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CN116727684A - A TiAl-based lightweight high-temperature material based on laser 3D printing and its preparation method - Google Patents

A TiAl-based lightweight high-temperature material based on laser 3D printing and its preparation method Download PDF

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CN116727684A
CN116727684A CN202310482447.6A CN202310482447A CN116727684A CN 116727684 A CN116727684 A CN 116727684A CN 202310482447 A CN202310482447 A CN 202310482447A CN 116727684 A CN116727684 A CN 116727684A
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tial
laser
powder
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alloy powder
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马成龙
骆伟航
卓焯
武美萍
王全龙
缪小进
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Jiangnan University
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Abstract

本发明公开了一种基于激光3D打印的TiAl基轻质高温材料及其制备方法,TiAl基复合粉体成分包括了纳米陶瓷颗粒增强相、Ti6Al4V合金粉末稀释相、TiAl合金粉末基体相,其中纳米陶瓷颗粒增强相为Si3N4或LaB6两者之一,所选的纳米陶瓷增强相在激光诱导形成的高温动态熔池中可作为晶粒异质形核剂和除氧剂,一方面通过促进基体晶粒大量形核,有助于实现柱状晶向等轴晶转变,并细化晶粒,提升基体强度,另一方面通过原位反应消耗熔池中溶解的氧成分,有助于提升熔道界面润湿性和结合强度,同时形成的纳米氧化颗粒可进一步强化基体,避免加入过多导致性能恶化;Ti6Al4V合金粉末作为稀释相加入基体粉末,提升凝固组织中塑性较好的β相的稳定性,降低基体组织的脆性。

The invention discloses a TiAl-based lightweight high-temperature material based on laser 3D printing and a preparation method thereof. The TiAl-based composite powder components include nano ceramic particle reinforcement phase, Ti6Al4V alloy powder dilution phase, and TiAl alloy powder matrix phase, wherein nano The ceramic particle reinforcement phase is either Si 3 N 4 or LaB 6. The selected nano ceramic reinforcement phase can be used as a grain heterogeneous nucleation agent and oxygen scavenger in the high-temperature dynamic melt pool formed by laser. On the one hand, By promoting the nucleation of a large number of matrix grains, it helps to achieve the transformation from columnar crystals to equiaxed crystals, refines the grains, and improves the strength of the matrix. On the other hand, it consumes dissolved oxygen components in the molten pool through in-situ reactions, which helps Improve the wettability and bonding strength of the melt channel interface, and the nano-oxide particles formed at the same time can further strengthen the matrix and avoid performance deterioration caused by adding too much; Ti6Al4V alloy powder is added to the matrix powder as a dilute phase to enhance the β phase with better plasticity in the solidification structure. stability and reduce the brittleness of the matrix structure.

Description

一种基于激光3D打印的TiAl基轻质高温材料及其制备方法A TiAl-based lightweight high-temperature material based on laser 3D printing and its preparation method

技术领域Technical field

本发明属于激光3D打印技术领域,具体涉及到一种基于激光3D打印的TiAl基轻质高温材料及其制备方法。The invention belongs to the technical field of laser 3D printing, and specifically relates to a TiAl-based lightweight high-temperature material based on laser 3D printing and a preparation method thereof.

背景技术Background technique

TiAl基合金具有低密度、高熔点、高比强度与比刚度、优异的抗蠕变、抗氧化及抗疲劳性能等,是一类性能优异的轻质高温合金结构材料,综合性能优于传统镍基高温合金,目前已逐步应用于航空航天、车辆工程中的耐高温部件和超高速飞行器的翼、壳体等。然而,TiAl合金由于其较低的室温塑性和韧性显著地降低了其加工成形性能,严重限制了TiAl合金的实际应用。增材制造(或3D打印)技术自上个世纪80年代萌芽以来,历经数十年发展,已成为当前国际先进制造技术前沿和智能制造技术体系的重要组成部分。作为金属增材制造技术的主流之一,基于逐层铺粉、逐线扫描、逐层熔化/凝固的粉床型激光选区熔化技术为三维复杂构件的精密成形提供了一条高效可持续的技术途径,可有效解决如TiAl合金之类难加工材料复杂构件的精密成形难题。TiAl-based alloy has low density, high melting point, high specific strength and specific stiffness, excellent creep resistance, anti-oxidation and anti-fatigue properties. It is a type of lightweight high-temperature alloy structural material with excellent performance, and its comprehensive performance is better than that of traditional nickel. Based on high-temperature alloys, it has been gradually used in high-temperature-resistant parts in aerospace and vehicle engineering, as well as wings and shells of ultra-high-speed aircraft. However, the low room temperature plasticity and toughness of TiAl alloy significantly reduces its processing and formability, severely limiting the practical application of TiAl alloy. Since its emergence in the 1980s, additive manufacturing (or 3D printing) technology has developed over decades and has become an important part of the current international advanced manufacturing technology frontier and intelligent manufacturing technology system. As one of the mainstream metal additive manufacturing technologies, powder bed laser selective melting technology based on layer-by-layer powder spreading, line-by-line scanning, and layer-by-layer melting/solidification provides an efficient and sustainable technical approach for the precision forming of three-dimensional complex components. , which can effectively solve the precision forming problems of complex components of difficult-to-machine materials such as TiAl alloys.

