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CN116764815A - Electrostatic dust removal filter and electrode plate applied to same - Google Patents

Electrostatic dust removal filter and electrode plate applied to same Download PDF

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Publication number
CN116764815A
CN116764815A CN202310851259.6A CN202310851259A CN116764815A CN 116764815 A CN116764815 A CN 116764815A CN 202310851259 A CN202310851259 A CN 202310851259A CN 116764815 A CN116764815 A CN 116764815A
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China
Prior art keywords
electrode plate
electrostatic precipitator
resistivity
semiconductor material
negative electrode
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Chinese (zh)
Inventor
徐忠军
曹雪
陈寿松
冯泳凯
宋吉达
张鹏
郑莉
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Shandong Xuesheng Environment Engineering Co ltd
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Shandong Xuesheng Environment Engineering Co ltd
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Priority to CN202310851259.6A priority Critical patent/CN116764815A/en
Publication of CN116764815A publication Critical patent/CN116764815A/en
Priority to PCT/CN2024/098960 priority patent/WO2025011257A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C11/00Separation by high-voltage electrical fields, not provided for in other groups of this subclass

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  • Electrostatic Separation (AREA)

Abstract

本公开涉及一种静电除尘过滤器及应用于静电除尘过滤器的电极板。其中,静电除尘过滤器包括多个正电极板和多个负电极板,其中,所述多个正电极板与所述多个负电极板分别交替等间距间隔排放,过滤器空气通道在正、负电极板之间构成;所述正电极板连通高压电源正极,所述负电极板连通高压电源负极,且所述正电极板和所述负电极板全部或者其中之一为沿电源正负极方向特定电阻率范围的半导体极板;所述半导体材料极板整体或者上下表面为半导体材料。根据本公开实施例,静电除尘过滤器采用特定电阻率范围的半导体材料极板,能够解决现有技术中由各种类型的电极板给静电除尘过滤器带来的各种缺陷。

The present disclosure relates to an electrostatic precipitator filter and an electrode plate used in the electrostatic precipitator filter. Wherein, the electrostatic precipitator filter includes a plurality of positive electrode plates and a plurality of negative electrode plates, wherein the plurality of positive electrode plates and the plurality of negative electrode plates are discharged alternately at equal intervals, and the filter air channel is between the positive and negative electrode plates. The positive electrode plate is connected to the positive electrode of the high-voltage power supply, the negative electrode plate is connected to the negative electrode of the high-voltage power supply, and all or one of the positive electrode plate and the negative electrode plate is along the positive and negative electrodes of the power supply. A semiconductor plate with a specific resistivity range in a direction; the whole or upper and lower surfaces of the semiconductor material plate are made of semiconductor material. According to embodiments of the present disclosure, the electrostatic precipitator filter uses a semiconductor material electrode plate with a specific resistivity range, which can solve various defects brought to the electrostatic precipitator filter by various types of electrode plates in the prior art.

Description

静电除尘过滤器及应用于静电除尘过滤器中的电极板Electrostatic precipitator filter and electrode plate used in electrostatic precipitator filter

技术领域Technical field

本公开涉及一种静电除尘技术领域,特别涉及一种静电除尘过滤器及应用于静电除尘过滤器中的电极板。The present disclosure relates to the technical field of electrostatic precipitating, and in particular to an electrostatic precipitating filter and an electrode plate used in the electrostatic precipitating filter.

背景技术Background technique

静电除尘过滤器因其风阻低、可反复清洗使用等优点已得到广泛的应用及发展,静电除尘过滤器都是由高压电极板与低压交替间隔排列构成强静电场从而起到对带电颗粒物的吸附收集功能的。电极板就是静电除尘过滤器的最核心部件,其材质、结构也就决定了静电除尘过滤器的净化能力、成本、寿命、副产物、可靠性、安全性等。Electrostatic precipitator filters have been widely used and developed because of their low wind resistance and can be cleaned and used repeatedly. Electrostatic precipitator filters are composed of high-voltage electrode plates and low-voltage electrode plates arranged at alternating intervals to form a strong electrostatic field, thereby adsorbing charged particles. collection function. The electrode plate is the core component of the electrostatic precipitator filter. Its material and structure determine the purification capacity, cost, life, by-products, reliability, safety, etc. of the electrostatic precipitator filter.

目前代表性的电极板材料有以下两种:1、以金属导电材料为代表的电极板;2、绝缘材料包裹导电材料的电极板。然而由这些电极板结构构成的过滤器均存在不同方面的缺点:There are currently two representative electrode plate materials: 1. Electrode plates represented by metal conductive materials; 2. Electrode plates wrapped with conductive materials made of insulating materials. However, filters composed of these electrode plate structures have different shortcomings:

导电材料电极板构成的静电除尘过滤器均存在以下公知缺陷:1、导电材料电极板的极间电压不能加到太高,加高了会产生极间拉弧放电;同时为避免因吸附灰尘导致的电板极间距下降带来的打火隐患,极间电压设计时还要进一步降低,从而造成极间电场不高,导致过滤器初始净化效率就偏低;2、金属导电材料电极板构成的静电除尘过滤器重量重,不便于施工及维护;3、金属导电材料电极板长期使用存在腐蚀老化;4、导电材料电极板吸附灰尘过多或者吸附大颗粒时存在极间打火隐患;5、导电材料电极板极间电流不可控,臭氧量大;6、导电材料电极板极间局部短路将导致整个过滤器即失效;7、导电材料电极板通电后存在电击危险,人体不可触及。The electrostatic precipitator filters composed of conductive material electrode plates have the following well-known defects: 1. The inter-electrode voltage of the conductive material electrode plates cannot be increased too high. If it is increased, inter-electrode arc discharge will occur; at the same time, in order to avoid causing dust adsorption The potential for ignition caused by the decrease in the electrode spacing between the electrodes, and the inter-electrode voltage should be further reduced when designing, resulting in a low inter-electrode electric field, resulting in a low initial purification efficiency of the filter; 2. Electrode plates composed of metal conductive materials The electrostatic precipitator filter is heavy and inconvenient for construction and maintenance; 3. The metal conductive material electrode plate is subject to corrosion and aging after long-term use; 4. The conductive material electrode plate absorbs too much dust or absorbs large particles, and there is a hidden danger of sparking between the electrodes; 5. The current between the conductive material electrode plates is uncontrollable and the amount of ozone is large; 6. A local short circuit between the conductive material electrode plates will cause the entire filter to fail; 7. There is a risk of electric shock after the conductive material electrode plates are energized and the human body cannot be touched.

虽然绝缘材料包裹导电材料的电极板构成的静电除尘过滤器可以有效解决上述极间打火、极间短路、释放臭氧等缺陷,但其也依然存在其他方面的问题:Although the electrostatic precipitator filter composed of electrode plates wrapped with insulating materials and conductive materials can effectively solve the above-mentioned defects such as sparking between electrodes, short circuit between electrodes, and ozone release, it still has other problems:

1、容尘量低,绝缘材料的绝缘特性导致电极板表面会迅速累积电荷,形成反向电场,从而大幅降低净化效率,使过滤器失效;2、为避免爬电,包裹材料构成的包裹层需宽于导电材料构成的导电层,导电层的有效区域减小,特别是对于电极板厚度较窄的过滤器会严重损失集尘效率,如图1所示。1. The dust holding capacity is low. The insulating properties of the insulating material cause the surface of the electrode plate to quickly accumulate charges, forming a reverse electric field, which greatly reduces the purification efficiency and renders the filter ineffective; 2. To avoid electricity creepage, a wrapping layer composed of wrapping materials is used. The conductive layer needs to be wider than the conductive material, and the effective area of the conductive layer is reduced. Especially for filters with narrow electrode plate thickness, the dust collection efficiency will be seriously lost, as shown in Figure 1.

发明内容Contents of the invention

本公开提供一种静电除尘过滤器以及一种应用于静电除尘过滤器的电极板,以解决现有技术中由各种类型的电极板给静电除尘过滤器带来的各种缺陷。The present disclosure provides an electrostatic precipitator filter and an electrode plate used in the electrostatic precipitator filter to solve various defects brought to the electrostatic precipitator filter by various types of electrode plates in the prior art.

