CN116673300A - A high-efficiency pyrolysis recovery method and system for wind power blades - Google Patents
A high-efficiency pyrolysis recovery method and system for wind power blades Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及固废处理技术领域,特别涉及一种风电叶片的高效热解回收方法及系统。The invention relates to the technical field of solid waste treatment, in particular to a high-efficiency pyrolysis recovery method and system for wind power blades.
背景技术Background technique
风电叶片是风力发电机的核心部件之一,其主要由玻璃纤维、碳纤维、巴沙木和PVC等材料组成,这些材料均为高附加值材料。因此,当风电机组到达服役年限后,需要对风电叶片进行回收,以避免能源的浪费。Wind turbine blades are one of the core components of wind turbines. They are mainly composed of glass fiber, carbon fiber, balsa wood and PVC, all of which are high value-added materials. Therefore, when the wind turbines reach their service life, the wind turbine blades need to be recycled to avoid energy waste.
为了回收风电叶片,相关技术采用热解的方式对风电叶片进行回收,但热解效率低,能耗大。In order to recycle wind power blades, related technologies use pyrolysis to recycle wind power blades, but the pyrolysis efficiency is low and energy consumption is high.
发明内容Contents of the invention
基于现有回收方法热解效率低、能耗大的技术问题,本发明实施例提供了一种风电叶片的高效热解回收系统。Based on the technical problems of low pyrolysis efficiency and high energy consumption in existing recovery methods, an embodiment of the present invention provides a high-efficiency pyrolysis recovery system for wind power blades.
第一方面,本发明实施例提供了一种风电叶片的高效热解回收方法,包括:In the first aspect, an embodiment of the present invention provides an efficient pyrolysis recovery method for wind power blades, including:
将待回收的风电叶片切割成多个叶片块,每个所述叶片块的尺寸均小于第一尺寸,所述风电叶片包括树脂和纤维丝;Cutting the wind power blades to be recycled into a plurality of blade blocks, each of which has a size smaller than the first size, and the wind power blades include resin and fiber filaments;
在预设的浸泡液中对各叶片块进行浸泡,以降低各叶片块中树脂和纤维丝之间的相互作用;所述预设的浸泡液包括四氢呋喃和聚乙二醇,所述聚乙二醇在所述四氢呋喃中的浓度为6wt%,浸泡时间为12~24h;Each blade block is soaked in a preset soaking solution to reduce the interaction between the resin and the fiber filaments in each blade block; the preset soaking solution includes tetrahydrofuran and polyethylene glycol, and the polyethylene glycol The concentration of alcohol in the tetrahydrofuran is 6wt%, and the soaking time is 12-24h;
对浸泡后的叶片块进行干燥,并将干燥后的叶片块均破碎成尺寸小于第二尺寸的叶片颗粒;drying the soaked leaf blocks, and breaking the dried leaf blocks into leaf particles with a size smaller than the second size;
在预设条件下对所述尺寸小于第二尺寸的叶片颗粒进行热解,以生成热解气和包含纤维丝的物料;Pyrolyzing blade particles with a size smaller than the second size under preset conditions to generate pyrolysis gas and material containing fiber filaments;
将所述包含纤维丝的物料破碎成尺寸小于第三尺寸的物料颗粒,以分离出所述纤维丝。The filament-containing material is broken into material particles having a size smaller than a third size to separate the filaments.
第二方面,本发明实施例提供了一种风电叶片的高效热解回收系统,包括:依次设置的预处理系统、浸泡干燥系统、第一破碎系统、热解系统和第二破碎系统;其中,In the second aspect, an embodiment of the present invention provides a high-efficiency pyrolysis recovery system for wind power blades, including: a pretreatment system, a soaking and drying system, a first crushing system, a pyrolysis system, and a second crushing system arranged in sequence; wherein,
所述预处理系统,用于将待处理的风电叶片切割成尺寸小于第一尺寸的叶片块,所述风电叶片包括树脂和纤维丝;The pretreatment system is used to cut the wind power blades to be processed into blade blocks whose size is smaller than the first size, and the wind power blades include resin and fiber filaments;
所述浸泡干燥系统,用于在预设的浸泡液中对各叶片块进行浸泡,以降低各叶片块中树脂和纤维丝之间的相互作用;所述预设的浸泡液包括四氢呋喃和聚乙二醇,所述聚乙二醇在所述四氢呋喃中的浓度为6wt%,浸泡时间为12~24h;The soaking and drying system is used to soak each blade block in a preset soaking solution to reduce the interaction between the resin and fiber filaments in each blade block; the preset soaking solution includes tetrahydrofuran and polyethylene Diol, the concentration of the polyethylene glycol in the tetrahydrofuran is 6wt%, and the soaking time is 12~24h;
所述第一破碎系统,用于对浸泡后的叶片块进行干燥,并将干燥后的叶片块均破碎成尺寸小于第二尺寸的叶片颗粒;The first crushing system is used to dry the soaked blade blocks, and crush the dried blade blocks into blade particles with a size smaller than the second size;
所述热解系统,用于在预设条件下对所述尺寸小于第二尺寸的叶片颗粒进行热解,以生成热解气和包含纤维丝的物料;The pyrolysis system is used to pyrolyze the blade particles whose size is smaller than the second size under preset conditions to generate pyrolysis gas and materials containing fiber filaments;
所述第二破碎系统,用于将所述包含纤维丝的物料破碎成尺寸小于第三尺寸的物料颗粒,以分离出所述纤维丝。The second crushing system is used to crush the material containing fiber filaments into material particles whose size is smaller than the third size, so as to separate the fiber filaments.
