CN116691836A - Box girder type frame body, frame assembly and vehicle - Google Patents
Box girder type frame body, frame assembly and vehicle Download PDFInfo
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- CN116691836A CN116691836A CN202310800108.8A CN202310800108A CN116691836A CN 116691836 A CN116691836 A CN 116691836A CN 202310800108 A CN202310800108 A CN 202310800108A CN 116691836 A CN116691836 A CN 116691836A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/02—Understructures, i.e. chassis frame on which a vehicle body may be mounted comprising longitudinally or transversely arranged frame members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
- B60L50/66—Arrangements of batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/10—Understructures, i.e. chassis frame on which a vehicle body may be mounted in which the main member is plate-like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/04—Enclosed load compartments ; Frameworks for movable panels, tarpaulins or side curtains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
- B60K2001/0405—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion characterised by their position
- B60K2001/0438—Arrangement under the floor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2200/00—Type of vehicles
- B60L2200/36—Vehicles designed to transport cargo, e.g. trucks
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- Transportation (AREA)
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- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
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- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Power Engineering (AREA)
- Body Structure For Vehicles (AREA)
Abstract
本申请提供一种箱梁式车架本体、车架总成及车辆。箱梁式车架本体为挤压一体成型的型材式结构。包括货箱底板。箱梁板,与货箱底板平行设置。纵向箱梁,连接并设于货箱底板和箱梁板之间,纵向箱梁、货箱底板、箱梁板之间围合成至少三个中空腔体,中空腔体沿车辆纵向贯穿纵向箱梁。通过将纵向箱梁、箱梁板和货箱底板加工成型为高度集成化的一体成型结构,不需要在车架结构的中间布置独立横梁,有效降低了车架的重量。货箱底板可以直接作为货箱的底板使用,解决了车架与货箱的装配困难和装配复杂的问题。中空腔体可用于容纳动力电池等车载部件,有效利用车架结构的空间。
The present application provides a box girder frame body, a frame assembly and a vehicle. The box girder frame body is an extruded integrally formed profile structure. Includes cargo box floor. The box girder plate is arranged parallel to the bottom plate of the cargo box. The longitudinal box girder is connected and arranged between the cargo box floor and the box girder plate. The longitudinal box girder, the cargo box floor, and the box girder plate form at least three hollow cavities, and the hollow cavities run through the longitudinal box girder along the longitudinal direction of the vehicle. . By processing the longitudinal box girder, box girder plate and cargo box bottom plate into a highly integrated one-piece structure, there is no need to arrange independent beams in the middle of the frame structure, which effectively reduces the weight of the frame. The bottom plate of the cargo box can be directly used as the bottom plate of the cargo box, which solves the problem of difficult and complicated assembly of the vehicle frame and the cargo box. The hollow cavity can be used to accommodate vehicle components such as power batteries, effectively utilizing the space of the frame structure.
Description
技术领域technical field
本申请涉及车辆技术领域,尤其涉及一种箱梁式车架本体、车架总成及车辆。The present application relates to the technical field of vehicles, in particular to a box girder frame body, a frame assembly and a vehicle.
背景技术Background technique
商用车所用的底盘车架,通常采用双边纵梁,并在双边纵梁之间通过焊接或螺栓的方式组装多个横梁而成。由于车架结构中间有较多的横梁布置,导致车架中间的空间浪费,以及底盘车架重量大的问题。并且,车架与货箱的连接,零件多、结构复杂,装配困难。The chassis frame used by commercial vehicles usually adopts double-sided longitudinal beams, and a plurality of beams are assembled between the bilateral longitudinal beams by welding or bolting. Since there are more beams arranged in the middle of the frame structure, the space in the middle of the frame is wasted, and the weight of the chassis frame is large. Moreover, the connection between the vehicle frame and the container has many parts, complex structure and difficult assembly.
发明内容Contents of the invention
本申请提供一种箱梁式车架本体、车架总成及车辆,以解决相关技术中的至少部分问题。The present application provides a box girder frame body, a frame assembly and a vehicle to solve at least part of the problems in the related art.
根据本申请实施例的第一方面,提供一种箱梁式车架本体,所述车架本体为挤压一体成型的型材式结构;According to the first aspect of the embodiments of the present application, there is provided a box girder frame body, the frame body is a profile structure integrally formed by extrusion;
所述车架本体包括:The frame body includes:
货箱底板;container floor;
箱梁板,与所述货箱底板平行设置;The box girder plate is arranged parallel to the bottom plate of the cargo box;
纵向箱梁,连接并设于所述货箱底板和箱梁板之间,所述纵向箱梁、所述货箱底板、所述箱梁板之间围合成至少三个中空腔体,所述中空腔体沿车辆纵向贯穿所述纵向箱梁。The longitudinal box girder is connected and arranged between the cargo box bottom plate and the box girder plate, at least three hollow cavities are formed between the longitudinal box girder, the cargo box bottom plate, and the box girder plate, and the The hollow cavity runs through the longitudinal box girder along the longitudinal direction of the vehicle.
可选的,至少两个所述中空腔体的横向截面沿车辆横向对称设置。Optionally, transverse sections of at least two of the hollow cavities are arranged symmetrically along the transverse direction of the vehicle.
可选的,所述货箱底板上还包括连接边梁,所述连接边梁凸出于所述货箱底板,用于连接并固定货箱或货箱侧板。Optionally, the bottom plate of the cargo box further includes a connecting edge beam, and the connecting edge beam protrudes from the bottom plate of the cargo box, and is used for connecting and fixing the cargo box or the side panel of the cargo box.
根据本申请实施例的第二方面,提供一种车架总成,所述车架总成由一个如第一方面所述的箱梁式车架本体切割前端和后端局部加工而成;According to the second aspect of the embodiment of the present application, there is provided a frame assembly, the frame assembly is partially processed by cutting the front end and the rear end of a box girder type frame body as described in the first aspect;
所述车架总成包括中段车架,所述中段车架由未进行切割的如第一方面所述的箱梁式车架本体构成。The vehicle frame assembly includes a middle section of the vehicle frame, and the middle section of the vehicle frame is composed of the uncut box girder type vehicle frame body as described in the first aspect.
