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CN116759133A - Conductive silver aluminum paste, preparation method, electrode and N-type Topcon battery - Google Patents

Conductive silver aluminum paste, preparation method, electrode and N-type Topcon battery Download PDF

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CN116759133A
CN116759133A CN202310481918.1A CN202310481918A CN116759133A CN 116759133 A CN116759133 A CN 116759133A CN 202310481918 A CN202310481918 A CN 202310481918A CN 116759133 A CN116759133 A CN 116759133A
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powder
aluminum paste
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glass powder
glass
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CN116759133B (en
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舒明飞
陈小龙
刘洁
马灿
乔亮
王亮
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Shanghai Yinjiang Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/16Conductive material dispersed in non-conductive inorganic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
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Abstract

本发明公开了一种导电银铝浆、制备方法、电极及N型Topcon电池,导电银铝浆包含银粉、铝粉、无机粉末添加剂、玻璃粉及有机载体,以导电银铝浆总重量为100%计,各组分的重量百分含量为:银粉80.0%~90.0%;铝粉0.5%~3.0%;无机粉末添加剂0.0%~1.0%;玻璃粉1.0%~6.0%;有机载体7.0%~13.0%;其中,所述银粉粒径大小分布范围为0.1~4.5μm,D50分布范围为0.8~2.0μm;所述铝粉粒径大小分布范围为0.3~5.0μm,D50分布范围为0.8~2.0μm;所述玻璃粉包括第一玻璃粉和/或第二玻璃粉,所述第一玻璃粉为Pb‑Zn‑Si‑Ga‑B‑Li‑O体系、Pb‑Zn‑Si‑Al‑B‑Li‑O体系或二者复合结构Pb‑Zn‑Si‑Ga‑Al‑B‑Li‑O玻璃粉中的一种或多种,所述第二玻璃粉为Pb‑Si‑Ti‑B‑Se‑O体系玻璃粉,所述玻璃粉的粒径大小分布范围为0.1~8.0μm,D50分布范围为0.5~2.0μm。本发明实现了N型Topcon型硅太阳能电池的栅线可靠性高,抗酸耐腐蚀性强。The invention discloses a conductive silver aluminum paste, a preparation method, an electrode and an N-type Topcon battery. The conductive silver aluminum paste contains silver powder, aluminum powder, inorganic powder additives, glass powder and organic carrier. The total weight of the conductive silver aluminum paste is 100 In terms of %, the weight percentage of each component is: silver powder 80.0% ~ 90.0%; aluminum powder 0.5% ~ 3.0%; inorganic powder additive 0.0% ~ 1.0%; glass powder 1.0% ~ 6.0%; organic carrier 7.0% ~ 13.0%; wherein, the particle size distribution range of the silver powder is 0.1-4.5 μm, and the D50 distribution range is 0.8-2.0 μm; the particle size distribution range of the aluminum powder is 0.3-5.0 μm, and the D50 distribution range is 0.8-2.0 μm; the glass powder includes a first glass powder and/or a second glass powder, and the first glass powder is Pb-Zn-Si-Ga-B-Li-O system, Pb-Zn-Si-Al-B -Li-O system or one or more of the two composite structures Pb-Zn-Si-Ga-Al-B-Li-O glass powder, and the second glass powder is Pb-Si-Ti-B- Se-O system glass powder, the particle size distribution range of the glass powder is 0.1-8.0 μm, and the D50 distribution range is 0.5-2.0 μm. The invention realizes that the gate line of the N-type Topcon type silicon solar cell has high reliability and strong acid and corrosion resistance.

Description

导电银铝浆、制备方法、电极及N型Topcon电池Conductive silver aluminum paste, preparation method, electrode and N-type Topcon battery

技术领域Technical field

本发明属于硅太阳能电池领域,尤其涉及一种导电银铝浆、制备方法、电极及N型Topcon电池。The invention belongs to the field of silicon solar cells, and in particular relates to a conductive silver aluminum paste, a preparation method, an electrode and an N-type Topcon battery.

背景技术Background technique

太阳能是目前世界储量最大,分布最广泛的能源,是替代化石能源的最佳选择,因此对太阳能的开发利用也成为各国争先发展的热点。它可以被转换为热能、生物能、电能等供人类使用,由此也发展出了众多的太阳能使用项目,其中硅太阳能电池发电项目是当前十分重要的发展项目之一。Solar energy is currently the energy source with the largest reserves and the most widespread distribution in the world. It is the best choice to replace fossil energy. Therefore, the development and utilization of solar energy has become a hot spot for various countries to compete for development. It can be converted into thermal energy, biological energy, electrical energy, etc. for human use. As a result, many solar energy use projects have been developed, among which silicon solar cell power generation projects are one of the most important development projects currently.

硅太阳能电池主要有正面电极、减反射层、PN结、硅衬底、背场构成。当光照射到太阳能电池表面时,经过表面减反射层的充分吸收,光子进入PN结中,光子经PN结吸收,在PN结内部发生光电效应,由此放出电子,电子由表面电子导出形成电流,即将光能转换为电能。随着硅太阳能电池技术的发展进步,高效率的N型Topcon电池逐渐成为硅太阳能电池发展的主流。理论上,N型半导体Topcon电池具有少子寿命较长,光致衰减较弱的特点,N型Top-con电池的开路电压高,光电转换效率高,输出功率也高。实际要发展高效率的N型Top-con电池需要解决两大问题,一是电池片构造设计及工艺,二是使电池的表面金属化的银铝浆的开发。Silicon solar cells mainly consist of front electrode, anti-reflection layer, PN junction, silicon substrate, and back field. When light irradiates the surface of the solar cell, it is fully absorbed by the surface anti-reflection layer, and the photons enter the PN junction. The photons are absorbed by the PN junction, and a photoelectric effect occurs inside the PN junction, thereby releasing electrons. The electrons are derived from the surface electrons to form a current. , that is, converting light energy into electrical energy. With the development and progress of silicon solar cell technology, high-efficiency N-type Topcon cells have gradually become the mainstream of silicon solar cell development. Theoretically, N-type semiconductor Topcon batteries have the characteristics of long minority carrier lifetime and weak light-induced attenuation. N-type Top-con batteries have high open circuit voltage, high photoelectric conversion efficiency, and high output power. In order to actually develop high-efficiency N-type top-con batteries, two major problems need to be solved. One is the cell structure design and process, and the other is the development of silver-aluminum paste to metallize the surface of the battery.

