CN116661234A - OPC correction method - Google Patents
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Abstract
本发明公开了一种OPC修正方法,包括:步骤一、提供初始目标层并设置掩模板最小解析尺寸;步骤二、在初始目标层中选择出在后续MBOPC修正中会违反掩模规则检查的第一图形;步骤三、对第一图形进行分段处理将第一图形的各边分割成多个分段,分段包括角分段和中间分段,分段处理后的初始目标层为第二目标层;步骤四、基于所述第二目标层进行MBOPC修正并得到掩模板图层,MBOPC修正包括多次迭代循环运算,各次迭代循环运算中,角分段和中间分段分开修正,通过角分段控制掩模板图层中第一图形的顶角尺寸,通过中间分段控制掩模板图层中第一图形的面积。本发明能实现对掩模板图层中的图形尺寸进行调控,能在不违反MRC的情况下,使曝光图形符合目标值并符合量产需求。
The invention discloses an OPC correction method, comprising: step 1, providing an initial target layer and setting the minimum resolution size of a mask; step 2, selecting the first object in the initial target layer that will violate the mask rule check in the subsequent MBOPC correction One figure; step 3, carry out segmentation processing to the first figure and divide each side of the first figure into a plurality of segments, the segments include corner segments and intermediate segments, and the initial target layer after segment processing is the second Target layer; step 4, perform MBOPC correction based on the second target layer and obtain the mask layer, MBOPC correction includes multiple iterative cycle operations, in each iterative cycle operation, the angle segment and the middle segment are separately corrected, through The corner segment controls the corner size of the first graphic in the mask layer, and the middle segment controls the area of the first graphic in the mask layer. The invention can realize the adjustment and control of the figure size in the mask plate layer, and can make the exposure figure conform to the target value and meet the mass production requirement under the condition of not violating the MRC.
Description
技术领域technical field
本发明涉及一种半导体集成电路制造方法,特别涉及一种光学邻近效应修正(Optical Proximity Correction,OPC)方法。The invention relates to a semiconductor integrated circuit manufacturing method, in particular to an optical proximity correction (Optical Proximity Correction, OPC) method.
背景技术Background technique
随着半导体制造工艺节点降低,特别是14nm以下工艺节点,图形的关键尺寸接近光刻极限,图形结构相对更加复杂,光罩修正面临着巨大考验。在真实曝光过程中,由于光的干涉、衍射效应,曝光图形会出现失真,包括角圆滑、线缩短等。光学临近效应修正(OPC)成为必不可少的工艺环节。OPC修正的过程本质是个迭代过程,通过模型仿真使得预测的轮廓图形(contour)无限接近目标值(target)在修正过程中,光罩图形尺寸如关键尺寸(CD)或间距(Space)接近设定的光罩规则检查(Mask Rule Check,MRC)的规则(Rule)即掩模板最小解析尺寸时,边就不会移动了,避免违反MRC。在修正过程中,通常会预先人为设定MRC的规则,包括掩模解析最小CD与Space,所设定的MRC的规则一般由工艺节点决定和掩模板制作工厂(Mask Shop)的工艺能力决定的,掩模板制作工厂(Mask Shop)的工艺能力为光罩制造解析的最小CD和/或Space。With the reduction of semiconductor manufacturing process nodes, especially the process nodes below 14nm, the critical dimensions of the pattern are close to the limit of lithography, and the pattern structure is relatively more complex, and the mask correction is facing a huge challenge. In the actual exposure process, due to light interference and diffraction effects, the exposure pattern will be distorted, including rounded corners and shortened lines. Optical proximity correction (OPC) has become an essential process link. The essence of the OPC correction process is an iterative process. Through model simulation, the predicted contour figure (contour) is infinitely close to the target value (target). When the mask rule check (Mask Rule Check, MRC) rule (Rule) is the minimum resolution size of the mask, the edge will not move, so as to avoid violating the MRC. In the correction process, the MRC rules are usually artificially set in advance, including the mask analysis minimum CD and Space. The set MRC rules are generally determined by the process node and the process capability of the Mask Shop. , The process capability of the mask shop (Mask Shop) is the minimum CD and/or Space analyzed for the mask manufacturing.
对于较低工艺节点而言,除常规曝光条件变化外,由掩模制造差异引起的误差尤为重要。若存在MRC问题,真实曝光图形存在断开(open)风险,且实际工艺窗口小。通孔(Via)层在实际工艺中起连接作为,以层为例,它是联通金属层的通道。交错型结构在通孔层中非常常见,一般角对角的Space非常小,在OPC修正中经常面临MRC问题。For lower process nodes, errors caused by mask fabrication variances are especially significant, in addition to normal exposure condition variations. If there is an MRC problem, there is a risk of disconnection (open) in the real exposure pattern, and the actual process window is small. The via (Via) layer acts as a connection in the actual process. Taking the layer as an example, it is a channel for communicating with the metal layer. The staggered structure is very common in the via layer. Generally, the corner-to-corner Space is very small, and it often faces MRC problems in OPC correction.
现结合附图对现有OPC修正方法进行说明如下:Now in conjunction with the accompanying drawings, the existing OPC correction method is described as follows:
如图1所示,是现有OPC修正方法的流程图;现有OPC修正方法包括如下步骤:As shown in Figure 1, it is a flowchart of an existing OPC correction method; the existing OPC correction method includes the following steps:
步骤S101,提供初始版图,图1中,Drawn表示初始版图,是通过对电路进行图形绘制形成。Step S101 , providing an initial layout. In FIG. 1 , Drawn represents an initial layout, which is formed by drawing a circuit.
步骤S102,对初始版图进行基于规则的OPC得到目标层,图1中目标层也采用target表示。In step S102, a rule-based OPC is performed on the initial layout to obtain a target layer, which is also represented by target in FIG. 1 .
