CN116770105A - Method for separating and enriching thallium in zinc oxide soot - Google Patents
Method for separating and enriching thallium in zinc oxide soot Download PDFInfo
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Abstract
本发明属于湿法炼锌氧化锌烟灰回收领域,公开了一种分离、富集氧化锌烟灰中铊的方法。包括以下步骤:(1)将氧化锌烟灰与氢氧化钠或氢氧化钾按质量比3~5:1的比例研磨混合均匀,置于200~350℃的温度下焙烧,得焙烧产物;(2)将步骤(1)所得焙烧产物与水按固液比1:3~1:6浆化后进行水浸,温度为60~80℃,终点pH值为11~12,过滤,得水浸液和水浸渣;(3)将步骤(2)所得水浸渣进行低酸浸出,温度为70~90℃,终点pH值为3.5~4.5,过滤,得酸浸液和富集铊的酸浸渣。本发明工艺简单、成本低,铊不被分散,其分离、富集效果好,既实现了资源的综合利用,又避免了铊的内部循环,减轻了锌系统的除铊压力。
The invention belongs to the field of hydrometallurgical zinc oxide soot recovery and discloses a method for separating and enriching thallium in zinc oxide soot. It includes the following steps: (1) Grind and mix zinc oxide soot and sodium hydroxide or potassium hydroxide in a mass ratio of 3 to 5:1, then roast them at a temperature of 200 to 350°C to obtain a roasted product; (2) ) Slurry the roasted product obtained in step (1) with water at a solid-liquid ratio of 1:3~1:6 and then immerse it in water at a temperature of 60~80°C and an end-point pH value of 11~12. Filter to obtain a water immersion liquid. and water leaching residue; (3) perform low-acid leaching of the water leaching residue obtained in step (2) at a temperature of 70~90°C and an end-point pH value of 3.5~4.5. Filter to obtain an acid leaching solution and an acid leaching solution enriched with thallium. Scum. The invention has a simple process and low cost, the thallium is not dispersed, and the separation and enrichment effects are good. It not only realizes the comprehensive utilization of resources, but also avoids the internal circulation of thallium and reduces the thallium removal pressure of the zinc system.
Description
技术领域Technical field
本发明属于湿法炼锌氧化锌烟灰回收领域,具体涉及一种分离、富集氧化锌烟灰中铊的方法。The invention belongs to the field of hydrometallurgical zinc oxide soot recovery field, and specifically relates to a method for separating and enriching thallium in zinc oxide soot.
背景技术Background technique
湿法炼锌的氧化锌烟灰大多产生于多膛炉除氟氯过程,一些挥发温度较低的物质均富集于氧化锌烟灰中,其包含的主要元素有锌、铅、镉、铊、氟、氯等。氧化锌烟灰的回收难点在于氟、氯与锌等有价金属的最大限度的分离,以及其中剧毒元素铊的分离与回收。由于氧化锌烟灰回收工艺复杂且成本较高,目前大多数的锌厂产出的氧化锌烟灰为外销或堆存,尚未进行二次利用,更未涉及铊的处置。以年产30万吨的湿法炼锌厂为例,每年产出氧化锌烟灰的量为800~900吨,外销或堆存的安全环保压力较大,存在泄露的风险。随着国家环保政策的日益收紧,对含铊氧化锌烟灰的处置的要求也将更加严格。Zinc oxide soot from hydrometallurgical zinc smelting is mostly produced during the fluorine and chlorine removal process in multi-hearth furnaces. Some substances with lower volatilization temperatures are concentrated in zinc oxide soot. The main elements it contains are zinc, lead, cadmium, thallium, and fluorine. , chlorine, etc. The difficulty in recycling zinc oxide soot lies in the maximum separation of valuable metals such as fluorine, chlorine and zinc, as well as the separation and recovery of the highly toxic element thallium. Due to the complexity and high cost of recycling zinc oxide soot, most of the zinc oxide soot currently produced by zinc plants is exported or stored, and has not yet been reused, let alone the disposal of thallium. Taking a hydrometallurgical zinc smelting plant with an annual output of 300,000 tons as an example, the annual output of zinc oxide soot is 800 to 900 tons. There is great pressure on safety and environmental protection for export or storage, and there is a risk of leakage. As national environmental protection policies become increasingly tightened, the requirements for the disposal of thallium-containing zinc oxide soot will become more stringent.