根据本公开的第一个方面,提供了一种静电除尘过滤器,其特征在于,包括多个正电极板和多个负电极板,其中,所述多个正电极板与所述多个负电极板分别交替间隔排放,所述正电极板连通高压电源正极,所述负电极板连通高压电源负极,且所述正电极板和所述负电极板全部或者其中之一为沿电源正负极方向电阻率的数量级在[10^(2)Ω·m,10^(8)Ω·m]之间的半导体材料极板。According to a first aspect of the present disclosure, an electrostatic precipitator filter is provided, which is characterized in that it includes a plurality of positive electrode plates and a plurality of negative electrode plates, wherein the plurality of positive electrode plates and the plurality of negative electrode plates are The electrode plates are discharged alternately at intervals, the positive electrode plate is connected to the positive electrode of the high-voltage power supply, the negative electrode plate is connected to the negative electrode of the high-voltage power supply, and all or one of the positive electrode plates and the negative electrode plates are along the positive and negative electrodes of the power supply. Semiconductor material plates with directional resistivity in the order of [10^(2)Ω·m, 10^(8)Ω·m].

可选的,所述正电极板和所述负电极板全部或者其中之一为沿电源正负极方向电阻率的数量级在[10^(3)Ω·m,10^(8)Ω·m]之间的半导体材料极板。Optionally, all or one of the positive electrode plate and the negative electrode plate has a resistivity in the order of [10^(3)Ω·m, 10^(8)Ω·m along the positive and negative electrode directions of the power supply. ] between semiconductor material plates.

可选的,所述正电极板和所述负电极板全部或者其中之一为沿电源正负极方向电阻率的数量级在[10^(4)Ω·m,10^(8)Ω·m]之间的半导体材料极板。Optionally, all or one of the positive electrode plate and the negative electrode plate has a resistivity in the order of [10^(4)Ω·m, 10^(8)Ω·m along the positive and negative electrode directions of the power supply. ] between semiconductor material plates.

可选的,在所述半导体材料极板为电阻率的数量级在[10^(4)Ω·m,10^(8)Ω·m]之间的情况下,在所述半导体材料极板的表面分别设置有一个或多个由导电材料制成的导电条,且所述导电条的表面做绝缘处理。Optionally, in the case where the resistivity of the semiconductor material plate is between [10^(4)Ω·m, 10^(8)Ω·m], One or more conductive strips made of conductive material are respectively provided on the surface, and the surfaces of the conductive strips are insulated.

可选的,所述半导体材料极板为分层结构,所述分层结构包括三层,中间层为绝缘材料构成的支撑层,中间层的上层及下层均为半导体材料构成的导电层。Optionally, the semiconductor material plate has a layered structure, and the layered structure includes three layers, the middle layer is a support layer made of insulating material, and the upper and lower layers of the middle layer are conductive layers made of semiconductor material.

可选的,所述半导体材料极板在宽度方向的边缘处均包裹绝缘材料。Optionally, the edges of the semiconductor material electrode plate in the width direction are wrapped with insulating material.

可选的,所述绝缘材料构成的支撑层在宽度方向的延伸长度大于所述半导体材料构成的导电层在宽度方向的延伸长度。Optionally, the extension length of the support layer made of insulating material in the width direction is greater than the extension length of the conductive layer made of semiconductor material in the width direction.

根据本公开的第二个方面,提供了应用于静电除尘过滤器中的电极板,其特征在于,所述电极板在连通高压电源正极时成为正电极板,在连通高压电源负极时成为负电极板,且所述电极板由电阻率的数量级在[10^(2)Ω·m,10^(8)Ω·m]之间的半导体材料构成。According to a second aspect of the present disclosure, there is provided an electrode plate used in an electrostatic precipitator filter, characterized in that the electrode plate becomes a positive electrode plate when connected to the positive electrode of the high-voltage power supply, and becomes a negative electrode when connected to the negative electrode of the high-voltage power supply. plate, and the electrode plate is composed of a semiconductor material with a resistivity of the order of [10^(2)Ω·m, 10^(8)Ω·m].

可选的,所述电极板由电阻率的数量级在[10^(3)Ω·m,10^(8)Ω·m]之间的半导体材料构成。Optionally, the electrode plate is made of a semiconductor material with a resistivity in the range of [10^(3)Ω·m, 10^(8)Ω·m].

可选的,所述电极板由电阻率的数量级在[10^(4)Ω·m,10^(8)Ω·m]之间的半导体材料构成。Optionally, the electrode plate is made of a semiconductor material with a resistivity in the range of [10^(4)Ω·m, 10^(8)Ω·m].

可选的,所述电极板为电阻率的数量级在[10^(4)Ω·m,10^(8)Ω·m]之间的半导体材料的情况下,在所述电极板的表面设置有一个或多个由导电材料制成的导电条,且所述导电条的表面做绝缘处理。Optionally, when the electrode plate is a semiconductor material with a resistivity of between [10^(4)Ω·m, 10^(8)Ω·m], set on the surface of the electrode plate There are one or more conductive strips made of conductive material, and the surface of the conductive strips is insulated.

可选的,所述电极板为分层结构,所述分层结构包括三层,中间层为绝缘材料构成的支撑层,中间层的上层及下层均为半导体材料构成的导电层。Optionally, the electrode plate has a layered structure, and the layered structure includes three layers, the middle layer is a support layer made of insulating material, and the upper and lower layers of the middle layer are conductive layers made of semiconductor material.

可选的,所述电极板在宽度方向的边缘处均包裹绝缘材料。Optionally, the edges of the electrode plate in the width direction are wrapped with insulating materials.

可选的,所述绝缘材料构成的支撑层在宽度方向的延伸长度大于所述半导体材料构成的导电层在宽度方向的延伸长度。Optionally, the extension length of the support layer made of insulating material in the width direction is greater than the extension length of the conductive layer made of semiconductor material in the width direction.

由此,静电除尘过滤器中的电极板采用半导体材料,使得电极板既具有一定的导电能力,能有效的传递高电压形成强电场;同时由于电极板表面采用特定电阻率的半导体材料,能够抑制空气电离,杜绝正负电极之间的弧光放电现象,从而大幅增加了电极间的所能施加的电压。使用该种材料制成的电极板,有两方面优势,一是性能的提升,二是安全性的提升。性能方面,本专利方案能够使电极间单位距离加载的电压提高一倍以上,从而大大提升过滤器的净化效率。安全性方面,在使用过程中,即使正负极板被直接短路,也不会产生拉弧打火及激烈放电现象。在通电工作状态下,采用半导体材料的电极板也能满足国家强制性安全标准GB4706.1-2005《家用和类似用途电器的安全第一部分:通用要求》,人手可以直接触摸,绝对安全。另外,由于半导体材料具有很好的电荷泄放能力,也不会在电极板表面形成反电场,因此由半导体材料构成的静电除尘过滤器容尘特性良好,能够持续工作时间长,无需频繁清洗维护。Therefore, the electrode plate in the electrostatic precipitator filter is made of semiconductor material, so that the electrode plate has a certain conductive ability and can effectively transmit high voltage to form a strong electric field; at the same time, because the surface of the electrode plate is made of semiconductor material with specific resistivity, it can suppress Air ionization eliminates the arc discharge phenomenon between the positive and negative electrodes, thus greatly increasing the voltage that can be applied between the electrodes. Electrode plates made of this material have two advantages, one is improved performance, and the other is improved safety. In terms of performance, this patented solution can more than double the voltage applied per unit distance between electrodes, thereby greatly improving the purification efficiency of the filter. In terms of safety, during use, even if the positive and negative plates are directly short-circuited, arcing and violent discharge will not occur. When powered on, electrode plates made of semiconductor materials can also meet the national mandatory safety standard GB4706.1-2005 "Safety of Household and Similar Electrical Appliances Part 1: General Requirements" and can be touched directly by human hands, which is absolutely safe. In addition, because semiconductor materials have good charge dissipation capabilities and will not form a counter-electric field on the surface of the electrode plate, electrostatic precipitator filters made of semiconductor materials have good dust-holding properties and can continue to work for a long time without frequent cleaning and maintenance. .

附图说明Description of drawings

通过结合附图对本公开示例性实施方式进行更详细的描述,本公开的上述以及其它目的、特征和优势将变得更加明显,其中,在本公开示例性实施方式中,相同的参考标号通常代表相同部件。The above and other objects, features and advantages of the present disclosure will become more apparent by describing the exemplary embodiments of the present disclosure in more detail with reference to the accompanying drawings, in which the same reference numerals generally refer to the exemplary embodiments of the present disclosure. Same parts.