本发明实施例中,风电叶片主要由树脂和增强纤维加工而成,为了保证风电叶片的强度,各材料之间紧紧胶接在一起,由于各材料之间紧密胶接,热解过程中氧气渗透率较低,热解效率低。基于此,本申请方法首先将风电叶片切割成叶片块,然后在预设的浸泡液中对各叶片块进行浸泡,以降低树脂和增强纤维之间的相互作用,提高热解过程中氧气的渗透率。再然后对浸泡好的叶片块进行干燥,并将干燥后的叶片块破碎成较小的叶片颗粒,以增加热解时的换热面积。通过浸泡和破碎,可以有效降低热解能耗,提高热解效率。最后,利用第二破碎装置将热解后的物料破碎成物料颗粒,以使纤维丝与其它物质分离,从而得到纯净的纤维丝。本申请,热解效率高且能耗较低。In the embodiment of the present invention, the wind power blades are mainly processed by resin and reinforcing fibers. In order to ensure the strength of the wind power blades, the materials are tightly glued together. The permeability is low and the pyrolysis efficiency is low. Based on this, the method of this application first cuts the wind power blades into blade blocks, and then soaks each blade block in a preset soaking solution to reduce the interaction between the resin and the reinforcing fiber and improve the penetration of oxygen during the pyrolysis process Rate. Then the soaked leaf block is dried, and the dried leaf block is broken into smaller leaf particles to increase the heat exchange area during pyrolysis. By soaking and crushing, the pyrolysis energy consumption can be effectively reduced and the pyrolysis efficiency can be improved. Finally, use the second crushing device to crush the pyrolyzed material into material particles, so as to separate the fiber filaments from other substances, so as to obtain pure fiber filaments. In this application, the pyrolysis efficiency is high and the energy consumption is low.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are For some embodiments of the present invention, those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本发明一个实施例提供的风电叶片的高效热解回收方法的流程示意图;Fig. 1 is a schematic flow chart of an efficient pyrolysis recovery method for wind power blades provided by an embodiment of the present invention;
图2是本发明一个实施例提供的风电叶片的高效热解回收系统的系统示意图;Fig. 2 is a system schematic diagram of a high-efficiency pyrolysis recovery system for wind power blades provided by an embodiment of the present invention;
图3是本发明另一个实施例提供的风电叶片的高效热解回收系统的系统示意图。Fig. 3 is a system schematic diagram of a high-efficiency pyrolysis recovery system for wind turbine blades provided by another embodiment of the present invention.
附图标记:Reference signs:
1-预处理系统;1- Pretreatment system;
2-浸泡干燥系统;2- Immersion drying system;
21-浸泡池;21 - immersion pool;
22-干燥机;22 - Dryer;
3-第一破碎系统;3- The first crushing system;
31-第一破碎装置;31 - the first crushing device;
32-第一筛分装置;32 - the first screening device;
4-热解系统;4- Pyrolysis system;
41-热解炉;41 - pyrolysis furnace;
42-加热炉;42 - heating furnace;
5-第二破碎系统;5- Second crushing system;
51-第二破碎装置;51 - the second crushing device;
52-第二筛分装置;52 - the second screening device;
6-除尘系统;6- Dust removal system;
7-二次燃烧系统;7- Secondary combustion system;
8-净化系统;8- Purification system;
81-余热回收设备;81-Waste heat recovery equipment;
82-洗涤塔;82 - scrubber;
83-活性炭吸附罐。83-activated carbon adsorption tank.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the protection of the present invention. scope.
如图1所示,本发明实施例提供了一种风电叶片的高效热解回收方法,包括:As shown in Figure 1, an embodiment of the present invention provides a high-efficiency pyrolysis recovery method for wind turbine blades, including:
步骤100,将待回收的风电叶片切割成多个叶片块,每个叶片块的尺寸均小于第一尺寸,风电叶片包括树脂和纤维丝;Step 100, cutting the wind power blades to be recycled into a plurality of blade blocks, the size of each blade block is smaller than the first size, and the wind power blades include resin and fiber filaments;
步骤102,在预设的浸泡液中对各叶片块进行浸泡,以降低各叶片块中树脂和纤维丝之间的相互作用;预设的浸泡液包括四氢呋喃和聚乙二醇,聚乙二醇在四氢呋喃中的浓度为6wt%,浸泡时间为12~24h;Step 102, soak each blade block in a preset soaking solution to reduce the interaction between resin and fiber filaments in each blade block; the preset soaking solution includes tetrahydrofuran and polyethylene glycol, polyethylene glycol The concentration in tetrahydrofuran is 6wt%, and the soaking time is 12-24h;
步骤104,对浸泡后的叶片块进行干燥,并将干燥后的叶片块均破碎成尺寸小于第二尺寸的叶片颗粒;Step 104, drying the soaked leaf blocks, and breaking the dried leaf blocks into leaf particles with a size smaller than the second size;
步骤106,在预设条件下对尺寸小于第二尺寸的叶片颗粒进行热解,以生成热解气和包含纤维丝的物料;Step 106, pyrolyzing blade particles with a size smaller than the second size under preset conditions to generate pyrolysis gas and materials containing fiber filaments;
步骤108,将包含纤维丝的物料破碎成尺寸小于第三尺寸的物料颗粒,以分离出纤维丝。Step 108, crushing the material containing the fiber filaments into material particles whose size is smaller than the third size, so as to separate the fiber filaments.