可选的,所述车架总成还包括前段车架,所述前段车架通过局部去除车架前段的货箱底板、箱梁板及纵向箱梁制成。Optionally, the vehicle frame assembly also includes a front section of the vehicle frame, which is made by partially removing the cargo box floor, the box girder plate and the longitudinal box girder of the front section of the vehicle frame.
可选的,所述车架总成还包括后段车架,所述后段车架通过局部去除车架后段的箱梁板及纵向箱梁制成。Optionally, the frame assembly further includes a rear frame, which is made by partially removing the box girder plate and the longitudinal box girder at the rear portion of the frame.
根据本申请实施例的第三方面,提供一种车架总成,包括依次连接的前段车架、中段车架、后段车架;According to a third aspect of the embodiments of the present application, there is provided a frame assembly, including a front frame, a middle frame, and a rear frame connected in sequence;
所述前段车架,其为挤压一体成型的型材式结构,包括前箱梁;The front frame is an extruded integral profile structure, including a front box girder;
所述中段车架由如第一方面所述的箱梁式车架本体构成;The middle frame is composed of the box girder frame body as described in the first aspect;
所述后段车架,其为挤压一体成型的型材式结构,包括后箱梁。The rear frame is an extruded integral profile structure, including a rear box girder.
可选的,所述前箱梁沿纵向通过连接件与所述中段车架的纵向箱梁及箱梁板的前端相连。Optionally, the front box girder is longitudinally connected with the longitudinal box girder of the middle frame and the front end of the box girder plate through a connecting piece.
可选的,所述后箱梁沿纵向通过连接件与所述中段车架的纵向箱梁及箱梁板的后端相连。Optionally, the rear box girder is longitudinally connected to the longitudinal box girder of the middle frame and the rear end of the box girder plate through a connecting piece.
可选的,所述后段车架还包括子货箱底板,所述子货箱底板和所述后箱梁为型材式一体挤压成型结构;所述子货箱底板沿纵向通过连接件与所述中段车架的货箱底板的后端相连。Optionally, the rear section frame also includes a sub-cargo box floor, and the sub-cargo box bottom plate and the rear box girder are profile-type integrally extruded structures; the sub-cargo box floor is longitudinally connected to The rear ends of the container floor of the middle section of the vehicle frame are connected to each other.
根据本申请实施例的第四方面,提供一种车辆,包括第二方面或第三方面所述的车架总成。According to a fourth aspect of the embodiments of the present application, a vehicle is provided, including the vehicle frame assembly described in the second aspect or the third aspect.
本申请的实施例提供的技术方案可以包括以下有益效果:The technical solutions provided by the embodiments of the present application may include the following beneficial effects:
本申请的车辆的底盘车架,通过将纵向箱梁、箱梁板和货箱底板加工成型为高度集成化的一体成型结构,不需要在车架结构的中间布置独立横梁,有效降低了车架的重量。车架本体上方顶板可以直接作为货箱的底板使用,解决了车架与货箱的装配困难和装配复杂的问题。中空腔体,可用于容纳动力电池等车载部件,有效利用了车架结构的空间。The chassis frame of the vehicle of the present application forms a highly integrated integrated structure by processing the longitudinal box girder, the box girder plate and the cargo box bottom plate, and does not need to arrange an independent beam in the middle of the frame structure, which effectively reduces the weight of the frame. the weight of. The top plate above the frame body can be directly used as the bottom plate of the container, which solves the problem of difficult and complicated assembly of the frame and the container. The hollow cavity can be used to accommodate vehicle components such as power batteries, effectively utilizing the space of the frame structure.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application.
图1所示为本申请一示例性实施例的箱梁式车架本体的立体示意图。FIG. 1 is a schematic perspective view of a box girder frame body according to an exemplary embodiment of the present application.
图2所示为本申请一示例性实施例的箱梁式车架本体的正视图。Fig. 2 is a front view of a box girder frame body according to an exemplary embodiment of the present application.
图3和图4所示为本申请其他示例性实施例的箱梁式车架本体的正视图。Fig. 3 and Fig. 4 are front views of box girder frame bodies of other exemplary embodiments of the present application.
图5所示为本申请一示例性实施例的车架总成的立体示意图。Fig. 5 is a schematic perspective view of a vehicle frame assembly according to an exemplary embodiment of the present application.
图6所示为本申请另一示例性实施例的车架总成的立体示意图。FIG. 6 is a schematic perspective view of a vehicle frame assembly according to another exemplary embodiment of the present application.
图7所示为图6所示的车架总成的后段车架的正视图。FIG. 7 is a front view of the rear frame of the frame assembly shown in FIG. 6 .
图8所示为本申请一示例性实施例的车辆的侧视图。FIG. 8 is a side view of a vehicle according to an exemplary embodiment of the present application.
图9所示为本申请一示例性实施例的车辆的后视图。FIG. 9 is a rear view of a vehicle according to an exemplary embodiment of the present application.
图10所示为本申请一示例性实施例的车辆的仰视图。FIG. 10 is a bottom view of a vehicle according to an exemplary embodiment of the present application.
图11所示为本申请图2中所述的箱梁式车架本体的另一种正视图。FIG. 11 is another front view of the box girder frame body described in FIG. 2 of the present application.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本申请相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本申请的一些方面相一致的装置和方法的例子。Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with this application. Rather, they are merely examples of apparatuses and methods consistent with aspects of the present application as recited in the appended claims.