如图2A所示,是现有OPC修正方法中目标层的图形结构示意图;目标层201中包括多个图形202,图2A中的图形202为方形,图形202排列成的阵列结构为致密交错排列结构,在致密交错排列结构中,各所述图形202的对角线对齐并周期排列,所述图形202的最小间距为角对角间距d201即相邻两个所述图形202的相邻顶角之间的距离,所述图形202的步进为所述图形的对角线的长度和最小间距的和。通常,通孔层图形采用方形的图形202且采用致密交错排列结构。As shown in Figure 2A, it is a schematic diagram of the graphic structure of the target layer in the existing OPC correction method; the target layer 201 includes a plurality of graphics 202, the graphics 202 in Figure 2A are square, and the array structure formed by the graphics 202 is a dense staggered arrangement structure, in the dense staggered arrangement structure, the diagonals of the graphics 202 are aligned and arranged periodically, and the minimum spacing of the graphics 202 is the corner-to-corner spacing d201, that is, the adjacent corners of two adjacent graphics 202 The distance between the graphs 202 is the sum of the length of the diagonals of the graph and the minimum distance. Usually, the pattern of the via hole layer adopts a square pattern 202 and adopts a dense staggered structure.
步骤S103,基于目标层进行基于模型的OPC修正并得到掩模板图层,图1中掩模板图层也采用mask表示。所述基于模型的OPC修正包括多次迭代循环运算。Step S103 , perform model-based OPC correction based on the target layer to obtain a mask layer, which is also represented by a mask in FIG. 1 . The model-based OPC correction includes multiple iterative loop operations.
如图2B所示,是现有OPC修正方法形成的掩模板图层的图形结构示意图;掩模板图层203的图形204和图2A中的图形202相对应,图形204是通过对图形202做多次迭代循环运算得到的。As shown in Figure 2B, it is a schematic diagram of the graphic structure of the mask layer formed by the existing OPC correction method; the graphic 204 of the mask layer 203 corresponds to the graphic 202 in Figure 2A, and the graphic 204 is formed by adding more to the graphic 202 obtained by iterative loop operation.
步骤S104,进行MRC检测,图1中,MRC检测也采用MRC表示。MRC检测需要保证图2B中的掩模板图层203的图形204的关键尺寸和角对角间距满足MRC规定的掩模板最小解析尺寸即关键尺寸最小解析值和间距最小解析值。Step S104 , performing MRC detection. In FIG. 1 , the MRC detection is also represented by MRC. The MRC detection needs to ensure that the critical dimension and the corner-to-corner spacing of the pattern 204 of the mask layer 203 in FIG. 2B meet the minimum analytical size of the mask specified by MRC, that is, the minimum analytical value of the critical dimension and the minimum analytical value of the spacing.
步骤S104能插入在MBOPC的各次迭代循环运算中。当图形204的关键尺寸和角对角间距接近关键尺寸最小解析值和间距最小解析值,边就不会再移动了,以避免违反MRC。由图2A所示可知,致密交错排列结构中,所述图形202的角对角间距d201较小,这样在MBOPC修正中,图2B中容易发生图形204的角对角间距接近间距最小解析值的情形,这时就会使得图形204的各边都停止移动,整个迭代循环运算停止,容易产生图形204的面积不足的缺陷。图形204的面积不足时,通过采用掩模板图层203形成的光罩进行曝光时形成的图204对应的曝光图形的面积也会缩小;图2B中轮廓图形205为图形204的曝光图形的仿真图的示意图,可以看出,轮廓图形205的面积较小,和图2A中的目标图形即图形202会有较大差别,会出现偏离目标值(off-target)的缺陷。Step S104 can be inserted into each iterative cycle operation of MBOPC. When the critical dimension and the corner-to-corner spacing of the graph 204 are close to the minimum resolution value of the critical dimension and the minimum resolution value of the spacing, the edge will not move any more to avoid violating the MRC. As can be seen from FIG. 2A, in the densely staggered arrangement structure, the corner-to-corner spacing d201 of the graphics 202 is relatively small, so in the MBOPC correction, the corner-to-corner spacing of the graphics 204 in FIG. 2B is likely to be close to the minimum analytical value of the spacing. In this case, all sides of the graphic 204 will stop moving, and the entire iterative cycle operation will stop, which will easily cause the defect that the area of the graphic 204 is insufficient. When the area of the figure 204 is insufficient, the area of the exposure figure corresponding to the figure 204 formed when exposing by using the mask formed by the mask layer 203 will also be reduced; the outline figure 205 in FIG. 2B is a simulation figure of the exposure figure of the figure 204 2A, it can be seen that the contour figure 205 has a small area, which is quite different from the target figure 202 in FIG. 2A , and the off-target defect will appear.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种OPC修正方法,能解决OPC修正中违反MRC的问题并能防止OPC修正图形偏离目标值。The technical problem to be solved by the present invention is to provide an OPC correction method, which can solve the problem of violating MRC in the OPC correction and prevent the OPC correction graph from deviating from the target value.
为解决上述技术问题,本发明提供的OPC修正方法,其特征在于,包括如下步骤:In order to solve the problems of the technologies described above, the OPC correction method provided by the present invention is characterized in that it comprises the following steps:
步骤一、提供初始目标层并设置掩模板最小解析尺寸。Step 1. Provide the initial target layer and set the minimum resolution size of the mask.
步骤二、根据所述掩模板最小解析尺寸在所述初始目标层中选择出在后续基于模型的OPC(model-based OPC,MBOPC)修正中会违反掩模规则检查的第一图形。Step 2: Selecting in the initial target layer according to the minimum resolution size of the mask template, a first pattern that will violate mask rule check in subsequent model-based OPC (model-based OPC, MBOPC) correction.
