CN116728038A - Assembly integration method of high-precision neutron supermirror catheter - Google Patents
Assembly integration method of high-precision neutron supermirror catheter Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及精密仪器设备制造领域,尤其是涉及一种高精度中子超镜导管的装配集成方法。The invention relates to the field of precision instrument and equipment manufacturing, and in particular to an assembly and integration method of a high-precision neutron superscope catheter.
背景技术Background technique
中子散射技术需通过中子源持续的产生中子。目前世界上中子源分两类,一类是散裂中子源,基于加速器加速质子轰击金属靶产生中子;另一类是反应堆中子源,基于铀裂变产生中子。无论是散裂中子源还是反应堆中子源均需要通过多条中子超镜导管把中子源产生的中子尽可能多的引出到外部,保证中子通量。因此,中子超镜导管成为中子物理工程中必不可少的科学仪器装备。Neutron scattering technology requires the continuous generation of neutrons from a neutron source. There are currently two types of neutron sources in the world. One is the spallation neutron source, which is based on accelerator-accelerated protons bombarding a metal target to produce neutrons; the other is the reactor neutron source, which is based on uranium fission to produce neutrons. Whether it is a spallation neutron source or a reactor neutron source, it is necessary to lead as many neutrons generated by the neutron source to the outside as possible through multiple neutron superscope conduits to ensure neutron flux. Therefore, the neutron superscope catheter has become an indispensable scientific instrument and equipment in neutron physics engineering.
由于镀膜技术的限制,目前中子超镜导管中一般采用多块中子超镜拼接的方式制作较长的中子导管壁,并将四块中子导管壁进一步集成为一根中子超镜导管,在此基础上将多根中子超镜导管以此拼装后使用。由于中子超镜对中子的反射基于多层膜在掠入射条件下的布拉格衍射实现,而在掠入射条件下中子超镜的工作截面很小,因此对中子超镜拼接、中子导管壁集成以及中子超镜导管拼装的精度(如口径尺寸、平行度、垂直度和导管壁平面度、导管拼装精度等)具有极高的要求。如口径尺寸、平行度和垂直度等要求达到几十微米量级,导管壁平面度要求达到亚毫弧度量级。这就对中子超镜导管的装配和集成精度提出了很高的要求,目前尚缺乏有效的装配集成方法。如ZL201810345548.8和ZL201911001268.6,ZL201810345551.X和ZL201810345550.5等发明专利仅对已经制备完成的中子超镜导管进行支撑和调节,均未涉及中子超镜导管自身的高精度装配。Due to the limitations of coating technology, currently, in neutron superscope conduits, multiple neutron superscopes are generally spliced to make a longer neutron conduit wall, and the four neutron superscope walls are further integrated into one neutron superscope. Catheter, on this basis, multiple neutron superscope catheters are assembled and used. Since the reflection of neutrons by a neutron super mirror is based on the Bragg diffraction of a multi-layer film under grazing incidence conditions, and the working cross-section of the neutron super mirror is very small under grazing incidence conditions, there is a need for neutron super mirror splicing and neutron super mirror splicing. The accuracy of catheter wall integration and neutron superscope catheter assembly (such as diameter size, parallelism, verticality and catheter wall flatness, catheter assembly accuracy, etc.) has extremely high requirements. For example, the diameter size, parallelism and perpendicularity are required to be on the order of tens of microns, and the flatness of the conduit wall is required to be on the order of sub-milliradians. This places high requirements on the assembly and integration accuracy of the neutron superscope catheter, and there is currently a lack of effective assembly and integration methods. Invention patents such as ZL201810345548.8 and ZL201911001268.6, ZL201810345551.X and ZL201810345550.5 only support and adjust the prepared neutron superscope catheter, and do not involve the high-precision assembly of the neutron superscope catheter itself.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种高精度中子超镜导管的装配集成方法。本方法能够实现中子超镜导管的高精度装配和集成,同时能够快速实施,易于实现大批量的中子超镜导管生产。The purpose of the present invention is to provide an assembly and integration method of a high-precision neutron superscope catheter to overcome the above-mentioned defects in the prior art. This method can realize high-precision assembly and integration of neutron superscope catheters, can be quickly implemented, and can easily realize large-scale production of neutron superscope catheters.