目前氧化锌烟灰的常规处理工艺为先碱洗分离氟、氯,再对碱洗渣进行酸浸回收锌、镉等金属,采用硫化沉淀的方式脱除碱洗液中的铊,铊富集于硫化渣中,一般选择对相对稳定的硫化渣进行堆存。但碱洗过程氟、氯的脱除率整体偏低,仅50~60%,碱洗渣无法达到二次利用的要求,且碱洗过程铊的回收率有限,部分铊将分散于碱洗渣中,随着碱洗渣的浸出在湿法炼锌系统中循环,给系统的稳定运行带来压力,同时必须辅助以相应的除铊工艺降低硫酸锌溶液的铊含量,增加运行成本。At present, the conventional treatment process of zinc oxide soot is to first separate fluorine and chlorine by alkali washing, then acid leaching the alkali washing residue to recover zinc, cadmium and other metals, and use sulfide precipitation to remove thallium in the alkali washing solution. Thallium is enriched in Among sulfide slags, relatively stable sulfide slags are generally chosen for storage. However, the overall removal rate of fluorine and chlorine during the alkali washing process is low, only 50~60%. The alkali washing residue cannot meet the requirements for secondary utilization, and the recovery rate of thallium during the alkali washing process is limited. Part of the thallium will be dispersed in the alkali washing residue. In the process, as the alkali washing residue is leached and circulated in the wet zinc smelting system, it puts pressure on the stable operation of the system. At the same time, corresponding thallium removal processes must be assisted to reduce the thallium content of the zinc sulfate solution and increase operating costs.
发明内容Contents of the invention
针对现有技术中存在的上述问题,本发明的目的在于提供一种分离、富集氧化锌烟灰中铊的方法,该方法工艺简单、成本低,铊不被分散,其分离、富集效果好。In view of the above-mentioned problems existing in the prior art, the purpose of the present invention is to provide a method for separating and enriching thallium in zinc oxide soot. The method has a simple process and low cost, the thallium is not dispersed, and the separation and enrichment effect is good. .
为实现上述目的,本发明所采用的技术方案是:In order to achieve the above objects, the technical solutions adopted by the present invention are:
一种分离、富集氧化锌烟灰中铊的方法,包括以下步骤:A method for separating and enriching thallium in zinc oxide soot, including the following steps:
(1)将氧化锌烟灰与氢氧化钠或氢氧化钾按质量比3~5:1的比例研磨混合均匀,置于200~350℃的温度下焙烧,得焙烧产物;(1) Grind and mix zinc oxide soot and sodium hydroxide or potassium hydroxide in a mass ratio of 3 to 5:1, then roast them at a temperature of 200 to 350°C to obtain a roasted product;
(2)将步骤(1)所得焙烧产物与水按固液比1:3~1:6浆化后进行水浸,温度为60~80℃,终点pH值为11~12,过滤,得水浸液和水浸渣;(2) Slurry the roasted product obtained in step (1) with water at a solid-to-liquid ratio of 1:3~1:6 and then soak in water at a temperature of 60~80°C and an end-point pH of 11~12. Filter to obtain water. Liquor and water leaching residue;
(3)将步骤(2)所得水浸渣进行低酸浸出,温度为70~90℃,终点pH值为3.5~4.5,过滤,得酸浸液和富集铊的酸浸渣。(3) Perform low-acid leaching of the water leaching residue obtained in step (2) at a temperature of 70 to 90°C and an end-point pH value of 3.5 to 4.5. Filter to obtain an acid leaching liquid and an acid leaching residue enriched in thallium.