步骤三、对所述第一图形进行分段(Split)处理,所述分段处理将所述第一图形的各边分割成多个分段,各所述边的各所述分段包括角分段和中间分段,所述角分段的一个顶点为所述边的顶点,所述角分段的另一个顶点为相邻的所述中间分段的顶点;所述分段处理后的所述初始目标层为第二目标层。Step 3, performing segmentation (Split) processing on the first graphic, the segmentation processing divides each side of the first graphic into a plurality of segments, and each segment of each side includes an angle segment and middle segment, one vertex of the corner segment is the vertex of the edge, and the other vertex of the corner segment is the vertex of the adjacent middle segment; the segmented processed The initial target layer is the second target layer.
步骤四、基于所述第二目标层进行基于模型的OPC修正并得到掩模板图层,所述基于模型的OPC修正包括多次迭代循环运算,各次所述迭代循环运算中,所述第一图形的各所述边的所述角分段和所述中间分段分开修正,通过所述角分段控制所述掩模板图层中所述第一图形的顶角尺寸,通过所述中间分段控制所述掩模板图层中所述第一图形的面积。Step 4: Perform model-based OPC correction based on the second target layer to obtain a mask layer, the model-based OPC correction includes multiple iterative cycle operations, and in each of the iterative cycle operations, the first The corner segment and the middle segment of each side of the graphic are corrected separately, the corner size of the first graphic in the mask layer is controlled by the corner segment, and the middle segment is used to control The segment controls the area of the first pattern in the mask layer.
进一步的改进是,步骤四之后,还包括:A further improvement is that after step four, it also includes:
步骤五、对所述掩模板图层进行掩模规则检查。Step 5: Perform a mask rule check on the mask template layer.
进一步的改进是,步骤一中,所述初始目标层通过对初始版图进行基于规则的OPC(rule based OPC)修正得到。A further improvement is that in step 1, the initial target layer is obtained by performing rule-based OPC (rule based OPC) correction on the initial layout.
进一步的改进是,所述掩模板最小解析尺寸包括关键尺寸最小解析值和间距最小解析值。A further improvement is that the minimum resolution size of the mask includes a minimum resolution value of a critical dimension and a minimum resolution value of a spacing.
进一步的改进是,步骤五中,所述掩模板图层中的所述第一图形的关键尺寸大于所述关键尺寸最小解析值以及间距大于所述间距最小解析值时所述掩模规则检查通过。A further improvement is that, in step five, the mask rule check passes when the critical dimension of the first graphic in the mask layer is greater than the minimum resolution value of the critical dimension and the spacing is greater than the minimum resolution value of the spacing .
进一步的改进是,所述第一图形包括方孔图形。A further improvement is that the first figure includes a square hole figure.
进一步的改进是,所述方孔图形包括通孔层图形。A further improvement is that the square hole pattern includes a through hole layer pattern.
进一步的改进是,在所述初始目标层中,各所述第一图形排列形成的阵列结构为致密交错排列结构,在所述致密交错排列结构中,各所述第一图形的对角线对齐并周期排列,所述第一图形的最小间距为相邻两个所述第一图形的相邻顶角之间的距离,所述第一图形的步进为所述第一图形的对角线的长度和最小间距的和。A further improvement is that, in the initial target layer, the array structure formed by the arrangement of each of the first patterns is a dense staggered structure, and in the dense staggered structure, the diagonals of each of the first patterns are aligned and arranged periodically, the minimum pitch of the first figure is the distance between adjacent corners of two adjacent first figures, and the step of the first figure is the diagonal line of the first figure The sum of the length and the minimum spacing.
进一步的改进是,所述掩模板最小解析尺寸由工艺节点和掩模板制造能力决定。A further improvement is that the minimum resolution size of the mask is determined by the process node and the manufacturing capability of the mask.
进一步的改进是,所述工艺节点为14nm以下,所述关键尺寸最小解析值和所述间距最小解析值都为18nm或者都为12nm。A further improvement is that the process node is below 14nm, and the minimum analytical value of the critical dimension and the minimum analytical value of the spacing are both 18nm or 12nm.
进一步的改进是,所述第一图形的最小间距小于20nm,所述第一图形的步进小于115nm。A further improvement is that the minimum pitch of the first pattern is less than 20nm, and the step of the first pattern is less than 115nm.
进一步的改进是,所述第一图形的边长的目标值为68nm,所述分段处理中的所述角分段尺寸为5-20nm。A further improvement is that the target value of the side length of the first graphic is 68nm, and the size of the corner segment in the segment processing is 5-20nm.
进一步的改进是,步骤三中,所述分段处理将所述第一图形的各所述边分割成3个所述分段,3个所述分段包括两个所述角分段和一个所述中间分段。A further improvement is that in step 3, the segmentation process divides each of the sides of the first graphic into 3 segments, and the 3 segments include two corner segments and a the middle segment.