本发明的目的可以通过以下技术方案来实现:The object of the present invention can be achieved through the following technical solutions:
本发明中提供一种高精度中子超镜导管的装配集成方法,具体步骤包括:The invention provides an assembly and integration method for a high-precision neutron superscope catheter. The specific steps include:
S1:装配中子导管壁:将至少一块中子超镜放置于基准面板上,并在所述中子超镜上放置长背板,所述长背板长度短于中子超镜总长度,中子超镜超出部分作为预留中子超镜装调面,将胶水注入长背板和基准面板之间,固化后得到中子导管壁;S1: Assemble the neutron conduit wall: place at least one neutron super mirror on the reference panel, and place a long back plate on the neutron super mirror. The length of the long back plate is shorter than the total length of the neutron super mirror. The excess part of the neutron supermirror is used as the reserved neutron supermirror assembly surface. Glue is injected between the long back plate and the reference panel, and after solidification, the neutron conduit wall is obtained;
S2:装配中子超镜导管:重复S1装配中子超镜导管壁,得到四块中子超镜导管壁,将所述四块中子超镜导管壁共同顶靠于与所述四块中子超镜导管壁设计尺寸配合的高精度加工靠体,测量所述四块中子超镜导管壁相互之间的尺寸、平行度及垂直度参数,并调整其精度达到设计要求,并通过胶水注入或螺钉紧定方式将所述四块中子超镜导管壁固定,然后拆除所述高精度加工靠体,得到中子超镜导管;S2: Assemble the neutron superscope conduit: Repeat S1 to assemble the neutron superscope conduit walls to obtain four neutron superscope conduit walls. The four neutron superscope conduit walls are jointly pressed against the four neutron superscope conduit walls. The high-precision machining body is designed to match the dimensions of the neutron superscope conduit walls. Measure the mutual dimensions, parallelism and perpendicularity parameters of the four neutron superscope conduit walls, and adjust their accuracy to meet the design requirements, and pass the glue Fix the walls of the four neutron superscope conduits by injection or screw tightening, and then remove the high-precision processing backing body to obtain the neutron superscope conduit;
S3:装配两根中子超镜导管:重复S2装配中子超镜导管,得到两根超镜导管,将加工尺寸与所述中子超镜导管相符的高精度加工U型夹具放置于所述预留中子超镜装调面上;将所述两根中子超镜导管顺序放置,并调整所述两根中子超镜导管之间的相对姿态,使得所述高精度加工U型夹具能够同时夹持所述两根中子超镜导管的预留中子超镜装调面,完成所述两根中子超镜导管的装调;S3: Assemble two neutron superscope conduits: Repeat S2 to assemble the neutron superscope conduit to obtain two superscope conduits, and place a high-precision processing U-shaped fixture with processing dimensions consistent with the neutron superscope conduit on the Reserve the neutron super mirror mounting surface; place the two neutron super mirror conduits in sequence, and adjust the relative posture between the two neutron super mirror conduits so that the high-precision processing U-shaped fixture The reserved neutron supermirror assembly and adjustment surfaces of the two neutron supermirror conduits can be clamped at the same time to complete the assembly and adjustment of the two neutron supermirror conduits;
S4:重复S1、S2得到所需数量的中子超镜导管,重复S3装配多根中子超镜导管,满足对中子超镜导管不同长度需求。S4: Repeat S1 and S2 to obtain the required number of neutron superscope catheters, and repeat S3 to assemble multiple neutron superscope catheters to meet the requirements for different lengths of neutron superscope catheters.
进一步的,S2中,四块中子超镜导管壁相互之间的尺寸精度通过三坐标测量仪或者激光跟踪仪,实时测量后进行修正。Furthermore, in S2, the dimensional accuracy of the four neutron superscope tube walls is corrected after real-time measurement using a three-dimensional coordinate measuring instrument or laser tracker.
进一步的,通过三坐标测量仪对所述高精度加工靠体、中子超镜导管壁以及中子超镜导管口径进行测试,确保所述中子超镜导管壁面型精度百微米量级、中子超镜导管口径达到五十微米以内。Further, the high-precision processing body, the neutron superscope conduit wall and the neutron superscope conduit diameter were tested using a three-dimensional coordinate measuring instrument to ensure that the neutron superscope conduit wall surface shape accuracy was in the order of hundreds of microns and in the mid-range. The diameter of the sub-ultrascope catheter is within fifty microns.