本发明创造性的采用钠碱焙烧固化氧化锌烟灰中的铊,使其在分离、富集过程中不被分散。The present invention creatively uses sodium alkali roasting to solidify the thallium in zinc oxide soot so that it is not dispersed during the separation and enrichment process.
所涉及的反应原理是氧化锌烟灰中铊的物相为氧化亚铊、氯化亚铊,氧化亚铊、氯化亚铊蒸汽压随温度变化的曲线如图1所示。The reaction principle involved is that the physical phases of thallium in zinc oxide soot are thallium oxide and thallium chloride. The curves of the vapor pressure of thallium oxide and thallium chloride changing with temperature are shown in Figure 1.
当温度为350℃以下时,两种铊的化合物挥发性很小,仍保留在被烧产物中,采用本发明的钠碱焙烧时将发生如下化学反应:When the temperature is below 350°C, the two thallium compounds have very little volatility and remain in the burned product. The following chemical reactions will occur when the sodium alkali roasting of the present invention is used:
TlCl+3NaOH=TlOH+NaCl (1)TlCl+3NaOH=TlOH+NaCl (1)
2TlOH=Tl2O+H2O (2)2TlOH=Tl 2 O+H 2 O (2)
Tl2O+O2=Tl2O3(3)Tl 2 O+O 2 =Tl 2 O 3 (3)
本发明水浸时pH值控制在11~12,铊(三氧化二铊)、锌、铅、镉等将不被浸出,氟、氯被最大限度地浸出到溶液中,实现了铊的第一步分离与富集;酸浸时pH值控制在3.5~4.5,铊以氢氧化铊的形式水解并与硫酸铅共存于酸浸渣中,锌、镉等金属被浸出到溶液中,实现了铊的进一步分离与富集。When the present invention is water immersed, the pH value is controlled at 11 to 12. Thallium (thallium trioxide), zinc, lead, cadmium, etc. will not be leached, and fluorine and chlorine will be leached into the solution to the maximum extent, achieving the first level of thallium. Step separation and enrichment; during acid leaching, the pH value is controlled at 3.5~4.5. Thallium is hydrolyzed in the form of thallium hydroxide and coexists with lead sulfate in the acid leaching residue. Metals such as zinc and cadmium are leached into the solution, achieving thallium further separation and enrichment.
优选地,步骤(1)中,焙烧的升温速率为5~10℃/min;保温时间为60~120min;保温结束自然冷却至室温。Preferably, in step (1), the temperature rise rate of roasting is 5~10°C/min; the heat preservation time is 60~120 min; and the heat preservation is completed and it is naturally cooled to room temperature.
优选地,步骤(2)中,浆化前将焙烧产物中的烧结块破碎研磨;焙烧产物破碎研磨后的粒度为-200目占比≥80%。Preferably, in step (2), the sintered blocks in the roasted product are crushed and ground before slurrying; the particle size of the roasted product after crushing and grinding is -200 mesh accounting for ≥80%.
优选地,步骤(2)中,水浸时间为1~3h。Preferably, in step (2), the water soaking time is 1 to 3 hours.
优选地,步骤(2)中,水浸液蒸发结晶回收得到氯化钠/钾和氟化钠/钾。Preferably, in step (2), the water immersion liquid is evaporated and crystallized to recover sodium chloride/potassium and sodium/potassium fluoride.
优选地,步骤(3)中,将水浸渣与硫酸或电解废液混合进行低酸浸出。Preferably, in step (3), the water leaching residue is mixed with sulfuric acid or electrolytic waste liquid to perform low-acid leaching.
优选地,步骤(3)中,低酸浸出的固液比为1:3~1:5;始酸为60~80g/l。Preferably, in step (3), the solid-liquid ratio of low-acid leaching is 1:3~1:5; the starting acid is 60~80g/l.
优选地,步骤(3)中,低酸浸出时间为1~3h。Preferably, in step (3), the low acid leaching time is 1 to 3 hours.