而现有技术中,由于MBOPC之前,第一图形的边没有分段处理,这样在MBOPC中当第一图形的角对角间距受到违反MRC的限制而停止迭代循环运算时,第一图形的面积会保持较小,最后会使得MBOPC后的第一图形的轮廓图形即曝光图形的仿真图形偏离目标值(offtarget);本发明在提供初始目标层之后,并不直接基于初始目标层进行基于模型的OPC修正,而是根据初始目标层中的图形的特征预先选择会在基于模型的OPC修正中会出现违反MRC的第一图形,之后,针对这些选择的图形进行分段处理并形成第二目标层,之后在进行MBOPC,第一图形的各边经过分段处理后,角分段和中间分段在MBOPC的各次迭代循环运算中能分开修正,从而能对第一图形的顶角尺寸和中间区域的尺寸进行分开调节,通过对第一图形的顶角尺寸的调节,能使第一图形的角对角间距不违反MRC;通过对中间区域的尺寸调节能调节第一图形的面积,从而能在第一图形的角对角间距满足MRC的规定时增加第一图形的面积,MBOPC后的第一图形的面积增加能使轮廓图形符合目标值的规定(ontarget),这样真实曝光后的图形也会on target。In the prior art, because before MBOPC, the edge of the first figure is not segmented, so in MBOPC, when the corner-to-corner spacing of the first figure is violated by MRC restrictions and the iterative cycle operation is stopped, the area of the first figure Will keep smaller, finally can make the contour figure of the first figure after MBOPC, that is, the simulation figure of the exposure figure deviate from the target value (offtarget); after the present invention provides the initial target layer, it does not directly perform model-based OPC correction, but pre-selection based on the characteristics of the patterns in the initial target layer will lead to MRC-violating first patterns in model-based OPC correction, after which these selected patterns are segmented and form the second target layer , after performing MBOPC, after each side of the first figure is segmented, the corner segment and middle segment can be corrected separately in each iterative cycle operation of MBOPC, so that the vertex angle size and the middle segment of the first figure can be adjusted The size of the area is adjusted separately. By adjusting the corner size of the first graphic, the corner-to-corner spacing of the first graphic can not violate the MRC; the area of the first graphic can be adjusted by adjusting the size of the middle area, so that Increase the area of the first figure when the corner-to-corner spacing of the first figure satisfies the regulation of MRC, the increase of the area of the first figure after MBOPC can make the outline figure conform to the regulation (ontarget) of target value, the figure after real exposure like this also Will be on target.
本发明特别能适用于具有致密交错排列结构(Dense Stagger Pattern)的方形图形如通孔层图形的OPC修正,能实现方形图形在掩模板图层的尺寸,能在不违反掩模MRC情况下,曝光图形的仿真Contour不仅on-target,且工艺窗口(process Windows,PW)条件下的工艺变化带(pvband)和掩模误差增强因子(meef)均满足量产需求。The present invention is particularly applicable to the OPC correction of a square pattern with a dense staggered pattern (Dense Stagger Pattern), such as a through-hole layer pattern, and can realize the size of the square pattern in the mask layer, and can be used without violating the mask MRC. The simulation contour of the exposure pattern is not only on-target, but also the process variation band (pvband) and mask error enhancement factor (meef) under the process window (process Windows, PW) conditions meet the mass production requirements.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明:Below in conjunction with accompanying drawing and specific embodiment the present invention will be described in further detail:
图1是现有OPC修正方法的流程图;Fig. 1 is the flow chart of existing OPC correction method;
图2A是现有OPC修正方法中目标层的图形结构示意图;FIG. 2A is a schematic diagram of a graphic structure of a target layer in an existing OPC correction method;
图2B是现有OPC修正方法形成的掩模板图层的图形结构示意图;2B is a schematic diagram of the graphic structure of the mask layer formed by the existing OPC correction method;
图3是本发明实施例OPC修正方法的流程图;Fig. 3 is the flowchart of the OPC correction method of the embodiment of the present invention;
图4A是本发明实施例方法OPC修正方法中初始目标层的图形结构示意图;4A is a schematic diagram of the graphic structure of the initial target layer in the OPC correction method of the method of the embodiment of the present invention;
图4B是本发明实施例方法OPC修正方法中第二目标层的图形结构示意图;4B is a schematic diagram of the graphic structure of the second target layer in the OPC correction method of the method of the embodiment of the present invention;
图4C是本发明实施例方法OPC修正方法形成的掩模板图层的图形结构示意图;4C is a schematic diagram of the graphic structure of the mask layer formed by the OPC correction method of the method of the embodiment of the present invention;
图4D是采用图4C的掩模板图层进行曝光图形仿真形成的轮廓图形的示意图;Fig. 4D is a schematic diagram of a contour pattern formed by performing exposure pattern simulation using the mask layer of Fig. 4C;
图5A是采用现有OPC修正方法形成的掩模板图层和轮廓图形的仿真图;FIG. 5A is a simulation diagram of a mask layer and contour graphics formed by using the existing OPC correction method;
图5B是本发明实施例方法OPC修正方法中角分段尺寸为5nm时形成的掩模板图层和轮廓图形的仿真图;5B is a simulation diagram of the mask layer and contour graphics formed when the corner segment size is 5nm in the OPC correction method of the method of the embodiment of the present invention;
图5C是本发明实施例方法OPC修正方法中角分段尺寸为10nm时形成的掩模板图层和轮廓图形的仿真图;5C is a simulation diagram of the mask layer and contour graphics formed when the corner segment size is 10nm in the OPC correction method of the method of the embodiment of the present invention;
图5D是本发明实施例方法OPC修正方法中角分段尺寸为15nm时形成的掩模板图层和轮廓图形的仿真图;FIG. 5D is a simulation diagram of the mask layer and contour graphics formed when the corner segment size is 15nm in the OPC correction method of the method of the embodiment of the present invention;
图5E是本发明实施例方法OPC修正方法中角分段尺寸为20nm时形成的掩模板图层和轮廓图形的仿真图。FIG. 5E is a simulation diagram of a mask layer and contour graphics formed when the corner segment size is 20nm in the OPC correction method of the method of the embodiment of the present invention.