图1示意出了现有技术的一种类型的电极板结构的截面示意图;Figure 1 illustrates a schematic cross-sectional view of a type of electrode plate structure in the prior art;

图2示意出了本公开的一种静电除尘过滤器的结构示意图;Figure 2 shows a schematic structural diagram of an electrostatic precipitator filter of the present disclosure;

图3-a示意出了本公开的静电除尘过滤器中任意一个电极板的一种结构的俯视示意图;Figure 3-a shows a schematic top view of a structure of any electrode plate in the electrostatic precipitator filter of the present disclosure;

图3-b示意出了本公开的静电除尘过滤器中任意一个电极板的另一种结构的俯视示意图;Figure 3-b shows a schematic top view of another structure of any electrode plate in the electrostatic precipitator filter of the present disclosure;

图3-c示意出了本公开的静电除尘过滤器中任意一个电极板的另一种结构的俯视示意图;Figure 3-c shows a schematic top view of another structure of any electrode plate in the electrostatic precipitator filter of the present disclosure;

图4示意出了本公开的静电除尘过滤器中一种电极板分层结构的截面示意图;Figure 4 illustrates a schematic cross-sectional view of an electrode plate layered structure in the electrostatic precipitator filter of the present disclosure;

图5示意出了本公开的静电除尘过滤器中一种电极板边缘绝缘处理结构的俯视示意图;Figure 5 illustrates a top view of an electrode plate edge insulation treatment structure in the electrostatic precipitator filter of the present disclosure;

图6-a示意出了本公开的静电除尘过滤器中另一种电极板分层结构的俯视示意图;Figure 6-a illustrates a top view of another layered structure of electrode plates in the electrostatic precipitator filter of the present disclosure;

图6-b示意出了本公开的静电除尘过滤器中另一种电极板分层结构的截面示意图。Figure 6-b illustrates a schematic cross-sectional view of another layered structure of electrode plates in the electrostatic precipitator filter of the present disclosure.

具体实施方式Detailed ways

下面将参照附图更详细地描述本公开的可选实施方式。虽然附图中显示了本公开的可选实施方式,然而应该理解,可以以各种形式实现本公开而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了使本公开更加透彻和完整,并且能够将本公开的范围完整地传达给本领域的技术人员。Alternative embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although alternative embodiments of the disclosure are shown in the drawings, it should be understood that the disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.

本公开的发明人在研究中发现,为解决现有技术中由各种类型的电极板给静电除尘过滤器带来的各种缺陷,静电除尘过滤器中的电极板的基础材料特性以及电极板的构成结构是关键。如果电极板采用半导体材料,并且具有特定电阻率,过滤器空气通道是在半导体材料构成的电极板与空气接触的面之间形成的,半导体材料的电极板不仅具有一定的导电能力,能有效的传递高电压形成强电场;同时由于极板表面采用特定电阻率的半导体材料,能够抑制空气电离,杜绝正负电极之间的弧光放电现象,从而大幅增加了电极间的所能施加的电压。使用该种材料制成的电极板,有两方面优势,一是性能的提升,二是安全性的提升。性能方面,本专利方案能够使电极间单位距离加载的电压提高一倍以上,从而大大提升过滤器的净化效率。安全性方面,在使用过程中,即使正负极板被直接短路,也不会产生拉弧打火及激烈放电现象。在通电工作状态下,采用半导体材料的电极板也能满足国家强制性安全标准GB4706.1-2005《家用和类似用途电器的安全第一部分:通用要求》,人手可以直接触摸,绝对安全。另外,由于半导体材料具有很好的电荷泄放能力,也不会在电极板表面形成反电场,因此由半导体材料构成的静电除尘过滤器容尘特性良好,能够持续工作时间长,无需频繁清洗维护。The inventor of the present disclosure discovered during research that in order to solve various defects brought to electrostatic precipitator filters by various types of electrode plates in the prior art, the basic material properties of the electrode plates in the electrostatic precipitator filter and the electrode plate The composition structure is the key. If the electrode plate is made of semiconductor material and has a specific resistivity, the filter air channel is formed between the electrode plate made of semiconductor material and the air contact surface. The electrode plate of semiconductor material not only has a certain conductive ability, but also can effectively It transmits high voltage to form a strong electric field; at the same time, because the surface of the electrode plate is made of semiconductor materials with specific resistivity, it can suppress air ionization and eliminate arc discharge between the positive and negative electrodes, thus greatly increasing the voltage that can be applied between the electrodes. Electrode plates made of this material have two advantages, one is improved performance, and the other is improved safety. In terms of performance, this patented solution can more than double the voltage applied per unit distance between electrodes, thereby greatly improving the purification efficiency of the filter. In terms of safety, during use, even if the positive and negative plates are directly short-circuited, arcing and violent discharge will not occur. When powered on, electrode plates made of semiconductor materials can also meet the national mandatory safety standard GB4706.1-2005 "Safety of Household and Similar Electrical Appliances Part 1: General Requirements" and can be touched directly by human hands, which is absolutely safe. In addition, because semiconductor materials have good charge dissipation capabilities and will not form a counter-electric field on the surface of the electrode plate, electrostatic precipitator filters made of semiconductor materials have good dust-holding properties and can continue to work for a long time without frequent cleaning and maintenance. .

基于上述设计思路,本公开提供了一种静电除尘过滤器,如图2示,该静电除尘过滤器20包括多个正电极板21和多个负电极板22,其中,多个正电极板21和多个负电极板22分别交互间隔排放,所有正电极板21连通高压电源正极并成为正电极板,所有负电极板22连通高压电源负极并成为负电极板,且正电极板21和负电极板22全部或者其中之一为电阻率的数量级在[10^(2)Ω·m,10^(8)Ω·m]之间的半导体材料极板。Based on the above design ideas, the present disclosure provides an electrostatic precipitator filter. As shown in Figure 2, the electrostatic precipitator filter 20 includes a plurality of positive electrode plates 21 and a plurality of negative electrode plates 22, wherein the plurality of positive electrode plates 21 and multiple negative electrode plates 22 are discharged alternately and spaced apart, all positive electrode plates 21 are connected to the positive electrode of the high-voltage power supply and become positive electrode plates, all negative electrode plates 22 are connected to the negative electrode of the high-voltage power supply and become negative electrode plates, and the positive electrode plate 21 and the negative electrode All or one of the plates 22 is a semiconductor material plate with a resistivity in the order of [10^(2)Ω·m, 10^(8)Ω·m].

然而在半导电材料的选取上,需要找到一个合理的电阻率范围,既要导电,同时又要有足够的绝缘性,本公开的发明人通过实验找到之相匹配的特定电阻值,并根据极板尺寸计算选取特定电阻率材料。However, in the selection of semi-conductive materials, it is necessary to find a reasonable resistivity range, which must be conductive and have sufficient insulation at the same time. The inventor of the present disclosure found the matching specific resistance value through experiments, and based on the polarity Plate size calculations select specific resistivity materials.

首先,进行电阻率(即,体电阻率,以下全部简称为电阻率)的标定实验。First, a calibration experiment for resistivity (that is, volume resistivity, hereinafter simply referred to as resistivity) is performed.

在该标定实验室,选取一组不同电阻率材料构成的电极板,测试其导电性,同时测量出材料的实际电阻值,并计算出材料的电阻率。测试是测量长度方向的电阻值,即沿电源正负极方向的电阻值,如图2箭头所示,计算得到电源正负极方向的电阻率。其中,测试总计六种材料,电阻率不同,电极板的尺寸相同,长度180mm,宽度30mm,厚度0.05mm。In the calibration laboratory, a set of electrode plates composed of materials with different resistivities is selected to test their conductivity. At the same time, the actual resistance value of the material is measured, and the resistivity of the material is calculated. The test is to measure the resistance value in the length direction, that is, the resistance value along the positive and negative pole directions of the power supply, as shown by the arrows in Figure 2, and calculate the resistivity in the positive and negative pole directions of the power supply. Among them, a total of six materials were tested, with different resistivities. The size of the electrode plates was the same, with a length of 180mm, a width of 30mm, and a thickness of 0.05mm.