进一步的,通过三坐标测量仪进行标定,建立目标部件和靶标座在三维空间中的相对位置关系,通过对靶标座的调节实现对目标部件位置的调节,对所述中子超镜和所述高精度加工靠体进行标定,得到中子超镜导管靶标座、高精度加工靠体靶标座在空间中的理论位置坐标。Further, a three-dimensional coordinate measuring instrument is used for calibration to establish the relative positional relationship between the target component and the target holder in the three-dimensional space. The position of the target component is adjusted by adjusting the target holder. The neutron supermirror and the The high-precision machining body is calibrated to obtain the theoretical position coordinates of the neutron superscope catheter target seat and the high-precision machining body target seat in space.
进一步的,标定后通过三坐标测量仪在S2进行三坐标测试时,首先,调节定位并组装中子超镜导管,将中子超镜置于固定在水平基准平台上的导管支撑钢板上,以经标定合格的高精度加工靠体的四面为基准将中子超镜拼接形成中子超镜导管,固定中子超镜导管;其次,利用三坐标测试,对组装完成的中子超镜导管单元进行姿态调整:调节螺钉使中子超镜靶标座的坐标测量值和理论坐标偏差小于0.05mm,然后注胶固定中子超镜导管;然后进行复核,对完成胶粘后的中子超镜导管使用三坐标测量臂测量位于中子超镜导管内壁上的靶标座,对核心部件的空间位置精度进行复核,确定其测量值和理论值坐标误差小于0.05mm;最后卸装,在完成姿态的调整后,于注胶口注入胶水,形成固定用胶层,达成对导管的固定然后,静置导管,待胶凝固后,依次卸除高精度加工靠体和导管支撑钢板。Furthermore, when performing a three-coordinate test at S2 using a three-dimensional coordinate measuring instrument after calibration, first, adjust the positioning and assemble the neutron superscope catheter, and place the neutron superscope on the catheter support steel plate fixed on the horizontal reference platform to The calibrated high-precision machining body is based on the four sides of the body, and the neutron super mirror is spliced to form a neutron super mirror conduit, and the neutron super mirror conduit is fixed; secondly, the three-coordinate test is used to test the assembled neutron super mirror conduit unit Adjust the posture: adjust the screws to make the deviation between the measured coordinates of the neutron ultrasonic microscope target base and the theoretical coordinates less than 0.05mm, then inject glue to fix the neutron ultrasonic microscope catheter; then review the glued neutron ultrasonic microscope catheter Use a three-coordinate measuring arm to measure the target base located on the inner wall of the neutron superscope catheter, review the spatial position accuracy of the core components, and determine that the coordinate error between the measured value and the theoretical value is less than 0.05mm; finally disassemble and complete the attitude adjustment. , inject glue into the glue injection port to form a fixing glue layer to achieve the fixation of the conduit. Then, let the conduit stand still. After the glue solidifies, remove the high-precision processing backing body and conduit support steel plate in sequence.
进一步的,所述中子超镜采用镀制有Ni/Ti或Ni/N/Ti多层膜的浮法玻璃。Furthermore, the neutron supermirror adopts float glass coated with Ni/Ti or Ni/N/Ti multilayer film.
进一步的,所述长背板采用钢化玻璃、不锈钢或铝合金材料。Furthermore, the long back plate is made of tempered glass, stainless steel or aluminum alloy.
进一步的,所述胶水采用环氧树脂或紫外光敏胶材料。Furthermore, the glue is made of epoxy resin or UV-sensitive glue material.
进一步的,所述基准面板为采用塑化工艺的基准面板。Further, the reference panel is a reference panel using a plasticizing process.