其中,开发电池的表面金属化的银铝浆与P型Se-Perc电池片用银浆一样,电池组件的使用寿命和抗老化效果将成为一个制约银铝浆使用的重要限制条件。硅太阳能发电设备是将众多的电池片经过串联或者并联组合,再将其封装好的电子器件。目前用于太阳电池封装的材料包含某些有机物,如EVA,这些物质在长期的光照下会产生酸类物质,如醋酸,这些物质会腐蚀硅太阳能电池表面电极,导致电极脱落,接触不良等问题,降低硅太阳能电池光电转换效率,严重影响硅太阳能电池的使用寿命。Among them, the surface metallized silver aluminum paste of the battery developed is the same as the silver paste used for P-type Se-Perc cells. The service life and anti-aging effect of the battery components will become an important restriction restricting the use of silver aluminum paste. Silicon solar power generation equipment is an electronic device that combines numerous cells in series or parallel and then packages them. The materials currently used for solar cell packaging contain certain organic substances, such as EVA. These substances will produce acids, such as acetic acid, under long-term light exposure. These substances will corrode the surface electrodes of silicon solar cells, leading to problems such as electrode peeling and poor contact. , reducing the photoelectric conversion efficiency of silicon solar cells and seriously affecting the service life of silicon solar cells.

发明内容Contents of the invention

本发明的目的是提供一种导电银铝浆、制备方法、电极及N型Topcon电池,通过改善玻璃粉的稳定性、助烧效果、抗酸腐蚀性,及控制好玻璃对电池片的腐蚀效果,提高了硅太阳能电池导电银铝浆的抗酸腐蚀性,以及使用该银铝浆制备的N型Top-con硅太阳能电池正面电极,电极的抗酸耐腐蚀效果好,开压高,接触电阻低,光电转换效率高,电池使用寿命长。为实现上述目的,本发明采取的技术方案为:The purpose of the present invention is to provide a conductive silver aluminum paste, preparation method, electrode and N-type Topcon battery, by improving the stability, burning effect, acid corrosion resistance of glass powder, and controlling the corrosion effect of glass on battery sheets , which improves the acid corrosion resistance of the conductive silver aluminum paste of silicon solar cells, and the N-type Top-con silicon solar cell front electrode prepared by using this silver aluminum paste. The electrode has good acid and corrosion resistance, high opening voltage and low contact resistance. Low, high photoelectric conversion efficiency and long battery life. In order to achieve the above objects, the technical solutions adopted by the present invention are:

本发明提供了一种导电银铝浆,所述导电银铝浆包含银粉、铝粉、无机粉末添加剂、玻璃粉及有机载体,以所述导电银铝浆总重量为100%计,各组分的重量百分含量为:The invention provides a conductive silver aluminum paste. The conductive silver aluminum paste contains silver powder, aluminum powder, inorganic powder additives, glass powder and organic carrier. Based on the total weight of the conductive silver aluminum paste being 100%, each component The weight percentage is:

其中,所述银粉粒径大小分布范围为0.1~4.5μm,D50分布范围为0.8~2.0μm;所述铝粉粒径大小分布范围为0.3~5.0μm,D50分布范围为0.8~2.0μm;所述玻璃粉包括第一玻璃粉和/或第二玻璃粉,所述第一玻璃粉为Pb-Zn-Si-Ga-B-Li-O体系、Pb-Zn-Si-Al-B-Li-O体系或二者复合结构Pb-Zn-Si-Ga-Al-B-Li-O玻璃粉中的一种或多种,所述第二玻璃粉为Pb-Si-Ti-B-Se-O体系玻璃粉,所述玻璃粉的粒径大小分布范围为0.1~8.0μm,D50分布范围为0.5~2.0μm。Wherein, the particle size distribution range of the silver powder is 0.1-4.5 μm, and the D50 distribution range is 0.8-2.0 μm; the particle size distribution range of the aluminum powder is 0.3-5.0 μm, and the D50 distribution range is 0.8-2.0 μm; The glass powder includes a first glass powder and/or a second glass powder, and the first glass powder is Pb-Zn-Si-Ga-B-Li-O system, Pb-Zn-Si-Al-B-Li- O system or one or more of the two composite structures Pb-Zn-Si-Ga-Al-B-Li-O glass powder, the second glass powder is Pb-Si-Ti-B-Se-O System glass powder, the particle size distribution range of the glass powder is 0.1-8.0 μm, and the D50 distribution range is 0.5-2.0 μm.

进一步地,在所述第一玻璃粉中,以所述第一玻璃粉包含各组分的总摩尔数为100%计,各组分对应的摩尔百分比如下:Further, in the first glass powder, based on the total mole number of each component included in the first glass powder being 100%, the corresponding mole percentage of each component is as follows:

进一步地,所述第一改性添加物为Ca、Sr、Ba、Na、Ti、Zr、Sb、Ge、Sn、In、Tl中的一种或多种元素的氧化物,或在制成所述第一玻璃粉过程中分解得到该元素氧化物的物质。Further, the first modified additive is an oxide of one or more elements among Ca, Sr, Ba, Na, Ti, Zr, Sb, Ge, Sn, In, and Tl, or is made into The first glass powder is decomposed to obtain the oxide of the element.

