层海砂是采砂的主要目标,现有技术直接从上层海砂采抽,剥离上层海砂后才能采集下层海砂,导致效益降低,且上层海砂还需要进行排放等处理,造成二次污染。上层海砂是海底生物主要的栖息场所,现有采砂装置及方法直接将其场所完全破坏,并造生大量泥沙悬浮,对矿区及周围环境影响较大。下层海砂由于深埋时间长,可能会出现硬度较大、砂粒之间结合牢固的情况,普通的水利抽采开采方法难以对其进行破碎采集,加以机械式辅助破碎能提高破碎效率,但机械装置长时间的运行会大大增大船上的能源消耗,提高采集成本。因此,现有技术需要进一步改进和提高。Sea sand is divided into upper sea sand and lower sea sand. The upper sea sand has smaller particle size, more impurities, and poor economic benefits. The lower sea sand is the main target of sand mining. The existing technology directly extracts the upper sea sand and peels off the upper layer. The lower sea sand can only be collected after the sea sand has been collected, resulting in reduced efficiency, and the upper sea sand also needs to be discharged and other treatments, causing secondary pollution. The upper sea sand is the main habitat for seabed organisms. Existing sand mining devices and methods directly destroy the site completely and create a large amount of suspended sediment, which has a greater impact on the mining area and the surrounding environment. Because the lower sea sand has been buried deep for a long time, it may be hard and the sand particles are firmly bonded. It is difficult to crush and collect it with ordinary hydraulic drainage mining methods. Mechanical auxiliary crushing can improve the crushing efficiency, but mechanical Long-term operation of the device will greatly increase the energy consumption on the ship and increase the collection cost. Therefore, the existing technology needs to be further improved and improved.
发明内容Contents of the invention
针对上述现有技术的不足,本发明的一个目的在于提出一种垮塌式海砂抽采的采集装备,解决下层海砂采集时需要先剥离上层海砂,下层海砂强度较高难破碎,导致开采成本高,效益降低,造生大量泥沙悬浮,对矿区及周围环境影响较大的问题。In view of the shortcomings of the above-mentioned prior art, one purpose of the present invention is to propose a collection equipment for collapse-type sea sand extraction, which solves the problem that when collecting the lower sea sand, the upper sea sand needs to be stripped off first. The lower sea sand has high strength and is difficult to break, resulting in mining The cost is high, the efficiency is reduced, and a large amount of suspended sediment is produced, which has a great impact on the mining area and the surrounding environment.
为了解决上述技术问题,本发明所采用的技术方案是:In order to solve the above technical problems, the technical solution adopted by the present invention is:
一种垮塌式海砂抽采的采集装备,包括作业母船、T形外管、驱动装置、抽砂内管、采集头、破砂掘进装置、促垮塌射流喷头及电控系统,所述T形外管是由纵向管体和横向管体相连构成的,作业母船的中部具有可容纳纵向管体的长条通槽,横向管体的两端均与作业母船转动配合。A collection equipment for collapse-type sea sand extraction, including an operating mother ship, a T-shaped outer pipe, a driving device, an inner sand pumping pipe, a collection head, a sand-breaking excavation device, a collapse-promoting jet nozzle and an electronic control system. The T-shaped The outer tube is composed of a longitudinal tube body and a transverse tube body connected together. The middle part of the operation mother ship has a long slot that can accommodate the longitudinal tube body. Both ends of the transverse tube body are rotationally matched with the operation mother ship.
驱动装置设在作业母船的右侧,其包括第一电机和蜗轮蜗杆机构,第一电机的输出端可通过蜗轮蜗杆机构驱动T形外管绕其横向管体的轴线转动。The driving device is located on the right side of the work mother ship and includes a first motor and a worm gear mechanism. The output end of the first motor can drive the T-shaped outer tube to rotate around the axis of its transverse tube body through the worm gear mechanism.
所述T形外管的内部设有高压水管,促垮塌射流喷头有多个,所有促垮塌射流喷头沿纵向管体的长度方向依次间隔设在其外壁上,高压水管为各促垮塌射流喷头供水。There is a high-pressure water pipe inside the T-shaped outer tube, and there are multiple collapse-promoting jet nozzles. All collapse-promoting jet nozzles are arranged on the outer wall at intervals along the length of the longitudinal tube body. The high-pressure water pipe supplies water to each collapse-promoting jet nozzle. .
所述采集头固定安装于纵向管体的前端,其中心位置开设有抽吸口,抽砂内管设置在T形外管内部,其前端与采集头固定密封相连,后端伸至T形外管的外部且连接有抽吸泵。The collection head is fixedly installed on the front end of the longitudinal pipe body, and a suction port is provided in the center. The sand pumping inner pipe is installed inside the T-shaped outer pipe. Its front end is fixedly and sealingly connected to the collection head, and the rear end extends to the T-shaped outer pipe. The outside of the tube is connected to a suction pump.
所述采集头上设有三个扩张射流头,三个扩张射流头呈环形均匀布置在抽吸口外围,由高压水管为其供水,破砂掘进装置设置在采集头上,用于采集头穿越上层砂层,达到下层砂层的底部。The collection head is equipped with three expansion jet heads. The three expansion jet heads are evenly arranged in an annular shape around the suction port and are supplied with water by high-pressure water pipes. A sand-breaking excavation device is installed on the collection head for the collection head to pass through the upper layer. sand layer, reaching the bottom of the underlying sand layer.
进一步地,所述纵向管体的后端与横向管体的中部固定相连成一体,横向管体的左右端面均设有可将其内部封闭的端板。Further, the rear end of the longitudinal tube body is fixedly connected to the middle part of the transverse tube body and integrated, and the left and right end surfaces of the transverse tube body are provided with end plates that can seal the interior thereof.
所述作业母船上左右对称设有两个轴承座,横向管体左右两端分别通过轴承与同侧的轴承座转动相连。There are two bearing seats symmetrically arranged on the left and right sides of the operation mother ship, and the left and right ends of the transverse tube body are rotatably connected to the bearing seats on the same side through bearings respectively.
进一步地,所述第一电机固定安装在作业母船的右侧,其输出端连接减速机的输入端,所述第一电机的信号端与电控系统通信相连。Further, the first motor is fixedly installed on the right side of the work mother ship, its output end is connected to the input end of the reducer, and the signal end of the first motor is communicatively connected to the electronic control system.
蜗轮蜗杆机构的蜗轮固定套设在横向管体的外壁上,并与其同轴布置,蜗轮蜗杆机构的蜗杆固定于所述减速机的输出端,工作时,第一电机通过减速机驱动蜗杆转动,蜗杆与蜗轮啮合并驱动T形外管绕横向管体的轴线转动。The worm gear of the worm gear mechanism is fixedly sleeved on the outer wall of the transverse tube body and arranged coaxially with it. The worm gear of the worm gear mechanism is fixed on the output end of the reducer. When working, the first motor drives the worm to rotate through the reducer. The worm engages with the worm gear and drives the T-shaped outer tube to rotate around the axis of the transverse tube body.