具体实施方式Detailed ways
如图3所示,是本发明实施例OPC修正方法的流程图;如图4A所示,是本发明实施例方法OPC修正方法中初始目标层301的图形结构示意图;如图4B所示,是本发明实施例方法OPC修正方法中第二目标层301a的图形结构示意图;如图4C所示,是本发明实施例方法OPC修正方法形成的掩模板图层304的图形结构示意图;如图4D所示,是采用图4C的掩模板图层304进行曝光图形仿真形成的轮廓图形的示意图;本发明实施例OPC修正方法包括如下步骤:As shown in Figure 3, it is a flowchart of the OPC correction method of the embodiment of the present invention; as shown in Figure 4A, it is a schematic diagram of the graphic structure of the initial target layer 301 in the OPC correction method of the embodiment of the present invention; as shown in Figure 4B, it is A schematic diagram of the graphic structure of the second target layer 301a in the OPC correction method of the method of the embodiment of the present invention; as shown in Figure 4C, it is a schematic diagram of the graphic structure of the mask layer 304 formed by the OPC correction method of the method of the embodiment of the present invention; as shown in Figure 4D 4C is a schematic diagram of an outline graphic formed by exposure graphic simulation using the mask layer 304 of FIG. 4C; the OPC correction method in the embodiment of the present invention includes the following steps:
步骤一、如图4A所示,提供初始目标层301并设置掩模板最小解析尺寸。Step 1, as shown in FIG. 4A , an initial target layer 301 is provided and the minimum resolution size of the mask is set.
本发明实施例中,所述初始目标层301通过对初始版图进行基于规则的OPC修正得到。In the embodiment of the present invention, the initial target layer 301 is obtained by performing rule-based OPC correction on the initial layout.
所述掩模板最小解析尺寸包括关键尺寸最小解析值和间距最小解析值。The minimum resolution size of the mask includes a minimum resolution value of a critical dimension and a minimum resolution value of a pitch.
所述掩模板最小解析尺寸由工艺节点和掩模板制造能力决定。The minimum resolution size of the mask is determined by the process node and the manufacturing capability of the mask.
在一些实施例中,所述工艺节点为14nm以下,所述关键尺寸最小解析值和所述间距最小解析值都为18nm或者都为12nm。In some embodiments, the process node is below 14nm, and the minimum analytical value of the CD and the minimum analytical value of the spacing are both 18nm or 12nm.
步骤二、根据所述掩模板最小解析尺寸在所述初始目标层301中选择出在后续基于模型的OPC修正中会违反掩模规则检查的第一图形302。图3A中仅显示了所述初始目标层301中的所述第一图形302。所述初始目标层301中还包括其它类型图形,其它类型图形在图3A中并没有显示。Step 2: Select the first pattern 302 in the initial target layer 301 that will violate the mask rule check in the subsequent model-based OPC correction according to the minimum resolution size of the mask template. FIG. 3A only shows the first pattern 302 in the initial target layer 301 . The initial target layer 301 also includes other types of graphics, which are not shown in FIG. 3A .
本发明实施例中,所述第一图形302包括方孔图形。In the embodiment of the present invention, the first pattern 302 includes a square hole pattern.
在一些较佳实施例中,所述方孔图形包括通孔层图形。In some preferred embodiments, the square hole pattern includes a through hole layer pattern.
在所述初始目标层301中,各所述第一图形302排列形成的阵列结构为致密交错排列结构,在所述致密交错排列结构中,各所述第一图形302的对角线对齐并周期排列,所述第一图形302的最小间距为相邻两个所述第一图形302的相邻顶角之间的距离即角对角间距d301,所述第一图形302的步进为所述第一图形302的对角线的长度和最小间距的和。In the initial target layer 301, the array structure formed by the arrangement of each of the first patterns 302 is a dense staggered arrangement structure, and in the dense staggered arrangement structure, the diagonal lines of each of the first patterns 302 are aligned and periodic Arranged, the minimum pitch of the first graphics 302 is the distance between the adjacent corners of two adjacent first graphics 302, that is, the corner-to-corner spacing d301, and the step of the first graphics 302 is the The sum of the length of the diagonal of the first graphic 302 and the minimum distance.
在一些实施例中,所述第一图形302的最小间距小于20nm,所述第一图形302的步进小于115nm。In some embodiments, the minimum pitch of the first pattern 302 is less than 20 nm, and the step of the first pattern 302 is less than 115 nm.
步骤三、如图4B所示,对所述第一图形302进行分段处理,所述分段处理将所述第一图形302的各边分割成多个分段,各所述边的各所述分段包括角分段303a和中间分段303b,所述角分段303a的一个顶点为所述边的顶点,所述角分段303a的另一个顶点为相邻的所述中间分段303b的顶点;图4B中的所述角分段303a和所述中间分段303b之间的断线仅是为了直观区分所述角分段303a和所述中间分段303b,实际上所述角分段303a和所述中间分段303b是连接在一起的。Step 3, as shown in Fig. 4B, carry out segment processing to described first graph 302, described segment processing divides each edge of described first graph 302 into a plurality of segments, each edge of each described edge The segment includes an angle segment 303a and an intermediate segment 303b, one vertex of the angular segment 303a is the vertex of the side, and the other vertex of the angular segment 303a is the adjacent intermediate segment 303b vertex; the broken line between the angle segment 303a and the middle segment 303b in Fig. 4B is only for visually distinguishing the angle segment 303a and the middle segment 303b, in fact Segment 303a and said intermediate segment 303b are connected together.
所述分段处理后的所述初始目标层301为第二目标层301a。The initial target layer 301 after the segment processing is the second target layer 301a.
本发明实施例中,所述分段处理将所述第一图形302的各所述边分割成3个所述分段,3个所述分段包括两个所述角分段303a和一个所述中间分段303b。In the embodiment of the present invention, the segment processing divides each side of the first graphic 302 into three segments, and the three segments include two corner segments 303a and one corner segment 303a. Describe the middle segment 303b.