进一步地,在所述第二玻璃粉中,以所述第二玻璃粉包含各组分的总摩尔数为100%计,各组分对应的摩尔百分比如下:Further, in the second glass powder, based on the total mole number of each component included in the second glass powder being 100%, the corresponding mole percentage of each component is as follows:

进一步地,所述第二改性添加物为Zn、Ca、Sr、Ba、Li、Na、Al、Zr、Sb、Ge、Sn、Ga、In、Tl中的一种或多种元素的氧化物,或在制成所述第二玻璃粉过程中分解得到该元素氧化物的物质。Further, the second modification additive is an oxide of one or more elements among Zn, Ca, Sr, Ba, Li, Na, Al, Zr, Sb, Ge, Sn, Ga, In, and Tl. , or a substance that decomposes to obtain the oxide of the element during the process of making the second glass powder.

进一步地,所述无机粉末添加剂为硼粉、硅粉、氮化硅粉、氮化硼粉、硼化硅粉中的一种或多种,所述无机粉末添加剂的粒径大小分布范围为0.1~8.0μm,D50分布范围为0.5~2.0μm。Further, the inorganic powder additive is one or more of boron powder, silicon powder, silicon nitride powder, boron nitride powder, and silicon boride powder, and the particle size distribution range of the inorganic powder additive is 0.1 ~8.0μm, D50 distribution range is 0.5~2.0μm.

进一步地,所述有机载体包含有机溶剂、有机树脂、添加剂,以所述有机载体总重量为100%计,各组分含量如下:Further, the organic carrier includes organic solvent, organic resin, and additives. Based on the total weight of the organic carrier being 100%, the content of each component is as follows:

有机溶剂 60.0%~85.0%;Organic solvent 60.0% ~ 85.0%;

有机树脂 5.0%~30.0%;Organic resin 5.0% ~ 30.0%;

添加剂 2.0%~15.0%。Additive 2.0%~15.0%.

进一步地,所述有机溶剂为二乙二醇丁醚醋酸酯、二乙二醇乙醚醋酸酯、醇酯十二、邻苯二甲酸二甲酯、苯甲酸乙二醇丁醚酯、三丙二醇单甲醚、二乙二醇丁醚、季戊四醇三丙烯酸酯中的一种或多种。Further, the organic solvent is diethylene glycol butyl ether acetate, diethylene glycol ethyl ether acetate, alcohol ester 12, dimethyl phthalate, ethylene glycol butyl ether benzoate, tripropylene glycol mono One or more of methyl ether, diethylene glycol butyl ether, and pentaerythritol triacrylate.

进一步地,所述有机树脂为SEPS树脂、SEBS树脂、聚乙烯醇缩丁醛树脂、聚α-甲基苯乙烯树脂、石油树脂、丙烯酸树脂、醋酸丁酸纤维素、羧甲基纤维素、羟乙基纤维素中的一种或多种。Further, the organic resin is SEPS resin, SEBS resin, polyvinyl butyral resin, poly-α-methylstyrene resin, petroleum resin, acrylic resin, cellulose acetate butyrate, carboxymethyl cellulose, hydroxyl One or more types of ethylcellulose.

进一步地,所述添加剂为硅油、棕榈酸、硬脂酸锂、聚酰胺蜡、氢化蓖麻油中的一种或多种。Further, the additive is one or more of silicone oil, palmitic acid, lithium stearate, polyamide wax, and hydrogenated castor oil.

本发明还提供一种制备上述所述的导电银铝浆的方法,包括以下步骤过程:The present invention also provides a method for preparing the above-mentioned conductive silver aluminum paste, which includes the following steps:

制备玻璃粉:将玻璃粉所用的原料按设定配比进行称量,混合,再经过高温熔制、降温冷却及干燥后,经过粉碎处理得所需的玻璃粉;Preparation of glass powder: The raw materials used for glass powder are weighed according to the set ratio, mixed, and then melted at high temperature, cooled and dried, and then crushed to obtain the required glass powder;

制备有机载体:将有机载体所用的原料按设定配比进行称量,加热搅拌混合、高速离心分散均匀后过滤得到所需的有机载体;Preparing the organic carrier: Weigh the raw materials used for the organic carrier according to the set ratio, heat, stir and mix, centrifuge at high speed to disperse evenly, and then filter to obtain the required organic carrier;

制备导电银铝浆:将银粉、铝粉、无机粉末添加剂、制备好的玻璃粉按质量配比分别加入至制备好的有机载体中,混合搅拌均匀,再经碾磨、调粘及过滤后得到所需的导电银铝浆。Preparation of conductive silver-aluminum paste: Add silver powder, aluminum powder, inorganic powder additives, and prepared glass powder to the prepared organic carrier according to mass proportions, mix and stir evenly, and then grind, adjust and filter to obtain Required conductive silver aluminum paste.

本发明还提供一种电极,所述电极经由上述所述的导电银铝浆在电池硅片表面烧结而成。The present invention also provides an electrode, which is sintered on the surface of the battery silicon wafer through the above-mentioned conductive silver aluminum paste.

本发明还提供一种N型Topcon电池,包含上述所述的电极。The present invention also provides an N-type Topcon battery, including the above-mentioned electrode.

综上所述,本发明的导电银铝浆用了第一玻璃粉和/或第二玻璃粉,二者均为高含铅玻璃,玻璃软化点较低,腐蚀性较好,具有较好的液相助烧效果,银铝浆烧结时玻璃液可以适当地腐蚀电池表面的绝缘膜,具有较好的开路电压和接触电阻。To sum up, the conductive silver aluminum paste of the present invention uses the first glass powder and/or the second glass powder, both of which are high lead-containing glasses. The glass softening point is lower, the corrosion resistance is better, and it has better corrosion resistance. The liquid phase assists the firing effect. When the silver-aluminum paste is sintered, the glass liquid can properly corrode the insulating film on the battery surface, and has better open circuit voltage and contact resistance.

