CN116687712A - A Knee Crossed Four-bar Exoskeleton and Its Design Method Based on Image Registration - Google Patents
A Knee Crossed Four-bar Exoskeleton and Its Design Method Based on Image Registration Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于外骨骼机器人领域,尤其涉及一种膝关节交叉四杆外骨骼及其基于图像配准的设计方法。The invention belongs to the field of exoskeleton robots, and in particular relates to a knee joint cross four-bar exoskeleton and a design method based on image registration.
背景技术Background technique
面对社会老龄化加重的形势,膝关节是易发生问题的部位,需要快速设计合适的外骨骼用于膝关节锻炼康复。膝关节外骨骼一直是机器人领域的研究热点,通过膝关节外骨骼可以完成膝关节康复训练,节省人工时间。In the face of the aging society, the knee joint is prone to problems, and it is necessary to quickly design a suitable exoskeleton for knee joint exercise and rehabilitation. Knee joint exoskeleton has always been a research hotspot in the field of robotics. Knee joint rehabilitation training can be completed through knee joint exoskeleton, saving labor time.
目前膝关节外骨骼重量大多沉重,设计大多采用体外采集运动数据进行设计,这一方式无法观测到骨骼内部真实的运动状态。At present, most of the exoskeletons of the knee joint are heavy, and most of the designs are designed by collecting motion data outside the body. This method cannot observe the real motion state inside the bone.
中国发明CN202110610808.1公开了一种个性化定制的高顺应性膝关节外骨骼设计方法,其在说明书中公开了ICR曲线的求解方法,解决了中国实用新型CN209850913U中瞬心曲线获取的问题,但是根据其权利要求书及其说明书中所述拍摄的X光图片密度过高,对患者的身体组织遭受更多的辐射,计算方法过于依赖患者拍摄角度的数量。并且该专利未进行对每个角度图片的配准过程,增大了求解出的膝关节瞬心曲线误差,且未见该机构原理及结构上的设计分析及工程可行性验证。Chinese invention CN202110610808.1 discloses a personalized and customized high-compliance knee exoskeleton design method, which discloses the solution method of the ICR curve in the specification, which solves the problem of obtaining the instantaneous center curve in the Chinese utility model CN209850913U, but According to its claims and descriptions, the X-ray images taken are too dense, and the patient's body tissue suffers more radiation, and the calculation method is too dependent on the number of shooting angles of the patient. Moreover, the patent does not carry out the registration process of the pictures of each angle, which increases the error of the instantaneous center curve of the knee joint, and there is no design analysis and engineering feasibility verification of the principle and structure of the mechanism.
发明内容Contents of the invention
本发明目的在于提供一种膝关节交叉四杆外骨骼及其基于图像配准的设计方法,以解决上述的技术问题。The purpose of the present invention is to provide a knee cross four-bar exoskeleton and its design method based on image registration, so as to solve the above-mentioned technical problems.
为解决上述技术问题,本发明的一种膝关节交叉四杆外骨骼及其基于图像配准的设计方法的具体技术方案如下:In order to solve the above-mentioned technical problems, the specific technical scheme of a kind of knee joint cross four-bar exoskeleton and its design method based on image registration of the present invention is as follows:
一种膝关节交叉四杆外骨骼,包括大腿部件、小腿部件、大小腿连接部件及驱动部件,所述大腿部件和小腿部件通过大小腿连接部件连接,所述驱动部件用于驱动大小腿连接部件带动大腿部件和小腿部件运动,所述大腿部件包括大腿件,小腿部件包括小腿件,所述大小腿连接部件包括主动连杆件、从动连接板,所述大腿件、小腿件、主动连杆件、从动连接板构成交叉铰链四杆机构,所述的铰链交叉四杆机构的长度根据采集到的骨骼X光图像进行设计。A knee cross four-bar exoskeleton, comprising a thigh part, a lower leg part, a leg connecting part and a driving part, the thigh part and the lower leg part are connected by a leg connecting part, and the driving part is used to drive the leg connecting part Drive the movement of the thigh parts and the lower leg parts, the thigh parts include thigh parts, the lower leg parts include calf parts, the thigh parts include active link parts, driven connecting plates, the thigh parts, calf parts, and active link parts The cross hinge four-bar mechanism is formed by the parts and the driven connecting plate, and the length of the hinge cross four-bar mechanism is designed according to the collected bone X-ray images.
进一步的,所述大腿部件包括大腿挡板、大腿件、大腿轴承座、大腿连接件、大腿固定板,所述大腿挡板包括四个对称布置的腰孔,所述大腿固定板与大腿挡板通过腰孔固定连接,所述大腿件和大腿挡板通过大腿连接件固定连接,所述大腿轴承座固定在大腿件上,所述大腿固定板固定在大腿上,安装时所述大腿部件相对大腿固定不动,所述大腿件有两段弧形的轮廓的大腿件弧A和大腿件弧B,所述大腿件弧A与两端圆角相切,长度为80~120mm,所述大腿件弧B与两端圆角相切,长度为25~60mm。Further, the thigh component includes a thigh baffle, a thigh piece, a thigh bearing seat, a thigh connecting piece, and a thigh fixing plate. The thigh baffle includes four symmetrically arranged waist holes. The thigh fixing plate and the thigh baffle Fixedly connected through the waist hole, the thigh part and the thigh baffle are fixedly connected through the thigh connecting part, the thigh bearing seat is fixed on the thigh part, the thigh fixing plate is fixed on the thigh, and the thigh part is opposite to the thigh during installation Fixed, the thigh piece has two sections of arc-shaped profile thigh piece arc A and thigh piece arc B, the thigh piece arc A is tangent to the rounded corners at both ends, the length is 80-120mm, the thigh piece Arc B is tangent to the rounded corners at both ends, and the length is 25-60mm.