在该实施例中,风电叶片主要由树脂和增强纤维加工而成,为了保证风电叶片的强度,各材料之间紧紧胶接在一起,由于各材料之间紧密胶接,热解过程中氧气渗透率较低,热解效率低。基于此,本申请方法首先将风电叶片切割成叶片块,然后在预设的浸泡液中对各叶片块进行浸泡,以降低树脂和增强纤维之间的相互作用,提高热解过程中氧气的渗透率。再然后对浸泡好的叶片块进行干燥,并将干燥后的叶片块破碎成较小的叶片颗粒,以增加热解时的换热面积。通过浸泡和破碎,可以有效降低热解能耗,提高热解效率。最后,利用第二破碎装置51将热解后的物料破碎成物料颗粒,以使纤维丝与其它物质分离,从而得到纯净的纤维丝。本申请,热解效率高且能耗较低。In this embodiment, the wind turbine blades are mainly processed by resin and reinforcing fibers. In order to ensure the strength of the wind turbine blades, the materials are tightly bonded together. Due to the tight bonding between the materials, the oxygen in the pyrolysis process The permeability is low and the pyrolysis efficiency is low. Based on this, the method of this application first cuts the wind power blades into blade blocks, and then soaks each blade block in a preset soaking solution to reduce the interaction between the resin and the reinforcing fiber and improve the penetration of oxygen during the pyrolysis process Rate. Then the soaked leaf block is dried, and the dried leaf block is broken into smaller leaf particles to increase the heat exchange area during pyrolysis. By soaking and crushing, the pyrolysis energy consumption can be effectively reduced and the pyrolysis efficiency can be improved. Finally, use the second crushing device 51 to crush the pyrolyzed material into material particles, so as to separate the fiber filaments from other substances, so as to obtain pure fiber filaments. In this application, the pyrolysis efficiency is high and the energy consumption is low.
下面具体描述图1所示的各个步骤的执行方式。The execution manner of each step shown in FIG. 1 is described in detail below.
首先,针对步骤100,将待回收的风电叶片切割成多个叶片块,每个叶片块的尺寸均小于第一尺寸,风电叶片包括树脂和纤维丝。Firstly, for step 100, the wind power blade to be recycled is cut into a plurality of blade blocks, each blade block has a size smaller than a first size, and the wind power blade includes resin and fiber filaments.
该步骤由设置在风电场的切割系统完成,此外,第一尺寸是基于运输便利和后续的破碎装置的尺寸确定的,第一尺寸优选1米,即将风电叶片切割成小于1米的叶片块,以适用于大多数的运输方式和大多数的破碎系统,当然,第一尺寸并不以此为限。This step is completed by the cutting system installed in the wind farm. In addition, the first size is determined based on the convenience of transportation and the size of the subsequent crushing device. The first size is preferably 1 meter, that is, cutting the wind power blades into blade pieces smaller than 1 meter. To be applicable to most transportation methods and most crushing systems, of course, the first size is not limited to this.
此外,在对风电叶片进行切割之前,还需要将叶片上的金属避雷线、叶尖铝合金、叶尾连接螺栓等金属物件取下并回收处理,以充分利用能源。In addition, before cutting wind power blades, metal objects such as metal lightning protection wires, blade tip aluminum alloys, blade tail connecting bolts and other metal objects on the blades need to be removed and recycled to make full use of energy.
然后,针对步骤102,在预设的浸泡液中对各叶片块进行浸泡,以降低各叶片块中树脂和纤维丝之间的相互作用;预设的浸泡液包括四氢呋喃和聚乙二醇,聚乙二醇在四氢呋喃中的浓度为6wt%,浸泡时间为12~24h。Then, for step 102, each blade piece is soaked in a preset soaking solution to reduce the interaction between the resin and the fiber filaments in each blade piece; the preset soaking solution includes tetrahydrofuran and polyethylene glycol, polyethylene glycol The concentration of ethylene glycol in tetrahydrofuran is 6wt%, and the soaking time is 12-24h.
在该步骤中,浸泡的目的是降低各叶片块中树脂和纤维丝之间的相互作用,可以在浸泡池21中完成。浸泡液通常由有机溶剂和溶胀剂组成,有机溶剂优选四氢呋喃,溶胀剂优选聚乙二醇,聚乙二醇在四氢呋喃中的浓度为6wt%,浸泡时间12~24h。在上述条件下,可以在较短的时间内降低各材料之间的相互作用。In this step, the purpose of soaking is to reduce the interaction between the resin and fiber filaments in each blade block, which can be done in the soaking tank 21 . The soaking solution is usually composed of an organic solvent and a swelling agent. The organic solvent is preferably tetrahydrofuran, and the swelling agent is preferably polyethylene glycol. The concentration of polyethylene glycol in tetrahydrofuran is 6 wt%, and the soaking time is 12-24 hours. Under the above conditions, the interaction between the various materials can be reduced in a relatively short period of time.
接下来,针对步骤104,对浸泡后的叶片块进行干燥,包括:Next, for step 104, the soaked blade pieces are dried, including:
将浸泡后的叶片块在预设温度下进行干燥,以去除叶片块中的浸泡液;预设温度为60~120℃中的任一温度。The soaked leaf block is dried at a preset temperature to remove the soaking liquid in the leaf block; the preset temperature is any temperature between 60°C and 120°C.