进一步的,将所述高精度加工靠体注入液氮冷却后拆除所述高精度加工靠体。Further, the high-precision machining backing body is injected into liquid nitrogen and cooled, and then the high-precision machining backing body is removed.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
(1)中子超镜拼接、中子导管壁集成以及中子超镜导管拼装的精度高。本发明通过高平面度的基准面板、长背板、高精度支撑靠体的协同配合以及三坐标测量仪和激光跟踪仪的实时测量确保中子超镜导管口径尺寸、平行度、垂直度的精度达到几十微米量级,导管壁平面度达到亚毫弧度量级,通过这种装调方式得到超高精度中子超镜导管。(1) The neutron superscope splicing, neutron conduit wall integration and neutron superscope conduit assembly are highly accurate. The invention ensures the accuracy of the caliber size, parallelism, and verticality of the neutron supermirror catheter through the coordination of a high-flatness reference panel, a long back plate, a high-precision support body, and real-time measurement by a three-coordinate measuring instrument and a laser tracker. It reaches the order of tens of microns, and the flatness of the catheter wall reaches the order of sub-milliradians. Through this installation method, an ultra-high-precision neutron supermirror catheter is obtained.
(2)高精度靠体、外工装可重复使用,易于快速实现中子超镜导管的装配集成,适用批量化生产。针对不同设计值的中子超镜导管口径和导管长度要求,都可以依靠靠体和外工装的多维度调节来配合。本发明的集成装配方法既保证了中子超镜导管的高精度,又保证了工艺和操作的快速性,可重复使用、替换的工装减小了成本的同时,解决了无法大批量生产的难题。(2) The high-precision body and outer tooling can be reused, making it easy to quickly realize the assembly and integration of the neutron superscope catheter, and is suitable for mass production. The neutron superscope catheter diameter and catheter length requirements for different design values can be matched by multi-dimensional adjustments of the body and external tooling. The integrated assembly method of the present invention not only ensures the high precision of the neutron supermirror catheter, but also ensures the rapidity of the process and operation. The reusable and replaceable tooling reduces the cost and solves the problem of being unable to produce in large quantities. .
附图说明Description of drawings
图1是中子超镜反射面多层膜结构的反射率曲线图。Figure 1 is the reflectivity curve of the multi-layer film structure of the neutron supermirror reflective surface.
图2是中子超镜导管壁拼接示意图。Figure 2 is a schematic diagram of the splicing of the neutron superscope catheter wall.
图3是高精度加工靠体及加工要求举例示意图。Figure 3 is a schematic diagram of high-precision machining body and processing requirements.
图4是中子超镜导管壁拼接示意图。Figure 4 is a schematic diagram of the splicing of the neutron superscope catheter wall.
图5是中子超镜导管整体结构示意图。Figure 5 is a schematic diagram of the overall structure of the neutron superscope catheter.
图6是实施例中高精度加工U型夹具加工要求示意图。Figure 6 is a schematic diagram of the processing requirements for high-precision U-shaped fixture processing in the embodiment.
图7是高精度加工U型夹具夹持中子超镜导管示意图。Figure 7 is a schematic diagram of the high-precision processing U-shaped clamp holding the neutron superscope catheter.
图8是高精度加工中子超镜导管壁面型(包含接缝处高度)3D示意图。Figure 8 is a 3D schematic diagram of the high-precision processing of the neutron supermirror catheter wall surface (including the height of the joint).
图9是分段聚焦导管口径3D示意图。Figure 9 is a 3D schematic diagram of the caliber of the segmented focusing catheter.
附图标记:1.长背板;2.中子超镜;3.高平面度基准面板;4.注胶空隙;5.预留U型夹具工作面;6.高精度加工靠体与中子超镜导管壁接触面;7.高精度加工靠体;8.高精度加工U型夹具;9.高精度加工U型夹具与中子超镜装调面接触面。Reference symbols: 1. Long back plate; 2. Neutron super mirror; 3. High flatness reference panel; 4. Glue injection gap; 5. Reserved U-shaped fixture working surface; 6. High-precision processing of the body and center The contact surface of the neutron supermirror tube wall; 7. High-precision processing of the body; 8. High-precision processing of the U-shaped fixture; 9. High-precision processing of the contact surface between the U-shaped fixture and the neutron supermirror mounting surface.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。本技术方案中如未明确说明的部件型号、材料名称、连接结构、控制方法、算法等特征,均视为现有技术中公开的常见技术特征。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Features such as component models, material names, connection structures, control methods, algorithms, etc. that are not explicitly stated in this technical solution are regarded as common technical features disclosed in the prior art.