进一步地,抽砂内管的主体部分与纵向管体同轴布置,抽砂内管的一端与抽吸口相通,另一端由位于左侧的端板中心穿出,抽砂内管的外壁与左侧的端板固定密封相连。Further, the main part of the inner sand pumping pipe is arranged coaxially with the longitudinal pipe body. One end of the inner sand pumping pipe is connected to the suction port, and the other end passes through the center of the end plate on the left side. The outer wall of the sand pumping inner pipe is in contact with the suction port. The left end plate is fixed and sealed.
高压水管上设有与促垮塌射流喷头数量相等且位置一一对应的第一支管,各促垮塌射流喷头通过对应的第一支管的与高压水管相连,第一支管上配置有电磁阀,电磁阀的信号端与电控系统通讯相连。The high-pressure water pipe is provided with first branch pipes that are equal in number and corresponding to the positions of the collapse-promoting jet nozzles. Each collapse-promoting jet nozzle is connected to the high-pressure water pipe through the corresponding first branch pipe. The first branch pipe is equipped with a solenoid valve. The solenoid valve The signal end is connected to the electronic control system for communication.
高压水管的进水端穿出位于左侧的端板,连接有高压水泵。The inlet end of the high-pressure water pipe passes through the end plate on the left and is connected to a high-pressure water pump.
进一步地,所述采集头的前端面上设有三个旋转球头,三个扩张射流头均以偏心的方式分别安装在三个旋转球头的表面,旋转球头与采集头转动密封配合。Further, three rotating ball heads are provided on the front end surface of the collection head. The three expansion jet heads are respectively installed on the surfaces of the three rotating ball heads in an eccentric manner. The rotating ball heads and the collection head rotate and seal in cooperation.
每个旋转球头均配有一个空心轴伺服电机,空心轴伺服电机驱动对应的旋转球头转动,空心轴伺服电机的空心轴一端与扩张射流头相连,另一端通过带有旋转密封接头的第二支管与高压水管相连相通。Each rotating ball head is equipped with a hollow shaft servo motor. The hollow shaft servo motor drives the corresponding rotating ball head to rotate. One end of the hollow shaft of the hollow shaft servo motor is connected to the expansion jet head, and the other end passes through the third shaft with a rotating seal joint. The two branch pipes are connected with the high-pressure water pipe.
进一步地,所述采集头的前端面上固定有三个安装座一,三个安装座一呈环形均匀布置在抽吸口外围,且与三个扩张射流头依次交替排布。Further, three mounting seats are fixed on the front end surface of the collection head. The three mounting seats are evenly arranged in an annular shape around the suction port, and are alternately arranged with the three expansion jet heads.
破砂掘进装置包括三个掘进射流头,三个掘进射流头分别设置在三个安装座一,各掘进射流头均与纵向管体的轴向相对倾斜布置,掘进射流头的进口端通过第三支管与高压水管相连相通。The sand-breaking excavation device includes three excavation jet heads. The three excavation jet heads are respectively installed on three mounting seats. Each excavation jet head is arranged tilted relative to the axial direction of the longitudinal pipe body. The inlet end of the excavation jet head passes through the third The branch pipes are connected to the high-pressure water pipes.
各所述掘进射流头的射流方向均向内侧聚拢,在抽吸口的前方形成射流交汇点。The jet directions of each excavation jet head converge inward, forming a jet intersection in front of the suction port.
进一步地,所述采集头的前端面上固定有三个安装座二,三个安装座二呈环形均匀布置在抽吸口外围,且与三个扩张射流头依次交替排布。Further, three mounting seats 2 are fixed on the front end surface of the collection head. The three mounting seats 2 are evenly arranged in an annular shape around the suction port, and are alternately arranged with the three expansion jet heads.
破砂掘进装置包括第二电机、传动机构及三个截齿,三个截齿分别设置在三个安装座二上,每个截齿的截齿轴均与对应的安装座二转动密封配合。The sand-breaking excavation device includes a second motor, a transmission mechanism and three picks. The three picks are respectively arranged on three mounting seats 2. The pick shaft of each pick is in rotational sealing cooperation with the corresponding mounting seat 2.
所述第二电机固定安装在作业母船的右侧,其输出端通过传动机构驱动各截齿同步转动。The second motor is fixedly installed on the right side of the operating mother ship, and its output end drives each pick to rotate synchronously through a transmission mechanism.
进一步地,传动机构包括第一转轴、第二转轴及齿轮组件,所述第一转轴转动设置在横向管体的右侧,并与其相对同轴布置。Further, the transmission mechanism includes a first rotating shaft, a second rotating shaft and a gear assembly. The first rotating shaft is rotatably arranged on the right side of the transverse tube body and is coaxially arranged relative thereto.
所述第一转轴的右端与第二电机的输出端相连,第二转轴沿纵向管体的轴线方向设在其内部,与纵向管体转动配合,第二转轴的后端与第一转轴的左端以锥齿轮传动的方式相连。The right end of the first rotating shaft is connected to the output end of the second motor. The second rotating shaft is arranged inside the longitudinal tube along the axis direction and rotates with the longitudinal tube. The rear end of the second rotating shaft is connected to the left end of the first rotating shaft. Connected by bevel gear transmission.
所述第二转轴的前端通过齿轮组件与三个截齿的截齿轴相连,并驱动三个截齿同步转动。The front end of the second rotating shaft is connected to the pick shafts of the three picks through a gear assembly, and drives the three picks to rotate synchronously.
进一步地,所述采集头的内部具有空腔,齿轮组件包括第一直齿轮、双联齿轮和三个第二直齿轮,双联齿轮是由大齿环和小齿环通过连接套相连构成的一体结构,转动设置在采集头与纵向管体的连接处。Further, the collection head has a cavity inside, and the gear assembly includes a first spur gear, a double gear and three second spur gears. The double gear is composed of a large gear ring and a small gear ring connected through a connecting sleeve. Integrated structure, the rotation is set at the connection between the collection head and the longitudinal tube body.
第一直齿轮安装在第一转轴前端,与小齿环啮合,三个第二直齿轮均匀布置在以纵向管体的轴线为圆心的圆周上,且均与大齿环啮合,第二直齿轮的齿轮轴与采集头转动配合。The first spur gear is installed at the front end of the first rotating shaft and meshes with the small gear ring. The three second spur gears are evenly arranged on the circumference with the axis of the longitudinal tube body as the center, and all mesh with the large gear ring. The second spur gears The gear shaft rotates with the collection head.