在本申请使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请。除非另作定义,本申请使用的技术术语或者科学术语应当为本申请所属领域内具有一般技能的人士所理解的通常意义。本申请说明书以及权利要求书中使用的“第一”“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“一个”或者“一”等类似词语也不表示数量限制,而是表示存在至少一个。“多个”或者“若干”表示两个及两个以上。除非另行指出,“前部”、“后部”、“下部”和/或“上部”等类似词语只是为了便于说明,而并非限于一个位置或者一种空间定向。“包括”或者“包含”等类似词语意指出现在“包括”或者“包含”前面的元件或者物件涵盖出现在“包括”或者“包含”后面列举的元件或者物件及其等同,并不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而且可以包括电性的连接,不管是直接的还是间接的。The terminology used in this application is for the purpose of describing particular embodiments only, and is not intended to limit the application. Unless otherwise defined, the technical terms or scientific terms used in the application shall have the ordinary meanings understood by those skilled in the art to which the application belongs. "First", "second" and similar words used in the specification and claims of this application do not indicate any order, quantity or importance, but are only used to distinguish different components. Likewise, words like "a" or "one" do not denote a limitation in quantity, but indicate that there is at least one. "Multiple" or "several" means two or more. Unless otherwise indicated, terms such as "front", "rear", "lower" and/or "upper" are used for convenience of description only and are not intended to be limiting to a position or orientation in space. "Includes" or "comprises" and similar terms mean that the elements or items listed before "comprises" or "comprises" include the elements or items listed after "comprises" or "comprises" and their equivalents, and do not exclude other elements or objects. Words such as "connected" or "connected" are not limited to physical or mechanical connections, and may include electrical connections, whether direct or indirect.
在本申请使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请。在本申请和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。The terminology used in this application is for the purpose of describing particular embodiments only, and is not intended to limit the application. As used in this application and the appended claims, the singular forms "a", "the", and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It should also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.
本申请提供一种箱梁式车架本体、车架总成及车辆。下面结合附图,对本申请的箱梁式车架本体、车架总成及车辆进行详细说明。在不冲突的情况下,下述的实施例及实施方式中的特征可以相互组合。The present application provides a box girder frame body, a frame assembly and a vehicle. The box girder frame body, frame assembly and vehicle of the present application will be described in detail below with reference to the accompanying drawings. If there is no conflict, the features in the following embodiments and implementations can be combined with each other.
参见图1至图2、及图11所示,本申请实施例提供一种箱梁式车架本体,可适用于汽车的车架、轮船的车架等。例如,可适用于新能源车辆或燃油车等商用车,商用车可以包括载货车辆、货车、半挂牵引车、平板挂车、卡车、重卡、轻卡等车辆。箱梁式车架本体为挤压一体成型的型材式结构,可以包括:多个纵向箱梁10、箱梁板40和货箱底板20。其中,箱梁板40位于货箱底板20的下方,并与货箱底板20平行设置。纵向箱梁10连接并设于货箱底板20和箱梁板40之间,纵向箱梁10、箱梁板40和货箱底板20之间围合形成有用于容纳车载部件的至少三个中空腔体30。可选地,多个中空腔体30沿车辆横向Y排布,车辆横向Y与中空腔体30的长度方向X垂直。可以理解的,车辆纵向为车辆的长度方向,纵向箱梁10、货箱底板20及中空腔体30的长度方向X,均与车辆的长度方向一致。Referring to FIG. 1 to FIG. 2 and FIG. 11 , the embodiment of the present application provides a box girder frame body, which can be applied to a car frame, a ship frame, and the like. For example, it can be applied to commercial vehicles such as new energy vehicles or fuel vehicles, and commercial vehicles can include cargo vehicles, trucks, semi-trailer tractors, flatbed trailers, trucks, heavy trucks, light trucks and other vehicles. The box girder frame body is an extruded integral profile structure, which may include: a plurality of longitudinal box girders 10 , box girder plates 40 and a cargo box floor 20 . Wherein, the box girder plate 40 is located below the container bottom plate 20 and is arranged parallel to the container bottom plate 20 . The longitudinal box girder 10 is connected and arranged between the cargo box floor 20 and the box girder plate 40, and at least three hollow cavities for accommodating vehicle-mounted components are formed enclosed between the longitudinal box girder 10, the box girder plate 40 and the cargo box floor 20 Body 30. Optionally, the plurality of hollow cavities 30 are arranged along the vehicle transverse direction Y, and the vehicle transverse direction Y is perpendicular to the longitudinal direction X of the hollow cavities 30 . It can be understood that the longitudinal direction of the vehicle is the longitudinal direction of the vehicle, and the longitudinal direction X of the longitudinal box girder 10 , the cargo box floor 20 and the hollow cavity 30 is consistent with the longitudinal direction of the vehicle.
本申请的箱梁式车架本体,通过将纵向箱梁10、箱梁板40和货箱底板20加工成型为高度集成化的一体成型结构,不需要在车架结构的中间布置独立横梁,有效降低了车架的重量,满足轻量化趋势的设计要求。车架无横梁及螺栓组装可直接使用,安装更快速高效。货箱底板20可以直接作为货箱的底板使用,与货箱的侧板装配即可,解决了车架与货箱的装配困难和装配复杂的问题。中空腔体30,可用于容纳新能源车辆的动力电池等部件,有效利用了车架结构的空间。需要说明的是,车载部件可以是大电量动力电池、大体积液体燃料箱、储气桶、油箱、蓄电池、发动机、变速箱、电控装置的布置箱、其他功能装置的布置箱等装置,本申请对此不作限制。The box girder frame body of the present application processes and shapes the longitudinal box girder 10, the box girder plate 40 and the cargo box bottom plate 20 into a highly integrated integrated structure, and does not need to arrange an independent beam in the middle of the frame structure, effectively The weight of the frame is reduced to meet the design requirements of the lightweight trend. The frame can be used directly without beams and bolts, and the installation is faster and more efficient. The container bottom plate 20 can be directly used as the bottom plate of the container, and can be assembled with the side panels of the container, which solves the problem of difficult and complicated assembly of the vehicle frame and the container. The hollow cavity 30 can be used to accommodate components such as a power battery of a new energy vehicle, effectively utilizing the space of the frame structure. It should be noted that the on-vehicle components can be devices such as large-power power batteries, large-volume liquid fuel tanks, gas storage barrels, fuel tanks, batteries, engines, gearboxes, electronic control devices, and other functional devices. Applications are not limited to this.
在一些可选的实施方式中,箱梁式车架本体还可以包括封装板,封盖于中空腔体30的两端,用于将中空腔体30封闭起来。如此,动力电池等部件放置在中空腔体30内通过封装板封闭后,可以提高隐蔽性和密封性。可选地,所述封装板为铝板,与纵向箱梁10、箱梁板40和货箱底板20形成的一体成型结构焊接连接。In some optional embodiments, the box girder frame body may further include packaging plates, which are covered at both ends of the hollow cavity 30 for sealing the hollow cavity 30 . In this way, after the power battery and other components are placed in the hollow cavity 30 and sealed by the packaging plate, the concealment and sealing performance can be improved. Optionally, the packaging plate is an aluminum plate, which is welded and connected to the integrated structure formed by the longitudinal box girder 10 , the box girder plate 40 and the container bottom plate 20 .
