CN116694915B - A pulse magnetic field strengthening treatment method and device - Google Patents
A pulse magnetic field strengthening treatment method and device Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及金属表面强化设备技术领域,特别涉及一种脉冲磁场强化处理方法及装置。The invention relates to the technical field of metal surface strengthening equipment, and in particular to a pulse magnetic field strengthening treatment method and device.
背景技术Background technique
曲轴生产过程中,其轴颈过渡圆角部位由于存在高温相变-快速冷却过程易使原有组织易受到破坏、冷却不均匀易造成内应力较大、温度控制不当易生成有害相、且变形控制难度大等问题而导致抗疲劳性能下降;为了提高曲轴的疲劳强度,目前多采用表面处理方法强化曲轴轴颈圆角过渡部位,使表层材料产生残余压应力以抵消工作过程中的部分拉应力,进而达到增加曲轴抗疲劳性能的目的;目前,针对曲轴圆角的表面强化技术都能实现残余压应力层的引入,按照强化机理可以分为相变/改性强化和应变强化。During the crankshaft production process, the fatigue resistance of the journal fillet transition area is reduced due to the high-temperature phase change-rapid cooling process that makes the original structure vulnerable to damage, uneven cooling that easily causes large internal stress, improper temperature control that easily generates harmful phases, and difficulty in deformation control. In order to improve the fatigue strength of the crankshaft, surface treatment methods are currently used to strengthen the crankshaft journal fillet transition area, so that the surface material produces residual compressive stress to offset part of the tensile stress during the working process, thereby achieving the purpose of increasing the crankshaft's fatigue resistance. At present, the surface strengthening technology for the crankshaft fillet can achieve the introduction of a residual compressive stress layer, and can be divided into phase change/modification strengthening and strain strengthening according to the strengthening mechanism.
相变/改性强化是通过材料相变或强化元素引入,生成强度/硬度较高的相组织或硬质颗粒,对曲轴圆角过渡部位强化主要有感应淬火、渗碳、渗氮、碳氮共渗等,但该强化工艺需要经历高温相变-快速冷却过程,存在原有组织(如锻造流线组织)易受到破坏、冷却不均匀造成内应力较大、温度控制不当易生成有害相、变形控制难度大等突出问题,虽然表面淬火(如感应、激光、电子束淬火等)有助于改善变形,然而高温-快冷的方式极易造成局部应力集中、工艺控制精度不高等问题。Phase change/modification strengthening is to generate phase structure or hard particles with higher strength/hardness through material phase change or introduction of strengthening elements. The main strengthening methods for the transition part of crankshaft fillet are induction quenching, carburizing, nitriding, carbonitriding, etc. However, this strengthening process needs to undergo a high-temperature phase change-rapid cooling process. There are prominent problems such as the original structure (such as forging streamline structure) is easily damaged, uneven cooling causes large internal stress, improper temperature control easily generates harmful phases, and deformation control is difficult. Although surface quenching (such as induction, laser, electron beam quenching, etc.) helps to improve deformation, the high temperature-rapid cooling method is very likely to cause local stress concentration, low process control accuracy and other problems.
应变强化是在室温下通过一定塑性变形实现屈服强度提高,并引入适当的压应力,主要有喷丸强化和滚压强化,高温相变-快速冷却过程使原有组织易受到破坏、冷却不均匀易造成内应力较大、温度控制不当易生成有害相、变形控制难度大的问题及采用喷丸技术存在的效率低,粗糙度增大,滚压强化技术压力过大导致曲轴变形等问题。Strain hardening is to increase the yield strength through a certain plastic deformation at room temperature and introduce appropriate compressive stress. It mainly includes shot peening and rolling hardening. The high-temperature phase change-rapid cooling process makes the original structure vulnerable to damage, uneven cooling can easily cause large internal stress, improper temperature control can easily generate harmful phases, and deformation control is difficult. The use of shot peening technology has low efficiency and increased roughness, and rolling hardening technology has excessive pressure that leads to crankshaft deformation.