三个截齿的截齿轴分别通过十字万向联轴器与三个第二直齿轮的齿轮轴活动相连,工作时,第一直齿轮通过双联齿轮驱动各第二直齿轮转动,第二直齿轮转动通过所述十字万向联轴器带动截齿转动。The pick shafts of the three picks are movably connected to the gear shafts of the three second spur gears through cross universal couplings. When working, the first spur gear drives each second spur gear to rotate through the double gear. The rotation of the spur gear drives the pick to rotate through the cross universal coupling.
本发明的另一个目的在于提出一种垮塌式海砂抽采的采集装备的方法。Another object of the present invention is to provide a method for collecting equipment for collapse-type sea sand extraction.
一种垮塌式海砂抽采的采集方法,采用上述的垮塌式海砂抽采的采集装备,该采集方法包括如下步骤:A collection method for collapse-type sea sand extraction, using the above-mentioned collection equipment for collapse-type sea sand extraction, the collection method includes the following steps:
S1,作业母船到达作业区域上方的水面,第一电机启动,第一电机通过蜗轮蜗杆机构驱动T形外管绕横向管体的轴线向下转动,采集头向下运动到达上层海砂的上表面。S1, the operation mother ship reaches the water surface above the operation area, the first motor is started, and the first motor drives the T-shaped outer tube to rotate downward around the axis of the transverse tube body through the worm gear mechanism, and the collection head moves downward to reach the upper surface of the upper sea sand .
S2,破砂掘进装置开始工作,采集头以射流掘进或者机械掘进的方式进入上层海砂的内部,T形外管在驱动装置的作用下继续向下转动,同时,作业母船配合T形外管的角度调整位置。S2, the sand-breaking excavation device starts to work. The collection head enters the interior of the upper sea sand by jet excavation or mechanical excavation. The T-shaped outer tube continues to rotate downward under the action of the driving device. At the same time, the operation mother ship cooperates with the T-shaped outer tube. angle to adjust the position.
采集头向下运动穿过上层海砂到达下层海砂的底部,当T形外管的纵向管体与水平方向的夹角等于垮塌角θ时,T形外管停止运动,作业母船抛锚固定船身。The collection head moves downward through the upper sea sand to the bottom of the lower sea sand. When the angle between the longitudinal body of the T-shaped outer tube and the horizontal direction is equal to the collapse angle θ, the T-shaped outer tube stops moving, and the operation mother ship anchors and fixes the ship. body.
S3,三个扩张射流头向外喷射高压水,冲击采集头周围的下层海砂使其松散,同时,抽吸泵开始工作,采集头周围的下层海砂通过抽吸口进入抽砂内管,抽砂内管的下层海砂被抽送至作业母船。S3, three expanding jet heads spray high-pressure water outwards, impacting the lower sea sand around the collection head to loosen it. At the same time, the suction pump starts to work, and the lower sea sand around the collection head enters the inner sand pumping pipe through the suction port. The lower sea sand in the sand pumping inner pipe is pumped to the operating mother ship.
采集头周围的下层海砂被抽走后,会在其前方出现空腔并不断扩大,空腔上方的上层海砂在重力作用下形成漏斗状垮塌,垮落到采集口周围的下层海砂被继续抽走。After the lower sea sand around the collection head is pumped away, a cavity will appear in front of it and continue to expand. The upper sea sand above the cavity will form a funnel-shaped collapse under the action of gravity, and the lower sea sand around the collection port will collapse. Keep pumping away.
S4,T形外管上方的上层海砂没有按照预定垮落时,促垮塌射流喷头开始向外喷射高压水,冲击纵向管体外围的上层海砂,促进上层海砂垮落至采集头周围,被抽砂内管抽送至作业母船。S4, when the upper layer of sea sand above the T-shaped outer tube does not collapse as scheduled, the collapse-promoting jet nozzle begins to spray high-pressure water outwards, impacting the upper layer of sea sand on the periphery of the longitudinal tube body, and promotes the upper layer of sea sand to collapse to around the collection head. The pumped sand is pumped through the inner tube to the operating mother ship.
S5,抽采过程中,工作人员观察到抽至作业母船的海砂中出现上层海砂时,确定该作业区域的下层海砂采集完成,抽吸泵停止工作。S5. During the extraction process, when the staff observes the presence of upper sea sand in the sea sand pumped to the operation mother ship, it is determined that the lower sea sand in the operation area has been collected and the suction pump stops working.
作业母船收锚解除固定,第一电机通过蜗轮蜗杆机构驱动T形外管向上转动,采集头从海砂中脱出并回到初始状态,作业母船移动至下一作业区域上方的水面,按照S1至S4的工作方式进行采砂作业。The operation mother ship retracts the anchor and releases it. The first motor drives the T-shaped outer tube to rotate upward through the worm gear mechanism. The collection head comes out of the sea sand and returns to the initial state. The operation mother ship moves to the water surface above the next operation area. Follow S1 to S4 working mode for sand mining operations.
通过采用上述技术方案,本发明的有益技术效果是:本发明无需对上层海砂剥离,可直接抽采下层海砂,极大降低对海底生物造成的影响,泥沙悬浮也能大大减小。采集头自带破砂射流装置将采集头钻送入下层海砂底部,然后抽采周围破碎的海砂后,形成空腔,利用上层海砂的自重力造成垮塌,实现自重破碎后落入采集头吸力范围后采集,能够大大降低能源消耗,采集效率高,降低了开采成本。By adopting the above technical solution, the beneficial technical effects of the present invention are: the present invention does not need to strip the upper sea sand, but can directly extract the lower sea sand, greatly reducing the impact on seabed organisms, and the sediment suspension can also be greatly reduced. The collection head is equipped with a sand-breaking jet device to drill the collection head into the bottom of the lower sea sand. Then, after extracting the surrounding broken sea sand, a cavity is formed. The self-gravity of the upper sea sand is used to cause collapse, and the self-weight crushing is achieved before falling into the collection. Collecting after the head suction range can greatly reduce energy consumption, high collection efficiency, and reduce mining costs.
附图说明Description of drawings
图1是本发明一种垮塌式海砂抽采的采集装备的结构示意图。Figure 1 is a schematic structural diagram of a collection equipment for collapse-type sea sand extraction according to the present invention.
图2是本发明一种垮塌式海砂抽采的采集装备的第一种实现方式组合示意图。Figure 2 is a schematic diagram of the first implementation of the collection equipment for collapse-type sea sand extraction according to the present invention.
图3是图2中本发明T形外管、采集头和破砂掘进装置的内部结构图。Figure 3 is an internal structural diagram of the T-shaped outer pipe, collection head and sand breaking excavation device of the present invention in Figure 2.