第一玻璃粉使用了较高含量的Si、Ga、Al等元素,且降低了B和碱金属Li的含量,提高了玻璃结构的稳定性,降低了玻璃的水解程度,从而降低了银栅线被腐蚀的程度,提高了银栅线的抗老化强度;第二玻璃粉引入Se元素降低玻璃的软化点,这可以促使高铅玻璃在碱金属含量极低的情况下仍能熔入较大量的Si和Ti元素氧化物,Si和Ti等元素的结构稳定,引入的对应元素的氧化物难腐蚀难水解,提高了高铅玻璃的稳定性和析出晶体的稳定性,同时又保持了玻璃较好的助烧效果,这样有效提高了银铝浆烧结后形成的银栅线的致密性,降低了银铝浆烧结后形成的银栅线的腐蚀程度,提高了银栅线的抗老化强度。The first glass powder uses a higher content of Si, Ga, Al and other elements, and reduces the content of B and alkali metal Li, which improves the stability of the glass structure and reduces the degree of hydrolysis of the glass, thus reducing the silver grid lines. The degree of corrosion increases the anti-aging strength of the silver grid lines; the second glass powder introduces the Se element to lower the softening point of the glass, which can promote the high lead glass to be able to melt into a larger amount even with extremely low alkali metal content. Si and Ti element oxides, Si and Ti and other elements have stable structures. The introduced oxides of corresponding elements are difficult to corrode and hydrolyze, which improves the stability of high-lead glass and the stability of precipitated crystals, while maintaining the glass's better The firing effect effectively improves the density of the silver grid lines formed after the sintering of the silver-aluminum paste, reduces the corrosion degree of the silver grid lines formed after the sintering of the silver-aluminum paste, and improves the anti-aging strength of the silver grid lines.

由此,本发明实现了栅线可靠性高,耐腐蚀性好,抗老化能力强,开压高,接触电阻低,光电转换效率高的N型Topcon型硅太阳能电池银铝浆。Thus, the present invention realizes an N-type Topcon type silicon solar cell silver-aluminum paste with high grid line reliability, good corrosion resistance, strong anti-aging ability, high opening voltage, low contact resistance and high photoelectric conversion efficiency.

具体实施方式Detailed ways

本发明提供了一种导电银铝浆,导电银铝浆包含银粉、铝粉、无机粉末添加剂、玻璃粉及有机载体,以导电银铝浆总重量为100%计,各组分的重量百分含量为:The invention provides a conductive silver aluminum paste. The conductive silver aluminum paste contains silver powder, aluminum powder, inorganic powder additives, glass powder and organic carrier. Based on the total weight of the conductive silver aluminum paste being 100%, the weight percentage of each component The content is:

其中,银粉为球形或类球形,银粉粒径大小分布范围为0.1~4.5μm,D50分布范围为0.8~2.0μm;铝粉铝粉为球形或类球形,粒径大小分布范围为0.3~5.0μm,D50分布范围为0.8~2.0μm;玻璃粉包括第一玻璃粉和/或第二玻璃粉,第一玻璃粉为Pb-Zn-Si-Ga-B-Li-O体系、Pb-Zn-Si-Al-B-Li-O体系或二者复合结构Pb-Zn-Si-Ga-Al-B-Li-O玻璃粉中的一种或多种,第二玻璃粉为Pb-Si-Ti-B-Se-O体系玻璃粉,玻璃粉为球形或类球形,粒径大小分布范围为0.1~8.0μm,D50分布范围为0.5~2.0μm。Among them, the silver powder is spherical or quasi-spherical, with a particle size distribution range of 0.1 to 4.5 μm, and a D50 distribution range of 0.8 to 2.0 μm; aluminum powder. Aluminum powder is spherical or quasi-spherical, with a particle size distribution range of 0.3 to 5.0 μm. , D50 distribution range is 0.8~2.0μm; the glass powder includes the first glass powder and/or the second glass powder, the first glass powder is Pb-Zn-Si-Ga-B-Li-O system, Pb-Zn-Si -One or more of the Al-B-Li-O system or their composite structure Pb-Zn-Si-Ga-Al-B-Li-O glass powder, the second glass powder is Pb-Si-Ti- B-Se-O system glass powder, the glass powder is spherical or quasi-spherical, the particle size distribution range is 0.1~8.0μm, and the D50 distribution range is 0.5~2.0μm.

进一步地,上述的导电银铝浆中,第一玻璃粉包含第一改性添加物,以第一玻璃粉包含各组分的总摩尔数为100%计,各组分对应的摩尔百分比如下:Further, in the above-mentioned conductive silver aluminum paste, the first glass powder contains the first modifying additive. Based on the total mole number of the first glass powder containing each component being 100%, the corresponding mole percentages of each component are as follows:

其中,第一改性添加物为Ca、Sr、Ba、Na、Ti、Zr、Sb、Ge、Sn、In、Tl中的一种或多种元素的氧化物,或在制成第一玻璃粉过程中分解得到该元素氧化物的物质。分解得到对应元素氧化物的物质可为碳酸盐、过氧化物或复合物。Wherein, the first modified additive is an oxide of one or more elements among Ca, Sr, Ba, Na, Ti, Zr, Sb, Ge, Sn, In, Tl, or the first glass powder is made into A substance that decomposes during the process to obtain an oxide of that element. Substances that decompose to obtain oxides of the corresponding elements can be carbonates, peroxides or complexes.

同样地,第一玻璃粉中PbO、ZnO、SiO2、Ga2O3、Al2O3、B2O3、Li2O等成分可以为直接加入的氧化物,也可以为在制作第一玻璃粉过程中分解得到上述成分的物质,如碳酸盐、过氧化物或复合物。Similarly, components such as PbO, ZnO, SiO 2 , Ga 2 O 3 , Al 2 O 3 , B 2 O 3 , and Li 2 O in the first glass powder can be oxides added directly, or they can be added during the production of the first glass powder. During the glass powder process, substances with the above components are decomposed, such as carbonates, peroxides or compounds.