在一些可选的实施方式中,纵向箱梁10、箱梁板40和货箱底板20均采用铝合金材质,箱梁板40、纵向箱梁10和货箱底板20为挤压成型的一体成型结构,也即通过挤压成型工艺强力挤压铝合金材质使其通过孔模成型,使纵向箱梁10、箱梁板40和货箱底板20形成一体成型结构。In some optional embodiments, the longitudinal box girder 10, the box girder plate 40 and the container bottom plate 20 are all made of aluminum alloy, and the box girder plate 40, the longitudinal box girder 10 and the container bottom plate 20 are integrally formed by extrusion molding. The structure, that is, the aluminum alloy material is forcibly extruded through the extrusion molding process to form it through the hole die, so that the longitudinal box girder 10, the box girder plate 40 and the cargo box bottom plate 20 form an integrally formed structure.
如此,采用铝合金挤压成型工艺将纵向箱梁10、箱梁板40和货箱底板20成型为一体成型结构,挤压一体的铝合金壁加上拼焊铝板形成的中空腔体的腔体空间大,可以作为电芯、或者甲醇等燃料的安装壳体,不需要再额外通过支架将动力电池的盒体连接到车架上,有效的解决了电池安装、燃油箱体安装造成的空间浪费问题。相当于将车架梁、货箱底板、电池包或者燃料箱集成一体,中空腔体的内壁可作为车辆的液体燃料箱(或动力电池箱)的外壳,如此将货箱底板、车架梁、电池的外壳三者合一。由于铝合金材料的大量使用,铝合金材料具有可回收利用、可循环的优点,铝合金材料应用和高度集成化,以及车架高度集成化,有效的降低轻卡车架重量。同时可以满足大电量动力电池、大体积液体燃料箱的布置要求,减少了动力电池、货箱的安装,解决了整车装配复杂的问题,优化了布置空间,简化了车架、货箱等零件生产及总装的工艺及降低了成本。满足商用车车架轻量化发展需要、市场竞争成本降低需要、生产效率提高需要、碳中和需要等需求。In this way, the aluminum alloy extrusion molding process is used to form the longitudinal box girder 10, the box girder plate 40 and the cargo box bottom plate 20 into an integrated structure, and the hollow cavity formed by extruding the integral aluminum alloy wall and tailor-welded aluminum plate The space is large, and it can be used as an installation shell for battery cells or fuels such as methanol. There is no need to connect the power battery box to the frame through additional brackets, which effectively solves the waste of space caused by battery installation and fuel tank installation. question. It is equivalent to integrating the frame beam, the bottom plate of the cargo box, the battery pack or the fuel tank, and the inner wall of the hollow cavity can be used as the shell of the liquid fuel tank (or power battery box) of the vehicle, so that the bottom plate of the cargo box, the frame beam, The battery case is three in one. Due to the extensive use of aluminum alloy materials, aluminum alloy materials have the advantages of being recyclable and recyclable. The application and high integration of aluminum alloy materials, as well as the highly integrated frame, can effectively reduce the weight of light truck frames. At the same time, it can meet the layout requirements of large-power power battery and large-volume liquid fuel tank, reduce the installation of power battery and cargo box, solve the problem of complex assembly of the whole vehicle, optimize the layout space, and simplify parts such as frame and cargo box The process of production and final assembly has reduced the cost. To meet the needs of commercial vehicle frame lightweight development, market competition cost reduction, production efficiency improvement, carbon neutrality and other needs.
在一些可选的实施方式中,至少两个中空腔体30的横向截面沿车辆横向Y对称设置,如此可以使车架的两侧受力平衡,提高车架的稳定性。可选地,多个纵向箱梁10相对于货箱底板20的中线沿车辆横向Y对称设置,从而使至少两个中空腔体30的横向截面沿车辆横向Y对称设置。In some optional embodiments, the transverse sections of at least two hollow cavities 30 are arranged symmetrically along the transverse direction Y of the vehicle, so that the forces on both sides of the frame can be balanced and the stability of the frame can be improved. Optionally, the plurality of longitudinal box girders 10 are arranged symmetrically along the transverse direction Y of the vehicle relative to the centerline of the cargo box floor 20 , so that the transverse sections of at least two hollow cavities 30 are arranged symmetrically along the transverse direction Y of the vehicle.
参见图2所示,在一些可选的实施方式中,货箱底板20上还包括连接边梁21,连接边梁21凸出于货箱底板20,用于连接并固定货箱或货箱侧板。可选地,连接边梁21为两个,连接于货箱底板20的上表面沿车辆横向Y的两侧。可以理解的,纵向箱梁10、货箱底板20、箱梁板40以及两个连接边梁21均采用铝合金材质,通过挤压工艺成型为一体成型结构。如此,本申请的箱梁式车架本体,货箱底板20可以直接作为货箱的底板使用,可以通过连接边梁21与货箱的侧板直接装配即可,解决了车架与货箱的装配困难和装配复杂的问题。可选的,连接边梁21设有用于安装货箱的安装部。例如,所述安装部可以是用于与货箱的侧板安装配合的螺孔、安装槽等结构。如此,货箱可以直接安装底板上表面的两侧凸起部,通过螺栓连接或者推入卡接的方式与底板组装。Referring to FIG. 2 , in some optional embodiments, the cargo box floor 20 also includes a connecting side beam 21, and the connecting side beam 21 protrudes from the cargo box floor 20 for connecting and fixing the cargo box or the sides of the cargo box plate. Optionally, there are two connecting side beams 21, which are connected to both sides of the upper surface of the container floor 20 along the vehicle transverse direction Y. It can be understood that the longitudinal box girder 10 , the cargo box bottom plate 20 , the box girder plate 40 and the two connecting side beams 21 are all made of aluminum alloy and formed into an integrated structure by extrusion process. In this way, for the box girder frame body of the present application, the bottom plate 20 of the cargo box can be directly used as the bottom plate of the cargo box, and can be directly assembled by connecting the side beam 21 and the side plate of the cargo box, which solves the problem of the vehicle frame and the cargo box. Difficult assembly and complex assembly problems. Optionally, the connecting side beam 21 is provided with a mounting portion for mounting a container. For example, the installation part may be a screw hole, an installation groove and other structures for installation and cooperation with the side plate of the cargo box. In this way, the container can be directly installed on the two side protrusions on the upper surface of the bottom plate, and assembled with the bottom plate through bolt connection or push-in clamping.