图4是图2中本发明T形外管、采集头和扩张射流头的内部结构图。Figure 4 is an internal structural diagram of the T-shaped outer tube, collection head and expansion jet head of the present invention in Figure 2.
图5是图2中本发明T形外管及其内部结构的截面图。Figure 5 is a cross-sectional view of the T-shaped outer tube of the present invention and its internal structure in Figure 2 .
图6是本发明第二种实现方式的采集头及其相关结构的示意图。Figure 6 is a schematic diagram of a collection head and its related structure in the second implementation of the present invention.
图7是本发明第二种实现方式的T形外管、采集头和破砂掘进装置的内部结构图。Figure 7 is an internal structural diagram of the T-shaped outer pipe, collection head and sand-breaking excavation device in the second implementation of the present invention.
图8是本发明第二种实现方式的T形外管及其内部结构的截面图。Figure 8 is a cross-sectional view of the T-shaped outer tube and its internal structure in the second implementation of the present invention.
图9是本发明一种垮塌式海砂抽采的采集装备在采集前的状态图。Figure 9 is a state diagram of the collection equipment for collapse-type sea sand extraction according to the present invention before collection.
图10是本发明一种垮塌式海砂抽采的采集装备在采集中的状态图。Figure 10 is a state diagram of the collection equipment for collapse-type sea sand extraction according to the present invention during collection.
图11是本发明一种垮塌式海砂抽采的采集装备在采集后的状态图。Figure 11 is a state diagram of the collection equipment for collapse-type sea sand extraction according to the present invention after collection.
具体实施方式Detailed ways
下面结合附图对本发明进行详细说明:The present invention will be described in detail below in conjunction with the accompanying drawings:
实施例1,结合图1至图5,一种垮塌式海砂抽采的采集装备,包括作业母船1、T形外管2、驱动装置、抽砂内管11、采集头3、破砂掘进装置、促垮塌射流喷头42及电控系统,所述T形外管2是由纵向管体21和横向管体22相连构成的,作业母船1的中部具有可容纳纵向管体21的长条通槽,横向管体22位于长条通槽的后侧,其左右两端均与作业母船1转动配合,所述纵向管体21位于横向管体22的前侧,其后端与横向管体22的中部固定相连且与其内部相通。Embodiment 1, with reference to Figures 1 to 5, a collection equipment for collapse-type sea sand extraction, including an operating mother ship 1, a T-shaped outer pipe 2, a driving device, an inner sand pumping pipe 11, a collection head 3, and a sand breaking tunnel. device, collapse-promoting jet nozzle 42 and electronic control system. The T-shaped outer tube 2 is composed of a longitudinal tube body 21 and a transverse tube body 22. The middle part of the operation mother ship 1 has a long passage that can accommodate the longitudinal tube body 21. trough, the transverse tube body 22 is located at the rear side of the long channel, and its left and right ends are rotationally matched with the operating mother ship 1. The longitudinal tube body 21 is located at the front side of the transverse tube body 22, and its rear end is connected with the transverse tube body 22. The middle part is fixedly connected and communicates with its interior.
具体地,所述纵向管体21和横向管体22均为圆形横截面的直管体,横向管体22的左右端面均设有可将其内部封闭的端板23。所述作业母船1的内侧左右对称固定安装有两个轴承座24,横向管体22左右两端分别通过轴承与同侧的轴承座24转动相连,实现T形外管2能够绕横向管体22的轴线相等于作业母船1转动,实现纵向管体21相对于水平面倾斜角度的调节。Specifically, the longitudinal tube body 21 and the transverse tube body 22 are both straight tube bodies with circular cross-sections, and the left and right end surfaces of the transverse tube body 22 are provided with end plates 23 that can seal the interior thereof. Two bearing seats 24 are fixedly installed symmetrically on the inside of the operation mother ship 1. The left and right ends of the transverse tube body 22 are rotationally connected to the bearing seats 24 on the same side through bearings respectively, so that the T-shaped outer tube 2 can rotate around the transverse tube body 22. The axis of is equal to the rotation of the work mother ship 1 to realize the adjustment of the inclination angle of the longitudinal tube body 21 relative to the horizontal plane.
驱动装置设在作业母船1的右侧,其包括第一电机和蜗轮蜗杆机构,第一电机的输出端可通过蜗轮蜗杆机构驱动T形外管2绕其横向管体22的轴线转动。具体地,所述第一电机固定安装在作业母船1舱室的右侧,其输出端连接减速机的输入端,所述第一电机的信号端与电控系统通信相连。The driving device is located on the right side of the work mother ship 1 and includes a first motor and a worm gear mechanism. The output end of the first motor can drive the T-shaped outer tube 2 to rotate around the axis of its transverse tube body 22 through the worm gear mechanism. Specifically, the first motor is fixedly installed on the right side of the cabin of the work mother ship 1, its output end is connected to the input end of the reducer, and the signal end of the first motor is communicatively connected to the electronic control system.
蜗轮蜗杆机构的蜗轮51固定套设在横向管体22的外壁上,并与横向管体22同轴布置,蜗轮蜗杆机构的蜗杆52竖向设置在蜗轮51的一侧,蜗杆52的下端固定连接于所述减速机的输出端,工作时,第一电机通过减速机驱动蜗杆52转动,蜗杆52与蜗轮51啮合并驱动T形外管2绕横向管体22的轴线转动,实现纵向管体21的角度调节,纵向管体21带动其前端的采集头3上升或下降。The worm gear 51 of the worm gear mechanism is fixedly sleeved on the outer wall of the transverse tube body 22 and is arranged coaxially with the transverse tube body 22. The worm gear 52 of the worm gear and worm gear mechanism is vertically arranged on one side of the worm gear 51, and the lower end of the worm gear 52 is fixedly connected. At the output end of the reducer, when working, the first motor drives the worm 52 to rotate through the reducer. The worm 52 engages with the worm gear 51 and drives the T-shaped outer tube 2 to rotate around the axis of the transverse tube body 22 to realize the longitudinal tube body 21 By adjusting the angle, the longitudinal tube body 21 drives the collection head 3 at its front end to rise or fall.