进一步地,在第二玻璃粉中,以第二玻璃粉包含各组分的总摩尔数为100%计,各组分对应的摩尔百分比如下:Further, in the second glass powder, based on the total mole number of each component included in the second glass powder being 100%, the corresponding mole percentage of each component is as follows:

其中,第二改性添加物为Zn、Ca、Sr、Ba、Li、Na、Al、Zr、Sb、Ge、Sn、Ga、In、Tl中的一种或多种元素的氧化物,或在制成第二玻璃粉过程中分解得到该元素氧化物的物质。分解得到对应元素氧化物的物质可为碳酸盐、过氧化物或复合物。Wherein, the second modification additive is an oxide of one or more elements among Zn, Ca, Sr, Ba, Li, Na, Al, Zr, Sb, Ge, Sn, Ga, In, Tl, or The substance that is decomposed to obtain the oxide of the element during the process of making the second glass powder. Substances that decompose to obtain oxides of the corresponding elements can be carbonates, peroxides or complexes.

同样地,第二玻璃粉中PbO、SiO2、TiO2、B2O3、SeO2等成分可以为直接加入的氧化物,也可以为在制作第二玻璃粉过程中分解得到上述成分的物质,如碳酸盐、过氧化物或复合物。Similarly, components such as PbO, SiO 2 , TiO 2 , B 2 O 3 , and SeO 2 in the second glass powder can be directly added oxides, or they can be decomposed during the process of making the second glass powder to obtain the above components. , such as carbonates, peroxides or compounds.

进一步地,上述的无机粉末添加剂为硼粉、硅粉、氮化硅粉、氮化硼粉、硼化硅粉中的一种或多种,无机粉末添加剂的粒径大小分布范围为0.1~8.0μm,D50分布范围为0.5~2.0μm。Further, the above-mentioned inorganic powder additive is one or more of boron powder, silicon powder, silicon nitride powder, boron nitride powder, and silicon boride powder, and the particle size distribution range of the inorganic powder additive is 0.1 to 8.0 μm, D50 distribution range is 0.5~2.0μm.

进一步地,上述的有机载体包含有机溶剂、有机树脂、添加剂,以有机载体总重量为100%计,各组分含量如下:Further, the above-mentioned organic carrier includes organic solvent, organic resin, and additives. Based on the total weight of the organic carrier being 100%, the content of each component is as follows:

有机溶剂 60.0%~85.0%;Organic solvent 60.0% ~ 85.0%;

有机树脂 5.0%~30.0%;Organic resin 5.0% ~ 30.0%;

添加剂 2.0%~15.0%。Additive 2.0%~15.0%.

其中,有机溶剂为二乙二醇丁醚醋酸酯、二乙二醇乙醚醋酸酯、醇酯十二、邻苯二甲酸二甲酯、苯甲酸乙二醇丁醚酯、三丙二醇单甲醚、二乙二醇丁醚、季戊四醇三丙烯酸酯中的一种或多种;有机树脂为SEPS树脂、SEBS树脂、聚乙烯醇缩丁醛树脂、聚α-甲基苯乙烯树脂、石油树脂、丙烯酸树脂、醋酸丁酸纤维素、羧甲基纤维素、羟乙基纤维素中的一种或多种;添加剂为硅油、棕榈酸、硬脂酸锂、聚酰胺蜡、氢化蓖麻油中的一种或多种,硅油优选为二甲基硅油。Among them, the organic solvents are diethylene glycol butyl ether acetate, diethylene glycol ethyl ether acetate, alcohol ester 12, dimethyl phthalate, ethylene glycol butyl ether benzoate, tripropylene glycol monomethyl ether, One or more of diethylene glycol butyl ether and pentaerythritol triacrylate; the organic resin is SEPS resin, SEBS resin, polyvinyl butyral resin, polyα-methylstyrene resin, petroleum resin, acrylic resin , one or more of cellulose acetate butyrate, carboxymethyl cellulose, and hydroxyethyl cellulose; the additive is one or more of silicone oil, palmitic acid, lithium stearate, polyamide wax, hydrogenated castor oil, or There are many kinds of silicone oil, preferably dimethyl silicone oil.

本发明还提供一种制备上述导电银铝浆的方法,包括以下步骤过程:The invention also provides a method for preparing the above-mentioned conductive silver aluminum paste, which includes the following steps:

制备玻璃粉:将玻璃粉前驱原料按设定配比进行称量,再经过球磨或者分筛混合均匀后放置于坩埚中,再将坩埚放入高温炉中在850℃~1100℃熔制10min~60min,熔制均匀后将玻璃液倒入5℃~20℃的冷水中进行快速降温冷却处理得到玻璃颗粒,再将玻璃颗粒经过干燥处理后,进行初步粉碎,再经过精细粉碎得到粒径合适的所需玻璃粉;Preparing glass powder: Weigh the glass powder precursor raw materials according to the set ratio, mix them evenly through ball milling or sieving, and place them in a crucible. Then put the crucible into a high-temperature furnace and melt at 850°C ~ 1100°C for 10 minutes ~ 60 minutes, after melting evenly, pour the glass liquid into cold water of 5℃~20℃ for rapid cooling and cooling to obtain glass particles. After drying, the glass particles are preliminarily pulverized, and then finely pulverized to obtain suitable particle size. Required glass powder;

制备有机载体:将有机载体用有机溶剂、有机树脂、添加剂的原料按设定配比进行称量,然后在70℃~100℃的水浴加热搅拌混合均匀,再经过高速离心分散均匀后过滤得到所需有机载体;Preparing the organic carrier: Weigh the raw materials of the organic carrier using organic solvent, organic resin, and additives according to the set ratio, then heat and stir in a water bath at 70°C to 100°C to mix evenly, and then disperse evenly through high-speed centrifugation and then filter to obtain the resultant. Requires organic carrier;

制备导电银铝浆:将准备好的银粉、铝粉、无机粉末添加剂、玻璃粉、有机载体按质量配比分别加入至制备好的有机载体中,混合搅拌均匀,再经三辊碾磨,后经过调粘,最后经过过滤后得到所需导电银铝浆。Prepare conductive silver aluminum paste: Add the prepared silver powder, aluminum powder, inorganic powder additive, glass powder, and organic carrier to the prepared organic carrier in mass proportions, mix and stir evenly, and then grind through three rollers. After adjusting the viscosity and finally filtering, the required conductive silver aluminum paste is obtained.