进一步的,所述小腿部件包括小腿件、小腿挡板、小腿连接件、轴套、小腿轴承座、小腿光轴、小腿固定板,所述小腿挡板包括四个对称布置的腰孔,所述小腿固定板与小腿挡板通过腰孔固定连接,所述小腿件和小腿挡板通过小腿连接件固定连接,所述小腿轴承座固定在小腿挡板和小腿件上,所述轴套连接在小腿轴承座上,所述小腿光轴在小腿轴承座中间,所述小腿固定板固定在小腿上,安装时所述小腿部件相对于小腿固定不动,所述小腿件有两端弧形的轮廓的小腿件弧A和小腿件弧B,所述小腿件弧A与两端圆角相切,长度为30~50mm,所述小腿件弧B与两端圆角相切,长度为35~60mm。Further, the lower leg parts include lower leg parts, lower leg baffles, lower leg connectors, bushings, lower leg bearing seats, lower leg optical shafts, and lower leg fixing plates. The lower leg upper boards include four symmetrically arranged waist holes. The calf fixing plate and the calf baffle are fixedly connected through the waist hole, the calf part and the calf baffle are fixedly connected through the calf connecting part, the calf bearing seat is fixed on the calf baffle and the calf part, and the shaft sleeve is connected to the calf On the bearing seat, the optical axis of the shank is in the middle of the shank bearing seat, the shank fixing plate is fixed on the shank, the shank part is fixed relative to the shank during installation, and the shank part has an arc-shaped profile at both ends Calf arc A and calf arc B, the calf arc A is tangent to the rounded corners at both ends, and the length is 30-50 mm, and the calf arc B is tangent to the rounded corners at both ends, and the length is 35-60 mm.
进一步的,所述大小腿连接部件包括主动连杆件、从动连接板、销轴,所述主动连杆件一端安装在大腿部件上,一端安装在小腿光轴上,定位在小腿轴承座和轴套之间,所述从动连接板是圆角矩形状,四周开有四个连接孔,长边中线两端开有两个大孔,所述从动连接板和小腿轴承座通过销轴连接。Further, the connecting parts of the large and small legs include an active link, a driven connecting plate, and a pin shaft. One end of the active link is installed on the thigh part, and the other end is installed on the optical axis of the calf, and is positioned between the calf bearing seat and Between the bushings, the driven connecting plate is in the shape of a rounded rectangle, four connecting holes are opened around it, and two large holes are opened at both ends of the center line of the long side, and the driven connecting plate and the lower leg bearing seat pass through the pin connect.
进一步的,驱动部件包括蜗轮蜗杆减速箱和电机,所述蜗轮蜗杆减速箱固定在大腿部件的大腿件上,所述电机设置在蜗轮蜗杆减速箱上方,所述蜗轮蜗杆减速箱下方开有矩形槽口,所述主动连杆件通过矩形槽口与蜗轮蜗杆减速箱的输出轴固定连接,所述主动连杆件在电机的带动下能够在矩形槽口进行周期性摆动。Further, the driving part includes a worm gear reducer and a motor, the worm gear reducer is fixed on the thigh part of the thigh part, the motor is arranged above the worm gear reducer, and a rectangular groove is opened below the worm gear reducer The active link is fixedly connected to the output shaft of the worm gearbox through a rectangular notch, and the active link can swing periodically in the rectangular notch driven by the motor.
本发明还公开了一种膝关节交叉四杆外骨骼的基于图像配准的设计方法,包括如下步骤:The present invention also discloses a design method based on image registration of a knee cross four-bar exoskeleton, comprising the following steps:
步骤1:如图14所示,在医用X光机下拍摄股骨不动,胫骨弯曲0°、30°、60°、90°、120°角度的X光图像;Step 1: As shown in Figure 14, under the medical X-ray machine, take X-ray images of the femur not moving and the tibia bending at angles of 0°, 30°, 60°, 90°, and 120°;
步骤2:对获得的图像数据进行预处理;Step 2: Preprocessing the obtained image data;
步骤3:在预处理后的图像上添加标记点,所述步骤3具体步骤如下:在股骨上选择6个轮廓曲线曲率变化明显的点依次作为标记点,在胫骨选择3个轮廓曲线曲率变化明显的点依次作为标记点,第i张图片的点集表示为Si,第i张X光图像的第j个点的坐标记为其中i=1,2,3,4,5;j=1,2,3......9;Step 3: Add marker points on the preprocessed image. The specific steps of step 3 are as follows: select 6 points on the femur with obvious changes in the curvature of the contour curve as marker points in turn, and select 3 points on the tibia with obvious changes in the curvature of the contour curve The points of the i-th image are used as marker points in turn, the point set of the i-th image is represented as S i , and the coordinates of the j-th point of the i-th X-ray image are marked as where i=1,2,3,4,5; j=1,2,3...9;
步骤4:基于添加的标记点进行图像配准;Step 4: Carry out image registration based on the added marker points;
步骤5:基于配准后的图像计算膝关节瞬心曲线;Step 5: Calculate the instantaneous heart curve of the knee joint based on the registered image;
步骤6:计算四杆机构各个杆件的长度;Step 6: Calculate the length of each member of the four-bar mechanism;
步骤7:将求解出的杆长设置为实际杆件对应的参数。Step 7: Set the calculated bar length as the parameter corresponding to the actual bar.