发明内容Summary of the invention
针对现有技术的上述不足,本发明提供的一种脉冲磁场强化处理方法及装置,通过充放电控制系统持续向线圈充放电,利用脉冲磁场直接冲击强化曲轴过度圆角,不改变原有组织,没有高温过程,不改变原有粗糙度,不会产生压力导致曲轴变形。In view of the above-mentioned deficiencies in the prior art, the present invention provides a pulsed magnetic field strengthening treatment method and device, which continuously charges and discharges the coil through a charge and discharge control system, and utilizes a pulsed magnetic field to directly impact and strengthen the excessive fillet of the crankshaft without changing the original structure, having no high temperature process, changing the original roughness, and generating no pressure to cause deformation of the crankshaft.
本发明提供的一种脉冲磁场强化处理方法,该方法包括以下步骤:The present invention provides a pulse magnetic field strengthening treatment method, which comprises the following steps:
S1、配置强化装置,在曲轴的一端设置驱动机构,驱动机构用于驱动曲轴转动,且转动中心为待强化轴颈的中心轴,待强化轴颈位置处设置线圈,线圈电连接放电控制系统;S1. Configure a strengthening device, set a driving mechanism at one end of the crankshaft, the driving mechanism is used to drive the crankshaft to rotate, and the rotation center is the central axis of the journal to be strengthened, and a coil is set at the position of the journal to be strengthened, and the coil is electrically connected to the discharge control system;
S2、确定待强化轴颈每次的转动角度θ2,令曲轴转动次数N=0;S2, determine the rotation angle θ 2 of the journal to be strengthened each time, and set the crankshaft rotation number N=0;
S3、放电控制系统对线圈放电,线圈对轴颈处进行强化;S3, the discharge control system discharges the coil, and the coil strengthens the journal;
S4、驱动机构驱动待强化轴颈转动角度θ2,令N=N+1;S4, the driving mechanism drives the journal to be strengthened to rotate by an angle θ 2 , and N=N+1;
S5、当N<360/θ2时,返回S3继续执行,否则,结束曲轴轴颈的强化。S5. When N<360/θ 2 , return to S3 to continue execution; otherwise, end the strengthening of the crankshaft journal.
优选的,步骤S2中确定待强化轴颈的转动角度θ2的方法包括以下步骤:Preferably, the method for determining the rotation angle θ2 of the journal to be strengthened in step S2 comprises the following steps:
S21、根据放电强化过程中功率平衡方程和电压平衡方程,得到线圈电流i;S21, according to the power balance equation and the voltage balance equation in the discharge enhancement process, the coil current i is obtained;
S22、根据线圈电流i,计算线圈紧贴强化表面放置时的等效脉冲磁压力P;S22. Calculate the equivalent pulse magnetic pressure P when the coil is placed close to the strengthening surface according to the coil current i;
S23、利用单元纯粹径向运动方程和曲轴表面流动应力方程,计算曲轴径向变形深度ω0(t)、变形角度θ1;S23, using the unit pure radial motion equation and the crankshaft surface flow stress equation, calculate the crankshaft radial deformation depth ω 0 (t) and deformation angle θ 1 ;
S24、当放电强化一次后,待强化轴颈的转动角度θ2为:S24. After one discharge strengthening, the rotation angle θ2 of the journal to be strengthened is:
式中,r为曲轴轴颈半径,ω0(t)为曲轴径向变形深度,θ1为变形角度。Where r is the crankshaft journal radius, ω 0 (t) is the radial deformation depth of the crankshaft, and θ 1 is the deformation angle.
优选的,步骤S21中线圈电流i的计算方法包括以下步骤:Preferably, the method for calculating the coil current i in step S21 comprises the following steps:
S211、放电强化过程中功率平衡方程为:S211. The power balance equation during discharge enhancement is:
电压平衡方程为:The voltage balance equation is:
式②和式③中,Q为电容器存储的电荷,为使回路几何尺寸发生改变的机械功率,t为时间,C为储能电容器电容,L为线圈等效电感值,R为等效电阻,i为线圈电流;In equations ② and ③, Q is the charge stored in the capacitor. is the mechanical power required to change the geometric dimensions of the loop, t is the time, C is the capacitance of the energy storage capacitor, L is the equivalent inductance of the coil, R is the equivalent resistance, and i is the coil current;
S212、根据放电强化过程中功率平衡方程和电压平衡方程,得到线圈电流i:S212. According to the power balance equation and voltage balance equation in the discharge enhancement process, the coil current i is obtained:
式中,t为时间,C为储能电容器电容,L为线圈等效电感值,R为等效电阻。In the formula, t is time, C is the capacitance of the energy storage capacitor, L is the equivalent inductance of the coil, and R is the equivalent resistance.