本发明还提供了一种电极,电极经由上述的导电银铝浆在电池硅片表面烧结而成。具体地,采用丝网印刷的方式将制备好的导电银铝浆进行印刷形成N型Topcon电池表面所需栅线,再经过烧结,形成可导电的银栅线电极。关于该电极的其它技术特征,请参见现有技术,在此不再赘述。The invention also provides an electrode, which is sintered on the surface of the battery silicon wafer through the above-mentioned conductive silver aluminum paste. Specifically, the prepared conductive silver aluminum paste is printed by screen printing to form the required grid lines on the surface of the N-type Topcon battery, and then sintered to form a conductive silver grid electrode. For other technical features of the electrode, please refer to the prior art, which will not be described again here.

本发明还提供了一种N型Topcon电池,包含上述的电极,关于该N型Topcon电池的其它技术特征,请参见现有技术,在此不再赘述。The present invention also provides an N-type Topcon battery, including the above-mentioned electrodes. For other technical features of the N-type Topcon battery, please refer to the prior art, which will not be described again here.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

本发明的导电银铝浆用了第一玻璃粉和/或第二玻璃粉,二者均为高含铅玻璃,玻璃软化点较低,腐蚀性较好,具有较好的液相助烧效果,银铝浆烧结时玻璃液可以适当地腐蚀电池表面的绝缘膜,具有较好的开路电压和接触电阻。第一玻璃粉使用了较高含量的Si、Ga、Al等元素,且降低了B和碱金属Li的含量,提高了玻璃结构的稳定性,降低了玻璃的水解程度,从而降低了银栅线被腐蚀的程度,提高了银栅线的抗老化强度;第二玻璃粉引入Se元素降低玻璃的软化点,这可以促使高铅玻璃在碱金属含量极低的情况下仍能熔入较大量的Si和Ti元素氧化物,Si和Ti等元素的结构稳定,引入的对应元素的氧化物难腐蚀难水解,提高了高铅玻璃的稳定性和析出晶体的稳定性,同时又保持了玻璃较好的助烧效果,这样有效提高了银铝浆烧结后形成的银栅线的致密性,降低了银铝浆烧结后形成的银栅线的腐蚀程度,提高了银栅线的抗老化强度。The conductive silver aluminum paste of the present invention uses the first glass powder and/or the second glass powder, both of which are high lead-containing glasses. The glass softening point is lower, the corrosiveness is better, and the liquid phase assisting effect is better. , when the silver-aluminum paste is sintered, the glass liquid can properly corrode the insulating film on the battery surface, and has better open circuit voltage and contact resistance. The first glass powder uses a higher content of Si, Ga, Al and other elements, and reduces the content of B and alkali metal Li, which improves the stability of the glass structure and reduces the degree of hydrolysis of the glass, thus reducing the silver grid lines. The degree of corrosion increases the anti-aging strength of the silver grid lines; the second glass powder introduces the Se element to lower the softening point of the glass, which can promote the high lead glass to be able to melt into a larger amount even with extremely low alkali metal content. Si and Ti element oxides, Si and Ti and other elements have stable structures. The introduced oxides of corresponding elements are difficult to corrode and hydrolyze, which improves the stability of high-lead glass and the stability of precipitated crystals, while maintaining the glass's better The firing effect effectively improves the density of the silver grid lines formed after the sintering of the silver-aluminum paste, reduces the corrosion degree of the silver grid lines formed after the sintering of the silver-aluminum paste, and improves the anti-aging strength of the silver grid lines.

下面结合试验例及具体实施方式对本发明作进一步的详细描述。但不应将此理解为本发明上述主题的范围仅限于以下的实施例,凡基于本发明内容所实现的技术均属于本发明的范围。The present invention will be described in further detail below in conjunction with test examples and specific implementations. However, this should not be understood to mean that the scope of the above-mentioned subject matter of the present invention is limited to the following embodiments. All technologies implemented based on the contents of the present invention belong to the scope of the present invention.

下面结合具体实施例进行说明:The following is explained in conjunction with specific embodiments:

实施例BG1-BG6:Examples BG1-BG6:

第一玻璃粉的制备:将第一玻璃粉使用原料按设定配方分别进行计算和称量,再经过球磨或者分筛混合均匀后放置于坩埚中,再将坩埚放入高温炉中在850℃~1100℃熔制10min~60min,熔制均匀后将玻璃液倒入5℃~20℃的冷水中进行快速降温冷却处理得到玻璃颗粒,再将玻璃颗粒经过干燥处理后,进行初步粉碎,再经过精细粉碎得到粒径合适的所需玻璃粉,其中第一玻璃粉编号为BG1-BG6,第一玻璃粉具体组成摩尔比例如表1所示。Preparation of the first glass powder: Calculate and weigh the raw materials of the first glass powder according to the set formula, then mix them evenly through ball milling or sieving, then place them in a crucible, and then put the crucible into a high-temperature furnace at 850°C. Melt at ~1100℃ for 10min~60min. After the melting is even, pour the glass liquid into cold water at 5℃~20℃ for rapid cooling and cooling to obtain glass particles. After drying, the glass particles are initially crushed, and then Finely pulverize to obtain the required glass powder with suitable particle size, wherein the first glass powder is numbered BG1-BG6, and the specific composition molar ratio of the first glass powder is as shown in Table 1.

表1第一玻璃粉摩尔百分比表(at%)Table 1 First glass powder mole percentage table (at%)

实施例BS1-BS6:Examples BS1-BS6:

第二玻璃粉的制备:将第二玻璃粉使用原料按设定配方分别进行计算和称量,再经过球磨或者分筛混合均匀后放置于坩埚中,再将坩埚放入高温炉中在850℃~1100℃熔制10min~60min,熔制均匀后将玻璃液倒入5℃~20℃的冷水中进行快速降温冷却处理得到玻璃颗粒,再将玻璃颗粒经过干燥处理后,进行初步粉碎,再经过精细粉碎得到粒径合适的所需玻璃粉,其中第二玻璃粉编号为BS1-BS6,第二玻璃粉具体组成摩尔比例如表2所示。Preparation of the second glass powder: Calculate and weigh the raw materials of the second glass powder according to the set formula, then mix them evenly through ball milling or sieving, then place them in a crucible, and then put the crucible into a high-temperature furnace at 850°C. Melt at ~1100℃ for 10min~60min. After the melting is even, pour the glass liquid into cold water at 5℃~20℃ for rapid cooling and cooling to obtain glass particles. After drying, the glass particles are initially crushed, and then Finely pulverize to obtain the required glass powder with suitable particle size, wherein the second glass powder is numbered BS1-BS6, and the specific molar ratio of the second glass powder is as shown in Table 2.