进一步的,所述步骤2包括如下具体步骤:Further, the step 2 includes the following specific steps:
步骤2.1:使用计算机编程语言将采集到的DICOM格式的图片数据转换为JPG格式的数据;Step 2.1: Convert the collected image data in DICOM format to data in JPG format using a computer programming language;
步骤2.2:使用比例系数μ矫正图像大小,使用幂次变换增强图像的对比度。Step 2.2: Correct the size of the image using the scale factor μ, and enhance the contrast of the image using a power transform.
进一步的,所述步骤4包括如下具体步骤:Further, said step 4 includes the following specific steps:
步骤4.1:保持每张图的点相对不变,将所有的图配准到第一张图片;Step 4.1: Keep the points of each picture relatively unchanged, and register all the pictures to the first picture;
步骤4.2:将股骨上的点Pi(i=1,2……6)进行配准,以0°的标记点作为对其点集,配准误差为Loss,采用的公式如下:Step 4.2: Register the points Pi (i=1, 2...6) on the femur, use the 0° mark point as the point set, and the registration error is Loss. The formula used is as follows:
其中/>步骤4.3:以每张图的第3个点作为坐标原点建立坐标系,配准过程中共有三个参数分别是x轴方向的平移量y轴方向的平移量/>绕原点旋转的角度θi,用坐标变换矩阵表示,每个点集经过坐标变换,采用坐标变换矩阵及坐标变换如下: where /> Step 4.3: Establish a coordinate system with the third point of each picture as the coordinate origin. There are three parameters in the registration process, which are the translation in the x-axis direction The amount of translation in the y-axis direction /> The angle θ i of rotation around the origin is represented by a coordinate transformation matrix. Each point set undergoes coordinate transformation, and the coordinate transformation matrix and coordinate transformation are as follows:
SiTi; S i T i ;
步骤4.4:以配准误差Loss为目标函数,θ、tx,ty,为优化变量共12个变量,约束条件为st,采用的约束条件如下:/> Step 4.4: Take the registration error Loss as the objective function, θ, tx, ty, as the optimization variables There are 12 variables in total, the constraint condition is st, and the constraint condition adopted is as follows: />
步骤4.5:选择优化算法求解上述的目标规划问题,将求解的最优变量保存下来并对配准后的点集进行可视化。Step 4.5: Select an optimization algorithm to solve the above target programming problem, save the optimal variables solved and visualize the registered point set.
进一步的,所述步骤5包括如下具体步骤:Further, said step 5 includes the following specific steps:
步骤5.1:使用三次样条插值方法计算出Pi 7,Pi 8,Pi 9(i=1,2,3,4,5)组成的运动轨迹L7,L8,L9;Step 5.1: Use the cubic spline interpolation method to calculate the motion trajectory L 7 , L 8 , L 9 composed of P i 7 , P i 8 , P i 9 (i=1, 2, 3 , 4, 5);
步骤5.2:计算股骨和胫骨分别在五个时刻的瞬时旋转中心,每张图片计算出一个瞬时旋转中心Ii(xc,yc),7、8、9号点两两组合每张图片计算出3个瞬时旋转中心点7、8、9在第i张8图像中的曲线上的法线斜率记为/>其中jk=78,79,89,将其进行取平均,具体计算方式如下:Step 5.2: Calculate the instantaneous rotation centers of the femur and tibia at five moments, calculate an instantaneous rotation center I i (x c , y c ) for each picture, and calculate points 7, 8, and 9 in pairs for each picture 3 instantaneous centers of rotation The normal slope of points 7, 8, and 9 on the curve in the i-th 8th image is recorded as /> Among them, jk=78,79,89, which are averaged, and the specific calculation method is as follows:
步骤5.3:由Ii的坐标改变三次曲线L0的参数求膝关节瞬心曲线L,所用的曲线是限定范围内的曲线,呈“J”字形,L0:y=ax3+bx2+cx+d,其中参数约束及曲线的区间范围如下:其中/> Step 5.3: Change the parameters of the cubic curve L0 from the coordinates of Ii to obtain the instantaneous center curve L of the knee joint. The curve used is a curve within a limited range, in the shape of a "J", L0 : y= ax3 + bx2 + cx+d, where the parameter constraints and the range of the curve are as follows: where />
步骤5.4:设计曲线L的优化目标为i=1,2,3,4,5,dist表示两点之间的距离,其中Qi的坐标为/>其中/>而ri为/>中第i个元素,r向量中取的元素是拍摄X光图片的角度所构成的,不限于上述所说的5个角度;Step 5.4: The optimization objective of the design curve L is i=1,2,3,4,5, dist represents the distance between two points, where the coordinates of Q i are /> where /> and r i is /> In the i-th element, the elements taken in the r vector are composed of the angles at which the X-ray pictures are taken, not limited to the above-mentioned 5 angles;
步骤5.5:选择优化算法求解出决策变量X=[a,b,c,d]确定曲线L的方程,求解膝关节瞬心结果。Step 5.5: Select an optimization algorithm to solve the equation of the decision variable X=[a, b, c, d] to determine the curve L, and solve the knee joint instantaneous center result.