优选的,步骤S22中等效脉冲磁压力P的计算方法包括以下步骤:Preferably, the method for calculating the equivalent pulse magnetic pressure P in step S22 comprises the following steps:
S221、把线圈紧贴强化表面放置,则等效脉冲磁压力P表示为:S221. Place the coil close to the enhanced surface, and the equivalent pulse magnetic pressure P is expressed as:
式中,μ0为真空磁导率,λ为长冈系数,T为线圈单位长度上的匝数,i为线圈电流;Where, μ0 is the vacuum magnetic permeability, λ is the Nagaoka coefficient, T is the number of turns per unit length of the coil, and i is the coil current;
S222、令得到等效脉冲磁压力P为:S222, Order The equivalent pulse magnetic pressure P is obtained as:
式中,t为时间,C为储能电容器电容,L为线圈等效电感值,R为等效电阻。In the formula, t is time, C is the capacitance of the energy storage capacitor, L is the equivalent inductance of the coil, and R is the equivalent resistance.
优选的,步骤S23中曲轴径向变形深度ω0(t)的计算方法包括以下步骤:Preferably, the method for calculating the crankshaft radial deformation depth ω 0 (t) in step S23 comprises the following steps:
S231、忽略弯矩,单元纯粹径向运动方程为:S231. Ignoring the bending moment, the unit's pure radial motion equation is:
式中,Nθ为周向力,σθ为表面应力,γ为曲轴材料密度,r为曲轴轴颈半径,h为强化中变形厚度;Where N θ is the circumferential force, σ θ is the surface stress, γ is the crankshaft material density, r is the crankshaft journal radius, and h is the deformation thickness during strengthening;
S232、取曲轴表面流动应力Py:S232. Take the crankshaft surface flow stress P y :
式中,σ为σ0的平均值,σ0为等效应力,k=0.5exp[-l(2D)],D为曲轴轴颈直径,l为强化表面长度;Wherein, σ is the average value of σ 0 , σ 0 is the equivalent stress, k = 0.5exp[-l(2D)], D is the crankshaft journal diameter, and l is the length of the strengthened surface;
S233、根据单元纯粹径向运动方程和曲轴表面流动应力Py得:S233. According to the unit pure radial motion equation and the crankshaft surface flow stress P y, we get:
对上式⑨进行积分,由初始条件简化计算得:Integrate the above equation ⑨, and from the initial condition Simplified calculation:
式中,t1为放电起始时间,t3为放电停止时间;Where, t1 is the discharge start time, t3 is the discharge stop time;
当t=t1时,由上式⑩得:When t = t 1 , From the above formula ⑩, we can get:
S234、根据上式⑧⑨⑩简化计算,曲轴径向变形深度ω0(t)为:S234. According to the simplified calculation of the above formulas ⑧⑨⑩, the crankshaft radial deformation depth ω 0 (t) is:
上式中,μ0为真空磁导率,λ为长冈系数,T为线圈单位长度上的匝数,γ为曲轴材料密度,h为强化中变形厚度,U为线圈电压,C为储能电容器电容,R为等效电阻,/>t为时间。In the above formula, μ0 is the vacuum magnetic permeability, λ is the Nagaoka coefficient, T is the number of turns per unit length of the coil, γ is the density of the crankshaft material, h is the deformation thickness during strengthening, U is the coil voltage, C is the capacitance of the energy storage capacitor, R is the equivalent resistance,/> t is time.
优选的,步骤S23中,变形角度θ1为:Preferably, in step S23, the deformation angle θ1 is:
式中,ω0(t)为曲轴径向变形深度,x为表面变形半径。Where ω 0 (t) is the radial deformation depth of the crankshaft, and x is the surface deformation radius.