在一些可选的实施方式中,沿与中空腔体30的长度方向X垂直的车辆横向Y,货箱底板20的厚度自中间向两侧逐渐减小。货箱底板20沿车辆横向Y所在平面的横截面的底面呈弧形、且朝向中空腔体30的内部凹陷,车辆横向Y与中空腔体30的长度方向X垂直。可以理解的,货箱底板20形成截面为中间厚两头薄的等应力梁,承重能力较大。进一步地,货箱底板20的中间还可以设置多个加强筋提升货箱底板的强度及刚度。纵向箱梁10的壁厚,也即侧边梁12的厚度可以设置较大的尺寸,提高承重能力,还可以在纵向箱梁10的中间增加加强筋,起到主要承载部件和安装基体作用,如此,更有利于于在纵向箱梁10的两侧安装车辆的悬架支架、驾驶室悬置、其他装置支架等结构。In some optional embodiments, along the vehicle transverse direction Y perpendicular to the longitudinal direction X of the hollow cavity 30 , the thickness of the container floor 20 gradually decreases from the middle to both sides. The bottom surface of the cross-section of the cargo box floor 20 along the plane where the vehicle transverse direction Y is located is arc-shaped and concave toward the interior of the hollow cavity 30 , the vehicle transverse direction Y is perpendicular to the longitudinal direction X of the hollow cavity 30 . It can be understood that the container floor 20 forms an equal-stress beam whose section is thick in the middle and thin at both ends, and has a relatively large load-bearing capacity. Further, a plurality of reinforcing ribs may be provided in the middle of the cargo box floor 20 to improve the strength and rigidity of the cargo box floor. The wall thickness of the longitudinal box girder 10, that is, the thickness of the side beam 12 can be set to a larger size to improve the load-bearing capacity, and a reinforcing rib can also be added in the middle of the longitudinal box girder 10 to play the role of the main bearing part and the installation base. In this way, it is more beneficial to install structures such as suspension brackets, cab suspensions, and other device brackets of the vehicle on both sides of the longitudinal box girder 10 .
在一些可选的实施方式中,纵向箱梁10和货箱底板20中的至少一者为多孔型材结构。可以理解的,纵向箱梁10和货箱底板20中的至少一者可以通过挤压成型形成瓦楞板结构,以加强和提高车架的强度和刚度。纵向箱梁10和货箱底板20中的至少一者的内侧边角位置可以通过挤压成型形成腔体部。如此,在铝合金挤压一体成型的车架的内侧边角位置挤压出小的腔体部,能够极大的加强铝合金挤压一体车架的抗弯能力。In some optional embodiments, at least one of the longitudinal box girder 10 and the container floor 20 is a porous profile structure. It can be understood that at least one of the longitudinal box girder 10 and the cargo box floor 20 can be formed into a corrugated board structure by extrusion, so as to strengthen and improve the strength and rigidity of the vehicle frame. The inner side corner position of at least one of the longitudinal box girder 10 and the cargo box floor 20 may form a cavity portion by extrusion molding. In this way, a small cavity is extruded at the inner corner of the aluminum alloy extruded integrally formed vehicle frame, which can greatly enhance the bending resistance of the aluminum alloy extruded integrally formed vehicle frame.
中空腔体30的内壁可以开设有导向槽。可以理解的,可以在货箱底板20的对应中空腔体30的底壁的内壁开槽,如此,动力电池等部件可以通过导向槽整体向内推入中空腔体进装配,然后通过封装板进行密封。The inner wall of the hollow cavity 30 may be provided with guide grooves. It can be understood that grooves can be made on the inner wall of the bottom wall of the container floor 20 corresponding to the bottom wall of the hollow cavity 30. In this way, components such as power batteries can be pushed inwards into the hollow cavity through the guide groove for assembly, and then can be assembled through the packaging board. seal.
在一些可选的实施方式中,中空腔体沿车辆横向Y所在平面的横截面可以呈四边形。可以理解的,四边形的结构受力较好,结构强度较高,能够提高底盘车架的整体强度。In some optional embodiments, the cross-section of the hollow cavity along the plane where the vehicle transverse direction Y is located may be quadrilateral. It can be understood that the quadrilateral structure has better stress resistance and higher structural strength, which can improve the overall strength of the chassis frame.
参见图3所示,可选地,各纵向箱梁10可以相对于货箱底板20倾斜设置,使至少一个中空腔体30沿车辆横向Y所在平面的横截面所形成的整体形状可以呈梯形。例如,在本实施例中,位于最外两侧的纵向箱梁10相对于货箱底板20倾斜、并相互对称设置,可以使多个中空腔体30所形成的整体形状的截面呈梯形。可选地,该梯形的上底边的长度大于下底边的长度,使多个中空腔体30所形成的整体形状的截面呈倒梯形。可以理解的,倒梯形的结构两侧的受力较均匀,上表面的承重能力较强,结构强度更高,从而提高底盘车架的整体强度。Referring to FIG. 3 , optionally, each longitudinal box girder 10 can be arranged obliquely relative to the container floor 20 , so that the overall shape formed by the cross-section of at least one hollow cavity 30 along the plane where the vehicle transverse direction Y is located can be trapezoidal. For example, in this embodiment, the longitudinal box girders 10 located on the outermost sides are inclined relative to the cargo box floor 20 and arranged symmetrically with each other, so that the cross-section of the overall shape formed by the plurality of hollow cavities 30 can be trapezoidal. Optionally, the length of the upper base of the trapezoid is greater than the length of the lower base, so that the cross-section of the overall shape formed by the plurality of hollow cavities 30 is an inverted trapezoid. It can be understood that the force on both sides of the inverted trapezoidal structure is more uniform, the load-bearing capacity of the upper surface is stronger, and the structural strength is higher, thereby improving the overall strength of the chassis frame.