进一步的,所述步骤6包括如下具体步骤:Further, said step 6 includes the following specific steps:
步骤6.1:设计交叉四连杆机构,长度分别为l1,l2,l3,l4,设置杆长约束,具体约束条件如下:Step 6.1: Design the cross four-bar linkage mechanism, the lengths are l 1 , l 2 , l 3 , l 4 , and set the bar length constraints. The specific constraints are as follows:
45mm<l1<65mm45mm<l 1 <65mm
80mm<l2<120mm80mm<l 2 <120mm
70mm<l3<110mm70mm< 13 <110mm
35mm<l4<60mm35mm< 14 <60mm
l2+l4≤l1+l3;l 2 + l 4 ≤ l 1 + l 3 ;
步骤6.2:在膝关节瞬心曲线L中均匀的取10个点,Lci(xci,yci),机构瞬心曲线由交叉点构成,四杆机构在l2与l1的夹角为α时候的瞬心Lci(xci,yci),其中i=1,2,3......10,α的取值在均匀取10个值,Lci(xci,yci)由六元一次方程组解出,具体计算方式如下:Step 6.2: Evenly take 10 points in the instantaneous center curve L of the knee joint, L ci (x ci , y ci ), the instantaneous center curve of the mechanism is composed of intersection points, and the angle between l 2 and l 1 of the four-bar mechanism is The instantaneous center L ci (x ci ,y ci ) at α, where i=1,2,3...10, the value of α is in Taking 10 values evenly, L ci (x ci , y ci ) is solved by a system of linear equations in six variables. The specific calculation method is as follows:
步骤6.3:定义目标函数即为膝关节瞬心曲线和杆件计算瞬心估计的距离平均差,以杆1和杆2的交点为原点,整体机构绕原点旋转γ,决策变量为X=[γ,l1,l2,l3,l4],使用优化算法进行求解所有杆长。Step 6.3: Define the objective function That is, the average distance difference between the instant center curve of the knee joint and the calculation of the instantaneous center estimation of the rod, with the intersection point of rod 1 and rod 2 as the origin, the whole mechanism rotates γ around the origin, and the decision variable is X=[γ,l 1 ,l 2 ,l 3 ,l 4 ], use the optimization algorithm to solve all rod lengths.
本发明的一种膝关节交叉四杆外骨骼及其基于图像配准的设计方法具有以下优点:本发明的一种基于图像数据的设计的外骨骼,具有设计速度快,设计精度高,且设计的结构既有轻量化,维护方便的特点。可以有效的运用在膝关节需要进行康复训练的患者上。本发明中的设计方法,提取了关键信息,计算快速,效果符合预期,采用的交叉四杆机构很好的符合了人体前后交叉韧带的特点,具有很高的仿生性,设计出的外骨骼可结合智能控制算法规划外骨骼的运动轨迹。A knee-joint cross four-bar exoskeleton of the present invention and its design method based on image registration have the following advantages: the designed exoskeleton based on image data of the present invention has fast design speed, high design precision, and design The structure is both lightweight and easy to maintain. It can be effectively used on patients who need rehabilitation training for the knee joint. The design method in the present invention extracts key information, calculates quickly, and the effect meets expectations. The cross four-bar mechanism adopted is well in line with the characteristics of the anterior and posterior cruciate ligaments of the human body, and has high bionicity. The designed exoskeleton can Combined with intelligent control algorithm to plan the trajectory of exoskeleton.
附图说明Description of drawings
图1为本申请所述外骨骼的整体示意图;Fig. 1 is the overall schematic diagram of the exoskeleton described in the present application;
图2为本申请所述外骨骼局部侧视示意图;Fig. 2 is a schematic diagram of a partial side view of the exoskeleton described in the present application;
图3为本申请所述外骨骼小腿挡板拆卸后局部示意图;Fig. 3 is a partial schematic diagram after disassembly of the exoskeleton calf baffle described in the present application;
图4为本申请所述外骨骼蜗轮蜗杆减速箱开口槽示意图;Fig. 4 is a schematic diagram of the opening slot of the exoskeleton worm gearbox described in the present application;
图5为本申请所述外骨骼大腿挡板示意图;Fig. 5 is a schematic diagram of the exoskeleton thigh baffle described in the present application;
图6为本申请所述外骨骼大腿件示意图;Fig. 6 is a schematic diagram of the exoskeleton thigh part described in the present application;
图7为本申请所述外骨骼小腿挡板示意图;Fig. 7 is a schematic diagram of the exoskeleton calf baffle described in the present application;
图8为本申请所述外骨骼小腿件示意图;Fig. 8 is a schematic diagram of the exoskeleton lower leg part described in the present application;
图9为本申请所述外骨骼从动连接板示意图;Fig. 9 is a schematic diagram of the driven connecting plate of the exoskeleton described in the present application;
图10为本申请所述外骨骼主动连杆件示意图;Fig. 10 is a schematic diagram of the active linkage of the exoskeleton described in the present application;
图11为本申请所述设计方法的交叉四杆机构原理图;Fig. 11 is the schematic diagram of the cross four-bar mechanism of the design method described in the present application;
图12为本申请所述设计方法的前后交叉韧带分布示意图;Figure 12 is a schematic diagram of the distribution of the anterior and posterior cruciate ligaments of the design method described in the present application;
图13为本申请所述设计方法的流程图;Fig. 13 is a flowchart of the design method described in the present application;
图14为本申请骨骼图像采集示意图;Fig. 14 is a schematic diagram of bone image acquisition of the present application;
图15为本申请所述设计方法的X光图像点标记序号图;Figure 15 is a diagram of the X-ray image point marking sequence number of the design method described in the present application;
图16为本申请所述设计方法的X光图像配准效果图;Fig. 16 is an effect diagram of X-ray image registration of the design method described in the present application;
图17为本申请所述设计方法的膝关节瞬心曲线求解示意图;Fig. 17 is a schematic diagram of solving the instantaneous heart curve of the knee joint according to the design method described in the present application;
图18为本申请所设计方法的膝关节瞬心曲线图。Fig. 18 is the instantaneous heart curve of the knee joint by the method designed in the present application.