优选地,步骤(3)中,酸浸液送往湿法炼锌系统。Preferably, in step (3), the acid leaching liquid is sent to the wet zinc smelting system.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明采用低温钠碱焙烧的方法固定氧化锌烟灰中的铊,使其形成不易被碱浸出的、相对稳定的三氧化二铊,从而实现水洗脱氟、氯过程中铊不被分散。(1) The present invention uses low-temperature sodium-alkali roasting method to fix thallium in zinc oxide soot, so that it can form relatively stable thallium trioxide that is not easily leached by alkali, thereby achieving the goal of preventing thallium from being leached by alkali during the process of water-elution of fluorine and chlorine. dispersion.
(2)本发明通过低温焙烧,增加了氟、氯的活性,提高了它们在水洗过程中的脱除率,可使水洗渣含氟0.013%,含氯0.008%,氟的脱除率大于95%、氯的脱除率大于99%,达到二次利用的要求。(2) Through low-temperature roasting, the present invention increases the activity of fluorine and chlorine, and improves their removal rate during the water washing process. It can make the water washing residue contain 0.013% fluorine and 0.008% chlorine, and the fluorine removal rate is greater than 95 %, and the chlorine removal rate is greater than 99%, meeting the requirements for secondary utilization.
(3)本发明采用低温钠碱焙烧、水浸、低酸浸出的方式分别脱除氟、氯、锌、镉,使铊得到了富集,大幅度缩减了含铊物料的量,利于堆存与转运,以及下一步铊的回收处置。(3) The present invention uses low-temperature sodium-alkali roasting, water leaching, and low-acid leaching to remove fluorine, chlorine, zinc, and cadmium respectively, enriching thallium, greatly reducing the amount of thallium-containing materials, and facilitating storage and transshipment, as well as the next step of recycling and disposal of thallium.
(4)本发明的工艺简单、成本低,铊不被分散,其分离、富集效果好,既实现了资源的综合利用,又避免了铊的内部循环,减轻了锌系统的除铊压力。(4) The process of the present invention is simple, low in cost, thallium is not dispersed, and its separation and enrichment effects are good. It not only achieves comprehensive utilization of resources, but also avoids the internal circulation of thallium, and reduces the thallium removal pressure of the zinc system.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. In the attached picture:
图1为氧化亚铊、氯化亚铊蒸汽压随温度变化的曲线图;Figure 1 is a graph showing the changes in vapor pressure of thallium oxide and thallium chloride with temperature;
图2为本发明的工艺流程图。Figure 2 is a process flow diagram of the present invention.
具体实施方式Detailed ways
为了便于理解本发明,下文将结合说明书附图和较佳的实施例对本发明作更全面、细致地描述,但本发明的保护范围并不限于以下具体的实施例。In order to facilitate understanding of the present invention, the present invention will be described more comprehensively and in detail below with reference to the accompanying drawings and preferred embodiments. However, the protection scope of the present invention is not limited to the following specific embodiments.
除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解的含义相同。本文中所使用的专业术语只是为了描述具体实施例的目的,并不旨在限制本发明的保护范围。Unless otherwise defined, all technical terms used below have the same meanings as commonly understood by those skilled in the art. The technical terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the scope of the present invention.
除非另有特别说明,本发明中用到的各种原材料、试剂、仪器和设备等均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased in the market or prepared by existing methods.