在该步骤中,可以使用干燥机22对叶片块进行干燥,浸泡后的叶片块通过皮带输送机输送至干燥机22内,干燥机22可以选用链板式干燥机22,链板式干燥机22具备沥干功能,即先对叶片块进行沥干处理,以尽可能回收浸泡液,避免浸泡液浪费,剩余的浸泡液再通过加热蒸发的方式分离出去。此外,温度在60~120℃之间,有利于浸泡液挥发,加快干燥。同时,树脂也会蒸发出部分有机气体,减少后续热解的能耗。In this step, the drier 22 can be used to dry the blade block, and the soaked blade block is transported to the drier 22 by a belt conveyor. The drier 22 can be a chain plate dryer 22, which has a drain Dry function, that is, to drain the blade block first to recover the soaking liquid as much as possible to avoid waste of soaking liquid, and then separate the remaining soaking liquid by heating and evaporating. In addition, the temperature is between 60 and 120°C, which is conducive to the volatilization of the soaking liquid and quicker drying. At the same time, the resin will also evaporate part of the organic gas, reducing the energy consumption of subsequent pyrolysis.
在一些实施方式中,将干燥后的叶片块均破碎成尺寸小于第二尺寸的叶片颗粒,包括:In some embodiments, the dried leaf pieces are each broken into leaf particles having a size smaller than the second size, comprising:
对每个所述叶片块进行破碎,得到尺寸大于第二尺寸的第一叶片颗粒和尺寸小于第二尺寸的第二叶片颗粒;crushing each of the blade blocks to obtain first blade particles having a size larger than the second size and second blade particles having a size smaller than the second size;
将所述第一叶片颗粒和所述第二叶片颗粒进行分离,并将分离出的第一叶片颗粒重新破碎成尺寸小于第二尺寸的第二叶片颗粒,以实现将干燥后的叶片块均破碎成尺寸小于第二尺寸的叶片颗粒。separating the first blade particles and the second blade particles, and re-crushing the separated first blade particles into second blade particles having a size smaller than the second size, so as to achieve uniform crushing of the dried blade pieces Leaf particles having a size smaller than the second size are formed.
在一些实施方式中,该步骤是基于第一破碎系统3完成的;In some embodiments, this step is completed based on the first crushing system 3;
第一破碎系统3包括第一破碎装置31和第一筛分装置32,第一筛分装置32的入口与第一破碎装置31的出口连通,第一筛分装置32的出口与第一破碎装置31的入口连通;The first crushing system 3 comprises a first crushing device 31 and a first screening device 32, the inlet of the first screening device 32 communicates with the outlet of the first crushing device 31, and the outlet of the first screening device 32 communicates with the first crushing device 32. The entrance of 31 is connected;
将干燥后的叶片块均破碎成尺寸小于第二尺寸的叶片颗粒,包括:All the dried blade blocks are broken into blade particles with a size smaller than the second size, including:
利用第一破碎装置31将每个叶片块破碎成叶片颗粒,叶片颗粒包括尺寸大于第二尺寸的第一叶片颗粒和尺寸小于第二尺寸的第二叶片颗粒;Using the first crushing device 31 to crush each blade block into blade particles, the blade particles include first blade particles having a size larger than the second size and second blade particles having a size smaller than the second size;
利用第一筛分装置32将第一叶片颗粒和第二叶片颗粒进行分离,并将第一叶片颗粒返回至第一破碎装置31;Using the first screening device 32 to separate the first blade particles and the second blade particles, and return the first blade particles to the first crushing device 31;
利用第一破碎装置31将从第一筛分装置32排出的第一叶片颗粒破碎成尺寸小于第二尺寸的叶片颗粒。The first blade particles discharged from the first screening device 32 are crushed by the first crushing device 31 into blade particles having a size smaller than the second size.
在该步骤中,叶片颗粒的粒径越小,热解越充分,因此经第一破碎装置31得到的叶片颗粒越小越好。通常经第一破碎装置31进行初破碎后,大部分叶片颗粒的尺寸均小于第二尺寸。在该尺寸下,耗费的功率较少且有利于热解。但是,也有少量叶片颗粒的尺寸大于第二尺寸,而大尺寸颗粒会降低热解效果,使纤维丝的回收率降低。因此需要设置第一筛分装置32,该装置可以将尺寸大于第二尺寸的第一叶片颗粒筛选出来,并返回至第一破碎装置31重新破碎成尺寸小于第二尺寸的颗粒,从而提高热解效率。本实施例中,第二尺寸优选50mm,当然也可以是其它,本申请不做具体限定。In this step, the smaller the particle size of the leaf particles, the more complete the pyrolysis, so the smaller the leaf particles obtained through the first crushing device 31, the better. Usually, after primary crushing by the first crushing device 31, the size of most blade particles is smaller than the second size. At this size, less power is consumed and pyrolysis is favored. However, there are also a small number of blade particles whose size is larger than the second size, and the large size particles will reduce the pyrolysis effect and reduce the recovery rate of fiber filaments. Therefore, it is necessary to set the first screening device 32, which can screen out the first blade particles with a size greater than the second size, and return to the first crushing device 31 to be re-broken into particles with a size smaller than the second size, thereby improving pyrolysis. efficiency. In this embodiment, the second size is preferably 50 mm, and of course it may be other, which is not specifically limited in this application.
此外,第一破碎装置31优选两段式破碎机,第一筛分装置32优选直线震动筛,经第一破碎装置31破碎后的叶片颗粒通过皮带输送机输送到第一筛分装置32。In addition, the first crushing device 31 is preferably a two-stage crusher, the first screening device 32 is preferably a linear vibrating screen, and the blade particles crushed by the first crushing device 31 are transported to the first screening device 32 by a belt conveyor.