进一步地,参见图4所示,纵向箱梁10的截面可以呈弧形,例如,在本实施例中,位于最外两侧的纵向箱梁10的截面呈弧形、且朝向中空腔体30的内部凹陷。可以理解的,弧形侧边的结构方式两侧的受力较均匀,结构强度更高,同样能够提高车架的整体强度,并且弧形侧边的结构更便于挤压加工成型。Further, referring to FIG. 4 , the section of the longitudinal box girder 10 may be arc-shaped, for example, in this embodiment, the section of the longitudinal box girder 10 located on the outermost two sides is arc-shaped and faces the hollow cavity 30 internal depression. It can be understood that the structure of the curved side is more uniform in force on both sides, and the structural strength is higher, which can also improve the overall strength of the frame, and the structure of the curved side is more convenient for extrusion processing.
参见图5所示,本申请实施例还提出一种车架总成100,车架总成100由一个上述实施例和实施方式中所述的箱梁式车架本体切割前端和后端局部加工而成。其中,车架总成100包括中段车架101,中段车架101由未进行切割的所述箱梁式车架本体构成。可以理解的,本实施例的车架总成100由箱梁式车架本体经过局部切割去除后得到。Referring to Fig. 5, the embodiment of the present application also proposes a frame assembly 100, the frame assembly 100 is partially processed by cutting the front end and the rear end of a box girder frame body described in the above embodiments and implementation modes made. Wherein, the frame assembly 100 includes a middle section frame 101, which is composed of the box girder type frame body which has not been cut. It can be understood that the frame assembly 100 of this embodiment is obtained by partially cutting and removing the box girder frame body.
可选地,车架总成100还包括前段车架102,前段车架102通过局部去除车架前段的货箱底板20、部分箱梁板40及部分纵向箱梁10制成。可以理解的,在所述的箱梁式车架本体的基础上,将对应车架前段部分的货箱底板20全部切割去除,将对应车架前段部分、位于两侧的纵向箱梁10和箱梁板40切割去除,保留对应车架前段部分、位于中间区域的纵向箱梁10和箱梁板40,成型后的前段车架102可作为前箱梁50,用于安装驾驶仓,可理解为是由对应车架前段部分保留下来的纵向箱梁10和箱梁板40构成。前箱梁50上形成第一中空腔体51,用于放置车载部件,可理解为是由对应车架前段部分保留下来的纵向箱梁10和箱梁板40围合形成。Optionally, the frame assembly 100 also includes a front frame 102 , which is made by partially removing the cargo box floor 20 , part of the box girder plate 40 and part of the longitudinal box girder 10 at the front part of the frame. It can be understood that on the basis of the box girder frame body, all the cargo box floor 20 corresponding to the front part of the frame is cut and removed, and the corresponding front part of the frame, the longitudinal box girders 10 on both sides and the box The beam plate 40 is cut and removed, and the longitudinal box girder 10 and the box girder plate 40 located in the middle area corresponding to the front section of the frame are retained. The formed front section frame 102 can be used as the front box beam 50 for installing the cab, which can be understood as It is composed of the longitudinal box girder 10 and the box girder plate 40 reserved in the front part of the corresponding vehicle frame. A first hollow cavity 51 is formed on the front box beam 50 for placing vehicle components, which can be understood as being surrounded by the longitudinal box beam 10 and the box beam plate 40 reserved in the front section of the corresponding vehicle frame.
车架总成100还包括后段车架103,后段车架103通过局部去除车架后段的部分箱梁板40及部分纵向箱梁10制成。可以理解的,在所述的箱梁式车架本体的基础上,将对应车架后段部分、位于两侧的纵向箱梁10和箱梁板40切割去除,保留对应车架后段部分、位于中间区域的纵向箱梁10和箱梁板40,成型后的后段车架103上被去除的纵向箱梁10和箱梁板40的区域可用于安装车轮。The frame assembly 100 also includes a rear section frame 103, which is made by partially removing part of the box girder plate 40 and part of the longitudinal box girder 10 at the rear section of the frame. It can be understood that, on the basis of the box girder frame body, the rear part of the corresponding frame, the longitudinal box girder 10 and the box girder plate 40 on both sides are cut and removed, and the corresponding part of the rear part of the frame, The longitudinal box girder 10 and the box girder plate 40 located in the middle area, the removed longitudinal box girder 10 and the box girder plate 40 on the formed rear frame 103 can be used for installing wheels.
参见图6所示,本申请实施例还提出一种车架总成100,包括依次连接的前段车架102、中段车架101、后段车架103。其中,前段车架102为挤压一体成型的型材式结构,包括前箱梁50。中段车架101由一个上述实施例和实施方式中所述的箱梁式车架本体构成。后段车架103为挤压一体成型的型材式结构,包括后箱梁60。可以理解的,本实施例的车架总成100由多个单独挤压成型结构,通过卡接、粘接、铆接等连接方式组装成整体。Referring to FIG. 6 , the embodiment of the present application also proposes a frame assembly 100 , including a front frame 102 , a middle frame 101 , and a rear frame 103 connected in sequence. Wherein, the front frame 102 is an extruded integral profile structure, including the front box girder 50 . The middle frame 101 is composed of a box girder frame body described in the above embodiments and implementations. The rear frame 103 is an extruded integral profile structure, including the rear box girder 60 . It can be understood that the frame assembly 100 of this embodiment is composed of a plurality of individual extruded structures, which are assembled into a whole by clamping, bonding, riveting and other connection methods.