在一些实施例中,所述第一图形302的边长的目标值为68nm,所述分段处理中的所述角分段303a尺寸为5-20nm。In some embodiments, the target value of the side length of the first pattern 302 is 68 nm, and the size of the corner segment 303 a in the segment processing is 5-20 nm.
步骤四、如图4C所示,基于所述第二目标层301a进行基于模型的OPC修正并得到掩模板图层304,所述基于模型的OPC修正包括多次迭代循环运算,各次所述迭代循环运算中,所述第一图形302的各所述边的所述角分段303a和所述中间分段303b分开修正,通过所述角分段303a控制所述掩模板图层304中所述第一图形305的顶角尺寸,通过所述中间分段303b控制所述掩模板图层304中所述第一图形305的面积,图4C中,所述第一图形单独用标记305表示,图4C中的所述第一图形305是由图4A中的所述第一图形302经过MBOPC修正形成。由图4C所示可知,所述第一图形302的各所述边的所述角分段303a和所述中间分段303b分开修正能避免现有方法中存在的在所述MBOPC修正过程中所述第一图形302的各所述边需要整体移动,而是能分段移动,这样,能实现所述第一图形302的各所述边在所述角分段303a处的移动大小和在所述中间分段303b处的移动大小不同。和图4A的位于所述初始目标层301中的所述第一图形302进行比较可知,图4C中经过MBOPC修正后的所述第一图形305的边不再平整,所述中间分段303b对应位置处会形成一个外凸图形305a,外凸图形305a会增加所述第一图形305的面积。Step 4, as shown in FIG. 4C, perform model-based OPC correction based on the second target layer 301a to obtain a mask layer 304, the model-based OPC correction includes multiple iterative loop operations, and each iteration In the loop operation, the corner segment 303a and the middle segment 303b of each side of the first graphic 302 are corrected separately, and the angle segment 303a is used to control the The corner size of the first figure 305 controls the area of the first figure 305 in the mask layer 304 through the middle segment 303b. In FIG. 4C, the first figure is represented by a mark 305 alone. The first graph 305 in 4C is formed by MBOPC correction of the first graph 302 in FIG. 4A . As shown in FIG. 4C, it can be seen that the separate correction of the corner segment 303a and the middle segment 303b of each side of the first graphic 302 can avoid the existing method in the MBOPC correction process. Each of the sides of the first figure 302 needs to be moved as a whole, but can be moved in sections. In this way, the size of the movement of each of the sides of the first figure 302 at the corner segment 303a and the size of the movement at the corner segment 303a can be realized. The magnitude of the movement at the middle segment 303b is different. Comparing with the first graphic 302 in the initial target layer 301 in FIG. 4A, it can be seen that the edge of the first graphic 305 after MBOPC correction in FIG. 4C is no longer smooth, and the middle segment 303b corresponds to A protruding figure 305 a is formed at the position, and the protruding figure 305 a increases the area of the first figure 305 .
步骤五、对所述掩模板图层304进行掩模规则检查。Step 5: Perform a mask rule check on the mask template layer 304 .
步骤五中,所述掩模板图层304中的所述第一图形305的关键尺寸大于所述关键尺寸最小解析值以及间距大于所述间距最小解析值时所述掩模规则检查通过。In step 5, the mask rule check passes when the critical dimension of the first graphic 305 in the mask template layer 304 is greater than the minimum resolution value of the critical dimension and the spacing is greater than the minimum resolution value of the spacing.
如图4C所示,所述第一图形305的关键尺寸为最小宽度,所述第一图形305的间距为角对角间距d302。As shown in FIG. 4C , the critical dimension of the first graphic 305 is the minimum width, and the spacing of the first graphic 305 is the corner-to-corner spacing d302 .
所述掩模规则检查会插入到所述基于模型的OPC修正的各迭代循环运算中,即使在角对角间距d302接近所述间距最小解析值时,所述中间分段303b处的边依然能进行修正即移动,从而能避免现有方法中,在角对角间距d302接近所述间距最小解析值时整个边不能移动的缺陷。所述中间分段303b处的边移动能增加所述第一图形305的面积,所以本发明实施例能在保证角对角间距d302不违反MRC的条件下,增加所述第一图形305的面积。The mask rule check will be inserted into each iterative cycle operation of the model-based OPC correction, even when the corner-to-corner distance d302 is close to the minimum analytical value of the distance, the edge at the middle segment 303b can still Correction is movement, so as to avoid the defect that the entire side cannot move when the corner-to-corner distance d302 is close to the minimum analytical value of the distance in the existing method. The edge movement at the middle segment 303b can increase the area of the first graphic 305, so the embodiment of the present invention can increase the area of the first graphic 305 under the condition that the corner-to-corner spacing d302 does not violate the MRC .
所述第一图形305的面积增加,能使对应的曝光图形面积增加,从而使得曝光图形符合目标值即on-target。如图4D所示,轮廓图形306为所述第一图形305对应的曝光图形的仿真图的示意图,和图2B的轮廓图形205相比可知,本发明实施例得到的轮廓图形306的面积更大,更接近对应的目标图形,消除了图2B对应的off-target缺陷。The increase in the area of the first pattern 305 can increase the area of the corresponding exposure pattern, so that the exposure pattern meets the target value, ie on-target. As shown in FIG. 4D , the outline graphic 306 is a schematic diagram of a simulation diagram of the exposure graphic corresponding to the first graphic 305 . Compared with the outline graphic 205 in FIG. 2B , it can be seen that the area of the outline graphic 306 obtained in the embodiment of the present invention is larger. , which is closer to the corresponding target graph, eliminating the off-target defect corresponding to Figure 2B.