再然后,针对步骤106,在预设条件下对尺寸小于第二尺寸的叶片颗粒进行热解是基于热解系统4完成的;Then, for step 106, the pyrolysis of blade particles with a size smaller than the second size under preset conditions is completed based on the pyrolysis system 4;
热解系统4包括热解炉41和加热炉42,热解炉41的第一入口与第一筛分装置32的出口连通、第二入口与加热炉42的出口连通,热解炉41的固体出口与外界连通,热解炉41的气体出口与外界连通;Pyrolysis system 4 comprises pyrolysis furnace 41 and heating furnace 42, the first inlet of pyrolysis furnace 41 communicates with the outlet of first screening device 32, the second inlet communicates with the outlet of heating furnace 42, the solid of pyrolysis furnace 41 The outlet is communicated with the outside world, and the gas outlet of the pyrolysis furnace 41 is communicated with the outside world;
步骤106,包括:Step 106, including:
利用加热炉42将预设的可燃气体加热成预设温度的高温烟气;Utilize the heating furnace 42 to heat the preset combustible gas into high-temperature flue gas at a preset temperature;
利用高温烟气为热解炉41提供预设条件;Using high-temperature flue gas to provide preset conditions for the pyrolysis furnace 41;
在预设条件下,利用热解炉41将尺寸小于第二尺寸的叶片颗粒进行热解,以生成热解气和包含纤维丝的物料。Under preset conditions, the blade particles whose size is smaller than the second size are pyrolyzed by the pyrolysis furnace 41 to generate pyrolysis gas and materials including fiber filaments.
在该步骤中,加热炉42的可燃气体优选天然气,当然也可以是其它可燃气体。预设温度的高温烟气为大于850℃的高温烟气,如此可以避免有害气体的产生。预设条件为热解温度为300~400℃,热解时间60~90min,热解过程的氧含量小于<10%。在上述预设条件下对叶片颗粒进行热解,不会产生热解油,不会产生危废,且回收的纤维丝强度>90%,纤维丝纯度>95%,废气中VOC<50mg/m3。另外,热解炉41优选卧式回转窑,经第一筛分装置32流出的叶片颗粒通过螺旋输送机输送至热解炉41内。In this step, the combustible gas of the heating furnace 42 is preferably natural gas, and of course other combustible gases can also be used. The high-temperature flue gas at the preset temperature is high-temperature flue gas greater than 850°C, so that the generation of harmful gases can be avoided. The preset conditions are that the pyrolysis temperature is 300-400° C., the pyrolysis time is 60-90 minutes, and the oxygen content in the pyrolysis process is less than <10%. Pyrolysis of blade particles under the above preset conditions will not produce pyrolysis oil, will not produce hazardous waste, and the recovered fiber filament strength > 90%, fiber filament purity > 95%, VOC in exhaust gas < 50mg/m 3 . In addition, the pyrolysis furnace 41 is preferably a horizontal rotary kiln, and the blade particles flowing out of the first screening device 32 are transported into the pyrolysis furnace 41 by a screw conveyor.
最后,步骤108包括:对所述包含纤维丝的物料进行破碎,得到尺寸大于第三尺寸的第一物料颗粒和尺寸小于第三尺寸的第二物料颗粒;Finally, step 108 includes: crushing the material containing fiber filaments to obtain first material particles with a size larger than the third size and second material particles with a size smaller than the third size;
将所述第一物料颗粒和所述第二物料颗粒进行分离,并将分离出的第一物料颗粒重新破碎成尺寸小于第三尺寸的第二物料颗粒;separating the first material particles from the second material particles, and re-crushing the separated first material particles into second material particles having a size smaller than a third size;
将纤维丝从所述第二物料颗粒中分离,以得到纤维丝。The fiber filaments are separated from the second material particles to obtain fiber filaments.
在一些实施方式中,步骤108是基于第二破碎系统5完成的;第二破碎系统5包括第二破碎装置51和第二筛分装置52,第二破碎装置51的入口与热解炉41的固体出口连通,第二破碎装置51的出口与第二筛分装置52的入口连通,第二筛分装置52的出口与第一破碎装置31的入口连通;In some embodiments, step 108 is completed based on the second crushing system 5; the second crushing system 5 includes a second crushing device 51 and a second screening device 52, the inlet of the second crushing device 51 is connected with the pyrolysis furnace 41 The solid outlet is communicated, the outlet of the second crushing device 51 is communicated with the inlet of the second screening device 52, and the outlet of the second screening device 52 is communicated with the inlet of the first crushing device 31;
步骤108的具体实现过程为:The concrete realization process of step 108 is:
利用第二破碎装置51将物料破碎成物料颗粒,物料颗粒包括尺寸大于第三尺寸的第一物料颗粒和尺寸小于第三尺寸的第二物料颗粒;Using the second crushing device 51 to crush the material into material particles, the material particles include first material particles with a size larger than the third size and second material particles with a size smaller than the third size;
利用第二筛分装置52将第一物料颗粒和第二物料颗粒进行分离,并将第一物料颗粒返回至第一破碎装置31,以及将第二物料颗粒排放至外界,以得到纤维丝。The first material particles and the second material particles are separated by the second screening device 52, and the first material particles are returned to the first crushing device 31, and the second material particles are discharged to the outside to obtain fiber filaments.