一种脉冲磁场强化处理装置,该装置包括:A pulse magnetic field strengthening treatment device, the device comprising:
冲头组件,所述冲头组件包括底座,底座的一侧设置有导杆,所述导杆的第一端与底座固定连接,第二端设置有线圈,线圈套装固定在导杆的第二端,所述线圈朝向曲轴的待强化轴颈;A punch assembly, the punch assembly comprising a base, a guide rod is arranged on one side of the base, a first end of the guide rod is fixedly connected to the base, a second end of the guide rod is arranged with a coil, the coil is sleeved and fixed on the second end of the guide rod, and the coil faces the journal to be strengthened of the crankshaft;
放电控制系统,与线圈电连接,用于为线圈通电。The discharge control system is electrically connected to the coil and is used to energize the coil.
优选的,所述底座上设置有辅助定位装置,辅助定位装置包括定位板,定位板上开设有定位槽,所述导杆设置在定位槽内。Preferably, an auxiliary positioning device is provided on the base, and the auxiliary positioning device comprises a positioning plate, a positioning groove is formed on the positioning plate, and the guide rod is arranged in the positioning groove.
优选的,还包括驱动机构,用于驱动曲轴的待强化轴颈绕待强化轴颈的中心轴转动,所述驱动机构包括驱动电机,所述驱动电机的输出轴与曲轴的待强化连杆轴颈同轴设置,驱动电机的输出端设置有夹持组件,夹持组件用于夹持曲轴。Preferably, it also includes a driving mechanism for driving the crankshaft's journal to be strengthened to rotate around the central axis of the journal to be strengthened, the driving mechanism includes a driving motor, the output shaft of the driving motor is coaxially arranged with the connecting rod journal to be strengthened of the crankshaft, and a clamping assembly is arranged at the output end of the driving motor, and the clamping assembly is used to clamp the crankshaft.
优选的,所述夹持组件包括支撑板,所述支撑板与驱动电机的输出轴固定连接,支撑板上设置有用于夹持曲轴的卡爪。Preferably, the clamping assembly comprises a support plate, the support plate is fixedly connected to the output shaft of the driving motor, and claws for clamping the crankshaft are arranged on the support plate.
与现有技术相比,本发明提供的一种脉冲磁场强化处理方法及装置,其有益效果是:Compared with the prior art, the pulse magnetic field strengthening treatment method and device provided by the present invention have the following beneficial effects:
1、本发明通过磁场设计,在充放电控制系统持续向线圈充放电下,能连续冲击曲轴过渡圆角,效率较高,同时效果较为稳定,可快速实现曲轴R角强化,处理效率非常高,工艺可靠;利用脉冲磁场直接冲击强化曲轴过渡圆角不会改变金属表层材料,能使组织保持不变,不会降低表面粗糙度,在强化时,不会因压力过大而导致曲轴整体弯曲变形,且强化过程易于控制,由于没有高温过程,曲轴材料几乎不发生组织转变,可保持原有热处理或锻造形成的优良组织。1. The present invention uses magnetic field design to continuously impact the crankshaft transition fillet while the charge and discharge control system continuously charges and discharges the coil, with high efficiency and relatively stable effect. The crankshaft R angle strengthening can be quickly achieved, the processing efficiency is very high, and the process is reliable. Direct impact strengthening of the crankshaft transition fillet using a pulsed magnetic field will not change the metal surface material, can keep the structure unchanged, and will not reduce the surface roughness. During strengthening, the overall bending and deformation of the crankshaft will not occur due to excessive pressure, and the strengthening process is easy to control. Since there is no high-temperature process, the crankshaft material hardly undergoes structural changes, and the excellent structure formed by the original heat treatment or forging can be maintained.
2、本发明耗能很低,工艺基本在室温下进行,不需要高温加热与保护气氛,几乎无材料损耗;且脉冲磁场建立所需能量很少。2. The present invention consumes very little energy, and the process is basically carried out at room temperature, does not require high-temperature heating and protective atmosphere, and has almost no material loss; and very little energy is required to establish a pulsed magnetic field.