在TiAl基合金激光增材制造研究中,目前主要的难点在于成形过程中显著的裂纹倾向问题。Ti、Al组分在激光熔化过程中会形成多种金属间化合物,如TiAl、Ti3Al、Ti5Al3等,这些相兼具金属键和共价键特性,具有较大硬脆性以及针状生长形貌,极易诱发裂纹的形成与扩展,特别在具有极高温度梯度以及冷却速率的激光成形过程中,裂纹敏感性更加显著。通过缓和温度梯度和冷却速率是抑制激光成形过程裂纹产生的一种有效途径,主要的方法包括优化工艺参数和提升基板预热温度,然而前者改善效果较为有限,后者则往往需要提升至800℃及以上,需要定制专门的预热装置,成形成本骤升,同时还会引起Al元素发生严重烧损。In the research on laser additive manufacturing of TiAl-based alloys, the current main difficulty lies in the obvious crack tendency during the forming process. Ti and Al components will form a variety of intermetallic compounds during the laser melting process, such as TiAl, Ti 3 Al, Ti 5 Al 3 , etc. These phases have both metallic bond and covalent bond properties, and are highly hard and brittle as well as needle-like. The growth morphology is very easy to induce the formation and expansion of cracks. Especially in the laser forming process with extremely high temperature gradient and cooling rate, the crack sensitivity is more significant. Easing the temperature gradient and cooling rate is an effective way to suppress the occurrence of cracks in the laser forming process. The main methods include optimizing process parameters and increasing the substrate preheating temperature. However, the improvement effect of the former is relatively limited, while the latter often needs to be raised to 800°C. and above, a special preheating device needs to be customized, which causes a sudden increase in manufacturing costs and also causes serious burning loss of the Al element.

发明内容Contents of the invention

本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section, the abstract and the title of the invention to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions cannot be used to limit the scope of the invention.

鉴于上述和/或现有技术中存在的问题,提出了本发明。In view of the above and/or problems existing in the prior art, the present invention is proposed.

因此,本发明的目的是,克服现有技术中的不足,提供一种基于激光3D打印的TiAl基轻质高温材料。Therefore, the purpose of the present invention is to overcome the shortcomings of the existing technology and provide a TiAl-based lightweight high-temperature material based on laser 3D printing.

为解决上述技术问题,本发明提供了如下技术方案:TiAl基轻质高温材料是由TiAl基复合粉体经粉床型激光3D打印成形获得;所述TiAl基复合粉体包括纳米陶瓷颗粒增强相、Ti6Al4V合金粉末稀释相和TiAl合金粉末基体相,其中纳米陶瓷颗粒增强相添加量在2wt.%范围内,Ti6Al4V合金粉末稀释相含量在25wt.%范围内;激光成形工艺参数为:激光功率在150-250W之间,扫描速度在200-375mm/s之间,扫描间距为100μm以及铺粉层厚为50μm;体能量密度控制在133-150J/mm3;其中,体能量密度η=P/(vdh),其中P为激光功率,v为扫描速度,d为铺粉层厚,h为扫描间距。In order to solve the above technical problems, the present invention provides the following technical solution: TiAl-based lightweight high-temperature materials are obtained from TiAl-based composite powder through powder bed laser 3D printing; the TiAl-based composite powder includes nano-ceramic particle reinforced phases. , Ti6Al4V alloy powder dilute phase and TiAl alloy powder matrix phase, in which the addition amount of nanoceramic particle reinforcement phase is within the range of 2wt.%, and the content of the Ti6Al4V alloy powder diluted phase is within the range of 25wt.%; the laser forming process parameters are: laser power is within Between 150-250W, the scanning speed is between 200-375mm/s, the scanning spacing is 100μm and the powder layer thickness is 50μm; the body energy density is controlled at 133-150J/mm 3 ; among them, the body energy density η=P/ (vdh), where P is the laser power, v is the scanning speed, d is the powder layer thickness, and h is the scanning distance.

作为本发明所述TiAl基轻质高温材料的一种优选方案,其中:所述纳米陶瓷颗粒增强相含量在0.3-2wt.%,Ti6Al4V合金粉末稀释相含量在15-25wt.%,其余为TiAl合金粉末基体相。As a preferred solution of the TiAl-based lightweight high-temperature material of the present invention, the nano-ceramic particle reinforced phase content is 0.3-2wt.%, the Ti6Al4V alloy powder diluted phase content is 15-25wt.%, and the rest is TiAl Alloy powder matrix phase.

作为本发明所述TiAl基轻质高温材料的一种优选方案,其中:所述纳米陶瓷颗粒增强相为Si3N4或LaB6,平均粒径范围为50nm,纯度在99.9%以上。As a preferred solution of the TiAl-based lightweight high-temperature material of the present invention, the nanoceramic particle reinforcement phase is Si 3 N 4 or LaB 6 , the average particle size range is 50 nm, and the purity is above 99.9%.

作为本发明所述TiAl基轻质高温材料的一种优选方案,其中:所述Ti6Al4V合金粉末稀释相平均粒径范围为25μm,球形度>95%,其他元素杂质控制在0.1wt.%以下。As a preferred solution of the TiAl-based lightweight high-temperature material of the present invention, the average particle size range of the dilute phase of the Ti6Al4V alloy powder is 25 μm, the sphericity is >95%, and other elemental impurities are controlled below 0.1wt.%.

作为本发明所述TiAl基轻质高温材料的一种优选方案,其中:所述TiAl合金粉末基体相为近等原子比钛铝合金,其中Al的摩尔分数在45-48at.%,其他元素杂质控制在0.1wt.%以下,其余为Ti成分,平均粒径范围为20-30μm,球形度>95%。As a preferred solution of the TiAl-based lightweight high-temperature material of the present invention, the TiAl alloy powder matrix phase is a nearly equiatomic ratio titanium-aluminum alloy, in which the mole fraction of Al is between 45-48 at.%, and other elemental impurities Control it below 0.1wt.%, the rest is Ti component, the average particle size range is 20-30μm, and the sphericity is >95%.

本发明的再一个目的是,解决现有技术中的不足,提供一种基于激光3D打印的TiAl基轻质高温材料的制备方法。Another object of the present invention is to solve the deficiencies in the existing technology and provide a method for preparing TiAl-based lightweight high-temperature materials based on laser 3D printing.