在该实施方式中,物料颗粒的粒径越小,越有利于将纤维丝与物料分离。通常经第二破碎装置51进行初破碎后,大部分物料颗粒的尺寸均小于第三尺寸。在该尺寸下,耗费的功率较少且有利于纤维丝的分离。但是,也有少量物料颗粒的尺寸大于第三尺寸。因此需要设置第二筛分装置52,该装置可以将尺寸大于第三尺寸的第一物料颗粒筛选出来,并返回至第一破碎装置31。然后,利用第一破碎装置31将从第二筛分装置52排出的第一物料颗粒破碎成尺寸小于第三尺寸的物料颗粒,并重新进行热解,从而提高纤维丝的回收率。此外,本实施例中,第三尺寸优选50mm,当然也可以是其它,本申请不做具体限定。In this embodiment, the smaller the particle size of the material particles is, the more favorable it is to separate the fiber filaments from the material. Usually, after primary crushing by the second crushing device 51, the size of most of the material particles is smaller than the third size. At this size, less power is consumed and separation of filaments is facilitated. However, there are also a small number of material particles whose size is larger than the third size. Therefore, it is necessary to set up a second screening device 52 , which can screen out the first material particles whose size is larger than the third size, and return them to the first crushing device 31 . Then, use the first crushing device 31 to crush the first material particles discharged from the second screening device 52 into material particles with a size smaller than the third size, and perform pyrolysis again, thereby increasing the recovery rate of fiber filaments. In addition, in this embodiment, the third dimension is preferably 50 mm, and of course it may be other, which is not specifically limited in this application.
还需要说明的是,在回收过程中不可避免的会产生废气,例如,在执行将待回收的风电叶片切割成多个叶片块时,和/或,在执行将干燥后的叶片块均破碎成尺寸小于第二尺寸的叶片颗粒时,和/或,在执行在预设条件下对所述尺寸小于第二尺寸的叶片颗粒进行热解时,和/或,在执行将所述包含纤维丝的物料破碎成尺寸小于第三尺寸的物料颗粒时,均会产生废气。It should also be noted that waste gas will inevitably be generated during the recycling process, for example, when the wind power blades to be recycled are cut into multiple blade blocks, and/or when the dried blade blocks are broken into When the blade particles with a size smaller than the second size are carried out, and/or, when performing pyrolysis of the blade particles with a size smaller than the second size under preset conditions, and/or, when performing the When the material is broken into material particles with a size smaller than the third size, exhaust gas will be generated.
因此,为了避免废气污染环境。在一些实施方式中,本发明方法还包括:Therefore, in order to avoid exhaust gas pollution of the environment. In some embodiments, the method of the present invention also includes:
对产生的废气进行净化,以得到符合环保排放标准的气体。Purify the generated exhaust gas to obtain gas that meets environmental protection emission standards.
在一些实施方式中,该步骤是基于除尘系统6完成的。In some embodiments, this step is completed based on the dust removal system 6 .
还需要说明的是,一方面,从除尘系统6排出的废气中包含有热解气,而热解气中含有有机气体;另一方面,干燥机22在干燥湿润的叶片块时,一部分浸泡池21中的浸泡液会挥发出来,且树脂中的部分有机物质也会蒸发出来。上述气体均具有较高的燃烧价值,如果直接排放,会造成能源的浪费。It should also be noted that, on the one hand, the waste gas discharged from the dust removal system 6 contains pyrolysis gas, and the pyrolysis gas contains organic gas; The soaking liquid in 21 will volatilize, and part of the organic matter in the resin will also evaporate. The above-mentioned gases all have high combustion value, and if they are discharged directly, energy will be wasted.
因此,在一些实施方式中,本发明方法还包括:Therefore, in some embodiments, the method of the present invention also comprises:
将干燥过程中挥发出的浸泡液以及热解过程中产生的热解气进行二次燃烧,以产生高温烟气;Secondary combustion of the soaking liquid volatilized during the drying process and the pyrolysis gas generated during the pyrolysis process to generate high-temperature flue gas;
利用所述高温烟气为浸泡后的叶片块提供干燥叶片块所需的热量。The high-temperature flue gas is used to provide heat required for drying the leaf blocks to the soaked leaf blocks.
在一些实施方式中,该过程是基于二次燃烧系统7完成的。In some embodiments, this process is completed based on the secondary combustion system 7 .
当然,生成的高温烟气中同样存在粉尘等有害物质,因此,在一些实施方式中,本发明方法还包括利用净化系统8对二次燃烧系统7产生的高温烟气进行净化。净化系统8包括余热回收设备81、洗涤塔82和活性炭吸附罐83;余热回收设备81包括冷源进口、冷源出口、热源进口和热源出口,热源进口与二次燃烧系统7的出口连通,热源出口与洗涤塔82的入口连通,冷源进口与干燥机22的气体出口连通,冷源出口与干燥机22的气体入口连通,洗涤塔82的出口与活性炭吸附罐83的入口连通,活性炭吸附罐83的出口与外界连通。Of course, harmful substances such as dust also exist in the generated high-temperature flue gas. Therefore, in some embodiments, the method of the present invention further includes using the purification system 8 to purify the high-temperature flue gas generated by the secondary combustion system 7 . Purification system 8 includes waste heat recovery equipment 81, washing tower 82 and activated carbon adsorption tank 83; waste heat recovery equipment 81 includes cold source inlet, cold source outlet, heat source inlet and heat source outlet, heat source inlet is connected with the outlet of secondary combustion system 7, heat source The outlet is connected with the inlet of the washing tower 82, the cold source inlet is connected with the gas outlet of the dryer 22, the cold source outlet is connected with the gas inlet of the dryer 22, the outlet of the washing tower 82 is connected with the inlet of the activated carbon adsorption tank 83, and the activated carbon adsorption tank The exit of 83 communicates with the outside world.