3、本发明能够均匀强化,应力可控:通过脉冲磁场特征(频率、强度、次数、方向等)调节,可实现强化层深控制;且低频特征能有效降低微观应力。3. The present invention can achieve uniform strengthening and controllable stress: by adjusting the pulse magnetic field characteristics (frequency, intensity, number of times, direction, etc.), the depth of the strengthening layer can be controlled; and the low-frequency characteristics can effectively reduce micro stress.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的线圈示意图;FIG2 is a schematic diagram of a coil of the present invention;
图3为本发明的三爪卡钳示意图;FIG3 is a schematic diagram of a three-jaw caliper of the present invention;
图4为本发明的一种使用状态示意图;FIG4 is a schematic diagram of a use state of the present invention;
图5为本发明曲轴转动一次角度后的强化位置示意图I;FIG5 is a schematic diagram of the strengthening position I of the crankshaft after rotating one angle according to the present invention;
图6为本发明曲轴转动一次角度后的强化位置示意图II;FIG6 is a schematic diagram II of the strengthening position after the crankshaft rotates once;
图7为本发明曲轴转动一次角度后的强化位置示意图III;FIG7 is a schematic diagram of the strengthening position of the crankshaft after one rotation angle of the present invention III;
图8为本发明处理方法的流程图。FIG8 is a flow chart of the processing method of the present invention.
附图标记说明:Description of reference numerals:
1、放电控制系统;2、冲头组件;3、辅助定位装置;4、夹持组件;5、线圈;6、导杆;7、底座。1. Discharge control system; 2. Punch assembly; 3. Auxiliary positioning device; 4. Clamping assembly; 5. Coil; 6. Guide rod; 7. Base.
具体实施方式Detailed ways
下面结合附图1至图8,对本发明的具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。The specific implementation modes of the present invention are described in detail below in conjunction with Figures 1 to 8 , but it should be understood that the protection scope of the present invention is not limited by the specific implementation modes.
本发明提供的一种脉冲磁场强化处理方法,该方法包括以下步骤:The present invention provides a pulse magnetic field strengthening treatment method, which comprises the following steps:
S1、配置强化装置,在曲轴的一端设置驱动机构,驱动机构用于驱动曲轴转动,且转动中心为待强化轴颈的中心轴,待强化轴颈位置处设置线圈5,线圈5电连接放电控制系统;S1. Configure a strengthening device, set a driving mechanism at one end of the crankshaft, the driving mechanism is used to drive the crankshaft to rotate, and the rotation center is the central axis of the journal to be strengthened, and a coil 5 is set at the position of the journal to be strengthened, and the coil 5 is electrically connected to the discharge control system;
S2、确定待强化轴颈每次的转动角度θ2,令曲轴转动次数N=0;S2, determine the rotation angle θ 2 of the journal to be strengthened each time, and set the crankshaft rotation number N=0;
S3、放电控制系统对线圈5放电,线圈5对轴颈处进行强化;S3, the discharge control system discharges the coil 5, and the coil 5 strengthens the journal;
S4、驱动机构驱动待强化轴颈转动角度θ2,令N=N+1;S4, the driving mechanism drives the journal to be strengthened to rotate by an angle θ 2 , and N=N+1;
S5、当N<360/θ2时,返回S3继续执行,否则,结束曲轴轴颈的强化。S5. When N<360/θ 2 , return to S3 to continue execution; otherwise, end the strengthening of the crankshaft journal.
进一步地,步骤S2中确定待强化轴颈的转动角度θ2的方法包括以下步骤:Further, the method for determining the rotation angle θ2 of the journal to be strengthened in step S2 comprises the following steps:
S21、根据放电强化过程中功率平衡方程和电压平衡方程,得到线圈电流i;S21, according to the power balance equation and the voltage balance equation in the discharge enhancement process, the coil current i is obtained;
S22、根据线圈电流i,计算线圈5紧贴强化表面放置时的等效脉冲磁压力P;S22, calculating the equivalent pulse magnetic pressure P when the coil 5 is placed close to the strengthening surface according to the coil current i;
S23、利用单元纯粹径向运动方程和曲轴表面流动应力方程,计算曲轴径向变形深度ω0(t)、变形角度θ1;S23, using the unit pure radial motion equation and the crankshaft surface flow stress equation, calculate the crankshaft radial deformation depth ω 0 (t) and deformation angle θ 1 ;
S24、当放电强化一次后,待强化轴颈的转动角度θ2为:S24. After one discharge strengthening, the rotation angle θ2 of the journal to be strengthened is:
式中,r为曲轴轴颈半径,ω0(t)为曲轴径向变形深度,θ1为变形角度。Where r is the crankshaft journal radius, ω 0 (t) is the radial deformation depth of the crankshaft, and θ 1 is the deformation angle.