为解决上述技术问题,本发明提供了如下技术方案:一种如权利要求1所述的基于激光3D打印的TiAl基轻质高温材料的制备方法,其特征在于:所述制备方法,包括In order to solve the above technical problems, the present invention provides the following technical solution: a method for preparing TiAl-based lightweight high-temperature materials based on laser 3D printing as claimed in claim 1, characterized in that: the preparation method includes:

将纳米陶瓷颗粒、Ti6Al4V合金粉末以及TiAl合金粉末进行配比混合,并置于球磨机中,对球磨机进行抽真空并通入氩气,气压控制在0.4-0.6MPa;随后对混合粉体进行间歇式球磨,得到TiAl基复合粉体,再进行激光成形固化。The nanoceramic particles, Ti6Al4V alloy powder and TiAl alloy powder are mixed in proportions and placed in a ball mill. The ball mill is evacuated and argon gas is introduced, and the air pressure is controlled at 0.4-0.6MPa; then the mixed powder is subjected to intermittent After ball milling, TiAl-based composite powder is obtained, which is then laser formed and solidified.

作为本发明所述制备方法的一种优选方案,其中:所述球磨采用的是行星式球磨机,球磨介质为刚玉陶瓷球,球磨罐采用刚玉陶瓷罐,球磨过程中的球料比为1~2.5:1,球磨转速在200~300r/min,球磨时间在2-4h;球磨输入能量和总旋转圈数分别控制在1544~3016J/g和24~48×103r。As a preferred version of the preparation method of the present invention, the ball mill uses a planetary ball mill, the ball milling medium is corundum ceramic balls, the ball milling tank uses corundum ceramic tanks, and the ball-to-material ratio during the ball milling process is 1 to 2.5 :1. The ball milling speed is 200~300r/min, and the ball milling time is 2-4h; the ball milling input energy and total number of rotations are controlled at 1544~3016J/g and 24~48×10 3 r respectively.

作为本发明所述制备方法的一种优选方案,其中:所述球磨输入能量Et As a preferred version of the preparation method of the present invention, wherein: the ball mill input energy E t

其中f为碰撞频率,wd和wt分别是球磨机主盘和罐体的角速度,Eb是磨球的动能,Mp是粉末质量,mb和vb是磨球的质量和绝对速度,Rd和Rt分别是球磨机主盘和罐体的回转半径,rb和db是磨球的半径和直径,Dt和Ht分别是罐体的直径和高度,Nb是磨球个数,k和ε是常数(分别等于1和1.134);where f is the collision frequency, w d and w t are the angular velocities of the main disk and tank of the ball mill respectively, E b is the kinetic energy of the grinding ball, M p is the powder mass, m b and v b are the mass and absolute speed of the grinding ball, R d and R t are the gyration radii of the main disk and the tank of the ball mill respectively, r b and d b are the radius and diameter of the grinding balls, D t and H t are the diameter and height of the tank respectively, N b is the number of grinding balls numbers, k and ε are constants (equal to 1 and 1.134 respectively);

其中,总旋转圈数λ为球磨机主盘旋转圈数,λ=nt,其中n为球磨转速,t为球磨时间。Among them, the total number of rotations λ is the number of rotations of the main disk of the ball mill, λ = nt, where n is the ball milling speed and t is the ball milling time.

作为本发明所述制备方法的一种优选方案,其中:所述TiAl基复合粉体的激光成形固化:主要包括三维实体建模、路径规划、切片和逐层铺粉及激光扫描固化过程;As a preferred solution of the preparation method of the present invention, the laser forming and solidification of the TiAl-based composite powder mainly includes three-dimensional solid modeling, path planning, slicing and layer-by-layer powder spreading and laser scanning and solidification processes;

其中,所述的逐层铺粉涉及的铺粉层厚设定为50μm;Wherein, the thickness of the powder layer involved in the layer-by-layer powder spreading is set to 50 μm;

其中,所述的激光扫描固化涉及主要激光工艺参数设定包括激光功率在150~250W之间,扫描速度在200~-600mm/s之间,扫描间距为100μm;体能量密度控制在133~150J/mm3Among them, the laser scanning curing involves main laser process parameter settings including laser power between 150 and 250W, scanning speed between 200 and -600mm/s, and scanning spacing of 100μm; volume energy density is controlled at 133~150J. /mm 3 .

作为本发明所述制备方法的一种优选方案,其中:所述激光扫描固化还涉及激光扫描策略,这里选用岛状扫描+层间扫描矢量旋转复合策略;其中岛状区域边长为5~10mm,层间旋转角度为45~90°;As a preferred solution of the preparation method of the present invention, the laser scanning curing also involves a laser scanning strategy. Here, an island scanning + interlayer scanning vector rotation composite strategy is selected; where the side length of the island area is 5 to 10 mm. , the inter-layer rotation angle is 45~90°;

其中,激光扫描固化还涉及基板预热,基板温度设定在200℃。Among them, laser scanning curing also involves substrate preheating, and the substrate temperature is set at 200°C.