实施例1Example 1
本实施例公开了一种分离、富集氧化锌烟灰中铊的方法,如图2所示,包括以下步骤:This embodiment discloses a method for separating and enriching thallium in zinc oxide soot, as shown in Figure 2, including the following steps:
(1)钠碱焙烧:将氧化锌烟灰与氢氧化钠按质量比3:1的比例研磨混合均匀,将混合物平铺于坩埚中,在200℃的温度下焙烧120min得到焙烧产物;(1) Sodium-alkali roasting: Grind and mix zinc oxide soot and sodium hydroxide in a mass ratio of 3:1, spread the mixture flat in a crucible, and roast at 200°C for 120 minutes to obtain a roasted product;
(2)水浸:用研钵将焙烧产物中的烧结块破碎研磨,破碎后的焙烧产物与水按固液比1:3浆化后进行水浸,温度为80℃,时间为3h,终点pH=11,过滤,水浸液蒸发结晶分别回收得到氯化钠和氟化钠,计算氟的脱除率95.05%,氯的脱除率99.14%;(2) Water immersion: Use a mortar to crush and grind the agglomerates in the roasted product. The crushed roasted product and water are slurried at a solid-to-liquid ratio of 1:3 and then immersed in water. The temperature is 80°C, the time is 3 hours, and the end point is pH=11, filter, and evaporate and crystallize the water immersion liquid to recover sodium chloride and sodium fluoride respectively. The calculated fluorine removal rate is 95.05%, and the chlorine removal rate is 99.14%;
(3)低酸浸出:将水浸渣与稀硫酸混合,控制始酸65g/L、液固比3:1进行低酸浸出,温度为70℃,时间为3h,终点pH=4.5,过滤,锌等有价金属进入酸浸液中,计算锌的浸出率98.52%,铊富集于酸浸渣中。(3) Low-acid leaching: Mix the water leaching residue with dilute sulfuric acid, control the initial acidity to 65g/L, and the liquid-to-solid ratio of 3:1 to perform low-acid leaching. The temperature is 70°C, the time is 3h, the end point pH is 4.5, and filtered. Valuable metals such as zinc enter the acid leaching solution. The calculated leaching rate of zinc is 98.52%, and thallium is enriched in the acid leaching residue.
实施例2Example 2
本实施例公开了一种分离、富集氧化锌烟灰中铊的方法,如图2所示,包括以下步骤:This embodiment discloses a method for separating and enriching thallium in zinc oxide soot, as shown in Figure 2, including the following steps:
(1)钠碱焙烧:将氧化锌烟灰与氢氧化钾按质量比5:1的比例研磨混合均匀,将混合物平铺于坩埚中,在300℃的温度下焙烧90min得到焙烧产物;(1) Sodium-alkali roasting: Grind and mix zinc oxide soot and potassium hydroxide in a mass ratio of 5:1, spread the mixture flat in a crucible, and roast at 300°C for 90 minutes to obtain a roasted product;
(2)水浸:用研钵将焙烧产物中的烧结块破碎研磨,破碎后的焙烧产物与水按固液比1:4浆化后进行水浸,温度为75℃,时间为2h,终点pH=12,过滤,水浸液蒸发结晶分别回收得到氯化钠和氟化钠,计算氟的脱除率95.89%,氯的脱除率99.51%;(2) Water immersion: Use a mortar to crush and grind the agglomerates in the roasted product. The crushed roasted product and water are slurried at a solid-to-liquid ratio of 1:4 and then immersed in water. The temperature is 75°C, the time is 2 hours, and the end point is pH=12, filter, evaporate and crystallize the water immersion liquid to recover sodium chloride and sodium fluoride respectively. The calculated fluorine removal rate is 95.89%, and the chlorine removal rate is 99.51%;
(3)低酸浸出:将水浸渣与稀硫酸混合、控制始酸70g/L、液固比4:1进行低酸浸出,温度为75℃,时间为3h,终点pH=4.0,过滤,锌等有价金属进入酸浸液中,计算锌的浸出率98.73%,铊富集于酸浸渣中。(3) Low-acid leaching: Mix the water leaching residue with dilute sulfuric acid, control the initial acidity to 70g/L, and the liquid-to-solid ratio of 4:1 to perform low-acid leaching. The temperature is 75°C, the time is 3h, the end point pH is 4.0, and filtered. Valuable metals such as zinc enter the acid leaching solution. The calculated leaching rate of zinc is 98.73%. Thallium is enriched in the acid leaching residue.