可选地,前箱梁50沿纵向通过连接件与中段车架101位于中间区域的纵向箱梁10及箱梁板40的前端相连。后箱梁60沿纵向通过连接件与中段车架101位于中间区域的纵向箱梁10及箱梁板40的后端相连。如此,前箱梁50可用于安装驾驶仓,前箱梁50上形成第一中空腔体51,可用于放置车载部件。第一中空腔体51可以与中段车架101的其中一个中空腔体30连通。后箱梁60两侧的区域可用于安装车轮。Optionally, the front box beam 50 is longitudinally connected with the front end of the longitudinal box beam 10 and the box beam plate 40 in the middle area of the middle frame 101 through a connecting piece. The rear box beam 60 is longitudinally connected with the rear end of the longitudinal box beam 10 and the box beam plate 40 in the middle area of the middle frame 101 through a connecting piece. In this way, the front box beam 50 can be used to install the cab, and the first hollow cavity 51 is formed on the front box beam 50, which can be used to place vehicle components. The first hollow cavity 51 may communicate with one of the hollow cavities 30 of the middle frame 101 . Areas on either side of the rear box beam 60 are available for mounting wheels.
进一步地,后段车架103还包括子货箱底板70,子货箱底板70和后箱梁60为型材式一体挤压成型结构。子货箱底板70沿纵向通过连接件与中段车架101的货箱底板20的后端相连,从而与货箱底板20形成整体。可选地,后箱梁60位于子货箱底板70的下方,后箱梁60和子货箱底板70围合形成第二中空腔体31,可用于放置车载部件。Further, the rear frame 103 also includes a sub-cargo box floor 70, and the sub-cargo box floor 70 and the rear box beam 60 are a profile-type integral extrusion molding structure. The sub cargo box floor 70 is connected to the rear end of the cargo box floor 20 of the middle section vehicle frame 101 through the connecting piece in the longitudinal direction, so as to form an integral body with the cargo box floor 20 . Optionally, the rear box beam 60 is located below the sub-cargo box floor 70, and the rear box beam 60 and the sub-cargo box floor 70 enclose to form a second hollow cavity 31, which can be used to place vehicle components.
参见图7所示,在一些可选的实施方式中,后箱梁60包括底边梁61和两个侧边梁62,两个侧边梁62分别位于底边梁61沿车辆横向Y的两侧。底边梁61位于子货箱底板70的下方,侧边梁62的一端与底边梁61连接,另一端与子货箱底板70连接。如此,底边梁61、两个侧边梁62以及子货箱底板70围合形成第二中空腔体31。可以理解的,底边梁61、两个侧边梁62以及子货箱底板70均采用铝合金材质,并通过挤压工艺成型为一体成型结构。可选的,第二中空腔体31沿车辆横向Y所在平面的横截面呈四边形。可以理解的,四边形的结构受力较好,结构强度较高,能够提高车架的整体强度。可选地,侧边梁62的厚度大于底边梁61的厚度,可以提高后段车架两侧的承重能力。Referring to FIG. 7 , in some optional embodiments, the rear box beam 60 includes a bottom side beam 61 and two side side beams 62, and the two side side beams 62 are respectively located at two sides of the bottom side beam 61 along the transverse direction Y of the vehicle. side. The bottom edge beam 61 is located below the bottom plate 70 of the sub-cargo box, one end of the side beam 62 is connected to the bottom edge beam 61 , and the other end is connected to the bottom plate 70 of the sub-cargo box. In this way, the base beam 61 , the two side beams 62 and the sub-container floor 70 enclose to form the second hollow cavity 31 . It can be understood that the base beam 61 , the two side beams 62 and the bottom plate 70 of the sub-container are all made of aluminum alloy, and are formed into an integrated structure by extrusion process. Optionally, the cross section of the second hollow cavity 31 along the plane where the vehicle transverse direction Y is located is quadrilateral. It can be understood that the quadrilateral structure has better stress resistance and higher structural strength, which can improve the overall strength of the vehicle frame. Optionally, the thickness of the side beam 62 is greater than that of the bottom beam 61, which can increase the load-bearing capacity of both sides of the rear frame.
可选地,第二中空腔体31沿车辆横向Y所在平面的横截面可以呈梯形,两个侧边梁62对称设置于底边梁61沿车辆横向Y的两侧,横截面的上底边的长度大于横截面的下底边的长度,使第二中空腔体31的横截面呈倒梯形。可以理解的,倒梯形的结构两侧的受力较均匀,上表面的承重能力较强,结构强度更高,从而提高车架的整体强度。Optionally, the cross-section of the second hollow cavity 31 along the plane where the transverse direction Y of the vehicle is located may be trapezoidal, and the two side rails 62 are symmetrically arranged on both sides of the side rail 61 along the transverse direction Y of the vehicle, and the upper bottom edge of the cross-section The length of the second hollow body 31 is greater than the length of the lower base of the cross section, so that the cross section of the second hollow cavity 31 is an inverted trapezoid. It can be understood that the force on both sides of the inverted trapezoidal structure is relatively uniform, the upper surface has a stronger load-bearing capacity, and the structural strength is higher, thereby improving the overall strength of the vehicle frame.
进一步地,两个侧边梁62沿车辆横向Y所在平面的横截面呈弧形、且朝向第二中空腔体31的内部凹陷。可以理解的,弧形侧边的结构方式两侧的受力较均匀,结构强度更高,同样能够提高车架的整体强度,并且弧形侧边的结构更便于挤压加工成型。Further, the cross-section of the two side beams 62 along the plane where the transverse direction Y of the vehicle is located is arc-shaped, and is concave toward the inside of the second hollow cavity 31 . It can be understood that the structure of the curved side is more uniform in force on both sides, and the structural strength is higher, which can also improve the overall strength of the frame, and the structure of the curved side is more convenient for extrusion processing.
可以理解的,本申请的车架总成的截面主要分为两个主要部分:也即下端的梁部分和上端的底板部分。可以根据不同设备尺寸的要求,主体挤压截面可以作为一体挤压成型的箱梁式车架本体,通过切割去除工艺后得到,也即如图5所示的例子。主体挤压截面也可以分几个部分单独挤压成型,然后通过卡接、粘接、铆接等连接方式组装成整体,也即如图6所示的例子。It can be understood that the cross section of the vehicle frame assembly of the present application is mainly divided into two main parts: namely, the beam part at the lower end and the floor part at the upper end. According to the requirements of different equipment sizes, the extruded section of the main body can be obtained as an integrally extruded box girder frame body through cutting and removal process, that is, the example shown in Fig. 5 . The extruded section of the main body can also be extruded separately in several parts, and then assembled into a whole by clamping, bonding, riveting and other connection methods, that is, the example shown in Figure 6.