本发明有益效果:Beneficial effects of the present invention:

(1)本发明提供的TiAl基复合材料是由TiAl基复合粉体通过粉床型激光3D打印成形获得,其中优化的粉末成分设计以及激光成形工艺保证了最终成形件实现近全致密、没有明显裂纹产生。TiAl基复合粉体成分包括了纳米陶瓷颗粒增强相、Ti6Al4V合金粉末稀释相、TiAl合金粉末基体相,其中纳米陶瓷颗粒增强相为Si3N4或LaB6两者之一,所选的纳米陶瓷增强相在激光诱导形成的高温动态熔池中可作为晶粒异质形核剂和除氧剂,一方面通过促进基体晶粒大量形核,有助于实现柱状晶向等轴晶转变,并细化晶粒,提升基体强度,另一方面通过原位反应消耗熔池中溶解的氧成分,有助于提升熔道界面润湿性和结合强度,同时形成的纳米氧化颗粒可进一步强化基体,其含量控制在0.3-2wt.%,避免加入过多导致性能恶化;Ti6Al4V合金粉末作为稀释相加入基体粉末,用以降低基体中的Al成分含量,提升凝固组织中塑性较好的β相的稳定性,降低基体组织的脆性,其含量控制在15-25wt.%,以保证TiAl基体物相的主体地位。(1) The TiAl-based composite material provided by the present invention is obtained from TiAl-based composite powder through powder bed laser 3D printing. The optimized powder composition design and laser forming process ensure that the final formed part is nearly fully dense and has no obvious Cracks occur. The components of the TiAl-based composite powder include nano-ceramic particle reinforcement phase, Ti6Al4V alloy powder dilution phase, and TiAl alloy powder matrix phase. The nano-ceramic particle reinforcement phase is either Si 3 N 4 or LaB 6. The selected nano-ceramic The enhanced phase can be used as a grain heterogeneous nucleation agent and oxygen scavenger in the high-temperature dynamic melt pool formed by laser. On the one hand, it helps to achieve the transformation from columnar crystals to equiaxed crystals by promoting the nucleation of a large number of matrix grains, and also Refine the grains and improve the strength of the matrix. On the other hand, the dissolved oxygen component in the molten pool is consumed through in-situ reaction, which helps to improve the wettability and bonding strength of the molten channel interface. The nano-oxide particles formed at the same time can further strengthen the matrix. Its content is controlled at 0.3-2wt.% to avoid performance deterioration caused by adding too much; Ti6Al4V alloy powder is added to the matrix powder as a dilute phase to reduce the Al component content in the matrix and improve the stability of the β phase with better plasticity in the solidification structure. properties, reducing the brittleness of the matrix structure, and its content is controlled at 15-25wt.% to ensure the dominant position of the TiAl matrix phase.

(2)本发明提供的TiAl基复合粉体通过机械球磨方法制备获得,区别于传统单一因素的调控方法,本发明提出了基于球磨输入能量和主盘旋转总圈数共同控制的综合参数调控策略,有效实现了满足粉床型激光3D打印工艺的高质量复合粉体制备,所获复合粉体球形度高、成分均匀、氧含量低、粉床质量高。(2) The TiAl-based composite powder provided by the present invention is prepared by a mechanical ball milling method. Different from the traditional single-factor control method, the present invention proposes a comprehensive parameter control strategy based on the joint control of the ball mill input energy and the total number of rotations of the main disk. , effectively realizing the preparation of high-quality composite powder that meets the powder bed type laser 3D printing process. The obtained composite powder has high sphericity, uniform composition, low oxygen content, and high powder bed quality.

(3)本发明提供的激光3D打印高性能无裂纹TiAl基复合材料是进一步通过优化激光成形体能量密度和激光扫描成形策略来实现良好的成形质量和高致密度,体能量密度和扫描成形策略的作用体现在对动态熔池温度场、溶质场及应力场等多物理场的有效调控,避免局部大量热量累积和超高温度梯度形成,可对热裂纹的形成起到很好的抑制作用。(3) The laser 3D printed high-performance crack-free TiAl-based composite material provided by the present invention further achieves good forming quality and high density by optimizing the energy density of the laser formed body and the laser scanning forming strategy. Its role is reflected in the effective control of multiple physical fields such as the dynamic molten pool temperature field, solute field and stress field, avoiding the accumulation of large amounts of local heat and the formation of ultra-high temperature gradients, and can play a very good role in inhibiting the formation of thermal cracks.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings without exerting any creative effort. in:

图1本发明实施例1所制备的TiAl基复合粉体SEM照片;Figure 1 SEM photo of the TiAl-based composite powder prepared in Example 1 of the present invention;

图2本发明实施例1中激光3D打印TiAl基复合材料试样截面的金相照片;Figure 2 is a metallographic photograph of the cross section of a laser 3D printed TiAl-based composite material sample in Example 1 of the present invention;

图3本发明实施例2所制备的TiAl基复合粉体SEM照片;Figure 3 is an SEM photo of the TiAl-based composite powder prepared in Example 2 of the present invention;

图4本发明实施例2中激光3D打印TiAl基复合材料试样截面的金相照片;Figure 4 is a metallographic photograph of the cross section of a laser 3D printed TiAl-based composite material sample in Example 2 of the present invention;

图5本发明实施例3所制备的TiAl基复合粉体SEM照片;Figure 5 is an SEM photo of the TiAl-based composite powder prepared in Example 3 of the present invention;

图6本发明实施例3中激光3D打印TiAl基复合材料试样截面的金相照片;Figure 6 is a metallographic photograph of the cross section of a laser 3D printed TiAl-based composite material sample in Example 3 of the present invention;

图7本发明对比例所制备的TiAl基合金粉体SEM照片;Figure 7 SEM photo of the TiAl-based alloy powder prepared in the comparative example of the present invention;

图8本发明对比例中激光3D打印TiAl基合金试样截面的金相照片。Figure 8 is a metallographic photo of the cross section of the laser 3D printed TiAl-based alloy sample in the comparative example of the present invention.

具体实施方式Detailed ways

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书实施例对本发明的具体实施方式做详细的说明。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the specific implementation modes of the present invention will be described in detail below in conjunction with the examples in the description.

在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described here. Those skilled in the art can do so without departing from the connotation of the present invention. Similar generalizations are made, and therefore the present invention is not limited to the specific embodiments disclosed below.