本发明方法还包括:利用余热回收设备81为浸泡后的叶片块提供热量。在该实施例中,通过设置余热回收设备81,将高温烟气作为热源,干燥叶片块的气体或液体作为冷源,热源和冷源在余热回收设备81中进行换热,通过高温烟气加热干燥叶片块的气体或液体,从而可以有效回收高温烟气的热量,避免能源的浪费。The method of the present invention also includes: using the waste heat recovery device 81 to provide heat for the soaked blade blocks. In this embodiment, by setting the waste heat recovery equipment 81, the high-temperature flue gas is used as the heat source, and the gas or liquid of the dry blade block is used as the cold source. Dry the gas or liquid of the blade block, so that the heat of the high-temperature flue gas can be effectively recovered and the waste of energy can be avoided.
本方法通过将叶片块进行浸泡烘干、破碎、热解和二次燃烧,可以有效回收风电叶片中的纤维丝,纤维丝的回收纯度>95%,纤维的强度>90%。The method can effectively recycle the fiber filaments in the wind power blades by soaking and drying the blade blocks, crushing, pyrolyzing and secondary combustion. The recovery purity of the fiber filaments is greater than 95%, and the fiber strength is greater than 90%.
如图2所示,本发明实施例还提供了一种风电叶片的高效热解回收系统,包括:依次设置的预处理系统1、浸泡干燥系统2、第一破碎系统3、热解系统4和第二破碎系统5;其中,As shown in Figure 2, the embodiment of the present invention also provides a high-efficiency pyrolysis recovery system for wind power blades, including: a pretreatment system 1, a soaking and drying system 2, a first crushing system 3, a pyrolysis system 4 and The second crushing system 5; wherein,
所述预处理系统1,用于将待处理的风电叶片切割成尺寸小于第一尺寸的叶片块,所述风电叶片包括树脂和纤维丝;The pretreatment system 1 is used to cut the wind power blades to be processed into blade blocks whose size is smaller than the first size, and the wind power blades include resin and fiber filaments;
所述浸泡干燥系统2,用于在预设的浸泡液中对各叶片块进行浸泡,以降低各叶片块中树脂和纤维丝之间的相互作用;所述预设的浸泡液包括四氢呋喃和聚乙二醇,所述聚乙二醇在所述四氢呋喃中的浓度为6wt%,浸泡时间为12~24h;The soaking and drying system 2 is used to soak each blade piece in a preset soaking solution to reduce the interaction between the resin and the fiber filaments in each blade piece; the preset soaking solution includes tetrahydrofuran and poly Ethylene glycol, the concentration of the polyethylene glycol in the tetrahydrofuran is 6wt%, and the soaking time is 12~24h;
所述第一破碎系统3,用于对浸泡后的叶片块进行干燥,并将干燥后的叶片块均破碎成尺寸小于第二尺寸的叶片颗粒;The first crushing system 3 is used to dry the soaked blade blocks, and crush the dried blade blocks into blade particles with a size smaller than the second size;
所述热解系统4,用于在预设条件下对所述尺寸小于第二尺寸的叶片颗粒进行热解,以生成热解气和包含纤维丝的物料;The pyrolysis system 4 is used to pyrolyze the blade particles whose size is smaller than the second size under preset conditions to generate pyrolysis gas and materials containing fiber filaments;
所述第二破碎系统5,用于将所述包含纤维丝的物料破碎成尺寸小于第三尺寸的物料颗粒,以分离出所述纤维丝。The second crushing system 5 is used to crush the material containing fiber filaments into material particles whose size is smaller than the third size, so as to separate the fiber filaments.
在一些实施方式中,浸泡干燥系统2包括浸泡池21和干燥机22,浸泡池21用于浸泡叶片块,干燥机22用于干燥浸泡好的叶片块;In some embodiments, the soaking and drying system 2 includes a soaking tank 21 and a dryer 22, the soaking tank 21 is used for soaking the blade pieces, and the dryer 22 is used for drying the soaked blade pieces;
第一破碎系统3包括第一破碎装置31,第一破碎装置31用于将干燥后的叶片块破碎成叶片颗粒;The first crushing system 3 includes a first crushing device 31, and the first crushing device 31 is used to crush the dried blade blocks into blade particles;
热解系统4包括热解炉41和加热炉42,热解炉41的第一入口与第一破碎装置31的出口连通、第二入口与加热炉42的出口连通,热解炉41的固体出口与第二破碎系统5连通,热解炉41的气体出口与外界连通;加热炉42用于向热解炉41提供预设温度的高温烟气,热解炉41用于在预设条件下将经第一破碎装置31排出的叶片颗粒进行热解,以得到热解气和包含纤维丝的物料;Pyrolysis system 4 comprises pyrolysis furnace 41 and heating furnace 42, the first inlet of pyrolysis furnace 41 communicates with the outlet of first crushing device 31, the second inlet communicates with the outlet of heating furnace 42, and the solid outlet of pyrolysis furnace 41 It communicates with the second crushing system 5, and the gas outlet of the pyrolysis furnace 41 communicates with the outside world; the heating furnace 42 is used to provide the high-temperature flue gas of the preset temperature to the pyrolysis furnace 41, and the pyrolysis furnace 41 is used for dissolving The blade particles discharged through the first crushing device 31 are pyrolyzed to obtain pyrolysis gas and materials containing fiber filaments;
第二破碎系统5包括第二破碎装置51,热解炉41的固体出口与第二破碎装置51的入口连通,第二破碎装置51用于将从热解炉41排出的物料破碎成物料颗粒,以得到纤维丝。The second crushing system 5 includes a second crushing device 51, the solid outlet of the pyrolysis furnace 41 communicates with the inlet of the second crushing device 51, and the second crushing device 51 is used to crush the material discharged from the pyrolysis furnace 41 into material particles, to obtain filaments.