标定结果如下表所示:The calibration results are shown in the following table:

通过分别对6组材料的电极板施加4000V电压并测量电流,计算出6组材料的电阻值以及相应材料电阻率,6组材料的电阻率范围从导体、一百多一直到二百万多Ω·M。根据编号,把不同电阻率材料分别定义为1号材料~6号材料,其中,1号电极板为导体材料,6号电极板为电阻率2083333Ω·M的材料。By applying a voltage of 4000V to the electrode plates of the six groups of materials and measuring the current, the resistance values of the six groups of materials and the corresponding material resistivities were calculated. The resistivities of the six groups of materials ranged from conductors, more than one hundred to more than two million Ω. ·M. According to the number, materials with different resistivities are defined as material No. 1 to material No. 6. Among them, electrode plate No. 1 is a conductor material, and electrode plate No. 6 is a material with a resistivity of 2083333Ω·M.

接下来,进行极间耐压实验。Next, perform the inter-electrode withstand voltage test.

利用2片相同材料的电极板组成一对正电极板和负电极板,并模拟静电除尘过滤器工作时的场景,来考察极间所能承受的电压情况。其中,正电极板和负电极板之间的间距1.5mm,在正电极板和负电极板之间施加不同电压,测量工作电流,并观察是否有空气电离现象(嘶嘶声)。测试结果见下表所示,其中,1号材料字体加粗的数据对应现象为拉弧打火,其余材料字体加粗的数据对应现象为听到空气电离声音。Use two electrode plates of the same material to form a pair of positive electrode plates and negative electrode plates, and simulate the working scene of the electrostatic precipitator filter to examine the voltage that the electrodes can withstand. Among them, the distance between the positive electrode plate and the negative electrode plate is 1.5mm, apply different voltages between the positive electrode plate and the negative electrode plate, measure the operating current, and observe whether there is air ionization (hissing sound). The test results are shown in the table below. Among them, the data with bold fonts for No. 1 material correspond to the phenomenon of arcing and ignition, and the data with bold fonts for the other materials correspond to the phenomenon of hearing the sound of air ionization.

从数据中可以看出,当1号材料为低阻率的导体时,极间能够承受的最大电压为2.7KV(1.8KV/mm),当电压增大到3KV时即产生明显的拉弧放电现象。因为空气击穿放电会带来电流增加,并在局部释放热量,带来安全隐患,并且形成噪声、臭氧等污染,一般在过滤器工作时是不允许的。因此,一般导电材料电极板构成的过滤器能够施加的电压不能超过1.8KV/mm,通常的设计还要进一步保留裕量。2号材料具有一百多Ω·M的电阻率,极间能够承受的最大电压提升到了3.5KV(2.3KV/mm),当电压增大到4KV时会产生空气电离,但没有出现激烈的拉弧放电。进一步增加材料电阻率,可以看到3号材料极间能够承受的最大电压是4.5KV(3.0KV/mm),4号材料极间能够承受的最大电压是5KV(3.3KV/mm),5号材料极间能够承受的最大电压为6KV(4KV/mm),6号材料极间能够承受的最大电压为7KV(4.7KV/mm)。It can be seen from the data that when the No. 1 material is a conductor with low resistivity, the maximum voltage that the electrodes can withstand is 2.7KV (1.8KV/mm). When the voltage increases to 3KV, an obvious arc discharge will occur. Phenomenon. Because air breakdown discharge will increase the current and release heat locally, it will bring safety risks and form noise, ozone and other pollution, which is generally not allowed when the filter is working. Therefore, the voltage that can be applied to a filter made of generally conductive material electrode plates cannot exceed 1.8KV/mm, and the usual design requires further margin. Material No. 2 has a resistivity of more than 100 Ω·M, and the maximum voltage that the electrodes can withstand has increased to 3.5KV (2.3KV/mm). When the voltage increases to 4KV, air ionization will occur, but there will be no intense pulling. arc discharge. Further increasing the material resistivity, we can see that the maximum voltage that No. 3 material can withstand between the electrodes is 4.5KV (3.0KV/mm), the maximum voltage that No. 4 material can withstand between the electrodes is 5KV (3.3KV/mm), and the No. 5 material can withstand the maximum voltage between the electrodes is 5KV (3.3KV/mm). The maximum voltage that the electrodes of the material can withstand is 6KV (4KV/mm), and the maximum voltage that the No. 6 material can withstand between the electrodes is 7KV (4.7KV/mm).

在施加相同电压的条件下,随着材料电阻率上升,极间电流更低。极间空气因为电压升高导致的电离现象也随着材料电阻率的上升,变得越来越缓和,不再出现单点的激烈放电现象,转而在平面间形成均匀的电晕放电,此时放电产生的噪音大幅降低,热量释放也趋于均匀,不再存在安全隐患。Under the same applied voltage, as the material resistivity increases, the interelectrode current is lower. The ionization phenomenon of the inter-electrode air caused by the increase in voltage also becomes more and more gentle as the resistivity of the material increases. There is no longer a fierce discharge phenomenon at a single point, but a uniform corona discharge is formed between the planes. This The noise generated by the discharge is greatly reduced, the heat release becomes even, and there are no safety hazards anymore.

最后,进行容尘后的极间电压及净化效率实验。Finally, the inter-electrode voltage and purification efficiency experiments after dust containment were conducted.

利用上述前5种材料,分别制作成静电除尘过滤器。制作方法是将制成的多个独立的过滤单元(一个过滤单元包括一个正电极板和一个负电极板)叠放,将叠放的多个过滤单元中的每一个的正电极板与高压电源(+HV)连接、负电极板接地(GND),从而形成静电除尘过滤器。这样,该静电除尘过滤器中的每个空气通道中形成方向为从正电极板指向负电极板的电场,通过每个空气通道的气流中的带电颗粒在电场力的作用下被吸附到正电极板或负电极板上,从而实现除尘净化的效果。The first five materials mentioned above are used to make electrostatic dust removal filters. The production method is to stack multiple independent filter units (one filter unit includes a positive electrode plate and a negative electrode plate), and connect the positive electrode plate of each stacked filter unit to a high-voltage power supply. (+HV) connection, the negative electrode plate is connected to ground (GND), thus forming an electrostatic precipitator filter. In this way, an electric field is formed in each air channel in the electrostatic precipitator filter in a direction from the positive electrode plate to the negative electrode plate. The charged particles in the air flow passing through each air channel are adsorbed to the positive electrode under the action of the electric field force. plate or negative electrode plate to achieve the effect of dust removal and purification.

静电除尘过滤器尺寸是290*220mm,厚度40mm。每个电极板长度200mm,极间距1.5mm,电极板数量116个。The size of the electrostatic precipitator filter is 290*220mm and the thickness is 40mm. The length of each electrode plate is 200mm, the electrode spacing is 1.5mm, and the number of electrode plates is 116.

为保证静电除尘过滤器具有一定的容尘量,即要在极间聚集较多灰尘的情况下也要保证过滤器正常工作。本实验所有过滤器按照小于极间耐压实验中最大承受电压一定量的电压进行。例如,5号材料由于施加4.5KV极间电压过大,改为施加4.0KV。观察工作电流、极间压降以及2m/s风速条件下净化效率的结果如下表所示:In order to ensure that the electrostatic precipitator filter has a certain dust holding capacity, it is necessary to ensure that the filter operates normally even when a large amount of dust accumulates between the poles. All filters in this experiment were tested at a voltage that was a certain amount lower than the maximum withstand voltage in the inter-electrode withstand voltage experiment. For example, for material No. 5, the applied interelectrode voltage of 4.5KV was too large, so 4.0KV was applied instead. The results of observing the working current, inter-electrode voltage drop and purification efficiency under the condition of 2m/s wind speed are shown in the following table:

可以看到,在初始工作时,由于施加的极间电压不同,净化效率也有明显差异。所有其它材料相对于1号材料的净化效率改善明显。但5号材料由于电阻率偏大,导致极间压降变得明显,极间电压反而加不上去。It can be seen that during the initial operation, the purification efficiency is also significantly different due to the different applied inter-electrode voltages. The purification efficiency of all other materials is significantly improved compared to material No. 1. However, due to the high resistivity of material No. 5, the voltage drop between the electrodes becomes obvious, and the voltage between the electrodes cannot be increased.

而通过让过滤器对1000只香烟进行除尘过滤,观察工作电流、极间压降和净化效率的结果如下表所示:By letting the filter perform dust removal on 1,000 cigarettes, the results of observing the operating current, inter-electrode voltage drop and purification efficiency are as shown in the table below:

可以看到,过滤器经过大容尘后,极间的泄露电流增大,电阻值过大就会导致额外的极间电压损失,从而导致净化效率的降低。It can be seen that after the filter passes through a large dust holding capacity, the leakage current between the electrodes increases. Excessive resistance value will cause additional voltage loss between the electrodes, resulting in a reduction in purification efficiency.