所述采集头3固定安装于纵向管体21的前端,其中心位置开设有抽吸口31,抽砂内管11设置在T形外管2内部,其前端与采集头3固定密封相连,后端伸至T形外管2的外部且连接有抽吸泵。作业母船1正常行进时,T形外管2位于水面上方且处于水平状态,通过限位装置固定在作业母船1的船体上。到达工作区后作业母船1停止,限位装置解除对T形外管2的限制,蜗轮蜗杆机构驱动T形外管2转动,将其与采集头3下方至水中。The collection head 3 is fixedly installed on the front end of the longitudinal tube body 21, and a suction port 31 is provided in its center. The sand pumping inner tube 11 is arranged inside the T-shaped outer tube 2, and its front end is fixedly and sealedly connected to the collection head 3. The end extends to the outside of the T-shaped outer tube 2 and is connected to a suction pump. When the operation mother ship 1 is traveling normally, the T-shaped outer tube 2 is located above the water surface and in a horizontal state, and is fixed to the hull of the operation mother ship 1 through a limiting device. After arriving at the work area, the operation mother ship 1 stops, the limit device releases the restriction on the T-shaped outer tube 2, and the worm gear mechanism drives the T-shaped outer tube 2 to rotate, bringing it and the bottom of the collection head 3 into the water.
具体地,抽砂内管11的主体部分与纵向管体21同轴布置,抽砂内管11的一端与抽吸口31相通,抽砂内管11的后侧部分在纵向管体21和横向管体22的连接处向左侧弯折90°后,其另一端由位于横向管体22左侧的端板23中心穿出,抽砂内管11的外壁与左侧的端板23固定密封焊接,抽砂内管11的另一端通过可挠性软管与所述抽吸泵的进口端相连,工作时,抽砂内管11始终保持负压状态,下层海砂及海水通过抽吸口31进入抽砂内管11,并经过抽砂内管11及抽吸泵到达作业母船1上。Specifically, the main part of the sand pumping inner tube 11 is coaxially arranged with the longitudinal tube body 21, one end of the sand pumping inner tube 11 is connected to the suction port 31, and the rear part of the sand pumping inner tube 11 is between the longitudinal tube body 21 and the transverse direction. After the connection point of the pipe body 22 is bent 90° to the left, its other end passes through the center of the end plate 23 located on the left side of the transverse pipe body 22. The outer wall of the sand pumping inner pipe 11 is fixed and sealed with the end plate 23 on the left side. Welding, the other end of the sand pumping inner pipe 11 is connected to the inlet end of the suction pump through a flexible hose. When working, the sand pumping inner pipe 11 always maintains a negative pressure state, and the lower sea sand and seawater pass through the suction port. 31 enters the sand pumping inner pipe 11, and reaches the operation mother ship 1 through the sand pumping inner pipe 11 and the suction pump.
所述T形外管2的内部设有高压水管4,促垮塌射流喷头42有多个,所有促垮塌射流喷头42沿纵向管体21的长度方向依次间隔设在其外壁上,高压水管4为各促垮塌射流喷头42供水。高压水管4的上设有与促垮塌射流喷头42数量相等且位置一一对应的第一支管41,各促垮塌射流喷头42通过对应的第一支管41的与高压水管4相连,第一支管41上配置有电磁阀,电磁阀的信号端与电控系统通讯相连。高压水管4的进水端穿出位于左侧的端板23,连接有高压水泵,高压水泵向高压水管4内部供入高压水,能够通过射流喷头42向T形外管2的上方喷射高压水对砂层进行冲射,T形外管2下放过程中扩充空间,采砂过程中促进T形外管2上方砂层的垮塌。The T-shaped outer tube 2 is provided with a high-pressure water pipe 4 inside, and there are multiple collapse-promoting jet nozzles 42. All the collapse-promoting jet nozzles 42 are arranged on the outer wall of the longitudinal tube body 21 at intervals along its length. The high-pressure water pipe 4 is Each collapse jet nozzle 42 supplies water. The high-pressure water pipe 4 is provided with first branch pipes 41 that are equal in number and corresponding to the positions of the collapse-promoting jet nozzles 42. Each collapse-promoting jet nozzle 42 is connected to the high-pressure water pipe 4 through the corresponding first branch pipe 41. The first branch pipe 41 It is equipped with a solenoid valve, and the signal end of the solenoid valve is connected to the electronic control system for communication. The water inlet end of the high-pressure water pipe 4 passes through the end plate 23 on the left side and is connected to a high-pressure water pump. The high-pressure water pump supplies high-pressure water to the inside of the high-pressure water pipe 4 and can spray high-pressure water above the T-shaped outer pipe 2 through the jet nozzle 42 The sand layer is injected, and the space is expanded during the lowering process of the T-shaped outer tube 2, and the collapse of the sand layer above the T-shaped outer tube 2 is promoted during the sand mining process.
所述采集头3上设有三个扩张射流头32,三个扩张射流头32呈环形均匀布置在抽吸口31外围,由高压水管4为其供水,破砂掘进装置设置在采集头3上,用于采集头3穿越上层海砂,达到下层海砂的底部。高压水管4内部的高压水通过三个扩张射流头32向外高速射流,在抽吸口31的前侧对海砂进行冲射,T形外管2带动采集头3穿越上层海砂到达下层海砂下部的过程中,三个扩张射流头32向外射流高压水进行破砂,在采集头3的前方扩充空间,使其向下运动到达下层海砂下部。The collection head 3 is provided with three expansion jet heads 32. The three expansion jet heads 32 are evenly arranged in an annular shape around the suction port 31, and are supplied with water by the high-pressure water pipe 4. A sand-breaking excavation device is provided on the collection head 3. The collecting head 3 passes through the upper sea sand and reaches the bottom of the lower sea sand. The high-pressure water inside the high-pressure water pipe 4 jets outward at high speed through the three expansion jet heads 32, and injects the sea sand on the front side of the suction port 31. The T-shaped outer pipe 2 drives the collection head 3 to pass through the upper sea sand and reach the lower sea sand. During the process of collecting the lower part of the sand, the three expansion jet heads 32 jet high-pressure water outward to break the sand, expand the space in front of the collection head 3, and move it downward to the lower part of the lower sea sand.
具体地,所述采集头3的前端面上设有三个旋转球头37,三个扩张射流头32均以偏心的方式分别安装在三个旋转球头37的表面,旋转球头37与采集头3转动密封配合。每个旋转球头37均配有一个空心轴伺服电机33,空心轴伺服电机33驱动对应的旋转球头37转动,空心轴伺服电机33的空心轴一端与扩张射流头32相连,另一端通过带有旋转密封接头的第二支管34与高压水管4相连相通。Specifically, three rotating ball heads 37 are provided on the front end surface of the collection head 3. The three expansion jet heads 32 are respectively installed on the surfaces of the three rotating ball heads 37 in an eccentric manner. The rotating ball heads 37 and the collection head 3. Turn to seal fit. Each rotating ball head 37 is equipped with a hollow shaft servo motor 33. The hollow shaft servo motor 33 drives the corresponding rotating ball head 37 to rotate. One end of the hollow shaft of the hollow shaft servo motor 33 is connected to the expansion jet head 32, and the other end is connected with the expansion jet head 32 through a belt. The second branch pipe 34 with a rotary seal joint is connected with the high-pressure water pipe 4 .