其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Second, reference herein to "one embodiment" or "an embodiment" refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. "In one embodiment" appearing in different places in this specification does not all refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.

实施例1Example 1

本发明的目的在于提供一种基于激光3D打印的无裂纹TiAl基轻质高温材料,所述TiAl基轻质高温材料是由TiAl基复合粉体经粉床型激光3D打印成形获得The purpose of the present invention is to provide a crack-free TiAl-based lightweight high-temperature material based on laser 3D printing. The TiAl-based lightweight high-temperature material is obtained from TiAl-based composite powder through powder bed type laser 3D printing.

将纳米Si3N4颗粒(含量0.3wt.%)、Ti6Al4V合金粉末(含量为15wt.%)以及TiAl合金粉末(Al摩尔含量为45at.%)进行配比混合,并置于球磨机中,对球磨机进行抽真空并通入氩气,气压控制在0.4MPa;随后对混合粉体进行间歇式球磨,球料比采用2.5:1,球磨转速在250r/min,球磨时间在2h,此时球磨输入能量和总旋转圈数分别为3016J/g和30×103r;最终获得的TiAl基复合粉体如图1所示,颗粒依然保持较高的球形度,同时纳米陶瓷颗粒均匀分布在基体粉末表面;Nano-Si 3 N 4 particles (content: 0.3wt.%), Ti6Al4V alloy powder (content: 15wt.%) and TiAl alloy powder (Al molar content: 45at.%) are mixed in proportions and placed in a ball mill. The ball mill is evacuated and argon gas is introduced, and the air pressure is controlled at 0.4MPa; then the mixed powder is subjected to intermittent ball milling, the ball-to-material ratio is 2.5:1, the ball milling speed is 250r/min, and the ball milling time is 2h. At this time, the ball mill input The energy and total number of rotations are 3016J/g and 30×10 3 r respectively; the finally obtained TiAl-based composite powder is shown in Figure 1. The particles still maintain a high sphericity, and the nanoceramic particles are evenly distributed in the matrix powder. surface;

在随后的激光3D打印成形过程中,激光成形工艺参数优化如下:激光功率在150W,扫描速度为200mm/s,扫描间距为100μm以及铺粉层厚为50μm,此时体能量密度为150J/mm3;基板预热200℃,激光扫描策略为岛状扫描+层间扫描矢量旋转复合策略;其中岛状区域边长为10mm,层间旋转角度为45°。所成形试样截面金相照片如图2所示,可以看到试样内部没有显著裂纹形成,试样致密度也相对较高。In the subsequent laser 3D printing process, the laser forming process parameters are optimized as follows: laser power is 150W, scanning speed is 200mm/s, scanning spacing is 100μm, and powder layer thickness is 50μm. At this time, the volume energy density is 150J/mm 3 ; The substrate is preheated at 200°C, and the laser scanning strategy is a composite strategy of island scanning + interlayer scanning vector rotation; the side length of the island area is 10mm, and the interlayer rotation angle is 45°. The cross-section metallographic photo of the formed sample is shown in Figure 2. It can be seen that there is no obvious crack formation inside the sample, and the density of the sample is relatively high.

实施例2Example 2

本发明的目的在于提供一种基于激光3D打印的无裂纹TiAl基轻质高温材料,所述TiAl基轻质高温材料是由TiAl基复合粉体经粉床型激光3D打印成形获得The purpose of the present invention is to provide a crack-free TiAl-based lightweight high-temperature material based on laser 3D printing. The TiAl-based lightweight high-temperature material is obtained from TiAl-based composite powder through powder bed type laser 3D printing.

将纳米Si3N4颗粒(含量0.8wt.%)、Ti6Al4V合金粉末(含量为20wt.%)以及TiAl合金粉末(Al摩尔含量为47at.%)进行配比混合,并置于球磨机中,对球磨机进行抽真空并通入氩气,气压控制在0.5MPa;随后对混合粉体进行间歇式球磨,球料比采用1:1,球磨转速在300r/min,球磨时间在2h,此时球磨输入能量和总旋转圈数分别为2084J/g和36×103r;最终获得的TiAl基复合粉体如图3所示,颗粒依然保持较高的球形度,同时纳米陶瓷颗粒均匀分布在基体粉末表面;Nano-Si 3 N 4 particles (content: 0.8wt.%), Ti6Al4V alloy powder (content: 20wt.%) and TiAl alloy powder (Al molar content: 47at.%) are mixed in proportions and placed in a ball mill. The ball mill is evacuated and argon gas is introduced, and the air pressure is controlled at 0.5MPa; then the mixed powder is subjected to intermittent ball milling, the ball-to-material ratio is 1:1, the ball milling speed is 300r/min, and the ball milling time is 2h. At this time, the ball milling input The energy and total number of rotations are 2084J/g and 36×10 3 r respectively; the finally obtained TiAl-based composite powder is shown in Figure 3. The particles still maintain a high sphericity, and the nanoceramic particles are evenly distributed in the matrix powder. surface;

在随后的激光3D打印成形过程中,激光成形工艺参数优化如下:激光功率在250W,扫描速度为375mm/s,扫描间距为100μm以及铺粉层厚为50μm,此时体能量密度为133J/mm3;基板预热200℃,激光扫描策略为岛状扫描+层间扫描矢量旋转复合策略;其中岛状区域边长为6mm,层间旋转角度为67°。所成形试样截面金相照片如图4所示,可以看到试样内部基本没有裂纹形成,试样致密度也相对较高。In the subsequent laser 3D printing process, the laser forming process parameters were optimized as follows: the laser power was 250W, the scanning speed was 375mm/s, the scanning spacing was 100μm, and the powder layer thickness was 50μm. At this time, the volume energy density was 133J/mm. 3 ; The substrate is preheated at 200°C, and the laser scanning strategy is a composite strategy of island scanning + interlayer scanning vector rotation; the side length of the island area is 6mm, and the interlayer rotation angle is 67°. The cross-sectional metallographic photo of the formed sample is shown in Figure 4. It can be seen that there are basically no cracks formed inside the sample, and the density of the sample is relatively high.