因此,以上实验测试了电阻率在一百Ω·M到两百万Ω·M之间的不同材料的半导体材料电极板在静电除尘过滤器中的工作特性。其中,极间耐受电压的提升是由电阻率直接决定的,电阻率越高的半导体材料极间耐受电压也越高。在一定工作电流条件下导致的极间压降变化,是由电极板的电阻值决定的,而电阻值与材料的电阻率和材料的尺寸相关联。以上实验所用的半导电材料非常薄,仅为0.05mm。实际应用中导电材料可以做的厚一些,达到0.5mm,这样会带来电阻率相同材料端对端阻值降低10倍。另外,在实际应用时,通过不同电阻率材料的组合,也可以有效降低端到端的电阻值,使得更高电阻率材料得以应用。但是,电阻率的数量级在大于10^8Ω·m的绝缘材料,因为不具备导电特性,不能应用于本公开方案。因此,本公开中的电极板采用电阻率的数量级在[10^(2)Ω·m,10^(8)Ω·m]之间的半导体材料,使用这一区间电阻率的半导体材料作为电极板,可以有效的降低极板间放电打火的剧烈程度,提升极间耐受电压,改善过滤器性能,同时过滤器具有非常良好的安全特性和容尘特性。Therefore, the above experiments tested the working characteristics of semiconductor material electrode plates of different materials with resistivities ranging from one hundred Ω·M to two million Ω·M in electrostatic precipitator filters. Among them, the increase in the inter-electrode withstand voltage is directly determined by the resistivity. The higher the resistivity of the semiconductor material, the higher the inter-electrode withstand voltage. The change in inter-electrode voltage drop caused under a certain operating current condition is determined by the resistance value of the electrode plate, and the resistance value is related to the resistivity of the material and the size of the material. The semiconducting material used in the above experiments is very thin, only 0.05mm. In practical applications, the conductive material can be made thicker, up to 0.5mm, which will reduce the end-to-end resistance of materials with the same resistivity by 10 times. In addition, in practical applications, the end-to-end resistance value can be effectively reduced through the combination of different resistivity materials, allowing higher resistivity materials to be applied. However, insulating materials whose resistivity is on the order of greater than 10^8Ω·m cannot be applied to the disclosed solution because they do not have conductive properties. Therefore, the electrode plate in the present disclosure uses a semiconductor material with a resistivity in the order of [10^(2)Ω·m, 10^(8)Ω·m], and uses a semiconductor material with a resistivity in this range as the electrode plates, which can effectively reduce the intensity of discharge and ignition between the plates, increase the withstand voltage between the plates, and improve the filter performance. At the same time, the filter has very good safety features and dust-holding characteristics.

而为了凸显半导体高电阻率特性,本公开中的电极板可以采用电阻率的数量级在[10^(3)Ω·m,10^(8)Ω·m]之间的半导体材料,更进一步的,也可以采用电阻率的数量级在[10^(4)Ω·m,10^(8)Ω·m]之间的半导体材料。In order to highlight the high resistivity characteristics of semiconductors, the electrode plate in this disclosure can use semiconductor materials with a resistivity in the order of [10^(3)Ω·m, 10^(8)Ω·m]. Furthermore, , it is also possible to use semiconductor materials whose resistivity is on the order of [10^(4)Ω·m, 10^(8)Ω·m].

并且,本公开的发明人还在研究中发现,6号材料由于端到端的电阻值过大,导电特性很弱,基于6号材料制成的静电除尘过滤器,其容尘后的极间电压及净化效率均不理想。因此针对由电阻值较大的半导体材料制成的静电除尘过滤器,为了改善其容尘后的极间电压及净化效率,本公开还提供了一种电极板的改进型结构,如图3-a及3-b所示,为了方便表述,图3-a中仅示意除了静电除尘过滤器中的一个电极板,在电极板的表面设置有一个或多个由导电材料制成的导电条23(图3-a中仅示意出了一个导电条23的情况,图3-b中示意出了2个导电条23的情况)。另外,对于有多个导电条23的情况,位于最边缘位置的导电条可以与电极板的边缘位置保持有一定的空隙,如图3-a及图3-b所示,也可以与电极板的边缘位置不留有空隙,如图3-c所示。Furthermore, the inventor of the present disclosure also discovered during research that material No. 6 has very weak conductive properties due to its excessive end-to-end resistance value. The inter-electrode voltage of an electrostatic precipitator filter based on material No. 6 after containing dust is and purification efficiency are not ideal. Therefore, in order to improve the inter-electrode voltage and purification efficiency of the electrostatic precipitator filter made of semiconductor materials with large resistance values after dust holding, the present disclosure also provides an improved structure of the electrode plate, as shown in Figure 3- As shown in a and 3-b, for convenience of description, Figure 3-a only illustrates that in addition to one electrode plate in the electrostatic precipitator filter, one or more conductive strips 23 made of conductive materials are provided on the surface of the electrode plate. (Figure 3-a only shows the case of one conductive strip 23, and Figure 3-b shows the case of two conductive strips 23). In addition, for the case where there are multiple conductive strips 23, the conductive strip located at the edge can maintain a certain gap from the edge of the electrode plate, as shown in Figure 3-a and Figure 3-b, or it can also be separated from the edge of the electrode plate. There is no gap at the edge, as shown in Figure 3-c.

需要说明的是,具有改进型结构的电极板可以是静电除尘过滤器中的正电极板21,也可以是负电极板22,还可以同时是正电极板21和负电极板22。It should be noted that the electrode plate with an improved structure may be the positive electrode plate 21 or the negative electrode plate 22 in the electrostatic precipitator filter, or it may be the positive electrode plate 21 and the negative electrode plate 22 at the same time.

另外,正电极板21和负电极板22之间的位置除了可以直接正对之外,也可以保持相互错位,不直接正对。In addition, in addition to directly facing each other, the positions between the positive electrode plate 21 and the negative electrode plate 22 may also be kept offset from each other and not directly face to face.

当然,如图2所示,一个静电除尘过滤器包含有多个正电极板21和多个负电极板22,并且彼此之间是交替间隔排放的,对于静电除尘过滤器中的其他正电极板及负电极板,可参照图3-a、3-b或3-c所示进行设置。Of course, as shown in Figure 2, an electrostatic precipitator filter contains multiple positive electrode plates 21 and multiple negative electrode plates 22, and they are discharged alternately from each other. For other positive electrode plates in the electrostatic precipitator filter and negative electrode plate, which can be set up as shown in Figure 3-a, 3-b or 3-c.

通过上述设置,既保留了高电阻率材料的绝缘特性,能够在极间施加高电压,同时大幅降低端到端电阻值。并且经实际实验测试,未增加导电条时,电极板上A到B之间的电阻值达到了200GΩ,增加导电条后,AB间电阻值将为0,此时极板上AC间电阻值最高,但也降低到了6GΩ。Through the above arrangement, the insulating properties of the high resistivity material are retained, high voltage can be applied between the electrodes, and the end-to-end resistance value is greatly reduced. And after actual experimental testing, when the conductive strip is not added, the resistance value between A and B on the electrode plate reaches 200GΩ. After adding the conductive strip, the resistance value between AB will be 0. At this time, the resistance value between AC on the electrode plate is the highest. , but also reduced to 6GΩ.

我们将上述改进型的电极板制作成静电除尘过滤器,过滤器的尺寸仍然是290*220mm,厚度40mm。电极板长度200,极间距1.5mm,电极板数量116个。经测试,实验数据如下表所示:We made the above-mentioned improved electrode plate into an electrostatic precipitator filter. The size of the filter is still 290*220mm and the thickness is 40mm. The electrode plate length is 200mm, the electrode spacing is 1.5mm, and the number of electrode plates is 116. After testing, the experimental data is shown in the following table:

可以看到经由以上改进型的电极板制作而成的静电除尘过滤器能够在极间承受更高的电压,压降虽然不低,但扣除压降后极间实际施加的电压还是获得大幅上升,从而获得性能的提升,同时该过滤器工作电流也很稳定。It can be seen that the electrostatic precipitator filter made by the above improved electrode plate can withstand higher voltage between the electrodes. Although the voltage drop is not low, the actual voltage applied between the electrodes still increases significantly after deducting the voltage drop. Thus, the performance is improved, and the working current of the filter is also very stable.