所述采集头3的前端面上固定有三个安装座一35,三个安装座一35呈环形均匀布置在抽吸口31外围,且与三个扩张射流头32依次交替排布。Three mounting seats 35 are fixed on the front end surface of the collection head 3. The three mounting seats 35 are evenly arranged in an annular shape around the periphery of the suction port 31, and are alternately arranged with the three expansion jet heads 32.
破砂掘进装置包括三个掘进射流头61,三个掘进射流头61分别设置在三个安装座一35,各掘进射流头61均与纵向管体21的轴向相对倾斜布置,掘进射流头61的进口端通过第三支管62与高压水管4相连相通,第三支管62上设有增压泵。各所述掘进射流头61的射流方向均向内侧聚拢,在抽吸口31的前方形成射流交汇点。The sand-breaking excavation device includes three excavation jet heads 61. The three excavation jet heads 61 are respectively arranged on three mounting seats 35. Each excavation jet head 61 is arranged tilted relative to the axial direction of the longitudinal pipe body 21. The excavation jet heads 61 The inlet end is connected to the high-pressure water pipe 4 through a third branch pipe 62, and a booster pump is provided on the third branch pipe 62. The jet directions of each excavation jet head 61 converge inward, forming a jet intersection in front of the suction port 31 .
实施例2,结合图1至图8,一种垮塌式海砂抽采的采集装备,包括作业母船1、T形外管2、驱动装置、抽砂内管11、采集头3、破砂掘进装置、促垮塌射流喷头42及电控系统,所述T形外管2是由纵向管体21和横向管体22相连构成的,作业母船1的中部具有可容纳纵向管体21的长条通槽,纵向管体21的两端均与作业母船1转动配合。Embodiment 2, with reference to Figures 1 to 8, a collection equipment for collapse-type sea sand extraction, including an operating mother ship 1, a T-shaped outer pipe 2, a driving device, an inner sand pumping pipe 11, a collection head 3, and a sand breaking tunnel. device, collapse-promoting jet nozzle 42 and electronic control system. The T-shaped outer tube 2 is composed of a longitudinal tube body 21 and a transverse tube body 22. The middle part of the operation mother ship 1 has a long passage that can accommodate the longitudinal tube body 21. groove, both ends of the longitudinal tube body 21 are rotationally matched with the operation mother ship 1.
具体地,所述纵向管体21的后端与横向管体22的中部固定相连成一体,横向管体22的左右端面均设有可将其内部封闭的端板23。所述作业母船1上左右对称设有两个轴承座24,横向管体22左右两端分别通过轴承与同侧的轴承座24转动相连。Specifically, the rear end of the longitudinal tube body 21 is fixedly connected to the middle part of the transverse tube body 22 and is integrally connected. The left and right end surfaces of the transverse tube body 22 are provided with end plates 23 that can seal the interior thereof. The operation mother ship 1 is provided with two bearing seats 24 symmetrically left and right. The left and right ends of the transverse tube body 22 are rotatably connected to the bearing seats 24 on the same side through bearings respectively.
驱动装置设在作业母船1的右侧,其包括第一电机和蜗轮蜗杆机构,第一电机的输出端可通过蜗轮蜗杆机构驱动T形外管2绕其横向管体22的轴线转动。所述第一电机固定安装在作业母船1的右侧,其输出端连接减速机的输入端,所述第一电机的信号端与电控系统通信相连。The driving device is located on the right side of the work mother ship 1 and includes a first motor and a worm gear mechanism. The output end of the first motor can drive the T-shaped outer tube 2 to rotate around the axis of its transverse tube body 22 through the worm gear mechanism. The first motor is fixedly installed on the right side of the work mother ship 1, its output end is connected to the input end of the reducer, and the signal end of the first motor is communicatively connected to the electronic control system.
蜗轮蜗杆机构的蜗轮51固定套设在横向管体22的外壁上,并与其同轴布置,蜗轮蜗杆机构的蜗杆52固定于所述减速机的输出端,工作时,第一电机通过减速机驱动蜗杆52转动,蜗杆52与蜗轮51啮合并驱动T形外管2绕横向管体22的轴线转动。The worm gear 51 of the worm gear mechanism is fixedly sleeved on the outer wall of the transverse tube body 22 and arranged coaxially with it. The worm gear 52 of the worm gear mechanism is fixed on the output end of the reducer. When working, the first motor is driven by the reducer. The worm 52 rotates, and the worm 52 engages with the worm gear 51 and drives the T-shaped outer tube 2 to rotate around the axis of the transverse tube body 22 .
所述采集头3固定安装于纵向管体21的前端,其中心位置开设有抽吸口31,抽砂内管11设置在T形外管2内部,其前端与采集头3固定密封相连,后端伸至T形外管2的外部且连接有抽吸泵。The collection head 3 is fixedly installed on the front end of the longitudinal tube body 21, and a suction port 31 is provided in its center. The sand pumping inner tube 11 is arranged inside the T-shaped outer tube 2, and its front end is fixedly and sealedly connected to the collection head 3. The end extends to the outside of the T-shaped outer tube 2 and is connected to a suction pump.
具体地,抽砂内管11的主体部分与纵向管体21同轴布置,抽砂内管11的一端与抽吸口31相通,另一端由位于左侧的端板23中心穿出,抽砂内管11的外壁与左侧的端板23固定密封相连。Specifically, the main part of the sand pumping inner tube 11 is coaxially arranged with the longitudinal tube body 21. One end of the sand pumping inner tube 11 is connected to the suction port 31, and the other end passes through the center of the end plate 23 on the left side. The outer wall of the inner tube 11 is fixedly and sealingly connected to the left end plate 23 .
所述T形外管2的内部设有高压水管4,促垮塌射流喷头42有多个,所有促垮塌射流喷头42沿纵向管体21的长度方向依次间隔设在其外壁上,高压水管4为各促垮塌射流喷头42供水。高压水管4的上设有与促垮塌射流喷头42数量相等且位置一一对应的第一支管41,各促垮塌射流喷头42通过对应的第一支管41的与高压水管4相连,第一支管41上配置有电磁阀,电磁阀的信号端与电控系统通讯相连。高压水管4的进水端穿出位于左侧的端板23,连接有高压水泵。The T-shaped outer tube 2 is provided with a high-pressure water pipe 4 inside, and there are multiple collapse-promoting jet nozzles 42. All the collapse-promoting jet nozzles 42 are arranged on the outer wall of the longitudinal tube body 21 at intervals along its length. The high-pressure water pipe 4 is Each collapse jet nozzle 42 supplies water. The high-pressure water pipe 4 is provided with first branch pipes 41 that are equal in number and corresponding to the positions of the collapse-promoting jet nozzles 42. Each collapse-promoting jet nozzle 42 is connected to the high-pressure water pipe 4 through the corresponding first branch pipe 41. The first branch pipe 41 It is equipped with a solenoid valve, and the signal end of the solenoid valve is connected to the electronic control system for communication. The water inlet end of the high-pressure water pipe 4 passes through the end plate 23 on the left side and is connected to a high-pressure water pump.