图中:1、大腿挡板;2、大腿固定板;3、主动连接杆;4、小腿挡板;5、小腿固定板;6、小腿连接件;7、小腿件;71、小腿件弧A;72、小腿件弧B;8、销轴;9、从动连接板;10、大腿件;101、大腿件弧A;102、大腿件弧B;11、蜗轮蜗杆减速箱;111、矩形槽口;12、大腿连接件;13、大腿轴承;14、轴套;15、小腿轴承座;16、小腿光轴;17、电机。In the figure: 1. thigh baffle; 2. thigh fixing plate; 3. active connecting rod; 4. calf baffle; 5. calf fixing plate; ; 72, shank part arc B; 8, pin shaft; 9, driven connecting plate; 10, thigh part; 101, thigh part arc A; 102, thigh part arc B; 11, worm gear reduction box; 111, rectangular groove 12, thigh connector; 13, thigh bearing; 14, shaft sleeve; 15, calf bearing seat; 16, calf optical axis; 17, motor.
具体实施方式Detailed ways
为了更好地了解本发明的目的、结构及功能,下面结合附图,对本发明一种膝关节交叉四杆外骨骼及其基于图像配准的设计方法做进一步详细的描述。In order to better understand the purpose, structure and function of the present invention, a knee cross four-bar exoskeleton and its design method based on image registration will be further described in detail below in conjunction with the accompanying drawings.
如图1所示,本发明的外骨骼包括大腿部件、小腿部件、大小腿连接部件及驱动部件,大腿部件和小腿部件通过大小腿连接部件连接,驱动部件用于驱动大小腿连接部件带动大腿部件和小腿部件运动。As shown in Figure 1, the exoskeleton of the present invention includes a thigh part, a calf part, a thigh connecting part and a driving part. and lower leg movement.
如图1、图2所示,大腿部件包括大腿挡板1、大腿件10、大腿轴承座13、大腿连接件12、大腿固定板2。大腿挡板1包括四个对称布置的腰孔,大腿固定板2与大腿挡板1通过腰孔固定连接,且高度可以沿着腰孔方向进行调节。大腿件10和大腿挡板1通过大腿连接件12固定连接,大腿轴承座13固定在大腿件10上。大腿固定板2固定在大腿上,安装时大腿部件相对大腿固定不动。As shown in FIGS. 1 and 2 , the thigh parts include a thigh baffle 1 , a thigh member 10 , a thigh bearing seat 13 , a thigh connector 12 , and a thigh fixing plate 2 . The thigh baffle 1 includes four symmetrically arranged waist holes, the thigh fixing plate 2 and the thigh baffle 1 are fixedly connected through the waist holes, and the height can be adjusted along the direction of the waist holes. The thigh piece 10 and the thigh baffle 1 are fixedly connected through the thigh connecting piece 12 , and the thigh bearing seat 13 is fixed on the thigh piece 10 . The thigh fixing plate 2 is fixed on the thigh, and the thigh parts are fixed relative to the thigh during installation.
如图6所示,大腿件10有两段弧形的轮廓的大腿件弧A101和大腿件弧B102,所述大腿件弧A101与两端圆角相切,长度为80~120mm,大腿件弧B102与两端圆角相切,长度为25~60mm。As shown in Figure 6, the thigh piece 10 has two sections of arc-shaped profile thigh piece arc A101 and thigh piece arc B102. B102 is tangent to the rounded corners at both ends, and the length is 25-60mm.
如图1-3所示,小腿部件包括小腿件7、小腿挡板4、小腿连接件6、轴套14、小腿轴承座15、小腿光轴16、小腿固定板5。小腿挡板4包括四个对称布置的腰孔,小腿固定板5与小腿挡板4通过腰孔固定连接,且高度可以沿着腰孔方向进行调节。小腿件7和小腿挡板4通过小腿连接件6固定连接,小腿轴承座15固定在小腿挡板4和小腿件7上,轴套14连接在小腿轴承座15上,小腿光轴16在小腿轴承座15中间。小腿固定板5固定在小腿上,安装时小腿部件相对于小腿固定不动。As shown in FIGS. 1-3 , the lower leg component includes a lower leg member 7 , a lower leg shield 4 , a lower leg connector 6 , a shaft sleeve 14 , a lower leg bearing seat 15 , a lower leg optical axis 16 , and a lower leg fixing plate 5 . The lower leg baffle 4 includes four symmetrically arranged waist holes, the lower leg fixing plate 5 and the lower leg baffle 4 are fixedly connected through the waist holes, and the height can be adjusted along the direction of the waist holes. The shank part 7 and the shank baffle 4 are fixedly connected by the shank connector 6, the shank bearing seat 15 is fixed on the shank baffle 4 and the shank part 7, the shaft sleeve 14 is connected to the shank bearing seat 15, and the shank optical axis 16 is on the shank bearing Seat 15 is in the middle. The shank fixing plate 5 is fixed on the shank, and the shank part is fixed relative to the shank during installation.