进一步地,步骤S21中线圈电流i的计算方法包括以下步骤:Furthermore, the method for calculating the coil current i in step S21 includes the following steps:
S211、放电强化过程中功率平衡方程为:S211. The power balance equation during discharge enhancement is:
电压平衡方程为:The voltage balance equation is:
式②和式③中,Q为电容器存储的电荷,为使回路几何尺寸发生改变的机械功率,t为时间,C为储能电容器电容,L为线圈等效电感值,R为等效电阻,i为线圈电流;In equations ② and ③, Q is the charge stored in the capacitor. is the mechanical power required to change the geometric dimensions of the loop, t is the time, C is the capacitance of the energy storage capacitor, L is the equivalent inductance of the coil, R is the equivalent resistance, and i is the coil current;
S212、磁压力脉冲第一波对变形起主要作用,放电回路的等效电感变化很小,忽略等效电感的变化对计算精度不会产生大的影响,故不考虑电感变化,根据放电强化过程中功率平衡方程和电压平衡方程,得到线圈电流i:S212, the first wave of the magnetic pressure pulse plays a major role in deformation. The equivalent inductance of the discharge circuit changes very little. Ignoring the change in equivalent inductance will not have a significant impact on the calculation accuracy. Therefore, the inductance change is not considered. According to the power balance equation and voltage balance equation in the discharge enhancement process, the coil current i is obtained:
式中,t为时间,C为储能电容器电容,L为线圈等效电感值,R为等效电阻。In the formula, t is time, C is the capacitance of the energy storage capacitor, L is the equivalent inductance of the coil, and R is the equivalent resistance.
进一步地,步骤S22中等效脉冲磁压力P的计算方法包括以下步骤:Furthermore, the method for calculating the equivalent pulse magnetic pressure P in step S22 includes the following steps:
S221、把线圈紧贴强化表面放置,则等效脉冲磁压力P表示为:S221. Place the coil close to the strengthening surface, and the equivalent pulse magnetic pressure P is expressed as:
式中,μ0为真空磁导率,λ为长冈系数(可查表),T为线圈单位长度上的匝数,i为线圈电流;In the formula, μ0 is the vacuum magnetic permeability, λ is the Nagaoka coefficient (can be found in the table), T is the number of turns per unit length of the coil, and i is the coil current;
S222、令得到等效脉冲磁压力P为:S222, Order The equivalent pulse magnetic pressure P is obtained as:
式中,t为时间,C为储能电容器电容,L为线圈等效电感值,R为等效电阻。In the formula, t is time, C is the capacitance of the energy storage capacitor, L is the equivalent inductance of the coil, and R is the equivalent resistance.
进一步地,步骤S23中曲轴径向变形深度ω0(t)的计算方法包括以下步骤:Further, the calculation method of the crankshaft radial deformation depth ω 0 (t) in step S23 includes the following steps:
S231、忽略弯矩,单元纯粹径向运动方程为:S231. Ignoring the bending moment, the unit's pure radial motion equation is:
式中,Nθ为周向力,σθ为表面应力,γ为曲轴材料密度,r为曲轴轴颈半径,h为强化中变形厚度;Where N θ is the circumferential force, σ θ is the surface stress, γ is the crankshaft material density, r is the crankshaft journal radius, and h is the deformation thickness during strengthening;
S232、取曲轴表面流动应力Py:S232. Take the crankshaft surface flow stress P y :
式中,σ为σ0的平均值,σ0为等效应力,k=0.5exp[-l(2D)],D为曲轴轴颈直径,l为强化表面长度;Wherein, σ is the average value of σ 0 , σ 0 is the equivalent stress, k = 0.5exp[-l(2D)], D is the crankshaft journal diameter, and l is the length of the strengthened surface;
S233、根据单元纯粹径向运动方程和曲轴表面流动应力Py得:S233. According to the unit pure radial motion equation and the crankshaft surface flow stress P y, we get:
对上式⑨进行积分,由初始条件简化计算得:Integrate the above equation ⑨, and from the initial condition Simplified calculation:
式中,t1为放电起始时间,t3为放电停止时间;Where, t1 is the discharge start time, t3 is the discharge stop time;
当t=t1时,由上式⑩得:When t = t 1 , From the above formula ⑩, we can get:
S234、根据上式⑧⑨⑩简化计算,曲轴径向变形深度ω0(t)为:S234. According to the simplified calculation of the above formulas ⑧⑨⑩, the crankshaft radial deformation depth ω 0 (t) is:
上式中,μ0为真空磁导率,λ为长冈系数(可查表),T为线圈单位长度上的匝数,γ为曲轴材料密度,h为强化中变形厚度,U为线圈电压,C为储能电容器电容,R为等效电阻,/>t为时间。In the above formula, μ0 is the vacuum magnetic permeability, λ is the Nagaoka coefficient (can be found in the table), T is the number of turns per unit length of the coil, γ is the density of the crankshaft material, h is the deformation thickness during strengthening, U is the coil voltage, C is the capacitance of the energy storage capacitor, R is the equivalent resistance,/> t is time.