所述采集头3上设有三个扩张射流头32,三个扩张射流头32呈环形均匀布置在抽吸口31外围,由高压水管4为其供水,破砂掘进装置设置在采集头3上,用于采集头3穿越上层砂层,达到下层砂层的底部。The collection head 3 is provided with three expansion jet heads 32. The three expansion jet heads 32 are evenly arranged in an annular shape around the suction port 31, and are supplied with water by the high-pressure water pipe 4. A sand-breaking excavation device is provided on the collection head 3. The collecting head 3 is used to pass through the upper sand layer and reach the bottom of the lower sand layer.
具体地,所述采集头3的前端面上设有三个旋转球头37,三个扩张射流头32均以偏心的方式分别安装在三个旋转球头37的表面,旋转球头37与采集头3转动密封配合。每个旋转球头37均配有一个空心轴伺服电机33,空心轴伺服电机33驱动对应的旋转球头37转动,空心轴伺服电机33的空心轴一端与扩张射流头32相连,另一端通过带有旋转密封接头的第二支管34与高压水管4相连相通。Specifically, three rotating ball heads 37 are provided on the front end surface of the collection head 3. The three expansion jet heads 32 are respectively installed on the surfaces of the three rotating ball heads 37 in an eccentric manner. The rotating ball heads 37 and the collection head 3. Turn to seal fit. Each rotating ball head 37 is equipped with a hollow shaft servo motor 33. The hollow shaft servo motor 33 drives the corresponding rotating ball head 37 to rotate. One end of the hollow shaft of the hollow shaft servo motor 33 is connected to the expansion jet head 32, and the other end is connected with the expansion jet head 32 through a belt. The second branch pipe 34 with a rotary seal joint is connected with the high-pressure water pipe 4 .
所述采集头3的前端面上固定有三个安装座二36,三个安装座二36呈环形均匀布置在抽吸口31外围,且与三个扩张射流头32依次交替排布。Three mounting seats 36 are fixed on the front end surface of the collection head 3. The three mounting seats 36 are evenly arranged in an annular shape around the suction port 31, and are alternately arranged with the three expansion jet heads 32.
破砂掘进装置包括第二电机71、传动机构及三个截齿72,三个截齿72分别设置在三个安装座二36上,每个截齿72的截齿轴均与对应的安装座二36转动密封配合。所述第二电机71固定安装在作业母船1的右侧,其输出端通过传动机构驱动各截齿72同步转动。T形外管2带动采集头3穿越上层海砂到达下层海砂下部的过程中,三个截齿72均转动对采集头3前侧的砂层进行破砂,使强度较高海砂层破碎、松散,在采集头3的前方钻出扩充空间,使其向下运动到达下层海砂下部。The sand-breaking excavation device includes a second motor 71, a transmission mechanism and three picks 72. The three picks 72 are respectively arranged on three mounting seats 236. The pick shaft of each pick 72 is connected to the corresponding mounting seat. Two 36-turn sealing fits. The second motor 71 is fixedly installed on the right side of the work mother ship 1, and its output end drives each pick 72 to rotate synchronously through a transmission mechanism. When the T-shaped outer tube 2 drives the collection head 3 to pass through the upper sea sand and reach the lower part of the lower sea sand, the three picks 72 all rotate to break the sand layer on the front side of the collection head 3 to break the sea sand layer with higher strength. , loosen, drill an expansion space in front of the collection head 3, and make it move downward to the lower part of the lower sea sand.
具体地,传动机构包括第一转轴73、第二转轴74及齿轮组件,所述第一转轴73转动设置在横向管体22的右侧,并与其相对同轴布置。Specifically, the transmission mechanism includes a first rotating shaft 73 , a second rotating shaft 74 and a gear assembly. The first rotating shaft 73 is rotatably arranged on the right side of the transverse tube body 22 and is arranged coaxially relative thereto.
所述第一转轴73的右端与第二电机71的输出端相连,第二转轴74沿纵向管体21的轴线方向设在其内部,与纵向管体21转动配合,第二转轴74的后端与第一转轴73的左端以锥齿轮传动的方式相连。所述第二转轴74的前端通过齿轮组件与三个截齿72的截齿轴相连,并驱动三个截齿72同步转动。The right end of the first rotating shaft 73 is connected to the output end of the second motor 71. The second rotating shaft 74 is arranged inside the longitudinal tube body 21 along the axis direction and rotates with the longitudinal tube body 21. The rear end of the second rotating shaft 74 It is connected to the left end of the first rotating shaft 73 by bevel gear transmission. The front end of the second rotating shaft 74 is connected to the pick shafts of the three picks 72 through a gear assembly, and drives the three picks 72 to rotate synchronously.
所述采集头3的内部具有空腔,齿轮组件包括第一直齿轮81、双联齿轮82和三个第二直齿轮83,双联齿轮82是由大齿环和小齿环通过连接套相连构成的一体结构,转动设置在采集头3与纵向管体21的连接处。The collection head 3 has a cavity inside, and the gear assembly includes a first spur gear 81, a double gear 82 and three second spur gears 83. The double gear 82 is connected by a large gear ring and a small gear ring through a connecting sleeve. The integrated structure is rotatably arranged at the connection between the collection head 3 and the longitudinal tube body 21.
第一直齿轮81安装在第一转轴73前端,与小齿环啮合,三个第二直齿轮83均匀布置在以纵向管体21的轴线为圆心的圆周上,且均与大齿环啮合,第二直齿轮83的齿轮轴与采集头3转动配合。三个截齿72的截齿轴分别通过十字万向联轴器84与三个第二直齿轮83的齿轮轴活动相连,工作时,第一直齿轮81通过双联齿轮82驱动各第二直齿轮83转动,第二直齿轮83转动通过所述十字万向联轴器84带动截齿72转动。The first spur gear 81 is installed at the front end of the first rotating shaft 73 and meshes with the small gear ring. The three second spur gears 83 are evenly arranged on the circumference with the axis of the longitudinal tube body 21 as the center, and all mesh with the large gear ring. The gear shaft of the second spur gear 83 rotates with the collection head 3 . The pick shafts of the three picks 72 are respectively movably connected to the gear shafts of the three second spur gears 83 through the cross universal coupling 84. When working, the first spur gear 81 drives each second straight gear through the double gear 82. The gear 83 rotates, and the rotation of the second spur gear 83 drives the pick 72 to rotate through the cross universal coupling 84 .