实施例1Example 1
本实施例提供一种高精度中子超镜导管的装配集成方法,其步骤为:This embodiment provides an assembly and integration method for a high-precision neutron superscope catheter. The steps are:
S1:装配中子超镜导管壁:如图2所示,将两块中子超镜2放置于高平面度基准面板3上,并在所述中子超镜2上放置长背板1,所述长背板1长度短于中子超镜2总长度,从而在中子超镜导管壁两端形成预留U型夹具工作面,将胶水注入长背板和高平面度基准面板之间的注胶空隙4,固化后得到中子超镜导管壁;S1: Assemble the neutron supermirror conduit wall: As shown in Figure 2, place two neutron supermirrors 2 on the high-flatness reference panel 3, and place the long back plate 1 on the neutron supermirror 2. The length of the long back plate 1 is shorter than the total length of the neutron super mirror 2, thereby forming a reserved U-shaped clamp working surface at both ends of the neutron super mirror conduit wall, and injecting glue between the long back plate and the high flatness reference panel The glue injection gap 4 is obtained, and after curing, the neutron superscope catheter wall is obtained;
S2:装配中子超镜导管:重复S1装配中子超镜导管壁,得到四块中子超镜导管壁,将四块中子超镜导管壁共同顶靠于与四块中子超镜导管壁设计尺寸配合的高精度加工靠体与中子超镜导管壁接触面6,本实施例中高精度加工靠体7的尺寸设计如图3所示,测量四块中子超镜导管壁相互之间的尺寸、平行度及垂直度参数,并调整其精度达到设计要求,如图4所示通过胶水注入或螺钉紧定方式将所述四块中子超镜导管壁固定,然后拆除所述高精度加工靠体7,得到中子超镜导管,如图5所示;S2: Assemble the neutron supermirror catheter: Repeat S1 to assemble the neutron supermirror catheter walls to obtain four neutron supermirror catheter walls. Place the four neutron supermirror catheter walls against the four neutron supermirror catheter walls. The contact surface 6 between the high-precision processing backing body and the neutron supermirror conduit wall is designed to match the wall design size. In this embodiment, the size design of the high-precision processing backing body 7 is shown in Figure 3. Measure the mutual relationship between the four neutron supermirror conduit walls. The size, parallelism and perpendicularity parameters between them are adjusted, and their accuracy is adjusted to meet the design requirements. As shown in Figure 4, the four neutron superscope conduit walls are fixed by glue injection or screw tightening, and then the high altitude Precisely process the body 7 to obtain the neutron superscope catheter, as shown in Figure 5;
S3:装配两块中子超镜导管:重复S2装配中子超镜导管,得到两根中子超镜导管,将加工尺寸与所述中子超镜导管相符的高精度加工U型夹具8放置于所述预留U型夹具工作面5上,高精度加工U型夹具8的加工尺寸如图6所示;如图7所示,将所述两根中子超镜导管顺序放置,并调整所述两根中子超镜导管之间的相对姿态,所述高精度加工U型夹具8夹持所述一根中子超镜导管的预留U型夹具工作面5,同时通过高精度加工U型夹具与中子超镜装调面接触面9夹持另一根中子超镜导管,完成所述两根中子超镜导管的装调;S3: Assemble two neutron superscope conduits: Repeat S2 to assemble the neutron superscope conduits to obtain two neutron superscope conduits, and place the high-precision processing U-shaped fixture 8 whose processing size is consistent with the neutron superscope conduit. On the reserved U-shaped fixture working surface 5, the processing dimensions of the high-precision processing U-shaped fixture 8 are shown in Figure 6; as shown in Figure 7, the two neutron supermirror catheters are placed sequentially and adjusted. The relative posture between the two neutron superscope catheters, the high-precision processing U-shaped clamp 8 clamps the reserved U-shaped clamp working surface 5 of the one neutron superscope catheter, and at the same time, through high-precision processing The contact surface 9 between the U-shaped clamp and the neutron supermirror assembly and adjustment surface clamps another neutron supermirror conduit to complete the assembly and adjustment of the two neutron supermirror conduits;
S4:重复S1、S2得到所需数量的中子超镜导管,重复S3装配多根中子超镜导管,满足对中子超镜导管不同长度需求。S4: Repeat S1 and S2 to obtain the required number of neutron superscope catheters, and repeat S3 to assemble multiple neutron superscope catheters to meet the requirements for different lengths of neutron superscope catheters.