而现有技术中,由于MBOPC之前,第一图形302的边没有分段处理,这样在MBOPC中当第一图形302的角对角间距受到违反MRC的限制而停止迭代循环运算时,第一图形302的面积会保持较小,最后会使得MBOPC后的第一图形302的轮廓图形即曝光图形的仿真图形偏离目标值;本发明实施例在提供初始目标层301之后,并不直接基于初始目标层301进行基于模型的OPC修正,而是根据初始目标层301中的图形的特征预先选择会在基于模型的OPC修正中会出现违反MRC的第一图形302,之后,针对这些选择的图形进行分段处理并形成第二目标层301a,之后在进行MBOPC,第一图形302的各边经过分段处理后,角分段303a和中间分段303b在MBOPC的各次迭代循环运算中能分开修正,从而能对第一图形302的顶角尺寸和中间区域的尺寸进行分开调节,通过对第一图形302的顶角尺寸的调节,能使第一图形302的角对角间距不违反MRC;通过对中间区域的尺寸调节能调节第一图形302的面积,从而能在第一图形302的角对角间距满足MRC的规定时增加第一图形302的面积,MBOPC后的第一图形302的面积增加能使轮廓图形符合目标值的规定,这样真实曝光后的图形也会ontarget。However, in the prior art, before MBOPC, the edge of the first graphic 302 is not segmented, so in MBOPC, when the corner-to-corner spacing of the first graphic 302 is restricted by violating the MRC and the iterative cycle operation is stopped, the first graphic The area of 302 will be kept small, and finally the contour figure of the first figure 302 after MBOPC, that is, the simulation figure of the exposure figure, will deviate from the target value; after the initial target layer 301 is provided, the embodiment of the present invention is not directly based on the initial target layer 301 perform model-based OPC correction, but pre-select according to the characteristics of the graphics in the initial target layer 301, the first graphics 302 that violate the MRC will appear in the model-based OPC correction, and then segment these selected graphics Process and form the second target layer 301a, then carry out MBOPC, after each side of the first graphic 302 has been segmented, the corner segment 303a and the middle segment 303b can be corrected separately in each iterative cycle operation of MBOPC, so that The size of the top corner of the first figure 302 and the size of the middle area can be adjusted separately. By adjusting the size of the top corner of the first figure 302, the corner-to-corner spacing of the first figure 302 can not violate the MRC; The size adjustment of the region can adjust the area of the first graphic 302, so that the area of the first graphic 302 can be increased when the corner-to-corner spacing of the first graphic 302 meets the requirements of the MRC, and the increase of the area of the first graphic 302 after MBOPC can make The contour graphics conform to the target value, so that the real exposed graphics will also be ontarget.
本发明实施例特别能适用于具有致密交错排列结构的方形图形如通孔层图形的OPC修正,能实现方形图形在掩模板图层304的尺寸,能在不违反掩模MRC情况下,曝光图形对应的仿真Contour不仅on-target,且在PW条件下的pvband和meef均满足量产需求。The embodiment of the present invention is particularly applicable to the OPC correction of square patterns with a dense staggered structure, such as through-hole layer patterns, and can realize the size of the square pattern in the mask layer 304, and can expose the pattern without violating the mask MRC. The corresponding simulation contour is not only on-target, but also the pvband and meef under PW conditions meet the mass production requirements.
如图5A所示,是采用现有OPC修正方法形成的掩模板图层和轮廓图形的仿真图;掩模板图层401a中包括通过对目标图形402进行MBOPC修正的掩模图形403a,目标图形402对应图2A中的图形202,掩模图形403a对应于图2B中的图形204。现有方法也相当于本发明实施例方法中所述角分段的尺寸为0nm即Split 0nm。轮廓图形404a为掩模图形403a对应的曝光图形的仿真图,可以看出,轮廓图形404a和目标图形402相差较大,处于off-target状态。As shown in Figure 5A, it is a simulation diagram of the mask layer and contour graphics formed by the existing OPC correction method; the mask layer 401a includes a mask graphic 403a corrected by MBOPC to the target graphic 402, and the target graphic 402 Corresponding to the pattern 202 in FIG. 2A, the mask pattern 403a corresponds to the pattern 204 in FIG. 2B. The existing method is also equivalent to the size of the angular segment in the method of the embodiment of the present invention being 0 nm, that is, Split 0 nm. The contour pattern 404a is a simulation diagram of the exposure pattern corresponding to the mask pattern 403a. It can be seen that the contour pattern 404a is quite different from the target pattern 402 and is in an off-target state.
图5B是本发明实施例方法OPC修正方法中角分段尺寸为5nm时形成的掩模板图层和轮廓图形的仿真图;掩模板图层401b中包括通过对目标图形402进行MBOPC修正的掩模图形403b,目标图形402对应图4A中的图形302,这里和图5A中的目标图形402相同,即对相应的目标图形402做不同的MBOPC修正来比较修正结果。轮廓图形404b为掩模图形403b对应的曝光图形的仿真图;图5B中的所述角分段的尺寸为5nm即Split 5nm。可以看出,轮廓图形404b和目标图形402接近,处于on-target状态。FIG. 5B is a simulation diagram of the mask layer and contour graphics formed when the corner segment size is 5nm in the OPC correction method of the method of the embodiment of the present invention; the mask layer 401b includes a mask corrected by MBOPC on the target pattern 402 Graph 403b, the target graph 402 corresponds to the graph 302 in FIG. 4A, which is the same as the target graph 402 in FIG. 5A, that is, different MBOPC corrections are made to the corresponding target graph 402 to compare the correction results. The contour pattern 404b is a simulation diagram of the exposure pattern corresponding to the mask pattern 403b; the size of the angular segment in FIG. 5B is 5nm, that is, Split 5nm. It can be seen that the outline graphic 404b is close to the target graphic 402 and is in an on-target state.