实施例3Example 3
本实施例公开了一种分离、富集氧化锌烟灰中铊的方法,如图2所示,包括以下步骤:This embodiment discloses a method for separating and enriching thallium in zinc oxide soot, as shown in Figure 2, including the following steps:
(1)钠碱焙烧:将氧化锌烟灰与氢氧化钠按质量比4:1的比例研磨混合均匀,将混合物平铺于坩埚中,在350℃的温度下焙烧70min得到焙烧产物;(1) Sodium-alkali roasting: Grind and mix zinc oxide soot and sodium hydroxide in a mass ratio of 4:1, spread the mixture flat in a crucible, and roast at 350°C for 70 minutes to obtain a roasted product;
(2)水浸:用研钵将焙烧产物中的烧结块破碎研磨,破碎后的焙烧产物与水按固液比1:5浆化后进行水浸,温度为70℃,时间为3h,终点pH=12,过滤,水浸液蒸发结晶分别回收得到氯化钠和氟化钠,计算氟的脱除率95.37%,氯的脱除率99.2%;(2) Water immersion: Use a mortar to crush and grind the agglomerates in the roasted product. The crushed roasted product and water are slurried at a solid-to-liquid ratio of 1:5 and then immersed in water. The temperature is 70°C, the time is 3 hours, and the end point is pH=12, filter, and evaporate and crystallize the water immersion liquid to recover sodium chloride and sodium fluoride respectively. The calculated fluorine removal rate is 95.37%, and the chlorine removal rate is 99.2%;
(3)低酸浸出:将水浸渣与电解废液混合、控制始酸80g/L、液固比5:1进行低酸浸出,温度为90℃,时间为3h,终点pH=3.5,过滤,锌等有价金属进入酸浸液中,计算锌的浸出率98.90%,铊富集于酸浸渣中。(3) Low-acid leaching: Mix the water leaching residue with the electrolytic waste liquid, control the initial acidity to 80g/L, and the liquid-to-solid ratio of 5:1 to perform low-acid leaching. The temperature is 90°C, the time is 3h, the end point pH is 3.5, and filtered , valuable metals such as zinc enter the acid leaching solution, the leaching rate of zinc is calculated to be 98.90%, and thallium is enriched in the acid leaching residue.
对比例1Comparative example 1
本对比例与实施例1相比,在步骤(1)中,钠碱焙烧温度为400℃,除此之外的方法步骤均相同。Compared with Example 1, in this comparative example, in step (1), the sodium alkali roasting temperature is 400°C, and other method steps are the same.
对比例2Comparative example 2
本对比例与实施例2相比,在步骤(2)中,水浸温度为40℃,除此之外的方法步骤均相同。Compared with Example 2, in this comparative example, in step (2), the water immersion temperature is 40°C, and other method steps are the same.
对比例3Comparative example 3
本对比例与实施例3相比,在步骤(3)中,酸浸的终点pH为2.5,除此之外的方法步骤均相同。Compared with Example 3, in this comparative example, in step (3), the end-point pH of the acid leaching is 2.5, and other method steps are the same.
对上述实施例1-3和对比例1-3所得到的样本进行氟、氯、锌、铊的成分检测,以计算氟和氯的脱除率、锌的浸出率及铊的保留率,结果见表1。The samples obtained in the above Examples 1-3 and Comparative Examples 1-3 were tested for the components of fluorine, chlorine, zinc, and thallium to calculate the removal rate of fluorine and chlorine, the leaching rate of zinc, and the retention rate of thallium. The results See Table 1.
表1Table 1
从上表可知,本发明实施例采用的方法能使铊与氟、氯、锌实现分离,铊富集于酸浸渣中,各项技术指标明显优于对比例。As can be seen from the above table, the method adopted in the embodiment of the present invention can separate thallium from fluorine, chlorine, and zinc, and the thallium is enriched in the acid leaching residue, and all technical indicators are significantly better than those in the comparative example.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的包含范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention.
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