实施例3Example 3

本发明的目的在于提供一种基于激光3D打印的无裂纹TiAl基轻质高温材料,所述TiAl基轻质高温材料是由TiAl基复合粉体经粉床型激光3D打印成形获得The purpose of the present invention is to provide a crack-free TiAl-based lightweight high-temperature material based on laser 3D printing. The TiAl-based lightweight high-temperature material is obtained from TiAl-based composite powder through powder bed type laser 3D printing.

将纳米LaB6颗粒(含量2wt.%)、Ti6Al4V合金粉末(含量为25wt.%)以及TiAl合金粉末(Al摩尔含量为48at.%)进行配比混合,并置于球磨机中,对球磨机进行抽真空并通入氩气,气压控制在0.6MPa;随后对混合粉体进行间歇式球磨,球料比采用1.5:1,球磨转速在200r/min,球磨时间在4h,此时球磨输入能量和总旋转圈数分别为2779J/g和48×103r;最终获得的TiAl基复合粉体如图5所示,颗粒依然保持较高的球形度,同时纳米陶瓷颗粒均匀分布在基体粉末表面;Nano-LaB 6 particles (content: 2wt.%), Ti6Al4V alloy powder (content: 25wt.%) and TiAl alloy powder (Al molar content: 48at.%) are mixed in proportions, placed in a ball mill, and pumped into the ball mill. Vacuum and introduce argon gas, and the air pressure is controlled at 0.6MPa; then the mixed powder is subjected to intermittent ball milling, the ball-to-material ratio is 1.5:1, the ball milling speed is 200r/min, and the ball milling time is 4h. At this time, the ball milling input energy and total The number of rotation turns were 2779J/g and 48×10 3 r respectively; the TiAl-based composite powder finally obtained is shown in Figure 5. The particles still maintain a high sphericity, and the nanoceramic particles are evenly distributed on the surface of the matrix powder;

在随后的激光3D打印成形过程中,激光成形工艺参数优化如下:激光功率在225W,扫描速度为300mm/s,扫描间距为100μm以及铺粉层厚为50μm,此时体能量密度为150J/mm3;基板预热200℃,激光扫描策略为岛状扫描+层间扫描矢量旋转复合策略;其中岛状区域边长为5mm,层间旋转角度为90°。所成形试样截面金相照片如图6所示,可以看到试样内部没有显著裂纹形成,试样致密度也相对较高。In the subsequent laser 3D printing process, the laser forming process parameters were optimized as follows: the laser power was 225W, the scanning speed was 300mm/s, the scanning spacing was 100μm, and the powder layer thickness was 50μm. At this time, the volume energy density was 150J/mm. 3 ; The substrate is preheated at 200°C, and the laser scanning strategy is a composite strategy of island scanning + interlayer scanning vector rotation; the side length of the island area is 5mm, and the interlayer rotation angle is 90°. The cross-sectional metallographic photo of the formed sample is shown in Figure 6. It can be seen that there is no obvious crack formation inside the sample, and the sample density is relatively high.

对比例1Comparative example 1

本发明提供的对比例采用与实施例3相同工艺参数条件下成形制备的TiAl合金材料,所述的TiAl合金材料为Al摩尔含量为48at.%的TiAl合金,图7显示了TiAl合金粉体形貌,粉末颗粒显示出较高的球形度;The comparative example provided by the present invention uses a TiAl alloy material formed and prepared under the same process parameters as in Example 3. The TiAl alloy material is a TiAl alloy with an Al molar content of 48 at.%. Figure 7 shows the shape of the TiAl alloy powder. appearance, the powder particles show high sphericity;

在随后的激光3D打印成形过程中,激光成形工艺参数采用如下:激光功率在225W,扫描速度为300mm/s,扫描间距为100μm以及铺粉层厚为50μm,此时体能量密度为150J/mm3;基板预热200℃,激光扫描策略为岛状扫描+层间扫描矢量旋转复合策略;其中岛状区域边长为5mm,层间旋转角度为90°。所成形试样截面金相照片如图8所示,可以看到试样内部存在明显的显微裂纹,同时伴随有一些残余孔隙。In the subsequent laser 3D printing process, the laser forming process parameters are as follows: laser power is 225W, scanning speed is 300mm/s, scanning spacing is 100μm, and powder layer thickness is 50μm. At this time, the volume energy density is 150J/mm 3 ; The substrate is preheated at 200°C, and the laser scanning strategy is a composite strategy of island scanning + interlayer scanning vector rotation; the side length of the island area is 5mm, and the interlayer rotation angle is 90°. The cross-sectional metallographic photo of the formed sample is shown in Figure 8. It can be seen that there are obvious microcracks inside the sample, accompanied by some residual pores.

从本发明实施例1-3及图1-6可以看出,随着Ti6Al4V加入量的增加,会使TiAl合金材料中Al摩尔含量提高,从而降低了对Al含量的稀释效果,而Si3N4的加入促进基体晶粒大量形核,但继续增加Si3N4的使用量则会导致合金性能恶化,可能导致金属腐蚀敏感性增加。It can be seen from Examples 1-3 of the present invention and Figures 1-6 that with the increase in the amount of Ti6Al4V, the Al molar content in the TiAl alloy material will increase, thereby reducing the dilution effect on the Al content, and Si 3 N The addition of 4 promotes the nucleation of a large number of matrix grains, but continuing to increase the use of Si 3 N 4 will lead to the deterioration of alloy properties and may lead to an increase in metal corrosion susceptibility.