其中,作为可选实施方式,当正电极板和负电极板采用电阻率的数量级在[10^(4)Ω·m,10^(8)Ω·m]之间的半导体材料时,其端到端的电阻值过大,通过上述结构改进,过滤器容尘后的极间电压及净化效率都有很好的改善效果。Among them, as an optional implementation method, when the positive electrode plate and the negative electrode plate use semiconductor materials with a resistivity of the order of [10^(4)Ω·m, 10^(8)Ω·m], their terminals The resistance value to the end is too large. Through the above structural improvement, the inter-electrode voltage and purification efficiency after the filter contains dust are greatly improved.

在电极板材料选取时,也要同时考虑到材料的强度,由于电极板之间在工作时存在静电吸力,容易导致电极板形变而吸附到一起,因此对电极板材料的强度要求很高。因此,为了提到电极板的强度,在本公开一个实施例中,可以将电板极设计为分层结构,分层结构可以分为三层,中间较厚的部分用于支撑强度,两侧较薄的部分提供导电特性。When selecting electrode plate materials, the strength of the material must also be taken into consideration. Since there is electrostatic attraction between the electrode plates during operation, it is easy to cause the electrode plates to deform and be adsorbed together. Therefore, the strength of the electrode plate materials is very high. Therefore, in order to increase the strength of the electrode plate, in one embodiment of the present disclosure, the electrode plate can be designed as a layered structure. The layered structure can be divided into three layers. The thicker part in the middle is used to support the strength, and the two sides are used to support the strength of the electrode plate. The thinner portion provides conductive properties.

具体实施时,可以将正电极板21、负电极板22或者同时将正电极板21及负电极板22设置为分层结构,如图4所示,以将正电极板21设置为分层结构为例,该分层结构包括三层:中间层41为支撑层,由绝缘材料构成,中间层41的上层42和下层43为导电层,均为半导体材料构成。其中,对于支撑层来说,其绝缘材料可以是单一的绝缘材料,也可以是复合型的绝缘材料,例如,绝缘材料包裹导电材料构成。而本公开实施例并不对绝缘材料及半导体材料的构成进行限定。During specific implementation, the positive electrode plate 21, the negative electrode plate 22, or both the positive electrode plate 21 and the negative electrode plate 22 can be arranged in a layered structure, as shown in Figure 4, so that the positive electrode plate 21 is arranged in a layered structure. For example, the layered structure includes three layers: the middle layer 41 is a support layer and is made of insulating material; the upper layer 42 and the lower layer 43 of the middle layer 41 are conductive layers, both of which are made of semiconductor materials. Wherein, for the support layer, the insulating material may be a single insulating material or a composite insulating material, for example, the insulating material wraps the conductive material. The embodiments of the present disclosure do not limit the composition of the insulating material and the semiconductor material.

由于特定的电阻率材料相对于绝缘材料成本要高很多,因此可以将导电层尽量做薄,以达到降低成本的目的。根据成熟工艺,单面导电层的厚度最低可以做到0.05mm,两面导电层的总厚度为0.1mm。通常一个电极板的总厚度大约在0.5-1mm,因此,可以控制导电层的厚度仅占整个电极板总厚度的10~20%。显然,这种多层复合结构不仅可以降低电极板的成本,也兼顾了机械和电气特性。Since the cost of specific resistivity materials is much higher than that of insulating materials, the conductive layer can be made as thin as possible to reduce costs. According to mature technology, the thickness of the conductive layer on one side can be as low as 0.05mm, and the total thickness of the conductive layer on both sides is 0.1mm. Usually the total thickness of an electrode plate is about 0.5-1mm. Therefore, the thickness of the conductive layer can be controlled to only account for 10-20% of the total thickness of the entire electrode plate. Obviously, this multi-layer composite structure can not only reduce the cost of the electrode plate, but also take into account the mechanical and electrical properties.

此外,本公开的发明人还发现,电极板间还会存在电流泄露问题,主要集中在电极板边缘位置。如果对电极板的边缘做一些保护处理,就可以有效降低电极板间的电流泄露问题。因为通过之前的极间耐压实验可知,有一定电阻率的半导体材料在通过电流时会形成压降,特别在工作一段时间后,极间电流增大,极间压降也会随之增加,影响其净化效率。如果有方法能够改善极间电流泄露,也就能够进一步增强过滤器的容尘特性。In addition, the inventor of the present disclosure also found that there will be current leakage problems between electrode plates, mainly concentrated at the edges of the electrode plates. If some protective treatment is done on the edges of the electrode plates, the current leakage problem between the electrode plates can be effectively reduced. Because it can be known from the previous inter-electrode withstand voltage experiment that semiconductor materials with a certain resistivity will form a voltage drop when passing current. Especially after working for a period of time, the inter-electrode current increases, and the inter-electrode voltage drop will also increase. affect its purification efficiency. If there is a way to improve the current leakage between the electrodes, the dust holding characteristics of the filter can be further enhanced.

因此,在本公开的一个实施方式中,为了改善极间电流泄露问题,电极板在宽度方向的边缘处均包裹有绝缘材料。例如,在正电极板(当然,也可以是负电极板,或者正负两种电极板)两侧边缘处包裹有绝缘材料。Therefore, in one embodiment of the present disclosure, in order to improve the inter-electrode current leakage problem, the edges of the electrode plates in the width direction are wrapped with insulating materials. For example, the edges on both sides of the positive electrode plate (of course, it can also be a negative electrode plate, or both positive and negative electrode plates) are wrapped with insulating materials.

并且,为了测试上述问题的改善效果,特进行了一组测试实验,其中,选取4号材料制成电极板,电极板长度180mm,厚度0.05mm,并分别制作了2种不同宽度的电极板,宽度分别是30mm、15mm,另外再将宽度为30mm的电极板,两侧边缘7.5mm进行绝缘处理,仅保留15mm宽度的裸露在外的半导体材料,如图5所示。Moreover, in order to test the improvement effect of the above problems, a set of test experiments were carried out. Among them, No. 4 material was selected to make the electrode plate. The length of the electrode plate was 180mm and the thickness was 0.05mm. Two electrode plates with different widths were produced. The widths are 30mm and 15mm respectively. In addition, the electrode plate with a width of 30mm is insulated with 7.5mm on both sides of the edge, leaving only a 15mm width of exposed semiconductor material, as shown in Figure 5.

将以上三种不同型式的电极板组成间距1.5mm的静电除尘过滤单元,每个静电除尘过滤单元均包括型式相同的2个电极板。并模拟静电除尘过滤器工作时的场景,来考察电极板间所能承受的电压情况。实验数据如下表所示:The above three different types of electrode plates are formed into an electrostatic precipitator filter unit with a spacing of 1.5 mm. Each electrostatic precipitator filter unit includes two electrode plates of the same type. And simulate the working scene of the electrostatic precipitator filter to examine the voltage that the electrode plates can withstand. The experimental data is shown in the following table:

其中,在3.5KV以下时,仅仅减小正负极间的正对面积,不能有效降低极间电流。此时,极间放电主要是通过电极板边缘的电晕放电导致。当电压增加到4.0KV以及4.5KV时,电流上升明显,但大面积电极板的电流上升速度更快,能够明显看到小尺寸电极板的电流相对变低了。此时空气正在逐步发生电离,由不良导体逐步开始导电,此时电极板面积大导致的电流增大也会更多。Among them, when it is below 3.5KV, just reducing the facing area between the positive and negative electrodes cannot effectively reduce the inter-electrode current. At this time, the interelectrode discharge is mainly caused by the corona discharge at the edge of the electrode plate. When the voltage increases to 4.0KV and 4.5KV, the current rises significantly, but the current of the large-area electrode plate rises faster, and it can be clearly seen that the current of the small-sized electrode plate becomes relatively low. At this time, the air is gradually ionizing, and the poor conductor gradually begins to conduct electricity. At this time, the current increase caused by the large area of the electrode plate will be greater.

而在30mm宽度的电极板边缘进行绝缘材料处理后,可以看到工作电流显著降低。这是因为此时半导体材料的边缘相对平滑,不易激发电晕放电。当电压逐渐升高,由于空气开始电离,工作电流也逐步增加,但由于没有边缘电晕产生的电流,总体工作电流还是要低很多,降低70%以上。After the insulating material is processed on the edge of the 30mm-width electrode plate, it can be seen that the operating current is significantly reduced. This is because the edge of the semiconductor material is relatively smooth at this time and is not easy to stimulate corona discharge. When the voltage gradually increases, because the air begins to ionize, the operating current also gradually increases, but because there is no current generated by the edge corona, the overall operating current is still much lower, reduced by more than 70%.