其中,为了保证达到项目要求的高精度,通过三坐标测量仪对高精度加工靠体、中子超镜导管壁以及中子超镜导管的口径进行测试,确保中子超镜导管壁面型精度达到百微米量级、中子超镜导管口径精度达到五十微米以内,参数详见表1。Among them, in order to ensure the high accuracy required by the project, the high-precision processing body, the neutron superscope conduit wall and the diameter of the neutron superscope conduit were tested using a three-dimensional coordinate measuring instrument to ensure that the accuracy of the neutron superscope conduit wall surface shape reached The caliber accuracy of the neutron superscope catheter is on the order of hundreds of microns and reaches within fifty microns. The parameters are detailed in Table 1.
表1中子超镜导管端口口径参数Table 1 Neutron superscope catheter port diameter parameters
具体的三坐标测试步骤包括:Specific three-coordinate testing steps include:
第一:标定,所述标定就是建立目标部件和靶标座在三维空间中的相对位置关系,通过对靶标座的调节实现对目标部件位置的调节,对中子超镜2和高精度加工靠体7进行标定。首先,对中子超镜2进行标定:将中子超镜2放置到光学平台上,使用测量臂测量中子超镜2前后端面和前后端的内侧面,然后测量中子超镜2上靶标座,建立中子超镜导管内尺寸和中子超镜2上靶标座的空间位置关系,由于中子超镜导管的内壁表面加工拼接精度高,而且内壁表面在空间中的理论位置是已知的,从而可以得到中子超镜导管靶标座在空间中的理论位置坐标。First: Calibration. The calibration is to establish the relative positional relationship between the target component and the target holder in the three-dimensional space. By adjusting the target holder, the position of the target component is adjusted, and the neutron supermirror 2 and high-precision machining rely on the body. 7 for calibration. First, calibrate the neutron super mirror 2: place the neutron super mirror 2 on the optical platform, use the measurement arm to measure the front and rear end surfaces of the neutron super mirror 2 and the inner surfaces of the front and rear ends, and then measure the target base on the neutron super mirror 2 , establish the spatial relationship between the internal dimensions of the neutron superscope catheter and the spatial position of the target seat on the neutron superscope 2. Since the inner wall surface of the neutron superscope catheter is processed and spliced with high precision, and the theoretical position of the inner wall surface in space is known , thus the theoretical position coordinates of the neutron superscope catheter target seat in space can be obtained.
其次,对高精度加工靠体8进行标定:将中子超镜2安装到设置有金属壳体调节组件的外支撑机构内部中,做到基本同轴,通过两者的面接触使中子超镜导管壁和高精度加工靠体8形成一个没有相对运动的整体,将装有中子超镜2的外支撑机构放置到光学平台上,使用测量臂测量高精度加工靠体7靶标座和中子超镜导管内壁靶标座,建立靶标座之间的理论位置关系,并且得到高精度加工靠体7靶标座在空间上的理论位置坐标。Secondly, calibrate the high-precision processing support body 8: install the neutron super mirror 2 inside the outer support mechanism provided with the metal shell adjustment assembly to achieve basic coaxiality, and make the neutron super mirror 2 through surface contact between the two. The wall of the mirror tube and the high-precision processing backing body 8 form a whole without relative motion. Place the external support mechanism equipped with the neutron supermirror 2 on the optical platform, and use the measuring arm to measure the target base and center of the high-precision processing backing body 7. The target holder on the inner wall of the sub-superscope catheter is used to establish the theoretical position relationship between the target holders, and obtain the theoretical position coordinates of the high-precision processing target holder in space.
然后,使用图纸尺寸直接得到支架靶标座在空间中的理论位置坐标。Then, use the drawing dimensions to directly obtain the theoretical position coordinates of the bracket target seat in space.