如图8所示,小腿件7有两端弧形的轮廓的小腿件弧A71和小腿件弧B72,所述小腿件弧A71与两端圆角相切,长度为30~50mm,小腿件弧B72与两端圆角相切,长度为35~60mm。As shown in Figure 8, the calf part 7 has a calf part arc A71 and a calf part arc B72 with arc-shaped profiles at both ends. B72 is tangent to the rounded corners at both ends, and the length is 35-60mm.
大小腿连接部件包括主动连杆件3、从动连接板9、销轴8,主动连杆件3一端安装在大腿部件上,一端安装在小腿光轴16上,定位在小腿轴承座15和轴套14之间。从动连接板9是圆角矩形状,四周开有四个连接孔,长边中线两端开有两个大孔。从动连接板9和小腿轴承座15通过销轴8连接。The large and small leg connecting parts include active link 3, driven connecting plate 9, pin shaft 8, one end of active link 3 is installed on the thigh part, the other end is installed on the calf optical axis 16, and is positioned on the calf bearing seat 15 and shaft Set of 14 between. The driven connecting plate 9 is a rounded rectangular shape, four connecting holes are arranged around it, and two large holes are arranged at the two ends of the long side midline. The driven connecting plate 9 is connected with the shank bearing seat 15 by a pin shaft 8 .
驱动部件包括蜗轮蜗杆减速箱11和电机17。蜗轮蜗杆减速箱11固定在大腿部件的大腿件10上,电机17设置在蜗轮蜗杆减速箱11上方,蜗轮蜗杆减速箱11下方开有矩形槽口,主动连杆件3通过矩形槽口111与蜗轮蜗杆减速箱11的输出轴固定连接,主动连杆件3在电机17的带动下能够在矩形槽口进行周期性摆动。The drive components include a worm gear reducer 11 and a motor 17 . The worm gear reducer 11 is fixed on the thigh part 10 of the thigh part, the motor 17 is arranged on the top of the worm gear reducer 11, and there is a rectangular notch below the worm gear reducer 11, and the active link part 3 is connected with the worm gear through the rectangular notch 111. The output shaft of the worm reduction box 11 is fixedly connected, and the active link 3 can periodically swing in the rectangular notch driven by the motor 17 .
大腿连接件12和小腿连接件6两端开有螺纹孔,部件之间的连接未说明的均采用螺纹或者螺栓连接。There are threaded holes at the two ends of the thigh connector 12 and the shank connector 6, and the connections between the components are not described and all adopt threaded or bolted connections.
大腿部件中的大腿件10、小腿部件中的小腿件7、主动连杆件3、从动连接板9构成交叉铰链四杆机构。所述的铰链交叉四杆机构的长度根据采集到的骨骼X光图像进行设计,采集图像不少于两张。The thigh part 10 in the thigh part, the calf part 7 in the calf part, the active link part 3 and the driven connecting plate 9 constitute a cross hinge four-bar mechanism. The length of the hinge cross four-bar mechanism is designed according to the collected bone X-ray images, and the collected images are not less than two.
本发明装置安装在人体下肢膝关节上时,电机17通过蜗轮蜗杆减速箱11带动主动连杆件3运动,由于铰链交叉四杆机构的运动规律,小腿在小腿固定的牵引下做运动,达到辅助患者运动的目的。When the device of the present invention is installed on the knee joint of the lower limbs of the human body, the motor 17 drives the active link part 3 to move through the worm gear reducer 11. Due to the movement law of the hinge cross four-bar mechanism, the calf moves under the fixed traction of the calf to achieve auxiliary The purpose of the patient's movement.
图2是外骨骼整体侧视图,蜗轮蜗杆减速箱11固定在大腿件10上,电机17驱动主动连杆件3进行周期性摆动,图4所示矩形槽口111为摆动提供运动空间。Fig. 2 is an overall side view of the exoskeleton. The worm gear reducer 11 is fixed on the thigh part 10, and the motor 17 drives the active link part 3 to swing periodically. The rectangular notch 111 shown in Fig. 4 provides movement space for the swing.
图5、7是大腿挡板1和小腿挡板4结构示意图,患者佩戴时大腿和小腿靠在上面,所述的大腿挡板1和小腿挡板4上均开有四个小孔,可以通过调节大腿固定板2和小腿固定板5来确定最佳佩戴位置。Figures 5 and 7 are schematic diagrams of the structure of the thigh baffle 1 and the calf baffle 4. When the patient wears it, the thigh and calf lean against it. The thigh baffle 1 and the calf baffle 4 are provided with four small holes, which can be passed through Adjust the thigh fixing plate 2 and the calf fixing plate 5 to determine the best wearing position.
图6、8、9、10、11为交叉四杆机构原理图和实际杆件对应的设计参数,图中距离l1、l2、l3、l4均为中心孔之间的距离,图8中的距离l1为一孔到小腿件7上轴承中心孔的距离,图10中的距离l2为主动连杆件轴承中心孔之间的距离,图6中的距离l3为大腿件10上的轴承中心孔之间的距离,图9中的距离l4为从动连接板9的轴承中心孔之间的距离。Figures 6, 8, 9, 10, and 11 are the schematic diagram of the cross four-bar mechanism and the design parameters corresponding to the actual rods. The distances l 1 , l 2 , l 3 , and l 4 in the figure are the distances between the center holes. The distance l1 in 8 is the distance from a hole to the center hole of the bearing on the lower leg part 7, the distance l2 in Figure 10 is the distance between the center holes of the active link bearings, and the distance l3 in Figure 6 is the distance between the upper leg parts The distance between the bearing center holes on 10, the distance l4 in Fig. 9 is the distance between the bearing center holes of the driven connecting plate 9.