表2第二玻璃粉组成表(at%)Table 2 Second glass powder composition table (at%)

实施例ZT1-ZT6:Examples ZT1-ZT6:

有机载体的制备:将有机载体用有机溶剂、有机树脂、添加剂的原料按设定配比进行称量,然后在70℃~100℃的水浴加热搅拌混合均匀,再经过高速离心分散均匀后过滤得到所需有机载体,编号ZT1-ZT6备用,各有机载体质量组成比例如表3所示。Preparation of the organic carrier: Weigh the raw materials of the organic carrier using organic solvent, organic resin, and additives according to the set ratio, then heat and stir in a water bath at 70°C to 100°C to mix evenly, and then disperse evenly through high-speed centrifugation and then filter to obtain The required organic carriers are numbered ZT1-ZT6 and are available for use. The mass composition ratio of each organic carrier is as shown in Table 3.

表3有机载体重量组分表(wt%)Table 3 Organic carrier weight component list (wt%)

实施例AA01-AA15:Examples AA01-AA15:

导电银铝浆的制备:将银粉编号为AG1,铝粉编号为AL1,将粒径合适的无机粉末添加剂硼粉、硅粉、氮化硅粉、氮化硼粉、硼化硅粉依次编号为TJ1、TJ2、TJ3、TJ4、TJ5,按照表4所选择的物质组合和提供的质量百分比,分别称量对应的银粉、铝粉、无机粉末添加剂、玻璃粉,并将其加入到对应型号和质量的有机载体中,将其混合搅拌均匀,再使用三辊碾磨机扎浆后经过过滤得到粗浆,再经过调浆后得到导电银铝浆AA01-AA15,银铝浆具体重量组成如表4所示。Preparation of conductive silver aluminum paste: number the silver powder as AG1, the aluminum powder as AL1, and number the inorganic powder additives boron powder, silicon powder, silicon nitride powder, boron nitride powder, and silicon boride powder with appropriate particle sizes in sequence. For TJ1, TJ2, TJ3, TJ4, and TJ5, according to the material combination selected in Table 4 and the mass percentage provided, weigh the corresponding silver powder, aluminum powder, inorganic powder additives, and glass powder respectively, and add them to the corresponding model and mass In the organic carrier, mix it evenly, then use a three-roller mill to grind it and then filter it to obtain a rough slurry. After mixing, conductive silver aluminum slurry AA01-AA15 is obtained. The specific weight composition of the silver aluminum slurry is as shown in Table 4. shown.

表4银铝浆重量组成表(wt%)Table 4 Silver aluminum paste weight composition table (wt%)

续表4银铝浆重量组成表(wt%)Continued Table 4 Weight composition table of silver aluminum paste (wt%)

测试例:Test example:

将上述实施例AA01-AA15所制备的银铝浆,在N型Topcon电池片上过丝网印刷到电池表面,再经过烘干、烧结冷却,得到包含印刷银栅线电极的电池,对所得电池进行效率测试,以及将所制备的硅太阳能电池片暴露在3%醋酸氯化钾饱和溶液环境的密封环境中,在85℃下,利用风扇驱动让密封环境中的空气循环流动10小时后,关闭风扇将密封环境温度冷却到室温后,取硅太阳能电池片,测试实验后电池片光电转换效率,对比前后电池片光电转换效率差异,计算出这些电池片的光电转换效率衰减百分比。为了方便观察本发明银铝浆的电性能特征,特选取上海银浆科技有限公司生产的银铝浆995PFB在相同条件下印刷烧结和测试电性能与本发明银铝浆进行对比,测试结果见表5。The silver aluminum paste prepared in the above examples AA01-AA15 was screen-printed on the N-type Topcon battery sheet onto the battery surface, and then dried, sintered and cooled to obtain a battery containing printed silver grid electrodes. The resulting battery was subjected to Efficiency test, and exposing the prepared silicon solar cells to a sealed environment of 3% potassium acetate chloride saturated solution at 85°C, using a fan to circulate the air in the sealed environment for 10 hours, then turn off the fan After cooling the sealed environment to room temperature, take out the silicon solar cells, test the photoelectric conversion efficiency of the cells after the experiment, compare the difference in photoelectric conversion efficiency of the cells before and after, and calculate the attenuation percentage of the photoelectric conversion efficiency of these cells. In order to facilitate the observation of the electrical performance characteristics of the silver-aluminum paste of the present invention, the silver-aluminum paste 995PFB produced by Shanghai Silver Paste Technology Co., Ltd. was selected for printing, sintering and testing under the same conditions to compare the electrical properties with the silver-aluminum paste of the present invention. The test results are shown in the table 5.