如图1至图4所示,本发明提供的一种脉冲磁场强化处理装置,该装置包括:As shown in FIG. 1 to FIG. 4 , the present invention provides a pulse magnetic field strengthening treatment device, which includes:
冲头组件2,冲头组件2包括底座7,底座7的一侧设置有导杆6,导杆6的第一端与底座7固定连接,第二端设置有线圈5,线圈5套装固定在导杆6的第二端,线圈5朝向曲轴的待强化轴颈;The punch assembly 2 includes a base 7, a guide rod 6 is disposed on one side of the base 7, a first end of the guide rod 6 is fixedly connected to the base 7, a second end of the guide rod 6 is disposed with a coil 5, the coil 5 is sleeved and fixed on the second end of the guide rod 6, and the coil 5 faces the journal to be strengthened of the crankshaft;
放电控制系统1,与线圈5电连接,用于为线圈5通电。The discharge control system 1 is electrically connected to the coil 5 and is used to energize the coil 5 .
线圈5用于产生脉冲磁场;导杆6上线圈5在脉冲磁场作用下产生瞬时洛伦兹力冲击主轴颈过渡圆角。The coil 5 is used to generate a pulse magnetic field; the coil 5 on the guide rod 6 generates an instantaneous Lorentz force under the action of the pulse magnetic field to impact the transition radius of the main shaft neck.
进一步地,底座7上设置有辅助定位装置3,辅助定位装置3包括定位板,定位板上开设有定位槽,导杆6设置在定位槽内。Furthermore, an auxiliary positioning device 3 is provided on the base 7 , and the auxiliary positioning device 3 comprises a positioning plate, a positioning groove is formed on the positioning plate, and the guide rod 6 is arranged in the positioning groove.
辅助定位装置3确保每次开始强化时,线圈5都位于同一个位置,这样才能够保证随着曲轴的转动,完成经过几个固定次数的脉冲强化后,能够完成整个轴颈R角的强化The auxiliary positioning device 3 ensures that the coil 5 is located at the same position each time the strengthening starts, so that the entire journal R angle can be strengthened after several fixed times of pulse strengthening as the crankshaft rotates.
进一步地,还包括驱动机构,用于驱动曲轴的待强化轴颈绕待强化轴颈的中心轴转动,驱动机构包括驱动电机,驱动电机的输出轴8与曲轴的待强化连杆轴颈同轴设置,驱动电机的输出端设置有夹持组件4,夹持组件4用于夹持曲轴。驱动机构能在线圈完成一次冲击强化后主动转动一定角度,完成下次强化准备,Furthermore, it also includes a driving mechanism for driving the crankshaft's to-be-strengthened journal to rotate around the central axis of the to-be-strengthened journal, the driving mechanism includes a driving motor, the output shaft 8 of the driving motor is coaxially arranged with the crankshaft's to-be-strengthened connecting rod journal, and the output end of the driving motor is provided with a clamping assembly 4, the clamping assembly 4 is used to clamp the crankshaft. The driving mechanism can actively rotate a certain angle after the coil completes one impact strengthening to complete the next strengthening preparation.
进一步地,夹持组件4包括支撑板,支撑板与驱动电机的输出轴8固定连接,支撑板上设置有用于夹持曲轴的卡爪,卡爪可以选择三爪卡钳。Furthermore, the clamping assembly 4 includes a support plate, which is fixedly connected to the output shaft 8 of the driving motor. The support plate is provided with claws for clamping the crankshaft, and the claws can be three-jaw calipers.