如图13所示,以下结合附图对设计方法进行详细说明:As shown in Figure 13, the design method is described in detail below in conjunction with the accompanying drawings:
步骤1:如图14所示,在医用X光机下拍摄股骨不动,胫骨弯曲0°、30°、60°、90°、120°角度的X光图像;Step 1: As shown in Figure 14, under the medical X-ray machine, take X-ray images of the femur not moving and the tibia bending at angles of 0°, 30°, 60°, 90°, and 120°;
步骤2:对获得的图像数据进行预处理,具体步骤如下:Step 2: Preprocessing the obtained image data, the specific steps are as follows:
步骤2.1:使用计算机编程语言将采集到的DICOM格式的图片数据转换为JPG格式的数据;Step 2.1: Convert the collected image data in DICOM format to data in JPG format using a computer programming language;
步骤2.2:使用比例系数μ矫正图像大小,使用幂次变换增强图像的对比度;Step 2.2: Use the proportional coefficient μ to correct the size of the image, and use power transformation to enhance the contrast of the image;
步骤3:在预处理后的图像上添加标记点,所述步骤3具体步骤如下:Step 3: Add marker points on the preprocessed image, the specific steps of step 3 are as follows:
在股骨上选择6个轮廓曲线曲率变化明显的点依次作为标记点,在胫骨选择3个轮廓曲线曲率变化明显的点依次作为标记点,标记图如图15所示,第i张图片的点集表示为Si,第i张X光图像的第j个点的坐标记为其中i=1,2,3,4,5;j=1,2,3......9。Select 6 points on the femur with obvious changes in the curvature of the contour curve as marker points in turn, and select 3 points on the tibia with obvious changes in the curvature of the contour curve as marker points in turn. The marker map is shown in Figure 15. The point set of the i-th picture Denoted as S i , the coordinates of the jth point of the i-th X-ray image are marked as Wherein i=1,2,3,4,5; j=1,2,3...9.
步骤4:基于添加的标记点进行图像配准,具体步骤如下:Step 4: Carry out image registration based on the added marker points, the specific steps are as follows:
步骤4.1:保持每张图的点相对不变,将所有的图配准到第一张图片。Step 4.1: Keep the points of each image relatively unchanged, and register all images to the first image.
步骤4.2:将股骨上的点Pi(i=1,2……6)进行配准,以0°的标记点作为对其点集,配准误差为Loss,采用的公式如下:Step 4.2: Register the points P i (i=1, 2...6) on the femur, use the 0° mark point as the alignment point set, and the registration error is Loss, and the formula used is as follows:
其中/> where />
步骤4.3:以每张图的第3个点作为坐标原点建立坐标系,配准过程中共有三个参数分别是x轴方向的平移量y轴方向的平移量/>绕原点旋转的角度θi,用坐标变换矩阵表示,每个点集经过坐标变换,采用坐标变换矩阵及坐标变换如下:Step 4.3: Establish a coordinate system with the third point of each picture as the coordinate origin. There are three parameters in the registration process, which are the translation in the x-axis direction The amount of translation in the y-axis direction /> The angle θ i of rotation around the origin is represented by a coordinate transformation matrix. Each point set undergoes coordinate transformation, and the coordinate transformation matrix and coordinate transformation are as follows:
步骤4.4:以配准误差Loss为目标函数,θ、tx,ty,为优化变量共12个变量,约束条件为st,采用的约束条件如下:Step 4.4: Take the registration error Loss as the objective function, θ, t x , t y as the optimization variables There are 12 variables in total, and the constraint condition is st, and the constraints adopted are as follows:
步骤4.5:选择优化算法求解上述的目标规划问题,将求解的最优变量保存下来并对配准后的点集进行可视化。如图16所示,为配准后的效果图。Step 4.5: Select an optimization algorithm to solve the above target programming problem, save the optimal variables solved and visualize the registered point set. As shown in Figure 16, it is the effect diagram after registration.
步骤5:基于配准后的图像计算膝关节瞬心曲线,所述步骤5具体步骤如下:Step 5: Calculating the instantaneous heart curve of the knee joint based on the registered image, the specific steps of the step 5 are as follows:
步骤5.1:使用三次样条插值方法计算出Pi 7,Pi 8,Pi 9(i=1,2,3,4,5)组成的运动轨迹L7,L8,L9。Step 5.1: Use the cubic spline interpolation method to calculate the motion trajectory L 7 , L 8 , and L 9 composed of P i 7 , P i 8 , and P i 9 (i=1, 2, 3, 4, 5).