而对比例1明显的体现了纳米陶瓷颗粒增强相在提高TiAl合金材料中的效果,并且,从实施例1~3与对比例1中都可以看到,只有在特定的配比与激光参数下,本发明才能达到最优效果。Comparative Example 1 clearly reflects the effect of nanoceramic particle reinforcement phase in improving TiAl alloy materials, and it can be seen from Examples 1 to 3 and Comparative Example 1 that only under specific ratios and laser parameters , the present invention can achieve the optimal effect.

本发明所提供的TiAl基复合粉体成分包括了纳米陶瓷颗粒增强相、Ti6Al4V合金粉末稀释相、TiAl合金粉末基体相,其中纳米陶瓷颗粒增强相为Si3N4或LaB6两者之一,所选的纳米陶瓷增强相在激光诱导形成的高温动态熔池中可作为晶粒异质形核剂和除氧剂,一方面通过促进基体晶粒大量形核,有助于实现柱状晶向等轴晶转变,并细化晶粒,提升基体强度。The TiAl-based composite powder components provided by the invention include nano-ceramic particle reinforcement phase, Ti6Al4V alloy powder dilution phase, and TiAl alloy powder matrix phase, wherein the nano-ceramic particle reinforcement phase is one of Si 3 N 4 or LaB 6 , The selected nanoceramic reinforcement phase can be used as a grain heterogeneous nucleation agent and oxygen scavenger in the high-temperature dynamic melt pool formed by laser. On the one hand, it promotes the nucleation of a large number of matrix grains, helping to achieve columnar crystal orientation, etc. The axial crystal transforms and refines the grains, improving the strength of the matrix.

另一方面通过原位反应消耗熔池中溶解的氧成分,有助于提升熔道界面润湿性和结合强度,同时形成的纳米氧化颗粒可进一步强化基体,其含量控制在0.3-2wt.%,避免加入过多导致性能恶化;Ti6Al4V合金粉末作为稀释相加入基体粉末,用以降低基体中的Al成分含量,提升凝固组织中塑性较好的β相的稳定性,降低基体组织的脆性,其含量控制在15-25wt.%,以保证TiAl基体物相的主体地位。On the other hand, consuming the dissolved oxygen component in the molten pool through in-situ reaction helps to improve the wettability and bonding strength of the molten channel interface. At the same time, the formed nano-oxide particles can further strengthen the matrix, and its content is controlled at 0.3-2wt.%. , to avoid performance deterioration caused by adding too much; Ti6Al4V alloy powder is added to the matrix powder as a dilute phase to reduce the Al content in the matrix, improve the stability of the β phase with better plasticity in the solidified structure, and reduce the brittleness of the matrix structure. The content is controlled at 15-25wt.% to ensure the dominant position of the TiAl matrix phase.

Ti6Al4V合金粉末的含量偏低则对TiAl基体成分中的Al含量稀释效果不明显,从Ti-Al相图来看,凝固组织物相成分变化不大,仍存在高裂纹敏感性;但含量太高,则会导致Al含量偏低,凝固组织中具有较好韧性的γ相含量减少明显,同时材料的比强度和高温性能也会有所弱化。If the content of Ti6Al4V alloy powder is too low, the dilution effect on the Al content in the TiAl matrix component is not obvious. From the Ti-Al phase diagram, the phase composition of the solidified structure has not changed much, and there is still high crack sensitivity; but the content is too high. , it will lead to a low Al content, a significant reduction in the content of the γ phase with good toughness in the solidified structure, and at the same time, the specific strength and high-temperature properties of the material will also be weakened.

应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solution of the present invention can be carried out. Modifications or equivalent substitutions without departing from the spirit and scope of the technical solution of the present invention shall be included in the scope of the claims of the present invention.

Claims (10)