通过以上实验数据可以看到,通过将电极板边缘做绝缘处理,可以有效降低工作电流。前面的分析中也提到过,由于所选取的半导体材料本身会形成较高的端到端电阻,此时工作电流越大,极间的电压损失也就越大。而做边缘绝缘处理,能够有效降低工作电流,因此以这种方式交付的静电过滤器的性能,特别是在高容尘条件下的性能会有所改善。It can be seen from the above experimental data that the operating current can be effectively reduced by insulating the edges of the electrode plates. As mentioned in the previous analysis, since the selected semiconductor material itself will form a higher end-to-end resistance, the greater the operating current, the greater the voltage loss between the electrodes. The edge insulation treatment can effectively reduce the operating current, so the performance of the electrostatic filter delivered in this way, especially under high dust holding conditions, will be improved.

而对于如图4所示的分层结构的电极板,为了极间电流泄露问题,如图6-a和6-b所示,绝缘材料构成的支撑层在宽度方向的延伸长度需大于半导体材料构成的导电层在宽度方向的延伸长度,从而实现使整个电极板的边缘位置绝缘的特性。For the electrode plate with a layered structure as shown in Figure 4, in order to solve the problem of inter-electrode current leakage, as shown in Figures 6-a and 6-b, the extension length of the support layer made of insulating material in the width direction needs to be greater than that of the semiconductor material. The conductive layer formed extends in the width direction, thereby achieving the property of insulating the edge position of the entire electrode plate.

上文中已经参考附图详细描述了根据本公开的静电除尘过滤器。除了静电除尘过滤器,本公开实施例还包括一种应用于静电除尘过滤器中的电极板,该电极板在连通高压电源的正极时成为正电极板,在连通高压电源的负极时成为负电极板,且所述电极板为半导体材料。The electrostatic precipitator filter according to the present disclosure has been described in detail above with reference to the accompanying drawings. In addition to the electrostatic precipitator filter, embodiments of the present disclosure also include an electrode plate used in the electrostatic precipitator filter. The electrode plate becomes a positive electrode plate when connected to the positive electrode of the high-voltage power supply, and becomes a negative electrode when connected to the negative electrode of the high-voltage power supply. plate, and the electrode plate is made of semiconductor material.

并且,经过实验测试,本公开中的电极板采用电阻率在[10^(2)Ω·m,10^(8)Ω·m]之间的半导体材料,可以有效的降低极板间放电打火的剧烈程度,提升极间耐受电压,改善过滤器性能,同时过滤器具有非常良好的安全特性和容尘特性。Moreover, after experimental testing, the electrode plates in this disclosure use semiconductor materials with a resistivity between [10^(2)Ω·m, 10^(8)Ω·m], which can effectively reduce the discharge between the electrode plates. The severity of the fire increases the inter-electrode withstand voltage and improves the filter performance. At the same time, the filter has very good safety features and dust-holding characteristics.

而为了凸显半导体高电阻率特性,本公开中的电极板可以采用电阻率的数量级在[10^(3)Ω·m,10^(8)Ω·m]之间的半导体材料,更进一步的,也可以采用电阻率的数量级在[10^(4)Ω·m,10^(8)Ω·m]之间的半导体材料。In order to highlight the high resistivity characteristics of semiconductors, the electrode plate in this disclosure can use semiconductor materials with a resistivity in the order of [10^(3)Ω·m, 10^(8)Ω·m]. Furthermore, , it is also possible to use semiconductor materials whose resistivity is on the order of [10^(4)Ω·m, 10^(8)Ω·m].

另外,作为一种可选实施方式,当电极板采用电阻率的数量级在[10^(4)Ω·m,10^(8)Ω·m]之间的半导体材料时,其端到端的电阻值过大,导电特性很弱,制成的静电除尘过滤器中的正电极板、负电极板在容尘后的极间电压及净化效率均不理想,可以在电极板的表面设置一个或多个由导电材料制成的导电条,并且导电条的表面做绝缘处理。由这种改进型的电极板制作而成的静电除尘过滤器能够在极间承受更高的电压,压降虽然不低,但扣除压降后极间实际施加的电压还是获得大幅上升,从而获得性能的提升,同时该过滤器工作电流也很稳定。其中,导电条与电极板的边缘之间可以留有间隙,也可以不留有间隙。In addition, as an optional implementation, when the electrode plate uses a semiconductor material with a resistivity of the order of [10^(4)Ω·m, 10^(8)Ω·m], its end-to-end resistance If the value is too large, the conductive properties are very weak. The inter-electrode voltage and purification efficiency of the positive and negative electrode plates in the manufactured electrostatic precipitator filter after dust collection are not ideal. One or more electrode plates can be set on the surface. A conductive strip made of conductive material, and the surface of the conductive strip is insulated. The electrostatic precipitator filter made of this improved electrode plate can withstand higher voltage between the electrodes. Although the voltage drop is not low, the actual voltage applied between the electrodes increases significantly after deducting the voltage drop, thus obtaining The performance is improved, and the working current of the filter is also very stable. There may or may not be a gap between the conductive strips and the edges of the electrode plates.

为了增强电极板的支撑度,作为另一种可选实施方式,电极板可以采用分层结构,分层结构可以包括三层,中间层为绝缘材料构成的支撑层,中间层的上层及下层均为半导体材料构成的导电层。同时,为了节约成本,上下两层导电层的厚度仅占整个电极板总厚度的10%-20%之间。其中,单个导电层的厚度可以为0.05mm,两层导电层的总厚度为0.1mm。In order to enhance the support of the electrode plate, as another optional embodiment, the electrode plate can adopt a layered structure. The layered structure can include three layers. The middle layer is a support layer made of insulating material. The upper and lower layers of the middle layer are both A conductive layer made of semiconductor material. At the same time, in order to save costs, the thickness of the upper and lower conductive layers only accounts for 10%-20% of the total thickness of the entire electrode plate. Among them, the thickness of a single conductive layer can be 0.05mm, and the total thickness of the two conductive layers is 0.1mm.

此外,为了改善电极板间所存在的电流泄露问题,在一个可选实施方式中,电极板在宽度方向的边缘处均包裹有绝缘材料。In addition, in order to improve the current leakage problem between the electrode plates, in an optional embodiment, the edges of the electrode plates in the width direction are wrapped with insulating materials.

而对于分层结构的电极板,绝缘材料构成的支撑层在宽度方向的延伸长度大于所述半导体材料构成的导电层在宽度方向的延伸长度。For an electrode plate with a layered structure, the extension length of the support layer made of insulating material in the width direction is greater than the extension length of the conductive layer made of semiconductor material in the width direction.

在本公开实施例中,静电除尘过滤器中的电极板采用半导体材料,使得电极板既具有一定的导电能力,能有效的传递高电压形成强电场;同时由于电极板表面采用特定电阻率的半导体材料,能够抑制空气电离,杜绝正负电极之间的弧光放电现象,从而大幅增加了电极间的所能施加的电压。使用该种材料制成的电极板,有两方面优势,一是性能的提升,二是安全性的提升。性能方面,本专利方案能够使电极间单位距离加载的电压提高一倍以上,从而大大提升过滤器的净化效率。安全性方面,在使用过程中,即使正负极板被直接短路,也不会产生拉弧打火及激烈放电现象。在通电工作状态下,采用半导体材料的电极板使得过滤器工作电流远小于2mA,也能满足国家强制性安全标准GB4706.1-2005《家用和类似用途电器的安全第一部分:通用要求》第八章“对触及带电部件的防护”中所规定的安全要求(即,安全部件与电源之间的直流电不应超过2mA),可以直接触摸,绝对安全。另外,由于半导体材料具有很好的电荷泄放能力,也不会在电极板表面形成反电场,因此由半导体材料构成的静电除尘过滤器容尘特性良好,能够持续工作时间长,无需频繁清洗维护。In the embodiment of the present disclosure, the electrode plate in the electrostatic precipitator filter is made of semiconductor material, so that the electrode plate has a certain conductivity and can effectively transmit high voltage to form a strong electric field; at the same time, because the surface of the electrode plate is made of semiconductor with specific resistivity The material can suppress air ionization and prevent arc discharge between the positive and negative electrodes, thus greatly increasing the voltage that can be applied between the electrodes. Electrode plates made of this material have two advantages, one is improved performance, and the other is improved safety. In terms of performance, this patented solution can more than double the voltage applied per unit distance between electrodes, thereby greatly improving the purification efficiency of the filter. In terms of safety, during use, even if the positive and negative plates are directly short-circuited, arcing and violent discharge will not occur. In the energized working state, the electrode plate using semiconductor material makes the filter operating current far less than 2mA, and can also meet the national mandatory safety standard GB4706.1-2005 "Safety of Household and Similar Electrical Appliances Part 1: General Requirements" 8 According to the safety requirements specified in Chapter "Protection against touching live parts" (ie, the DC current between the safety part and the power supply should not exceed 2mA), it can be touched directly and is absolutely safe. In addition, because semiconductor materials have good charge dissipation capabilities and will not form a counter-electric field on the surface of the electrode plate, electrostatic precipitator filters made of semiconductor materials have good dust-holding properties and can continue to work for a long time without frequent cleaning and maintenance. .