表5本发明银铝浆测试数据表Table 5 Test data table of silver aluminum paste of the present invention

由表5可知,对比本发明的实施例AA01-AA15和上海银浆科技有限公司生产的银铝浆995PFB银铝浆发现,本发明银铝浆电池的开路电压较高,接触电阻较低,光电转换效率高,醋酸氯化钾实验光电转换效率衰减率低。由表5可以看出,本发明的各实施例的开路电压≥0.7181V,串阻≤0.261mΩ,光电转换效率≥25.13%,醋酸氯化钾实验的光电转换效率衰减率≤13.02%,远远小于对比例的58.03%,这说明本发明提供的银铝浆接触效果好,开路电压高,光电转换效率高,醋酸氯化钾实验的光电转换效率衰减率低,抗酸耐腐蚀性好,抗老化能力强。As can be seen from Table 5, comparing the embodiments AA01-AA15 of the present invention and the silver-aluminum paste 995PFB silver-aluminum paste produced by Shanghai Silver Paste Technology Co., Ltd., it is found that the open-circuit voltage of the silver-aluminum paste battery of the present invention is higher, the contact resistance is lower, and the photovoltaic The conversion efficiency is high, and the photoelectric conversion efficiency in the potassium acetate chloride experiment has a low attenuation rate. It can be seen from Table 5 that the open circuit voltage of each embodiment of the present invention is ≥0.7181V, the series resistance is ≤0.261mΩ, the photoelectric conversion efficiency is ≥25.13%, and the photoelectric conversion efficiency attenuation rate of the potassium acetate chloride experiment is ≤13.02%, which is far from Less than 58.03% of the comparative example, this shows that the silver-aluminum paste provided by the present invention has good contact effect, high open circuit voltage, high photoelectric conversion efficiency, low attenuation rate of photoelectric conversion efficiency in the potassium acetate chloride experiment, good acid resistance and corrosion resistance, and good resistance to acid and corrosion. Strong aging ability.

需要说明的是,本说明书中的各个实施例均采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似的部分互相参见即可。It should be noted that each embodiment in this specification is described in a progressive manner. Each embodiment focuses on its differences from other embodiments. The same and similar parts between the various embodiments are referred to each other. Can.

以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所附的权利要求为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present invention. All are covered by the protection scope of the present invention. Therefore, the scope of protection of the present invention should be determined by the appended claims.

Claims (13)

1. The conductive silver-aluminum paste is characterized by comprising silver powder, aluminum powder, inorganic powder additives, glass powder and an organic carrier, wherein the total weight of the conductive silver-aluminum paste is 100%, and the conductive silver-aluminum paste comprises the following components in percentage by weight:
wherein the grain size distribution range of the silver powder is 0.1-4.5 mu m, and the D50 distribution range is 0.8-2.0 mu m; the grain size distribution range of the aluminum powder is 0.3-5.0 mu m, and the D50 distribution range is 0.8-2.0 mu m; the glass powder comprises a first glass powder and/or a second glass powder, wherein the first glass powder is one or more of Pb-Zn-Si-Ga-B-Li-O system, pb-Zn-Si-Al-B-Li-O system or Pb-Zn-Si-Ga-Al-B-Li-O system with a composite structure, the second glass powder is Pb-Si-Ti-B-Se-O system glass powder, the particle size distribution range of the glass powder is 0.1-8.0 mu m, and the D50 distribution range is 0.5-2.0 mu m.
2. The conductive silver aluminum paste of claim 1, wherein in the first glass frit, the corresponding mole percentages of the components are as follows, based on the total number of moles of the components contained in the first glass frit as 100%:
3. the conductive silver aluminum paste of claim 2, wherein the first modifying additive is an oxide of one or more elements of Ca, sr, ba, na, ti, zr, sb, ge, sn, in, tl or a material that decomposes to obtain the oxide of the element during the process of making the first glass frit.
4. The conductive silver aluminum paste of claim 1, wherein in the second glass frit, the corresponding mole percentages of the components are as follows, based on the total number of moles of the components contained in the second glass frit as 100%:
5. the conductive silver aluminum paste of claim 4, wherein the second modifying additive is an oxide of one or more elements of Zn, ca, sr, ba, li, na, al, zr, sb, ge, sn, ga, in, tl or a material that decomposes to provide an oxide of the element during the formation of the second glass frit.
6. The conductive silver-aluminum paste according to claim 1, wherein the inorganic powder additive is one or more of boron powder, silicon nitride powder, boron nitride powder and silicon boride powder, the particle size distribution range of the inorganic powder additive is 0.1-8.0 μm, and the D50 distribution range is 0.5-2.0 μm.
7. The conductive silver-aluminum paste according to claim 1, wherein the organic carrier comprises an organic solvent, an organic resin and an additive, and the contents of the components are as follows, based on the total weight of the organic carrier as 100 percent:
60.0 to 85.0 percent of organic solvent;
5.0 to 30.0 percent of organic resin;
2.0 to 15.0 percent of additive.
8. The conductive silver aluminum paste of claim 7, wherein the organic solvent is one or more of diethylene glycol butyl ether acetate, diethylene glycol diethyl ether acetate, alcohol ester twelve, dimethyl phthalate, ethylene glycol butyl benzoate, tripropylene glycol monomethyl ether, diethylene glycol butyl ether, pentaerythritol triacrylate.
9. The conductive silver aluminum paste of claim 7, wherein the organic resin is one or more of SEPS resin, SEBS resin, polyvinyl butyral resin, poly-alpha-methyl styrene resin, petroleum resin, acrylic resin, cellulose acetate butyrate, carboxymethyl cellulose, hydroxyethyl cellulose.
10. The conductive silver aluminum paste of claim 7, wherein the additive is one or more of silicone oil, palmitic acid, lithium stearate, polyamide wax, hydrogenated castor oil.
11. A method for preparing the conductive silver-aluminum paste according to any of the preceding claims 1 to 10, characterized by comprising the following steps:
preparing glass powder: weighing raw materials used for the glass powder according to a set proportion, mixing, melting at high temperature, cooling, drying, and crushing to obtain the required glass powder;
preparing an organic carrier: weighing raw materials used for the organic carrier according to a set proportion, heating, stirring, mixing, high-speed centrifuging, dispersing uniformly, and filtering to obtain the required organic carrier;
preparing conductive silver-aluminum paste: adding silver powder, aluminum powder, inorganic powder additives and prepared glass powder into prepared organic carriers respectively according to mass ratio, mixing and stirring uniformly, and grinding, viscosity adjusting and filtering to obtain the required conductive silver-aluminum paste.
12. An electrode, characterized in that the electrode is formed by sintering the conductive silver-aluminum paste according to any one of claims 1-10 on the surface of a battery silicon wafer.
13. An N-type Topcon cell comprising the electrode of claim 12.
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