图5C是本发明实施例方法OPC修正方法中角分段尺寸为10nm时形成的掩模板图层和轮廓图形的仿真图;掩模板图层401c中包括通过对目标图形402进行MBOPC修正的掩模图形403c,目标图形402对应图4A中的图形302。轮廓图形404c为掩模图形403c对应的曝光图形的仿真图;图5C中的所述角分段的尺寸为10nm即Split 10nm。可以看出,轮廓图形404c和目标图形402接近,处于on-target状态。FIG. 5C is a simulation diagram of the mask layer and contour graphics formed when the corner segment size is 10nm in the OPC correction method of the method of the embodiment of the present invention; the mask layer 401c includes a mask corrected by MBOPC on the target pattern 402 The graph 403c, the target graph 402 corresponds to the graph 302 in FIG. 4A. The contour pattern 404c is a simulation diagram of the exposure pattern corresponding to the mask pattern 403c; the size of the angular segment in FIG. 5C is 10nm, that is, Split 10nm. It can be seen that the outline graphic 404c is close to the target graphic 402 and is in an on-target state.
图5D是本发明实施例方法OPC修正方法中角分段尺寸为15nm时形成的掩模板图层和轮廓图形的仿真图;掩模板图层401d中包括通过对目标图形402进行MBOPC修正的掩模图形403d,目标图形402对应图4A中的图形302。轮廓图形404d为掩模图形403d对应的曝光图形的仿真图;图5D中的所述角分段的尺寸为15nm即Split 15nm。可以看出,轮廓图形404d和目标图形402接近,处于on-target状态。FIG. 5D is a simulation diagram of the mask layer and contour graphics formed when the corner segment size is 15nm in the OPC correction method of the method of the embodiment of the present invention; the mask layer 401d includes a mask corrected by MBOPC on the target pattern 402 The graph 403d, the target graph 402 corresponds to the graph 302 in FIG. 4A. The contour pattern 404d is a simulation diagram of the exposure pattern corresponding to the mask pattern 403d; the size of the angular segment in FIG. 5D is 15nm, that is, Split 15nm. It can be seen that the outline graphic 404d is close to the target graphic 402 and is in an on-target state.
图5E是本发明实施例方法OPC修正方法中角分段尺寸为20nm时形成的掩模板图层和轮廓图形的仿真图。掩模板图层401e中包括通过对目标图形402进行MBOPC修正的掩模图形403e,目标图形402对应图4A中的图形302。轮廓图形404e为掩模图形403e对应的曝光图形的仿真图;图5E中的所述角分段的尺寸为20nm即Split 20nm。可以看出,轮廓图形404e和目标图形402接近,处于on-target状态。FIG. 5E is a simulation diagram of a mask layer and contour graphics formed when the corner segment size is 20nm in the OPC correction method of the method of the embodiment of the present invention. The mask layer 401e includes a mask pattern 403e corrected by MBOPC on the target pattern 402, and the target pattern 402 corresponds to the pattern 302 in FIG. 4A. The contour pattern 404e is a simulation diagram of the exposure pattern corresponding to the mask pattern 403e; the size of the angular segment in FIG. 5E is 20nm, that is, Split 20nm. It can be seen that the outline graphic 404e is close to the target graphic 402 and is in the on-target state.
图5A至图5E对应的测试数据如表一所示:The test data corresponding to Figure 5A to Figure 5E is shown in Table 1:
表一Table I
其中,现有方法对应的Split尺寸即所角分段的尺寸为0nm,分段处理按照Split尺寸不同分别列举,即5nm、10nm、15nm和20nm。Among them, the split size corresponding to the existing method, that is, the size of the corner segment, is 0 nm, and the segment processing is listed according to the different split sizes, namely 5 nm, 10 nm, 15 nm and 20 nm.
测试结果中,Target表示目标图形402的关键尺寸;In the test result, Target represents the key size of the target graphic 402;
Mask Space表示掩模图形的间距;Mask Space indicates the spacing of the mask graphics;
Mask CD表示掩模图形的关键尺寸;Mask CD indicates the critical dimension of the mask pattern;
Mask Area表示掩模图形的面积。Mask Area indicates the area of the mask pattern.
Contour表示轮廓图形的关键尺寸。Contour represents the key dimension of contour graphics.
PW_minCD表示工艺窗口的最小关键尺寸。PW_minCD represents the minimum critical dimension of the process window.
Pvband表示工艺变化带。Pvband represents the process variation band.
Meef表示掩模误差增强因子。Meef stands for Mask Error Enhancement Factor.
可以看出,在Mask Space不违反MRC的条件下,本发明实施例对应的Mask CD会增加,Mask Area会增加,Contour的关键尺寸会增加,PW_minCD会增加,Pvband会降低,Meef会降低,这些都表示本发明实施例方法的OPC修正结果更佳。It can be seen that under the condition that the Mask Space does not violate the MRC, the Mask CD corresponding to the embodiment of the present invention will increase, the Mask Area will increase, the key size of the Contour will increase, the PW_minCD will increase, the Pvband will decrease, and the Meef will decrease. All indicate that the OPC correction result of the method of the embodiment of the present invention is better.
以上通过具体实施例对本发明进行了详细的说明,但这些并非构成对本发明的限制。在不脱离本发明原理的情况下,本领域的技术人员还可做出许多变形和改进,这些也应视为本发明的保护范围。The present invention has been described in detail through specific examples above, but these do not constitute a limitation to the present invention. Without departing from the principle of the present invention, those skilled in the art can also make many modifications and improvements, which should also be regarded as the protection scope of the present invention.
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