步骤5.2:计算股骨和胫骨分别在五个时刻的瞬时旋转中心,每张图片可以计算出一个瞬时旋转中心Ii(xc,yc),7、8、9号点两两组合每张图片可以计算出3个瞬时旋转中心点7、8、9在第i张8图像中的曲线上的法线斜率记为/>其中jk=78,79,89,将其进行取平均,具体计算方式如下:Step 5.2: Calculate the instantaneous center of rotation of the femur and tibia at five moments, each image can calculate an instantaneous center of rotation I i (x c , y c ), and combine points 7, 8, and 9 in pairs for each image 3 instantaneous centers of rotation can be calculated The normal slope of points 7, 8, and 9 on the curve in the i-th 8th image is recorded as /> Among them, jk=78,79,89, which are averaged, and the specific calculation method is as follows:
步骤5.3:由Ii的坐标改变三次曲线L0的参数求膝关节瞬心曲线L,所用的曲线是限定范围内的曲线,呈“J”字形,L0:y=ax3+bx2+cx+d,其中参数约束及曲线的区间范围如下:其中/> Step 5.3: Change the parameters of the cubic curve L0 from the coordinates of Ii to obtain the instantaneous center curve L of the knee joint. The curve used is a curve within a limited range, in the shape of a "J", L0 : y= ax3 + bx2 + cx+d, where the parameter constraints and the range of the curve are as follows: where />
步骤5.4:设计曲线L的优化目标为i=1,2,3,4,5,dist表示两点之间的距离,其中Qi的坐标为/>其中/>而ri为/>中第i个元素,r向量中取的元素是拍摄X光图片的角度所构成的,不限于上述所说的5个角度。优化函数示意图如图17所示。Step 5.4: The optimization objective of the design curve L is i=1,2,3,4,5, dist represents the distance between two points, where the coordinates of Q i are /> where /> and r i is /> The i-th element in the r vector is composed of the angles at which the X-ray pictures are taken, and is not limited to the above-mentioned 5 angles. The schematic diagram of the optimization function is shown in Figure 17.
步骤5.5:选择优化算法求解出决策变量X=[a,b,c,d]确定曲线L的方程,求解膝关节瞬心结果曲线图18所示。Step 5.5: Select an optimization algorithm to solve the equation of the decision variable X=[a,b,c,d] to determine the curve L, and solve the result curve of the knee joint instantaneous center as shown in Figure 18 .
步骤6:计算四杆机构各个杆件的长度,所述步骤6具体步骤如下:Step 6: Calculate the length of each rod of the four-bar mechanism, and the specific steps of the step 6 are as follows:
步骤6.1:设计交叉四连杆机构,设计启发如图12所示,如图11所示,长度分别为l1,l2,l3,l4,设置杆长约束,具体约束条件如下:Step 6.1: Design the intersecting four-bar linkage mechanism. The design inspiration is shown in Figure 12 and Figure 11. The lengths are l 1 , l 2 , l 3 , and l 4 , and the rod length constraints are set. The specific constraints are as follows:
45mm<l1<65mm45mm<l 1 <65mm
80mm<l2<120mm80mm<l 2 <120mm
70mm<l3<110mm70mm< 13 <110mm
35mm<l4<60mm。35mm < l 4 < 60mm.
l2+l4≤l1+l3 l 2 +l 4 ≤l 1 +l 3
步骤6.2:在膝关节瞬心曲线L中均匀的取10个点,Lci(xci,yci),机构瞬心曲线由交叉点构成,四杆机构在l2与l1的夹角为α时候的瞬心Lci(xci,yci),其中i=1,2,3......10,α的取值在均匀取10个值,Lci(xci,yci)由六元一次方程组解出,具体计算方式如下:Step 6.2: Evenly take 10 points in the instantaneous center curve L of the knee joint, L ci (x ci , y ci ), the instantaneous center curve of the mechanism is composed of intersection points, and the angle between l 2 and l 1 of the four-bar mechanism is The instantaneous center L ci (x ci ,y ci ) at α, where i=1,2,3...10, the value of α is in Taking 10 values evenly, L ci (x ci , y ci ) is solved by a system of linear equations in six variables. The specific calculation method is as follows:
步骤6.3:定义目标函数即为膝关节瞬心曲线和杆件计算瞬心估计的距离平均差,以杆1和杆2的交点为原点,整体机构绕原点旋转γ,决策变量为X=[γ,l1,l2,l3,l4],使用优化算法进行求解所有杆长。Step 6.3: Define the objective function That is, the average distance difference between the instant center curve of the knee joint and the calculation of the instantaneous center estimation of the rod, with the intersection point of rod 1 and rod 2 as the origin, the whole mechanism rotates γ around the origin, and the decision variable is X=[γ,l 1 ,l 2 ,l 3 ,l 4 ], use the optimization algorithm to solve all rod lengths.
步骤7:将求解出的杆长设置为实际杆件对应的参数。Step 7: Set the calculated bar length as the parameter corresponding to the actual bar.
以上所述仅是本发明的优选实施方式,在理想情况下拍摄两个角度X光图片的情况下就能准确的求出膝关节的瞬心曲线。本发明以合适实例展示如上,然而并非用以限定发明本身。本发明与现有外骨骼设计相比速度快,设计参数明确,结构轻量,结果可靠。The above description is only a preferred embodiment of the present invention. Ideally, the instantaneous heart curve of the knee joint can be accurately obtained by taking X-ray pictures from two angles. The invention is shown above by way of suitable examples, but it is not intended to limit the invention itself. Compared with the existing exoskeleton design, the invention has the advantages of fast speed, clear design parameters, light structure and reliable results.
可以理解,本发明是通过一些实施例进行描述的,本领域技术人员知悉的,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本发明的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。因此,本发明不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本发明所保护的范围内。It can be understood that the present invention is described through some embodiments, and those skilled in the art know that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, the features and embodiments may be modified to adapt a particular situation and material to the teachings of the invention without departing from the spirit and scope of the invention. Therefore, the present invention is not limited by the specific embodiments disclosed here, and all embodiments falling within the scope of the claims of the present application belong to the protection scope of the present invention.
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