实施例3,结合图1至图11,一种垮塌式海砂抽采的采集方法,采用实施例1所述的垮塌式海砂抽采的采集装备,该采集方法包括如下步骤:Embodiment 3, with reference to Figures 1 to 11, a collection method for collapse-type sea sand extraction, using the collection equipment for collapse-type sea sand extraction described in Embodiment 1, the collection method includes the following steps:
S1,作业母船1到达作业区域上方的水面,第一电机启动,第一电机通过蜗轮蜗杆机构驱动T形外管2绕横向管体22的轴线向下转动,采集头3向下运动到达上层海砂的上表面。S1, the operation mother ship 1 reaches the water surface above the operation area, the first motor is started, and the first motor drives the T-shaped outer tube 2 to rotate downward around the axis of the transverse tube body 22 through the worm gear mechanism, and the collection head 3 moves downward to reach the upper sea level. The upper surface of the sand.
S2,破砂掘进装置开始工作,采集头3以射流掘进的方式进入上层海砂的内部,T形外管2在驱动装置的作用下继续向下转动,同时,作业母船1配合T形外管2的角度调整位置。S2, the sand-breaking excavation device starts to work. The collection head 3 enters the interior of the upper sea sand in a jet excavation method. The T-shaped outer tube 2 continues to rotate downward under the action of the driving device. At the same time, the operation mother ship 1 cooperates with the T-shaped outer tube. 2 angle adjustment position.
采集头3向下运动穿过上层海砂到达下层海砂的底部,当T形外管2的纵向管体21与水平方向的夹角等于垮塌角θ时,T形外管2停止运动,作业母船1抛锚固定船身。根据事先勘探得到的下层砂的内摩擦角φ等参数,计算垮塌角θ,一般来说垮塌角θ与内摩擦角φ接近。The collection head 3 moves downward through the upper sea sand to the bottom of the lower sea sand. When the angle between the longitudinal body 21 of the T-shaped outer tube 2 and the horizontal direction is equal to the collapse angle θ, the T-shaped outer tube 2 stops moving and the operation begins. Mother ship 1 anchors to fix the hull. The collapse angle θ is calculated based on parameters such as the internal friction angle φ of the underlying sand obtained through prior exploration. Generally speaking, the collapse angle θ is close to the internal friction angle φ.
S3,三个扩张射流头32向外喷射高压水,冲击采集头3周围的下层海砂使其松散,同时,抽吸泵开始工作,采集头3周围的下层海砂通过抽吸口31进入抽砂内管11,抽砂内管11的下层海砂被抽送至作业母船1。S3, the three expansion jet heads 32 spray high-pressure water outwards, impacting the lower sea sand around the collection head 3 to loosen it. At the same time, the suction pump starts to work, and the lower sea sand around the collection head 3 enters the suction port through the suction port 31. The sand inner pipe 11 and the lower sea sand in the sand pumping inner pipe 11 are pumped to the operation mother ship 1 .
采集头3周围的下层海砂被抽走后,会在其前方出现空腔并不断扩大,空腔上方的上层海砂在重力作用下形成漏斗状垮塌,垮落到采集口周围的下层海砂被继续抽走。After the lower sea sand around the collection head 3 is pumped away, a cavity will appear in front of it and continue to expand. The upper sea sand above the cavity will form a funnel-shaped collapse under the action of gravity, and collapse to the lower sea sand around the collection port. Continued to be taken away.
S4,T形外管2上方的上层海砂没有按照预定垮落时,促垮塌射流喷头42开始向外喷射高压水,冲击纵向管体21外围的上层海砂,促进上层海砂垮落至采集头3周围,被抽砂内管11抽送至作业母船1。S4, when the upper layer of sea sand above the T-shaped outer tube 2 does not collapse as scheduled, the collapse-promoting jet nozzle 42 begins to spray high-pressure water outwards, impacting the upper layer of sea sand around the longitudinal tube body 21, and promotes the upper layer of sea sand to collapse to the point of collection. Around the head 3, the sand pumping inner pipe 11 is pumped to the operation mother ship 1.
S5,抽采过程中,工作人员观察到抽至作业母船1的海砂中出现上层海砂时,确定该作业区域的下层海砂采集完成,抽吸泵停止工作。S5, during the extraction process, when the staff observes the presence of upper sea sand in the sea sand pumped to the operation mother ship 1, it is determined that the collection of the lower sea sand in the operation area has been completed, and the suction pump stops working.
作业母船1收锚解除固定,第一电机通过蜗轮蜗杆机构驱动T形外管2向上转动,采集头3从海砂中脱出并回到初始状态,作业母船1移动至下一作业区域上方的水面,按照S1至S4的工作方式进行采砂作业。The operation mother ship 1 retracts the anchor and is unfixed. The first motor drives the T-shaped outer tube 2 to rotate upward through the worm gear mechanism. The collection head 3 comes out of the sea sand and returns to the initial state. The operation mother ship 1 moves to the water surface above the next operation area. , carry out sand mining operations according to the working methods of S1 to S4.
实施例4,结合图1至图11,一种垮塌式海砂抽采的采集方法,采用实施例2所述的垮塌式海砂抽采的采集装备,该采集方法的工作步骤与实施例3中的工作步骤基本相同,区别之处在于,S2中采集头3以机械掘进的方式进入上层海砂的内部,T形外管2在驱动装置的作用下继续向下转动,机械掘进的方式是指第二电机71通过传动机构驱动三个截齿72分别绕其轴线转动,三个截齿72对采集头3前侧的砂层进行破砂,使强度较高海砂层破碎、松散,在采集头3的前方钻出扩充空间,使其向下运动到达下层海砂下部。Embodiment 4, with reference to Figures 1 to 11, a collection method for collapse-type sea sand extraction, using the collection equipment for collapse-type sea sand extraction described in Embodiment 2, the working steps of the collection method are the same as those in Embodiment 3 The working steps in S2 are basically the same. The difference is that in S2, the collection head 3 enters the interior of the upper sea sand by mechanical excavation, and the T-shaped outer tube 2 continues to rotate downward under the action of the driving device. The mechanical excavation method is Refers to the second motor 71 driving the three picks 72 to rotate around their axes respectively through the transmission mechanism. The three picks 72 break the sand layer on the front side of the collection head 3, so that the sea sand layer with higher strength is broken and loosened. An expansion space is drilled in front of the collection head 3, allowing it to move downward to the lower part of the lower sea sand.
本发明中未述及的部分采用或借鉴已有技术即可实现。Parts not described in the present invention can be realized by adopting or drawing on existing technologies.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In addition, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "back", "left", "right", etc. are based on those shown in the accompanying drawings. The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the essential scope of the present invention should also fall within the scope of the present invention. protection scope of the invention.
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