以上已经描述了本公开的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术的改进,或者使本技术领域的其它普通技术人员能理解本文披露的各实施例。The embodiments of the present disclosure have been described above. The above description is illustrative, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.

Claims (14)

1.一种静电除尘过滤器,其特征在于,包括多个正电极板和多个负电极板,其中,所述多个正电极板与所述多个负电极板分别交替间隔排放,所述正电极板连通高压电源正极,所述负电极板连通高压电源负极,且所述正电极板和所述负电极板全部或者其中之一为沿电源正负极方向电阻率的数量级在[10^(2)Ω·m,10^(8)Ω·m]之间的半导体材料极板。1. An electrostatic precipitator filter, characterized in that it includes a plurality of positive electrode plates and a plurality of negative electrode plates, wherein the plurality of positive electrode plates and the plurality of negative electrode plates are discharged alternately at intervals, and the The positive electrode plate is connected to the positive electrode of the high-voltage power supply, the negative electrode plate is connected to the negative electrode of the high-voltage power supply, and all or one of the positive electrode plate and the negative electrode plate has a resistivity in the direction of the positive and negative electrodes of the power supply with a magnitude of [10^ (2)Ω·m, 10^(8)Ω·m] semiconductor material plate. 2.根据权利要求1所述的静电除尘过滤器,其特征在于,所述正电极板和所述负电极板全部或者其中之一为沿电源正负极方向电阻率的数量级在[10^(3)Ω·m,10^(8)Ω·m]之间的半导体材料极板。2. The electrostatic precipitator filter according to claim 1, wherein all or one of the positive electrode plate and the negative electrode plate has a resistivity in the order of [10^( 3) Semiconductor material plates between Ω·m, 10^(8)Ω·m]. 3.根据权利要求1所述的静电除尘过滤器,其特征在于,所述正电极板和所述负电极板全部或者其中之一为沿电源正负极方向电阻率的数量级在[10^(4)Ω·m,10^(8)Ω·m]之间的半导体材料极板。3. The electrostatic precipitator filter according to claim 1, wherein all or one of the positive electrode plate and the negative electrode plate has a resistivity in the order of [10^( 4) Semiconductor material plates between Ω·m, 10^(8)Ω·m]. 4.根据权利要求1所述的静电除尘过滤器,其特征在于,在所述半导体材料极板的电阻率的数量级在[10^(4)Ω·m,10^(8)Ω·m]之间的情况下,在所述半导体材料极板的表面分别设置有一个或多个由导电材料制成的导电条,且所述导电条的表面做绝缘处理。4. The electrostatic precipitator filter according to claim 1, characterized in that the resistivity of the semiconductor material plate is in the order of [10^(4)Ω·m, 10^(8)Ω·m] In the case between, one or more conductive strips made of conductive material are respectively provided on the surface of the semiconductor material plate, and the surface of the conductive strips is subjected to insulation treatment. 5.根据权利要求1或4所述的静电除尘过滤器,其特征在于,所述半导体材料极板为分层结构,所述分层结构包括三层,中间层为绝缘材料构成的支撑层,中间层的上层及下层均为半导体材料构成的导电层。5. The electrostatic precipitator filter according to claim 1 or 4, characterized in that the semiconductor material plate has a layered structure, the layered structure includes three layers, and the middle layer is a support layer made of insulating material. Both the upper layer and the lower layer of the intermediate layer are conductive layers composed of semiconductor materials. 6.根据权利要求1-5中任意一项所述的静电除尘过滤器,其特征在于,所述半导体材料极板在宽度方向的边缘处均包裹绝缘材料。6. The electrostatic precipitator filter according to any one of claims 1 to 5, characterized in that the edges of the semiconductor material plate in the width direction are wrapped with insulating materials. 7.根据权利要求5所述的静电除尘过滤器,其特征在于,所述绝缘材料构成的支撑层在宽度方向的延伸长度大于所述半导体材料构成的导电层在宽度方向的延伸长度。7. The electrostatic precipitator filter according to claim 5, wherein the extension length of the support layer made of insulating material in the width direction is greater than the extension length of the conductive layer made of semiconductor material in the width direction. 8.一种应用于静电除尘过滤器中的电极板,其特征在于,所述电极板在连通高压电源正极时成为正电极板,在连通高压电源负极时成为负电极板,且所述电极板由电阻率的数量级在[10^(2)Ω·m,10^(8)Ω·m]之间的半导体材料构成。8. An electrode plate used in an electrostatic precipitator filter, characterized in that the electrode plate becomes a positive electrode plate when connected to the positive electrode of the high-voltage power supply, and becomes a negative electrode plate when connected to the negative electrode of the high-voltage power supply, and the electrode plate It is composed of semiconductor materials with a resistivity of the order of [10^(2)Ω·m, 10^(8)Ω·m]. 9.根据权利要求8所述的电极板,其特征在于,所述电极板由电阻率的数量级在[10^(3)Ω·m,10^(8)Ω·m]之间的半导体材料构成。9. The electrode plate according to claim 8, characterized in that the electrode plate is made of a semiconductor material with a resistivity of the order of [10^(3)Ω·m, 10^(8)Ω·m] constitute. 10.根据权利要求8所述的电极板,其特征在于,所述电极板由电阻率的数量级在[10^(4)Ω·m,10^(8)Ω·m]之间的半导体材料构成。10. The electrode plate according to claim 8, characterized in that the electrode plate is made of a semiconductor material with a resistivity of the order of [10^(4)Ω·m, 10^(8)Ω·m] constitute. 11.根据权利要求8所述的应用于静电除尘过滤器中的电极板,其特征在于,在电极板为电阻率的数量级在[10^(4)Ω·m,10^(8)Ω·m]之间的半导体材料的情况下,在所述电极板的表面设置有一个或多个由导电材料制成的导电条,且所述导电条的表面做绝缘处理。11. The electrode plate used in an electrostatic precipitator filter according to claim 8, characterized in that the resistivity of the electrode plate is in the order of [10^(4)Ω·m, 10^(8)Ω· m], one or more conductive strips made of conductive material are provided on the surface of the electrode plate, and the surface of the conductive strips is subjected to insulation treatment. 12.根据权利要求8或11所述的应用于静电除尘过滤器中的电极板,其特征在于,所述电极板为分层结构,所述分层结构包括至少三层,中间层为绝缘材料构成的支撑层,中间层的上层及下层均为半导体材料构成的导电层。12. The electrode plate used in an electrostatic precipitator filter according to claim 8 or 11, characterized in that the electrode plate has a layered structure, the layered structure includes at least three layers, and the middle layer is an insulating material. The support layer, the upper layer and the lower layer of the intermediate layer are both conductive layers composed of semiconductor materials. 13.根据权利要求8-12中任意一项所述的应用于静电除尘过滤器中的电极板,其特征在于,所述电极板在宽度方向的边缘处均包裹绝缘材料。13. The electrode plate used in an electrostatic precipitator filter according to any one of claims 8-12, characterized in that the edges of the electrode plate in the width direction are wrapped with insulating materials. 14.根据权利要求12所述的应用于静电除尘过滤器中的电极板,其特征在于,所述绝缘材料构成的支撑层在宽度方向的延伸长度大于所述半导体材料构成的导电层在宽度方向的延伸长度。14. The electrode plate used in an electrostatic precipitator filter according to claim 12, characterized in that the extension length of the support layer made of insulating material in the width direction is greater than the width direction of the conductive layer made of semiconductor material. extension length.
CN202310851259.6A 2023-07-12 2023-07-12 Electrostatic dust removal filter and electrode plate applied to same Pending CN116764815A (en)

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