驱动电机的输出轴8始终与待强化曲轴同轴,夹持组件4在支撑板上的位置根据待强化曲轴的夹持端的位置确定,以方便夹持为准,这样能够保证待强化曲轴能够绕其轴线转动。The output shaft 8 of the driving motor is always coaxial with the crankshaft to be strengthened. The position of the clamping assembly 4 on the support plate is determined according to the position of the clamping end of the crankshaft to be strengthened, so as to facilitate clamping, thereby ensuring that the crankshaft to be strengthened can rotate around its axis.
工作原理working principle
本发明提供的一种脉冲磁场强化处理装置,在工作的过程中,充放电控制系统向线圈充电,使得线圈带电产生脉冲磁场,曲轴产生感应电流和磁场与线圈的瞬时强磁场相互作用下形成瞬时磁场力,冲击待加工曲轴过渡圆角。线圈在工作状态下会连续冲击曲轴进而向曲轴过渡圆角引入残余应力层,从而达到强化目的。当线圈对曲轴过渡圆角某一个位置完成冲击强化后,驱动机构使曲轴转动一定角度,充放电控制系统向线圈再次充电,从而使得下一个强化位置与线圈对应,开始进入下一个冲击强化过程,直至待加工曲轴过渡圆角强化完成。The present invention provides a pulse magnetic field strengthening treatment device. During operation, the charge and discharge control system charges the coil, so that the coil is charged to generate a pulse magnetic field, and the crankshaft generates an induced current and a magnetic field, which interacts with the instantaneous strong magnetic field of the coil to form an instantaneous magnetic field force, impacting the transition fillet of the crankshaft to be processed. In the working state, the coil will continuously impact the crankshaft and introduce a residual stress layer into the transition fillet of the crankshaft, thereby achieving the purpose of strengthening. After the coil completes the impact strengthening of a certain position of the transition fillet of the crankshaft, the drive mechanism rotates the crankshaft by a certain angle, and the charge and discharge control system charges the coil again, so that the next strengthening position corresponds to the coil, and the next impact strengthening process begins, until the strengthening of the transition fillet of the crankshaft to be processed is completed.
驱动机构驱动曲轴转动时,若曲轴每次转动的角度过大,如图5,会导致曲轴圆角处冲击强化不均匀,使得残余应力有大有小,导致应力松弛以及表面强化不均匀会导致与连杆配合变差,从而导致曲轴连杆机构震动增加,减小曲轴使用寿命。When the driving mechanism drives the crankshaft to rotate, if the crankshaft rotates too much each time, as shown in Figure 5, it will cause uneven impact strengthening at the crankshaft corners, resulting in large and small residual stresses, leading to stress relaxation and uneven surface strengthening, which will cause the match with the connecting rod to deteriorate, thereby increasing the vibration of the crankshaft connecting rod mechanism and reducing the service life of the crankshaft.
若曲轴转动角度过小,如图6,随着冲击次数的增多,金属表面的塑形变形区域的宽度的深度不断增大,表面粗糙度不断变差;转动角度过小会导致冲击次数增加,减小了冲击杆线圈的使用寿命,使得强化经济成本增加。If the crankshaft rotation angle is too small, as shown in Figure 6, as the number of impacts increases, the width and depth of the plastic deformation area on the metal surface will continue to increase, and the surface roughness will continue to deteriorate; if the rotation angle is too small, the number of impacts will increase, reducing the service life of the impact rod coil and increasing the economic cost of strengthening.
本发明通过计算使得转动角度更加精准,如图7所示,提高了曲轴圆角强化的均匀性,确保了强化质量,在保证强化质量的情况下,减少了强化次数,增大了线圈的使用寿命,成本降低。The present invention makes the rotation angle more accurate through calculation, as shown in FIG7 , thereby improving the uniformity of the crankshaft fillet reinforcement and ensuring the reinforcement quality. While ensuring the reinforcement quality, the number of reinforcements is reduced, the service life of the coil is increased, and the cost is reduced.
以上公开的仅为本发明的较佳的具体实施例,但是,本发明实施例并非局限于此,任何本领域的技术人员能思之的变化都应落入本发明的保护范围。The above disclosure is only a preferred specific embodiment of the present invention, but the embodiments of the present invention are not limited thereto, and any changes that can be conceived by those skilled in the art should fall within the protection scope of the present invention.
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