1.一种基于激光3D打印的TiAl基轻质高温材料,其特征在于:所述TiAl基轻质高温材料由TiAl基复合粉体经粉床型激光3D打印成形获得,其中TiAl基材料复合粉体包括纳米陶瓷颗粒增强相、Ti6Al4V合金粉末稀释相和TiAl合金粉末基体相。1. A TiAl-based lightweight high-temperature material based on laser 3D printing, characterized in that: the TiAl-based lightweight high-temperature material is obtained from TiAl-based composite powder through powder bed type laser 3D printing, wherein the TiAl-based material composite powder The body includes nanoceramic particle reinforcement phase, Ti6Al4V alloy powder dilution phase and TiAl alloy powder matrix phase. 2.如权利要求1所述的TiAl基复合粉体,其特征在于:所述纳米陶瓷颗粒增强相含量在0.3~2wt.%,Ti6Al4V合金粉末稀释相含量在15~25wt.%,其余为TiAl合金粉末基体相。2. The TiAl-based composite powder according to claim 1, characterized in that: the nanoceramic particle reinforced phase content is 0.3-2wt.%, the Ti6Al4V alloy powder diluted phase content is 15-25wt.%, and the rest is TiAl. Alloy powder matrix phase. 3.如权利要求1所述的TiAl基复合粉体,其特征在于:所述纳米陶瓷颗粒增强相为Si3N4或LaB6,平均粒径范围为50nm,纯度在99.9%以上。3. The TiAl-based composite powder according to claim 1, characterized in that: the nanoceramic particle reinforcement phase is Si 3 N 4 or LaB 6 , the average particle size range is 50 nm, and the purity is above 99.9%. 4.如权利要求1所述的TiAl基复合粉体,其特征在于:所述Ti6Al4V合金粉末稀释相平均粒径范围为25μm,球形度>95%,其他元素杂质控制在0.1wt.%以下。4. The TiAl-based composite powder according to claim 1, characterized in that: the average particle size range of the diluted phase of the Ti6Al4V alloy powder is 25 μm, the sphericity is >95%, and other elemental impurities are controlled below 0.1wt.%. 5.如权利要求1所述的TiAl基复合粉体,其特征在于:所述TiAl合金粉末基体相为近等原子比钛铝合金,其中Al的摩尔分数在45~48at.%,其他元素杂质控制在0.1wt.%以下,其余为Ti成分,平均粒径范围为20-30μm,球形度>95%。5. The TiAl-based composite powder according to claim 1, wherein the TiAl alloy powder matrix phase is a nearly equiatomic titanium-aluminum alloy, in which the mole fraction of Al is between 45 and 48 at.%, and other elemental impurities are present. Control it below 0.1wt.%, the rest is Ti component, the average particle size range is 20-30μm, and the sphericity is >95%. 6.一种如权利要求1所述的基于激光3D打印的TiAl基轻质高温材料的制备方法,其特征在于:所述制备方法,包括6. A method for preparing TiAl-based lightweight high-temperature materials based on laser 3D printing according to claim 1, characterized in that: the preparation method includes 将纳米陶瓷颗粒、Ti6Al4V合金粉末以及TiAl合金粉末进行配比混合,并置于球磨机中,对球磨机进行抽真空并通入氩气,气压控制在0.4~0.6MPa;随后对混合粉体进行间歇式球磨,得到TiAl基复合粉体,再进行激光成形固化。Mix the nanoceramic particles, Ti6Al4V alloy powder and TiAl alloy powder in proportions, and place them in a ball mill. The ball mill is evacuated and argon gas is introduced, and the air pressure is controlled at 0.4~0.6MPa; then the mixed powder is subjected to intermittent After ball milling, TiAl-based composite powder is obtained, which is then laser formed and solidified. 7.如权利要求6所述的制备方法,其特征在于:包括,球磨采用的是行星式球磨机,球磨介质为刚玉陶瓷球,球磨罐采用刚玉陶瓷罐,球磨过程中的球料比为1~2.5:1,球磨转速在200~300r/min,球磨时间在2~4h;球磨输入能量和总旋转圈数分别控制在1544~3016J/g和24~48×103r。7. The preparation method according to claim 6, characterized in that: the ball mill adopts a planetary ball mill, the ball milling medium is corundum ceramic balls, the ball milling tank adopts corundum ceramic tank, and the ball-to-material ratio during the ball milling process is 1~ 2.5:1, the ball milling speed is 200~300r/min, and the ball milling time is 2~4h; the ball milling input energy and total rotation number are controlled at 1544~3016J/g and 24~48×10 3 r respectively. 8.如权利要求7所述的球磨输入能量,其特征在于:所述的球磨输入能量Et 8. The ball mill input energy according to claim 7, characterized in that: the ball mill input energy E t 其中f为碰撞频率,wd和wt分别是球磨机主盘和罐体的角速度,Eb是磨球的动能,Mp是粉末质量,mb和vb是磨球的质量和绝对速度,Rd和Rt分别是球磨机主盘和罐体的回转半径,rb和db是磨球的半径和直径,Dt和Ht分别是罐体的直径和高度,Nb是磨球个数,k和ε是常数(分别等于1和1.134);where f is the collision frequency, w d and w t are the angular velocities of the main disk and tank of the ball mill respectively, E b is the kinetic energy of the grinding ball, M p is the powder mass, m b and v b are the mass and absolute speed of the grinding ball, R d and R t are the gyration radii of the main disk and the tank of the ball mill respectively, r b and d b are the radius and diameter of the grinding balls, D t and H t are the diameter and height of the tank respectively, N b is the number of grinding balls numbers, k and ε are constants (equal to 1 and 1.134 respectively); 其中,总旋转圈数λ为球磨机主盘旋转圈数,λ=nt,其中n为球磨转速,t为球磨时间。Among them, the total number of rotations λ is the number of rotations of the main disk of the ball mill, λ = nt, where n is the ball milling speed and t is the ball milling time. 9.如权利要求6所述的激光成形固化,其特征在于:包括,TiAl基复合粉体的激光成形固化:主要包括三维实体建模、路径规划、切片和逐层铺粉及激光扫描固化过程;9. Laser forming and solidification as claimed in claim 6, characterized in that: it includes: laser forming and solidification of TiAl-based composite powder: mainly including three-dimensional solid modeling, path planning, slicing and layer-by-layer powder spreading and laser scanning solidification process ; 其中,所述的逐层铺粉涉及的铺粉层厚设定为50μm;Wherein, the thickness of the powder layer involved in the layer-by-layer powder spreading is set to 50 μm; 其中,所述的激光扫描固化涉及主要激光工艺参数设定包括激光功率在150~250W之间,扫描速度在200~-600mm/s之间,扫描间距为100μm;体能量密度控制在133~150J/mm3Among them, the laser scanning curing involves main laser process parameter settings including laser power between 150 and 250W, scanning speed between 200 and -600mm/s, and scanning spacing of 100μm; volume energy density is controlled at 133~150J. /mm 3 . 10.如权利要求9所述的激光扫描固化过程,其特征在于:包括,激光扫描固化还涉及激光扫描策略,这里选用岛状扫描+层间扫描矢量旋转复合策略;其中岛状区域边长为5~10mm,层间旋转角度为45~90°;10. The laser scanning curing process as claimed in claim 9, characterized in that: laser scanning curing also involves a laser scanning strategy, here a composite strategy of island scanning + interlayer scanning vector rotation is selected; wherein the side length of the island area is 5~10mm, the inter-layer rotation angle is 45~90°; 其中,激光扫描固化还涉及基板预热,基板温度设定在200℃。Among them, laser scanning curing also involves substrate preheating, and the substrate temperature is set at 200°C.
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