参见图1、图8至图10所示,本申请实施例提供一种车辆200,可以包括如图5或图6所示的车架总成100。车辆200还可以包括驾驶仓43、货箱41、动力装置42。可以理解的,中空腔体30的长度方向X与车辆200的长度方向一致。动力装置42安装于车架总成100的中空腔体30内,货箱41安装于货箱底板20上,驾驶仓43安装于前段车架102的前箱梁50上。可选的,动力装置42可以包括动力电池和燃料箱中的至少一种。进一步地,所述动力电池包括电芯,中空腔体30包围于所述电芯的内壁可作为所述动力电池的外壳。可以理解的,中空腔体可作为车辆的动力电池箱(或液体燃料箱)的外壳,如此将货箱底板、车架梁、电池的外壳三者合一。车架总成100不需要在车架结构的中间布置独立横梁,有效降低了车架的重量,满足轻量化趋势的设计要求。车架无横梁及螺栓组装可直接使用,安装更快速高效。货箱底板20可以直接作为货箱的底板使用,与货箱的侧板装配即可,解决了车架与货箱的装配困难和装配复杂的问题。中空腔体30,可用于容纳动力电池等部件,有效利用了车架结构的空间。Referring to FIG. 1 , and FIG. 8 to FIG. 10 , the embodiment of the present application provides a vehicle 200 , which may include the vehicle frame assembly 100 as shown in FIG. 5 or FIG. 6 . The vehicle 200 may also include a cab 43 , a cargo box 41 , and a power unit 42 . It can be understood that the longitudinal direction X of the hollow cavity 30 is consistent with the longitudinal direction of the vehicle 200 . The power unit 42 is installed in the hollow cavity 30 of the vehicle frame assembly 100 , the cargo box 41 is installed on the cargo box floor 20 , and the cab 43 is installed on the front box beam 50 of the front section vehicle frame 102 . Optionally, the power device 42 may include at least one of a power battery and a fuel tank. Further, the power battery includes an electric core, and the inner wall of the hollow cavity 30 surrounded by the electric core can be used as the casing of the power battery. It can be understood that the hollow cavity can be used as the casing of the power battery box (or liquid fuel tank) of the vehicle, so that the bottom plate of the cargo box, the frame beam, and the casing of the battery are integrated into one. The frame assembly 100 does not need to arrange an independent beam in the middle of the frame structure, which effectively reduces the weight of the frame and meets the design requirements of the lightweight trend. The frame can be used directly without beams and bolts, and the installation is faster and more efficient. The container bottom plate 20 can be directly used as the bottom plate of the container, and can be assembled with the side panels of the container, which solves the problem of difficult and complicated assembly of the vehicle frame and the container. The hollow cavity 30 can be used to accommodate components such as a power battery, effectively utilizing the space of the vehicle frame structure.
在一些可选的实施方式中,车辆200还可以包括车轮45、前后桥46、板簧悬架47、电控装置布置箱48、其他装置布置箱49等。其中,前后桥46通过板簧悬架47与车架总成100的纵向箱梁10连接,车轮45与前后桥46连接。板簧悬架47等承载较大装置的安装螺栓可采用套管嵌入式结构等方式进行连接。普通连接螺栓可通过在纵向箱梁10的内壁开槽、外壁内侧焊接螺母的方式进行连接,或通过在纵向箱梁10内侧置入螺母板进行螺接。In some optional embodiments, the vehicle 200 may further include wheels 45 , front and rear axles 46 , leaf spring suspensions 47 , electronic control device arrangement boxes 48 , other device arrangement boxes 49 and the like. Wherein, the front and rear axles 46 are connected to the longitudinal box girder 10 of the vehicle frame assembly 100 through leaf spring suspensions 47 , and the wheels 45 are connected to the front and rear axles 46 . The mounting bolts of larger devices such as leaf spring suspension 47 can be connected by means of casing embedded structure and the like. Ordinary connecting bolts can be connected by slotting on the inner wall of the longitudinal box girder 10 and welding nuts on the inner side of the outer wall, or by inserting nut plates on the inner side of the longitudinal box girder 10 for screw connection.
电控装置布置箱48可以安装在前段车架102的前箱梁50的第一中空腔体51内,对应于车辆前段(也即对应驾驶仓43)的区域。动力装置42可以安装在中空腔体内,其他装置布置箱49可以安装在后段车架103的中空腔体内,合理的利用了车架的空间。The electronic control device arrangement box 48 can be installed in the first hollow cavity 51 of the front box beam 50 of the front section frame 102 , corresponding to the area of the front section of the vehicle (that is, corresponding to the cab 43 ). The power unit 42 can be installed in the hollow cavity, and the other device arrangement box 49 can be installed in the hollow cavity of the rear frame 103, so that the space of the frame can be reasonably utilized.
本领域技术人员在考虑说明书及实践这里公开的申请后,将容易想到本申请的其它实施方案。本申请旨在涵盖本申请的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本申请的一般性原理并包括本申请未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本申请的真正范围和精神由下面的权利要求指出。Other embodiments of the application will be readily apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. This application is intended to cover any modification, use or adaptation of the application, these modifications, uses or adaptations follow the general principles of the application and include common knowledge or conventional technical means in the technical field not disclosed in the application . The specification and examples are to be considered exemplary only, with a true scope and spirit of the application indicated by the following claims.
应当理解的是,本申请并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本申请的范围仅由所附的权利要求来限制。It should be understood that the present application is not limited to the precise constructions which have been described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the application is limited only by the appended claims.
Claims (11)
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| CN202310800108.8A CN116691836A (en) | 2023-06-30 | 2023-06-30 | Box girder type frame body, frame assembly and vehicle |
| PCT/CN2024/102356 WO2025002344A1 (en) | 2023-06-30 | 2024-06-28 | Box girder type vehicle frame body, vehicle frame assembly and vehicle |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025002344A1 (en) * | 2023-06-30 | 2025-01-02 | 三亚学院 | Box girder type vehicle frame body, vehicle frame assembly and vehicle |
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| WO2025002344A1 (en) | 2025-01-02 |
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