第二:调节定位并组装中子超镜导管,首先,导管支撑钢板放置在水平基准平台,通过基准块固定;再将一块中子超镜置于导管支撑钢板上,用经标定合格的高精度加工靠体7的四面为基准,将多块中子超镜2紧贴基准面依次拼接,形成矩形管状的中子超镜导管;然后将面接触压紧机构卡在中子超镜导管两端,与中子超镜导管支撑钢板的螺纹配合压紧,固定中子超镜导管,完成组装。Second: Adjust the positioning and assemble the neutron ultrasonic microscope catheter. First, place the catheter support steel plate on the horizontal reference platform and fix it through the reference block; then place a neutron ultrasonic microscope on the catheter support steel plate, and use a calibrated high-precision The four sides of the processing support body 7 are used as a reference, and multiple pieces of the neutron supermirror 2 are spliced in sequence close to the reference surface to form a rectangular tubular neutron supermirror conduit; then the surface contact pressing mechanism is stuck at both ends of the neutron supermirror conduit. , cooperate with the threads of the neutron superscope tube support steel plate to tighten, fix the neutron superscope tube, and complete the assembly.
第三:利用三坐标测试,对组装完成的中子超镜导管单元进行姿态调整,包括:靶标座的位置坐标,调节顶部调节螺钉、左侧调节螺钉和右侧调节螺钉,当靶标座的坐标测量值和标定得到的理论坐标偏差小于0.05mm时,中子超镜2即安装到了理论位置上。最后在注胶口注胶,形成0.5mm厚度的胶层来固定中子超镜导管。Third: Use the three-coordinate test to adjust the attitude of the assembled neutron superscope catheter unit, including: the position coordinates of the target base, adjusting the top adjustment screw, the left adjustment screw and the right adjustment screw. When the coordinates of the target base When the deviation between the measured value and the theoretical coordinate obtained by calibration is less than 0.05mm, the neutron supermirror 2 is installed at the theoretical position. Finally, glue is injected into the glue injection port to form a 0.5mm thick glue layer to fix the neutron superscope catheter.
第四:复核及卸装,对完成胶粘后的中子超镜导管使用三坐标测量臂测量位于中子超镜导管内壁上的靶标座。对核心部件的空间位置精度进行复核。确定其测量值和理论值坐标误差小于0.05mm时,则安装调整工作完成。如果测量值和理论值偏差大于0.05mm。则需要破坏中子超镜导管和集成装置之间的标定关系。通过集成装置调节组件中的调节螺钉直接对中子超镜导管进行微调。直到中子超镜导管内壁靶标座的测量值和标定得到的理论值误差小于0.05mm。并重复上述第三步骤直至满足要求。Fourth: Review and disassembly, use a three-coordinate measuring arm to measure the target seat located on the inner wall of the neutron ultrasonic catheter after the glue is completed. Review the spatial position accuracy of core components. When it is determined that the coordinate error between the measured value and the theoretical value is less than 0.05mm, the installation and adjustment work is completed. If the deviation between the measured value and the theoretical value is greater than 0.05mm. It is necessary to destroy the calibration relationship between the neutron superscope catheter and the integrated device. Fine-tune the neutron superscope catheter directly via the adjustment screw in the integrated device adjustment assembly. Until the error between the measured value of the target seat on the inner wall of the neutron ultrasonic microscope tube and the theoretical value obtained by calibration is less than 0.05mm. And repeat the third step above until the requirements are met.
第五:卸装,完成姿态的调整后,于注胶口注入胶水,形成固定用胶层,达成对导管的固定。最后,静置导管,待胶凝固后,依次卸除高精度加工靠体和导管支撑钢板。Fifth: Uninstall and adjust the posture. Inject glue into the glue injection port to form a fixing glue layer to secure the catheter. Finally, let the pipe stand and wait for the glue to solidify, then remove the high-precision processing backing body and pipe support steel plate in sequence.
第六:装调,完成中子超镜导管的调整后,将导管两段拼一段,在端口对接处将高精度加工U型装调夹具8放置于预留U型夹具工作面5,将两根中子超镜导管顺序放置,并调整两块中子超镜导管之间的相对姿态,使得U型夹具能够同时夹持两个预留U型夹具工作面5,完成两块中子超镜导管的装调。Sixth: Assembly and adjustment. After completing the adjustment of the neutron superscope conduit, assemble the two sections of the conduit into one section. Place the high-precision processing U-shaped assembly and adjustment fixture 8 on the reserved U-shaped fixture working surface 5 at the port docking point. Place the two sections together. The neutron superscope catheters are placed sequentially, and the relative postures between the two neutron superscope catheters are adjusted so that the U-shaped clamp can simultaneously hold the two reserved U-shaped clamp working surfaces 5 to complete the two neutron superscopes. Conduit installation and adjustment.