如图3所示,在一些实施方式中,第一破碎系统3还包括第一筛分装置32,第一筛分装置32的入口与第一破碎装置31的出口连通,第一筛分装置32的出口分别与第一破碎装置31的入口以及热解炉41的第一入口连通,第一筛分装置32用于将叶片颗粒中尺寸大于第二尺寸的叶片颗粒返回至第一破碎装置31,并将尺寸小于第二尺寸的叶片颗粒输送至热解炉41。As shown in Figure 3, in some embodiments, the first crushing system 3 also includes a first screening device 32, the inlet of the first screening device 32 communicates with the outlet of the first crushing device 31, and the first screening device 32 The outlets of are communicated with the inlet of the first crushing device 31 and the first inlet of the pyrolysis furnace 41 respectively, and the first screening device 32 is used to return blade particles whose size is greater than the second size in the blade particles to the first crushing device 31, And the blade particles whose size is smaller than the second size are sent to the pyrolysis furnace 41 .
如图3所示,在一些实施方式中,还包括除尘系统6和二次燃烧系统7,热解炉41的气体出口与除尘系统6入口的连通,除尘系统6的出口以及干燥机22的气体出口分别与二次燃烧系统7的入口连通,二次燃烧系统7用于燃烧从干燥机22和除尘系统6排出的有机气体。As shown in Figure 3, in some embodiments, it also includes a dedusting system 6 and a secondary combustion system 7, the gas outlet of the pyrolysis furnace 41 communicates with the inlet of the dedusting system 6, the outlet of the dedusting system 6 and the gas of the dryer 22 The outlets communicate with the inlets of the secondary combustion system 7 respectively, and the secondary combustion system 7 is used to burn the organic gas discharged from the dryer 22 and the dust removal system 6 .
在一些实施方式中,还包括净化系统8,净化系统8包括余热回收设备81、洗涤塔82和活性炭吸附罐83;余热回收设备81包括冷源进口、冷源出口、热源进口和热源出口,热源进口与二次燃烧系统7的出口连通,热源出口与洗涤塔82的入口连通,冷源进口与干燥机22的气体出口连通,冷源出口与干燥机22的气体入口连通,洗涤塔82的出口与活性炭吸附罐83的入口连通,活性炭吸附罐83的出口与外界连通。In some embodiments, a purification system 8 is also included. The purification system 8 includes a waste heat recovery device 81, a washing tower 82, and an activated carbon adsorption tank 83; the waste heat recovery device 81 includes a cold source inlet, a cold source outlet, a heat source inlet, and a heat source outlet. The heat source The inlet is connected with the outlet of the secondary combustion system 7, the heat source outlet is connected with the inlet of the washing tower 82, the cold source inlet is connected with the gas outlet of the dryer 22, the cold source outlet is connected with the gas inlet of the dryer 22, and the outlet of the washing tower 82 is connected. It communicates with the inlet of the activated carbon adsorption tank 83, and the outlet of the activated carbon adsorption tank 83 communicates with the outside world.
在一些实施方式中,第二破碎系统5还包括第二筛分装置52,第二筛分装置52的入口与第二破碎装置51的出口连通,第二筛分装置52的出口与第一破碎装置31的入口连通,第二筛分装置52用于将物料颗粒中尺寸大于第二尺寸的物料颗粒返回至第一破碎装置31。In some embodiments, the second crushing system 5 further includes a second screening device 52, the inlet of the second screening device 52 communicates with the outlet of the second crushing device 51, and the outlet of the second screening device 52 communicates with the first crushing device 51. The inlet of the device 31 is connected, and the second screening device 52 is used to return the material particles whose size is larger than the second size among the material particles to the first crushing device 31 .
在一些实施方式中,第二筛分装置52包括至少两层不同规格的筛网,用于将从第二破碎装置51排出的物料颗粒中的纤维丝按照不同的尺寸规格排至不同的收集装置。In some embodiments, the second screening device 52 includes at least two layers of screens of different specifications, which are used to discharge the fiber filaments in the material particles discharged from the second crushing device 51 to different collection devices according to different sizes and specifications. .
通过第二筛分装置52将纤维丝照不同的尺寸分类,各尺寸的纤维丝单独收集,可以适用更多场景的使用需求,尽可能提高其回收价值。The second screening device 52 classifies the fiber filaments according to different sizes, and the fiber filaments of each size are collected separately, which can meet the use requirements of more scenarios and increase its recycling value as much as possible.
还需要说明的是,上述系统和设备均采用微负压设计,从而防止废气泄露、污染环境。It should also be noted that the above-mentioned systems and equipment are all designed with micro-negative pressure, so as to prevent exhaust gas from leaking and polluting the environment.
此外,上述系统由于与本发明方法实施例基于同一构思,具体内容可参见本发明方法实施例中的叙述,此处不再赘述。In addition, since the above-mentioned system is based on the same idea as the method embodiment of the present invention, the specific content can refer to the description in the method embodiment of the present invention, and will not be repeated here.
需要说明的是,在本文中,诸如第一和第二之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个…”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同因素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or sequence. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a" does not exclude the presence of additional same elements in the process, method, article or apparatus comprising said element.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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