具体地,通过本方法制备得到的中子超镜导管参数是根据项目具体的标准来设计完成,其中单根中子超镜导管总长为1米,口径为30mm×30mm,口径尺寸、平行度和垂直度等要求达到几十微米量级,中子超镜导管壁平面度要求达到亚毫弧度量级。具体内容包括:Specifically, the parameters of the neutron superscope catheter prepared by this method are designed and completed according to the specific standards of the project. The total length of a single neutron superscope catheter is 1 meter, the diameter is 30mm×30mm, the diameter size, parallelism and The verticality requirements are on the order of tens of microns, and the flatness of the neutron superscope conduit wall is required on the order of sub-milliradians. Specific contents include:
对中子超镜进行设计,所述中子超镜的设计需要先采购基板材料(尺寸精度:3mm),使用高精度平面磨床对基板进行精密抛光(尺寸精度:0.2mm),再对抛光的基板进行复频超声波清洗:超纯水→酸性清洗液→超纯水→中性清洗液→超纯水→氮气吹干,使基板波纹度误差≤1.0×10-4;其次在基板镀制如图1所示的M=2,Rc≥87%,均匀性≥5%的镍钛薄膜;最后将2块500mm的中子超镜1倒置于基准平台,在中子超镜背面点胶,通过拼接装置将背板的中心与中子超镜的中心重合,在外固定内胶粘的双重作用下完成中子超镜单元导管壁的拼接,形成总长1000mm的中子超镜单元导管壁。所述中子超镜单元导管壁满足如图8、图9所示的两段500mm超镜接缝宽度≤0.05mm、接缝两端的高度差≤0.01mm、整体的面形PV≤0.1mm的标准;所述的中子超镜导管满足两个中子超镜单元导管壁相对面的平行度≤1×10-4Rad、相邻面的垂直度≤1×10-4Rad、导管界面尺寸精度0.01mm的标准。To design a neutron supermirror, the design of the neutron supermirror requires first purchasing the substrate material (dimensional accuracy: 3mm), using a high-precision surface grinder to precision polish the substrate (dimensional accuracy: 0.2mm), and then polishing the The substrate is cleaned with multiple frequency ultrasonic waves: ultrapure water → acidic cleaning solution → ultrapure water → neutral cleaning solution → ultrapure water → nitrogen blow-drying to make the substrate waviness error ≤ 1.0×10 -4 ; secondly, the substrate is plated as follows The nickel-titanium film shown in Figure 1 has M=2, Rc≥87%, and uniformity ≥5%; finally, two 500mm neutron supermirrors 1 are placed upside down on the reference platform, glue is dispensed on the back of the neutron supermirror, and the The splicing device coincides the center of the back plate with the center of the neutron supermirror, and completes the splicing of the neutron supermirror unit conduit wall under the dual action of external fixation and internal adhesive, forming a neutron supermirror unit conduit wall with a total length of 1000mm. The neutron supermirror unit conduit wall meets the requirements of the joint width of the two 500mm supermirror sections ≤ 0.05mm, the height difference between the two ends of the joint ≤ 0.01mm, and the overall surface shape PV ≤ 0.1mm as shown in Figures 8 and 9. Standard; the described neutron superscope conduit meets the requirements that the parallelism of the opposite surfaces of the conduit walls of the two neutron superscope units is ≤1×10 -4 Rad, the verticality of the adjacent surfaces is ≤1×10 -4 Rad, and the conduit interface size Accuracy 0.01mm standard.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above description of the embodiments is to facilitate those of ordinary skill in the technical field to understand and use the invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without inventive efforts. Therefore, the present invention is not limited to the above embodiments. Based on the disclosure of the present invention, improvements and modifications made by those skilled in the art without departing from the scope of the present invention should be within the protection scope of the present invention.
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